Model: 230REOZJE

208- 600 V Diesel

Tier 3 EPA-Certified for

Stationary Emergency Standard Features
Applications D Kohler Co. provides one-source responsibility for the
generating system and accessories.
Ratings Range D The generator set and its components are
60 Hz prototype-tested, factory-built, and production-tested.
Standby: kW 215- 230 D The 60 Hz generator set offers a UL 2200 listing.
kVA 215- 288 D The generator set accepts rated load in one step.
Prime: kW 195- 205 D The 60 Hz generator set meets NFPA 110, Level 1,
kVA 195- 256 when equipped with the necessary accessories and
installed per NFPA standards.
D A one-year limited warranty covers all generator set
systems and components. Two- and five-year
extended limited warranties are also available.
D Alternator features:
d The unique Fast-Responser II excitation system
delivers excellent voltage response and short-circuit
capability using a permanent magnet (PM)-excited
alternator.
d The brushless, rotating-field alternator has
broadrange reconnectability.
D Other features:
d Kohler designed controllers for one-source system
integration and remote communication. See
Controllers on page 3.
d The low coolant level shutdown prevents
overheating (standard on radiator models only).
d Integral vibration isolation eliminates the need for
Generator Set Ratings under-unit vibration spring isolators.
d Mount up to two circuit breakers to allow circuit
130_C Rise 105_C Rise protection of selected priority loads.
Standby Rating Prime Rating
Alternator Voltage Ph Hz kW/kVA Amps kW/kVA Amps
120/208 3 60 225/281 781 200/250 694
127/220 3 60 225/281 738 200/250 656
120/240 3 60 225/281 677 200/250 601
139/240 3 60 225/281 677 200/250 601
4UA9
220/380 3 60 225/281 427 200/250 380
240/416 3 60 225/281 390 200/250 347
277/480 3 60 225/281 338 200/250 301
347/600 3 60 225/281 271 200/250 241
120/208 3 60 230/288 798 205/256 711
127/220 3 60 230/288 754 205/256 672
120/240 3 60 230/288 692 205/256 616
120/240 1 60 215/215 896 195/195 813
4UA13 139/240 3 60 230/288 692 205/256 616
220/380 3 60 230/288 437 205/256 389
240/416 3 60 230/288 399 205/256 356
277/480 3 60 230/288 346 205/256 308
347/600 3 60 230/288 277 205/256 247
RATINGS: All three-phase units are rated at 0.8 power factor. All single-phase units are rated at 1.0 power factor. Standby Ratings: The standby rating is applicable to varying loads for the duration of a power
outage. There is no overload capability for this rating. Prime Power Ratings: At varying load, the number of generator set operating hours is unlimited. A 10% overload capacity is available for one hour in twelve.
Ratings are in accordance with ISO-8528-1 and ISO-3046-1. For limited running time and continuous ratings, consult the factory. Obtain technical information bulletin (TIB-101) for ratings guidelines, complete
ratings definitions, and site condition derates. The generator set manufacturer reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever.

G5-339 (230REOZJE) 6/19j

 Alternator Specifications
Specifications Alternator D NEMA MG1, IEEE, and ANSI standards compliance for
temperature rise and motor starting.
Manufacturer Kohler
Type 4-Pole, Rotating-Field D Sustained short-circuit current of up to 300% of the rated
current for up to 10 seconds.
Exciter type Brushless, Permanent-Magnet
Leads: quantity, type 12, Reconnectable D Sustained short-circuit current enabling downstream circuit
Voltage regulator Solid State, Volts/Hz breakers to trip without collapsing the alternator field.
Insulation: NEMA MG1 D Self-ventilated and dripproof construction.
Material Class H
D Windings are vacuum-impregnated with epoxy varnish for
Temperature rise 130_C, Standby dependability and long life.
Bearing: quantity, type 1, Sealed
D Superior voltage waveform from a two-thirds pitch stator and
Coupling Flexible Disc
skewed rotor.
Amortisseur windings Full
Voltage regulation, no-load to D Fast-Responser II brushless alternator with brushless exciter
full-load Controller Dependent for excellent load response.
One-step load acceptance 100% of Rating
Unbalanced load capability 100% of Rated
Standby Current
Peak motor starting kVA: (35% dip for voltages below)
480 V 4UA9 (12 lead) 700
480 V 4UA13 (12 lead) 960

Application Data
Engine Engine Electrical
Engine Specifications Engine Electrical System
Manufacturer John Deere Battery charging alternator: 24 Volt
Engine model 6090HF484C Ground (negative/positive) Negative
Engine type 4-Cycle, Turbocharged, Volts (DC) 24
Charge Air-Cooled Ampere rating 60
Cylinder arrangement 6 Inline Starter motor rated voltage (DC) 24
Displacement, L (cu. in.) 9.0 (548) Battery, recommended cold cranking
Bore and stroke, mm (in.) 118.4 x 136 (4.66 x 5.35) amps (CCA):
Compression ratio 16.0:1 Quantity, CCA rating each Two, 950
Piston speed, m/min. (ft./min.) 457 (1500) Battery voltage (DC) 12
Main bearings: quantity, type 7, Replaceable Insert
Rated rpm 1800 Fuel
Max. power at rated rpm, kWm (BHP) 258 (346) Fuel System
Cylinder head material Cast Iron Fuel supply line, min. ID, mm (in.) 11.0 (0.44)
Crankshaft material Forged Steel Fuel return line, min. ID, mm (in.) 6.0 (0.25)
Valve material: Max. lift, fuel pump: type, m (ft.) Electronic, 3 (10)
Intake Chromium-Silicon Steel
Max. fuel flow, Lph (gph) 240 (63.4)
Exhaust Stainless Steel
Max. return line restriction, kPa (in. Hg) 20 (5.9)
Governor: type, make/model JDEC Electronic L14
Fuel prime pump Electronic
Denso HP4
Fuel filter
Frequency regulation, no-load to full-load Isochronous
Secondary 2 Microns @ 98% Efficiency
Frequency regulation, steady state 0.25%
Primary 10 Microns
Frequency Fixed
Water Separator Yes
Air cleaner type, all models Dry
Recommended fuel #2 Diesel
Exhaust
Lubrication
Exhaust System
Lubricating System
Exhaust manifold type Dry
Type Full Pressure
Exhaust flow at rated kW, m3/min. (cfm) 45.0 (1590)
Oil pan capacity, L (qt.) w 32.5 (34.4)
Exhaust temperature at rated kW, dry
Oil pan capacity with filter, L (qt.) w 33.4 (35.3)
exhaust, _C (_F) 634 (1173)
Oil filter: quantity, type w 1, Cartridge
Maximum allowable back pressure, Min. 0 (0)
kPa (in. Hg) Max. 7.5 (2.2) Oil cooler Water-Cooled
w Kohler recommends the use of Kohler Genuine oil and filters.
Engine exhaust outlet size, mm (in.) 98 (3.86)

G5-339 (230REOZJE) 6/19j

 Application Data
Cooling Controllers
Radiator System
Ambient temperature, _C (_F) * 50 (122)
Engine jacket water capacity, L (gal.) 16 (4.25)
Radiator system capacity, including
engine, L (gal.) 36 (9.5)
Engine jacket water flow, Lpm (gpm) 265 (70)
Heat rejected to cooling water at rated APM402 Controller
kW, dry exhaust, kW (Btu/min.) 94.3 (5368) Provides advanced control, system monitoring, and system diagnostics
for optimum performance and compatibility.
Heat rejected to air charge cooler at D Digital display and menu control provide easy local data access
rated kW, dry exhaust, kW (Btu/min.) 52.9 (3011) D Measurements are selectable in metric or English units
Water pump type Centrifugal D Remote communication thru a PC via network or
Fan diameter, including blades, mm (in.) 863.6 (34.0) serial configuration
D Controller supports Modbusr protocol
Fan, kWm (HP) 9 (12.1) D Integrated hybrid voltage regulator with 0.5% regulation
Max. restriction of cooling air, intake and D Built-in alternator thermal overload protection
discharge side of radiator, kPa (in. H2O) 0.125 (0.5) D NFPA 110 Level 1 capability
* Enclosure with enclosed silencer reduces ambient Refer to G6-161 for additional controller features and accessories.
temperature capability by 5C (9F).

Operation Requirements
Air Requirements
Radiator-cooled cooling air,
m3/min. (scfm)] 311.5 (11000)
Combustion air, m3/min. (cfm) 20.7 (730)
APM603 Controller
Heat rejected to ambient air:
Provides advanced control, system monitoring, and system diagnostics
Engine, kW (Btu/min.) 49.4 (2810) for optimum performance and compatibility.
Alternator, kW (Btu/min.) 21.4 (1220) D Graphic display with touch screen and menu control provides
easy local data access
] Air density = 1.20 kg/m3 (0.075 lbm/ft3) D Measurements are selectable in metric or English units
Fuel Consumption D Paralleling capability with first-on logic, synchronizer,
kW and kVAR load sharing, and protective relays
Diesel, Lph (gph) at % load Standby Rating Note: Parallel with other APM603 controllers only
100% 61.0 (16.1) D Generator management to turn paralleled generators off and on
as required by load demand
75% 46.8 (12.4) D Load management to connect and disconnect loads as required
50% 33.1 (8.7) D Controller supports Modbusr RTU, Modbusr TCP, SNMP
25% 19.7 (5.2) and BACNetr
D Integrated voltage regulator with 0.25% regulation
Diesel, Lph (gph) at % load Prime Rating D Built-in alternator thermal overload protection
100% 53.3 (14.1) D UL-listed overcurrent protective device
D NFPA 110 Level 1 capability
75% 40.9 (10.8) Refer to G6-162 for additional controller features and accessories.
50% 29.2 (7.7)
25% 17.4 (4.6)

Decision-Makerr 6000 Paralleling Controller

Provides advanced control, system monitoring, and system diagnostics
with remote monitoring capabilities for paralleling multiple generator
sets.
D Paralleling capability with first-on logic, synchronizer, kW and kVAR
load sharing, and protective relays
Note: Parallel with other Decision-Makerr 6000 controllers only
D Digital display and keypad provide easy local data access
D Measurements are selectable in metric or English units
D Remote communication thru a PC via network or
modem configuration
D Controller supports Modbusr protocol
D Integrated voltage regulator with 0.25% regulation
D Built-in alternator thermal overload protection
D NFPA 110 Level 1 capability
Refer to G6-107 for additional controller features and accessories.

Modbusr is a registered trademark of Schneider Electric.

G5-339 (230REOZJE) 6/19j
 KOHLER CO., Kohler, Wisconsin 53044 USA
Phone 920-457-4441, Fax 920-459-1646
For the nearest sales and service outlet in the
US and Canada, phone 1-800-544-2444
KOHLERPower.com

Standard Features Cooling System

D Alternator Protection - Block Heater, 2500 W, 90- 120 V
D Battery Rack and Cables - Block Heater, 2500 W, 190- 208 V
D Customer Connection - Block Heater, 2500 W, 208- 240 V
(standard with Decision-Makerr 6000 controller only) - Block Heater, 2500 W, 380- 480 V
D Local Emergency Stop Switch Required for ambient temperatures below 0C [32F]
D Oil Drain Extension - Radiator Duct Flange
D Operation and Installation Literature Electrical System
- Generator Heater
Available Options - Battery
Circuit Breakers - Battery Charger, Equalize/Float Type
Type Rating - Battery Heater
- Magnetic Trip - 80% Paralleling System
- Thermal Magnetic Trip - 100% - Voltage Sensing
- Electronic Trip (LI) Operation Miscellaneous
- Electronic Trip with - Manual - Air Cleaner, Heavy Duty
Short Time (LSI) - Electrically Operated (for paralleling) - Air Cleaner Restriction Indicator
- Electronic Trip with - Crankcase Emissions Canister
Ground Fault (LSIG)
- Engine Fluids (oil and coolant) Added
Circuit Breaker Mounting
- Rated Power Factor Testing
- Generator Mounted
- Rodent Guards
- Remote Mounted
- Bus Bar (for remote mounted breakers) Literature
Enclosures for Remote Mounted Circuit Breakers - General Maintenance
- NEMA 1 - NFPA 110
- NEMA 3R - Overhaul
Approvals and Listings - Production
- California OSHPD Approval Warranty
- CSA Certified - 2-Year Basic Limited Warranty
- IBC Seismic Certification - 5-Year Basic Limited Warranty
- UL 2200 Listing - 5-Year Comprehensive Limited Warranty
- Hurricane Rated Enclosure
Enclosed Unit
- Sound Enclosure and Subbase Fuel Tank Packages Dimensions and Weights
- Weather Enclosure and Subbase Fuel Tank Packages Overall Size, L x W x H, mm (in.): 3000 x 1300 x 1891
Open Unit (118.1 x 51.2 x 74.4)
Weight (radiator model), wet, kg (lb.): 2268- 2449 (5000- 5400)
- Exhaust Silencer, Critical (kit: PA-354809)
- Flexible Exhaust Connector, Stainless Steel
Fuel System
- Flexible Fuel Lines
- Fuel Pressure Gauge
H
- Subbase Fuel Tanks
Controller
- Common Failure Relay
(Decision-Makerr 6000 and APM603 controllers only)
- Decision-Makerr Paralleling System (DPS)
W L
(Decision-Makerr 6000 controller only)
- Dry Contact (isolated alarm) NOTE: This drawing is provided for reference only and should not be used for planning
(Decision-Makerr 6000 controller only) installation. Contact your local distributor for more detailed information.

- Two Input/Five Output Module (APM402 controller only) DISTRIBUTED BY:

- Four Input/Fifteen Output Module (APM603 controller only)
- Lockable Emergency Stop Switch
- Remote Emergency Stop Switch
- Remote Serial Annunciator Panel
- Run Relay (standard with APM603, optional with others)
- Manual Key Switch (APM603 controller only)
- Manual Speed Adjust (APM402 controller only)

 2009, 2010, 2011, 2012, 2016 , 2018, 2019 by Kohler Co. All rights reserved.
G5-339 (230REOZJE) 6/19j