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PPG Sigmashield 1200: Solvent-Free Phenolic Epoxy For Ultimate Protection in Extreme Conditions

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PPG SIGMASHIELD™ 1200

Solvent-free phenolic epoxy for ultimate


protection in extreme conditions
We offer proven, long-lasting coatings for ice-going vessels that improve
performance, reduce costs and lower VOC emissions.
PPG SIGMASHIELD™ 1200

Solvent-free phenolic epoxy


for ultimate protection in
extreme conditions
Of all ship types, ice-going and ice-breaking vessels are subject to the most aggressive
impact and abrasion damage to the outer shell. Consequently, the correct coating choice is
vital to minimize damage, maintain vessel safety and reduce subsequent repair costs.

2 PPG SIGMASHIELD™ 1200


Specially designed to provide ultimate resistance Superior impact and abrasion resistance

We have produced a range of successful coatings for this You need to be certain that any coating you choose will
harsh environment for many years. Based on our unrivaled perform to the highest standards. The evidence of our
experience, we have invested extensive resources to PPG SIGMASHIELD 1200 coating is that it is as good – if
develop a technology that will provide you with the most not better – than existing systems. It is unquestionably
effective protection for your vessels. superior in terms of gouge resistance (‘gouging’ being
a potential cause of serious damage where intense
The result is our PPG SIGMASHIELD 1200 coating, the pressure points are exerted on a ship’s hull as it moves
latest development in reinforced, abrasion and impact through ice).
resistant coatings designed specifically for ice-going
service. This newest generation of the highly successful
solvent-free epoxy phenolic technology with proven Independent testing and approval
anticorrosive properties and very high polymer cross-link
density to improve abrasion resistance. The PPG SIGMASHIELD 1200 product’s excellent
performance has been confirmed by Aker Arctic
Technology, a major independent testing institution,
Advanced technology outperforms all other systems which specializes in low temperature testing at the limits
of ice-going conditions. The coating has also passed
The PPG SIGMASHIELD 1200 system delivers enhanced independent extreme low temperature ice testing
mechanical, impact and abrasion resistance, which developed and conducted by a leading shipyard.
outperforms market standard products in both key
laboratory tests and in service.
PPG PPG
SIGMASHIELD SIGMASHIELD
To ensure our solution meets all the challenges your 1200 Benchmark 1200 Benchmark
vessels will face, we focused on four key areas in the
development and testing of this advanced system:

• Impact and abrasion resistance


• Anticorrosive protection
• Ease of application
• Low friction

Impact resistance at -20°C Weight loss in taber abrasion test


(-4°F) higher is better lower is better

Motion of the broken ice floes under the hull

Broken ice floes

Unbroken sheet Propeller-ice-interaction Ice clearing aside Submerging Ice breaking


of level ice
Friction

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PPG SIGMASHIELD™ 1200

Exceptional
anticorrosive
protection

Exceptional anticorrosive protection

Under extreme conditions, no coating can provide 100%


protection. A degree of damage is inevitable; therefore,
the focus must be to minimize this damage and, should
the substrate be exposed, reduce any subsequent
coating damage.

In contrast to other competitive systems benchmarked,


the PPG SIGMASHIELD 1200 system exhibits excellent
performance in combination with cathodic protection,
significantly reducing the creep corrosion process from
the damaged area.

Vessel after 2.5 Years’ service in ice


Corrosion test with PPG SIGMASHIELD Benchmark
Cathodic protection 1200

1-Day Blisters None Blisters


Cure along scribe

Corrosion Excellent Fair


resistance

2-Day Blisters None Blisters


Cure along scribe

Corrosion Excellent Fair


resistance

*after 6 months’ exposure in seawater with impressed current CP (-1050 mv)

Hull after 3 years’ service in ice

4 PPG SIGMASHIELD™ 1200


Ease of application ensures greater productivity Low friction reduces fuel consumption and costs

When developing our systems, we also focus on making We understand the pressure that you face to manage
the application as simple as possible to reduce your operating costs wherever possible. That is why the
maintenance schedule and costs. efficient application of our coating was an integral part
of its development.
Under normal conditions, the PPG SIGMASHIELD 1200
coating can be applied by cold, single-feed airless spray The result is that our PPG SIGMASHIELD 1200 coating is
equipment, as opposed to the hot, twin-feed system so smooth that it has a lower frictional coefficient than the
specified and used by the benchmark technology. market standard. This means that your vessel will move
Available in standard and low temperature grades to through ice with less frictional resistance, reducing its fuel
broaden the application window, the coating is suitable and engine load, and consequently saving costs.
both for new-building block stage and dry
dock application.
Type of ice Friction coefficient

Lower VOC contributes to a greener environment Salt Water ice 0.007

Fresh Water ice 0.009


As the PPG SIGMASHIELD 1200 coating is 100% solids
FGX ice 0.019
and solvent free, it lowers overall VOC emissions as well
as reducing the risk of fire and explosion. The system also
*Results of friction measurements for the PPG SIGMASHIELD 1200 coating
conforms to the latest international environmental and
safety standards.

Corrosion PPG PPG Benchmark


test with SIGMASHIELD SIGMASHIELD
cathodic 1200 1200 LT
protection

Application Single-feed airless spray Hot, twin-feed


equipment (min 60:1) airless spray
(insulated lines)

Min. 15°C 45 – 50°C


material (59°F) (113 – 122°F)
temp for
application.

Volume 100% 100% 95%


solids

Pot life 1 hr 30 min 5 min


(20°C/68°F)

Dry to 16 hrs 12 hrs 48 hrs


handle

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Independent testing confirms proven cost savings

To help you make your decision about the best system for
your vessel, the proof of any coating system for such harsh
operating conditions is how it performs when tested by
authoritative, independent testing organizations.

Our PPG SIGMASHIELD 1200 system has been recognized


and approved as an abrasion-resistant, low-friction ice
coating by the international classification authorities on the
basis of independent examination and testing.

PPG SIGMASHIELD 1200 – the ultimate coating


for ice-going vessels

Our PPG SIGMASHIELD 1200 system has an unrivaled range


of proven benefits for your ice-going vessels.

Its advanced technology delivers enhanced mechanical,


impact and abrasion resistance, which outperforms market
standard products. Vessels operate with less frictional
resistance, reducing fuel and engine load, which will reduce
your costs. The system is also easy to apply by cold,
single-feed airless spray equipment to lower your
maintenance schedule and costs.

• Outstanding impact and abrasion resistance


• Excellent cathodic protection and creep resistance
• Standard and low temperature versions
• Single-coat application by single or
twin feed equipment
• 100% solids and solvent free that lowers
overall VOC
• Recognized by Lloyd’s Register as an
abrasion resistant ice coating
• Recognized by Aker Arctic Technology as a
low-friction surface coating for ice-breaking ships

6 PPG SIGMASHIELD™ 1200


“ The kinetic friction of
PPG SIGMASHIELD 1200
paint against ice is
lower compared with
the standard in this
market segment.”
Aker Arctic Technology

“ These values
demonstrate the very
low friction coefficient for
PPG SIGMASHIELD 1200
in ice resulting in higher
speed or lower fuel
consumption compared
to other hull coating
systems.”
Aker Arctic Technology
Visit ppgpmc.com or contact:
Asia Pacific +86-21-6025-2688 ppgpmc.ap@ppg.com
Europe, Middle East and Africa +32-3-3606-311 customers@ppg.com
Latin America +57-1-8764242 ext. 201 ppgpmcandean-ca@ppg.com
North America (US & Canada) +1-888-9PPGPMC PMCMarketing@ppg.com

No rights can be derived from the content of this publication. Unless otherwise agreed upon in writing, all products and technical advice are subject to our terms of sale, available on our
website ppgpmc.com. All rights reserved. The PPG logo, We protect and beautify the world, and all other PPG marks are property of the PPG group of companies. All other third-party marks
are property of their respective owners. 989889-GLOB. Created May 2016. © 2016 PPG Industries, all rights reserved.

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