Manual EVAC

AFTER SALES PRODUCT CATALOGUE
2008
EvacInshine EvacInhush
• Prestige seat with 5 years warranty
EvacInclick EvacInflux
Sanitary system revitalisation with Evac upgrage products
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EVAC Date: 29 Jan 2008 Doc. 001918-2
Environmental Solutions Sector CUSTOMER SUPPORT
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EVAC Date: 29 Jan 2008 Doc. 9:00082C
EVAC CUSTOMER SUPPORT UPGRADE COMPONENTS

FOR GUEST SATISFACTION
EVAC'S REPLACEMENT IN-COMPONENTS

Link to
Product P/N Product
document
EvacInshine toilets ► 6542544 EvacInshine toilet complete with Evac 900, wall model, Silent seat 1:01217B
• to replace old IFÖ toilets ( 1992 and earlier ) ► 6542545 EvacInshine toilet complete with Evac 900, wall model, Mosaik seat 1:01217B
EvacInshine toilet complete with Evac 900, wall model, USPH, Silent
► 6542546 1:01218B
seat
EvacInshine toilet complete with Evac 900, wall model, USPH,
► 6542547 1:01218B
Mosaik seat
EvacInhush seats ► 5443401 EvacInhush, silent seat and cover, IFÖ wall/floor models 6:104D
EvacInhush, silent seat and cover for Evac 90 wall and Evac 90/900
• for stylish appearance and low flush noise ► 6541922 6:01109B
floor models
EvacInhush, Prestige, silent seat and cover for Evac 90/900 floor
► 6542928 6:01122B
models
EvacInflux discharge valve kits ► 6542958 EvacInflux 1, Evac 90/900 toilets with steel back plate 6:01120A
► 6542959 EvacInflux 2, Evac 90 toilets with plastic back plate 6:01121A
EvacInclick flush control units ► 5350000 EvacInclick 1, flush control unit for IFÖ toilets 6.01117D
• to replace old IFÖ flush valve ( 1992 and earlier ) ► 5350020 EvacInclick 2, flush control unit for IFÖ toilets 6.01118E
► 6542341 EvacInclick 3, flush control unit for IFÖ toilets 6:01102E
REPLACING PRODUCTS FOR ELECTROLUX-TYPE TOILETS ( 1987 AND EARLIER )

Old products New replacing products Link to
Product P/N Product document
Floor models ► 6541004 Evac 900, floor model toilet, Silent 6:01003J
► 6541005 Evac 900, floor model toilet, Aniara 6:01003J
Wall models ► 6540964 Evac 900, wall model toilets, Mosaik 6:01001i
► 6542969 Evac 900, wall model toilets, Prestige Silent 6:01001i
REPLACING PRODUCTS FOR IFÖ-TYPE TOILETS ( 1992 AND EARLIER )

P/N Product P/N Product document
43251 Toilet IFÖ Wall Combi ► 6542545 EvacInshine toilet complete with Evac 900, wall model, Mosaik seat 6:01113B
43257 Toilet IFÖ Wall Kandre ► 6542544 EvacInshine toilet complete with Evac 900, wall model, Prestige seat 6:01113B
43261 Toilet IFÖ Floor Combi ► 6541005 Vacuum toilet, Evac 900, floor model, Aniara 6:01003J
43263 Toilet IFÖ Floor Kandre ► 6541004 Vacuum toilet, Evac 900, floor model, Silent 6:01003J
43347.1 Flushing ring ► 5860160 Hi-efficiency flushing ring for Evac IFÖ vacuum toilets 9:00024B
43501.3 Discharge valve ► 5435014 Discharge valve 6:110E
43525.9 Flush valve ► 5350000 EvacInclick 1, flush control unit for IFÖ toilets 6:01117D
43526.0 Membrane box ► 5350000 EvacInclick 1, flush control unit for IFÖ toilets 6:01117D
43526.5 Flush valve housing ► 5350000 EvacInclick 1, flush control unit for IFÖ toilets 6:01117D
5325601 Toilet IFO Wall Combi ► 6542545 EvacInshine toilet complete with Evac 900, wall model, Mosaik seat 6:01113B

5326101 Toilet IFÖ Floor Combi ► 6541005 Vacuum toilet, Evac 900, floor model, Aniara seat 6:01003J
5326301 Toilet IFÖ Floor Kandre ► 6541004 Vacuum toilet, Evac 900, floor model, Silent seat 6:01003J
5428601 Toilet bowl IFÖ with flushing ring ► 6541005 Vacuum toilet, Evac 900, floor model, Aniara 6:01003J
5345101 Toilet IFÖ Wall Combi, USPH ► 6542547 6:01114B
Mosaik seat
5345701 Toilet IFÖ wall Kandre, USPH ► 6542546 6:01114B
Silent seat
5433471 Flushing ring ► 5860160 Hi-efficiency flushing ring for Evac IFÖ vacuum toilets 9:00024B
5435013 Discharge valve ► 5435014 Discharge valve 6:110E
5435259 Flush valve ► 5350000 EvacInclick 1, flush control unit for IFÖ toilets 6:01117D
5435261 Membrane box ► 5350000 EvacInclick 1, flush control unit for IFÖ toilets 6:01117D
5435265 Flush valve housing ► 5350000 EvacInclick 1, flush control unit for IFÖ toilets 6:01117D
REPLACING PRODUCTS FOR EVAC 90 AND 900 TOILETS

43347.1 Flushing ring ► 5860180 Hi-efficiency flushing ring for Evac 90 vacuum toilets 9:00026B
43456.2 Outlet pipe ► 6541056 Outlet pipe
5433471 Flushing ring ► 5860180 Hi-efficiency flushing ring for Evac 90 vacuum toilets 9:00026B
5445001 Plastic hinge ► 6541241 Stainless steel hinge, Evac 90/900 vacuum toilets 9:00025B
5434562 Outlet pipe ► 6541056 Outlet pipe
EvacInhush, silent seat and cover for Evac 90 wall and Evac 90/900
5446101 Seat and cover, Silent, plastic hinges ► 6541922 6:01109B
floor models
5800000 Back plate ► 5780000 Back plate assembly, Evac 90 vacuum toilets 6:143G
5959901 Mini-check valve ► 5959902 Mini-check valve, Evac 90 vacuum toilets 6:140E
6540941 Seat and cover, Silent, ► 6542928 Prestige, EvacInhush, silent seat and cover for Evac 900 wall models 6:01122B
6541452 Ragsnag ring 2:01051C
REPLACING PRODUCTS FOR VACUUM INTERFACE VALVES

5438500 Vacuum interface unit, model 319 ► 6542601 Vacuum interface unit 10L, connection upwards 6:01111D
5438836 Control valve complete ► 6542618 Retrofit kit 319 for Vacuum interface unit 319 6:01115B
5573102 Blue activator ► 6542151 Retrofit kit 319 for Blue activator 6:01116C
5575000 Ventilator complete ► 6540524 Ventilator complete 6:01077C
5575001 Ventilator complete ► 6540524 Ventilator complete 6:01077C
5979500 Vacuum interface unit 10L downwards ► 6542601 Vacuum interface unit 10L, connection downwards 6:01111D
5979600 Vacuum interface unit 10L upwards ► 6542586 Vacuum interface unit 10L, connection upwards 6:01110D
5980914 Vacuum interface unit 5L down/horizontal ► 6541672 Vacuum interface unit 7L, connection downwards 6:01034G
5981000 Vacuum interface unit 5L upwards ► 6541673 Vacuum interface unit 7L, connection upwards 6:208G
6540539 Vacuum interface unit 7L upwards ► 6541673 Vacuum interface unit 7L, connection upwards 6:208G
6540837 Vacuum interface unit 7L downwards ► 6541672 Vacuum interface unit 7L, connection downwards 6:01034G
REPLACING PRODUCTS FOR COLLECTING UNITS, DN100

43058.0 Ejector DN100 ► 5430578 Ejector DN100 with counter flange 6:301E
► 5430893 Ejector DN100 with pipe bend 6:301E
43066.9 Non-return valve for ejector ► 5430668 Non-return valve for ejector 6:301E
45023.2 Discharge valve DN65 115V ► 6540255 Motor valve DN65 115V 60Hz 6:311E
45023.4 Discharge valve DN65 220V ► 6540215 Motor valve DN65 230V 50/60Hz 6:311E
5430580 Ejector DN100 ► 5430578 Ejector DN100 with counter flange 6:301E
5430669 Non-return valve for ejector ► 5430668 Non-return valve for ejector 6:301E
5437622 Vacuum gauge ► 6542553 Vacuum gauge upgrade kit 1:01192A
5450232 Discharge valve DN65 115V ► 6540255 Motor valve DN65 115V 60Hz 6:311E
5450234 Discharge valve DN65 220V ► 6540215 Motor valve DN65 230V 50/60Hz 6:311E
5451808 Pump Evac Bloc 100-210 50Hz ► 6540369 Pump Evac SE 044A 50Hz 6:01037E
5451819 Pump Evac Bloc 100-210 60Hz ► 6540370 Pump Evac SE 044A 60Hz 6:01037E
5490925 Intermediate lantern for Pump 50Hz ► 6540369 Pump Evac SE 044A 50Hz 6:01037E
5490925 Intermediate lantern for Pump 60Hz ► 6540370 Pump Evac SE 044A 60Hz 6:01037E
Note: Pump 7.5 QSH / 50Hz ( 6543085 ) and pump 7.5 QSH / 60Hz ( 6543084 ) are fully interchangeable with above pumps 9:00067D
but give 30% more capacity.

45023.2 Discharge valve DN65 115V ► 6540255 Motor valve DN65 115V 60Hz 6:311E
45023.4 Discharge valve DN65 220V ► 6540215 Motor valve DN65 230V 50/60Hz 6:311E
5430841 Ejector DN80 ► 5430840 Ejector DN80 6:302E
5450232 Discharge valve DN65 115V ► 6540255 Motor valve DN65 115V 60Hz 6:311E
5430234 Discharge valve DN65 220V ► 6540215 Motor valve DN65 230V 50/60Hz 6:311E
REPLACING PRODUCTS FOR COLLECTING UNITS, FU40 AND FU40/2

Old products New replacing products
P/N Product P/N Product
5610901 Solenoid valve ► 5610921 Solenoid valve
5610925 3-way valve PVC ► 6541022 3-way ball valve AISI 316
REPLACING PRODUCTS FOR SEWAGE TREATMENT PLANTS

70301001 Air blower V11Y ► 6542813 Air blower V12Y + Motor protector 9:00081B
EVAC OY
Tel.: +358 20 7630 200
Fax: +358 20 7630 222
E-mail: evac.service@evac.zodiac.com
www.evac.com www.zodiac-marine-pool.com/en/
EVAC Date: 13 Dec 2006 Doc. 001909-1
TABLE OF CONTENTS
GENERAL
EVAC VACUUM TOILETS
VACUUM INTERFACE VALVES
COLLECTING UNITS
SEWAGE TREATMENT PLANTS
OTHER PRODUCTS
TURN KEY SERVICES
PIPE OPERATION AND MAINTENANCE
EVAC Date: 13 Dec 2006 Doc. 001910-1
GENERAL
EVAC CUSTOMER SUPPORT RETROFIT COMPONENTS

EVAC VACUUM TOILETS
COLLECTING UNITS
OTHER PRODUCTS
TURN KEY SERVICES
CUSTOMER SATISFACTION QUESTIONNAIRE
EVAC Date: 09 Jan 2008 Doc. 9:00012D
BETTER PERFORMING EVAC SY

EVA STEMS
SYSTEMS
Dear Customer,
Guest convenience and satisfaction is becoming more and more important matter in cruise ships. All guest related
equipment should operate 24 hours a day with high reliability and minimal maintenance.
Evac Customer Support team can with proactive support help operators to find best products and practices to keep
guest and customer satisfaction at high level.
What can Evac team offer?
• reduced toilet flushing noise

• better bowl flushing and cleaning
• improved toilet operation reliability and less maintenance
• original, proven spare parts
• Improved appearance and hygiene in lavatory with In-components:
- EvacInshine toilets
- EvacInhush seats
- EvacInflux discahrge valve kits
- EvacInclick flush control units
• increased vacuum capacity at collection units

• multiple control information of the system operation status to Engine Control Room
• efficient pipe cleaning assistance

• optimal system operation recommendations
• choice of sewage treatment plants

• comprehensive system packages for the collection, treatment and discharge of both black and grey water
For more detailed information, please, contact our local representative at www.evac.com, see enclosed Evac distributon
and agent list or contact us ditrectly Evac Oy Customer Support: tel. +358 20 7630 200, fax. +358 20 7630 222,
e-mail: technical.support@evac.zodiac.com
Whatever questions you have about sanitary systems feel free to contact Evac.
! NOTE: When dealing with sanitary equipment and sewage, always follow “Safety instructions” enclosed, doc no.
3:300D.
Evac Oy
Customer Support
Henry Olin
holin@evac.zodiac.com
1
© Copyright Evac Oy. All rights reserved.
EVAC COMPANIES AND
MARINE REPRESENTATIVES WORLDWIDE 1
EVAC Companies EVAC Marine Representatives
Finland Argentina
Evac Oy (Marine Head Office) Marine Logistics,S.A. Hassler & Associates
Sinimäentie 14 Avenue Alvarez Jonte 6469 12408 Tanager Drive
FIN-02630 Espoo 1408 Buenos Aires Gig Harbor, WA 98332
Finland Argentina Mr. Carl Hassler
Tel.: +358-20 7630 200 Mr. Francisco Agolio Tel.: +1-253-851-3248
Fax: +358-20 7630 222 Tel.: +54-11-4644 4449 Fax: +1-253-851-3249
evac.marine@evac.zodiac.com Fax: +54-11-4642 2460 carl_hassler@msn.com
www.evac.com, www zodiac.com franciscoagolio@marinelogistics.com.ar (British Columbia)
www.marinelogistics.com.ar
China, P.R. EMAR Services
Evac Vacuum Systems Australia 1680 D River Road, PO Box 281
(Shanghai) Co. Ltd H.I. Fraser Pty Ltd Manotick, Ontario, CN K4M 1A3
Unit F, 24th floor, JiuShi FuXing Mansion 27a Stockdale Rd Mr. Steve Cant
No. 918 Huai Hai Road (M) O'Connor, WA 6163 Tel.: +1-613-692-1114
SHANGHAI 200020 Australia Fax::+1-613-692-1342
People's Republic of China Mr. Jeff McDonald scant@emarservice.net
Tel.: +86-21-6415 9580 Tel.: +61-8-9314 7877 www.emarservice.com
Fax: +86-21-6415 7550 Fax::+61-8-9314 5933 (Ontario, Quebec, Manitoba,
info.evaccn@evac.zodiac.com jeff@hifraser.com Saskatchewan)
www.hifraser.com
France Chile
Evac E.U.R.L. Bolivia Maquinarias E Inversiones
35/37 Avenue du Gros Chêne Maquinarias E Inversiones Tecnicas S.A. (MITSA)
Parc d’Activités des Bellevues Tecnicas S. A. (MITSA) Avda Vicuna Mackenna
BP 50098, ERAGNY Avda Vicuna Mackenna No. 882 – Renaca
F-95613 CERGY-PONTOISE CEDEX No. 882 – Renaca Vina Del Mar, Chile
France Vina Del Mar, Chile Mr. Eduardo De la Iglesia
Tel.: +33-1-3421 9988 Mr. Eduardo De la lglesia Tel.: +56-32-2834052
Fax: +33-1-3464 3900 Tel.: +56-32-2834 052 Fax: +56-32-2833692
infofr@evac.zodiac.com Fax: +56-32-2833 692 evacequips@mitsachile.com
evacequips@mitsachile.com www.mitsachile.com
USA www.mitsachile.com
Evac North America Inc. Columbia
1260 Turret Drive Brazil Equipment & Systems
ROCKFORD, Illinois 61115-1486 P-VAC Vacuum Parts Engineering (ESE)
USA Rua Luis Otávio No. 2.955 14260 SW 136 St.
Tel.: +1-815-654 8300 Campinas - SP Units 4 & 5
Fax: +1-815-654 8306 13087 - 560 Miami, FL 33186
marine.us@evac.zodiac.com Brazil Mr. José Masis
Mr. Pedro Nobrega Tel.: +1-305-378-4101
Norway Tel.: +55-19-3256 3490 Fax: +1-305-378-4121
Norsk Inova AS Fax: +55-19-3256 4661 jotoma1@earthlink.net
Heddalsvn. 11 pn1@p-vac.com.br www.equipmentandsystems.com
P.O. Box 44 www.pvac.com.br
NO-3671 Notodden Croatia, Slovenia, Makedonia,
Norway Canada Bosnia Herzegovina, Serbia
Tel.: +47-350 29700 CTH Instruments Ltd. Montenegro
Fax: +47-350 29701 10 Akerley Blvd., Suite 36 IG D.o.o.
norsk@inova.no Dartmouth, Nova Scotia, CN B3B 1J4 Halilovici br.2
www.inova.no Mr. Arnold Horne Sarajevo
Tel.: +1-902-468-6832 Bosnia Herzegovina
Fax: +1-902-468-6833 Mr. Nikica Baran
arnold@cthinst.com Tel.:+ 387-61148039/+386 31226147
www.cthinst.com Baran.nikica@gmail.com
(New Brunswick, Newfoundland, Nova
Scotia, Prince Edward Islands)
Evac Oy/RiJ 11.2.2008

EVAC COMPANIES AND
Denmark Hong Kong Netherlands

Max Sibbern A/S Wartsila China Ltd. Qua-Vac B.V.
Marielundvej 18 TYTL 108 RP, Televisieweg 157
DK-2730 HERLEV Sai Tso Wan Road, NL-1322 BH ALMERE
Denmark Tsing Yi Island, NT, The Netherlands
Tel.: +45-4450 0404 Hong Kong Tel.: +31-36-546 1999
Fax: +45-4450 0405 Tel.: +852-2528 6605 Fax: +31-36-535 0909
post@maxsibbern.dk Fax: +852-2529 9488 info@quavac.com
www.maxsibbern.dk www.quavac.com
India, Sri Lanka, Bangladesh,
Egypt Pakistan Peru
Basco Engineering & Trading VACman Sanitation Solutions P Ltd. Maquinarias E Inversiones
20 Asma Fahmy St. A301, Ganapati Complex, Sec. 27 Tecnicas S.A. (MITSA)
4th district-Heliopolis Nerul, Navi Mumbai 400 706 Avda Vicuna Mackenna
CAIRO India No. 882 – Renaca
Egypt Tel/Fax::+91 22 27720006 Vina Del Mar, Chile
Tel.: +202 290 6997 Mobile: +91 98206 24393 Mr. Eduardo De la lglesia
Fax: +202 290 6774 prasad.rekhi@vacman.co.in Tel.: +-56-32-2834 052
Info.egypt@basco-group.com Fax: +-56-32-2833 692
Italy evacequips@mitsachile.com
Ecuador Sanitrade S.r.l. www.mitsachile.com
Maquinarias E Inversiones Via Parma 355/1
Tecnicas S.A. (MITSA) IT-16043 CHIAVARI Poland
Avda Vicuna Mackenna Italy IPaKo
No. 882 – Renaca Tel.: +39-0185-385 065 Systemy prózniowe
Vina Del Mar, Chile Fax: +39-0185-385 066 ul.Teczowa 2
Mr. Eduardo De la lglesia sanitrad@tin.it 81 577 GDYNIA
Tel.: +56-32-834052 Poland
Fax: +56-32-833692 Iran Tel.: +48-58-624 9222
evacequips@mitsachile.com Pishro Petrogas Consultant Engineers Fax: +48-58-624 9394
Co. pawel.kolodziej@vp.pl
1st floor, No. 20 Nikan St.
Germany North Sohrevardi Ave. Portugal
Virtus GmbH Teheran – Iran Cogema Comercio Geral De Maguinas,
Kleines Wegfährels 10 Tel.: +9821 88454680/5202/9848 Limitada
D-21756 OSTEN info@ppgc.info Avenida Sidonio Pais, 28-4.DT
Germany 1050-215 LISBOA
Tel.: +49-4776-8383 Japan Portugal
Fax: +49-4776-838 484 or 838 485 Harada Corporation Tel.: +351 21 355 6843, 314 0162
klaeke@virtus-ship.de Tokyo Branch Fax: +351 21 355 7498
Tokio Kaijo Bldg. cogema@mail.telepac.pt
Great Britain and Eire Shinkan 2-1, Marunouchi 1-chome
Transvac Marine Systems Ltd Chiyoda-ku, TOKYO 100-0005 Romania
Marlowe House Japan Martrade Srl
Unit B Rudford Industrial Estate Tel.: +81-3-5222 7172 13, Domneasca Street
Ford, Near Arundel, Fax: +81-3-3213-8399 Dunarea Business Center
West Sussex. tanabe-t@haradacorp.co.jp 1st Floor, Rooms: 105, 110
BN18 OBF www.haradacorp.co.jp 800015-Galatzi
Great Britain Romania
Tel.: +44-1903-736900 Korea Tel.: +40 236 460814, +40 236 466152
Fax: +44-1903-731569 Haesung Co. Fax: +40 236 463930
sales@transvac-systems.co.uk 5th Floor Kolon Building martrade@martrade.ro
www.transvac-systems.co.uk 36-7, Namcheon - Dong
Suyeong – Ku Russia
Greece 613-815 PUSAN MarineTechnics
Environmental Protection Eng. S.A. Korea Bumagnaya str. 18, lit. A
24, Dervenakion Str. Tel.: +82-51-626 6363 Saint Petersburg
GR-18545 PIRAEUS Fax: +82-51-626 3459 198020 Russia
Greece haesungjcl@hanafos.com Mr Aleksandr Tereschenko
Tel.: + 30-210-4060 000 Tel. +7 (812) 332-32-42
Fax: + 30-210-463 3334 Fax: +7 (812) 332-32-34
epe@epe.gr salesk@marinetec.com
www.epe.gr www.marinetec.com

EVAC COMPANIES AND
Singapore Thailand Tel.: +1-713-242-9114

Pamarine Pte Ltd. Wattana Co. Ltd. Fax: +1-713-242-9134
10 Chia Ping Road House NBR 1, Soi Pipat 2 Houston@greenmarine.com
SINGAPORE 619978 Covent Road, Bangrak www.greenmarine.com
Singapore BANGKOK 10500 (State:TX)
Tel.: +65-6264 0823 Thailand
Fax: +65-6261 4887 Tel.: +66-2-266 7200 Hanrahan & Associates
geho@pamarine.com.sg Fax: +66-2-236 1081 1525 Shiloh Road
www.pamarine.com.sg wattana@pacific.net.th Sturgeon Bay, WI 54235
Mr. Frank Hanrahan
South Africa Turkey Tel.: +1-920-746-0377
Aquamarine Water Treatment Envac Ltd. Fax: +1-920-746-0378
Unit D2 Prime Park Mocke Road Aydintepe mh. G-50sk. fhanrahan@doorpi.net
Diep River No: 22/5 Tuzla, 34947 Istanbul (States: WI, MI, MN, OH, IN)
Cape Town Turkey
South Africa Tel.: +90-216 494 0920, 494 0921 Hassler & Associates
Mr. George Glover Fax: +90-216 494 0924 12408 Tanager Drive
Tel.: +27-21-705-6562 info@dopltd.com Gig Harbor, WA 98332
Fax: +27-21-705-6562 www.dopltd.com Mr. Carl Hassler
george@aquamarinewater.co.za Tel.: +1-253-851-3248
United Arab Emirates, Saudi-Arabia, Fax: +1-253-851-3249
Spain Bahrain, Qatar and Oman carl_hassler@msn.com
Facet Iberica S.A. Local representative for spare parts (States: WA, OR, AK )
Avda. Da Ponte 16 sales:
Pol. Industrial de Sabón United Technical Services Valve Automation & Controls
15142 Arteixo A CORUÑA P.O. Box 277 2390 Boswell Road
Spain Abu Dhabi Suite 400
Tel.: +34-981-601 400 United Arab Emirates Chula Vista, CA 91914
Fax: +34-981-601 000 Tel. +971-26-774400 Mr. Cal Cardiff
facet@facetinternational.net Fax: +971-26-722012 Tel.: +1-619-656-7420
www.facetinternational.com zaskari@utsco.com Fax: +1-619-421-7518
ccardiff@valveauto.com
Sweden USA (State: Southern CA)
Local representative for project sales: Allied Marine Services, Inc.
MRvakuum Konsult 188 Log Canoe Circle Venezuela
Liljestigen 72 Stevensville, MD 21666 DIMA S.A.
197 34 Bro Mr. John Hautala Av. Sur O
Sverige Tel.: +1-410-643-6313 Edificio Puente Restaurador PB
Tel: +46 8 582 40826 Fax: +1-410-643-6437 (Antes del Laboratorio Vargas)
mrvakuum@telia.com jhautala@shipequip.com Parroquia Santa Teresa
www.amsgroup.net 1010 Caracas, Venezuela
Local representative for spare part sales: (States: DE, GA, MD, NJ, PA, SC, NC, Mr. Louk W.M. Minderop
Axel H. Carlsson & Co. AB VA, CT, ME, NH, NY, MA, RI, VT) Tel.: +58-212-542-0866
P.O. Box 300 44 Fax: + 58-212-545-4247
S-400 43 Gothenburg Green Marine & Industrial dimaint@telcel.net.ve
E.A. Rosengrensgata 29B Equipment Co., Inc.
S-421 31 Västra Frölunda 1111 Central Avenue
Sverige Metairie, LA 70001
Tel. +46 31 4989 00 Mr. John Green
Fax: +46 31 47 29 41 Mrs. Charlie Unger
info@axelhcarlsson.se Tel.: +1-504-833-7386
www.axelhcarlsson.se Fax: +1-504-834-1153
info@greenmarine.com
Taiwan www.greenmarine.com
Union Group Business Co. Ltd (States: AL, LA, MS, FL)
8F - 2, No. 189, Sec.2,
Keelung Road, Green Marine & Industrial
TAIPEI, Equipment Co., Inc.
Taiwan, ROC 6101 Long Drive
Tel.: +886-2-2378 7977 Business Park South Loop
Fax: +886-2-2378 7986 Houston, TX 77087
uniongb@ms11.hinet.net Mr. Danny Moore
Mr. Kevin Canizaro

EVAC Date: 16 Dec 2004 Doc. 3:300D
Environmental Solutions Sector OPERATION AND MAINTENANCE
GENERAL
SAFETY INSTRUCTIONS
Safety summary
The Evac Vacuum Toilet System receives, treats and discharges sewage waste. Personnel must, at all times,
observe safety regulations while performing maintenance or repairs. Every practical safety feature has been incorporated
into the design and manufacture of this equipment; however, personnel must be aware of the following potential
hazards.
Gas hazards
Putrefaction of organic matter in Vacuum Toilet Systems will produce disagreeable odors and an oxygen deficient
atmosphere. When removing access covers, fresh air from known outside source must be supplied to the surrounding
area. Only after this fresh air has been supplied for the proper tank ventilation should personnel open the tank. Under
no circumstances should any person service a tank without a second person, capable of rendering aid, standing by.
If an extended period of time for the tank repair is anticipated, personnel should utilize the proper respiratory equipment.
Chemical hazards
If some chemicals like disinfection chemicals, foam removing chemicals or pipe cleaning chemicals are used,
manufactures safety regulations must be followed.
Disease hazards
Sewage is a common mode of transmission for parasitic organisms such as bacteria, fungi, protozoa, viruses and
worms. Some of these may be pathogenic, meaning they have the capability of causing serious communicable
diseases. Most diseases associated with sewage result hand-to-mouth transfer of the pathogenic organisms.
Good personal hygiene by those servicing, or in any way coming in contact with the equipment is imperative. After
coming in contact with sewage or any contaminated equipment items, personnel should throughly clean themselves
with a disinfectant soap solution. This precaution is an absolute requirement before eating, drinking or performing
hand-to-mouth functions. Skin abrations, punctures or any other wounds require immediate and proper medical
attention.
Mechanical hazards
Before maintenance is performed on motor driven equipment, the main circuit breaker should be de-energized and
labeled "OUT OF SERVICE". Only authorized maintenance personnel should make repairs to this equipment.
Electrical hazards
The equipment is supplied with voltages that are dangerous and could provide fatal if contacted by personnel. To avoid
electrical shock, remove the electrical power by placing the main circuit breaker in OFF position. Do this before
performing any maintenance on electrical equipment or motors. Personnel should exercise extreme caution when
opening the door although the main circuit breaker is in OFF position. The terminals of incoming power are still alive.
1
EVAC Date: 13 Dec 2006 Doc. 001911-1
EVAC VACUUM TOILETS
EVAC IN-COMPONENTS
ELECTROLUX-TYPE TOILETS
IFÖ-TYPE TOILETS
EVAC 90 AND 900 TYPE TOILETS
EVAC CLASSIC TOILETS
STAINLESS STEEL VACUUM TOILETS,

EVAC 90, KANDRE AND SQUATTING TOILETS
RETR OFIT PR
RETROFIT ODUCTS FOR VACUUM TOILETS
PRODUCTS
The new toilet In-components make the difference.
• EvacInshine - toilets
• EvacInhush - seats
• EvacInflux - discharge valve kits
• EvacInclick - flush control kits
They improve the appearance and hygiene of the lavatory. Retrofit products are the latest
Evac technology and fully interchangeable with old products. Retrofit products guarantee
your system operations and cut maintenance costs.
1
RETR OFIT PR
PRODUCTS
IN-COMPONENTS
EvacInshine Replaces IFÖ wall model toilet

• Quick to install
IFÖ wall model
toilet
Toilet • Same wall fixing as in IFÖ toilet
Link to
document
P/N Product Doc no.
► 6542544 EvacInshine toilet complete with Evac 900, wall model, Silent seat 1:01217B
► 6542545 EvacInshine toilet complete with Evac 900, wall model, Mosaik seat 1:01217B
► 6542546 EvacInshine toilet complete with Evac 900, wall model, USPH, Silent seat 1:01218B
► 6542547 EvacInshine toilet complete with Evac 900, wall model, USPH, Mosaik seat 1:01218B
EvacInhush High class design and silence

Seat
Link to
document
P/N Product Doc no.
► 6542928 EvacInhush, Prestige, silent seat and cover for Evac 900 wall models 6:01122B
► 6541922 EvacInhush, silent seat and cover for Evac 90 wall and Evac 90/900 floor models 6:01109B
► 5443401 EvacInhush, silent seat and cover for IFÖ wall/floor models 6:104D
EvacInflux All new trouble-free package ( discharge valve, outlet pipe, mini-check valve )
Valve
Link to
document
P/N Product Doc no.
► 6542958 EvacInflux 1, Evac 90/900 toilets with steel back plate 6:01120A
► 6542959 EvacInflux 2, Evac 90 toilets with plastic back plate 6:01121A
EvacInclick Model 1 with flush knob on porcelain

IFÖ flush valve
flush control Model 2 with flush knob on wall
Model 3 for back wall installation
upgrade
Link to
document
P/N Product Doc no.
► 5350000 EvacInclick 1, flush control unit for IFÖ toilets 6:01117D
EVAC Date: 20 Nov 2006 Doc. 1:01217B
Environmental Solutions Sector TECHNICAL DATA
VACUUM TOILET
6542544 EVACINSHINE TOILET COMPLETE WITH EVAC 900, WALL MODEL, PRESTIGE SILENT
TO REPLACE IFÖ TOILETS
6542545 EVACINSHINE TOILET COMPLETE WITH EVAC 900, WALL MODEL, MOSAIK TO REPLACE IFÖ
TOILETS
Max. 460 Pneumatic push Max. 615

130 button
Alternative place for push button
60
Adapter frame and cover
340
Max. 520
Water connection
hose
Ø50
Discharge Toilet Evac 900, wall model,

connection pipe Prestige Silent or Mosaik
P/N 6542544 (consists of): P/N 6542969 Evac 900, wall model, Prestige Silent ( See doc. 1:01001G )
Adapter frame
Cover
Fastening hook
Pipe
Water connection hose
Edge strip
Product information
P/N 6542545 (consists of): P/N 6540964 Evac 900, wall model, Mosaik ( See doc. 1:01001G )
Adapter frame
Cover
Fastening hook
Pipe
Edge strip
Product information
Materials Adapter frame: Al, DIN1028

Cover: PVC
Pipe: PVC
Shipping data P/N 6542544 EvacInshine toilet complete:

Net weight: 24.8 ±0.5kg
Shipping weight: 28.1 ±0.5kg
Shipping volume: 0.168m³
P/N 6542545 EvacInshine toilet complete:

Shipping weight: 25 ±0.5kg
1
VACUUM TOILET
6542546 EVACINSHINE TOILET COMPLETE WITH EVAC 900, WALL MODEL USPH, PRESTIGE SILENT
6542547 EVACINSHINE TOILET COMPLETE WITH EVAC 900, WALL MODEL USPH, MOSAIK TO REPLACE
IFÖ TOILETS
Max. 460 Pneumatic push button

130 Max. 615
(USPH wall bracket)

60
340
Min. 280
Max. 520
Ø50
Toilet Evac 900,

wall model USPH,
Water connection
Prestige Silent or Mosaik
hose
Discharge connection pipe
P/N 6542546 (consists of): P/N 6542970 Evac 900, wall model USPH, Prestige Silent ( See doc. 1:01002H )
Fastening hook
Pipe
Edge strip
Product information
P/N 6542547 (consists of): P/N 6540966 Evac 900, wall model USPH, Mosaik ( See doc. 1:01002H )
Fastening hook
Pipe
Edge strip
Product information

Cover: PVC
Pipe: PVC


1
EVAC Date: 30 Oct 2006 Doc. 6:01122B
Environmental Solutions Sector SPARE PARTS
VACUUM TOILET
6542928 PRESTIGE, SEAT AND COVER, EVACINHUSH
! NOTE: Seat and cover sold as complete only.
Prestige seat and cover fulfills ANSI 2124.5 - 1997 [ Plastic Toilet ( Water closet ) Seats ] requirements.
6542951
Clamping bush
6542950
HINGE KIT
VACUUM TOILET
6541922 EVACINHUSH, SILENT SEAT AND COVER FOR EVAC 90 WALL AND FLOOR AND EVAC 900
FLOOR MODELS
P/N 5446101 is replaced by P/N 6541922.
! NOTE; When ordering: Seat and cover -state type and colour.
6541241 (x2)
Hinge
5446401 (x2)
Hinge pin 6540931 (x2)
Washer
5445201 (x2)
Nut
EVAC Date: 30 Nov 2005 Doc. 6:104D
VA CUUM TOILET
VACUUM
5443401 EVACINHUSH, SILENT SEAT AND COVER, IFÖ

! NOTE: When ordering: Seat and cover -state type and colour
5443101
Hinge pin
5444401
Hinge body,
right and left
EVAC Date: 13 Nov 2006 Doc. 6:01120A
VACUUM TOILET
6542958 EVACINFLUX 1 FOR EVAC 90/900 TOILETS WITH STEEL BACK PLATE
P/N 5779210 is replaced by P/N 6542958
6543029 RECOMMENDED SPARE PART KIT:

1 x 5435169 Rubber diaphragm
2 x 5435181 Rubber sleeve
5959902
Mini-check valve
5435015
Discharge valve
6541056
Outlet pipe
VACUUM TOILET
6542959 EVACINFLUX 2 FOR EVAC 90 TOILETS WITH PLASTIC BACK PLATE

5959902
Mini-check valve
5435015
Discharge valve
6541056
Outlet pipe
EVAC Date: 30 Oct 2006 Doc. 6:01117D
VACUUM TOILET
5350000 EVACINCLICK 1, FLUSH CONTROL UNIT FOR IFÖ TOILETS
5350010
Push button, complete
5774002
Water valve
6542246 5503906
5350004 Clip Hose
Locking pin
5523200 6542246
Spring Clip
5350001
5820900
Bracket
Elbow
5470202
5433217 Hose
Water connection
hose
5481100
Hose
Alternative nozzles:
P/N 5778000, White 30
P/N 5778004, Yellow 20
5430164
Elbow
5433281 5775500
5470214 VT-control
Hose Hose with
Mini-check valve mechanism
5959902
Mini-check valve
1
EVAC Date: 03 Jan 2008 Doc. 6:01118E
VACUUM TOILET
6541458
Push button
5430164 5432728
5805900
Elbow Gasket
Hose
5441364
5778994 5433358 5441363 Washer
Bracket O-ring Blind plug
P/N 5778000, White 30 5472505 5433215
P/N 5778004, Yellow 20 Strip Water
5778991 5774000
5410296 Hose connection
5990760 Water valve
Screw nipple
Hose clip
5507000
Elbow
5472708
Screw
5775500 6542402
VT-control Hose clip
mechanism
5736322 5481102
Hose Hose
5736323 5503906 5450694

Hose Hose Locking nut
5523200
5959902
5736320 Spring
Mini-check
valve Hose
5433279
Hose + Mini-check valve
1
EVAC Date: 04 Oct 2006 Doc. 6:01102E
VACUUM TOILET
6542341 EVACINCLICK 3 FOR IFÖ / EVAC 90 / EVAC 900 TOILETS
5775500
5774000
Control mechanism
Water valve
5527507
5410296 2674146
Mounting bracket
Screw Screws 5736324
2644170 Hose
5400540
Sign Screws
5481100
5433358
Hose
O-ring
PUSH
TO
6542367 FLUSH 6542366
Bracket for Bracket for water
push button valve
5778991 5472708
Hose nipple Slot head screw
6542365 5774902
Bracket for water By-pass valve
connection 5736323
Hose
4000600
T-connection
6542246 5481105
Clip Hose
5778000 6542246
Jet carrier Hose clamp
complete PRODUCT INFORMATION
DOCUMENT
5990760
5778004 Hose clip
Jet carrier
complete 5507000
Elbow joint
5805900
Hose 5736322
6542713 Hose
Installation
instruction 5959902
Mini-check
5778992 valve
Water
connection hose
5736305
5481009 Hose
Hose
6542246 6542402 5820900 5481002 5523200

Clip Clip Elbow Hose Spring
to flushing ring
EVAC Date: 30 Nov 2005 Doc. 9:00105
ELECTR OL
ELECTROL UX-TYPE TOILETS
OLUX-TYPE
WALL MODEL FLOOR MODELS
Spare parts
Replacing products
EVAC Date: 28 Jan 2008 Doc. 6:01127B
2008 AVAILABLE SP ARE P

SPARE AR
PAR TS
ARTS
FOR ELECTR OL
ELECTROL UX-TYPE T OILETS
OLUX-TYPE
5500900 5511500
Rubber diaphragm Elbow joint 90 DGR. 60/50
Old no: 491 50 09-00 Old no: 491 51 15-00
5502400 5990080
Rubber sleeve Rubber diaphragm
Old no: 491 50 24-00 Old no: 94 09 02-00
5506700
Reducer 57/52mm
Old no: 491 50 67-00
6540561
Reducer 57/48
Old no: 491 50 67-01
5506800
Rubber sleeve 57x59mm
Old no: 491 50 68-00
5506900
Rubber sleeve 57x61mm
Old no: 491 50 69-00
5507100
Rubber sleeve
Old no: 491 50 71-00
REPLACING PRODUCTS FOR

ELECTR OL
ELECTROL UX-TYPE TOILETS
OLUX-TYPE
FLOOR MODELS:
Replacing products:
Electrolux type toilets,
6541004 Evac 900, floor model toilet, Silent
floor models
6541005 Evac 900, wall model toilet, Aniara
WALL MODELS:
Replacing products:
Electrolux type toilets,
6542969 Evac 900, wall model toilet, Prestige Silent
wall models
6540964 Evac 900, wall model toilet, Mosaik
NOTE !
Fixing on the wall is different between
Electrolux type wall model toilet and Evac
900 wall model toilets.
IFÖ-TYPE TOILETS
SPARE P
SPARE AR
PAR TS AND UPGRADE PR
ARTS ODUCTS
PRODUCTS
IFÖ, WALL MODELS IFÖ, FLOOR MODELS
Spare parts
Replacing products
Recommended products
2008 AVAILABLE SPARE P

SPARE AR
PAR TS FOR IFÖ-TYPE TOILETS
ARTS
5410390 5435349
Plastic seal, L=1440 Bracket for membrane box
Old no: 41038.6 Old no: 43534.9
5428401 5441201
Toilet bowl with flushing Seat and cover, Kandre
ring
Old no: 4412.01
Old no: 4251.01
5428501 5443101
Toilet bowl with flushing Hinge pin for seat and
ring cover Silent
Old no: 4256.01
5429301 5443401
Toilet bowl with flushing Seat and cover, Silent
ring
5430242
Installation kit 5443601
Seat and cover, Combi
Old no: 4436.01
5444401
5433606
Hinge body, right and left
Water connection, side
Combi/Silent
Old no: 43360.6
5434517 5445501
Fastening plate Hinge pin
Old no: 43451.7 Old no: 4439.01
5435014
6543029
Discharge valve
Spare part kit
Old no: 43501.3
EVAC Date: 28 Jan 2008 Doc. 001901-2
BELOW PARTS ARE OBSOLETE FROM 01 JULY 2007.

REPLACING PRODUCTS ARE 5350000, 5350020 AND 6542341.
5435259
Old IFÖ toilet flush valve
5410230 5435277 5435440

O-ring 6.1x1.6 Piston rod Rubber seal
Old no: 41023.0 Old no: 43527.7 Old no: 43544.0
5433000 5435278 5435451

Flushing mechanism Rubber membrane Ball
5433280 5435279 5435473

O-ring 9.5x2.4 Piston plate Discharge control valve
5433336 5435372 5435484

O-ring 7.3x2x4 Base plate Rubber cup 13x20x6.5
5433347 5435394 5435495

O-ring 26.2x3 Vacuum motor casing Start valve
5433358 5435406 5435507

O-ring 11.3x2.4 Rubber seal Rubber cup 21x32x6.7
5433459 5435417 5435518

Hose 1/2x3/8” Wing Rider
5435261 5435439
Membrane box Casing for 4-way valve
Old no: 43526.1 Old no: 43543.9
Replacing products:
EvacInclick 5350000, 5350020 and 6542341
• EvacInclicks will replace all parts

of IFÖ toilet flush valve
• Latest technology with quick payback time

and reliability
e-mail: evac.spareparts@evac.zodiac.com
www.evac.com
EVAC Date: 11 Jan 2008 Doc. 9:00015F
RETROFIT PRODUCTS
EVACINCLICKS FOR IFÖ-TOILETS
The old flush valve is fully interchangeable with EvacInclicks.
5435259
Old IFÖ-flush valve
There are actually 3 alternatives:

5350000 EvacInclick 1, 5350020 EvacInclick 2 and 6542341 EvacInclick 3.
How to choose the most suitable model?
is most suitable for:

EvacInclick 1 • floor toilets with flush knob on the porcelain
• wall toilets with flush knob on the porcelain
P/N 5350000
• wall toilets no equipment space in the service trunk

• wall toilets with flush knob on the wall
EvacInclick 2 • wall toilets which shall be upgraded with flush knob on the wall
P/N 5350020
This kit is quick to install as old fixing console can be utilised.

• wall toilets which have service trunk access
EvacInclick 3 • wall toilets with flush knob on the porcelain
P/N 6542341
This kit has by-pass function. Service and maintenance is
easy as the kit is installed on the back wall.
If you are in doubt of the best suitable kit type for your installation, please consult your nearest Evac representative.
1
RETROFIT PRODUCTS
EvacInclicks 1, 2 and 3 on the right replace EvacInclick 1

products on the left. 5350000
5435259 Flush valve
5435265 Flush valve housing EvacInclick 2

5350020
5435261 Membrane box
EvacInclick 3
6542341
2
EVAC Date: 29 Jan 2008 Doc. 9:00030H
RETR OFIT PR
PRODUCTS
REPLACING PRODUCTS FOR IFÖ TOILETS
Please, identify your “old” product number and choose the replacing product.
Old New replacing products document

Product P/N or P/N P/N Product Doc no.
Toilet IFÖ Wall Combi 43251 or 5325101 ► 6542545 EvacInshine toilet complete with Evac 900, wall model, Mosaik seat 9:00058D
Toilet IFÖ Wall Combi 43256 or 5325601 ► 6542545 EvacInshine toilet complete with Evac 900, wall model, Mosaik seat 9:00058D
Toilet IFÖ Wall Kandre 43257 or 5325701 ► 6542544 EvacInshine toilet complete with Evac 900, wall model, Prestige seat 9:00058D
Toilet IFÖ Wall Kandre 43258 or 5325801 ► 6542544 EvacInshine toilet complete with Evac 900, wall model, Prestige seat 9:00058D
Toilet IFÖ Floor Combi 43261 or 5326101 ► 6541005 Vacuum toilet, Evac 900, floor model, Aniara 6:01003J
Toilet IFÖ Floor Kandre 43263 or 5326301 ► 6541004 Vacuum toilet, Evac 900, floor model, Silent 6:01003J
Toilet IFÖ Wall Combi, USPH 5345101 ► 6542547 EvacInshine toilet complete with Evac 900, wall model, USPH, Mosaik seat 9:00057D
Toilet IFÖ Wall Kandre, USPH 5345701 ► 6542546 EvacInshine toilet complete with Evac 900, wall model, USPH, Silent seat 9:00057D
Toilet bowl IFÖ with flushing ring 5428601 ► 6541005 Vacuum toilet Evac 900, floor model, Aniara 6:01003J
Flushing ring 43347.1 or 5433471 ► 5860160 Hi-efficiency flushing ring for Evac IFÖ vacuum toilets 9:00024B
Discharge valve 43501.3 or 5435013 ► 5435014 Discharge valve 6:110E
EvacInclick flushing control units för IFÖ-toilets 9:00015F

Flush valve 43525.9 or 5435259 ► 5350000 EvacInclick 1, flush control unit 9:00062D
► 5350020 EvacInclick 2, flush control unit 9:00063E
Membrane box 43526.0 or 5435261 ► 5350000 EvacInclick 1, flush control unit 9:00062D
Flush valve housing 43526.5 or 5435265 ► 5350000 EvacInclick 1, flush control unit 9:00062D
1
PRODUCT INFORMATION DOCUMENT, P/N 6542646
EV
EVAA CINSHINE TOILET COMPLETE
WITH EVAC 900, W ALL MODEL TO REPLA
EVA CE IFÖ TOILETS
REPLACE
P/N 6542544 ( PRESTIGE SILENT ) AND P/N 6542545 ( MOSAIK )
EVACINSHINE TOILET COMPLETE

OLD IFÖ-TOILET WITH EVAC 900, WALL MODEL
Vacuum toilet Evac 900, wall model,

EVAC OY, tel.: +358 20 763 0200, Finland
1
EVAC Date: 13 Nov 2006 Doc. 9:00055F
VACUUM TOILET
6542544 EVACINSHINE TOILET COMPLETE WITH EVAC 900, WALL MODEL PRESTIGE SILENT
6542545 EVACINSHINE TOILET COMPLETE WITH EVAC 900, WALL MODEL MOSAIK TO REPLACE IFÖ
TOILETS
TABLE OF CONTENTS
Table of contents................................................................................................................. Doc no. 9:00055E
Technical data:
EvacInshine toilet complete with Evac 900, wall model, Prestige Silent and Mosaik
for IFÖ toilet....................................................................................................................... Doc no. 1:01217B
Evac 900, wall model, Prestige Silent and Mosaik................................................................. Doc no. 1:01001G
Installation:
for IFÖ toilet........................................................................................................................Doc no. 2:01067B
Spare parts:
for IFÖ toilet........................................................................................................................Doc no. 6:01113B
Evac 900, wall model, Prestige Silent and Mosaik.................................................................. Doc no. 6:01001i
Back plate assembly, Evac 900, wall models......................................................................... Doc no. 6:01004D
EvacInflux 1, discharge valve assembly, Evac 90/900 toilets with steel back plate .................... Doc no. 6:01011D
Discharge valve, Evac 900, wall models................................................................................. Doc no. 6:110E
Water valve, Evac 900, wall models...................................................................................... Doc no. 6:01022D
Control mechanism, Evac 900, wall models, floor models and spare part kit ............................ Doc no. 6:132H
EvacInhush, seat and cover, Prestige ................................................................................... Doc no. 6:01122B
Seat and cover, Mosaik, Evac 900, wall models..................................................................... Doc no. 6:01019D
Pneumatic push button, Evac 900, wall models and optional pneumatic push button ................ Doc no. 6:01012H
2
VACUUM TOILET
TOILETS
Max. 460 Pneumatic push Max. 615

130 button
60
340
Max. 520
Water connection
hose
Ø50
Discharge Toilet Evac 900, wall model,

connection pipe Prestige Silent or Mosaik
P/N 6542544 (consists of): P/N 6542969 Evac 900, wall model, Prestige Silent ( See doc. 1:01001G )
Adapter frame
Cover
Fastening hook
Pipe
Edge strip
Product information
P/N 6542545 (consists of): P/N 6540964 Evac 900, wall model, Mosaik ( See doc. 1:01001G )
Adapter frame
Cover
Fastening hook
Pipe
Edge strip
Product information

Cover: PVC
Pipe: PVC


Shipping weight: 25 ±0.5kg
3
EVAC Date: 13 Nov 2006 Doc. 1:01001G
VACUUM TOILET
6542969 EVAC 900, WALL MODEL, PRESTIGE SILENT, WHITE
6540964 EVAC 900, WALL MODEL, MOSAIK, WHITE
Max. 420 Water supply 1/2” P/N 6541458 Pneumatic push button, white
400 Shut-off valve

Seat and cover:
Vacuum breaker
Prestige* or Mosaik
550
Flexible water
connection hose
Discharge connection
Max. 450
Ø50
430
365
250
110
Edge strip
50
Bowl
230 90
Connection sleeve
* Prestige seat and cover fulfill ANSI 2124.5 - 1997 [( Plastic Toilet ( Water closet ) Seats] requirements.
** See available colours in document 1:01016E
Materials Bowl: White vitreous china**

Seat; *Prestige: UF-S**, Mosaik: PP**
Cover; *Prestige: UF-S **, Mosaik: PP**
Pneumatic push button: White plastic, ABS
Operating data Water pressure: 200 ...1000kPa

Operating vacuum: -30 ... -50kPa
Water consumption: ~1.2 ±0.15 litres/flush ( water pressure: 400kPa, vacuum: -40kPa )
Air consumption: ~60 ±10 litres/flush (normal atmospheric air)
Connections Water supply: 1/2" MPT, flexible hose

Discharge: Discharge connection Ø50, connection sleeve includes two hose clamps
to O.D. 48 - 52mm pipes
Shipping data P/N 6542969 EVAC 900, wall model, Prestige Silent:
Shipping volume: 0.168m3
P/N 6540964 EVAC 900, wall model, Mosaik:
4
Environmental Solutions Sector INSTALLATION
VACUUM TOILET
FOR IFÖ TOILET
6542545 EVACINSHINE TOILET COMPLETE WITH EVAC 900, WALL MODEL MOSAIK FOR IFÖ TOILET
EvacInshine toilet complete with Evac 900, wall model

is replacing IFÖ toilet
Water connection
hose
Product information document Push button

Adapter frame
Bushing
Edge strip
Cover
Pipe
Water valve
Connection
Edge strip sleeve
Fastening hook
Back plate
Toilet Evac 900, wall model
5
VACUUM TOILET
FOR IFÖ TOILET
• Remove an old IFÖ-toilet.
• Leave old fastening bolts on the wall.

Fastening bolts
• Install adapter frame on wall using bushings and old fastening bolts
and nuts.
• Install fastening hook.
6
VACUUM TOILET
FOR IFÖ TOILET
• Install cover.
Cover
• Install back plate of the Evac 900 toilet with speed nuts.
Back plate (In picture back plate with USPH)
7
VACUUM TOILET
FOR IFÖ TOILET
Choose push button installation place
1. Push button on wall
Recommended place for the push button
Push button installation:

1. Drill Ø6 hole for hose on wall as in drawing.
2. Connect the hose from the control mechanism to the bellow.
Hole Ø6 Push button
Warm the end of the hose if needed to help installation.
3. Install the push button's body on wall using screws (not included).
130 4. Snap the cover of the push button bellow in its place.
340
! NOTE: Secure, that the hose is not flattened after installation. Air
impulse must always flow free.
! NOTE: Make sure, that cover does not hit push button when
~290
Control
opened.
mechanism
2. Push button on porcelain
Push button Push button installation:

Push button cover
1. Drill Ø10 hole for hose on plastic cover.
Screws (not included) 2. Connect the hose from the control mechanism to the bellow.
60 Warm the end of the hose if needed to help installation.
Bellow 30
3. Install the push button's body on cover using screws (not
Push button included).
body
Ø10 4. Snap the cover of the push button bellow in its place.
Adapter
frame ! NOTE: Secure, that the hose is not flattened after installation. Air
Cover impulse must always flow free.
Hose to bellow opened.
8
VACUUM TOILET
FOR IFÖ TOILET
Fresh water • Connect water hose to fresh water connection.

Water valve connection
Frame and
cover
Back plate
Floor
Water connection
hose to water valve.
• Install bowl of the Evac 900 toilet.
• Install edge strips.

Edge strip
9
VACUUM TOILET
FOR IFÖ TOILET
• Add pipe piece between the connection sleeve and discharge

Connection connection.
sleeve
Pipe
Back plate
• Test function to secure leakages.
10
VACUUM TOILET
TOILETS
6540936 6542590
Edge strip Adapter frame
6542591
Cover 5512908
Pipe
5433134
Hook
5778995
6542969
Evac 900, wall model,
Prestige Silent
See detailed spare
or parts in attached
pages.
6540964
Evac 900, wall model, Mosaik
11
EVAC Date: 03 Nov 2006 Doc. 6:01001i
VACUUM TOILET
P/N 6542969 includes Prestige seat and cover (P/N 6542928)

P/N 6540964 includes Mosaik seat and cover (P/N 6540973) See recommended spare part kits
in spare part document:
Doc no. 6:110E
Doc no. 6:01022D
6541458
Push button
5980801
WATER SUPPLY KIT
6540973*
Seat and cover, 5432728
Mosaik Seal
5431884
Shut-off valve
6543414
Filter
5805900
Hose to push button 5432548
Vacuum breaker
6542928* 6540969
Seat and cover, Back plate assembly
Prestige (document 6:01004D)
5433215
Water connection
hose with two
seals
6542402
6540968 Hose clamp
Flushing ring
6542318
Spring
6540972 INSTALLATION KIT
5779098 5433572
6540967* Guiding nut (x2) Connection sleeve
Toilet bowl,
includes flushing ring, spring and 6540936 5433594
hose clamp Edge strip Hose clamp (x2)
5990759
Nut (x2)
! NOTE: *When ordering:

Toilet bowl - state type and standard colour
Seat and cover - state type and standard colour
12
VACUUM TOILET
6540969 BACK PLATE ASSEMBLY, EVAC 900, WALL MODELS
5990760
Hose clip
5805900
Hose to push button
5775500
Control mechanism 5736324
(document 6:132H) Hose
5481100
Hose
6542958
EVACINFLUX 1
(document 6:01011D)
5774002
Water valve
(document 6:01022D)
5430318
Screw,
stainless
5350004
Locking pin
6540939
Back plate
13
VACUUM TOILET
6542958 EVACINFLUX 1, DISCHARGE VALVE ASSEMBLY, EVAC 90/900 TOILETS WITH STEEL BACK PLATE
5959902
Mini-check valve
5736322 5779030
Hose Bracket
5435015
Discharge valve
(document 6:110E)
5779300
Brace 6541056
Outlet pipe
5779500 5779600
Support sleeve Speed nut
2722005
Washer
2644170
Screw
5779400
Sleeve coupling
14
EVAC Date: 30 Nov 2005 Doc. 6:110E
VACUUM TOILET
5435014 DISCHARGE VALVE
P/N 43501.3 and P/N 5435013 are replaced by P/N 5435014
P/N 5435015 Discharge valve (see drawing below).

P/N 5435014 Discharge valve includes Discharge valve P/N 5435015 + Hose (L=210mm) P/N 5736314.

5435181
Rubber sleeve 5736314
Hose (only in P/N 5435014)
Vacuum connection nipple
5435137
Closing mechanism
( Sold only as a kit )
5435169
Rubber diaphragm
5435069
Housing
5435181
Rubber sleeve
15
EVAC Date: 02 Mar 2005 Doc. 6:01022D
VACUUM TOILET
5774002 WATER VALVE, EVAC 90 AND EVAC 900, WALL MODELS AND FLOOR MODELS

1 x 3790009 V-ring
1 x 5774150 Filter
1 x 5774400 Diaphragm
1 x 5774701 Valve washer + Jet
Diaphragm
5774500
Slider
5774800
Permanent magnet
5522700
Conic spring
5774300
Valve washer + Jet Valve washer Bottom
Jet
3752211
O-ring
5774600
Cover
V-ring
5990740 Filter
Screw
5774100
Solenoid valve
16
VACUUM TOILET
5775500 CONTROL MECHANISM
5881000 SPARE PART KIT FOR THE CONTROL MECHANISM
P/N 5775500 Control mechanism
5778001 Jet carrier complete (as standard), which controls flushing period
Alternative for this jet available:

5778000 Jet carrier complete*
5778001
Jet carrier complete
5778600
Air filter
5778000
*Jet Carrier identification:

P/N Colour Size Effect
5778004 Yellow 0.20 Extra long flushing period
5778000 White 0.30 Long flushing period
5778001 Blue 0.40 Normal flushing period
5778002 Red 0.50 Short flushing period
! NOTE: See document 3:111C also.
P/N 5881000 Spare part kit for the control mechanism:
P/N Description Pcs

5778600 Air filter 1
5778001 Jet carrier complete 2
5778700 Filter 1
5959902 Mini-check valve 1
17
VACUUM TOILET
6542951
Clamping bush
6542950
HINGE KIT
VACUUM TOILET
6540973 SEAT AND COVER, MOSAIK, EVAC 900, WALL MODEL
2 x Hinge body
6542726
Hinge kit
2 x Nut
19
EVAC Date: 01 Nov 2006 Doc. 6:01012H
VACUUM TOILET
6541458 PNEUMATIC PUSH BUTTON, EVAC 900, WALL MODELS
6541057 OPTIONAL PNEUMATIC PUSH BUTTON KIT, EVAC 900, FLOOR MODELS
P/N 6541458 Pneumatic push button
6541272
Bellow
6540932
Spring
Button
P/N 6541057 Optional pneumatic push button kit
6541458
Pneumatic push button
5430105
Installation kit
5410064
Cover plate
5430108
Protecting pipe
20
EVAC Date: 03 Nov 2006 Doc. 6:01003J
VACUUM TOILET
6541004 EVAC 900, FLOOR MODEL, SILENT (EVACINHUSH)
6541005 EVAC 900, FLOOR MODEL, ANIARA
P/N 6541004 includes Silent (EvacInhush) seat and cover (P/N 6541922)
P/N 6541005 includes Aniara seat and cover (P/N 5442101)
See recommended spare part kits in spare part document: 5980801

Doc no. 6:110E WATER SUPPLY KIT
Doc no. 6:01022D 5432728
5431884
Shut-off Seal
5442101* valve
Seat and cover, Aniara
6543414
Filter
5432548
Vacuum
breaker
6541922* 5433215
Seat and cover, Silent Water connection
(EvacInhush), 6541002 hose with two
(with metal hinges) Back plate assembly seals
(document 6:01006E)
6542402
Hose clamp
6541025
Flushing ring
5824900
INSTALLATION KIT
6542318 5433583
Spring Rubber elbow
or 5860303 5433594
Pneumatic Hose clamp (x2)
6541024*
push button
Toilet bowl,
5990724
includes flushing ring,
Nut M8, (x2)
spring and hose clamp
5433266
Wood screw
5 x 45, (x2)
2644190
Screw 5825300
Plastic washer, (x2)

EV
EVAA CINSHINE TOILET COMPLETE
WITH EVAC 900, W ALL MODEL, USPH TO REPLA
EVA CE
REPLACE
IFÖ TOILETS
P/N 6542546 (PRESTIGE SILENT) AND P/N 6542547 (MOSAIK)
EVACINSHINE TOILET COMPLETE

OLD IFÖ-TOILET WITH EVAC 900, WALL MODEL, USPH
Water supply
with USPH
Vacuum toilet, Evac 900,

wall model USPH,
EVAC OY, tel.: + 358 20 763 0200, Finland
1
VACUUM TOILET
6542546 EVACINSHINE TOILET COMPLETE WITH EVAC 900, WALL MODEL, USPH, PRESTIGE SILENT
6542547 EVACINSHINE TOILET COMPLETE WITH EVAC 900, WALL MODEL, USPH, MOSAIK
Table of contents
Table of contents................................................................................................................. Doc no. 9:00056F
Technical data:
EvacInshine toilet complete with Evac 900, wall model USPH, Prestige Silent and Mosaik
for IFÖ toilet........................................................................................................................ Doc no. 1:01218B
Evac 900, wall model USPH, Prestige Silent and Mosaik........................................................ Doc no. 1:01002H
Installation:
Spare parts:
Evac 900, wall model USPH, Prestige Silent and Mosaik.........................................................Doc no. 6:01002H
Back plate assembly, Evac 900, wall models USPH................................................................Doc no. 6:01005F
Discharge valve assembly, Evac 900, wall models................................................................... Doc no. 6:01011D
Discharge valve, Evac 900, wall models..................................................................................Doc no. 6:110E
Water valve, Evac 900, wall models....................................................................................... Doc no. 6:01022D
Control mechanism, Evac 900, wall models and spare part kit for the control mechanism.......... Doc no. 6:132H
EvacInhush, seat and cover, Prestige .................................................................................... Doc no. 6:01122B
Seat and cover, Mosaik, Evac 900, wall models...................................................................... Doc no. 6:01019D
Water supply with USPH, Evac 900, wall models.................................................................... Doc no. 6:01024H
Pneumatic push button, Evac 900, wall models...................................................................... Doc no. 6:01012H
2
VACUUM TOILET
6542547 EVACINSHINE TOILET COMPLETE WITH EVAC 900, WALL MODEL USPH, MOSAIK TO REPLACE
IFÖ TOILETS
Max. 460 Pneumatic push button

130 Max. 615
(USPH wall bracket)

60
340
Min. 280
Max. 520
Ø50
Toilet Evac 900,

wall model USPH,
Water connection
hose
Discharge connection pipe
P/N 6542546 (consists of): P/N 6542970 Evac 900, wall model USPH, Prestige Silent ( See doc. 1:01002H )
Fastening hook
Pipe
Edge strip
Product information
P/N 6542547 (consists of): P/N 6540966 Evac 900, wall model USPH, Mosaik ( See doc. 1:01002H )
Fastening hook
Pipe
Edge strip
Product information

Cover: PVC
Pipe: PVC


3
VACUUM TOILET
6542970 EVAC 900, WALL MODEL USPH, PRESTIGE SILENT, WHITE
6540966 EVAC 900, WALL MODEL USPH, MOSAIK, WHITE
6542578 EVAC 900, WALL MODEL USPH, OPEN FRONT, WHITE
Max. 420 USPH vacuum breaker P/N 6541458 Pneumatic push button, white
400 Water supply 1/2”

Seat and cover:
Shut-off valve Prestige*, Mosaik or Open front
Flexible water 550

connection hose
Discharge
connection
Max. 450
430
365
Ø50
250
Edge strip
110
Bowl
50
Connection sleeve
230 90
* Prestige seat and cover fulfill ANSI 2124.5 - 1997 [( Plastic Toilet ( Water closet ) Seats] requirements.
** See available colours on document 1:01016E
Materials Bowl: White vitreous china**

Seat; *Prestige: UF-S**, Mosaik: PP**, Open front: UF-S**
Cover; *Prestige: UF-S**, Mosaik: PP**, Open front: UF-S**
Pneumatic push button: White plastic, ABS
Operating data Water pressure: 200 ... 1000kPa

Operating vacuum: -30 ... -50kPa
Water consumption: ~1.2 ±0.15 litres/flush ( water pressure: 400kPa, vacuum: -40kPa )
Air consumption: ~ 60 ±10 litres/flush (normal atmospheric air)
Connections Water supply with USPH: 1/2" MPT, flexible hose

Discharge: Discharge connection Ø50, connection sleeve includes two hose clamps
to O.D. 48 - 52mm pipes
Shipping data P/N 6542970 EVAC 900, wall model USPH, Prestige Silent:
P/N 6540966 EVAC 900, wall model USPH, Mosaik:
P/N 6542578 EVAC 900, wall model USPH, Open front:

Net weight: 21 ±0.5kg
4
VACUUM TOILET
FOR IFÖ TOILET
6542547 EVACINSHINE TOILET COMPLETE WITH EVAC 900, WALL MODEL USPH, MOSAIK
FOR IFÖ TOILET
EvacInshine toilet complete with Evac 900, wall models USPH

for replacing IFÖ toilet
Water supply with USPH
Water connection
hose
Push button
Adapter frame
Product information document
Bushing
Edge strip
Cover
Pipe
Water valve
Connection
Edge strip sleeve
Fastening hook
Back plate
Toilet Evac 900, wall model
5
VACUUM TOILET
FOR IFÖ TOILET
FOR IFÖ TOILET
• Remove an old IFÖ-toilet.
• Leave old fastening bolts on wall.

Fastening bolts
• Install adapter frame on wall using bushings and old fastening bolts
Adapter frame and nuts.
• Install fastening hook.
Fastening hook
6
VACUUM TOILET
FOR IFÖ TOILET
FOR IFÖ TOILET
• Install cover.
Cover
USPH vacuum
• Connect the USPH vacuum breaker to the connecting nipples of back
breaker plate.
Back plate
7
VACUUM TOILET
FOR IFÖ TOILET
FOR IFÖ TOILET
• Install back plate of the Evac 900 toilet with speed nuts.
Back plate
Choose push button installation place
1. Push button on wall
Recommended place for the push button
Hole Ø6 Push button Push button installation:

1. Drill Ø6 hole for hose on wall as in drawing.
2. Connect the hose from the control mechanism to the bellow.
340
3. Install the push button's body on wall using screws (not included).
4. Snap the cover of the push button bellow in its place.
! NOTE: Secure, that the hose is not flattened after installation. Air
~290
Control impulse must always flow free.

mechanism
opened.
8
VACUUM TOILET
FOR IFÖ TOILET
FOR IFÖ TOILET
2. Push button on porcelain
Push button installation:

Push button cover 1. Drill Ø10 hole for hose on plastic cover.
screws (not include) 2. Connect the hose from the control mechanism to the bellow.
Bellow 30 3. Install the push button's body on cover using screws (not
Push button included).
body 4. Snap the cover of the push button bellow in its place.
Ø10 Adapter
frame ! NOTE: Secure, that the hose is not flattened after installation. Air
Cover impulse must always flow free.
Hose to bellow opened.
USPH vacuum breaker • Fix the USPH vacuum breaker on wall.

behind wall
Fresh water • Connect water hose to fresh water connection.
connection
Min. 360
Water
valve
Back
plate
Frame
and cover
Floor
Water connection
hose to water valve.
• Install bowl of the Evac 900 toilet.
9
VACUUM TOILET
FOR IFÖ TOILET
FOR IFÖ TOILET
• Install edge strips.

Edge strips
Connection
• Add pipe piece between the connection sleeve and discharge
sleeve connection.
Pipe
Back plate
• Test function to secure leakages.
10
VACUUM TOILET
6542590
Adapter frame
6542591
6540936 Cover 5512908
Edge strip Pipe
5433134
Hook
5778995
6542970
Evac 900, wall model USPH,
Prestige Silent
See detailed spare
or parts in attached
pages.
6540966
Evac 900, wall model USPH, Mosaik
11
VACUUM TOILET
6542970 EVAC 900, WALL MODEL USPH, PRESTIGE SILENT
6540966 EVAC 900, WALL MODEL USPH, MOSAIK
6542578 EVAC 900, WALL MODEL USPH, OPEN FRONT

P/N 6540966 includes Mosaik seat and cover (P/N 6540973)
P/N 6542578 includes Open front seat and cover (P/N 5441801)
See recommended spare part kits 6541772

6540973* in spare part document: WATER SUPPLY KIT
Seat and cover, Doc no. 6:110E (document 6:01024H)
Mosaik Doc no. 6:01022D
6541458
Pneumatic
Shut-off
push button
valve
6542928*
Seat and cover, Connection
Prestige hose with
seals
5441801*
Seat and cover, Vacuum
Open front breaker,
USPH
5805900
Hose to push button
6541001
Back plate
assembly
(document
6:01005F)
6540968 6542402
Flushing Hose clamp
ring 6542318
Spring

5779098 5433594
Guiding nut (x2) Hose clamp (x2)
6540967* 6540936 5433572
Toilet bowl, Edge strip Connection sleeve
includes flushing ring, spring and hose clamp
5990759
Nut (x2)
12
VACUUM TOILET
6541001 BACK PLATE ASSEMBLY, EVAC 900, WALL MODELS, USPH
5990760
5805900 Hose clip
Hose to push button
5775500 5736324
Control mechanism Hose
(document 6:132H)
5430318
5481100 Screw,
Hose 5774002 stainless
Water valve
(document 6:01022D)
6542402 6542958
Hose clamp EVACINFLUX 1
(document
5481006 5430162 6:01011D)
Hose Nipple (x2)
6542402
Hose clamp 5350004
Locking pin
5430168
Nut (x2)
6540939
Back plate
13
VACUUM TOILET
5959902
Mini-check valve
5736322 5779030
Hose Bracket
5435015
Discharge valve
(document 6:110E)
5779300
Brace 6541056
Outlet pipe
5779500 5779600
2722005
Washer
2644170
Screw
5779400
Sleeve coupling
14
VACUUM TOILET


5435181
5435137
Closing mechanism
5435169
Rubber diaphragm
5435069
Housing
5435181
Rubber sleeve
15
VACUUM TOILET

1 x 3790009 V-ring
1 x 5774150 Filter
Diaphragm
5774500
Slider
5774800
Permanent magnet
5522700
Conic spring
5774300
Jet
3752211
O-ring
5774600
Cover
V-ring
5990740 Filter
Screw
5774100
Solenoid valve
16
VACUUM TOILET

5778001
5778600
Air filter
5778000

P/N Description Pcs

5778700 Filter 1
17
VACUUM TOILET
6542951
Clamping bush
6542950
HINGE KIT
VACUUM TOILET
2 x Hinge body
6542726
Hinge kit
2 x Nut
19
VACUUM TOILET
6541772 WATER SUPPLY KIT, USPH, FOR EVAC 900 TOILETS, WALL MODELS
5980802 WATER SUPPLY KIT, USPH, FOR EVAC 90 AND EVAC 900 TOILETS, FLOOR MODELS
P/N 6541772 Water supply kit, USPH
6541409 VACUUM BREAKER COMPLETE, USPH, 5432728

WALL MODEL Seal
5431884
Shut-off valve
5432548
Vacuum breaker
5433215
(includes: 2 x seal )

5432728
5435336 VACUUM BREAKER ASSEMBLY, USPH Seal
5430164
Elbow
5957210 5432728
Elbow wall 5431884
Gasket
fast flange Shut- off valve
5430166
5432548 Coupling
Vacuum breaker
5430166
Coupling 5433215
(includes: 2 x seal)
5430166
Coupling G1/2
5910601 (x2)
Cu pipe Ø12x1
20
VACUUM TOILET
6541272
Bellow
6540932
Spring
Button
6541458
5430105
Installation kit
5410064
Cover plate
5430108
Protecting pipe
21
VA CUUM TOILET
VACUUM
5860160 HI-EFFICIENCY FLUSHING RING FOR EVAC IFÖ VACUUM TOILETS
Toilet bowl rinsing can be improved and better hygiene obtained by using
the 5-nozzle Hi-Efficiency Flushing ring. Fully interchangeable with the old
rubber ring.
P/N 5433471
Old flushing ring
P/N 5860160
Hi-Efficiency flushing ring
VACUUM TOILET


5435181
5435137
Closing mechanism
5435169
Rubber diaphragm
5435069
Housing
5435181
Rubber sleeve
1
RETROFIT PRODUCTS
The old flush valve is fully interchangeable with EvacInclicks.
5435259
Old IFÖ-flush valve
There are actually 3 alternatives:

5350000 EvacInclick 1, 5350020 EvacInclick 2 and 6542341 EvacInclick 3.
How to choose the most suitable model?

EvacInclick 1 • floor toilets with flush knob on the porcelain
• wall toilets with flush knob on the porcelain
P/N 5350000
• wall toilets no equipment space in the service trunk

• wall toilets with flush knob on the wall
EvacInclick 2 • wall toilets which shall be upgraded with flush knob on the wall
P/N 5350020
This kit is quick to install as old fixing console can be utilised.

• wall toilets which have service trunk access
EvacInclick 3 • wall toilets with flush knob on the porcelain
P/N 6542341
This kit has by-pass function. Service and maintenance is
easy as the kit is installed on the back wall.
If you are in doubt of the best suitable kit type for your installation, please consult your nearest Evac representative.
1
RETROFIT PRODUCTS
EvacInclicks 1, 2 and 3 on the right replace EvacInclick 1

products on the left. 5350000
5435259 Flush valve
5435265 Flush valve housing EvacInclick 2

5350020
5435261 Membrane box
EvacInclick 3
6542341
2
P/N 5350000 EVA CINCLICK 1

EVA
Table of contents
Installation:
P/N 5350000 EvacInclick 1.................................................................................................. Doc no. 2:01009D
Spare parts:
P/N 5350000 EvacInclick 1.................................................................................................. Doc no. 6:01117D
1
VACUUM TOILET
5350000 EVACINCLICK 1
P/N 5350000 is replacing P/N 43525.9, 43526.0, 43526.5, 5435259, 5435261 and 5435265
5350010
Bowl mounted push button
! NOTE: Riser pipe after toilet and Super Silent Toilet

may require prolonged flushing time. Change nozzle
Blue 40 to White 30 or Yellow 20.
( See spare part doc. 6:01117D )
FLUSH CONTROL UNIT
To discharge
valve Water supply
Vacuum inlet
Water supply
EVACINCLICK 1
Fig.1
2
VACUUM TOILET
When installing the EvacInclick 1, execute the applicable procedures in the given order:
1. Vacuum toilet removal
2. Vacuum toilet disassembly
3. Vacuum toilet reassembly including installation of the EvacInclick 1
4. Vacuum toilet re-installation
1. Vacuum toilet removal
Refer to fig. 2
1.1. Shut off the fresh water supply and flush the toilet to empty the bowl. Disconnect the external 1/2" water supply
line from the side of the toilet, or disconnect the water supply hose connected to the back of the toilet.
1.2. Remove all hardware that secures toilet to the wall or floor.
1.3. Loosen the hose clamps and remove rubber elbow or coupling from the sewage outlet port of the toilet and insert
the tapered end of the elbow (or suitable plug) into the vacuum pipe opening to prevent the vacuum vacuum loss.
Mounting hardware Wall seal Vacuum breaker

Fresh water supply pipe
Water hose
Rubber elbow
! NOTE: Some older model may be Hose clamp

fixed to wall with extra fixing hook.
Fig. 2
3
VACUUM TOILET
1) Seat removal 2) Flush knob removal
Pull knob
Plastic bushing
Connecting rod
3) Flush valve removal 4) Recommended discharge valve inspection
Screw for
mounting Check and clean sealing
plate Flush valve rod surfaces
Water
connection
Vacuum
hose
Optional plate in
Vacuum some installations
hose Rubber parts
Discharge valve
Wing nut
Fig. 3
Refer fig. 3
2.1. Remove the attaching screws from the mounting plate console and then remove the seat.
2.2. Remove the back cover by unscrewing the wing nuts from the fastening rods (if present).
2.3. Pull the two vacuum hoses with non-return valve off of the discharge valve and outlet pipe.
2.4. Unscrew (turn counterclockwise) the toilet flush knob´s connecting rod from the flush valve rod a the connecting
rod up to gain access to the flush valve fastening screw.
2.5. Disconnect and remove the water connecting pipe assembly from the flush valve.
2.6. Remove the fastening screw and pull the flush valve out past the guide peg to remove it.
2.7 Recommentation: Inspect the discharge valve, and especially rubber parts. Replace if needed.
(Clean porcelain surface against discharge valve always before re-installing discharge valve.)
4
VACUUM TOILET
3. Vacuum toilet reassembly
During this procedure refer to fig. 4 and 5.
3.1. Install the toilet push button.

3.1.1. Check to see that the hole in the porcelain is circular. If not, file the hole to the proper size, so the push
button moves freely.
3.1.2. Position the lower part of the push button assembly in the porcelain.
3.1.3. Install the upper parts of the push button assembly through the hole in the porcelain.
3.1.4. Secure the push button assembly in position with the locking pin.
Bowl mounted push button
Upper part of push button
Locking pin
Lower part of push button
Fig. 4
3.2. Attach the water connection hose to the water valve inlet and install the push button hose into the flush control
unit.
3.2.1 For units with a water connection through the back and with a USPH vacuum breaker, disconnect the hose from
the water valve outlet. Remove elbow from the hose. Connect the vacuum breaker inlet hose to the water valve.
Insert the elbow into the vacuum breaker outlet hose and connect the other end of the elbow to the flush ring.
3.2.2 For units with a water connection through the back and without a vacuum breaker, insert the elbow on the end
of the hose from the water valve outlet to the flush ring.
3.2.3 For units with a side water connection, remove the connector and cut off the tubing leaving a tube length of
approximately 20 mm long. Install the side water connector. Attach the elbow to the end of the water connection
hose. Connect one end of the water connection hose to the water valve inlet on the flush control unit, and connect
the end with the elbow to the side connection.
5
VACUUM TOILET
3.3. Assemble the flush control unit bracket with attached control mechanism and water valve to the toiletbowl
assembly.
3.3.1 For units with a toilet mounted pushbutton, position the flush Control unit bracket in side the toilet bowl body
and align it with the holes in the porcelain. The flush control valve bracket is installed above the two tabs on
the pushbutton bracket. Assemble the attaching screws through the hole in the seat and into the flush
control valve bracket.
! NOTE: For units using alternate methods of attaching the lid and seat assembly, consult the factory.
! NOTE: Hose with non-return valve to be pushed on outlet pipe.
3.4. Carefully push the two vacuum hoses and non-return valve onto the discharge valve and outlet pipe.
3.5. Install the back cover and secure by screwing the wing nuts onto the fastening rods, if applicable.
Toilet mounted push button (top)
Flushing ring
Toilet mounted push button (bottom)
Flush control unit bracket
Fresh water supply
Flush control Water valve

unit Control mechanism Fastening rods
Vacuum breaker
USPH (optionall)
Vacuum hoses
Outlet hose
Wing nuts Elbow Inlet hose
Fig. 5
6
VACUUM TOILET
4. Vacuum toilet re-installation
During the following procedure, refer to Figures 2 and 3.
4.1. Inspect and ensure repaired toilet is free from obvious signs of damage or wear.
4.2. Inspect gasket or edge strip between toilet and mounting surface, and replace as required.
4.3. Align toilet mounting holes against the bulkhead.
4.4. Install the rubber elbow or connector to the sewage piping and toilet’s outlet. Do not tighten the hose
clamps at this stage.
4.5. Re-install mounting hardware to secure toilet to the bulkhead.
! NOTE: EXERCISE CAUTION WHEN INSTALLING THE VITREOUS CHINA TOILET.

DO NOT OVERTIGHTEN NUTS OR DAMAGE MAY RESULT.
4.6. Tighten both hose clamps on the discharge rubber elbow or connector.
4.7. Reconnect the customer water supply.
4.8. Turn on the water supply to the toilet.
4.9. Flush toilet and check all joints for vacuum and water leaks.
7
VACUUM TOILET
5350010
Push button, complete
5774002
Water valve
6542246 5503906
5350004 Clip Hose
Locking pin
5523200 6542246
Spring Clip
5350001
5820900
Bracket
Elbow
5470202
5433217 Hose
Water connection
hose
5481100
Hose
P/N 5778000, White 30
P/N 5778004, Yellow 20
5430164
Elbow
5433281 5775500
5470214 VT-control
Hose Hose with
Mini-check valve mechanism
5959902
Mini-check valve
8
P/N 5350020 EVA CINCLICK 2

EVA
Table of contents
Installation:
P/N 5350020 EvacInclick 2....................................................................................................Doc no. 2:01010E
Spare parts:
P/N 5350020 EvacInclick 2....................................................................................................Doc no. 6:01118E
EVAC OY, tel.: +358 20 763 0200, Finland
1
VACUUM TOILET
P/N 43525.9, 43526.0, 43526.5, 5435259, 5435261 and 5435265 are replaced by P/N 5350020
Push button
! NOTE: Riser pipe after toilet and Super Silent

Toilet may require prolonged flushing time. Change
nozzle Blue 40 to White 30 or Yellow 20.
( See spare parts doc. 6:01118E )
Water valve
FLUSH CONTROL UNIT
To discharge
valve
EvacInclick 2
Vacuum
inlet Water
supply
Water
supply
Fig. 1
2
VACUUM TOILET
When installing the EvacInclick 2, execute the applicable procedures in the given order:
1. Vacuum toilet removal (when needed)
3. Vacuum toilet reassembly including installation of the EvacInclick 2
4. Vacuum toilet re-installation (when needed)
1. Vacuum toilet removal (when needed)
Refer to fig. 2
1.1. Shut off the fresh water supply and flush the toilet to empty the bowl. Disconnect the external 1/2" water supply
line from the side of the toilet, or disconnect the water supply hose connected to the back of the toilet.
1.2. Remove all hardware that secures toilet to the wall or floor.
1.3. Loosen the hose clamps and remove rubber elbow or coupling from the sewage outlet port of the toilet and insert
the tapered end of the elbow (or suitable plug) into the vacuum pipe opening to prevent the vacuum vacuum loss.
Mounting hardware Wall seal Vacuum breaker
Fresh water supply pipe
Water hose
Rubber elbow
! NOTE: Some older model may be

fixed to wall with extra fixing hook. Hose clamp
Fig. 2
3
VACUUM TOILET
1) Seat removal 2) Flush knob removal
Screws for
mounting console
Pull knob
Water
Plastic bushing connection
Connecting rod
Vacuum hoses
3) Recommended discharge valve inspection
Check and clean

sealing surfaces
Discharge valve
Vacuum
hoses
Optional plate in
Wing nut some installations
Rubber parts
Fig. 3
Refer fig. 3
2.1. Remove the back cover by unscrewing the wing nuts from the fastening rods (if present).
2.2 .Remove the attaching screws from flush valve at mounting plate console.
2.3. Pull the two vacuum hoses with non-return valve off of the discharge valve and outlet pipe.
2.4. Unscrew (turn counterclockwise) the toilet flush knob´s connecting rod from the flush valve rod and lift the
connecting rod up to gain access to the flush valve fastening screw.
2.5. Disconnect and remove the water connecting pipe assembly from the flush valve.
2.6. Remove the fastening screw and pull the flush valve out past the guide peg to remove it.
2.7 Recommentation: Inspect the discharge valve, and especially rubber parts.
Replace if needed. (Clean porcelain surface against disharge valve always before re-installing disharge
valve.)
4
VACUUM TOILET
3. Vacuum toilet reassembly
3.1. Install the pneumatic push button.
1. Drill Ø6 mm hole for the hose A.

Ø6 From the control 2. Connect the plastic hose A from the control mechanism to
60
mechanism the bellow B. Warm the end of the hose if needed to help
C installation.
3. Install the body C of push button on the wall using screws D
(not included).
A 4. Snap the cover E of the push button bellow in its place.
D
! NOTE: Secure, that the hose A is not flattened after
installation. Air impulse must always flow free.
E
B 3.
Installing the push button on the wall, floor models with the
optional push button kit.
60 (Hose and protecting pipe on the surface of the wall)
C 1. Thread the hose from the control mechanism through the

protection pipe A.
2. Install the protection pipe A on the wall using screws and
D clamps B.
3. Cut off the film of the bushing for the plastic hose in the
bottom side of the push buttons cover.
E 4. Connect plastic hose from the control mechanism to the
B bellow C. Snap the plastic hose on the clip behind the
bottom plate.
A
5. Install the push button body D to the wall using screws (not
included).
From the control 6. Snap the cover of the push button bellow E in its place.
mechanism
Control mechanism
Plastic hose to the push button
Make sure, that the plastic hose does not get loose from the
control mechanism. See installation of the plastic hose from
the picture on the left.
Back
plate Hose clip
5
VACUUM TOILET
Recommended place for the button

Optional push button (Floor models)
Control ! NOTE: Make sure, that cover does not hit the push button
mechanism when opened. (*In Aniara/Mosaik models dimension is 100mm
smaller due to the flexible cover.) If the place is changed,
consult EVAC.
130 110
330*
~640*
~290
Floor models
Optional pneumatic push button kit
Install the protecting pipe under the discharge pipe.
6
VACUUM TOILET
Pneumatic push button Vacuum breaker
Inlet hose
Outlet hose
Console
Fixing screws
O-ring
Nipple
Flush Control mechanism
control
Water valve
Elbow
Fresh water supply
Fastening rods
Vacuum hoses
Wing nuts Discharge valve
Fig. 7
3.2. Install EvacInclick 2 attach the water connection hose to the water valve inlet and install the push button hose
into the flush control unit.
3.2.1 For units with a side water connection, remove the connector and cut off the tubing leaving a tube length of
approximately 20mm long. Install the side water connector. Attach the elbow to the end of the water
connection hose. Connect one end of the water connection hose to the water valve inlet on the flush control unit,
and connect the end with the elbow to the side connection.
3.3. Assemble O-ring P/N 5433358 to the console.
3.4. Assemble the flush control unit bracket with attached control mechanism and water valve to the console.
Install fixing screws and tighten them.
3.5. Carefully push the two vacuum hoses and non-return valve onto the discharge valve and outlet pipe.
! NOTE: Hose with non-return valve to be pushed on outlet pipe.
! NOTE: If discharge valve has vacuum nipple on top of the valve use elbow P/N 5507000 when connecting vacuum
hose to the discharge valve.
3.6 Test flush the toilet and change flushing timing nozzles when needed.
3.7 Install the back cover and secure by screwing the wing nuts onto the fastening rods, if applicable.
3.8 Check all joints for vacuum and water leaks.
7
VACUUM TOILET
4. Vacuum toilet re-installation (when needed)
During the following procedure, refer to Figures 2 and 3.
4.1. Inspect and ensure repaired toilet is free from obvious signs of damage or wear.
4.2. Inspect gasket or edge strip between toilet and mounting surface, and replace as required.
4.3. Align toilet mounting holes against the bulkhead.
4.4. Install the rubber elbow or connector to the sewage piping and toilet’s outlet. Do not tighten the hose clamps
at this stage.
4.5. Re-install mounting hardware to secure toilet to the bulkhead.
! NOTE: EXERCISE CAUTION WHEN INSTALLING THE VITREOUS CHINA TOILET.

DO NOT OVERTIGHTEN NUTS OR DAMAGE MAY RESULT.
4.6. Tighten both hose clamps on the discharge rubber elbow or connector.
4.7. Reconnect the customer water supply.
4.8. Turn on the water supply to the toilet.
4.9. Flush toilet and check all joints for vacuum and water leaks.
8
VACUUM TOILET
6541458
Push button
5430164 5432728
5805900
Elbow Gasket
Hose
5441364
5778994 5433358 5441363 Washer
Bracket O-ring Blind plug
P/N 5778000, White 30 5472505 5433215
P/N 5778004, Yellow 20 Strip Water
5778991 5774000
5410296 Hose connection
5990760 Water valve
Screw nipple
Hose clip
5507000
Elbow
5472708
Screw
5775500 6542402
VT-control Hose clip
mechanism
5736322 5481102
Hose Hose
5736323 5503906 5450694

Hose Hose Locking nut
5523200
5959902
5736320 Spring
Mini-check
valve Hose
5433279
Hose + Mini-check valve
9
P/N 6542341 EV
EVAA CINCLICK 3
FOR IFÖ / EVAC 90 / EV
EVA EVAAC 900 TOILETS
( EASY MAINTEN ANCE B

MAINTENANCE ACK WALL INST
BA ALLA
INSTALLATION )
ALLATION
Table of contents
Customer Support:
6542341 EvacInclick 3, main components............................................................................ Doc no. 9:00039E
Installation:
6542341 EvacInclick 3........................................................................................................ Doc no. 2:01075D
Spare parts
6542341 EvacInclick 3 ....................................................................................................... Doc no. 6:01102E
1
VACUUM TOILET
6542341 EVACINCLICK 3* FOR IFÖ, EVAC 90 AND EVAC 900 TOILETS
ADJUSTABLE FLUSHING TIME EVACINCLICK 3* FOR

WITH NOZZLES BACK WALL INSTALLATION
MANUAL
BY-PASS
OPERATION VACUUM
HOSES
EVAC
VACUUM
TOILET
BOWL
FLUSH PUSH
WATER BUTTON
CONNECTION FLUSHING
R1/2" KNOB
( IFÖ )
HOSE FOR
WALL FLUSH
BUTTON
( EVAC 90 /
900 )
TOILET
DISCHARGE
VALVE
* EVACINCLICK 3 IS ALWAYS WITH BY-PASS VALVE
2
VACUUM TOILET
MAIN COMPONENTS
KIT WITH CONTROL

TOILET FLUSHING SNAP-ON WALL MECHANISM, WATER
KNOB ( IFÖ ) FIXING PLATE VALVE AND BY-PASS
VALVE
TOILET
FLUSHING VACUUM
KNOB HOSE
BRACKET FROM
( IFÖ ) VACUUM
SOURCE
VACUUM
HOSE TO
DISHARGE
VALVE
HOSE FOR
WALL
FLUSH
BUTTON
( EVAC 90 /
900 )
WATER
HOSE
R 1/2"
FLUSHING WATER TO
FLUSHING RING
3
VACUUM TOILET
MAIN COMPONENTS AS DELIVERED
"PUSH TO FLUSH" SNAP-ON FIXING PLATE KIT WITH HOSES, CLAMPS

STICKER WITH SCREWS AND FLUSH NOZZLES
FLUSHING PUSH
KNOB TO
BRACKET FLUSH
ASSEMBLY
( IFÖ )
HOSE FOR
WALL
FLUSH
BUTTON
( EVAC 90 /
900 )
PRODUCT INFORMATION
DOCUMENT
INSTALLATION
INSTRUCTIONS
4
VACUUM TOILET
6542341 EVACINCLICK 3 FOR IFÖ, EVAC 90 AND 900 TOILETS
Water Flush knob Flush valve

connection rod 5435259
Old flush valve removal ( only for IFÖ toilets )
• Close fresh water connection.
• Loosen flush knob from the flush valve (P/N 5435259).
• Remove old flush valve (P/N 5435259). Leave console (P/N 5435349)
on its place.
Console
5435349
Push button installation
• Install toilet flushing knob bracket to old console.
• Tighten bracket to the console.
VACUUM TOILET
• Install rod of push button.
• Adjust push buttons movement so that bellow is properly pressed when

push button is pushed down.
Water nipple installation
• Check that water nipple (P/N 5778991) has O-ring installed.
• Install water nipple (P/N 5778991) to console water connection.
VACUUM TOILET
• Secure nipple with plate and screws.
• Fine tune Push button movement to right lenght and contra lock the
rod.
Fixing plate
EvacInclick 3 installation onto the back wall ( IFÖ, Evac 90 / 900 )
• Install snap-on fixing plate using screws onto wall about 40cm above
toilet where easy access is possible.
VACUUM TOILET
• Install EvacInclick 3 to the bracket. Press EvacInclick 3 from upper side

to the bracket. It will click firmly on its place.
Step 1
Step 2
VACUUM TOILET
Connect hose to
wall push button
( Evac 90 / 900 )
Connect flush
water R1/2"
Connect push
button hose to
Connect flush water flushing knob
hose to toilet console membrane
(IFÖ) or to flush ring firmly ( IFÖ ).
( Evac 90 / 900 ).
Use clamps for
tightening.
Connect
vacuum hose to
discharge valve.
Connect vacuum
hose with mini
check valve to
outlet pipe nipple.
Start-up
• Clean the bottom of the toilet bowl.
• Check that the mini check valve and discharge valve are clean and working correctly.
• Check that the water supply hose and the filter of the water valve are not blocked up.
• Check that sufficient vacuum (-30 kPa) is available.
• Open the water supply valve in the water supply piping.
• Press the toilet push button. Pressing the button starts the flushing sequence. The discharge valve opens and the
contents of the bowl are extracted by vacuum. At the same time the bowl is rinsed by water.
• When the discharge valve has been closed, the water pool is restored.
! NOTE: Check that the cover of the toilet does not press the push button when the cover is opened ( IFÖ ).
VACUUM TOILET
6542341 EVACINCLICK 3 FOR IFÖ / EVAC 90 / EVAC 900 TOILETS
5775500
5774000
Control mechanism
Water valve
5527507
5410296 2674146
Mounting bracket
Screw Screws 5736324
2644170 Hose
5400540
Sign Screws
5481100
5433358
Hose
O-ring
PUSH
TO
6542367 FLUSH 6542366
Bracket for Bracket for water
push button valve
5778991 5472708
Hose nipple Slot head screw
6542365 5774902
Bracket for water By-pass valve
connection 5736323
Hose
4000600
T-connection
6542246 5481105
Clip Hose
5778000 6542246
Jet carrier Hose clamp
complete PRODUCT INFORMATION
DOCUMENT
5990760
5778004 Hose clip
Jet carrier
complete 5507000
Elbow joint
5805900
Hose 5736322
6542713 Hose
Installation
instruction 5959902
Mini-check
5778992 valve
Water
connection hose
5736305
5481009 Hose
Hose
6542246 6542402 5820900 5481002 5523200

Clip Clip Elbow Hose Spring
to flushing ring
EVAC Date: 28 Mar 2006 Doc. 9:00033G
UPGRADE PR ODUCTS FOR VACUUM TOILETS

PRODUCTS
RECOMMENDED EVACINHUSH SETS FOR IFÖ TOILETS ( 1992 AND EARLIER )
Did You know that flushing noise can reduced by 5-10 dB(A)
with Evac Inhush,, silent seat and cover?
EvacInhush
Inhush
Improve Your customer convenience and replace Your old Kandre (P/N 5441201)
and Combi (P/N 5443601) seats and covers with EvacInhush, silent seat and cover (P/N 5443401).
Seat and cover, Seat and cover,

Kandre Combi
Old Evac vacuum toilet, floor model Old Evac vacuum toilet, wall model
Evac Inhush
EvacInhush
silent seat and cover
for IFÖ-type toilets ( 1992 and earlier )
P/N 5443401
5443101
Hinge pin
5444401
Hinge body,
right and left
VACUUM TOILETS
EVAC 90 AND 900 TYPE TOILETS
EVA
• new modern design • reliability • easy to install •
EVAC 90 TYPE TOILETS:

Wall models Wall models USPH Floor models Floor models USPH
EVAC 900 TYPE TOILETS:

Wall models Wall models USPH Floor models Floor models USPH
Wall model USPH

with autoflush unit
Spare parts:
Evac 90 toilets
Spare parts:
Evac 900 toilets
Replacing products
VACUUM TOILETS
EVAC 90 TYPE TOILETS
Spare parts
VACUUM TOILETS
5185101 EVAC 90, WALL MODEL, SILENT (EVACINHUSH), ( not sold complete )
5135101 EVAC 90, WALL MODEL, ANIARA, ( not sold complete )

5980801
WATER SUPPLY KIT
5432728
5431884 Seals
Shut-off valve
5900200
5442101 6543414
Push button
Seat and cover, Filter
Aniara
5432548
Vacuum
breaker
5433215
Water connection
6541922 hose with two
Hose to push button
Seat and cover, Silent seals
(EvacInhush) 5780000
Back plate assembly
(document 6:143G)
6542246
Hose clip
5860180
Flushing ring
5823901
INSTALLATION KIT
5779098 5433594
5801201 5779800 5433572

Toilet bowl, Edge strip Straight connection
includs flushing ring
5990759
Nut (x2)
VACUUM TOILETS
5295101 EVAC 90, WALL MODEL USPH, SILENT (EVACINHUSH) *
5255101 EVAC 90, WALL MODEL USPH, ANIARA**
6541772
WATER SUPPLY KIT
( document 6:01024H )
P/N 5255101 is replaced by P/N 6540966 P/N 5980700 is replaced by P/N 6541409
5432728
Seal
5431884
5900200 Shut-off
5442101 Push button valve
Seat and cover,
Aniara 5433215
Water
connection
hose
5805900
Hose to push button
6541409
Vacuum
6541922 breaker,
5780006
Seat and cover, Silent USPH
Back plate assembly
(EvacInhush) ( document 6:149C )
6542246
Hose clip
5860180
Flushing
ring
5779098 5433594
5779800 5433572
5801201 Edge strip Straight connection
Toilet bowl,
includes flushing ring 5990759 5823901
Nut (x2) INSTALLATION KIT
NOTE!
*when ordering:
toilet bowl -state type and standard colour.
seat and cover -state type and standard colour.
VACUUM TOILET
P/N 43261, P/N 5326101 and P/N 5332101 are replaced by P/N 6541005
5980801
P/N 5801301 is replaced by P/N 6541024 WATER SUPPLY KIT
5432728
5431884 Seals
Shut-off
5442101 valve
Seat and cover,
Aniara 6543414
Filter
5432548
Vacuum
breaker
5433215
6541922 5780001 Water connection
Seat and cover, Silent Back plate assembly hose with two
(EvacInhush) (document 6:139C) seals
6542246
Hose clip
5860180
Flushing ring
5860303
2644190
Screw 5824900
INSTALLATION KIT
or 5433594
6541024 5990724 Hose clamp (x2)
Toilet bowl, Nut M8, (x2)
includs flushing ring 5433583
Rubber elbow
5433266
Wood screw
5 x 45, (x2)
5825300
! NOTE: Plastic washer, (x2)
When ordering:
Toilet bowl -state type and standard colour
Seat and cover -state type and standard colour
VACUUM TOILET
6540701 EVAC 90, FLOOR MODEL USPH, SILENT ( not sold complete )
6540601 EVAC 90, FLOOR MODEL USPH, ANIARA ( not sold complete )
P/N 5276101 and P/N 6540701 are replaced by P/N 6541006

5980802
P/N 5246101 and P/N 6540601 are replaced by P/N 6541007 WATER SUPPLY KIT
(document 6:01024H)
Shut-off
valve
5442101
Seat and cover,
Aniara
Water
connection
hose
Vacuum
breaker,
6541922 USPH
EvacInhush, 5780011
silent seat and Back plate assembly
cover (document 6:147B)
6542246
Hose clip
5860180
Flushing ring
5860303
Pneumatic push
button
5824900
2644190
INSTALLATION KIT
Screw
6541024 or 5433594
Toilet bowl, Hose clamp (x2)
includes
flushing ring and 5990724 5433583
hose clamp Nut M8, (x2) Rubber elbow
5433266
Wood screw
5 x 45, (x2)
! NOTE: 5825300
when ordering: Plastic washer, (x2)
toilet bowl -state type and standard colour.
seat and cover -state type and standard colour.
VACUUM TOILET
5990760
Hose clip
5805900
Hose to 5774903
push button By-pass valve with hoses
5775500 (document 6:140E)
Control mechanism
(document 6:132H)
5503906 5481100 5430318

Hose, PVC Hose Screw,
stainless
55232 00 5774002
Spring Water valve
6542246
Hose clamp
6542246
5820900 Hose clamp
Elbow
6542958
EVACINFLUX 1
(Document 6:01011D)
5350004 6540939
Locking pin Back plate
EVAC Date: 30 Nov 2005 Doc. 6:149C
VACUUM TOILET
5780006 BACK PLATE ASSEMBLY, EVAC 90, WALL MODELS USPH
5430162
Nipple (x2)
! NOTE:
From the back plate
assemply 5780000
5820900 6542246
Elbow Hose clamp 5430168
Nut (x2)
6542246
Hose clamp
5523200
Spring
5780000
Back plate assembly
5503906
(document 6:143F)
Hose
VACUUM TOILET
5780001 BACK PLATE ASSEMBLY, EVAC 90, FLOOR MODEL
5779600
Speed nut
5780000
Back plate assembly
(document 6:143G)
5780046
Support
VACUUM TOILET
5780011 BACK PLATE ASSEMBLY, EVAC 90, FLOOR MODEL USPH
5430162
Nipple (x2)
5430168
Nut (x2)
5779600
Speed nut
5523200 5780000
Spring Back plate assembly
(document 6:143G)
5503906
Hose
5430882
Rivet
5780046
Support
VACUUM TOILET
5959902
Mini-check valve
5736322 5779030
Hose Bracket
5435015
Discharge valve
(document 6:110E)
5779300
Brace 6541056
Outlet pipe
5779500 5779600
2722005
Washer
2644170
Screw
5779400
Sleeve coupling
1
VACUUM TOILET


5435181
5435137
Closing mechanism
5435169
Rubber diaphragm
5435069
Housing
5435181
Rubber sleeve
1
VACUUM TOILET

1 x 3790009 V-ring
1 x 5774150 Filter
Diaphragm
5774500
Slider
5774800
Permanent magnet
5522700
Conic spring
5774300
Jet
3752211
O-ring
5774600
Cover
V-ring
5990740 Filter
Screw
5774100
Solenoid valve
1
VACUUM TOILET

5778001
5778600
Air filter
5778000

P/N Description Pcs

5778700 Filter 1
1
VACUUM TOILET
FLOOR MODELS
6541241 (x2)
Hinge
5446401 (x2)
Washer
5445201 (x2)
Nut
VACUUM TOILET
5442101 SEAT AND COVER, ANIARA FOR EVAC 90 WALL AND FLOOR MODELS AND 900 FLOOR
MODELS
! NOTE: When ordering: Seat and cover -state type and colour.
6542732
HINGE KIT
5442601 (x2)
Hinge pin
5442701
Hinge body, right
5442801
Hinge body, left
5445201 (x2)
Nut
EVAC Date: 16 Dec 2004 Doc. 6:140E
VACUUM TOILET
5774903 BY-PASS VALVE WITH HOSES, EVAC 90, WALL AND FLOOR MODELS
P/N 5959901 Mini-check valve is replaced by P/N 5959902 Mini-check valve.
5736309
Hose
5481104
Hose 4000600
T-connection
VT-Control
5736322
Hose
5736324 5959902
Hose Mini-check valve
5774902
By-pass valve
Discharge valve
VT-Control and Discharge valve do not include in (P/N 5774903)
VACUUM TOILET

WALL MODEL Seal
5431884
Shut-off valve
5432548
Vacuum breaker
5433215

5432728
5430164
Elbow
5957210 5432728
Elbow wall 5431884
Gasket
5430166
5432548 Coupling
Vacuum breaker
5430166
Coupling 5433215
5430166
Coupling G1/2
5910601 (x2)
Cu pipe Ø12x1
1
VACUUM TOILET
5900200 PNEUMATIC PUSH BUTTON FOR EVAC 90 TOILETS
3510100
Bellow
EVAC Date: 04 Dec 2006 Doc. 9:00126A
VACUUM TOILETS
EVAC 900 TYPE TOILETS
Spare parts
EVAC Date: 03 Nov 2006 Doc. 6:01001i
VACUUM TOILET

P/N 6540964 includes Mosaik seat and cover (P/N 6540973) See recommended spare part kits
in spare part document:
Doc no. 6:110E
Doc no. 6:01022D
6541458
Push button
5980801
WATER SUPPLY KIT
6540973*
Mosaik Seal
5431884
Shut-off valve
6543414
Filter
5805900
Hose to push button 5432548
Vacuum breaker
6542928* 6540969
Seat and cover, Back plate assembly
Prestige (document 6:01004D)
5433215
Water connection
hose with two
seals
6542402
6540968 Hose clamp
Flushing ring
6542318
Spring
5779098 5433572
6540967* Guiding nut (x2) Connection sleeve
Toilet bowl,
includes flushing ring, spring and 6540936 5433594
hose clamp Edge strip Hose clamp (x2)
5990759
Nut (x2)

1
VACUUM TOILET


6541458
Pneumatic
Shut-off
push button
valve
6542928*
Prestige hose with
seals
5441801*
Open front breaker,
USPH
5805900
Hose to push button
6541001
Back plate
assembly
(document
6:01005F)
6540968 6542402
Flushing Hose clamp
ring 6542318
Spring

5779098 5433594
6540967* 6540936 5433572
5990759
Nut (x2)
1
VACUUM TOILET

Doc no. 6:01022D 5432728
5431884
Shut-off Seal
5442101* valve
6543414
Filter
5432548
Vacuum
breaker
6541922* 5433215
(document 6:01006E)
6542402
Hose clamp
6541025
Flushing ring
5824900
INSTALLATION KIT
6542318 5433583
Spring Rubber elbow
or 5860303 5433594
6541024*
push button
Toilet bowl,
5990724
Nut M8, (x2)
5433266
Wood screw
5 x 45, (x2)
2644190
Screw 5825300

VACUUM TOILET
6541006 EVAC 900, FLOOR MODEL USPH, SILENT (EVACINHUSH)
6541007 EVAC 900, FLOOR MODEL USPH, ANIARA
6542614 EVAC 900, FLOOR MODEL USPH, OPEN FRONT
P/N 6541006 includes Silent (EvacInhush) seat and cover (P/N 6541922) See recommended part kits
P/N 6541007 includes Aniara seat and cover (P/N 5442101) in spare part document:
P/N 6542614 includes Open front seat and cover (P/N 5441801) Doc no. 6:110E
Doc no. 6:01022D
5442101*
Aniara WATER SUPPLY KIT
( document 6:01024H)
Shut-off
6541922*
valve
Seat and cover,
Silent(EvacInhush),
with metal hinges Connection
hose with
seals
6541003 Vacuum breaker,

5441801 Back plate assembly USPH
Seat and cover, (document 6:01007G)
Open front
6541025
Flushing ring
6542402
Hose clamp
6542318
Spring
5860303
Pneumatic push
button
5824900
or INSTALLATION KIT
6541024
5433594
Toilet bowl,
5990724 Hose clamp
spring and hose clamp Nut M8, (x2)
5433583
2644190 5433266 Rubber elbow
Screw Wood screw
5x45, (x2)
5825300
VACUUM TOILET
6540977 EVAC 900, WALL MODEL USPH, PRESTIGE SILENT, WHITE WITH AUTOFLUSH UNIT

in spare part document: WATER SUPPLY KIT
Doc no. 6:110E (Doc no. 6:01024H)
Doc no. 6:01022D
Shut-off
6540978 valve Vacuum
BACK PLATE breaker,
ASSEMBLY USPH
(Doc. 6:01133)
Autoflush unit
6542928 Connection
Seat and cover, Prestige hose with
Hoses seals
Back plate
6542402
Hose clamp
6542318
Spring
6540968 6540972 INSTALLATION KIT

Flushing ring 5779098 5433594
6540936 5433572
Edge strip Connection sleeve
6540967 5990759
Toilet bowl, Nut (x2)
VACUUM TOILET
5990760
Hose clip
5805900
Hose to push button
5775500
Control mechanism 5736324
(document 6:132H) Hose
5481100
Hose
6542958
EVACINFLUX 1
(document 6:01011D)
5774002
Water valve
(document 6:01022D)
5430318
Screw,
stainless
5350004
Locking pin
6540939
Back plate
1
EVAC Date: 04 Feb 2008 Doc. 6:01005G
VACUUM TOILET
6541001 BACK PLATE ASSEMBLY, EVAC 900, WALL MODELS, USPH
5990760
5805900 Hose clip
Hose to push button
5775500 5736324
Control mechanism Hose
(document 6:132H)
5430318
5481100 Screw,
Hose 5774002 stainless
Water valve
(document 6:01022D)
6542402 6542958
Hose clamp EVACINFLUX 1
(document
5481006 5430162 6:01011D)
Hose Nipple (x2)
6542402
Hose clamp 5350004
Locking pin
5430168
Nut (x2)
6540939
Back plate
1
EVAC Date: 04 Feb 2008 Doc. 6:01006F
VACUUM TOILET
6541002 BACK PLATE ASSEMBLY, EVAC 900, FLOOR MODELS
5990760
Hose clip
5805900
Hose to push button
5736324
5775500
Hose
Control mechanism
(document 6:132H)
5774002
Water valve
(document 6:01022D)
5430318
5481100 6542958
Screw,
Hose EVACINFLUX 1
stainless
(document
6:01011D)
5779600
Speed nut
5780046
Support
5350004
Locking pin 6540939
Back plate
Environmental Solutions Marine Sector SPARE PARTS
VACUUM TOILET
6541003 BACK PLATE ASSEMBLY, EVAC 900, FLOOR MODELS, USPH
5990760
Hose clip
5805900
Hose to the push button
5736324
5775500 Hose
Control mechanism
(document 6:132H)
5481100 5774002 5430318

Hose Water valve Screw,
(document 6:01022D) stainless
6542958
EVACINFLUX 1
6542402 (document
5481006 Hose clamp 6:01011D)
Hose
5350004 5430162
6542402 Locking pin 5779600 Nipple (x2)
Hose clamp Speed nut
5780046
Support
5430168 6540939
Nut (x2) Back plate
EVAC Date: 02 Feb 2006 Doc. 6:01133
VACUUM TOILET
6540978 BACK PLATE ASSEMBLY WITH AUTOFLUSH UNIT, EVAC 900, WALL MODELS, USPH
5610270
AUTOFLUSH UNIT
5610271
Solenoid valve without
adapters
6543275
Sensor eye
6542246
Hose clamp
5774002 4000600
Water valve 5470214*
T-connection
(Doc 6:01022D) Hose
5481150*
Hose 5430318
6542402
Screw,
Hose clamp
stainless
5481006 5430162
Hose Nipple (x2)
6542958
EVACINFLUX 1
5350004 (Document 6:01011D)
6542402
Hose clamp Locking pin
5430168 6540939
Nut (x2) Back plate
* Available as 1 meter long hose (P/N 5470214 and P/N 5481150).
1
VACUUM TOILET
5959902
Mini-check valve
5736322 5779030
Hose Bracket
5435015
Discharge valve
(document 6:110E)
5779300
Brace 6541056
Outlet pipe
5779500 5779600
2722005
Washer
2644170
Screw
5779400
Sleeve coupling
1
VACUUM TOILET


5435181
5435137
Closing mechanism
5435169
Rubber diaphragm
5435069
Housing
5435181
Rubber sleeve
1
VACUUM TOILET

1 x 3790009 V-ring
1 x 5774150 Filter
Diaphragm
5774500
Slider
5774800
Permanent magnet
5522700
Conic spring
5774300
Jet
3752211
O-ring
5774600
Cover
V-ring
5990740 Filter
Screw
5774100
Solenoid valve
1
VACUUM TOILET

5778001
5778600
Air filter
5778000

P/N Description Pcs

5778700 Filter 1
1
VACUUM TOILET
6542951
Clamping bush
6542950
HINGE KIT
VACUUM TOILET
2 x Hinge body
6542726
Hinge kit
2 x Nut
1
VACUUM TOILET
5442101 SEAT AND COVER, ANIARA FOR EVAC 90 WALL AND FLOOR MODELS AND 900 FLOOR
MODELS
! NOTE: When ordering: Seat and cover -state type and colour.
6542732
HINGE KIT
5442601 (x2)
Hinge pin
5442701
Hinge body, right
5442801
Hinge body, left
5445201 (x2)
Nut
VACUUM TOILET
FLOOR MODELS
6541241 (x2)
Hinge
5446401 (x2)
Washer
5445201 (x2)
Nut
VACUUM TOILET

WALL MODEL Seal
5431884
Shut-off valve
5432548
Vacuum breaker
5433215

5432728
5430164
Elbow
5957210 5432728
Elbow wall 5431884
Gasket
5430166
5432548 Coupling
Vacuum breaker
5430166
Coupling 5433215
5430166
Coupling G1/2
5910601 (x2)
Cu pipe Ø12x1
1
VACUUM TOILET
6541272
Bellow
6540932
Spring
Button
6541458
5430105
Installation kit
5410064
Cover plate
5430108
Protecting pipe
1
RETR OFIT PR
PRODUCTS
REPLACING PRODUCTS FOR EVAC 90 AND 900 TOILETS
Please, identify your “old” product number and choose the replacing product.
Link to
Toilet Evac 90, wall model USPH,
5255101 ► 6540966 Toilet Evac 900, wall model USPH, Mosaik 6:01002H
Aniara
Toilet Evac 90, wall model USPH,
5295101 ► 6542970 Toilet Evac 900, wall model USPH, Prestige Silent 6:01002H
Silent (EvacInhush)
Toilet Evac 90, floor model, Aniara 43261 or 5326101 ► 6541005 Toilet Evac 900, floor model, Aniara 6:01003J
or 5332101 ►
Toilet Evac 90, floor model, Silent

5332301 ► 6541004 Toilet Evac 900, floor model, Silent (EvacInhush) 6:01003J
(EvacInhush)
Toilet Evac 90, floor model USPH,
5246101 or 6540601 ► 6541007 Toilet Evac 900, floor model USPH, Aniara 6:01016F
Aniara
Toilet Evac 90, floor model USPH,
5276101 or 6540701 ► 6541006 Toilet Evac 900, floor model USPH, Silent (EvacInhush) 6:01016F
Silent
Flushing ring 43347.1 or 5433471 ► 5860180 Hi-efficiency flushing ring, Evac 90 vacuum toilets 9:00026B
Plastic hinge 5445001 ► 6541241 Stainless steel hinge 9:00025B
Seat and cover, Silent with plastic hinge 5446101 ► 6541922 EvacInhush, silent seat and cover for Evac 90 wall and Evac 90/900 floor models 6:01109B
Back plate 5800000 ► 5780000 Back plate assembly 6:143G
Toilet bowl 5801301 ► 6541024 Toilet bowl
Mini-check valve 5959901 ► 5959902 Mini-check valve 6:140E
Water supply kit 5980701 ► 6541772 Water supply kit 6:01024G
Vacuum breaker USPH 5980700 ► 6542462 Vacuum breaker USPH
Seat and cover, Silent 6540941 ► 6542928 Prestige, silent seat and cover for Evac 900 wall models 6:01122B
6541452 Ragsnag ring 2:01051B
1
VACUUM TOILET


6541458
Pneumatic
Shut-off
push button
valve
6542928*
Prestige hose with
seals
5441801*
Open front breaker,
USPH
5805900
Hose to push button
6541001
Back plate
assembly
(document
6:01005F)
6540968 6542402
Flushing Hose clamp
ring 6542318
Spring

5779098 5433594
6540967* 6540936 5433572
5990759
Nut (x2)
1
VACUUM TOILET

Doc no. 6:01022D 5432728
5431884
Shut-off Seal
5442101* valve
6543414
Filter
5432548
Vacuum
breaker
6541922* 5433215
(document 6:01006E)
6542402
Hose clamp
6541025
Flushing ring
5824900
INSTALLATION KIT
6542318 5433583
Spring Rubber elbow
or 5860303 5433594
6541024*
push button
Toilet bowl,
5990724
Nut M8, (x2)
5433266
Wood screw
5 x 45, (x2)
2644190
Screw 5825300

VACUUM TOILET
6541006 EVAC 900, FLOOR MODEL USPH, SILENT (EVACINHUSH)
6541007 EVAC 900, FLOOR MODEL USPH, ANIARA
6542614 EVAC 900, FLOOR MODEL USPH, OPEN FRONT
P/N 6541006 includes Silent (EvacInhush) seat and cover (P/N 6541922) See recommended part kits
P/N 6541007 includes Aniara seat and cover (P/N 5442101) in spare part document:
P/N 6542614 includes Open front seat and cover (P/N 5441801) Doc no. 6:110E
Doc no. 6:01022D
5442101*
Aniara WATER SUPPLY KIT
( document 6:01024H)
Shut-off
6541922*
valve
Seat and cover,
Silent(EvacInhush),
with metal hinges Connection
hose with
seals
6541003 Vacuum breaker,

5441801 Back plate assembly USPH
Seat and cover, (document 6:01007G)
Open front
6541025
Flushing ring
6542402
Hose clamp
6542318
Spring
5860303
Pneumatic push
button
5824900
or INSTALLATION KIT
6541024
5433594
Toilet bowl,
5990724 Hose clamp
spring and hose clamp Nut M8, (x2)
5433583
2644190 5433266 Rubber elbow
Screw Wood screw
5x45, (x2)
5825300
VACUUM TOILET
5860180 HI-EFFICIENCY FLUSHING RING, EVAC 90, WALL AND FLOOR MODELS
Toilet bowl rinsing can be improved and better hygiene obtained by using
the 5-nozzle Hi-Efficiency Flushing ring. Fully interchangeable with the old
rubber ring.
P/N 43347.1 and 5433471 are replaced by P/N 5860180
P/N 5433471
Old flushing ring
P/N 5860180
Hi-Efficiency
flushing ring
VACUUM TOILET
6541241 STAINLESS STEEL HINGE FOR SEAT AND COVER, SILENT
Replace Your plastic hinges (P/N 5445001)

with a new durable stainless steel hinges (P/N 6541241).
6541241
New stainless steel hinge
5445001
Plastic hinge
VACUUM TOILET
FLOOR MODELS
6541241 (x2)
Hinge
5446401 (x2)
Washer
5445201 (x2)
Nut
VACUUM TOILET
5990760
Hose clip
5805900
Hose to 5774903
push button By-pass valve with hoses
5775500 (document 6:140E)
Control mechanism
(document 6:132H)
5503906 5481100 5430318

Hose, PVC Hose Screw,
stainless
55232 00 5774002
Spring Water valve
6542246
Hose clamp
6542246
5820900 Hose clamp
Elbow
6542958
EVACINFLUX 1
(Document 6:01011D)
5350004 6540939
Locking pin Back plate
VACUUM TOILET
5774903 BY-PASS VALVE WITH HOSES, EVAC 90, WALL AND FLOOR MODELS
P/N 5959901 Mini-check valve is replaced by P/N 5959902 Mini-check valve.
5736309
Hose
5481104
Hose 4000600
T-connection
VT-Control
5736322
Hose
5736324 5959902
Hose Mini-check valve
5774902
By-pass valve
Discharge valve
VT-Control and Discharge valve do not include in (P/N 5774903)
VACUUM TOILET

WALL MODEL Seal
5431884
Shut-off valve
5432548
Vacuum breaker
5433215

5432728
5430164
Elbow
5957210 5432728
Elbow wall 5431884
Gasket
5430166
5432548 Coupling
Vacuum breaker
5430166
Coupling 5433215
5430166
Coupling G1/2
5910601 (x2)
Cu pipe Ø12x1
1
VACUUM TOILET
6542951
Clamping bush
6542950
HINGE KIT
EVAC Date: 02 Apr 2007 Doc. 2:01051C
VA CUUM TOILET
VACUUM
6541452 RAGSNAG RING FOR PIPING CLOGGING PREVENTION
The Ragsnag Ring prevents "foreign objects" to clog piping.
Ø44 2
Ø50
Installation
The Ragnsnag Ring (6541452) is installed between the internal recess of the rubber connection and the outlet
pipe. Ensure that the hooked centre barb is pointing into the toilet bowl and projects from upper section of the ring.
Toilet
Note position:
Hook shall be at top, wrong positioning
can cause unnecessary clogging.
Rubber connection
Sewer pipe
Discharge valve
Outlet pipe 6541452

Ragsnag Ring
EVAC Date: 23 Nov 2006 Doc. 001898-1
VACUUM TOILETS
EV
EVAAC CLASSIC WALL MODELS
AND
EVAC CLASSIC FL
EVA OOR MODELS
FLOOR
WALL MODELS
Wall model Wall model USPH
FLOOR MODELS
Floor model Floor model USPH
Spare parts
VACUUM TOILET
6542423 EVAC CLASSIC TOILET, WALL MODEL, WHITE, (CONTROL MECHANISM ON PORCELAIN)
6542463 EVAC CLASSIC TOILET, WALL MODEL USPH, WHITE, (CONTROL MECHANISM ON PORCELAIN)
6543766 WALL PUSH BUTTON KIT (OPTIONAL)
See recommended spare part kit 5980801 6543264

in spare part document: WATER SYPPLY KIT WATER SYPPLY KIT, USPH
Doc no. 6:01022D 5432728 5432728 6542462
Seal Seal Vacuum breaker,
6542432 USPH
5431884
Seat and cover with hinges Shut-off valve 5431884
Shut-off
6543414 valve
Filter
5433215
5432548 Connection
Vacuum breaker hose with
5433215 seals
Connection hose
with seals
5774002
Water valve
(document 6:01022D)
6542430
6542428 Hose (not in USPH)
Flushing nozzle 6543766
5481150*
Hose WALL PUSH BUTTON KIT
6542451
Discharge 6542434
valve Control mechanism
Control mechanism
6543265 (not included in wall
5959902 INSTALLATION KIT push button kit)
Mini-check 5736303
valve 5779098 Hose
Guiding nut (x2 )
6542424 6543768 5481150
6542503 Hose nipple Hose
Bowl Edge strip
5433594 5990759 4000700
Hose clamp Nut Hose nipple
6542457 6543767
5511500 5470214* 5433594
Hose clamp Sleeve coupling Covering washer
Elbow Hose
5433594
Hose clamp
* Hoses are available as a bulk
( P/N 5470214, P/N 5481150).
When ordering, please inform lenght.
6543229 6542434
DISCHARGE VACUUM BUFFER
VALVE
6542455 6542438
Membrane Button
6543231
Membrane
EVAC Date: 25 Jan 2008 Doc. 001883-3
VACUUM TOILET
6543056 EVAC CLASSIC TOILET, FLOOR MODEL, WHITE
See recommended spare part kits in spare part 5980801

documents: WATER SUPPLY KIT
Doc no. 001885-2 Back plate 5432728 5431884
Doc no. 6:01022D Water valve Seal Shut-off valve
6543414
Filter
5432548
Vacuum breaker
6542432
Seat and cover
5433215
Water connection
hose with two seals
6543272
6541025 Back plate
Flushing ring (document 001885-2)
with spring and
hose clamp 6542318
Spring
6542402
Hose clamp
6542434
Control
mechanism
5433583
5433266 or Rubber bend
Screw
6543060 2644190
Toilet bowl with flushing ring, spring Screw 5825300 5990724 5433594
and hose clamp Washer Cap nut Hose clamp
6543279
INSTALLATION KIT
EVAC Date: 12 Mar 2007 Doc. 001884-2
VACUUM TOILET
6543057 EVAC CLASSIC TOILET, FLOOR MODEL USPH, WHITE
See recommended spare part kits in spare part 5980802

documents: WATER SUPPLY KIT
Doc no. 001886-2 Back plate ( document 6:01024G)
Doc no. 6:01022D Water valve
Shut-off valve
Connection hose
with seals
6542432 Vacuum breaker

Seat and cover USPH
6541025 6543273
Flushing ring Back plate
with spring and hose (document 001886-2)
clamp
6542318
Spring
6542402
Hose clamp
6542434
Control
mechanism
5433266 5433583
Screw or Rubber bend
6543060 2644190
Toilet bowl with flushing ring, spring Screw 5825300 5990724 5433594
and hose clamp Washer Cap nut Hose clamp
6543279
INSTALLATION KIT
EVAC Date: 25 Jan 2008 Doc. 001885-2
VACUUM TOILET
6543272 BACK PLATE ASSEMBLY, EVAC CLASSIC TOILET, FLOOR MODEL
5959902 Mini-check valve ( 1x ) Spare parts in water valve ( see doc. 6:01022D):
6543231 Membrane ( 1x ) 3790009 V-ring ( 1x )
6542455 Membrane ( in discharge valve ) ( 1x ) 5774150 Filter ( 1x )
6542440 Button ( 1x ) 5774400 Diaphragm ( 1x )
6542439 Button flange ( 1x ) 5774701 Valve washer + Jet ( 1x )
6543229
Vacuum buffer assembly:
5774002 6543231 5736316
Water valve Membrane Hose
(Doc no. 6:01022D)
5481103 6542434
Hose Control mechanism
6542451 573614
Discharge valve Hose
6543238 5957600
Sleeve coupling T-connection
5736322
Hose
5959902
Mini-check valve
5433594 5736315
Hose clamp Hose
6542451 6542434
DISCHARGE VALVE CONTROL MECHANISM
6542455
Membrane 6542438
Button
EVAC Date: 25 Jan 2008 Doc. 001886-2
VACUUM TOILET
6543273 BACK PLATE ASSEMBLY, EVAC CLASSIC TOILET, FLOOR MODEL USPH
5959902 Mini-check valve ( 1x ) Spare parts in water valve ( see doc. 6:01022D):
6543231 Membrane ( 1x ) 3790009 V-ring ( 1x )
6542455 Membrane ( in discharge valve ) ( 1x ) 5774150 Filter ( 1x )
6542440 Button ( 1x ) 5774400 Diaphragm ( 1x )
6542439 Button flange ( 1x ) 5774701 Valve washer + Jet ( 1x )
6543229
Vacuum buffer assembly:
6543231
5774002 Membrane
Water valve 5736316
(Doc no. 6:01022D) Hose
6542402 6542434
Hose clamp Control mechanism
5481006
Water hose
5736314
5481103 Hose
Hose
5957600
6542451 T-connection
Discharge valve
5736322
6543238 Hose
Sleeve coupling
5959902
Mini-check valve
5433594 5736315
Hose clamp Hose
6542451 6542434
DISCHARGE VALVE CONTROL MECHANISM
6542455 6542438
Membrane Button
VACUUM TOILET

1 x 3790009 V-ring
1 x 5774150 Filter
Diaphragm
5774500
Slider
5774800
Permanent magnet
5522700
Conic spring
5774300
Jet
3752211
O-ring
5774600
Cover
V-ring
5990740 Filter
Screw
5774100
Solenoid valve
1
EVAC Date: 18 Feb 2008 Doc. 9:00107B
STAINLESS STEEL VA CUUM TOILETS

STAINLESS
EVA C 90 ST
EVA AINLESS STEEL:
STAINLESS
FLOOR MODELS ( *SHOCK
SHOCK TESTED ) AND FLOOR MODEL USPH
EVAC 90, SQ
EVA SQUUATTING TOILET
*EVAC 90 STAINLESS STEEL EVAC 90, SQUATTING TOILET
When culture and habits

so reguire.
*EVAC 90 STAINLESS STEEL,

SEAT WITHOUT COVER
EVAC 90 STAINLESS STEEL, USPH
* Passed by the shock test: Spare parts

• MIL-SPEC 901D (Navy) Grade B, Class 1, Type A
• NES814, NES1004, DS28 Code “AB”(Captive)
Spare parts
EVAC Date: 18 Feb 2008 Doc. 6:150 i
VACUUM TOILET
5327002 EVAC 90, STAINLESS STEEL, FLOOR MODEL, SHOCK TESTED
6542534 EVAC 90, STAINLESS STEEL, FLOOR MODEL, SEAT WITHOUT COVER, SHOCK TESTED
5441201
See recommended spare part kits Seat and cover with hinges
in documents: (in P/N 5327002)
Doc no 6:110E
Doc no 6:131H 6542702
Seat with hinges
(in P/N 6542534)
5900204
Pneumatic push button 5434203
(See doc 6:159E) Hinge 5433471
5434483 Flushing ring
Washer
5980800
WATER SUPPLY KIT 5805900
Hose
5431884 5432728
Shut-off valve Gasket
5435331
6543414 Console
Filter
5433358
5432548 5430318 O-ring
Vacuum breaker 2715210
Screw
Nut
5778995 2722008
5778991
Connection hose Washer
Nipple
5328200 5327031
Cover plate Toilet bowl
5610202 (in P/N 5327002)
complete
Flush unit
(See doc 6:152D) 6542701
Toilet bowl
5481006 (in P/N 6542534)
Hose
5433244
Rubber plate
5328220
Lock plate
5435015 5430225
2618001 Discharge valve Fastening rod
Screw 6541056 (document 6:110E)
5328210
Cover plate Outlet pipe
5434552 5434519
Wing nut Fastening plate
2716103
Nut
5433583 2677175
Rubber elbow Screw
5433594 5433572
Hose clamp Straight connection
EVAC Date: 25 Jan 2008 Doc. 001200-2
VACUUM TOILET
5327004 EVAC 90, STAINLESS STEEL, FLOOR MODEL USPH
See recommended spare part kits

in documents: 5441201
Doc no 6:110E Seat and cover
Doc no 6:131G with hinges
5900204
Pneumatic push button 5434203
5433471
(See doc 6:159E) Hinge
Flushing ring
5434483
Washer
5980600
Vacuum 5805900
breaker Hose
USPH 5435331
Console
5433358
5430318 O-ring
Screw
2715210
5481006
Nut
Hose
5778991
Nipple 2722008
5328210 5328200
Washer
Cover plate Cover plate
complete 5327031
5432728 5610202 Toilet bowl
Gasket Flush unit
(See doc.
5431884 6:152D)
Shut-off 5433244
5481006 Rubber plate
valve Hose
5328220
2618001 Lock plate
Screw 5430225
Fastening rod
5435015
5778995 5434552 Discharge valve
Connection Wing nut
(document 6:110E)
hose 6541056
Outlet pipe
5434519
Fastening plate
2716103
Nut
5433583
Rubber elbow 2677175
Screw
5433594 5433572
Hose clamp Straight connection
VACUUM TOILET
5979301 EVAC 90, SQUATTING TOILET
5775500 5900200
Control mechanism Push button,
complete
5980800
5712601 WATER SUPPLY KIT
Flushing mechanism, 5432728
complete Gasket
5431884
Shut-off valve
6543414
Filter
5432548
5774010 Vacuum breaker
Water valve, special
6542402 5778992
6542811 Water hose
Hose clamp
DISCHARGE VALVE
ASSEMBLY 5959902
Mini-check valve
6543029
Recommended spare part kit: 5433594
Hose clamp
1 x 5435169
Rubber diaphragm
5921701 5433583
2 x 5435181 Pipe clamp Rubber elbow
Rubber sleeve
5990210 6542402
5481007 Hose clamp Hose clamp
Hose
5430160
5935503 Hose nipple
Hose
5978500
Squatting pan
5990210
Hose clamp
EVAC Date: 13 Dec 2006 Doc. 001912-1
GENERAL
EVAC VACUUM TOILETS
COLLECTING UNITS
VACUUM INTERFACE VAL

INTERFA VES
VALVES
For easy and reliable urinal and grey water connections
Product no. Spare parts, Replacing product /

Product Sales program document no. document no.
_
5439590 Active product 6:01036H
SHOWER DRAIN
5439603 Active product 6:201C _

URINAL VALVE
5980914 Old product 6:206B 6541672 / 6:01034G

VACUUM INTERFACE UNIT 5L, - only spare parts
CONNECTION
DOWNWARDS / HORIZONTAL
5573102 + 5701401 Old product - 6542151 / 9:00061D

BLUE ACTIVATOR
5981000 Old product 6:205C 6541673 / 6:208G

VACUUM INTERFACE UNIT 5L, LIFT - only spare parts
5573102 + 5701401 Old product - 6542151 / 9:00061D

BLUE ACTIVATOR

INTERFA VES
VALVES
Product no. Spare parts, Replacing product,
6541672
Active product 6:01034G _
VACUUM INTERFACE UNIT 7L,
CONNECTION DOWNWARDS
6541673 Active product 6:208G _

CONNECTION UPWARD
5438500
VACUUM INTERFACE UNIT Old product 6:01130A 6542601 / 6:01111D
MODEL 319 - only spare parts
5438836 Old product - 6542618/ 9:00059C

OPERATING
VALVE
5979500 Old product 6:206B 6542601 / 6:01111D

WITH BLUE ACTIVATOR, DOWNWARDS
- only spare parts
5573102 + 5701401 Old product - 6542151/9:00061D

BLUE ACTIVATOR

INTERFA VES
VALVES
Product no. Spare parts, Replacing product /
5979600 6542586 / 6:01110D
VACUUM INTERFACE UNIT 10L, Old product 6:01116C
WITH BLUE ACTIVATOR, UPWARDS - only spare parts
5573102 + 5701401 _
BLUE ACTIVATOR Old product 6542151 / 9:00061D
6542601 Active product 6:01111D _

CONNECTION DOWNWARDS
_
6542586 Active product 6:01110D
CONNECTION UPWARDS
6543139 _
VACUUM INTERFACE UNIT Active product 6:01135
FOR GRAVITY TOILET
Spare parts
Replacing products

INTERFA VE
ALVE
5439590 SHOWER DRAIN

1 x 6544474 Float
1 x 5439534 Nozzle
Float
Grating
Scupper housing
Loose flange
Nozzle 5439556
Adjusting screw
5434731
Nut
5439568
Screw

INTERFA VE
ALVE
5439603 URINAL VALVE
P/N 5439603 is replacing P/N 5439602

1 x 6544474 Float
1 x 5439534 Nozzle
6544474 5917013
Cover Float O-ring
Urinal valve housing
5439556
Adjusting screw
5439534
5434731
Nozzle
Nut
5439568
Screw
Material: Stainless steel EN 1.4404

INTERFA VE
ALVE
5980914 VACUUM INTERFACE UNIT 5 LITRE, CONNECTION DOWNWARDS/HORIZONTAL
( not sold complete )
5990242
Hose 12 x 7
6540524
Ventilator
6542151
RETROFIT KIT
5990180 Vacuum switch
Hose clamp Activator
5715000
Float valve
5433583
Rubber elbow
(alternative: Tank
5917800
Rubber coupling)
6542811
Discharge valve

INTERFA VE
ALVE
5981000 VACUUM INTERFACE UNIT, 5 LITRE, LIFT ( not sold complete )

Rubber coupling. 5959902

Space allowing, the Non-return valve can be Mini-check valve
connected to Rubber elbow without extension pipe
and Rubber coupling. 5973401
Non-return valve
5433583 (document 6:220E)
Rubber elbow
5990180
Hose clamp
5990242
Hose 12 x 7
5507002
PVC-elbow
5917800 6540524
Rubber coupling Ventilator
6542151
RETROFIT KIT
6542810 Vacuum switch
Discharge valve Activator
5715000
Float valve
Tank
EVAC Date: 22 Jan 2008 Doc. 6:01034G

INTERFA VE
ALVE
6541672 VACUUM INTERFACE UNIT 7 L, CONNECTION DOWNWARDS
P/N 6540837, P/N 5979500, P/N 5980914 are replaced by P/N 6541672 See recommended spare part
kit in document:
6:01035C
5507000 5957600 5470214** 5959902

Elbow T-connection Hose Mini-check
valve
6540524
Ventilator
6540525
Float valve 5917800 5821700
Rubber Discharge
5990357 valve
Radial gasket coupling
5433583
5433594 5433583 Rubber bend
Hose clamp Rubber bend
6540561
Rubber connection
5715300
Ball
5990180
Hose clamp
5990180
Hose clamp
5990180
Hose clamp
5917800 5990180 5511200
Rubber 6541674 Hose clamp 65416 75 Membrane
coupling Grey water tank Activator and adapter flange
6540534
O-ring
**All the hoses are Ø14x7 EPDM-hose. 6540533 6540868

Hose is also available as a bulk (5470214). Reducer 1¼" - 50mm Reducer 1¼" - 50mm
When ordering, please inform lenght. with vacuum nipple

INTERFA VE
ALVE
6541673 VACUUM INTERFACE UNIT 7 L, CONNECTION UPWARD
P/N 6540539 and P/N 5981000

6540549
are replaced by P/N 6541673
NON-RETURN VALVE DN40 ASSEMBLY
(Includes non-return valve, mini-check valve,
elbow and hoses) See recommended spare part
5507000
Elbow kit in document:
5959902 Hoses 6:01035C
5973401 Mini-check valve
Non-return valve
(document 6:220E) 5433583
Rubber bend
5990180
Hose clamp
5470214**
5507000 Hose
Elbow
6540524 5957600
Max. 3 metres
Ventilator T-connection
5433594
Hose clamp 6540533
Reducer
5990357 1¼" - 50mm
Radial gasket 5821700
6540561 Discharge
6540525 valve 5990180
Rubber
Float valve Hose clamp
connection
5715300 5433583
Ball Rubber bend
5990180
Hose clamp
6540534
5917800 5433583 5990180 5917800 O-ring
Rubber coupling Rubber Hose clamp Rubber 6541675
bend coupling Activator and adapter flange
6541674
Grey water tank 5511200
**All the hoses are Ø14x7 EPDM-hose. Membrane
Hose is also available as a bulk (5470214).
EVAC Date: 03 Feb 2006 Doc. 6:01035C

INTERFA VE
ALVE
5821700 DISCHARGE VALVE, VACUUM INTERFACE UNIT 7 L

1 x 5821720 Rubber hose
2 x 5821722 Sleeve
Sleeve
Rubber hose
Sleeve

INTERFA VE
ALVE
5438500 MODEL 319 ( not sold complete )
5438836
OPERATING VALVE
5435015
Discharge valve

INTERFA VE
ALVE
5980914 VACUUM INTERFACE UNIT 5L, DOWNWARDS WITH RETROFIT KIT (6542151)
5981000 VACUUM INTERFACE UNIT 5L, UPWARDS WITH RETROFIT KIT (6542151)
P/N 5980914 and P/N 5979500 with Retrofit kit P/N 6542151
P/N 5573102 + P/N 5701401 are replaced P/N 6542151

P/N 5959900 is replaced P/N 5959902
5433583
Rubber elbow
or 5507000 5470214 5957600 6542151 RETROFIT KIT
5917800 Elbow 90° Hose 14/7 T-connector
Rubber coupling 5959902 5470214
Mini-check valve Hose 14/7, 30mm
5990180 6542355
6542811 Evac 90 activator and
Hose
Discharge valve complete: flange
clamp
5435015
Discharge valve 6540524
Ventilator
5435181 (document 6:01077C)
Rubber sleeve
5715000
5435169 Float valve
Rubber diaphragm
P/N 5573102 + P/N 5701401 are replaced

Rubber coupling: 5959902 P/N 6542151
Space allowing, non-return valve can Mini-check valve
be connected to rubber elbow without P/N 5959900 is replaced P/N 5959902
extension pipe and rubber coupling. P/N 5575001 is replaced P/N 6540524
5433583
Rubber elbow
5990180 6542151
5470214 RETROFIT KIT
Hose clamp 5957600 Hose 14/7
5507000 T-connector 5470214
5973401 Non-return valve Elbow 90° Hose 14/7, 30mm
(document 6:220E)
6542355
Evac 90 activator and
6542810 flange
Discharge valve complete:
6540524
5435015 Ventilator
Discharge valve (document 6:01077C)
5435181 5715000
Rubber sleeve Float valve
5435169 5917800
Rubber diaphragm Rubber coupling
VACUUM TOILET


5435181
5435137
Closing mechanism
5435169
Rubber diaphragm
5435069
Housing
5435181
Rubber sleeve
1

INTERFA VE
ALVE
6541675
5507000 5957600 5470214 Hose Activator and adapter flange
Elbow T-connection 14/7mm (Activator is not sold separately)
6540524
5990180 Ventilator
Hose clamp 5433594
Hose clamp
5433583 6540525
Rubber Float valve
bend 5990180
Hose clamp
6542587
Grey water tank
6542811 5433594 5433583 5511200 5917800

DISCHARGE VALVE Hose clamp Rubber bend Membrane Rubber coupling
ASSEMBLY
6543029
Recommended spare part kit:
1 x 5435169
Rubber diaphragm
2 x 5435181
Rubber sleeve
All the hoses are Ø14x7 EPDM-hose.


INTERFA VE
ALVE
6542586 VACUUM INTERFACE UNIT 10 L, CONNECTION UPWARDS
6540549
5507000
NON-RETURN VALVE DN 40 ASSEMBLY
Elbow
elbow and hoses) 5959902
Mini-check 5973401
valve Non-return
valve
Hoses
5433583
Rubber bend
5990180
Hose clamp
*5470214
Hose
5957600
6541675
T-connection
Activator and adapter flange
5507000 *5470214 (Activator is not sold separately)
Elbow Hose
6540524
5990180 Ventilator
Hose clamp 5433594
Hose clamp
5433583 6540525
Rubber Float valve
bend 5990180
Hose clamp
6542587
Grey water tank
5917800
5433594 5433583 5511200 Rubber coupling
6542810
Hose clamp Rubber bend Membrane
DISCHARGE VALVE
ASSEMBLY
6543029
1 x 5435169
Rubber diaphragm
*All the hoses are Ø14x7 EPDM-hose.
2 x 5435181 Hose is also available as a bulk (P/N 5470214).
Rubber sleeve When ordering, please inform lenght.
EVAC Date: 25 Jan 2006 Doc. 6:01135

INTERFA VE
ALVE
6543139 VACUUM INTERFACE UNIT FOR GRAVITY TOILET
5470214*
Hose 5957600
T-connection
5959902 5507000
Mini-check Elbow 6541675
valve Activator with adapter flange
5470214* (not sold separately)
Hose
5470214*
5990180 Hose 6540524
Hose clamp Ventilator
5433594
Hose clamp
6540525
Float valve with hose
5433583 clamps
Rubber bend
5990180
Hose clamp
6542811
Discharge valve
complete: 5433583
Rubber bend
5435015 5433594
Discharge valve Tank Hose clamp
5435181
Rubber sleeve
5435169
Rubber diaphragm
*Available as 1 meter long hose (P/N 5470214).
EVAC Date: 16 Dec 2004 Doc. 6:01077C

INTERFA VE
ALVE
6540524 VENTILATOR
6540526
Diaphragm
NON-RETURN VALVES
ALVES
5509700 NON-RETURN VALVE DN50
5973400 NON-RETURN VALVE DN40 - DN50
P/N 5973400 Non-retur valve DN40 - DN50

5410262 P/N 5509700 Non-return valve DN50
Screw
Flap Screw
Washer
5917800
Lid Coupling Washer Lid
5512100 5512100
Gasket Gasket
5433594
59901 80 Hose clamp
Hose clamp
Body 5410262
59178 01 Flap
Coupling
P/N 5973401 Non-return valve DN40 - DN40
Screw 5410262
Washer Flap Body
Lid 5917800
Coupling
5512100
Gasket
5433594
5433594 Hose clamp
Hose clamp
Body
5917800
Coupling
5410262
Screw Flap
Washer
5917801
Lid Coupling
5512100
Gasket
5990180
Hose clamp
5990180
Hose clamp Body
5917801
Coupling
EVAC Date: 05 Feb 2008 Doc. 9:00031G
RETR OFIT PR
RETROFIT ODUCTS FOR VACUUM SY
PRODUCTS STEMS
SYSTEMS
REPLACING PRODUCTS FOR VACUUM INTERFACE VALVES

Product P/N P/N Product Doc no.
Vacuum interface unit, model 319 5438500 ► 6542601 Vacuum interface valve, tank unit 10L, connection downward 6:01111D
Control valve complete 5438836 ► 6542618 Retrofit kit 319 for Vacuum interface unit 319 9:00059C
Blue activator 5573102 ► 6542151 Retrofit kit for Blue activator 9:00061D
Ventilator complete 5575000 ► 6540524 Ventilator complete 6:01077C
Ventilator complete 5575001 ► 6540524 Ventilator complete 6:01077C
Vacuum interface unit 7L up 6540539 ► 6541673 Vacuum interface unit 7L, connection upward 6:208F
Vacuum interface unit 7L down 6540837 ► 6541672 Vacuum interface unit 7L, connection downward 6:01034F
Vacuum interface unit 10L down 5979500 ► 6542601 Vacuum interface unit 10L, connection downward 6:01111D
Vacuum interface unit 10L up 5979600 ► 6542586 Vacuum interface unit 10L, connection upward 6:01110D
Vacuum interface unt 5L down/horizontal 5980914 ► 6541672 Vacuum interface unit 7L, connection downward 6:01034F
Vacuum interface unit 5L up 5981000 ► 6541673 Vacuum interface unit 7L, connection upward 6:208F

INTERFA VE
ALVE
6541675
5507000 5957600 5470214 Hose Activator and adapter flange
Elbow T-connection 14/7mm (Activator is not sold separately)
6540524
5990180 Ventilator
Hose clamp 5433594
Hose clamp
5433583 6540525
Rubber Float valve
bend 5990180
Hose clamp
6542587
Grey water tank
6542811 5433594 5433583 5511200 5917800

DISCHARGE VALVE Hose clamp Rubber bend Membrane Rubber coupling
ASSEMBLY
6543029
1 x 5435169
Rubber diaphragm
2 x 5435181
Rubber sleeve
All the hoses are Ø14x7 EPDM-hose.

P/N 6542618 RETROFIT KIT 319 FOR

VA CUUM INTERF
VACUUM A CE UNIT 319
INTERFA
Table of contents
Installation:
6542618 Retrofit kit 319 for Vacuum interface unit 319.................................................... Doc no. 2:01071A
Spare parts:
6542618 Retrofit kit 319 for Vacuum interface unit 319..................................................... Doc no. 6:01115B
1

INTERFA VE
ALVE
6542618 RETROFIT KIT 319 FOR VACUUM INTERFACE UNIT 319 ( P/N 5438500, 5438502 )
Old parts 1. Remove old parts.

P/N 5438836
Control valve complete 2. Disconnect hoses from the control mechanism.
Covers
Hoses
Float
Sealing
Tank
Discharge valve
6542618 Retrofit kit 319 3. Install P/N 6542618 Retrofit kit 319 using old screws
Activator and washers on the tank.
4. Check the right lenght of hoses to get smooth

Hoses routing.
5. Connect hoses to the activator.
6. Test the interface valve water tightness and operation.
Sealing
Tank
Discharge valve

INTERFA VE
ALVE
6542618 RETROFIT KIT 319 FOR VACUUM INTERFACE UNIT 319
5990180 5511200 6542355 Activator:

Hose clamp Membrane 5778001 Jet carrier, complete
5778005 Jet carrier, complete
5511500
Elbow joint
5990192
Hose clamp
5433594
Hose clamp
6542619
Cover
P/N 6542151 RETROFIT KIT

FOR
VA CUUM INTERFA CE UNITS WITH BL
INTERFA UE A CTIV
BLUE CTIVAATOR
Table of contents
Installation:
6542151 Retrofit kit for Vacuum interface units with Blue activator............................................Doc no. 2:01056D
Maintenance:
5980914, 5981000, 5979500 and 5979600 Vacuum interface units 5L/10L, down-/upwards
with Retrofit kit (6542151)......................................................................................................Doc no. 3:01122B
Trouble shooting:
5980914, 5981000, 5979500 and 5979600 Vacuum interface unit 5L/10L, down-/upwards
with Retrofit kit (6542151)......................................................................................................Doc no. 4:01028A
Spare parts:
5980914, 5981000, 5979500 and 5979600 Vacuum interface unit 5L/10L, down-/upwards
with Retrofit kit (6542151)......................................................................................................Doc no. 6:01116C
1

INTERFA VE
ALVE
6542151 RETROFIT KIT FOR ( P/N 5980914, 5981000, 5979500, 5979600 ) VACUUM INTERFACE UNITS
WITH BLUE ACTIVATOR
6542151 Retrofit kit consists of:

6542355 Evac 90 Activator with flange
5957600 T-connector
5507000 Elbow 90o (x2)
5470214 Hose 14/7mm
6542679 Product information
Old blue activator

Hose clamp Vacuum interface unit with blue activator, old
product version
Remove old blue activator:

1. Disconnect the hoses of the blue activator.
2. Unfasten the hose clamp.
Hose 1 Vacuum Blue

Old elbow 90 o switch activator
with hole
3 Remove the blue activator.
Hose 2
4. Remove the vacuum switch.
5. Remove the old elbow 90o (with drilled hole at
discharge valve) and old hoses (hose 1 and 2).
Vacuum interface unit with Retrofit kit
Install retrofit kit:

6542355
1. Install the new retrofit kit activator.
Discharge Evac 90 activator with
2. Fasten the hose clamp.
valve flange
3. Install a new elbow 90o (without drilled hole) to the
discharge valve's connection using 30mm length
hose.
Hose clamp 4. Install an elbow 90o to the Evac 90 Activator's
"Discharge" connection using 30mm length hose.
5. Cut the hose 1. Check the right length to get smooth
routing.
6. Install the hose 1 and connect it with the hose 3
using a T-connector. Connect the T-connector's free
connection to the Evac 90 Activator's
"Discharge" connection. Use 30mm length hose
New elbow 90o Hose 1 T-connector
between elbow 90o and T-connector.
Hose 2 Hose 3 6. Install a new elbow 90o to the activator's "vacuum"
connection using 30mm length hose.
Hose 6. Install the hose 2 between the mini check valve and
30mm Hose Evac 90 Activator's "vacuum" connection. Check the
30mm right length to get smooth routing.
7. Test operation of the interface valve .

INTERFA VE
ALVE
Maintenance
Mini-check valve Non-return valve
Activator: diaphragm
Ventilator: membrane
Tank
The vacuum interface unit does not require any regular maintenance. However, it is advisable for faultless longterm
operation, that following actions are done.
Every year:
• check operation
• clean the tank by running clean water into the tank so that the emptying cycle is repeated many times (if there is
a risk of sedimentation at the bottom of the tank, open and clean the tank)
• check possible water leakages
Every five years:

• open and clean the tank
• check and clean the activator's level diaphragm ( P/N 5511200 )
• change the membrane ( P/N 5575300 ) of the ventilator
• change the mini-check valve ( P/N 5959902 )
• clean the non-return valve ( P/N 5973401 ) when applicable
Environmental Solutions Sector TROUBLE SHOOTING

INTERFA VE
ALVE
1. Vacuum hose 7. Suction pipe (inside) 6

2. Activator 8. Ventilator valve
3. Discharge valve 9. Float valve
4. Tank 10. Vent pipe
5. Rubber diaphragm 11. Vacuum hose
6. Mini-check valve
1
2
3 1 11 2
3 11
6 8 8
9 9
5 5
10 10
4 4
7 7
Downwards Upwards
Trouble Cause Remedy
Vacuum Interface unit • If vacuum is less than -25kPa, vacuum is • Check vacuum collecting unit functioning.
does not operate. (Water unsufficient.
rises in the bath tub or • Piping between bath/wash basin and • Remove blockages.
wash basin or equal.) vacuum interface valve is blocked.
• Piping between vacuum interface unit and • Remove blockages.
vacuum collecting unit is blocked.
• Activator does not operate. • Check activator operation: Remove vacuum
hose (1) from the activator (2) and connect
it directly to discharge valve (3). If valve
opens, activator is not functioning. Replace
activator.
• Loose activator (2) from the tank (4). Do
not loose vacuum hoses and activator from
the adapter. Check rubber diaphragm (5).
If OK, press it gently from the middle. If
discharge valve operates, activator is OK.
Otherwice replace faulty activator. Empty
the tank.
• Check that mini-check valve (6) or vacuum
hose is not blocked. Remove blockages
from the hose. If mini-check valve is
blocked, replace it.
• Discharge valve or suction pipe is blocked. • Check discharge valve (3) and suction pipe
(7). Remove blockages.
Continued on the next page.

INTERFA VE
ALVE
Trouble Cause Remedy
Vacuum interface unit • Nuts and hose clamps are not tight. Float • Check hose clamps tightness. Loose
leaks. (water overflow) valve does not seal. ventilator valve (8) and check that float valve
(9) and sealing surface are clean. Clean if
needed.
Discharge valve leaks. • Discharge valve does not seal. • Disconnect vacuum hoses (11) from
(vacuum leakage) discharge valve to see if valve seals. If valve
remains open even when vacuum hoses
are disconnected, loose discharge valve and
check whether rubber diaphragm is
blocked.
Water traps are emptied • Ventilator valve does not operate. • Check that ventilator valve opens each time
each time when discharge discharge valve operates. Check that
valve operates. vacuum hose is connected to the ventila-
tor valve. Check that ventilator pipe (10) is
open.
Discharge valve stays • Activator does not operate. • Replace activator.
open. • Discharge valve is ”blocked”. • Remove blockages.

INTERFA VE
ALVE
P/N 5573102 + P/N 5701401 are replaced P/N 6542151

5433583
Rubber elbow
or 5507000 5470214 5957600 6542151 RETROFIT KIT
5917800 Elbow 90° Hose 14/7 T-connector
Rubber coupling 5959902 5470214
Mini-check valve Hose 14/7, 30mm
5990180 6542355
6542811 Evac 90 activator and
Hose
Discharge valve complete: flange
clamp
5435015
Discharge valve 6540524
Ventilator
5435181 (document 6:01077C)
Rubber sleeve
5715000
5435169 Float valve
Rubber diaphragm
P/N 5573102 + P/N 5701401 are replaced

Rubber coupling: 5959902 P/N 6542151
Space allowing, non-return valve can Mini-check valve
be connected to rubber elbow without P/N 5959900 is replaced P/N 5959902
extension pipe and rubber coupling. P/N 5575001 is replaced P/N 6540524
5433583
Rubber elbow
5990180 6542151
5470214 RETROFIT KIT
Hose clamp 5957600 Hose 14/7
5507000 T-connector 5470214
5973401 Non-return valve Elbow 90° Hose 14/7, 30mm
(document 6:220E)
6542355
Evac 90 activator and
6542810 flange
Discharge valve complete:
6540524
5435015 Ventilator
Discharge valve (document 6:01077C)
5435181 5715000
Rubber sleeve Float valve
5435169 5917800
Rubber diaphragm Rubber coupling

INTERFA VE
ALVE
6540524 VENTILATOR
6540526
Diaphragm

INTERFA VE
ALVE
6541673 VACUUM INTERFACE UNIT 7 L, CONNECTION UPWARD
P/N 6540539 and P/N 5981000

6540549
are replaced by P/N 6541673
NON-RETURN VALVE DN40 ASSEMBLY
elbow and hoses) See recommended spare part
5507000
Elbow kit in document:
5959902 Hoses 6:01035C
5973401 Mini-check valve
Non-return valve
(document 6:220E) 5433583
Rubber bend
5990180
Hose clamp
5470214**
5507000 Hose
Elbow
6540524 5957600
Max. 3 metres
Ventilator T-connection
5433594
Hose clamp 6540533
Reducer
5990357 1¼" - 50mm
Radial gasket 5821700
6540561 Discharge
6540525 valve 5990180
Rubber
Float valve Hose clamp
connection
5715300 5433583
Ball Rubber bend
5990180
Hose clamp
6540534
5917800 5433583 5990180 5917800 O-ring
Rubber coupling Rubber Hose clamp Rubber 6541675
bend coupling Activator and adapter flange
6541674
Grey water tank 5511200
**All the hoses are Ø14x7 EPDM-hose. Membrane

INTERFA VE
ALVE
P/N 6540837, P/N 5979500, P/N 5980914 are replaced by P/N 6541672 See recommended spare part
kit in document:
6:01035C
5507000 5957600 5470214** 5959902

Elbow T-connection Hose Mini-check
valve
6540524
Ventilator
6540525
Float valve 5917800 5821700
Rubber Discharge
5990357 valve
Radial gasket coupling
5433583
5433594 5433583 Rubber bend
Hose clamp Rubber bend
6540561
Rubber connection
5715300
Ball
5990180
Hose clamp
5990180
Hose clamp
5990180
Hose clamp
5917800 5990180 5511200
Rubber 6541674 Hose clamp 65416 75 Membrane
coupling Grey water tank Activator and adapter flange
6540534
O-ring
**All the hoses are Ø14x7 EPDM-hose. 6540533 6540868

Hose is also available as a bulk (5470214). Reducer 1¼" - 50mm Reducer 1¼" - 50mm
When ordering, please inform lenght. with vacuum nipple

INTERFA VE
ALVE
6542586 VACUUM INTERFACE UNIT 10 L, CONNECTION UPWARDS
6540549
5507000
NON-RETURN VALVE DN 40 ASSEMBLY
Elbow
elbow and hoses) 5959902
Mini-check 5973401
valve Non-return
valve
Hoses
5433583
Rubber bend
5990180
Hose clamp
*5470214
Hose
5957600
6541675
T-connection
Activator and adapter flange
5507000 *5470214 (Activator is not sold separately)
Elbow Hose
6540524
5990180 Ventilator
Hose clamp 5433594
Hose clamp
5433583 6540525
Rubber Float valve
bend 5990180
Hose clamp
6542587
Grey water tank
5917800
5433594 5433583 5511200 Rubber coupling
6542810
Hose clamp Rubber bend Membrane
DISCHARGE VALVE
ASSEMBLY
6543029
1 x 5435169
Rubber diaphragm
*All the hoses are Ø14x7 EPDM-hose.
2 x 5435181 Hose is also available as a bulk (P/N 5470214).
Rubber sleeve When ordering, please inform lenght.
EVAC Date: 13 Dec 2006 Doc. 001913-1
GENERAL

EVAC VACUUM TOILETS
COLLECTING UNITS
OTHER PRODUCTS
TURN KEY SERVICES
EVAC Date: 05 Feb 2008 Doc. 9:00110A
COLLECTING UNITS
Utilize
• simplicity • high capacity • flexibility •
STANDARD TANK EASYFIT ( TYPE 01021 )
COLLECTING UNITS, DN100 WITH EJECTOR
STANDARD TANK EASYFIT ( TYPE 0121 ) EASYFIT ( TYPE 0111 )
EVAC ONLINEMAX VACUUM TANK ON-LINE FU-40/2
EVAC Date: 15 Dec 2005 Doc. 9:00111
COLLECTING UNITS
STANDARD TANK EASYFIT ( TYPE 0121 )
Spare parts
Replacing products
COLLECTING UNIT
UNIT,, DN100
5451140 PUMP EVAC SE 044A, 3 x 230 V/60 HZ, IMPELLER Ø 210

1 x 5431012 Retaining ring
1 x 5451310 Mechanical seal
1 x 5451330 O-ring
54514 91 54514 90 1 x 5451320 Locking screw
Fan cover Fan Bearing, fan side 1 x 5451350 Impeller screw
1 x 5451480 Bearing, pump side
54513 80 1 x 5490566 Bearing, fan side
Hex. bolt (8 pcs)
Bearing, pump side

Motor for Pump
54510 10 54511 40
54510 10 54511 45
54510 00 54512 50
54510 00 54512 57
54510 00 54514 60
54510 00 54500 63
54513 90
Socked head screw Mechanical seal
(2 pcs)
54513 80
Hex. bolt (4 pcs) Retaining ring
54512 70 Impeller (Ø 238 mm, 50 Hz)

54514 00
Locking screw 54514 50 Impeller (Ø 210 mm, 60 Hz)
54513 00 54514 63 Impeller (Ø 205 mm, 60 Hz)

Shaft adapter
54512 60
Housing
54512 90
Bracket O-ring 54513 70
Stud (8 pcs)
54513 40
Locking screw 54514 10
Key
Lock nut (8 pcs)
Impeller screw 54513 60

Plug
COLLECTING UNITS, DN100

6540371 PUMP EVAC SE 044A, 3x230V/60HZ, IMPELLER Ø210

6540466 1 x 5451310 Mechanical seal
Fan cover 1 x 5451330 O-ring
1 x 5451320 Locking screw
6540467
1 x 5451350 Impeller screw
Fan Bearing, fan side
2 x 5451480 Bearing, fan side and pump side
5451380
Hex. bolt (8 pcs)
Bearing, pump side
Motor for Pump

6540373 6540371
6540373 6540372
6540374 6540369
5451390 6540374 6540370
Socked head screw 6540376 6540381
(2 pcs) 6540374 6541600
5451300
Shaft adapter
5451380
Hex. bolt (4 pcs)
Mechanical seal
Retaining ring
5451270, impeller Ø238 / 50Hz
5451450, impeller Ø210 / 60Hz
5451463, impeller Ø205 / 60Hz
5451340
Key
5451400
Locking screw
5451290 5451370
Bracket Stud (8 pcs)
O-ring
Locking screw 5451410

Lock nut
(8 pcs)
Impeller screw
5451260 5451360
Housing Plug

6541205 PUMP 5.5/QSH 101-F, 3x400V 50HZ
6541206 PUMP 5.5/QSH 101-F, 3x460V 60HZ
6543048 PUMP 5,5/QSH 101-F, 3X600V 50HZ
6543049 PUMP 5,5/QSH 101-F, 3X690V 60HZ

1 x 6541218 Anti-friction bearing, non drive side
1 x 5490548 Anti-friction bearing, drive side
1 x 5490536 Impeller hub cap
2 x 5490540 Gasket
Mechanical seal
5490536
5490541
Impeller cap
6541212 5490518 Casing wear ring Ø135
Nut
6540998 Screwed plug
5490528
5490532 Pump
Bush
Suction cover casing
5490512
Impeller
(Pump 60Hz )
6540999
5490510 Interstage
Impeller casing
5490485 (Pump 50Hz)
Washer
Gasket
6541222
Fan cover
6541219
Anti-friction bearing, O-ring
non drive side
6541217
Shaft
6541221
Fan
6541216
Bearing cover P/N 6541207 Complete motor:
6541213 Anti-friction 3x400/460V, 50/60Hz
Gamma ring bearing, drive side P/N 6543135 Complete motor:
3x600/690V, 50/60Hz
COLLECTING UNIT
6541443 PUMP TYPE 7.5 QSH 101-F, 3X400V 50HZ, IMPELLER Ø210 ( not sold complete )

5490541
5490522 Wearing ring
5490528
Mechanical seal
6541212 5490540 Bushing 6540999
Plug Gasket Bracket
6540998 5490536
Housing Impeller cap
5490540
5490532 Gasket
Cover with
wear plate
5490510
Impeller Ø200, 3x460/690V 60Hz
5490485 5490514
5490518 Washer Impeller Ø210, 3x400V 50Hz
Impeller nut
6541222
Fan hood
6541453
6541455
Bearing
Fan
6541444
MOTOR COMPLETE ( not sold complete )
400/460V 50/60Hz
6541454
Bearing
6542753
MOTOR COMPLETE ( not sold complete )
690V 60Hz

COLLECTING UNIT
6543085 PUMP 7.5 QSH 101-1-210, 3X400V 50HZ
6543084 PUMP 7.5 QSH 101-1-200, 3X460V 60HZ
6543158 PUMP 7.5 QSH 101-1-200, 3X690V 60HZ
5490541
5490522 Wearing ring
5490528
Mechanical seal
6541212 5490540 Bushing 6540999
Plug Gasket Bracket
6540998 5490536
Housing Impeller cap
5490540
5490532 Gasket
Cover with
wear plate
5490510
Impeller Ø200, 3x460/690V 60Hz
5490485 5490514
5490518 Washer Impeller Ø210, 3x400V 50Hz
Impeller nut
6541222
Fan hood
6543245
Bearing
6543246
Fan
6543086
MOTOR COMPLETE
400/460V, 5.5/6.5kW, 50/60Hz
6541454 6543233
Bearing MOTOR COMPLETE
690V, 6.6kW, 60Hz

5430579 EJECTOR WITH COUNTER FLANGE
5430894 EJECTOR WITH PIPE BEND
5430579 5430894
EJECTOR WITH COUNTER FLANGE EJECTOR WITH PIPE BEND
2613255 5430631
Screw (x 4) Ejector pipe bend 6543037
RECOMMENDED
5430831 2613255
SPARE PART KIT:
Flange Screw (x 4)
1 x 5430675
Flap complete
5430816 1 x 5430827
Rubber gasket Gasket
5430648
Nozzle
5430668
NON-RETURN VALVE,
5430827
COMPLETE 5430861
Rubber gasket
5430670 Gasket
Flap
5437385
Nut (x 4)
5430675
Flap, complete
2613190
5437385 5450324 Screw (x 8)
Nut (x 4) Nut (x 8)
5450202
5430805 Connection joint
O-ring
5430830
Gasket
5430651
Flange with stud
screws
5430575
Ejector body

5780120 EJECTOR DN100, MARVAC
6543036 RECOMMENDED SPARE PART KIT: 5430631

1 x 5430670 Flap Pipe bend
1 x 5430848 Washer 5437385
2 x 5430851 Bush Nut (x 4)
2 x 5450694 Nut
1 x 5780108 Gasket
Washer 17
6541066
Gasket
6542796
5430646
HOUSING COMPLETE
Nozzle
5780109 5430827
Housing Gasket
Gasket 2613255
Screw (x 4)
Flap
Bush
5437385 2631162
Nut (x 4) Stop screw (x 3)
5780107
Cover Loose flange with pipe
Washer 17
Washer 5430805
5430830 O-ring
Gasket
Nut
5430651
Flange with stud
screws
EVAC Date: 16 Mar 2007 Doc. 1:01025F

5430591 SHUT-OFF VALVE DN100
P/N 5430591 Shut-off valve DN100 Ø180
Materials Housing: Nodular cast iron GG50

Slide: EPDM covered
Spindle sealing and scraper: Synthetic
rubber
430
Connections Pressure class: PN10/16 8 x Ø18
Nominal dimension: DN100
Shipping data Net weight: 25kg

Ø100 190
Ø180
Ø220
P/N 5430599 Shut-off valve DN65

Ø180
Materials Body, bonned and handwheel: Ductile iron

Stem: Stainless steel
Stem nut and sealing ring: Brass
Wedge: Ductile iron, NBR
380

Ø65 170
Ø145
Ø185
EVAC Date: 15 Sep 2006 Doc. 1:01026E
COLLECTING UNITS
6540215 MOTOR VALVE DN65
280 360
400
4 x Ø18
Ø145.5
Ø185 290
Materials Housing: Cast iron

Ball: Acid proof steel
Shaft: Acid proof steel
Connections Size: DN65

Pressure class: PN16
Electrical data P/N 6540215: 1x230V, 50/60Hz

P/N 6540255: 1x115V, 60Hz
Motor torque: 80Nm
Opening time: 6 seconds/90°
Duty rating: 30%
Protection class: IP 67
Limit switches: 2 pcs adjustable
Manual operation: with hand wheel
EVAC Date: 05 Aug 2005 Doc. 1:01027B

5437598 VACUUM SWITCH R 3/8”
5437587 THREE WAY VALVE R 3/8”
P/N 5437598 Vacuum switch R 3/8”
67 110
30 30
27 15
52
125
210
15
Ø6
R 3/8”
Operation data Pressure range: 0...100 kPa (abs)
Connections R 3/8”
Electrical data Protection class: IP 66
Shipping data Net weight: 2.0kg
P/N 5437587 Three way valve R 3/8”
Materials Body: Brass nickel-plated

Ball: Brass chrome-plated R 3/8”
R 3/8”

64

5437623 VACUUM GAUGE G 1/2”
P/N 5437623 Vacuum g aug

gaug
augee G 1/2” B 44
Operation data Range: 0 ... -100kPa
Connections G 1/2” B
Ø100
132
G 1/2” B 15

Ball: Brass chrome-plated
R 1/2”
R 1/2”
64

5430612 LEVEL SWITCH
5430616 TEST FLANGE
6542514 TEST FLANGE
5430615 FLANGE FOR LEVEL SWITCH
389
P/N 5430612 Level switch 135 260
4 x Ø13 10 140
48.5
100 x 100
2
Ø9
Ø64
71
5 -15 39.5
Materials Float: Stainless steel
Bellow: Perbunan, temperature 0-120°C

Cable inlet: Pg 16

M12
P/N 5430616 Test flange
32
Materials Flange: Stainless steel EN 1.4404
70
Shipping data Net weight: 1.17kg 218
P/N 6542514 Test flange 8

ØØ6
100
92
Materials Flange: Steel EN S355
P/N 5430615 Flange for level switch M12
Flange: Stainless steel EN 1.4404

32
Materials

12
100
P/N 6542122 Flange for level switch Ø6

8
100
Ø9
2
RETR OFIT PR
PRODUCTS STEMS
SYSTEMS
Link to
Ejector DN100 43058.0 or 5430580 ► 5430578 Ejector DN100 with counter flange 6:301E
Non-return valve for ejector 43066.9 or 5430669 ► 5430668 Non-return valve for ejector 6:301E
Discharge valve DN65 115V 45023.2 or 5450232 ► 6540255 Motor valve DN65 115V 60Hz 6:311E
Discharge valve DN65 220V 45023.4 or 5450234 ► 6540215 Motor valve DN65 230V 50/60Hz 6:311E
Vacuum gauge 5437622 ► 6542553 Vacuum gauge upgrade kit 1:01192A
Pump Evac Bloc 100-210 50Hz 5451808 ► 5451250 Pump Evac SE 044A 50Hz 6:01067B
Pump Evac Bloc 100-210 60Hz 5451819 ► 5451460 Pump Evac SE 044A 60Hz 6:01067B
Intermediate lantern for Pump 50Hz 5490925 ► 5451250 Pump Evac SE 044A 50Hz 6:01067B
Intermediate lantern for Pump 60Hz 5490925 ► 5451460 Pump Evac SE 044A 60Hz 6:01067B
Please note: Pump 7.5 QSH is fully interchangeable with above pumps but gives 30% more capacity. See
details doc. 9:00067C.
COLLECTING UNITS
5430578 EJECTOR DN100, NOZZLE Ø45 WITH COUNTER FLANGE
5430893 EJECTOR DN100, NOZZLE Ø45 WITH PIPE BEND
P/N 43058.0 and P/N 5430580 are replaced by P/N 5430578 Ejector with counter flange, complete
P/N 43058.0 and P/N 5430580 are replaced by P/N 5430893 Ejector with pipe bend, complete
P/N 43066.9 and P/N 5430669 are replaced by P/N 5430668 Non-return valve, complete
P/N 5430578 P/N 5430893

EJECTOR WITH COUNTER FLANGE, EJECTOR WITH BEND, COMPLETE
COMPLETE
2613255 5430631
Screw (x 4) Ejector bend
5430831 2613255
Flange Screw (x 4)
5430816
Rubber gasket Ø133
5430647 5430668
Nozzle Ø45 5430827
NON-RETURN VALVE,
Gasket
COMPLETE
5430827 5430670
Rubber gasket Ø125 Flap
5450202
Connection
joint
5437385
Nut (x 4)
5430675
Flap, complete
5437385
Nut (x 4) 2613190
Screw (x 8)
5450324
Nut (x 8)
5430805 5430861
O-ring Gasket
5430830
Gasket Ø190
5430651
Flange with stud
screws
5430575
Ejector body

P/N 45023.4 and P/N 5450234 are replaced by P/N 6540215 Motor valve complete 1x230V 50/60Hz
P/N 45023.2 and P/N 5450232 are replaced by P/N 6540255 Motor valve complete 1x115V 60Hz
Actuator:
6540400 1x115V
6540401 1x230V
6540402
Installation bracket kit
5450021
Ball valve complete
COLLECTING UNITS, DN100, DN80

6542553 VACUUM GAUGE UPGRADE KIT
44
P/N 5437623 Vacuum gauge R 1/2"
Connections R 1/2"
Ø100
Shipping data Weight: 0.490kg 132
R 1/2” 15
P/N 6542552 Connection adapter

27
Connections R 1/2", G 1/4"

G 1/4”
Shipping data Weight: 0.055kg
R 1/2”
27
! NOTE: To make connection vacuum tight, use pipe tape.
RETR OFIT PR
PRODUCTS STEMS
SYSTEMS
RECOMMENDED PRODUCTS FOR COLLECTING UNITS, DN100
If You have a capacity problem with Pump type SE 044 ( 50Hz / 60Hz ) or Pump
5.5/QSH ( 50Hz / 60Hz ) one solution to increase vacuum capacity with 30% is to
change Pump SE 044 and Pump 5.5/QSH to Pump type 7.5/QSH 50Hz / 60Hz +
Nozzle 47.5 in Ejector DN100.
Pump type 7.5/QSH + Nozzle 47.5

Pump type Evac SE 044
P/N 5451250 ( 50Hz )
P/N 5451460 ( 60Hz ) ( P/N 5430578 )
P/N 6540369 ( 50Hz ) Ejector DN100
P/N 6540370 ( 60Hz )
P/N 5430648
Pump type 5.5/QSH Nozzle
P/N 6541205 ( 50Hz )
P/N 6541206 ( 60Hz )
P/N 6543085 Pump 7.5/QSH 101-1-210, 3x400V 50Hz
P/N 6543084 Pump 7.5/QSH 101-1-200, 3x460V 60Hz
P/N 6543158 Pump 7.5/QSH 101-1-200, 3x690V 60Hz
Pump type Evac Block 100-210

P/N 5451819
P/N 5451808
COLLECTING UNITS
STANDARD TANK EASYFIT ( TYPE 0121 ) EASYFIT ( TYPE 0111 )
Spare parts
Replacing products
EVAC Date: 21 Jan 2008 Doc. 6:01013J

6541199 PUMP 4/HK 50-F, 3x230V, 50/60HZ
6541200 PUMP 4/HK 50-F, 3x400/460V, 50/60HZ
6541574 PUMP 4/HK 50-F, 3x690V, 60HZ
6542093 PUMP 4/HK 50-F, 3x400/460V, 690V, 50/60HZ

1 x 5490590 Gasket
6541199 or 6541200 Pump: Mechanical seal 6543120

5450072 Impeller Bracket
6542093 Pump:
79210066 Impeller
5490587
Impeller nut
6543553
Pump housing Gasket 6542052
Fan cover
6542051
Fan
Anti-friction bearing,
non drive side
6542201
Shaft with rotor
Anti-friction
bearing, drive side
6541216 Complete motors:

Bearing cover P/N 6541202 3 x 230V, 50Hz
6541213
Gamma ring P/N 6541203 3 x 400/460, 690V 50/60Hz

5430895 EJECTOR DN80, NOZZLE Ø30
5430571
Ejector bend
2613255
Screw (x 4)
6541066
Rubber gasket
5430834
Nozzle 6543037
RECOMMENDED
SPARE PART KIT: 5430668
5430827 5450202
Rubber gasket 543087 Non-return valve, Connection
Rubber complete joint
gasket
5437385
Nut (x 4)
5430675
5430861 2613190
Flap, complete
5437385 Gasket Screw (x 8)
Nut (x 4) 5450324
Nut (x 8)
5430805
O-ring
5430830
Gasket
5430651
Flange with stud
screws
5430570
Ejector body
EVAC Date: 16 Mar 2007 Doc. 1:01037G


Ø150
Materials Housing: Nodular cast iron (GGG50)
Slide: EPDM covered Ø19
Spindle sealing and scraper:
345
Synthetic rubber
Connections Pressure class: PN16

Shipping date Net weight: 14kg

Ø50 150
Ø125
Ø165
Ø180

380
Wedge: Ductile iron, NBR 4 x Ø19
Connections Pressure class: PN10/16
Ø65 170
Ø145
Ø185
Materials Housing: Nodular cast iron (GGG50)

Slide: EPDM covered
Spindle sealing and scraper:
Synthetic rubber
400
Ø19
Connections Pressure class: PN16
Shipping date Net weight: 20kg
Ø80 180
Ø160
Ø200

280 360
400
4 x Ø18
Ø145.5
Ø185 290



P/N 6540255: 1x115V, 60Hz
Motor torque: 80Nm
Duty rating: 30%
EVAC Date: 05 Aug 2005 Doc. 1:01027B

5437598 VACUUM SWITCH R 3/8”
P/N 5437598 Vacuum switch R 3/8”
67 110
30 30
27 15
52
125
210
15
Ø6
R 3/8”
Operation data Pressure range: 0...100 kPa (abs)

Ball: Brass chrome-plated R 3/8”
R 3/8”

64


gaug
augee G 1/2” B 44
Ø100
G 1/2” B 15

R 1/2”
R 1/2”
64

5430616 TEST FLANGE
6542514 TEST FLANGE
389
4 x Ø13 10 140
48.5
100 x 100
2
Ø9
Ø64
71
5 -15 39.5

Cable inlet: Pg 16

M12
32
70

ØØ6
100
92

32

12
100

8
100
Ø9
2
RETR OFIT PR
PRODUCTS STEMS
SYSTEMS
Link to
Discharge valve DN65 115V 45023.2 or 5450232 ► 6540255 Motor valve DN65 115V 60Hz 6:311E
Discharge valve DN65 220V 45023.4 or 5450234 ► 6540215 Motor valve DN65 230V 50/60Hz 6:311E
Ejector DN80 5430841 ► 5430840 Ejector DN80 6:302D

P/N 45023.4 and P/N 5450234 are replaced by P/N 6540215 Motor valve complete 1x230V 50/60Hz
P/N 45023.2 and P/N 5450232 are replaced by P/N 6540255 Motor valve complete 1x115V 60Hz
Actuator:
6540400 1x115V
6540401 1x230V
6540402
Installation bracket kit
5450021
Ball valve complete

P/N 5430841 is replaced by P/N 5430840 Ejector with counter flange
6543037 RECOMMENDED SAPRE PART KIT:

1 x 5430675 Flap complete
1 x 5430827 Gasket
5430844 2613255
Flange Screw (x 4)
5430816
Rubber gasket
5430834 5430670
Nozzle Flap, non-return valve
5430827
5430827 Gasket 5430668
Rubber gasket Non-return valve,
complete 5450202
Connection joint
5437385
Nut
5437385 5430675
Nut Flap, complete 5430861 2613190
Gasket Screw (x 8)
2711105
5430805 Nut (x 8)
O-ring
5430830
Gasket
5430651
Flange with stud
screws
5430570
Ejector body
EVAC Date: 22 Jan 2008 Doc. 001990-1
COLLECTING UNITS
EVAC ONLINEMAX
General
Technical data
Installation
Operation
Maintenance
Trouble shooting
Spare parts
PUMPS:
Technical data
Operation and maintenance
Trouble shooting
Spare parts
OTHER COMPONENTS:
Technical data
Spare parts
EVAC Date: 03 Jan 2008 Doc. 001959-3
Environmental Solutions Sector GENERAL
COLLECTING UNITS, ON-LINE

EVAC ONLINEMAX
The Evac OnlineMax unit is designed for ferries, cruise liners and military vessels. The Evac OnlineMax unit is optimal
for large vacuum systems with high flow capacity requirements.
Benefits
• High vacuum capacity

• High efficiency, small power consumption
• Extremely small footprint, 1m²
• Reliable and robust technology
• Low maintenance
System overview
Vacuum is generated by special type of vacuum pump which can stand humidity in flow conditions. Vacuum generation
is controlled by the vacuum sensor and PLC. Sewage is pumped by the special sewage pump. Both pumps are
optimal for the pumped media. Air and sewage is separated from incoming flow by the special separator.
Flow diagram
Sewage inlet
VACUUM P
PUMP
Vent
FILTER
V2
P2
PIC
P V1
LS2
V3
SEPARATOR LS1
SEWAGE
PUMP
V5 V4
Sewage outlet P1
T1
P1 = Sewage pump
P2 = Vacuum pump
V1 = Shut-off valve (inlet)
V2 = Isolation valve
V3 = Condensate water removal valve
V4 = Non-return valve
V5 = Shut-off valve
EVAC Date: 14 Jan 2008 Doc. 001956-4

6543805 EVAC ONLINEMAX 175, 400/440V 50/60HZ, 690V 50HZ
6544239 EVAC ONLINEMAX 175, 690V 60HZ
1120 950 Patent pending
Shut-off valve
R 2 1/2”
Separator
Required Required maintenance

maintenance space 700mm
1455
1495
1455
1660
space 1000mm
Shut-off valve
R 3/8”
87 800 530
1050 Required maintenance
space 200mm
OUTLET 173 500 Air filter
Control panel
(SEWAGE) 200 Pressure sensor with display
VENT
70
30
3-way valve R 1/2”
Shut-off
530
valve
715
Pneumatic valve DN32 R 3/8”
Pneumatic supply unit

Level
Shut-off valve R 1/2” switch
INLET
(VACUUM) Pneumatic valve DN10
Materials Vacuum pump; Shut-off

pump casing: cast iron, PTEF coated inside valve
Sewage pump; pump casing: cast iron R 2 1/2”
Frame: Steel S235 EN10025
Piping: Acid proof steel EN 1.4404 Non-return
valve
Connections Flanges PN10 DIN: R 2 1/2”
inlet DN65, outlet (sewage) DN65, vent (air) DN50
Pressurized air: Ø8mm (push fit), 6 - 8 bar Frame
Installation Welded to the structure Vacuum pump
Capacity Vacuum 140m3/h 50Hz, 175m3/h 60Hz

Condensation pipeline
Discharge: 370 l/min
Max. discharge head: 20m Temperature sensor
Evac Online pump F60
Electrical data Voltage: 400/440V, 50/60Hz, other voltages on request (Sewage pump)
Nominal power: 8.0/9.6kW, 50/60Hz
Other Frame color: RAL 5019
Shipping data Net weight (dry): 470kg

Shipping weight: 500kg
Shipping volume: 3m3
EVAC Date: 09 Jan 2008 Doc. 001973-3

6543805 EVAC ONLINEMAX 175, 400/440V 50/60Hz, 690V 50HZ
Installation
Welded to the structure
New buildings installation
The vacuum sensor can be also connected to the manifold (in case of abnormal start or stop sequence).
Never reduce the pipe diameter in the ventilation line, max. lenght 50m for DN50 line. The pipe diameter must be
increased if you have longer than 50m ventilation line.
MANIFOLD
VENT / AIR
SEWAGE
INLET
to holding tank / sewage treatment plant

OUTLET
OUTLET
OUTLET
OUTLET
INLET
DN50
DN50
DN65 DN65
DN65 DN65
Evac OnlineMax
Evac OnlineMax
Voltage: 400/440V 50/60Hz or 690V 60Hz
Pressurized air: Ø8mm (push fit) 6-8 bar
Technical water or fresh water for the level

switch cleaning
Delivery limit
Shut-off valve R 1/2”
Retrofit installation
If the OnlineMax is connected to the existing vacuum system the old system runs as a backup system.
The old system emties the existing collecting tank when it is full, therefore it cannot be turned off.
No electrical work is required when installing The OnlineMax unit on the side of the existing system.
EVAC Date: 09 Jan 2008 Doc. 001973-3

6543805 EVAC ONLINEMAX 175, 400/440V 50/60Hz, 690V 50HZ
The vacuum sensor can be also connected to the manifold (in case of abnormal start or stop sequence).
Never reduce the pipe diameter in the ventilation line, max. lenght 50m for DN50 line. The pipe diameter must be
increased if you have longer than 50m ventilation line.
Vacuum level settings:

• Start and stop for the OnlineMax unit must
be set at higher level than in the ejector
VACUUM
unit.
MANIFOLD • for example; ejector unit: start -0.3bar,
VENT / AIR stop -0.4bar, OnlineMax: start -0.35bar,
stop -0,50bar
INLET
SEWAGE DN50
INLET
DN65
EJECTOR UNIT
DN65
Voltage: 400/440V 50/60Hz or 690V 60Hz
Evac OnlineMax
Pressurized air: Ø8mm (push fit) 6-8 bar
Technical water or fresh water for the lewel

switch cleaning
Delivery limit
Shut-off valve R 1/2”
EVAC Date: 08 Jan 2008 Doc. 001957-4
Environmental Solutions Sector OPERATION

EVAC ONLINEMAX
Patent pending
Air filter (10) Vacuum sensor Vent (air) (3)

Isolation
with display (11)
valve (7) Sewage outlet
Inlet pipe (1) pipe (4)
Shut-off valve (13)
Separator (2)
Condensate water Shut-off

removal valve (9) valve (12)
Vacuum pump (5)
Sewage pump (6)
Condensation
pipe line (8)
1.0 System description
The inlet pipe (1) of The Evac OnlineMax is connected to the vacuum piping/manifold of the ship. The outlet pipes for
sewage (4) and for air (3) are connected to the collecting unit or directly to the discharge and the vent pipe. Sewage
and air will be separated in the online separator (2).
The vacuum pump (5) of The Evac OnlineMax is for air suction only and the sewage pump (6) pump mainly
sewage.
There is a pneumatically operated isolation valve (7) in the inlet pipeline of the vacuum pump (5). Purpose of this
isolation valve is both to protect the vacuum pump from water and control the vacuum level of vacuum system.
The air filter (10) prevents the rough contaminants getting into the vacuum pump.
In connection with the outlet pipe for air there is also a piping (8) for condensing water. Ejecting of condensing
water from the pipe line is controlled with the condensate water removal valve (9).
The vacuum level is controlled by the vacuum sensor (11).
EVAC Date: 08 Jan 2008 Doc. 001957-4

EVAC ONLINEMAX
2.0 Operation
2.1 Start up
• Open the shut-off valve (12).

• Turn power on.
• Turn all switches to AUTO expect the vacuum pump (5) switch.
• Press the restar button and open the shut-off valve (13) immediatelly.
• After 10 seconds switch the vacuum pump switch to AUTO.
2.2 Automatic
Start:
When vacuum level reaches -40kPa (60kPa absolute pressure) the sewage pump (6) starts to pump sewage.
After short delay the isolation valve (7) opens and the vacuum pump (5) starts to generate vacuum.
Stop:
Stop of The Evac OnlineMax is set at -55kPa (45kPa absolute pressure). When the stop level is reached first the
isolation valve (7) shuts off. After a presetted delay the vacuum pump (5) stops and after the presetted delay the
sewage pump (6) stops. If the vacuum level drops again during the running delay of pumps (5 & 6) the isolation
valve (7) will open again and vacuum pump (5) and sewage pump (6) until presetted vacuum level -55kPa is
reached.
Condensing water ejection:

The condensate water removal valve (9) opens in connection with every starting sequence of The Evac OnlineMax
and stays open presetted time. This valve removes possible condensation water from the air outlet pipe.
Separator operation:
The online separator separates air and sewage water from incoming sewage flow. During normal operation the online
separator is mostly empty.
If the water level reaches high level switch during stand by sequence the sewage pump starts after presetted delay
for presetted time.
If the water level rises at the high high level switch, the isolation valve closes, the sewage pump and the vacuum
pump stop. This is a safety feature and indicates that there is a failure in high level indication or failure in the sewage
pump (6).
2.3 Shut down
• Close the shut-off valve (13).

• Turn all switches to 0.
• Turn power off from the main switch and close the shut-off valve (12).
2.3 Manual
Set the sewage pump, the isolation valve and the vacuum pump to manual operation. The vacuum pump does not
run if the sewage pump has been set to 0 position.
EVAC Date: 08 Jan 2008 Doc. 001957-4

EVAC ONLINEMAX
2.4 Alarms
Control panels alarms are resetted by pressing control switch “ALARM RESET” unless other has been stated.
SEPARATION TUBE HIGH LEVEL ALARM, led is blinking

High level switch has been affected longer than presetted time 15 seconds after stand by sequence or high level
switch has been affected during vacuum generation sequence.
SEPARATION TUBE HIGH LEVEL ALARM, led is constantly on

High high level switch is affected, high level switch is fault or pump is fault.
SEWAGE PUMP HIGH TEMPERATURE, led is blinking

The sewage pump’s temperature reaches +65°C alarm is resetted automatically when the sewage pump’s temperature
falls below +65°C.
VACUUM PUMP HIGH TEMPERATURE, led is constantly on

The sewage pump’s temperature reaches +70°C, alarm will close isolation valve and both pumps. Alarm can be
reseted when the sewage pump temperature falls below 50°C.
VACUUM COLLAPSE AND EXCESS RUN ALARM, led is blinking

Vacuum level has been below -30kPa (over 70 kPa absolute pressure) continuously over 60 seconds.
VACUUM COLLAPSE AND EXCESS RUN ALARM, led is constantly on

Vacuum pump and sewage pump have been running continuously over 30 minutes.
"RUNNING DISALLOWED", led is constantly on

External control of the OnlineMax, high level of holding tank is reached and discharge from The Evac OnlineMax is not
allowed.
VACUUM PUMP OVERLOAD, led is constantly on

The motor circuit breaker has tripped.
SEWAGE PUMP OVERLOAD, led is constantly on

The motor circuit breaker has tripped.
PRESSURE SENSOR FAILURE

Broken sensor or sensor wire failure
EVAC Date: 09 Jan 2007 Doc. 001952-3
Environmental Solutions Sector MAINTENANCE

EVAC ONLINEMAX
General
The Evac OnlineMax has to be serviced at regular intervals according to operating and maintenance instructions to
guarantee reliably function over a long period of time. Therefore these maintenance instructions must be available and
followed by operators and maintenance staff at all times.
• Ensure that there is a free circulation of the cooling air. Do not cover the Evac OnlineMax unit or pumps.
• Room temperature should not exceed +45°C.
• Temperature of the sewage pump should not exceed +70°C. The sewage pump has a temperature indicator which
stops the pump in case of temperature fault.
• The surface temperature of the vacuum pump can be more than +70°C. Risk of burn!
Maintenance light
The Evac OnlineMax unit has the maintenance light which indicates the most important preventive maintenance
operations.
• Constant yellow: clean/change the air filter and the flush level swetches with fresh water
• Blinking yellow: loose and clean the pressure sensor and the level switches
• Constant red: complete the manual maintenance and change the sewage pump oils
• Blinking red: change the vacuum pump oils
By doing these preventive actions, trouble free operation is guaranteed.
Scheduled maintenance
All components and parts are designed to meet the requirements of the heavy duty sewage systems with minimal
maintenance procedures.
Period Pneumatic Separator Valves and Sewage pump Vacuum pump

supply unit pressure
transducer
Monthly Flush level Check and Check pump sealing Make sure that
switches. clean pressure oil level and refill. housing is free from
transducer with dust and dirt. Clean
water jet. Check tightness of if necessary.
fastening bolts.
Check inlet air filter,
if necessary clean
with compressed air
or wash
with water or
replace.
After 500h Check pump gear Make sure that
(at least oil and refill. vacuum pump is
every 3 shut down.
months)
Check level of
synchronising gear
oli. Level shall be
slightly above middle
of oli sight glass.
Level of
synchronising gear
should stay constant
over lifetime of oli. If
level does fall, gear
is leaky and vacuum
pump requires
Continues in the next page. repair.
EVAC Date: 09 Jan 2007 Doc. 001952-3

EVAC ONLINEMAX
Period Pneumatic Separator Valves and Sewage pump Vacuum pump

supply unit pressure
transducer
After 4000h Change pump gear Make sure that
oil. housing is free from
dust and dirt. Clean
Change pump if necessary.
sealing oil.
Remove acoustic
enclosure.
Clean fan cowlings,

fan wheels,
ventilation grilles
and cooling fins.
Mount acoustic
enclosure.
Annually Change air Open and wash Open and Open pump and Clean air filter and
filter. separator clean non- clean pump housing screen (See drawing
inside. return valves. and check lobes. below) with
compressed air or
Loose and Check solenoid wash with water or
wash level valve. replace air filter.
switches.
Check shut-off Check inlet screen.
valve Clean if necessary.
operation. (See doc. 001974-1)
Check isolation
valve.
Every 20000h Change
synchronising gear
oil.
(See doc. 001974-1)
INLET
Screen
Vacuum pump
Continues in the next page.

EVAC Date: 09 Jan 2007 Doc. 001952-3

EVAC ONLINEMAX
Maintenance of the level switch Double bushing

Level switch
When you maintain the level switch remove the switch
from the separator tube and remove the double bushing
too. The double bushing protects the plastic shell. Float
Plastic shell
Separator tube
Level switch
Flushing level switches
• Connect water supply ( 3/8” inside thread )

• Open and close the shut-off valve Shut-off valve
• Close the shut-off valve
Level switch
Separator tube
EVAC Date: 23 Jan 2008 Doc. 001927-3

EVAC ONLINEMAX
Problem Possible cause Solution

Pumps are running, but unit does Pumps are running in wrong Check electric wiring.
not create vacuum. direction.
Shut of valves are closed. Open valves.
Low vacuum capacity Isolation valve stays closed or Check pressurized air supply.
opens slowly. Pressure must be 6-8 bar.
Check regulator and valves.
Vacuum pump air inlet filter or Check air filter and screen, if
screen is dirty or blocked. necessary clean them.
Partially blocked ventilation line. Clean ventilation line.
Low supply voltage. Check electrical supply.
Missing phase. Check electrical supply.
Weared vacuum pump rotors. Check rotors, change if needed.
Faulty electrical connection in Check electrical connection of

motor. motor
Check Valve leaks / is open Clean check valve
Isolation valve is not opening or it Blocked air supply. Check regulator setting, (preset
opens slowly. 6 bars).
Check pressurized air supply,
must be 6-8 bar.
Check air filter.
Pilot valve is not functioning. Check or change pilot valve.
Unit does not start when start level Dirty / faulty vacuum sensor Clean or change sensor and
is reached. sensor tube.
Unit does not stop when stop level Dirty / faulty vacuum sensor Clean or change sensor and
is reached. sensor tube
Only sewage pump is running. Separator is full of water. Run sewage pump until separator
Lower level switch alarm is empty.
Blocked sewage pump. Remove blockage from pump.
Partially blocked discharge pipe. Clean discharge pipe.
Pumps are not starting at all. Separator is full of water. Run sewage pump until separator
Higher level switch alarm is empty.

External tank is full, if connected. Empty tank.
Continues in the next page.
EVAC Date: 23 Jan 2008 Doc. 001927-3

EVAC ONLINEMAX
Separator level switch alarms. Separator is full of water. Empty separator.
Jammed level switch. Clean level switch.
Lots of water in ventilation line Check condensate water removal Check pressurized air supply.
valve operation. Check pilot valve.
EVAC Date: 08 Jan 2008 Doc. 001987-1

6543805 EVAC ONLINEMAX 175, 400/440V 50/60HZ, 690V 50HZ
5461514
Control panel,
3x380-480V/230V 50/60Hz
or 6544236
5461515 Isolation valve DN32
Control panel, 6541524
3x690V/230V 50/60Hz Shut-off valve 6541552
R 2 1/2” Vacuum sensor
6543829 with display
Air filter
6544544
3-way valve R 1/2”
6543825
Level switch
6543822
Pneumatic
supply unit 6544241
Shut-off
6544241 valve R 3/8”
Shut-off valve
R 3/8” 6541524
Shut-off
6544227 valve
Condensate R 2 1/2”
water removal
valve DN10
6541525
Non-return
valve
R 2 1/2”
6543774
Evac Online pump F60
6543980 (Sewage pump)
6544341
Vacuum pump ME175, Temperature sensor
660-690V 50/60Hz
or 6544241
6543361 Shut-off valve R 3/8”
Vacuum pump ME175,
380-440V 50/60H
EVAC Date: 10 Oct 2007 Doc. 001960-2

6543774 EVAC ONLINE PUMP F60, 400/440V 50/60HZ
316
154 178 330 182 Ø12
775 216
278
Materials Pump housing: Cast iron GG25, mat. no. 0.6025

Lobes (Special Evac lobes): Cast iron GG25, NBR
Shaft: Steel C45, mat. no. 1.0503 (EN10083-2)
Mechanical sealing: Duronit V, NBR
Connections Special flange
Capacity Sewage: 30/37m3/h, 50/60Hz

Max discharge head: 20/20m, 50/60Hz
Electrical data Voltage: 400/440V, 50/60Hz, other voltages on request

EVAC Date: 10 Jan 2008 Doc. 001939-4
COLLECTING UNITS
6543980 VACUUM PUMP ME175, 660-690V 50/60Hz
G 1 1/4 314
86 G1’’
413
345
24
159
364 M10
421 917 32
1003 25
Capacity
60Hz
50Hz
m3/h
Capacity curve is valid for

air at 20°C.
Tolerance: ±10%
hPa (mbar)
Electrical data Voltage: 400/460V, 50/60Hz

Nominal current: 8.4/8.5A, 50/60Hz
Materials Casing: Cast iron, PTFE coated inside

Impellers: Cast iron, PTFE coated inside
Other Sound level (DIN EN ISO 2151): 75dB(A), 50/60Hz
Shipping data Weight approx.: 179/187kg, 50/60Hz
11 Oct 2007
2007-09-07 [EN]
*WBV0003*
WBV0003
Operating and Maintenance Manual
Rotary Lobe Pump

V100QHD
1
11 Oct 2007
Contents
1 Intended Use ........................................................................................................................................4
2 Safety Notes.........................................................................................................................................4
3 Assembly..............................................................................................................................................6
3.1 Transport ....................................................................................................................................... 6
3.2 Assembly of rotary lobe pumps with flanged-on motor................................................................... 7
3.3 Installing the rotary lobe pump in pump systems and vehicles....................................................... 7
3.4 Pipelines and nominal pressures ................................................................................................... 7
3.5 Long suction lines over 30m (100 ft) .............................................................................................. 8
3.6 Temperature and pressure control................................................................................................. 8
4 Start-up.................................................................................................................................................8
4.1 Before using of pump the first time - start-up ................................................................................. 8
5 Direction Of Flow .................................................................................................................................9
5.1 Drive units...................................................................................................................................... 9
5.2 Pump systems ............................................................................................................................... 9
6 Advisories For Using Rotary Lobe Pumps ......................................................................................10
7 Maintenance.......................................................................................................................................11
7.1 Buffer/Quenching fluid ................................................................................................................. 11
7.1.1 Inspecting and changing the buffer/quenching fluid ................................................................. 12
7.1.2 Buffer chamber assembly ........................................................................................................ 12
7.1.3 Draining and flushing the buffer chamber ................................................................................ 13
7.2 Gearbox maintenance ................................................................................................................. 13
8 Repair .................................................................................................................................................15
8.1 Conversion and spare parts......................................................................................................... 15
8.2 Rotary lobe change...................................................................................................................... 15
8.3 Change of wear plates ................................................................................................................. 17
8.4 Change of component mechanical seals ..................................................................................... 18
8.5 Conversion of a mechanical seal (HD alignment) on the mechanical seal on the block ring ........ 20
8.6 Reducing the starting torque........................................................................................................ 21
9 Service Instructions In Tabular Form...............................................................................................22
10 Service Plan .......................................................................................................................................23
11 Specifications ....................................................................................................................................24
Legend of symbols
Warning advisories (technical), safety advisories!
Technical or general information!
2
11 Oct 2007
Dear customer,
By buying this EVAC rotary lobe pump, you have acquired a high quality product. If you want your pump
to function reliably over a long period of time, it has to be serviced at regular intervals, as stipulated in
the instructions. Therefore, this manual should be at the disposal of the operators and maintenance
personnel at all times and they should adhere to them carefully.
We do not accept any liability for any damage sustained resulting from failure to adhere to these
maintenance instructions.
ATTENTION! Please read before first operation!
Notes
3
11 Oct 2007
1 Intended Use
The EVAC rotary lobe pump is a positive displacement pump.
This pump is suitable for the following fluids:
• fluids with high solids content (observe max. free passage)
• highly viscous fluids
• shearing stress sensitive fluids
• fluids loaded with gas
• all other free-flowing fluids
If you are in doubt, please ask us.
Any other use is contrary to the intended purpose. The manufacturer is not liable for damages or wear
caused by incorrect use.
2 Safety Notes
Before putting into operation, carefully read and note the contents of the operating
instructions and the safety information.
• The warning and safety labels fitted provide important notes for safe
operation.
• Paying attention to these stickers serves your safety.
• The warning and safety labels may not be removed and must be
replaced immediately if damaged or lost.
Before starting work you should familiarise yourself with all facilities and controls
and their function (see the chapter "First use/putting into operation").
• Before starting operation, make sure

− that the pump is filled with liquid.
− that access to rotating parts is not possible.
− that the discharge pipe is not completely closed off. Otherwise the
pump shaft seals or even the pump housing or the pipelines may be
damaged or destroyed by the resulting high pressure.
• The pump may only be set in operation if the suction and pressure pipes
are connected so that access to the pumping chamber is not possible.
• The drive shaft must be completely covered by a coupling guard.
• Pump systems must be protected from excessive pressure.
• During pump operation, liquid must always be in the pump to cool the rotary
lobes.
Pumping dangerous materials

If contact with the medium cannot be ruled out during maintenance or repair work,
appropriate safety measures must be taken (protective goggles, protective gloves,
etc.).
Warning! In certain circumstances, this dangerous material may have reached the
buffer chamber or the drive unit. 4
11 Oct 2007
Safety devices
Pressure can be limited, for example, using

− a current limiter on the motor
− a pressure relief valve
− a pressure switch to switch the system off
− an overload coupling
Prevent the pump from running dry, for example, using

− a temperature monitor
− a level gauge
− a flow rate gauge
Safety devices must regularly be checked for proper function, especially

after maintenance and repair work and before putting into operation.
Warning!
Before carrying out maintenance and repair work, switch off the drive.
Ensure that the drive cannot be switched on by mistake.
5
11 Oct 2007
3 Assembly
3.1 Transport
on the motor unit

Fig. 1: Transport aids
If the pumps are transported in suspension, use the fitted transport aids.
6
11 Oct 2007
3.2 Assembly of rotary lobe pumps with flanged-on motor

Ensure that the pump is free of constraints while installation and while operating, too.
3.3 Installing the rotary lobe pump in pump systems and vehicles
• The connectors must be mounted free from stresses. This means, the connectors have to be exactly
one in front of the other as well without screws.
• May be installed either stationary (pump is standing on its feet) or horizontally.
• Position the pressure and suction connections pointing upwards. This will ensure that the liquid
remains in the pump after it is switched off.
• If the pump is installed horizontally, position the suction side facing downwards.
• If the pump is to be suspended, please contact us!
Important! Connection flanges with sight glass may only be installed on suction
side.
Do not exceed the maximum suction height of 8 m (26.2 ft). This is the maximum
distance between the lowest and highest points of the suction port centreline.
If the diameter of the suction line is too small, the maximum suction height will be
reduced by the flow resistance!
Please contact us for a calculation.
3.4 Pipelines and nominal pressures

Only use the pipeline diameters, wall thicknesses and materials recommended by us or by our
representatives. This is essential for ensuring that the system functions properly!
Warning! Suction lines whose diameter is too small may restrict the suction
capability of the pump (risk of cavitation).
Only use high-pressure pipes on the pressure side:

• up to nominal diameter 150 mm - high pressure pipes with nominal pressure 16 bar (232 psi).
• from nominal diameter 200mm - high pressure pipes with nominal pressure 10 bar (145 psi),
except when the permissible operating pressure of the pump is ≥ 10 bar.
If you are uncertain about anything, please contact us!
Pump systems must be protected from excessive pressure!
7
11 Oct 2007
3.5 Long suction lines over 30m (100 ft)

Long suction lines must be laid with a slope of at least 2 x pipe diameter in the direction of flow, ensuring that
the pipeline can never run dry.
Fig. 2: Long suction lines
3.6 Temperature and pressure control

For running pumps with automatic mechanism, a temperature and pressure monitoring unit (optionally
available from EVAC) is required. See also point on "Safety devices" in the chapter on "Safety instructions".
4 Start-up
4.1 Before using of pump the first time - start-up
• remove plug from breather (if existing) on the gearbox (see fig. "gear oil change").
• fill either the suction flange or the discharge flange with water or medium.
8
11 Oct 2007
5 Direction Of Flow
The rotary lobe pump is essentially suitable for use in either direction of motion.
Important! The sight glass has to be installed on the suction side.

If the sight glass is on the pressure side (pumping backwards), the pressure may
not exceed 2 bars (29 psi).
sight glass on suction side,

A
max. 2 bar (29 psi)
Fig. 3: sight glass
5.1 Drive units

If you are using motor-driven pump (such as an electrically powered motor, hydraulic motor) with one drive
shaft, select the direction of rotation by determining the direction of the drive motor.
Fig. 4: Motor driven pump
5.2 Pump systems

The pressure and suction sides are rigidly defined by the rotation of the pumps.
If you are having suction difficulties, you can temporarily fill the suction line by reversing pump direction.
However, this cannot be done with pipelines that are secured by means of check valves / non-return valves.
9
11 Oct 2007
6 Advisories For Using Rotary Lobe Pumps

Keep the pipes as free as possible from foreign objects such as stones, wood
residues, etc.
Foreign objects
These foreign objects lead to increased wear of the rotary lobes and the pump
housing segments.
When using the pump for viscous sludges or slurries, depending on the liquid /
Highly viscous
sludge being pumped, the pump speed must be reduced according to the fluid's
liquids
viscosity. This prevents cavitation from occurring.
If there is a risk of frost, the pump must be drained by dry running the pump in either
Wintertime direction, until all liquid is drained out of the pump. Therefore you may use the drain
operation valves in the connectors. For a complete draining you must remove the cover.
Warning! Before start-up, fill up with liquid again.
During hot weather, gas may form in sealed manure pipe systems. Because of higher
Periods of hot pressures, this gas may damage the pump or pumping systems.
weather Open up all valves and ventilation taps in the piping in order to prevent the medium
from becoming trapped between the gate valve and ventilation taps.
Removing from Drain the pump by opening the cover and flush if necessary, for example in case of
service critical medium.
10
11 Oct 2007
7 Maintenance
Caution ! Buffer chamber flushing

If the pump is fitted with a buffer chamber flushing unit, observe the instructions for
buffer chamber flushing unit.
7.1 Buffer/Quenching fluid

Approximately 240 ml buffer/quenching fluid per buffer chamber is required.
Please check your order confirmation, if your pump is possibly filled with a buffer/quenching fluid differing
from following table. In this case use exclusively this buffer/quenching fluid.
For standard pumps the following oils are recommended to ensure optimum function of the mechanical
seals:
For pumps up to 1000 rpm maximum:
Standard Oil alternatively: white oil W530

mineral oil Titan Gear MP90 DAB10
SAE 90 Art-No. BSS.010
Art-No. BSS.006
For electr. leakage control:

hydraulic oil
Renolin PG100
Art-No. BSS.021
For pumps more than 1000 rpm:

(for above mentioned pumps up to 1000 rpm usable, too)
hydraulic oil Renolin B15 VG46 alternatively: hydraulic oil Plantohyd 40N
Art-No. BSS.014 biodegradable
Art-No. BSS.016
For electr. leakage control:

Hydraulic oil
Renolin PG46
Art-No. BSS.017
The load-carrying capacity has to be ≥ 12 !

(viscosity break down rating)
11
11 Oct 2007
7.1.1 Inspecting and changing the buffer/quenching fluid

Check the buffer/quenching fluid for visible contamination:
• after the first 20 operating hours
• then every 200 operating hours
If strong contamination is visible, change the buffer/quenching fluid.
Change the buffer/quenching fluid every 4000 operating hours (see chapter "Service Instructions").
Change the mechanical seal in case of strong leakage.
Note!
A slight contamination of buffer/quenching fluid such as a slight rise or fall of
buffer/quenching fluid - level is determined by the hydrodynamic lubrication-film
of mechanical seal.
7.1.2 Buffer chamber assembly

Pump with plug
Remove the upper plug (instead of pressure valve as shown in fig. "Buffer chamber assembly") for filling
shortages in quantities into the buffer chamber.
Buffer/quenching fluid level: see fig. "Buffer chamber assembly".
Attention! Air pocket must be present!
C Air pocket
D Oil level
Fig. 5: Buffer chamber assembly
A change of the buffer/quenching fluid has to be carried out after changing the gear lubricant oil.
12
11 Oct 2007
7.1.3 Draining and flushing the buffer chamber

(applicable only if mechanical seal is defective)
Each time mechanical seals are changed, the buffer chamber must be drained and flushed beforehand.
• Remove the upper plug.
• Unscrew lower hex head screw plug to allow the buffer/quenching fluid to drain out of the buffer
chamber.
• In case of heavy contamination, clean buffer chamber.
• Screw on lower hex head screw plug (tightening torque = 60 Nm).
• Install the upper plug.
Attention! The Standard oil Titan Gear MP90 - Art.-No. BSS.006 has a high
viscosity. When using this oil please ensure that the buffer chamber drains out
completely. This may take half an hour.
7.2 Gearbox maintenance

Change the gear oil:
• every 4000 operating hours,
but if the gear oil gets another quality (colour) the oil has to be changed earlier.
Changing the quenching oil has to be carried out after changing the gear lubricant oil.
The oil should be checked and filled up (when the gearbox is not running):
• every 500 operating hours, however not more than 3 months between fill ups.
− The oil level must be visible in the oil sight glass.
− Fill the oil until it reaches the oil sight glass.
Lubricant:
Standard mineral oil
Titan Gear MP90
SAE 90
combustion point: 215°C
Art-No. BSS.006
If you need other lubricants, please ask us for a table (TINF lubricants) of alternative oils.
Quantity of gear oil [l]: 1 litre
13
11 Oct 2007
View X
Fig. 6: Gear oil change
Pos. 1 Hex head screw plug A Fill

Pos. 2 Magnetic hex head screw plug B Empty
Pos. 3 Sight glass C Check
Pos. 4 Hex head screw plug X View
Tightening torque for mounting the hex head screw plugs Æ 60 Nm
14
11 Oct 2007
8 Repair
8.1 Conversion and spare parts
Modifications or changes to the unit are only permissible after consultation with the manufacturer. Only spare
parts approved by the manufacturer or original spare parts can be used. The use of other parts invalidates
the guarantee for any resulting damage.
8.2 Rotary lobe change
Caution when pumping dangerous materials:

Take appropriate safety measures: see "Safety notes" chapter.
Before opening the cover, if possible:

− Shut off the connected pipes
− Empty the pipe as much as possible using drain valves
Warning! The remaining liquid flows out of the pump when the cover is
opened.
(see fig. ''Rotary lobe change")
1. Remove the nuts (1) at the cover plate.

2. Take off the cover plate (2) and the O-ring (3).
3. Loosen the strain screws (5) in the lobe. Remove the pressure disk (6) and the spring washers (7) with
a suitable screw or screw in the pressure rod of the lobe puller (see spare parts list) through pressure
disk (6) and spring washers (7) into the shaft, until pressure disk comes off.
4. Pull the lobes (8) from the shaft; (lobe puller – see spare parts list).
5. Before installing the new lobes, clean contact surfaces of lobes and sealing components very
carefully!
6. Insert the spring washers correctly into the pressure disk (see fig. "Position of pressure disk and spring
washers in the lobe").
7. Press spring washers and pressure disk carefully into the lobe to prevent the spring washer from
falling into the groove (see fig.).
8. Screw on pressure disk and spring washers with strain screw (tightening torque: 45 Nm).
9. Fix the O-ring (3) to the cover plate (2).
10. Screw on the cover plate with nuts.
11. Fill buffer chamber (see chapter "Maintenance").
15
11 Oct 2007
Fig. 7: Rotary lobe change
Fig. 8: Position of pressure disk and spring washer in the lobe
1 Spring washer a) correct

2 Pressure disk b) not correct
c) not correct
16
11 Oct 2007
8.3 Change of wear plates
Attention! Wear plate (10) has a special curved design. Pay attention to correct
position (see fig. "Wear plate - curved design")
^
Tightening torque of wear plate screws: 8 Nm
Fig. 9: Wear plate - curved design (10)
17
11 Oct 2007
8.4 Change of component mechanical seals

In addition to the parts from replacing the rotary lobes and wear plate, the following parts have to be
removed (see fig. "Mechanical seal change"):
1. Pull spacer washer (11) and O-ring (12) from the shaft with a small screwdriver.
2. Remove seal holder (13) with one half of mechanical seal (15B).
3. Remove second half of mechanical seal (15) with a screwdriver.
4. Before installing the new mechanical seals, it is necessary
− remove carefully the burrs at the keyway
− clean all parts of mechanical seal very carefully
− be careful not to contaminate the mechanical seals!
Only then an optimum function of mechanical seal is assured.
5. The O-rings (14A,B) have to be pulled dry over the mechanical seals (15A,B).→ Only the contact
screws of the O-ring and sealing support are brushed with oil.
6. Put one half of mechanical seal (15A) into the pump's seal carrier (16). (O-ring on the top) into
assembly tool.
7. Using the assembly tool, press the mechanical seal into the sealing support in the pump. Press the
second half of the mechanical seal (15B) with the assembly tool into the seal holder (13)
8. Before the mechanical seals are assembled, it is necessary to moisten the slide faces with clean
hydraulic oil. Install seal holder (13).
The rest of the parts have to be installed in reverse sequence. Before installing the new lobes, clean contact
surfaces of lobes and sealing components very carefully.
18
11 Oct 2007
Fig. 10: Mechanical seal change
9 Key 14B O-ring seal holder

10 Wear plate 15A Mechanical seal - seal support
11 Shim 15B Mechanical seal -seal holder
12 O-ring 16 Seal support
13 Seal holder 17 Installation tool
14A O-ring seal support 19
11 Oct 2007
8.5 Conversion of a mechanical seal (HD alignment) on the mechanical seal on the
block ring
A B
Fig. 11: Conversion of a mechanical seal (HD alignment) [A] on the mechanical seal on the block ring [B]
Removing the old gasket [A]:

• Disassemble the O-ring (21) and the support ring (22).
• Remove the seal support (20) with the old seal ring (18) as well as the O-ring (19) from the shaft.
• Disassemble the old distance sleeve (62).
• Remove and replace the seal ring (18) with the O-ring (19) in the housing support.
Installing the new gasket:

• Mount the new distance sleeve (62) [B] .
Before assembling the new mechanical seal, clean and oil the slip surfaces.
• Mount the new lip seal race (block ring) (76) [B].
• Replace the O-ring (21) and the support ring (22).
Warning!
The O-ring (21) must not be damaged on the keyway during assembly.
20
11 Oct 2007
8.6 Reducing the starting torque

The starting torque of a pump can be reduced by mounting shims.
Increasing the gaps between lobes and wear plates however reduces the volumetric efficiency.
1. Increasing the gap between lobes and wear plate at the gear box (see table "Increasing
gap" and fig. "Rotary lobe change")
For increasing the gap the shims art-no. NUS.056 (45x55x0.5) replace the shims art-no. NUS.033
(45x55x0.3).
Mount these shims (pos. 20) before the first lobe on the shaft.
In addition put one shim on each of the four distance nuts of the cover plate to adjust the gap accordingly.
2. Increasing the gap between lobes and wear plate on the cover plate (see table "Increasing
gap" and fig. "Rotary lobe change"):
Put the spacer washers (pos. 21) on the four distance nuts of the cover plate.
Putting altogether more than two shims (pos. 21) on each distance nut, you have to lay a thicker O-ring (art-
no. DOR.092) under the cover plate to attain safe sealing further.
In case of wear on lobes and plates, the gaps can be reduced again.
NUS.056 (45x55x0.5)
Gap: lobe – gear box replaces Increasing the gap: Æ +0.2
NUS.033 (45x55x0.3)
Gap: lobe – cover plate NUS.063 (8 x 14 x 0.2) Increasing the gap: Æ +0.2
Table "Increasing gap"
21
11 Oct 2007
9 Service Instructions In Tabular Form
Every 4000 operating hours, once a year
When strong contamination is present

20 operating hours after first start up
Every 200 operating hours

First start up
minimum
Remove the plastic plug from breather X
(if existing)
Check buffer/quenching fluid X X
Change buffer/quenching fluid X X
Change gear oil X
Check the gear oil X
22
11 Oct 2007
10 Service Plan
Warranty is valid only when service intervals acc. to chapter "Service instructions" have been followed and
performed.
Pump number:
Remove plastic plug from breather
Change the buffer/quenching fluid

Check the buffer/quenching fluid
Changing of gear oil

Check the gear oil
Operating hours
Total capacity
(if existing)
Other Date Name Signature
23
11 Oct 2007
Specifications
Pump Motor
V100…HD AEM.037.T1 AEM.036.T1 AEM.035.T1
nominal power [kW] nominal power [kW] nominal power [kW]
2.2 4 5.5
speed [1/min] speed [1/min] speed [1/min]
710 700 950
displacement
[l/rev] 0.29
45Q max. pressure [bar] 2.6 7.7 7.7
capacity V'
[m³/h] 9.5 7.3 11.9
at Pmax at water
displacement
[l/rev] 0.42
64Q max. pressure [bar] 1.5 5.0 5.0
capacity V'
[m³/h] 15.4 13.2 19.7
at Pmax at water
displacement
[l/rev] 0.59
90Q max. pressure [bar] -- 3.2 3.2
capacity V'
[m³/h] 20.6 29.6
at Pmax at water
displacement
[l/rev] 0.84
128Q max. pressure [bar] -- 2.0 1.9
capacity V'
[m³/h] 31.8 44.4
at Pmax at water
Sphere diameter:
− Maximum sphere diameter: Ø 20 mm.
Attention! Note max. operating pressure and max. medium temperature:

− The elastomer coating 'FPM' is usable for rotary lobes only up to max.
6 bar operating pressure.
− The elastomer coating 'Werobust' is usable for rotary lobes only up to
max. 50°C medium temperature.
− Seal rings of material 'Duronit' are allowed only up to 10 bar real
operating pressure.
24
EVAC Date: 14 Jan 2008 Doc. 001974-2
COLLECTING UNITS
Terminal box
Directional arrows
Eye bolt Oil fill plug
Nameplate, (venting plug) Cooling air inlet
vacuum pump
Suction connection
Gas discharge (without inlet air filter)
Cooling air
outlet
Acoustic
Screen enclosure
Non-return valve
Cylinder
Oil sight glass

Oil drain plug
Principle of operation
Rotors
The vacuum pump works on the claw principle.
The components are dimensioned such, that on the one hand there is never contact between the two claws or
between a claw and the cylinder, on the other hand the gaps are small enough to keep the clearance loss between the
chambers low.
In order to avoid the suction of solids, the vacuum pump is equipped with a screen in the suction connection.
In order to avoid reverse rotation after switching off, the vacuum pump is equipped with a non-return valve.
The vacuum pump compresses the inlet gas absolutely oil-free. A lubrication of the pump chamber is neither necessary
nor allowed.
Cooling
The vacuum pump is cooled by

• radiation of heat from the surface
• the air flow from the fan wheel of the drive motor
• the process gas
• the air flow the fan wheel on the shaft of the vacuum pump
Gas hazard
When you diassemple the pump make sure the fresh air supply from known outside source to the sorrounding area.
Safety
The allowed media and operational limits according to the "Product Description" and the "Installation Prerequisites"
of the vacuum pump shall be observed both by the manufacturer of the machinery into which the vacuum pump is to
be incorporated and by the operator.
Prior to handling the vacuum pump these operating instructions shall be read and understood. If anything remains to
be clarified please contact Evac representative.
EVAC Date: 14 Jan 2008 Doc. 001974-2
COLLECTING UNITS
Storage
Short-term storage
• Make sure that the suction connection and the gas discharge are closed (leave the provided plugs in)
• Store the vacuum pump

- if possible in original packing
- indoors
- dry
- dust free
- vibration free
Conservation
In case of adverse ambient conditions (e.g. aggressive atmosphere, frequent temperature changes) conserve the
vacuum pump immediately. In case of favourable ambient conditions conserve the vacuum pump if a storage of more
than 3 months is scheduled.
• Make sure that all ports are firmly closed; seal all ports that are not sealed with PTFE-tape, gaskets or o-rings with
adhesive tape.
• Wrap the vacuum pump in VCI film.
! NOTE: VCI-products (film, paper, cardboard, foam) evaporate a substance that condenses in molecular thickness
on the packed good and by its electro-chemical properties effectively suppresses corrosion on metallic surfaces.
However, VCi-products may attack the surfaces of plastics and elastomers.
• Store the vacuum pump

- if possible in original packing
- indoors
- dry
- dust free and
- vibration free
For commissioning after conservation:

• Make sure that all remains of adhesive tape are removed from the ports.
• Commission the vacuum pump as described in the chapter "lnstallation and commissioning"
Installation and commissioning
Installation prerequisites
Make sure that the integration of the vacuum pump is carried out such that the essential safety requirements of the
Machine Directive 98/37/EC are complied with (in the responsibility of the designer of the machinery into which the
vacuum pump is to be incorporated.
EVAC Date: 14 Jan 2008 Doc. 001974-2
COLLECTING UNITS
Mounting position and space
• Make sure that the environment of the vacuum pump is not potentially explosive
• Make sure that the following ambient conditions will be complied with:
- Ambient temperature: 0 ... 45°C
- Ambient pressure: atmospheric
• Make sure that the environmental conditions comply with the protection class of the drive motor (according to the
nameplate)
• Make sure that no heat sensitive parts (plastics, wood, cardboard, paper, electronics) will touch the surface of the
vacuum pump.
• Make sure that the installation space or location is vented such that a sufficient cooling of the vacuum pump is
warranted.
! CAUTION
During operation the surface of the vacuum pump may reach temperatures of more than 70 "C. Risk burns!
Electrical connection / Controls
• Make sure that the stipulations acc. to the EMC-Directive 89/336/EEC and Low-Voltage-Directive 73/23/EEC as
well as the EN-standards, electrical and occupational safety directives and the local or national regulations, respectively,
are complied with (this is in the responsibility of the designer of the machinery into which the vacuum pump is to be
incorporated; see also the note in the EC-Declaration of Conformity).
• Make sure that the power supply is compatible with the data on the nameplate of the drive motor.
• Make sure that the drive of the vacuum pump will not be affected by electric or electromagnetic disturbance
from the mains.
In case of mobile installation:
• Provide the electrical connection with grommets that serve as strain-relief.
Checking synchronising gear oil
The vacuum pump is delivered with oil filled synchronising gear.
The level shall be slightly above the middle of the oil sight glass.
• Check on the oil sight glass that the proper amount of oil is filled.
EVAC Date: 14 Jan 2008 Doc. 001974-2
COLLECTING UNITS
Operation notes
! CAUTION
During operation the surface of the vacuum pump may reach temperatures of more than 70°C.
Risk of burns!
The vacuum pump shall be protected against contact during operation, it shall cool down prior to a required contact or
heat protection gloves shall be worn.
! CAUTION
The vacuum pump emits noise of high intensity in a narrow band.
Risk of damage to the hearing.
Persons staying in the vicinity of a non noise insulated vacuum pump over extended periods shall wear ear protection.
Maintenance schedule
! NOTE: The maintenance intervals depend very much on the individual operating conditions. The intervals given below
shall be considered as starting values which should be shortened or extended as appropriate.
Monthly
• Check the inlet air filter, if necessary clean (with compressed air) or replace.
Every 3 months
• Make sure that the vacuum pump is shut down.
• Check the level of the synchronising gear oil.
The level of the synchronising gear should stay constant over the lifetime of the oil. If the level does fall, the gear is
leaky and the vacuum pump requires repair.
Every 6 months
• Make sure that the housing is free from dust and dirt, clean if necessary.
• Clean the fan cowlings, fan wheels, the ventilation grilles and cooling fins.
• Mount the acoustic enclosure.
EVAC Date: 14 Jan 2008 Doc. 001974-2
COLLECTING UNITS
Every year:
• Check the inlet screen, clean if necessary.
• Change the synchronising gear oil.
Changing synchronising gear oil
• Make sure that the vacuum pump is shut down and locked against inadvertent start up.
Eyebolt Venting valve
Lid
Sight glass
Drain plug
• Remove the eyebolt.
• Remove the lid.
• Undo the venting valve for venting.
• Place a drain tray underneath the drain plug.
• Open the drain plug and drain the oil.
• Make sure that the seal ring on the oil drain plug is serviceable, replace if necessary.
• Firmly reinsert the oil drain plug together with the seal ring.
• Remove the venting valve completely.
• Fill in new gear oil until the level is slightly above the middle of the oil sight glass.
• Make sure that the seal ring on the venting valve is undamaged, if necessary replace the venting valve.
• Firmly reinsert the venting valve together with the seal ring.
• Mount the lid.
• Reinsert the eyebolt.
• Dispose of the used oil in compliance with applicable regulations.
Filling oil:
Vacuum pump ME175: 0.85 litres
Vacuum pump ME240 and ME300: 1.0 litres
Denominatiom BP Enersyn HTX 220

ISO-VG 220
Base PAO
Density (g/cm³) 0.869
Kinematic viscosity at 40ºC (mm²/s) 227
Kinematic viscosity at 100ºC (mm²/s) 27
Flashpoint ( ºC ) 270
Pourpoint ( ºC ) -36
EVAC Date: 14 Jan 2008 Doc. 001974-2
COLLECTING UNITS
Dismantling and disposal
! DANGER
In case the vacuum pump conveyed gas that was contaminated with foreign materials which are dangerous to health,
harmful material can reside in pores, gaps and internal spaces of the vacuum.
Danger to health during dismantling of the vacuum pump.
Danger to the environment.
During dismantling of the vacuum pump personal protective equipment must be worn.
The vacuum pump must be decontaminated prior to disposal.
• Drain the oil
• Make sure that materials and components to be treated as special waste have been separated from the vacuum
pump.
Acording to the best knowledge at the time of printing of this manual the materials used for the manufacture of the
vacuum pump involve no risk.
• Dispose of the used oil in compliance with applicable regulation.
• Dispose of the vacuum pump as scrap metal.
EVAC Date: 15 Jan 2008 Doc. 001975-2
COLLECTING UNITS
The vacuum pump does not • The vacuum system or suction line • Check the hose or pipe connections
reach usual pressure. is not leak-tight. for possible leak.
The drive motor draws too • In case a vacuum relief valve / • Adjust, repair or replace.
high current (compare with regulating system is installed: the
the initial value after vacuum relief valve / regulating
commissioning). system is misadjusted
or defective
Evacuation of the system
takes too long. • The screen in the suction • Clean the screen.
connection is partially clogged.
• Partial clogging in the suction, • Remove the clogging.

discharge or pressure line
• Long suction, discharge or • Use larger diameter.

pressure line with too small
diameter
• The valve disk of the inlet non- • Disassemble the inlet, clean the
return valve is stuck in closed or screen and the non-return valve as
partially open position. required and reassemble.
• Internal parts worn or damaged. • Repair the vacuum pump.
The vacuum pump does not • The drive motor is not supplied • Supply the drive motor with correct
start with the correct voltage or is voltage.
overloaded.
• The drive motor starter overload • Compare the trip level of the drive
protection is too small or trip level motor starter overload protection with
is too low. the data on the nameplate, correct if
necessary.
• In case of high ambient temperature:

set the trip level of the drive motor
starter 5 percent above the nominal
drive motor current.
• One of the fuses has blown. • Check the fuses.
• The connection cable is too small • Use sufficiently dimensioned cable.

or too long causing a voltage drop at
the vacuum pump.
Continues in the next page
EVAC Date: 15 Jan 2008 Doc. 001975-2
COLLECTING UNITS
The vacuum pump does not • The vacuum pump or the drive • Make sure the drive motor is
start. motor in blocked. disconnected from the power supply.
• Remove the fan cover.
• Try to turn the drive motor with the

vacuum pump by hand.
• If the unit is still frozen: remove the

drive motor and check the drive motor
and the vacuum pump separately.
• If the vacuum pump is blocked: repair

the vacuum pump.
• The drive motor is defective. • Replace the drive motor.
The vacuum pump is blocked. • Solid foreign matter has entered the • Repair the vacuum pump.
vacuum pump.
• Make sure the suction line is equipped
with a screen.
• Corrosion in the vacuum pump • Repair the vacuum pump.

from remaining condensate.
• Check the process.
• The vacuum pump was run in the • Repair the vacuum pump.
wrong direction
• When connecting the vacuum pump
make sure the vacuum pump will run
in the correct direction.
The drive motor is running, but • The coupling between the drive • Replace the coupling element.
the vacuum pump stands still. motorand the vacuum pump is
defective
The vacuum pump starts, but • Loose connedion(s) in the drive • Check the proper connection of the
labours runs noisily or motor terminal box. wires against the connection diagram.
rattles.
• Not all drive motor coils are • (particularly on motors with six coils)
The drive motor draws a too properly connected.
high current (compare with • Tighten or replace loose connections.
initial value after • The drive motor operates on two
commissioning) phases only.
• The vacuum pump runs in the • Verification and rectification, see

wrong direction "Installation and Commissioning".
• Foreign objects in the vacuum • Repair the vacuum pump.

pump
• Stuck bearings
Continues in the next page
EVAC Date: 15 Jan 2008 Doc. 001975-2
COLLECTING UNITS
The vacuum pump runs very • Defective bearings • Repair the vacuum pump.
noisily.
• Worn coupling element • Replace the coupling element.
• Low oil level in the synchronising • The synchronising gear is leaky.

gear
• Repair the vacuum pump.
• Synchronising gear damaged due • Repair the vacuum pump.

to operation with low oil level.
The vacuum pump runs very • Insufficient air ventilation • Make sure that the cooling of the
hot. vacuum pump is not impeded by dust/
dirt.
• Clean the fan cowlings, the fan wheels,

the ventilation grilles and the cooling
fins.
• Install the vacuum pump in a narrow

space only if sufficient ventilation is
ensured.
• Ambient temperature too high • Observe the permitted ambient

temperatures
• Temperature of the inlet gas too • Observe the permitted temperatures for
high the inlet gas.
• Mains frequency or voltage outside • Provide a more stable power supply.

tolerance range
• Partial clogging of filters or • Remove the clogging.

screens
• Partial clogging in the suction,

discharge or pressure line
• Long suction, discharge or • Use larger diameter.

pressure line with too small
diameter
EVAC Date: 02 Jan 2008 Doc. 001971-2

6544345
MECHANICAL SEAL KIT
O-ring
O-ring
Screw
Mechanical seal
O-ring O-ring
O-ring O-ring
O-ring
Distance plate
O-ring
Screw
Cover plate O-ring
Screw O-ring
Cover plate Lobe

Key
6544346 6544343
WEARING PLATE KIT LOBE EXCHANGE KIT
( Evac Online pump F60 )
or
6544344
LOBE EXCHANGE KIT
6560116
( Evac Online pump F30 )
Lobe puller
EVAC Date: 14 Jan 2008 Doc. 001989-1

6543980 VACUUM PUMP ME175, 660-690V 50/60HZ
6543361 VACUUM PUMP ME175, 380-440V 50/60HZ
NOTE ! When ordering spare parts please always quote the type and the serial no. of the vacuum pump.
6544451
Overhaul kit ( set of seals )
6544456
Electric motor, 380-440V 4kW
or 6544452
6544458 Set of seals
Electric motor, 660-690V 4kW
B - B A
6544450
Screen
B B
A - A
EVAC Date: 01 Nov 2007 Doc. 001981-1

5461514 CONTROL PANEL, 3 x 380-480V/230V 50/60HZ
5461515 CONTROL PANEL, 3 x 690V/230V 50/60HZ
Cabinet Main dimensions: 380 x 600 x 210

Tagplates: Fastening with glue
Control lights: Leds
Color: Ral 7035 Grey
Protection: IP 65
Programmable Siemens Logo: 12/24 RC

controller Siemens Logo: DM 8 12/24R
Siemens Logo: AM2 PT100
Components Internal cabling: Halogen free/Flame retardant

Marking: All components and cables
Classification: Marine approved
Signals Control: Close to operate (NO)

Alarms: Open at alarm (NC)
Cable glands 1 x M25, 2 x M20 and 9 x M16
EVAC Date: 20 Nov 2007 Doc. 001963-2

6543829 AIR FILTER
170
G 1 1/4”
Ø172
184
108
G 1 1/4”
Materials Body: Stainless steel

Filter: Polyester
Shipping data Weight: 1.8kg
EVAC Date: 18 Oct 2007 Doc. 001954-1

6541552 VACUUM SENSOR WITH DISPLAY
Display Ø34 48
M12x1
92
57.3
G 1/4
Wiring 1 BN
2 WH
3 BK
4 BU
Materials Housing: Stainless steel
Operating data Operating temperature: -20...+80 oC

Material temperature: -20...+80 oC
Measuring range: -1000...0 mbar
Linearity, hysteresis, repetitiveness: < 0,3%
Connection: Pipe connection: G 1/4”
Electrical data Supply voltage: 18...36V DC

Output signal: 4...20 mA or 0...10 V
Function display: 4-digit alphanumeric display
Electrical connection: M12
Insulation class: IP 65
EVAC Date: 18 Oct 2007 Doc. 001962-1

108
Ø17.5
17 73
1/2” BSBT
Materials Float: PP
Connection 1/2” BSBT
Electrical data Protection class: IP64

Normal open: NO
Shipping data Net weight: 0.06 kg

6543739 SHUT-OFF VALVE R 2”
6541524 SHUT-OFF VALVE R 2 1/2”
6543738 NON-RETURN VALVE R 2”
6541525 NON-RETURN VALVE R 2 1/2”
P/N 6543739 Shut-off valve R 2”

P/N 6541524 Shut-off valve R 2 1/2"
Ø A B C D A
R 2” 150 87 110 21
R 2 1/2” 200 120 134 21
B
Materials Body: Brass Ms 58
Ball: Brass, chromium plated
Ø
Sealing ring: P.T.F.E.
Lever: Aluminium
D
Operating data Nominal pressure: PN25 (up to 95 C) o C
P/N 6543738 Non-return valve R 2”

P/N 6541525 Non-return valve R 2 1/2"
Ø A B C
R 2” 102 97 11
R 2 1/2” 110 120 16 A
Ø
Materials Body: Brass

C
B

R 1/2”
Connections R 1/2” R 1/2”
64

5970501 SHUT-OFF VALVE R 1/2”
6544241 SHUT-OFF VALVE R 3/8”
E
B
Dimensions:
P/N A B C D E
5970501 84.5 47.5 40 R 1/2” 12
6544241 75 45 33 R 3/8” 11
Materials Body: Stainless steel

Ball: Stainless steel
Sealing ring: PTFE
Operating data Max. operating pressure: 30 bar (+20°C)
EVAC Date: 23 Oct 2007 Doc. 001961-1

6543822 PNEUMATIC SUPPLY UNIT
230
100 66
6
OUTLET
INLET
Gauge
200
Regulator
Filter element
Air filter
Water separator
DRAIN
Connections Ø8mm, push-fit fitting
Operating data Max. pressure: 10 bar
EVAC Date: 14 Jan 2008 Doc. 001964-2

6544227 CONDENSATE WATER REMOVAL VALVE DN10
6544236 ISOLATION VALVE DN32
B A
Ball valve
C
Coupling D
Pneumatic actuator
Control valve
Ø8mm push fitting
Dimensions
P/N A B C D Connection
6544227 144 60 64 139 DN10
6544236 235 110 100.5 210 DN32
Materials Pneumatic actuator: Al

Ball valve; body, ball and shaft: AISI
Coupling: AISI 304
Control valve: Al
Operating data Pneumatic actuator;

Max. pressure: 8 bar
Max. temperature: +90°C
Ball valve;
Max. nominal pressure: PN40
Control valve;
Max. pressure: 9 bar
Insulation class: IP55
Shipping data Net weight;

DN10: 1.4kg
DN32: 4.4kg
EVAC Date: 02 Jan 2008 Doc. 001988-1

6544341 PT-100 SENSOR
Cable length 2000

20
M8
Materials Angle head, protecting tube, thread spring: high-grade steel
Operating data Temperature range: -50°C ... + 260°C
Electrical data 3 wire
EVAC Date: 25 Oct 2007 Doc. 001978-1

6543829 AIR FILTER
6544223
Filter
EVAC Date: 25 Oct 2007 Doc. 001980-1
COLLECTING UNIT
UNIT,, ON-LINE
6543822 PNEUMATIC SUPPLY UNIT
6544351
Gauge
6544350
Regulator
6544352
Filter element
6544349
6544353 Air filter
Water separator
EVAC Date: 25 Oct 2007 Doc. 001979-1

6544227 CONDENSATE WATER REMOVAL VALVE DN10
6544236 ISOLATION VALVE DN32
DN10: 6544356
DN32: 6544355
Ball valve
DN10: 6544358
DN32: 6544357
Pneumatic actuator
6544354
Control valve
COLLECTING UNITS
VACUUM TANK UNIT
Spare parts
VACUUM TANK UNITS

6541551 VACUUM PUMP 2BL1
1
VACUUM TANK UNITS

6541551 VACUUM PUMP 2BL1
2


6540466 1 x 5451310 Mechanical seal
Fan cover 1 x 5451330 O-ring
6540467 Bearing, fan side 1 x 5451320 Locking screw
Fan 1 x 5451350 Impeller screw
5451380 2 x 5451480 Bearing, fan side and pump side
Hex. bolt (8 pcs)
Bearing, pump side
Motor for Pump

6540373 6540371
6540373 6540372
6540374 6540369
5451390 6540374 6540370
Socked head screw 6540376 6540381
(2 pcs) 6540374 6541600
5451300
Shaft adapter
5451380
Hex. bolt (4 pcs)
Mechanical seal
Retaining ring
5451270, impeller Ø238 / 50Hz

5451450, impeller Ø210 / 60Hz
5451463, impeller Ø205 / 60Hz
5451340
5451400 Key
Locking screw
5451290 5451370
Bracket Stud (8 pcs)
O-ring
Locking screw 5451410

Lock nut
(8 pcs)
Impeller screw
5451260 5451360
Housing Plug
EVAC Date: 16 Mar 2007 Doc. 1:01025F

Materials Housing: Nodular cast iron GG50

Slide: EPDM covered
Spindle sealing and scraper: Synthetic
rubber
430

Ø100 190
Ø180
Ø220

Ø180

Wedge: Ductile iron, NBR
380

Ø65 170
Ø145
Ø185

280 360
400
4 x Ø18
Ø145.5
Ø185 290



P/N 6540255: 1x115V, 60Hz
Motor torque: 80Nm
Duty rating: 30%


gaug
augee G 1/2” B 44
Ø100
G 1/2” B 15

R 1/2”
R 1/2”
64
VACUUM TANK UNITS

5430616 TEST FLANGE
6542514 TEST FLANGE
389
4 x Ø13 10 140
48.5
100 x 100
2
Ø9
Ø64
71
5 -15 39.5

Cable inlet: Pg 16

M12
32
70

ØØ6
100
92

32

12
100

8
100
Ø9
2
COLLECTING UNITS
ON-LINE
Spare parts

6542271 ON-LINE, MANUAL DISCHARGE
6541774
Temperature sensor
6541524
Ball valve R2 1/2”
5970501
Flushing valve R1/2”
6541531
Pressure transmitter 6541151
Evac vacuum pump
5461314
Control panel
400/460V 50/60Hz
6541525
6541524
Non-retur valve
Ball valve R2 1/2”
R2 1/2”
6541526
Gear motor
6541524
Ball valve
R2 1/2”
6541525
Non-retur valve
R2 1/2”
COLLECTING UNITS
FU-40, FU-40/2
Spare parts
Replacing products
COLLECTING UNIT
5610900 FU-40
5610920 FU-40/2
Detailed spare part list available on request

5451601
Evac pump:
5461096 6540470
Control board Pump vane set,
(440V/60Hz, 400V/50Hz) 6540469
Filter cartridge
5437598
Pressure switch
5610903 5610921
Vacuum/pressure Solenoid valve
gauge
6540560
Filter house
assembly:
6540469
Filter cartridge
5473815
Level electrode
5970501
Shut-off valve
6540237 5575002
Non-return Automatic condense
valve water valve
Control Panel Spare Parts List:

No.
Item Description
400V/50Hz, 440V/60
A01 Level relay 1000801
FK01 Overload relay 1000802
H00 Signal light 1030201
K01 Contactor 6542620
RETR OFIT PR
PRODUCTS STEMS
SYSTEMS
REPLACING PRODUCTS FOR COLLECTING UNITS, FU40 AND FU40/2
Old New replacing products

Product P/N P/N Product
Solenoid valve 5610901 ► 5610921 Solenoid valve
3-way valve PVC 5610925 ► 6541022 3-way ball valve AISI 316
EVAC Date: 13 Dec 2006 Doc. 001914-1
GENERAL

EVAC VACUUM TOILETS
COLLECTING UNITS
OTHER PRODUCTS
TURN KEY SERVICES
Whatever is your requirement, we can fulfill it.
BIOLOGICAL SEWAGE TREATMENT PLANTS
ORCA PHYSICAL/CHEMICAL SEWAGE TREATMENT UNIT
GENERAL OPERATION, PROCESS AND MAINTENANCE
STANDARD EVAC STP
STANDARD EVAC STP STAINLESS STEEL
STANDARD EVAC COMBI
CUSTOM MADE
GENERAL OPERATION, PROCESS AND MAINTENANCE
BIOL OGICAL SEW

BIOLOGICAL SEWAAGE TREATMENT PLANTS
TREATMENT
OPERATING PRINCIPLE
Biological sewage treatment plants
In biological sewage treatment plants biopopulation converts organic substances existing in waste water to carbon
dioxide and water without danger of methane gas production. The biological sewage treatment plants have four (4)
chambers (two aeration chambers, a settling chamber and a disinfection chamber). The biological aerobic process
takes place in two aeration chambers. In the Settling chamber sludge is separated from waste water and in the
disinfection chamber discharged effluent is neutralized.
Ventilation/
Emergency Blower(s)
overflow
Dilution Disinfection
water chemical
dosing
Sewage
inlet Sludge return
Aeration Aeration Settling

chamber I chamber II chamber Disinfection
chamber
Discharge
pump(s)
Treated water/
Sludge discharge
The Biological sewage treatment plants are IMO, EC and USCG (non U.S. flag vessel).
SEW
SEWAAGE TREATMENT PLANTS
TREATMENT
PROCESS
Ventilation/
Emergency Blower(s)
overflow
Dilution Disinfection
water chemical
dosing
Sewage
inlet Sludge return
Aeration Aeration Settling

chamber I chamber II chamber Disinfection
chamber
Discharge
pump(s)
Treated water/
Sludge discharge
Aeration and blowers

Waste water is led to the aeration chamber I by gravity or vacuum. Bacterial growth is stimulated by oxygen of air.
Required air is produced by the air blower(s) and led to the aeration chamber I and II via installed aerators. An aerobic
process continues in the aeration chamber II. Inorganic solids (for instance plastic) are stopped in the aeration
chamber I. Air flow can be adjusted between chambers I and II by air valves.
Settling
Activated sludge is separated in the settling chamber by gravity and clarified water flows to the disinfection chamber.
Activated sludge is pumped back to the aeration chamber I by an air driven ejector pump(s).
Air flow for the sludge ejector is adjusted so that the sludge return from the chamber III is about 1/3 of the pipe
section (See transparent hose above tank). Rest of the air flow produced by the blower(s) is used for aeration and
divided equally between tanks I and II.
Sludge has to be removed frequently from the process to maintain a good biological balance in the sewage
treatment unit. Sludge content in process (in chamber I) must be kept between 100ml/l and 500 ml/l. Sludge is
removed by the discharge pump.
SEW
TREATMENT
PROCESS
Disinfection
Disinfection chemical (e.g. Sodium hypochlorite (NaClO), solution, active chlorine 10%) is added to the clarified water
in the disinfection chamber to meet IMO's requirements regarding presence of coliform bacterias in treated water.
Residual chlorine must be kept between 2 ppm and 5 ppm. Residual chlorine can be adjusted by the dosing pump's
settings and/or timer settings. Treated water can be pumped to sea or ashore by the discharge pump.
General notes
Following notes must be paid attention to maintain optimal process conditions and effluent quality.
! NOTE: Never discharge both aeration chambers totaly at same time. Ensure always that there is bacterical
population left in either chamber I or chamber II to avoid collapse of the biological process.
! NOTE: Amount of the needed dilution water can be calculated. Needed dilution water is 1 x incoming black water
(vacuum system). The amount of black water in vacuum toilet system is 15 l/person/day. A total dilution water
need is:
Dilution water per day = 1 x 15 l/pers/d x persons onboard.
Dilution water can be fresh, brackish or technical water. Dilution water is added into aeration chamber I.
! NOTE: Dilution is not needed, if vessel’s toilet system is gravity system or if vessel’s grey water is also
processed in the treatment plant.
! NOTE: The unit must be in continuos operation to maintain biological activity.
! NOTE: It will take about one month before effective biomass will overtake the process after first start-up or after
maintenance break. During this bacteria breeding period unit is not working as designed.
! NOTE: Some antifoaming chemicals has a very high BOD5 value. It is recommended to use antifoaming
chemicals which have low BOD5 value.
! NOTE: All substances which might be harmful to the biological process such as large amounts of grease, acids,
alkalines, etc. are not allowed to be led to treatment unit.
EVAC Date: 16 Dec 2004 Doc. 3:01109B
SEW
TREATMENT
MAINTENANCE
Sewage treatment unit and treatment process
Periodical checks are needed to ensure that the biological treatment process is running as designed and there is no
malfunctions with the risk of anaerobic process resulting formation of methane gas and toxic fumes (IMO MSC/CIRC.
648 -1994.06.06.).
Every day
• Observe that the treatment unit is operating normally and there is no alarms displayed.
• Check that dilution water flow is at preset flow value, if dilution is needed.
• Check that sludge flows through the sludge return hose when the air blower is running.
• Check the smell of the unit. If the unit is smelling, it is most probably that aeration is not working and treatment
process has changed to anaerobic. See ”Trouble shooting” of the treatment unit.
Every week
• If the chemical dosing system is in use, check the chlorine content in the effluent water regularly. See "Disinfection
and residual chlorine test”.
• Test sludge content in activation chamber I to ensure that mineral sludge content is within acceptable limits. See
"Sludge test and sludge handling" and discharge sludge if needed.
Every month
• Check that there is no obstruction in the aeration piping and in the air distributors.
• Check that there is no obstruction in the overflow between the aeration chamber II and the settling chamber.
• Check that there is no obstruction in the overflow between the settling chamber and the disinfection chamber.
• Check that there is no obstruction in the venting line.
• Inspect the tank's external and internal coatings for corrosion. For repairings see additional coating repairing
instructions.
Every year
• Empty and clean the unit. Check the condition of internal painting and repair if necessary.
! DANGER: Make sure that the unit is well ventilated and there is enough fresh air in the chamber if you have to go
inside to avoid inhaling toxic fumes and suffocation. One person must stay outside of the tank and keep eye on
person who is working inside the unit.
! NOTE: Make sure that the waste water is lead to a proper holding tank (hull tank or collection tank) during
shutdown or maintenance break.
Sewage treatment unit components

Perform the maintenance for the components of the unit according to the component maintenance program.
SEW
TREATMENT
EVAC SEWAGE TREATMENT PLANTS
Sludge test and sludge handling
It is important to keep a sludge content within certain limits i.e. a good biological balance for the treatment process in
the sewage treatment unit.
Sludge content test, aeration chambers I and II

Measure the sludge levels in aeration tanks I and II using test cocks while blowers are running.
• Fill the glass funnel with 1000ml and throw the first “sample” water away immediately. This action will “clean” the
sample valve and increases test result significantly.
• Fill the glass funnel (imhoff glass) with 1000ml of waste water from the test cock of aeration chamber I or aeration
chamber II while the blower(s) is running.
• Let the sludge settle for 30 minutes in this glass.
• Observe the color of the sludge and odor. If the biological process is running well, sample color is grey or brown and
sample will not smell significantly. If the sample color is black and/or it smells, it is a indication that biological
process does not work properly.
• Read the sludge quantity from the side of the glass.
Sludge content measurement:

• below 300 ml/l = sludge content too low for biological process,
contact Evac.
• between 300 ml/l and 600 ml/l = normal
• above 600 ml/l = sludge content too high, discharge sludge.
See “Treatment unit operation, sludge discharge”.
! NOTE: When sludge reading excess 600ml / 1.000ml, sludge must be discharged and the treatment unit must be
filled up with fresh water.
! NOTE: Before entering a restricted area or harbour the treatment unit is recommended to discharge to ensure
that there is a maximum storing capacity in the treatment unit. Use “shut-off valve, tank II” for discharging to ensure
that there is always a minimum bacterial population left in chamber I after discharging.
! NOTE: Never discharge aeration chamber I below minimum volume at the same day with the aeration chamber II.
Ensure always that there is always minimum bacterical population in either chamber I or chamber II to avoid
collapse of the biological process.
! NOTE: Never discharge sludge in a harbour or restricted area.
SEW
TREATMENT
EVAC SEWAGE TREATMENT PLANTS
Disinfection and residual chlorine test

When sailing in areas where chlorine desinfection of treated waste water is required, the chemical dosing system
should be prepared as follows:
• Check that the chlorine container is filled. Fill it if needed.
• Check that dosing pump is on and adjusted correctly.
Chlorine concentration must be monitored regularly. Residual clorine should be 2-5 ppm in effluent. If chlorine test
shows that residual chlorine is higher than 5 ppm or lower than 2 ppm, adjust chlorine pump's stroking rate. See the
dosing pump’s “Operation and maintenance”.
Disinfection chemical
Recommended disinfection chemical is sodium hypochlorite (NaClO), technical quality, concentration 10% active
chlorine.
! NOTE: See disinfection chemical supplier's safety instructions for disinfection chemicals to get detailed information
about handling and storage.
! NOTE: Observe that the chlorine in the dosing tank is active (fresh) and fill it with fresh solution from the store if
needed.
! NOTE: The storage of chlorine solution should be in a dark room, temperature in between 10-15 °C otherwise it will
loose free chlorine. The max.storage time is 180 days at +10°C. The maximum storage time depends on stroring
temperature i.e. the max. storage time is only 50 days at +25°C if redundancy is 50%. See a chart below.
Storing temperature and active chlorine in NaCLO (10%)
+10°C
170
Active chlorine g/l
150
130
110
90
+30°C +25°C +20°C +15°C
70
0 25 50 75 100 125 150 175
Days (max 180 days)
Residual chlorine test

Take a discharge water sample from a test cock after discharge pump while a discharge pump is running. Measure
the free chlorine content from the effluent with a test kit (quick "paper" test).
Test procedure:
• Fill the sample glass and throw the first “sample” water away immediately. This action will increases test accuracy
significantly.
• Fill the sample glass from the test cock after discharge pump while the discharge pump is running.
• Immerse test paper in effluent.
• Read the residual chlorine by comparing test papers color to the reference color map. For detailed information see
the test kit’s instructions.
SEW
TREATMENT
TROUBLE SHOOTING
Problem Possible cause Remedy

Discharge pump does not start. • Motor defect • Replace motor.
• No power • Check the electrical system.
• Automatic fuses off • Check reason for this before
switching fuses on.
• Impeller defect • Measure clearence of impeller.
• Failure in float switch. • Check float switch and wiring, repair
or replace
Discharge pump does not stop. • Failure in float switch. • Check float switch and wiring, repair
or replace.
• Too much water enters the plant. • Allowed in peak periods. Try to
reduce peak flow.
Discharge pump is running but not • Wrong rotation direction. • Change phases on electrical motor.
pumping. • Impeller defect. • Replace impeller.
• Valve in discharge system closed • Check valves in discharge system.
or defect.
There is overflow in system. • Pump is clogged. • Open and clean pump.
• Discharge pump defect. • Open bypass and repair/replace
discharge pump.
• Too much water enters the plant. • Allowed in peak periods. Try to
reduce peak flow.
Air blower does not run. • Screen in aeration chamber clogged. • Clean screen and remove dirt.
• Timer wrongly adjusted. • Check and adjust timer .
• No power. • Check the electrical system.
• Automatic fuses off . • Check reason for this before
• Motor defect. switching fuses on.
• Impeller defect. • Replace or repair.
• Defect non-return valve and water in • Replace impeller.
air blower. • Repair and replace valve.
! NOTE: In case of emergency, use

vessel's air system, but pressure
must be less than 1.5 bar.
Air blower is running, but not creating • Defect non-return valve. • Repair or replace.
sufficient pressure.
Air blower is running, but low • Wrong direction of rotation. • Change phases on electrical motor.
pressure.
Air blower is running , but no surface • Hose or pipe defect. • Repair or replace.
bubbles in the activation tanks. • Air distributors clogged or defect. • Clean or replace air distributors.
Plant smells. • Too much mineral sludge. • Check sludge content and
discharge if required.
• Bacterias killed.Brown sludge • Check air blower function by opening
indicates normal bacteria life. Black the man holes. Surface bubbles
sludge indicates that bacterias are must be seen during blower
killed. operation.
SEW
TREATMENT
TROUBLE SHOOTING
Problem Possible cause Remedy

Discharge water is dirty. • Too much water enters the plant, • Allowed in peak periods. Try to
thereby creating too high hydraulic reduce peak flow.
loading.
• From newly started plants, • Check start up date. Time required
bacterias not yet formed. for bacteria formation is
approximately 4 (four) weeks.
• Bacterias killed. • See "plant smells".
There is too much black sludge on • Insufficient operation of sludge • Check and adjust return sludge air
surface in settling tank III. return pump. valve. Check air hoses.
There is no residual chlorine in the • Dosing pump is not operating. • Check pump operation.
discharge water. • Disinfectant tank is empty. • Fill it up with approved disinfectant.
• Dosage rate is too low. • Increase dosage by adjusting dosing
pump.
• Disinfection chlorine is obsolete. • Replace with “fresh” chlorine.
STANDARD EVAC STP AND STANDARD EVAC STP STAINLESS STEEL
Spare parts
Replacing products
SEW
TREATMENT
70230001 PUMP ES 135/4, 3X400/480V, 50/60HZ, IMPELLER Ø135
70235001 PUMP ES 120, 3X400/480V, 50/60HZ, IMPELLER Ø120
6541708
SPARE PART SET FOR PUMPS ES 135/4 AND ES 120 INCLUDES PARTS:
O-ring O-ring Mechanical O-ring O-ring
185x3 80x3 seal 150x3 24x6
6542827 Impeller (ES 120)

6541984 6541985 or
Knife Cutter 6542829 Impeller (ES 135/4)
6542828
MOTOR (ES 120)
or
6542830
MOTOR (ES 135/4)
5490566
Bearing ( ES 120 )
or
6541778
Bearing ( ES 135/4 )
! NOTE: Spare parts which includes in spare part set are not sold separately.
SEW
TREATMENT
70302001 AIR BLOWER V12YR COMPLETE, 3X400/460V, 50/60 HZ
6542730
Electrical motor
6541709 SPARE PART SET
Gasket for silencer lid
Muffling material
(12pcs)
Spider
O-ring
Bearing
O-ring
Gasket for silencer
Gasket (2pcs)
or
O-ring (6pcs) Gasket and O-ring
6542549
Impeller
! NOTE: Spare parts which include in spare part set are not sold separately.
SEW
TREATMENT
70303001 AIR BLOWER V22YR, 3X400/460V, 50/60 HZ
6542731
Electrical motor
6542577
SPARE PART SET FOR BLOWER V22YR INCLUDES PARTS:
Muffling material (12pcs)
Spider
O-ring
Gasket for silencer

O-ring
Gasket (2pcs)
or
O-ring (6pcs)
Bearing Gasket and O-ring
Environmental SolutionsSector TECHNICAL DATA
SEW
TREATMENT
70701001 LEVEL SWITCH SSP/3K
Contact changes at:
G1
45 + 15
Ø29
! NOTE: Connect only black and blue cable.

133 ~ 60
Components Float switch

Cable: 3 x 0.75mm2
Materials Body: Polypropylene

Cable: RYFLEX
Operating data Max. operating pressure: 1 bar (+20°C)

Operating temparature: +8 - +60°C
Electrical data Voltage: 24V =/~ - 250V =/~

Nominal power: max. 350W
Current: 0.2A ~ - 3A ~
SEW
TREATMENT
6542675 DOSING PUMP SET, CHEMICAL TANK 5L
70404001
Dosing pump
6543153
Metering nozzle
Tank
6543152
Suction hose and
metering hose
6543151
Bottom valve Chemical tank
RETR OFIT PR
PRODUCTS STEMS
SYSTEMS
REPLACING PRODUCT FOR SEWAGE TREATMENT PLANTS
Old product : Replacing product

P/N 70301001
Air blower V11Y P/N 6542813 :
3 x 480V, 60Hz
P/N 70302001 Air blower V12Y

+
P/N 6543936 Motor protector
Motor protector Air blower V12Y
Control panel
STANDARD EVAC COMBI
Spare parts
Replacing products
COMBINED UNITS
STANDARD EVAC STP COMBI, COMPONENTS
Transparent hose for

adjusting sludge return Blower Isolation
valve
Vacuum switch Air valve,
Air valve, tank III
tank II Level switch,
Vacuum gauge tank IV
Ejector Dosing
pump set,
Air valve,
(disinfection
tank I
Dosing pump set chemical)
(antifoaming
chemical)
Level switch,
tank IV
Ejector pump
Shut-off valve,
Control
tank IV
panel
Shut-off valve,
tank III
Shut-off valve, Discharge pump

ejector
Shut-off valve,
Shut-off valve,
Shut-off valve, tank II
ejector pump Shut-off valve,
tank I discharge pump
Components (pcs) per EVAC STP C type

P/N Name STP 20C STP 40C STP 55C STP 100C STP 125C
72008000 Ejector DN80 1 1-2 1-2 1-2 1-2
5430595 Shut-off valve, ejector 1-2 1-2 1-2 1-2 1-2
6541200 Ejector pump 4/HK 50 1-2 1-2 1-2 1-2 1-2
5430595 Shut-off valve, ejector pump 1-2 1-2 1-2 1-2 1-2
6542675 Dosing pump set, antifoam. 1 1 1 1 1
5437623 Vacuum gauge 1 1 1 1 1
5437598 Vacuum switch 2 2 2 2 2
70302001 Blower V12YR 1-2 1-2 1-2 1-2
70303001 Blower V22YR 1-2
70235001 Discharge pump ES120 1-2 1-2 1-2 1-2 1-2
5430595 Shutt-off valve, disch. pump 1-2 1-2 1-2 1-2 1-2
6542675 Dosing pump set, disinf. 1 1 1 1 1
70701001 Level switch SSP/3K 2 2 2 2 2
5430595 Shut-off valve, tank I 1 1 1 1 1
5430595 Shut-off valve, tank II 1 1 1 1 1
5430595 Shut-off valve, tank III 1 1 1 1 1
5430595 Shut-off valve, tank IV 1 1 1 1 1
6541699 Air valve, tank I 1 1 1 1 1
6541699 Air valve, tank II 1 1 1 1 1
6541699 Air valve, tank III 1 1 1 2 2
6541699 Isolation valve 1 1 1 1 1
COMBINED UNITS
5430571
Ejector bend
2613255
Screw (x 4)
5430816 5430668
Rubber gasket Non-return valve,
6543037 complete
5430834
RECOMMENDED
Nozzle
SPARE PART KIT:
5430827 5430827 5430861

Rubber gasket Gasket Gasket
5437385
Nut (x 4)
5430675
5437385 Flap, complete
Nut (x 4) 5450202
5450324 2613190
Nut (x 8) Screw (x 8) Connection
5430805
joint
O-ring
6543686
Square gasket
6543685
Square flange
with stud screws
6543684
Ejector body
EVAC Date: 21 Jan 2008 Doc. 6:01013J
Environmental Solutions Marine Sector SPARE PARTS
COMBINED UNITS
6541199 PUMP 4/HK 50-F, 3x230V, 50/60HZ
6541200 PUMP 4/HK 50-F, 3x400/460V, 50/60HZ
6541574 PUMP 4/HK 50-F, 3x690V, 60Hz
6542093 PUMP 4/HK 50-F, 3x400/460V, 690V, 50/60Hz

1 x 5490590 Gasket
6541199 or 6541200 Pump: Mechanical seal 6543120

5450072 Impeller Bracket
6542093 Pump:
79210066 Impeller
5490587
Impeller nut
6543553
Pump housing Gasket 6542052
Fan cover
6542051
Fan
Anti-friction bearing,
non drive side
6542201
Shaft with rotor
Anti-friction
bearing, drive side
6541216 Complete motors:

Bearing cover P/N 6541202 3 x 230V, 50Hz
6541213
Gamma ring P/N 6541203 3 x 400/460, 690V 50/60Hz
COMBINED UNITS
70230001 PUMP ES 135/4, 3X400/480V, 50/60HZ, IMPELLER Ø135
70235001 PUMP ES 120, 3X400/480V, 50/60HZ, IMPELLER Ø120
6541708
SPARE PART SET FOR PUMPS ES 135/4 AND ES 120 INCLUDES PARTS:
O-ring O-ring Mechanical O-ring O-ring
185x3 80x3 seal 150x3 24x6
6542827 Impeller (ES 120)

6541984 6541985 or
Knife Cutter 6542829 Impeller (ES 135/4)
6542828
MOTOR (ES 120)
or
6542830
MOTOR (ES 135/4)
5490566
Bearing ( ES 120 )
or
6541778
Bearing ( ES 135/4 )
! NOTE: Spare parts which includes in spare part set are not sold separately.
COMBINED UNITS
70302001 AIR BLOWER V12YR COMPLETE, 3X400/460V, 50/60 HZ
6542730
Electrical motor
6541709 SPARE PART SET
Muffling material
(12pcs)
Spider
O-ring
Bearing
O-ring
Gasket for silencer
Gasket (2pcs)
or
O-ring (6pcs) Gasket and O-ring
6542549
Impeller
COMBINED UNITS
70303001 AIR BLOWER V22YR, 3X400/460V, 50/60 HZ
6542731
Electrical motor
6542577
SPARE PART SET FOR BLOWER V22YR INCLUDES PARTS:
Muffling material (12pcs)
Spider
O-ring
Gasket for silencer

O-ring
Gasket (2pcs)
or
O-ring (6pcs)
Bearing Gasket and O-ring
COMBINED UNITS
70404001
Dosing pump
6543153
Metering nozzle
Tank
6543152
Suction hose and
metering hose
6543151
Bottom valve Chemical tank
RETR OFIT PR
PRODUCTS STEMS
SYSTEMS
REPLACING PRODUCT FOR SEWAGE TREATMENT PLANTS
Old product : Replacing product

P/N 70301001
Air blower V11Y P/N 6542813 :
3 x 480V, 60Hz
P/N 70302001 Air blower V12Y

+
P/N 6543936 Motor protector
Motor protector Air blower V12Y
Control panel
CUSTOM MADE MODELS
General
EVAC Date: 31 Jan 2005 Doc. 0:01024A
COMBINED UNITS
CUSTOM MADE COMBINED SEWAGE TREATMENT PLANTS
Customization
Evac offers custom made sewage treatment plants for larger vessels such as cruise liners and larger ferries and for
vessels which have special requirements such as space requirements, material requirements, navy requirements
etc.. Evac has very sophisticated documented methods (according to IMO’s recommendations and rules) to calculate
needed treatment capacity and required tank volumes. Evac provides process dimensioning documents and related
calculations in very early stage of the project so it is possible to compare and evaluate Evac treatment plant’s
performance.
Features which can be customized:

• Vacuum generation:
- Separated On-line unit(s)
- Integrated On-line unit(s)
- Integrated ejector(s)
• Tank volumes within acceptable limits
• Outer dimensions
• Shape and space use
• Connections
• Connection locations
• Voltages
• Components
• Number of discharge pumps
• Number of blowers
• Automation solutions
• Disinfection system (chlorine/UV)
• Colour
! NOTE: All custom made sewage treatment plants introduced in section “SEWAGE TREATMETN PLANTS” can
be designed as combined sewage treatment plants. Please, consult Evac for detailed information.
Total system provider

Evac offers total sewage treatment systems including sewage pre-treatment and dilution water control systems.
Additional components for sewage pre-treatment:

• Grease separators
• Catcher units
Additional components for dilution water control:

• Flow meters
• Flow control valves
• Pumping systems
PHYSICAL / CHEMICAL SEWAGE TREATMENT UNIT
ORCA II A
GENERAL
SEW
TREATMENT
PHYSICAL/CHEMICAL SEWAGE TREATMENT UNITS, ORCA IIA
The ORCA IIA is a physical/chemical sewage treatment plant using sodium hypochlorite (bleach) for disinfection and
is designed specifically for marine applications. The ORCA IIA will operate with salt, brackish or fresh water.
An EC type certificate has been issued, fulfilling the requirements of the International Marine Organization (IMO). The
ORCA IIA is U.S. Coast Guard certified. The effluent quality is as follows:
Suspended Solids < 50 mg/l
Fecal Coliform < 250 (MPN)/100 ml
BOD5 < 50 mg/l
Residual Chlorine < 50 mg/l
System description
ORCA IIA treatment plants include one treatment
tank and two (2), four (4) or six (6) sedimentation
tanks. Raw sewage from gravity toilets or transfer
system enters the treatment tank. Sewage is then
macerated and chlorinated. The macerated sewage
is continuously recirculated in the treatment tank
until the particles are small enough to pass through
the retention/reduction screen. The retention/
reduction screen is continuously backwashed to
prevent solids from building-up and clogging/
plugging.
For the ORCA IIA-24, 36 and 70, sewage particles

pass through the screen and enter the inlet of the
flow pump, which pumps the sewage into the
sedimentation tanks. Heavier particles fall to the
bottom of the sedimentation tanks and are returned
via the sludge flow control valve to the treatment
tank for further processing. The treated effluent is
discharged overboard through a spring-loaded check
valve.
For the ORCA IIA-165, 330 and 500, sewage

particles pass through the screen and enter the
inlet of the sedimentation tanks. Heavier particles
fall to the bottom of the sedimentation tanks and
are returned via a sludge return pump to the
treatment tank for further processing. The treated
effluent is discharged overboard through a ! NOTE: You can ask the spare parts from Evac.
centrifugal pump.
EVAC Date: 13 Dec 2006 Doc. 001915-1
Environmental Solutions Marine Sector CUSTOMER SUPPORT
GENERAL

EVAC VACUUM TOILETS
COLLECTING UNITS
OTHER PRODUCTS
TURN KEY SERVICES
URINALS AND VALVES
URINALS:
Porcelain urinal Porcelain urinal Stainless steel urinal Flushing valve

with autoflush
Technical data
NON-RETURN VALVES:
Non-return valve EvacNoback valve
Non-return valve with flanges Non-return valve with threads Non-return valve
with pipe stud connections
Spare parts
Environmental Solutions Marine Sector TECHNICAL DATA
URINALS
6541091 PORCELAIN, FLURINAL 577230 AUTOFLUSH
260
Fixing to wall 1/2" bolts

(bolt length 50 from wall)
Water supply
flexible hose
1/2" MPT BSP
970
790
650
Discharge Ø50
565
50
390
390
320
370 350
Materials Bowl: White vitreous china

Rubber components: EPDM
Operating data Water pressure: 100 ... 1000kPa

Water consumption: 2 litres/flush (adjustable 2 ... 7 litres/flush)
Autoflush power supply: Lithium battery VARTA 2CR5-6V
Connections Water supply from behind: 1/2" MPT BSP flexible hose
Discharge: Sraight Ø50 connection
Fixing to wall Stud bolts: 2 x stud bolts 1/2"
URINALS
6542707 PORCELAIN URINAL
Picture includes through the wall and downwards installation instructions.
350
50
255 Ø18
Ø10
550
Ø50
940
740
~690
345
430
Ø50
60
Wall connection kit consists of:

2 wallplugs S 10
2 wall screws M8x110
2 Nylon nuts BU M8
Materials Bowl: White porcelain
Connections Inlet: Ø18

Outlet: 1 1/4”
Shipping data Weight: 11kg
EVAC Date: 31 Jan 2005 Doc. 1:01213A
URINALS
5990481 WALL URINAL
350 320
Ø6.5
230 20 G 1/2”
45
Mounting strip
580
Ø40
Urinal 115 ±15
600 - 650
20
330
Ø7 300 - 350
Materials Urinal: EN 1.4404
Connections Inlet. G 1/2”

Outlet: Ø40
EVAC Date: 16 Aug 2005 Doc. 1:01044D
URINALS
5979312 FLUSHING VALVE, DN15
12
G 1/2 B
100 - 190
49
50
227
Ø18 x 0.75
Materials Chromium plated brass
Operation data Water pressure: 1.0 ... 4.0 bar

Water flow: 0.3 ... 0.7 l/s
Water consumption: 2 - 4 litres/flush
Connections Water supply: G 1/2" B

Flushing supply: Ø18
Mark of approval PA-IX 3503/II
NON-RETURN VALVES
ALVES
5509700 NON-RETURN VALVE DN50

5410262 P/N 5509700 Non-return valve DN50
Screw
Flap Screw
Washer
5917800
Lid Coupling Washer Lid
5512100 5512100
Gasket Gasket
5433594
59901 80 Hose clamp
Hose clamp
Body 5410262
59178 01 Flap
Coupling
P/N 5973401 Non-return valve DN40 - DN40
Screw 5410262
Washer Flap Body
Lid 5917800
Coupling
5512100
Gasket
5433594
5433594 Hose clamp
Hose clamp
Body
5917800
Coupling
5410262
Screw Flap
Washer
5917801
Lid Coupling
5512100
Gasket
5990180
Hose clamp
5990180
Hose clamp Body
5917801
Coupling
EVAC Date: 21 Mar 2007 Doc. 001208-2
NON-RETURN VALVES
ALVES
6543063 EVACNOBACK VALVE
Patented: EP 1255065, US 6748973
BRANCH PIPE INLET
Blind hose nipple

~112
45° OUTLET
Ø90
MAIN PIPE INLET
~256
Materials Valve body: PP

Nut: PP
Rubber valve hose: EPDM
O-ring: EPDM
Connection Inlets and outlets are for steel pipes Blücher/Europipe D 50 and Aco D 50

Shipping weight: 0.7kg
NON-RETURN VALVES
ALVES
5410219 NON-RETURN VALVE WITH FLANGES DN40
Flap
DN40 / DN50: 5410263
DN65 / DN80: 5410264
Gasket
DN40 / DN50: 5410268
DN65 / DN80: 5410269
NON-RETURN VALVES
ALVES
5430330 NON-RETURN VALVE DN40 WITH THREADS
5430333 NON-RETURN VALVE DN50 WITH THREADS
5410263
Flap
5410268
Gasket
5410331
Cover
NON-RETURN VALVES
ALVES
5430337 NON-RETURN VALVE DN50 WITH PIPE STUD CONNECTIONS
5430338 NON-RETURN VALVE DN40 WITH PIPE STUD CONNECTIONS
5410263
Flap
5410268
Gasket
EVAC Date: 16 Dec 2006 Doc. 001916-1
GENERAL

EVAC VACUUM TOILETS
COLLECTING UNITS
OTHER PRODUCTS
TURN KEY SERVICES
TURN-KEY SERVICES
Turn-key services
Evac’s service network can offer different turn-key services within vacuum sanitary systems and sewage treatment
plants. Process starts with customer need for system survey or specific problem solving.
Typical inspection areas can be toilets, piping network, collecting unit components and operation, sewage treatment
plants and system automation.
Inspections prevent unpleasant surprises.
Based upon fact-finding results Evac can offer latest component technology and well-trained labour to implement the
installation work.
End results can be:
· list of useful hints for better system operation
· use of retrofit products
· turnkey installation
· service agreements
· training programs
· pipe cleaning assistance
Local Evac representative can tell your nearest service centre (see also www.evac.com) or you can always contact
directly Evac Oy Marine Head quarter, Customer Support in Espoo Finland, Tel: +358 20 7630 200,
Fax: +358 20 7630 222.
Authorized Evac Customer Support Centres are continuously trained to have the latest knowledge of components,
systems and automation solutions.
Evac is continuously developing its products so when ever questions occur do not hesitate to contact Evac
representative for assistance.
Evac Oy
Customer Support
Henry Olin
holin@evac.zodiac.com
EVAC Date: 01 Feb 2008 Doc. 9:00017D
TURN-KEY SERVICES
PRICE LIST 2008
SERVICE CHARGES
HOURLY CHARGES, EURO
Performed by Hourly charge

Service Engineer 42
Supervisor Engineer 70
Electrical Supervisor 70
Technical Surveyor 92
VAT is not included
Waiting time and preparation time chargeable at normal hourly rate.

Normal working day is 8 hours, from Monday to Friday.
Travelling expenses, daily allowances, lodging etc. are charged to the customer at cost plus 5% administration fee.
The above will be invoiced per calendar day as from the date of departure from the contractor’s office up to and
including the date of return.
Evac Oy
Customer Support
GENERAL

EVAC VACUUM TOILETS
COLLECTING UNITS
OTHER PRODUCTS
TURN KEY SERVICES
Environmental Solutions Sector PIPING
PIPING
OPERATION AND MAINTENANCE
Ta b le of contents Page
1. General 2
2. Pipe cleaning 2
3. Pipe cleaning examples 3
PIPING
1. General
This document provides information about pipe operation and maintenance and shall be used as advisory only. The
maintenance shall be carried out by qualified and authorized personnel to avoid any risks and misuses. While carrying
out the maintenance, the safety instructions must be followed.
Follow-up of pipe condition
As sewage is an aggressive liquid and can cause corrosion which may lead to leakages in pipes and in system
components, it is recommended that the piping should be inspected 2...4 times per year visually through cleaning plugs
and flanges.
During inspection, also check the cleaness of the pipe. The risk of built-up deposits is most likely in horizontal pipe
lines, near urinals, in places where the sewage flow is slow and in areas, where the temperature is high. If any serious
deposits or build-ups occur, clean the pipe by the following method: Rinse the piping with a lime-removing agent, e.g.
15--30% phosphoric acid or similar. The agent should be poured into the toilets at the end of each main branch of the
piping. The acid should be allowed to work for some hours depending on the amount of solid built-ups. Occasionally
a piping treatment may be necessary where toilets and other components are removed and piping plugged and filled
with circulating chemical for 4...24 hours at regular interval.
! NOTE: Before filling up the piping with chemicals, check pipe tightness by filling the pipes with water. Strong chemicals
may be harmful to the pipes and biological treatment plant.
! HINT: Today’s camera technology (camera into vacuum piping) makes it very easy to locate problem section(s) of
piping or how frequently pipe cleaning should be done.
2. Pipe cleaning
Best results will be achieved if regular cleaning procedures are adopted from the very beginning of the vessels delivery
from the yard.
Evac has developed automatic dosing pump set ( P/N 6540390 ) where cleaning chemical can be fed into the piping
automatically.
Pipe cleaning with chemicals
By the time, vacuum sewage piping may exhibit signs of build-up deposit.This problem can in most cases be reduced
or totally eliminated by undertaking relatively simple preventive maintenance measures. It is recommended that ships
experiencing problems with build-up adopt the following maintenance routine:
• Install automatic dosing pump set at strategic places in the piping.
• Pour suitable chemical (see attached list) in each toilet at the end of each vacuum line with a build-up of deposit
problem and flush the toilets.
• Initially, repeat the procedure every week. Once the problem has been brought under control, repeat the treatment
regularly.
• In cases of severe problems, it is recommended that an experienced service company is

contacted to solve the problem.
! NOTE: If used excessively, some chemicals may degrade the performance of some biological treatment plants.
Local regulations must be adhered to when handling some of the listed chemicals.
EVAC Date: 07 Feb 2008 Doc. 5:01002E
PIPING
LIST OF RECOMMENDED PIPE CLEANING CHEMICALS:

Chemical trade name Manufactured Country Contact information
Phosphoric Acid (max. 50%) Commercially available Global
SAF Drew Chemicals USA www.ashland.com
Gamazyme TDS or BTC Unitor Global www.unitor.com
EPC Maskin Import Ab Finland Tel.: + 358-18-23200
Fax: + 358-18-23066
P50 Ab Prols fabrik Sweden Tel.: +46-8-556 21050
Fax: +46-8-68802
Uriclean Uniservice USA www.uniserviceamericas.com
PIPE CLEANING COMPANIES WORKING TOGETHER WITH EVAC:
Excelsum International B.V. Transvac Marine Systems Ltd Virtus Gmbh

Mr. Rogier van der Laan Unit G3, 14 Beeding Close Kleines Wegfährels 10
Dukdalfweg 57 Southern Cross Trading Estate D-21756 OSTEN
1332 BL Almere Bognor Regis Germany
The Netherlands WEST SUSSEX PO22 9TS Tel: +49-4776-8383
Tel.: +31-(0)-36 5491530 Great Britain Fax: +49-4776-838484
Mobile: +31 650263133 Tel.: +44-1243- 840 860 or 838 485
Fax: +31-(0)-36 5290511 Fax: +44-1243- 840 861 klaeke@virtus-ship.de
E-mail: Rogier_vanderlaan@excelsum.nl E-mail: sales@transvac-systems.co.uk
www.excelsum.nl
3. Pipe cleaning examples
Best results will be achieved when regular cleaning procedures are adopted from the very beginning of the vessels
delivery from the yard.
The build-ups occur most easily in places such as low bends in the horizontal part of the piping, where the sewage has
a possibility to lie still for longer periods of time or where the flow velocity is low. Heat stimulates the build-up of deposits.
Piping cleaning, dosing method
Automatic
dosing pump
Chemical
tank
1. Pipe
EVAC cleaning
reserves is alterations
the right to make carriedto this
outspecification
by automaticwithout prior dosing
notice. unit at the end of pipe line approximately once per week.
PIPING
2. It is recommended to dose chemical into the manifold and collecting unit, to keep the pumps and ejectors valves
free from deposits.
Chemical
! NOTE: It is recommended to use the dosing method regularly. In order to prolong the need for using a more complicated
methods.
Piping cleaning, cooking method
! NOTE: Only for toilets with discharge pipes downwards
1. Estimate the volume of the piping system, to be able to fill the piping with correct amount of chemical for the
treatment.
PIPING
2. Isolate the horizontal branch pipe to be treated from vertical main pipe by means of the shut-of valve.
3. Check the piping drawings to be sure that there are no connections to, for instance, the toilets with riser pipes.
Chemical mixture may overflow through the riser toilets.
4. It is always recommended to pressure test the piping with water to ensure that there are no leaks or connections
with overflow possibility before chemicals are fed into the pipe.
PIPING
5. There can be places in the piping system where a drilled hole has been used to find the location of a pipe blockage.
Occasionally such drill holes may have been plugged inappropriately only to stand vacuum, not pressure or
chemicals. In this case there is a risk the cleaning chemical may penetrate the plugged hole and cause leakage.
Such holes shall be secured properly by ordinary connectors prior the work and pressure tested with water.
A drilled hole
6. To ventilate the piping during chemical filling, open the vacuum piping for instance adjacent to the chemical feeding.
It is important that the open end of the piping system is well ventilated, because chemical cleaning process is creating
toxic gases. Do not have open flames, sparks, or any sources of fire in the vicinity of the open end of piping.
Proper ventilation
Chemical
7. Fill the branch pipe with the cleaning chemical. The reaction between the deposits and the chemical will start
immediately and the "cooking process" begins.
8. During the treatment, the piping can be knocked to remove the deposits from the pipe walls.
9. Normally the treatment time varies from 4 to 24 hours.
10. After the treatment, flush the piping thoroughly with water starting from the toilets nearest the vertical main pipe.
(If the flushing will be started from the end of horizontal main pipe, there is a risk that the removed deposits will block
the pipe). Occasionally a second treatment may be necessary.
Piping cleaning, circulation method
There are speciliazed companies to clean sewage pipes by circulating cleaning chemicals through the piping section.
All components are first disconnected from the section pipe to be cleaned. Piping is filled with water to be sure that
there are no leaks. Chemical circulation hoses are connected to the pipe to be cleaned. Chemical is circulated until
the section pipe is clean. More detailed information is available on request.
When using cleaning chemicals always follow manufacturer’s instructions for safe use chemical and disposal.
PIPE CLEANING AND CLEANING CHEMICALS

CHEMICAL RESISTANCE OF MAJOR POLYMERS USED IN EVAC COMPONENTS
Chemicals PP PE PVC PA Chemicals PP PE PVC PA

Acetaldehyde 1 3 4 1 Magnesium Hydroxide 1 1 1 2
Acetamide 1 1 4 1 Mercury 2 1 2 1
Acetic Acid 80% 1 4 4 4 Oleum 100% 4 4 4 4
Acetone 1 2 4 1 Petrolatum 4 2 2 4
Acetylene 1 1 1 1 Phenol 2 2 3 3
Alcohols: Amyl 2 2 1 1 Phosphoric Acid 2 2 2 2
Bennzyl 1 4 4 1 Picric Acid 2 - 4 3
Butyl 1 1 1 1 Potassium Carbonate 1 1 1 1
Ethyl 1 2 3 1 Silver Nitrate 1 2 1 1
Isopropyl 1 1 1 2 Sodium Bicarbonate 1 1 1 1
Methyl 1 1 1 1 Stearic Acid 1 2 2 1
Aluminum Sulfate 1 1 1 1 Sulfuric Acid 105 1 1 1 4
Ammonia 1 3 1 2 Sulfuric Acid >75% 3 2 4 4
Ammonia Nitrate 1 - 2 4 Tannic Acid 1 2 1 3
Aniline 3 2 3 3 Toluene 3 2 4 1
Anti-Freeze 4 - 1 4 Zinc Sulfate 1 1 1 1
Aromatic Hydrocarbons 4 3 4 -
Arsenic Acid 1 2 1 3
Barium Carbonate 1 2 1 1
Barium Sulfate 2 2 2 1
Benzaldehyde 1 1 4 3 ! NOTE: Check always chemical reisistance of Evac
Benzene 3 3 3 1 components if you are using any of the listed chemicals
Benzoic Acid 3 2 1 3
Benzol 1 3 - 4 in your sewage system.
Borax 2 1 2 1
Boric Acid 1 1 1 2
Butadiene 4 4 3 1
Butane 3 3 3 1
Butylene - 2 3 2
Calcium Sulfate 1 2 1 4
Carbon Bisulfide 3 - 4 1
Carbon Dioxide 1 3 1 1
Carbon Disulfide 4 3 4 2
Carbonic Acid 2 2 1 1
Chloric Acid - - 1 4
Chlorine, anhidrous 2 2 3 4
Chloroform 3 3 4 4
Chromic Acid 50% 2 1 3 4
Citric Acid 1 1 2 1
Clorox (Bleach) 4 - 1 1
Copper Sulfate 1 2 1 3
Cyanic Acid - - - -
Diesel Fuel 1 3 1 1
Ethane 3 - 4 4
Ethylene Glycol 1 1 1 2
Fatty Acids 2 1 2 1
Ferric Chloride 2 1 1 3
Ferric Sulfate 2 1 1 1
Fluorine 4 3 4 4 PP = Poly propene
Formaldehyde 100% 3 2 1 4 PE = Polyethylene
Formic Acid 1 2 1 3 PVC = Polyvinyl chloride
Gasoline 3 3 3 1 PA = Polyamide
Grease - - 1 -
Heptane 3 2 3 1
Hydrazine 3 - - -
Hydrocloric Acid 20% 2 1 1 4 Class:
Hydrocloric Acid 100% 2 - 2 4 1 = Very good
Hydrogen Peroxyde 30% 2 3 1 4 2 = Good
Hydrogen Peroxyde 100% 2 3 3 4 3 = Moderate
Iodine 4 1 4 4 4 = Not recommended
GENERAL
CHEMICAL RESISTANCE OF MAJOR ELASTOMERS USED IN EVAC COMPONENTS
Chemical Agent NR NBR EPDM SBR Chemical Agent NR NBR EPDM SBR
Acetaldehyde 3 4 1 4 Dry chlorine 3 3 3 -
Acetylene 1 1 - 1 Wet chlorine 4 4 4 4
Acetophenone 3 4 1 4 Dibutyl phthalate 4 4 1 4
Acetone 1 1 1 4 Diethylene glycol 1 1 1 1
Acetic Acid 10% 4 4 3 4 Diethyl sebacate 4 - 2 4
Acetic Acid 50% 4 4 4 3 Dinitrotoluene - 4 4 4
Acetic Acid 25% 4 4 4 4 Dioctyl phthalate 4 4 1 3
Acetic Acid 100% 4 1 1 2 Dioctyl sebacate 4 - 2 3
Boric Acid 10% 1 1 1 1 Epychlorohydrin - - 2 4
Citric Acid 1 1 1 1 Hexane 4 4 4 1
Chloroacetic Acid 3 3 3 3 Ethanol 1 1 1 2
Chromic Acid 40% 4 4 4 4 Fluorobenzene 4 4 4 4
Formic Acid 3 2 2 2 Formaldehyde 40% 1 1 - 1
Formic Acid - - - 3 Freon 11 2 2 4 1
Phosphoric Acid 60% 2 1 1 3 Freon 12 1 1 2 1
Hypochlorous Acidc - 1 - 2 Freon 21 3 3 3 3
Lactic Acid 1 1 - 1 Freon 22 1 1 1 1
Maleic Acid 1 - 2 2 Freon 113 3 2 3 3
Naphthenic Acid - - - 1 Freon 114 1 - 1 1
Nitric Acid 10% 2 2 3 3 Glycerine 1 1 1 1
Nitric Acidc 65% 4 4 4 4 Silicone wax - - 1 1
Palmitic Acid 3 3 2 1 Hydrogen 1 - 1 1
Salicyclic Acid 1 - 1 3 Calcium Hydroxide 1 1 - 2
Stearic Acid 3 3 2 2 Sodium hypochlorite 10% 2 2 1 2
Sulfuric Acid 10% 1 1 1 3 Milk 2 - 1 1
Sulfuric Acid 20% 1 1 - 1 Mercury 1 1 - 1
Sulfuric Acid 25% 1 1 - 4 Methanol 1 1 1 2
Sulfuric Acid 50% 1 1 - 4 Methyl ethyl ketone 3 3 1 4
Sulfuric Acid 60% 1 1 - 4 Naphtha 4 4 4 2
Sulfuric Acid 75% 4 4 - 4 Nitrobenzene 4 4 1 4
Sulfuric Acid 65% 4 4 3 4 Nitroethane 2 3 2 4
Sulfurous Acid 1 2 2 2 Nitrometane 1 1 2 4
Tannic Acid 1 3 - 2 Nitropropane 3 3 1 4
Tartaric Acid 10% 1 1 2 1 Animal oli (Whale-seal) 4 4 2 1
Deionized water 2 1 1 1 Cereal oil 4 4 1 1
Turpentine 4 4 - 4 Coconut oil 3 - 3 -
Acrylonitrile 1 4 2 4 Cod liver oil 4 - 2 1
Ammonia 2 1 1 1 Olive oil 4 3 3 1
Aniline 2 2 2 4 Cotton seed oil 4 4 2 1
Aniline 4 4 1 4 Silicone oil - - 1 1
Asphalt 4 4 4 1 Castor oil 2 1 1 2
ASTM 1OIL 4 3 4 1 Oxygen 3 3 1 1
ASTM 2 OIL 4 4 4 1 Ozone 4 4 1 4
ASTM 3 OIL 4 4 4 1 Perchloroethylene 4 4 4 3
Benzene 4 4 4 4 Potassium Permanganate 25% 4 - 4 -
Sodium Bicarbonate 1 1 1 1 Tetraethyllead - - 4 -
Carbon dioxide 1 1 1 1 Propane 4 - 1 2
Butter 4 4 3 1 Soda (sodium hydroxide) 10% 1 1 1 1
Butadene - - - 4 Styrene 4 4 4 4
Liquid Butane 4 4 4 1 Toluene 4 4 4 4
Fuel A (100% Isoctane) 4 3 4 1 Trichloroethylene 4 4 4 4
Fuel B (70% Isoctane, 50%Toluol) 4 4 4 2 Sulfur 3 3 1 1
Fuel C (50% Isoctane, 50%Toloul) 4 4 4 2
Fuel with methanol or ethanol 4 4 4 3
Kerosene 4 4 - 1
Cyclohexane 4 4 4 1
Cloroacetone - - 1 4 NR= Natural rubber
Chlorobenzene 4 4 4 4 NBR = Nitrile rubber
Chloroforme 4 4 4 4 EPDM = Ethylene propylene rubber
Choloroprene chlorine 4 4 4 4 SBR = Styrene butadiene rubber
Class:
! NOTE: Check always chemical reisistance of Evac 1 = Very good
components if you are using any of the listed 2 = Good
3 = Moderate
chemicals in your sewage system. 4 = Not recommended
PIPE CLEANING AND CLEANING CHEMICALS

CHEMICAL RESISTANCE OF METAL PIPES USED IN EVAC SYSTEMS
Chemical Pipes
SS 316 Black steel Galvanized Steel Epoxy coated, CuNiFer
galvanized steel,
type LORO
Hydrochloric Acid 100% 2 3 3 4 3
Hydrochloric Acid 20% 2 3 3 4 3
Phosphoric Acid 2 1 2 2 2
Chlorine 2 2 2 2 2
Scale:
1 = Very good
2 = Good
3 = Moderate
4 = Not recommended
EVAC MARINE CHEMICAL POLICY

EVA
EVAC MARINE CHEMICAL POLICY

EVA
More than 7500 ships in operation with Evac systems result questions from customers about optimal running costs
and easy maintenance. Vacuum sanitary system and sewage treatment plant operation require the use of chemicals
and cleaning, disinfection and foam prevention. Chemicals are used for toilet and bathroom cleaning, for preventing
sewage piping from clogging, to get rid of foam and smell from collection unit and for effluent disinfection at sewage
treatment plants.
Some general facts about cleaning agents
Chlorine based cleaners are mostly used for toilets and bathrooms. Many brands are commercially available, relatively
inexpensive and killing bacteria well. High chlorine can also kill the "good" bacteria in biological treatment plants.
Enzyme based biodegradable agents are the latest state of the art agents. They may not be as fast acting as
chemicals, but are more enviromentally friendly.
Water quality, piping material, temperature, all have effects on the build-up of deposit in vacuum piping. Experience
has shown that organic stuff can be removed with base type chemicals and enzymes, but hard inorganic built-up of
deposit requires use of acids.
Evac's chemical policy
Evac is not selling or marketing any chemicals. Evac can only assist, consult and recommend how to use chemicals
in vacuum systems and treatment plants to maintain high hygiene and efficient system operation. Responsibility of
the chemical policy is at Evac Customer support Department.
Companies in the Evac network, who can also assist in chemical matters are Transvac Marine Systems UK, Qua-
Vac B.V NL, Virtus GmbH D and Excelsum International NL. International chemical suppliers are eg. UNITOR,
DREW and DOW.
Whenever your customer or you have questions about usage and effects of chemicals or new product brands are
entering the market, we are willing to be involved in helping and finding the best customer solution and chemical
supplier.
Best regards,
Evac Oy
Customer Support
Henry Olin
Enjoy!
EVAC OY
Tel. : +358 20 7630 200
Fax : +358 20 7630 222
E-mail : evac.marine@evac.zodiac.com
www.evac.com - www.zodiac-marine-pool.com/en/

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AFTER SALES PRODUCT CATALOGUE

• Prestige seat with 5 years warranty

Sanitary system revitalisation with Evac upgrage products

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EVAC CUSTOMER SUPPORT UPGRADE COMPONENTS

EVAC'S REPLACEMENT IN-COMPONENTS

REPLACING PRODUCTS FOR ELECTROLUX-TYPE TOILETS ( 1987 AND EARLIER )

REPLACING PRODUCTS FOR IFÖ-TYPE TOILETS ( 1992 AND EARLIER )

Old products New replacing products Link to

REPLACING PRODUCTS FOR EVAC 90 AND 900 TOILETS

REPLACING PRODUCTS FOR VACUUM INTERFACE VALVES

REPLACING PRODUCTS FOR COLLECTING UNITS, DN100

REPLACING PRODUCTS FOR COLLECTING UNITS, DN80

REPLACING PRODUCTS FOR COLLECTING UNITS, FU40 AND FU40/2

REPLACING PRODUCTS FOR SEWAGE TREATMENT PLANTS

EVAC VACUUM TOILETS

VACUUM INTERFACE VALVES

SEWAGE TREATMENT PLANTS

TURN KEY SERVICES

PIPE OPERATION AND MAINTENANCE

EVAC CUSTOMER SUPPORT RETROFIT COMPONENTS

EVAC VACUUM TOILETS

VACUUM INTERFACE VALVES

SEWAGE TREATMENT PLANTS

TURN KEY SERVICES

PIPE OPERATION AND MAINTENANCE

CUSTOMER SATISFACTION QUESTIONNAIRE

BETTER PERFORMING EVAC SY

What can Evac team offer?

• reduced toilet flushing noise

• increased vacuum capacity at collection units

• efficient pipe cleaning assistance

• choice of sewage treatment plants

EVAC Companies EVAC Marine Representatives

Evac Oy/RiJ 11.2.2008

Denmark Hong Kong Netherlands

Evac Oy/RiJ 11.2.2008

Singapore Thailand Tel.: +1-713-242-9114

Evac Oy/RiJ 11.2.2008

EVAC VACUUM TOILETS

EVAC 90 AND 900 TYPE TOILETS

EVAC CLASSIC TOILETS

STAINLESS STEEL VACUUM TOILETS,

The new toilet In-components make the difference.

EvacInshine Replaces IFÖ wall model toilet

EvacInhush High class design and silence

EvacInclick Model 1 with flush knob on porcelain