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    PBS Activities & Instruction

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    20231113038

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    © All Rights Reserved
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    PBS Activities & Instruction

    Uploaded by

    20231113038
    11 views5 pages

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    PBS activities & Instruction

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    © © All Rights Reserved

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    Copyright:

    © All Rights Reserved
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    11 views5 pages

    PBS Activities & Instruction

    Uploaded by

    20231113038

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    © All Rights Reserved
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    TATA MOTORS Work Instruction

    PASSANGER IMS Manual


    VEHICLE LTD Production Planning and Control
    Page 1 OF 1
    Subject SOP PPC- PBS ( Distribution Point ) Issue no 1
    Position: Planning TCF1 & TCF2 Vin generation Shift: A/B/C Revision 08-07-2024

    Sr.No Activity Ref. Remarks


    PPE Matrix/
    1 Use PPE & Follow Safety Instructions,Maintain 5'S" SHE Board/Tool
    Box Talk

    2 Check attendance for any information about from last shift person attendance -book

    Check all parameters of Painted cab as per Checklist. If any parameter found Not-ok, Tata Motor
    3
    immediately inform to PPC shift in-charge. Checklist
    Plan as per Engine, Main Wiring Harness, Cockpit Wiring Harnesss clearance from
    4 TCF1 & TCF2
    logistics & wearhousing team
    5 Line up cabs model wise ( CNG, NOVA, EV, Non-CNG, TCF1, TCF 2 )
    Line-up by Conveyor line selection station PC

    TCF1 & TCF2,


    6
    Hold cab

    Cab Checking every time - ( Number plate,Weld number, Colour, Model , Whether the
    cab sits properly on the hanger or not,Barcode checkss on cabs )

    7 TCF1 & TCF2


    ↑ Cab condition ↑ Barcode & BIW number

    ↑ Checking cab
    Cab Checking every time on DPT- ( Weld number, Colour, Model )

    9 empty hanger move to By-pass line & lifting line


    Making a
    10 Making a Separate line for - Shortage for Material, Hold cab, Project cab
    Separate line
    If there is any BIW problem we take physical MAT number on the chassis on the lower
    11
    side of door on cab, and report to senior/IPMS
    takes hold cab report by looking the MAT number, Colour, Model, Why is hold takes the
    12
    data on cab
    PBS - Bank 1,
    13 Immediately inform incharge & Maintenance team aafter conveyor break-down Bank 2, Lifting
    line
    14 Immediately inform incharge aafter PC hang issue ( IPMS problem )

    15 To make a T-60 & T-40 full by ok painted cab


    16 At the end of the shift, inform the next shift person with the necessary information

    Referance Prepared By Review & Issue Approved by


    ISO
    ISO
    IATF16949 18001
    14001

    7.1.3.1
    8.1.1
    8.4.2.1 - - Manoj.M.Kulkarni
    8.5.4.1
    INTREGREATED MAANAGEMENT SYSMTEM
    TATA MOTORS Work Instruction
    PASSANGER IMS Manual
    VEHICLE LTD Production Planning and Control
    Page 1 OF 1

    Subject SOP PPC- PBS ( Barcode printing station ) Issue no 1


    Position: Handling Bank1 & Bank2 Shift: A/B/C Revision 08-07-2024

    Sr.No Activity Ref. Remarks


    PPE Matrix/
    1 Use PPE & Follow Safety Instructions,Maintain 5'S" SHE Board/Tool
    Box Talk
    Coming from
    2 Line-up by co-ordinating wth DPT person
    a Lifting
    Cab Checking every time - ( Weld number, Colour, Model , Whether the cab sits
    properly on the hanger or not,Barcode checkss on cabs )

    Coming from
    3
    a Lifting
    ↑ Cab condition ↑ Barcode & BIW number

    ↑ Checking cab
    Cab Checking every time on Barcode printing station- ( Weld number, Colour,
    Model )

    Coming from
    4
    a Lifting

    If there is no space in Bank 2, the lifting call the person on the line and asks him to Coming from
    5
    place the cab in bank 1 a Lifting
    PBS - Bank 1,
    6 Immediately inform incharge & Maintenance team aafter conveyor break-down Bank 2, Lifting
    line
    7 Immediately inform incharge aafter PC hang issue ( IPMS problem )
    Coming from
    8 Immediately inform incharge aafter to cab Not reste, Damage cab
    a Lifting

    9 At the end of the shift, inform the next shift person with the necessary information

    Referance Prepared By Review & Issue Approved by


    ISO
    ISO
    IATF16949 18001
    14001

    7.1.3.1
    8.1.1
    8.4.2.1 - - Manoj.M.Kulkarni
    8.5.4.1
    TATA MOTORS Work Instruction
    PASSANGER IMS Manual
    VEHICLE LTD Production Planning and Control
    Page 1 OF 1

    Subject SOP PPC- SEALANT Issue no 1


    Position: Handling all cabs Shift: A/B/C Revision 08-07-2024

    Sr.No Activity Ref. Remarks


    PPE Matrix/
    1 Use PPE & Follow Safety Instructions,Maintain 5'S" SHE Board/Tool
    Box Talk
    2 Cab book - line 1 & line 2
    3 Book BIW cab by taking BIW number

    4 If BIW not created - Immediately Reports to IPMS


    Continue Book BIW cab ↓

    6 Immediately inform incharge aafter PC hang issue ( IPMS problem )


    If by miskate one cab is not booked, the information of that cab is taken from PBS and Book
    7
    immediately

    8 At the end of the shift, inform the next shift person with the necessary information

    Referance Prepared By Review & Issue Controlled by Approved by


    ISO
    ISO
    IATF16949 18001
    14001

    7.1.3.1
    8.1.1
    8.4.2.1 - - Manoj.M.Kulkarni
    8.5.4.1
    TATA MOTORS Work Instruction
    PASSANGER IMS Manual
    VEHICLE LTD Production Planning and Control
    Page 1 OF 1
    Subject SOP PPC- PBS Issue no 1
    Position: WIS Shift: A/B/C Revision 08-07-2024

    * Tea break / Lunch break continuer running


    * Sunday Working
    * No OT
    * Absenteesium
    * IPMS issue ( Data not received )
    Min model - CNG, NOVA, NOVA EV, ALTROZ,
    * ALTROZ RACER, HARRIER\SAFARI, HARRIER EV
    * Maintain T60 \ T40 ( Jis parts )
    * Firm Sequence

    Referance Prepared By Review & Issue Approved by


    ISO
    ISO
    IATF16949 18001
    14001

    7.1.3.1
    8.1.1
    8.4.2.1 - - M M.Kulkarni
    8.5.4.1

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