Sunsynk 60KW HV Batt

HIGH VOLTAGE SERIES
LI-ION RACK MOUNT SYSTEM
INSTALLER MANUAL
HIGH VOLTAGE BATTERY
Global Tech China Ltd, Units 702-704, 7/F Texwood Plaza,
6 How Ming Street, Kwun Tong, Kowloon, Hong Kong.
Tel: +852 2884 4318 Fax: +8522884 4816
www.sunsynk.com / sales@sunsynk.com
PLEASE RETAIN FOR

v.15 (06/07/23)
FUTURE REFERENCE
Table of Contents
1. IMPORTANT INFORMATION IN THE MANUAL 5
1.1. Scope 5
1.2. HV-Series Set 5
1.3. Meaning of Symbols 5
1.3.1. Symbols on Equipment 6
1.4. General Safety Information 7
1.5. Disclaimer 7
1.6. Proper Use 7
1.7. Quality Certificate 8
1.8. Requirements for Installation Personnel 8
2. SAFETY 9
2.1. Safety Rules 9
2.2. Safety Information 9
3. TRANSPORT TO THE END CUSTOMERS 10

3.1. Provisions on Shipping of Battery Modules 10
3.2. Permissible and Impermissible Storage Positions of a Packaged 11
3.2.1. Battery Module 11
4. PREPARATION 12
4.1. Tools Required 12
4.2. Auxiliary Tools and Materials Required 12
5. DESCRIPTION AND INSTALLATION 13

5.1. Installation Precautions 13
5.2. Product Description 13
5.3. Technical Data 13
5.4. Description of Rack 14
5.5. Installation of Rack 15
5.6. Description of Battery Module 16
5.7. Description of High-Voltage Control Box 17
5.8. Description of Battery Module in Rack 18
5.9. Installation of the Battery Module to the Rack 20
5.10. Startup Steps of High Voltage Series Battery 20
5.11. External 12V Power Supply of High-Voltage Control Box 21
2 High Voltage Series | Installer Manual

6. DISPLAY 21
6.1. Home Screen 21
6.1.1. Basic Parameters 21
6.1.2. Fault Indication 22
6.2. System Maintenance 22
6.2.1. Main Screen 23
6.2.2. System Maintenance Menu 23
6.2.2.1. System information 23
6.2.2.2. Volt/Temp information 24
6.2.2.3. Relay status 24
6.2.2.4. Version information 24
6.2.3. Fault Pages 25
6.2.3.1. Under Voltage (UV) 25
6.2.3.2. Over Voltage (OV) 25
6.2.3.3. Under Temperature (UT) 26
6.2.3.4. Over Temperature (OT) 26
6.2.3.5. Over Current (OC) 26
6.2.3.6. Different Voltage (DV) 27
6.2.3.7. Different Temperature (DT) 27
6.2.3.8. Other Faults (OF) 27
6.2.4. Maintenance Interface 28
7. INSTRUCTIONS FOR HVESS-MONITOR USE 29

7.1. Main Page 29
7.2. Function List 29
7.3. Function Description 30
7.3.1. CAN Communication Configuration 30
7.3.2. Basic Information 30
7.3.3. Parallel Information 32
7.3.4. History Data 32
7.3.5. History Records 33
7.3.6. History Events 34
7.3.7. Real-Time Data Storage of the HVESS-Monitor 35
7.3.8. Parameter 36
7.3.9. INTER-CAN Firmware Upgrade 37
7.3.10. Manufacture 37
7.3.11. Cell Types 38
7.3.12. Inverter Information 39
7.3.13. PCS CAN Firmware Upgrade 40
8. FAULT DESCRIPTION 41
9. FAULT TYPES SUMMARY IN SCREEN AND HVESS-MONITOR 43
10. MAINTENANCE AND UPGRADE 45

10.1. Maintenance of High Voltage Series Battery 45
10.2. USB's Upgrade Step 46
11. BATTERY MODULE STORAGE 46
12. DISPOSAL 47
APPENDIX 48
Circuit Diagram for On Grid System with 12V Supply 48

1. IMPORTANT INFORMATION IN THE MANUAL
1.1. Scope
The installation and operation manual applies to the modular battery energy storage system. Please carefully
read this installation and operation manual to ensure the safe installation, preliminary debugging, and main-
tenance of the High Voltage Series. Installation, preliminary debugging, and maintenance must be carried
out by qualified and authorized personnel. Please keep this installation and operation manual and other
applicable documents near the battery energy storage system, so that all personnel involved in installation
or maintenance can access this installation and operation manual at any time.
This installation and operation manual only applies to countries meeting the certification requirements.
Please observe the applicable local laws, regulations, and standards. Standards and legal provisions of other
countries may be inconsistent with the provisions and specifications. In this manual. In this case, please con-
tact our after-sales service personnel, Tel: +852 2884 4318 Fax: +8522884 4816/ Email: www.sunsynk.com /
sales@sunsynk.com
1.2. HV-Series Set
High Voltage Series Battery Set

System energy 61.44 kWh (12 x 5.12kWh HV Battery)
Composition HVB750V/100A*1 [HV-SeriesM5.1*12]
BMS 1
13-way battery rack 1
Connectors and cabling Included
1.3. Meaning of Symbols
This symbol indicates information that if ignored, could result in personal

WARNING
injury or even death due to incorrect handling.
This symbol indicates information that if ignored, could result in personal
CAUTION
injury or physical damage due to incorrect handling.
DANGER This symbol indicates that the operation may cause electric shock.
PLEASE NOTE Indicates information that is considered important, but not hazard-related.

1.3.1. Symbols on Equipment
The following types of warning, prohibition, and mandatory symbols are also used on the equipment.
Symbol Description
Attention! The risk of chemical burns.
If the battery is damaged or fails, it may lead to electrolyte leakage, which in turn causes
the formation of a small amount of hydrofluoric acid, among other effects. Contact with
these liquids can cause chemical burns.
Do not subject the battery module to severe impact.
Do not open, disassemble or mechanically change the battery module.
In case of contact with an electrolyte, wash the affected area with clean water immedi-
ately and seek medical advice promptly.
Attention! The risk of explosion.
Incorrect operation or fire may cause the lithium-ion battery unit to ignite or explode,
leading to serious injury.
Do not install or operate the battery module in explosive or high-humidity areas.
Store the battery module in a dry place within the temperature range specified in the
datasheet.
Do not open, drill through or drop the battery cell or module.
Do not expose the battery cell or module to high temperatures.
Do not throw the battery cell or module into the fire.
If there is a fire from the battery, please use the CO2 extinguisher. If there is a fire
near the battery, please use a dry powder extinguisher.
Do not use defective or damaged battery modules.
Caution! Hot surface
If a malfunction occurs, the parts will become very hot, and touching them may cause
serious injury.
If the energy storage system is defective, please shut it down immediately.
If the fault or defect becomes obvious, special care should be taken when handling
the equipment.
No open fire!
It is prohibited to handle open flames and ignition sources near the energy storage sys-
tem.
Do not insert any objects into the opening in the housing of the energy storage system!
No objects, such as screwdrivers, may be inserted through openings in the casing of the
storage system.
Wear safety goggles!
Wear safety goggles when working on the equipment.

Follow the manual!
When working and operating the equipment, the installation and operation manual provi-
sions must be observed.
1.4. General Safety Information
WARNING
Failure to comply with the safety information can lead to life-threatening situations.
1. Improper use can cause death. Operators of High Voltage Series Battery must read this manual and
observe all safety information.
2. Operators of High Voltage Series Battery must comply with the specifications in this manual.
3. This manual cannot describe all conceivable situations. For this reason, applicable standards and rele-
vant occupational health and safety regulations are always given priority.
4. In addition, the installation may involve residual hazards in the following circumstances:
a. Incorrect installation.
b. The installation is carried out by personnel who did not receive relevant training or guidance.
c. Failure to observe the warnings and safety information in this manual.
If there are any questions, please contact Sunsynk support after service.
1.5. Disclaimer
Global Tech China Ltd shall not be liable for personal injury, property loss, product damage and sub-
sequent losses under the following circumstances.
Failure to comply with the provisions of this manual.
Incorrect use of this product.
Unauthorized or unqualified personnel repair the product, disassembly the rack and perform other
operations.
Use of unapproved spare parts.
Unauthorized modifications or technical changes to the product.
1.6. Proper Use

The battery energy storage system can only be installed and operated in an enclosed space. The working
environment temperature range of High Voltage Series Battery is -20°C~ 55°C, and the maximum humid-
ity is 85%. The battery module shall not be exposed to the sun or placed directly beside the heat source.
The battery module shall not be exposed to a corrosive environment.
When installing the battery energy storage system, ensure that it stands on a sufficiently dry and flat
surface with sufficient bearing capacity. Without the manufacturer's written approval, the installation
site's altitude shall not be higher than 2,000 meters. The output power of the battery decreases with the
altitude.

In areas where flooding may occur, care must be taken to ensure that the battery module is installed at a
suitable height and to prevent its contact with water.
The battery energy storage system must be installed in a fireproof room. This room must have no fire
source and must be equipped with an independent fire alarm device, which complies with local applica-
ble regulations and standards. According to local applicable regulations and standards, the room must
be separated by the T60 fire door. Similar fire-proof requirements apply to other openings in the room
(such as windows).
Compliance with the specifications in this manual is also part of proper use.
The use of the High Voltage Series Battery system is prohibited in the following circumstances:
Mobile use on land or in the air (use on water only with the manufacturer's consent and with the manu-
facturer's written consent).
Used in medical devices.
Used as a UPS system.
1.7. Quality Certificate

The quality certificate can be downloaded from www.sunsynk.com.
1.8. Requirements for Installation Personnel

All work shall comply with local applicable regulations and standards.
The installation of High Voltage Series Battery can only be completed by electricians with the following qualifi-
cations:
Trained in dealing with hazards and risks associated with the installation and operation of electrical
equipment, systems, and batteries.
Trained on installation and debugging of electrical equipment.
Understanding and complying with the technical connection conditions, standards, guidelines, regula-
tions, and laws applicable.
Knowledge of handling lithium-ion batteries (transportation, storage, disposal, hazard source).
Understanding and complying with this document and other applicable documents.
Installation video of High Voltage Series Battery can be found at www.sunsynk.com or contact us via
email: support@sunsynk.com

2. SAFETY
2.1. Safety Rules

To avoid property damage and personal injury, the following rules shall be followed when working on the
hazardous live parts of the battery energy storage system:
It is available for use.
Ensure that it will not restart.
Make sure there is no voltage.
Grounding protection and short circuit protection
Cover or shield adjacent live parts.
2.2. Safety Information

Part damage or short circuit may cause electric shock and death. A short circuit can be caused by connecting
battery terminals, resulting in current flow. This type of short circuit shall be avoided under any circumstanc-
es. For this reason, follow these instructions:
Use insulated tools and gloves.
Do not put any tools or metal parts on the battery module or high-voltage control box.
When operating the battery, be sure to remove watches, rings, and other metal objects.
Do not install or operate this system in explosive or high-humidity areas.
When working on the energy storage system, first turn off the charging controller, then the battery, and
ensure that they are not turned on again.
WARNING
Improper use of the battery energy storage system can lead to death. The use of the battery en-
ergy storage system beyond its intended use is not allowed, because it may cause great danger.
Improper handling of the battery energy storage system can cause life-threatening risks, serious
injury or even death.
CAUTION
Improper use can cause damage to the battery cell.
Do not expose the battery module to rain or soak it in liquid.
Do not expose the battery module to a corrosive environment (such as ammonia and salt).
The battery energy storage system shall be debugged no later than six months after delivery.

3. TRANSPORT TO THE END CUSTOMERS
3.1. Provisions on Shipping of Battery Modules
It is necessary to comply with the relevant regulations and provisions on roads for shipping lithium-ion prod-
ucts in the corresponding countries.
It is prohibited to smoke in the vehicle during transportation or in the vicinity during loading and
unloading.
The dangerous goods transport vehicles shall meet relevant regulations concerning road transpor-
tation and shall be equipped with two tested CO2 fire extinguishers.
It is forbidden for the freight forwarder to open the outer package of the battery module. Use only
approved lifting equipment to move the battery cabinet system. Use only the hanging lug on the top
of the battery cabinet as the connection point. When lifting, the angle of the sling must be at least
60°.
Improper vehicle transportation can cause injury. Improper transportation or improper transpor-
tation locks may cause the load to slip or overturn, resulting in injury. The cabinet shall be placed
vertically to prevent it from sliding in the vehicle, and a fixing belt shall be used.
A tilting of the battery rack may cause injury. The maximum weight of a single battery rack of High
Voltage Series Battery can reach 628 kg. When tilted, they may overturn, causing injury and dam-
age. Ensure that the battery cabinet is on a stable surface and that it does not tilt due to load or
force.
The battery energy storage system can be damaged, if not properly transported. The battery mod-
ule can only be transported vertically. Note that these parts may be top-heavy. Failure to follow this
instruction may result in damage to the part.
During transportation, the battery storage rack may be damaged when it is installed with the bat-
tery module. The battery storage rack is not designed to be transported with the installed battery
modules. Always transport the battery module and the battery rack separately. Once the battery
module is installed, do not move the battery rack, and do not lift it by a lifting device.
If possible, do not remove the transport packaging before arrival at the installation site. Before re-
moving the transport protector, check if the transport packaging is damaged, and check the impact
indicator on the outer packaging of the battery converter. If the impact indicator is triggered, the
possibility of transport damage cannot be ruled out.
Improper transportation of battery modules may cause injury. The single battery module weighs 44
kg. If it falls or slips, it may cause injury. Only use suitable transport and lifting equipment to ensure
safe transport.
Wear safety shoes to avoid the danger of injury. When transporting the battery rack and battery
module, their parts may be crushed due to their heavy weight. Therefore, all persons involved in
transportation must wear safety shoes with toe caps. Please observe the safety regulations for
transportation at the end customer's site, especially during loading and unloading.
During transportation and installation of unpacked battery storage cabinets, the risk of injury
increases, especially on sharp metal panels. Therefore, all personnel involved in transportation and
installation must wear protective gloves.
The maximum weight of a single rack of High Voltage Series Battery can reach 628 kg. We suggest
that at least 2-3 people work together to install the battery rack. The lifting device is helpful for
heavy parts, and the pulley or cart for light parts. Be careful not to damage the case. The number of
battery modules stacked shall not be more than 8.
Check whether the delivery is complete.

3.2. Permissible and Impermissible Storage Positions of a
Packaged
3.2.1. Battery Module

The battery module can only be transported in an upright position. Please note that the battery rack may be
very top-heavy.

4. PREPARATION
4.1. Tools Required
Tool Use
Fix the upper and lower tripods to the side beam and the cross
beam.
Install and connect the side beam/cross beam.
Fix the L-shaped bracket to the side beam.
Fix the base assembly to the side beam.
PHILIP2# crosshead screwdriver Fix the diagonal brace to the beams on both sides.
Fix the base to the side or cross beam.
Install the ground wire.
Install the hanging lug on the battery module/high-voltage control
box.
Fix the battery module and the high-voltage control box on the
rack.
10mm hexagon socket Fix the expansion screw.
24mm wrench Adjust the height of the base and tighten the nut.
4.2. Auxiliary Tools and Materials Required
AID/Material
Use
Auxiliary tools/Materials
1. Assemble the battery racks and fix them on the wall or connect the
Fastening materials (M4*12 two racks.
M6*12 screws, M6*100 expan-
2. Assemble the battery modules and high-voltage control boxes, and
sion screws, M6 nuts) fix them to the racks.

5. DESCRIPTION AND INSTALLATION
5.1. Installation Precautions
CAUTION
Possible damage to the building due to static overload.
1. The total weight of the battery storage system is 628kgs. Ensure that the installation site has
sufficient bearing capacity.
2. When selecting the installation site, consider the transportation route and necessary site clean-
up.
5.2. Product Description

High Voltage Series Battery is a high-voltage lithium-ion battery system. It provides a reliable backup power
supply for supermarkets, banks, schools, farms and small factories to smooth the load curve and achieve
peak load transfer. It can also improve the stability of renewable systems and promote the application of
renewable energy.
It is characterized by high integration, good reliability, long service life, wide working temperature range, etc.
The battery energy storage system is modular. Each battery module boasts a capacity of 5.12 kWh. The com-
plete system supports 12 battery modules in series, your total energy capacity reaching an impressive 61.44
kWh - perfect for any large scale installations.
5.3. Technical Data
Performance
Battery System Energy (12 battery modules) 61.44 kWh
Charge/Discharge Rate (Max) 1C
Max Charge / Discharge Current 100 A
Module Capacity 100 Ah
Working Voltage 538~691 V
Working Temperature Charge: 0~55 ºC / Discharge: -20~55 ºC
General Specification
Battery cell chemistry Lithium Ferro Phosphate (LifePO4 or LFP)
Dimension (W×D×H mm) 13th floor: 589×590×2240
Weight Total (12 battery modules, 1 rack) 628 Kg
Weight of each battery module / battery rack 44 - 85 Kg
The altitude of the Installation site ≤2000m
Humidity 5%~85% (RH)
Warranty Period 10 years
Case protection grade IP20
Certification CE/IEC62619/UN38.3

5.4. Description of Rack
102x2 103x2
104x1 105x1
101x2 106x4 107x3 108x95 109x1
No. Description
101 Side
102 Upper Cross beam
103 Lower cross beam
104 Lower diagonal beam
105 Upper diagonal beam
106 Base
107 L-bracket
108 M6*12 outer hexagon cross combination screw
109 Hex key

5.5. Installation of Rack
1. Connect the upper cross beams (102) and lower cross beams (103) with the two rack sides (102) using
M6*12 external hexagonal cross combination screws (108) and a PHILIP2 # screwdriver.
108
101
108 108
103
108
108
103 108 108
108
108
108 108 102
108 108
102
108
108
101
108
201x1
108 107 108

108 108
107 105
108 107 104
106
106
1. Use a PHILIP2 # screwdriver and M6*12 external hex combination screws (108) to attach the L-bracket
(107) assembly horizontally to the side joist.
2. Attach the upper diagonal beam (105) to two side beams (101) and the lower diagonal beam (104) to two
other side beams using M6*12 external hex combination cross screws (108) and a screwdriver.
201x1
3. Screw the base (106) to the rack bottom plate and secure it with a PHILIP2# screwdriver or by hand.
4. To fix the rack on the wall, use a PHILIP2# screwdriver to install the rack fastener at the M6 screw hole
above the rack and fix it with M6*12 outer hexagon cross combination screws (108). Fix the other side of
the rack with the wall using M6*100 expansion screws. To fix two racks together, install the rack fastener
at the M6 screw hole above the rack, and fix them together with M6*12 outer hexagon cross combina-
tion screws and M6 nuts.
108 107 108

108 108
107 105
108 107 104
106
106
106
201
106

5.6. Description of Battery Module
No. Name Description

1 B- Battery module negative pole (black)
Connection position of battery module communication and
2 BCOM OUT
power supply output
3 B+ Battery module positive pole (orange)
Connection position of battery module communication and
4 BCOM IN
power supply input
5.7. Description of High-Voltage Control Box
No. Name Description Position

Connection position of the common negative pole of the
1 B- Front
battery (black)
Connection position of the common positive pole of the
2 B+ Front
battery (orange)
Used to manually control the connection between the bat-
3 Air switch Front
tery rack and external devices
4 USB BMS upgrade interface and storage expansion interface Front
Communicative connection with the first battery module
5 BCOM Front
and providing 12VDC power for the first battery module
Human-machine
6 Display some important battery information Front
interface (HMI)
A start switch of 12VDC power inside the high-voltage
7 START Front
control box
8 HV light indicator High-voltage hazard indicator (yellow) Front
ALARM light indi-
9 Battery system fault alarm indicator (red) Front
cator
10 PCS - Connection position of PCS negative pole (black) Front
11 PCS+ Connection position of PCS positive pole (orange) Front

No. Name Description Position
Grounding wire
12 Connection to the battery rack and the ground point Front
identification
Connection position with next HVB-100A750V communica-
13 OUT COM Rear
tion input
Connection position with previous HVB-100A750V commu-
14 IN COM Rear
nication input
Communication interface with charging and discharging
15 PCS COM Rear
equipment
16 POWER Connection position of external 12VDC power supply Rear
5.8. Description of Battery Module in Rack
No. Description Type

1 High-voltage control box 750V/100A
2 5.12kWh battery module (general)
3 120ohm terminal resistor
Communication cable (110mm for battery module, 140mm for
4 Standard
high-voltage control box)
5 220mm positive power cord of high-voltage control box Standard
6 220mm positive power cord of battery module Standard
7 The negative power cord of the high-voltage control box Standard
Standard connecting
140mm ground wire A (ground wire B for external connection of bat-
8 cable A (connecting the
tery rack is not provided)
high-voltage control box)

No. Description Type
9 Connected to external PCS positive power cord (EPCable5.0) Optional
10 Connected to external PCS negative power cord (ENCable5.0) Optional
11 Connected to external 12V power cord (EPWRCable5.0) Optional
12 Connected to external device communication cable (ECOM Cable5.0) Optional
The following table presents the definition for PCS, IN, and OUT connection pins. All use the same pin num-
ber sequence shown in the next image:
Pin No. PCS Port Definition IN Port Definition OUT Port Definition Definition of Power
1 485B- BMS_CANL BMS_CANL 12V
2 485A+ BMS_CANH BMS_CANH GND
3 -- DI+ DO2+ --
4 PCANL DI- DO- --
5 PCANH -- -- --
6 -- -- -- --
7 485A+ -- -- --
8 485B- -- -- --
The following table presents the definition of the high-voltage control box interface PCS, IN, and OUT con-
nection pins. All use the same pin number sequence shown in the next image:
Pin No. BMS-BMU Port Definition Upper BMU Port Definition Lower BMU Port Definition
1 BMU_CANL BMU_CANL BMU_CANL
2 BMU_CANH BMU_CANH BMU_CANH
3 DO+ DI+ DO+
4 DO- DI- DO-
5 GND GND GND
6 GND GND GND
7 12V 12V 12V
8 12V 12V 12V

5.9. Installation of the Battery Module to the Rack
DANGER
Insufficient or no grounding may cause an electric shock. Device malfunctions, and insufficient or no
grounding may cause device damage and life-threatening electric shocks.
PLEASE NOTE
Before installing the battery, please turn the manual switch of the high-voltage control box to the off
position.
1. Install the lug on the battery module and high-voltage control box.
2. Insert the first battery module into the battery module rack at the bottom cluster rack; then in the order
from bottom to the top, continue the instalment in the same way till it reaches the twelfth floor. On the
thirteenth floor, insert the slide of the cabinet at the top of the rack into the high-voltage control box.
3. After the battery module and control box is inserted into the rack, use M4*12 outer hexagon cross com-
bination screws to fix all the lugs of the battery module and control box on the side beam in turn.
4. After the battery module is placed in the control box, take out a 140 mm communication cable to con-
nect the communication port of the battery module and the high-voltage control box, and 11x110mm
communication cables to connect the battery module communication port (IN-OUT) from top to bottom.
(12 communication cables in total). The communication port (OUT) of the battery module at the
bottom is not connected to the communication cable. Instead, this port is sealed with a 120ohm
terminal resistor.
5. Take out a 220 mm positive power cord and connect the positive pole of the battery module at the top
to the positive pole of the high-voltage control box. Take out 11x200mm battery module power cords
and connect the power ports (B- to B+) in a top to bottom order to form a series circuit. For aesthetics,
connect the negative power pole of the first battery module to the negative power pole of the high-volt-
age control box from the bottom of the battery module to the back of the rack. On the back of the rack,
a plane-head-shaped tie is used to secure the cable harness. (12 power cords in total).
6. Take out the external positive power cord EPCable5.0 and external negative power cord ENCable5.0,
and plug them into PCS interfaces, respectively.
7. Take out the ground wire A and connect one end of it to the M4 rivet nut of the high-voltage control box
panel, and the other end to any M6 screw hole of the cross beam above the rack. Take out the ground
wire B (user need to prepare in advance) and connect one end of it to any M6 screw hole of the cross
beam under the rack, and the other end to the customer's grounding point. (The length of the ground
wire B is determined based on the customer's condition.)
5.10. Startup Steps of High Voltage Series Battery
After connecting the battery cables, press the air switch button on the high-voltage control box to turn OFF
to ON, and then press the START button. After the screen lights up, wait for about 8 seconds until the yellow
HV light indicator comes on. (The specific working time is subject to the HV light indicator's lighting-up time.)

5.11. External 12V Power Supply of High-Voltage Control Box
To operate the high-voltage control box with an external 12V power supply, please contact our service per-
sonnel. Hotline: +852 2884 4318, Email: support@sunsynk.com.
In the factory configuration, the high-voltage control box is supplied with working voltage from an internal
power supply unit. If your plan requires an external 12V power supply, an adaptive version and a high-volt-
age control box can be provided as requested. Please contact our after-sales service personnel for details.
6. DISPLAY
6.1. Home Screen
The default interface will appear after powering on. If the screen is not touched for more than 13 minutes, it
will darken and the default interface replaces the other interface. Click this screen to enter the user interface.
6.1.1. Basic Parameters
No Wi-Fi icon on the screen indicates no Wi-Fi signal.

Wi-Fi Icon The flashing Wi-Fi icon on the screen indicates the Wi-Fi is in connecting.
The Wi-Fi icon on the screen indicates the Wi-Fi is connected.
System
Click this icon to enter the system maintenance.
maintenance ícon
Voltage Total battery voltage.
Battery current, the positive value representing discharge, the negative value
Current
representing charge.
SOC Battery remaining energy.
Total energy Accumulated discharging energy.

6.1.2. Fault Indication
When the corresponding fault type occurs, the red background indicator on the screen will light up. The
description of each is shown below.
OV Over Voltage
UV Under Voltage
OT Over Temperature
UT Under Temperature
ISO Insulation failure, there is a risk of current leakage
OC Over Current
OF Other Faults
DV Different Voltage
DT Different Temperature
6.2. System Maintenance
Click the icon on screen to enter the maintenance system password confirmation interface.
Enter the password and press the Confirm key to enter the main interface of system maintenance. The oper-
ation shall be performed by a professional.

6.2.1. Main Screen
This screen shows the main information of the system, like the Voltage (V), SOC (%), Current (A), Total Energy
(MWh), the BMU number, and the protocol ID. Click this screen to enter the system maintenance menu. Click
on each Fault Indication to enter in the Fault Page.
6.2.2. System Maintenance Menu

The Menu page presents information about High Voltage Series Battery system, voltage, temperature, ver-
sion, and the relay status.
6.2.2.1. System information

This screen shows the information about the High Voltage Series Battery system. Information like product se-
ries, number of the BMS, the system status, parallel status, power status, battery life status, and sub status.

6.2.2.2. Volt/Temp information
This screen shows the information about the system voltage and temperature.
6.2.2.3. Relay status

This screen shows statuses related to the relay. In addition, in this page you can clear the relay adhesion.
6.2.2.4. Version information

This page contains all the information about BMS, BMU, and Screen software and hardware versions.

6.2.3. Fault Pages
In "Home Screen" page, click on each Fault Indication to enter in the Fault Page related.
6.2.3.1. Under Voltage (UV)

This screen shows the faults related to the under voltage of the system.
6.2.3.2. Over Voltage (OV)

This screen shows the faults related to the over voltage of the system..

6.2.3.3. Under Temperature (UT)
This screen shows the faults related to the under temperature of the system.
6.2.3.4. Over Temperature (OT)

This screen shows the faults related to the over temperature of the system.
6.2.3.5. Over Current (OC)

This screen shows the faults related to the over current of the system.

6.2.3.6. Different Voltage (DV)
This screen shows the faults related to the different voltage of the system.
6.2.3.7. Different Temperature (DT)

This screen shows the faults related to the different temperature of the system.
6.2.3.8. Other Faults (OF)

This screen shows the other faults of the system.

6.2.4. Maintenance Interface
For safety, please unplug the power cord of the positive and negative interfaces before maintenance.
PLEASE NOTE
When inserting the SD card, unplug the battery power cord and manually turn the air switch to the
off position.

7. INSTRUCTIONS FOR HVESS-MONITOR USE
7.1. Main Page

PROTECTION 2023
Group 01 Life: 161 More Info.
ALARM 00:10
GENERAL BATT TYPE EVE 100Ah
Base Info
STATUS Static
Parallel Info
HISTORY
SUB_STATUS 249 SOC 49.7% VOLTAGE 365.1VDC CURRENT 0.0ADC
Statistics
History Data STATUS
Inter Volt 365.1V

SETTINGS
Outer Volt 547.4V kW
BMS Parameter Charge Volt 0.0V
ChgInStatus OFF
BMU Parameter POWER 0.000Kw TOTAL ENERGY 0.00MWh HEALTH 100.0%
Board Temp 35ºC
Firmware Rrechg_Res_T 27ºC
Manufacture ConnectorP_T 27ºC

ConnectorN_T 27ºC
PCS Supply Volt 11.6V
DI OFF Max Cell Voltage Min Cell Voltage Max Temperature Max Cell Voltage
Info
DO ON
DO2 ON 3.274V 3-4 3.266V 1-2 25oC 1-4 24oC 1-1
TYPE USBCAN_E Charge Cycle 7

Total Charge 0.00Ah
Total Discharge 504.08Ah
EMU01 [111] EMU02 [111] EMU03 [111] EMU04 [111] EMU05 [111] EMU06 [111] EMU07 [000] EMU08 [000]
CLOSE INTER-CAN BUS
OFF Volt_01 1.268V Volt_02 1.266V Volt_03 1.269V Volt_04 1.268V

Positive OFF Volt_05 1.270V Volt_06 1.270V Volt_07 1.268V Volt_08 1.270V
Volt_09 1.270V Volt_10 3.272V Volt_11 1.270V Volt_12 1.268V
TYPE USBCAN1
Precharge OFF Volt_13 3.272v Volt_14 3.270V Volt_15 3.270V Volt_16 3.270V
Temp_01 24ºC Temp_02 24ºC Temp_03 24ºC Temp_04 25ºC
OPEN PCS CAN BUS Discharge OFF
Temp_05 24ºC Temp_06 24ºC Min Temp 24ºC Min Temp Pos 1
Max Temp 25ºC Max Temp Pos 4 Min Volt 3.266V Min Volt Pos 2
Charge OFF
Max Volt 3.272V Max Volt Pos 13 ConnectorP_T 0ºC ConnectorN_T 0ºC
Battery Pos OFF DI ON DO ON Supply Volt 12.8V Soft Version 22071301

Summary Volt 52.3V Inner Temp 30ºC
Battery Neg OFF Hard Version HVMU01
Exit ON
7.2. Function List

Communica- Function
No. Function Name Function Description
tion Category Category
Communica- "INTER-CAN BUS" or "PCS CAN BUS" can be
Communication
tion configu- selected
configuration of
1 Click the relevant button to start or stop the
ration CAN BUS
communication with BMS.
1. Monitoring the total voltage, current, SOC,
and other core information
2. Monitoring relay switch information and
other general information
Data display Basic Information 3. Monitoring the voltage and temperature of
2 INTER-CAN BUS
he cell by BMU
4. Display the current alarm of the system by
category
Information on Support display of a maximum of 50 parallel
parallel devices devices information
3 History data History data Not available temporarily
4 History record Read history information stored in BMS
5 History record History event Read history event information stored in BMS

Communica- Function
No. Function Name Function Description
tion Category Category
Real-time data
HVESS-Moni- Operation data stored real-time in backstage
6 INTER-CAN BUS storage of
tor storage of HVESS-Monitor
HVESS-Monitor
Read the current parameters displayed,
including the cell's overcharge, the system's
overcharge, the cell's over-discharge, the
BMS parameter system's system over-discharge, charging
7 INTER-CAN BUS Parameter overcurrent, discharging overcurrent, charg-
BMU parameter
ing under temperature, discharging under
temperature, charging overtemperature,
discharging under temperature, differential
voltage, etc.
INTER-CAN BUS
8 Firmware Upgrade BMS and BMU via INTER-CAN BUS
firmware update
Extract relevant information such as product
9 Manufacture Manufacture
serial number
Inverter infor- Read and display inverter and parallel device
10 Information
PS CAN mation information
PCS CAN BUS
11 Firmware Upgrade BMS and BMU via PCS CAN BUS
firmware update
7.3. Function Description
7.3.1. CAN Communication Configuration
1. Insert the network cable into IN port, click the OPEN INTER-CAN BUS button to start the INTER-CAN com-
munication, and click the button again to stop such communication.
2. Insert the network cable into the PCS port, click the OPEN PCS CAN BUS button to start the INVERTER
CAN communication, and click the button again to stop such communication.
7.3.2. Basic Information
The default mode is Factory Mode. To display detailed information, change to Debug Mode and click the
Set button.

In the parallel system application, click the OPEN INTER-CAN BUS button. By default, the data monitoring
interface will display the real-time information of the module group number 01. To display other module
information, switch to the desired module group number.
After the communication is available, the specific cell number and temperature information will be displayed
in real-time. The HVESS-Monitor displays different alarms. There are protection events and alarm events.
Both types of events are displayed in the list. When an alarm event disappears, it will be removed from the
list.

7.3.3. Parallel Information
In the parallel info display interface, the real-time information of racks that are parallel to each other is dis-
played successively according to the serial number.
PROTECTION 2023
ALARM 00:10
SysStatus Life Parallel PowerOn Voltage(v) SOC(%) Current(A) Positive Precharge Discharge Charge Heater Pos Heater Neg BMU MaxChgCur(A) MaxDs
GENERAL
01 Static 124 OFF Power On 365.1 49.7 D.0 OFF OFF OFF OFF OFF OFF ON 96.0 10
Base Info
02 Offline
Parallel Info 03 Offline
HISTORY 04 Offline
05 Offline
Statistics
06 Offline
History Data
07 Offline
SETTINGS 08 Offline
09 Offline
BMS Parameter
10 Offline
BMU Parameter
11 Offline
Firmware
12 Offline
Manufacture
13 Offline
PCS 14 Offline
Info 15 Offline
16 Offline
17 Offline
TYPE USBCAN_E
18 Offline
19 Offline
CLOSE INTER-CAN BUS
20 Offline
TYPE USBCAN1
OPEN PCS CAN BUS
7.3.4. History Data
This page is not available temporarily.

7.3.5. History Records
Select Records and click the READ ALL button. The HVESS-Monitor starts the task of reading history records
and creates the reading process with the slave computer. After receiving the response, the received history
records will be analysed and displayed in the Flash record list. The latest history records are displayed below
the list. Click the SAVE button to save the read history records to the user selected path for offline analysis.
PROTECTION 2023
ALARM 00:10
GENERAL History Records
Base Info
Parallel Info
Date Time SlaveNo SumVolt(V) Curr(A) ChainCapacity SOC(%) SOH(%) DiffVolt(V) MaxCellV(V)
HISTORY 1 2022-08-10 18:21:45 1 366.3 0.0 49.75 50.0 100.0 0.008 3.286
Statistics 2 2022-08-10 18:24:00 1 366.3 0.0 49.75 50.0 100.0 0.008 3.286
History Data 3 2022-08-10 18:28:14 1 366.3 0.0 49.75 50.0 100.0 0.008 3.286
4 2022-08-10 18:30:16 1 366.3 0.0 49.75 50.0 100.0 0.008 3.286

SETTINGS
5 2022-08-10 18:32:18 1 366.3 0.0 49.75 50.0 100.0 0.008 3.286
BMS Parameter 6 2022-08-10 18:32:18 1 366.3 0.0 49.75 50.0 100.0 0.008 3.286
BMU Parameter 7 2022-08-10 18:41:29 1 366.3 0.0 49.75 50.0 100.0 0.008 3.286
Firmware 8 2022-08-10 18:45:01 1 366.3 0.0 49.75 50.0 100.0 0.008 3.286
Manufacture 9 2022-08-10 18:47:03 1 366.3 0.0 49.75 50.0 100.0 0.008 3.286
10 2022-08-10 18:49:05 1 366.3 0.0 49.75 50.0 100.0 0.008 3.286
PCS
11 2022-08-10 18:51:07 1 366.3 0.0 49.75 50.0 100.0 0.008 3.286
Info 12 2022-08-10 18:53:09 1 366.3 0.0 49.75 50.0 100.0 0.008 3.286
13 2022-08-10 18:55:11 1 366.3 0.0 49.75 50.0 100.0 0.008 3.286
TYPE USBCAN_E 14 2022-08-10 18:57:13 1 366.3 0.0 49.75 50.0 100.0 0.008 3.286
15 2022-08-10 18:59:55 1 366.3 0.0 49.75 50.0 100.0 0.008 3.286
CLOSE INTER-CAN BUS 16 2022-08-10 19:03:28 1 366.3 0.0 49.75 50.0 100.0 0.008 3.286
47/598
Stop Read All

TYPE USBCAN1
Save DELETE ALL

OPEN PCS CAN BUS

7.3.6. History Events
Select Events, and click the READ ALL button. The HVESS-Monitor will start the task of reading history events,
and create the reading process with the slave computer. After receiving the response, the received history
events will be analysed and displayed in the list, and the latest time will be displayed above the list. Click the
SAVE button to save the read history events to the user-selected path for offline analysis.
PROTECTION 2023
ALARM 00:10
GENERAL History Events
Base Info
Parallel Info
Date Time Name Flag Value CellPos
HISTORY 1 2022-09-15 10:17:15 BmuCommError Active 249
Statistics 2 2022-09-15 10:17:14 EncodeFinish 249
History Data 3 2022-09-15 10:17:13 BmuNumConfigError 0
4 2022-09-15 10:17:09 EncodeFinish 0

SETTINGS
5 2022-09-15 10:10:21 PowerOff 251
BMS Parameter 6 2022-09-15 10:04:52 BmuCommError Active 0
BMU Parameter 7 2022-09-15 10:04:50 BmuNumConfigError 0
Firmware 8 2022-09-14 15:29:46 BmuCommError Active 249
Manufacture 9 2022-09-14 15:29:45 EncodeFinish 249

10 2022-09-14 15:29:43 BmuNumConfigError 0
PCS
11 2022-09-14 15:29:39 EncodeFinish 0
Info 12 2022-09-14 08:22:22 PowerOff 0
13 2165-165-165 25:165:165 PowerOff 0
TYPE USBCAN_E 14 2022-08-11 16:24:14 CurrModuleFault Active 251
15 2022-08-11 16:24:14 PowerOff 248
CLOSE INTER-CAN BUS 16 2022-08-11 16:24:14 ChgRelayAction OFF 248
75/75
Stop Read All

TYPE USBCAN1
Save DELETE ALL

OPEN PCS CAN BUS

7.3.7. Real-Time Data Storage of the HVESS-Monitor
Click the RECORDING button to start the real-time saving of operational data, and click the STOP button to
stop the real-time saving. Click the SAVE button to save the recorded real-time operational data to the us-
er-selected path for offline analysis. Click the CLEAR button to clear the displayed data in the list.
PROTECTION 2023
ALARM 00:10
GENERAL Real Time Recording
Base Info
Parallel Info Date Time SlaveNo State SubState SumVolt(V) Curr(A) BatVolt MotorVolt ChgVolt
HISTORY 1 2022-09-15 10:38:33 1 0 249 365.1 0.0 365.1 547.4 0.0
Statistics 2 2022-09-15 10:38:35 1 0 249 365.1 0.0 365.1 547.4 0.0
3 2022-09-15 10:38:37 1 0 249 365.1 0.0 365.1 547.4 0.0

History Data
SETTINGS
BMS Parameter
BMU Parameter
Firmware
Manufacture
PCS
Info
TYPE USBCAN_E
CLOSE INTER-CAN BUS
TYPE USBCAN1 Recording Clear
Stop Save
OPEN PCS CAN BUS

7.3.8. Parameter
The parameter interface includes BMS parameters and BMU parameters. The operation method is the same.
Click the READ ALL button to display such data as ALARM, ALM Recover, ALM Delay, PROTECTION, PROT
Recover and PROT Delay on corresponding windows, these are factory default values. When the reading is
complete, the corresponding windows will become blue.
PROTECTION 2023
ALARM 00:10
GENERAL
Base Info
Cell Over Charge System Over Charge
Parallel Info
HISTORY Alarm mV 3620 Read Write Alarm V 3620 Read Write
Statistics 3350 Read Write 3350 Read Write

ALM Recover mV ALM Recover V
History Data
ALM Delay mS 2000 Read Write ALM Delay mS 2000 Read Write
SETTINGS
Protection mV 3650 Read Write Protection V 3650 Read Write
BMS Parameter
PROT Recover mV 3350 Read Write PROT Recover V 3350 Read Write
BMU Parameter
Firmware PROT Delay mS 2000 Read Write PROT Delay mS 2000 Read Write
Manufacture
PCS
Info
Cell Over Discharge System Over Discharge
Alarm mV 3620 Read Write Alarm V 3620 Read Write

TYPE USBCAN_E
ALM Recover mV 3350 Read Write ALM Recover V 3350 Read Write
CLOSE INTER-CAN BUS

ALM Delay mS 2000 Read Write ALM Delay mS 2000 Read Write
Protection mV 3650 Read Write Protection V 3650 Read Write
TYPE USBCAN1
PROT Recover mV 3350 Read Write PROT Recover V 3350 Read Write
OPEN PCS CAN BUS PROT Delay mS 2000 Read Write PROT Delay mS 2000 Read Write
Read All Write All Recover Deafult
PROTECTION 2023
ALARM 00:10
Battery Code: BMU: 1 Read Write Read All Write All

GENERAL
Base Info Serial Number: BMU: 1 Read Write Read All Write All
Parallel Info
HISTORY
Statistics
History Data
SETTINGS
BMS Parameter
BMU Parameter
Firmware
Manufacture
PCS
Info
TYPE USBCAN_E
CLOSE INTER-CAN BUS
TYPE USBCAN1
OPEN PCS CAN BUS
Green: operation succeeded Red: operation failed Yellow: the data read out is inconsistent

7.3.9. INTER-CAN Firmware Upgrade
Make a selection in the red box of the BMS CAN-BUS upgrade and BMU CAN-BUS upgrade interface. Click
the Browser button, select the configuration file to be upgraded from the computer, or drag the BIN file to
be upgraded to the upgrade interface. The HVESS-Monitor will read and analyse the data in the file and dis-
play it on the corresponding input interface. Click Start to start upgrading.
In the case of parallel device operation, when the device address is filled in with 1, the HVESS-Monitor will
start with No.1 BMS to upgrade BMS and BMU in the entire system one by one. Regardless of whether a
BMS upgrade succeeds or not, it will continue to upgrade BMS at the next address. When the device address
is filled with a figure other than 1 (for example, 2), the HVESS-Monitor will only upgrade a single BMS whose
address matches the input. The single BMU upgrade operation is similar. After the upgrade, OK will be dis-
played.
PROTECTION 2023
ALARM 00:10
GENERAL
CAN PC5 CAN DEVICE BMS BMS Addr: 0x 1
Base Info
Parallel Info Path: Browser Start Stop
HISTORY
Statistics
History Data
SETTINGS
BMS Parameter
BMU Parameter
Firmware
Manufacture
PCS
Info
TYPE USBCAN_E
CLOSE INTER-CAN BUS
TYPE USBCAN1
OPEN PCS CAN BUS
Save Log
7.3.10. Manufacture
Click the Read button to read the product serial number and other related information. The default opera-
tional or working mode is Factory Mode. To display more details, change to Debug Mode and click the Set
button. The number of read/set successes/failures is displayed in the lower right corner. Restart to automati-
cally return to Factory Mode.

PROTECTION 2023
ALARM 00:10
GENERAL Product Serial Code

Base Info
Software Version HVCUB1622804N1T Read STATISTICS
Parallel Info
Hardware Version HVCU02 Read PASS 4 NG
HISTORY
BMS SN PW0055 Read
Statistics
History Data Time Calibration NG Read
SETTINGS History Energy Clear
BMS Parameter Debug Mode

Operation To All Set
BMU Parameter
Power On Count 11957 Read Clear
Firmware
Manufacture Battery Type EVE 100Ah Read To All Set
PCS Relay Adhesion Clear
Info
TYPE USBCAN_E
CLOSE INTER-CAN BUS
TYPE USBCAN1
OPEN PCS CAN BUS
7.3.11. Cell Types

7.3.12. Inverter Information
When the INVERTER CAN communication is connected externally, click OPEN PCS CAN BUS. This interface
will display the information related to the communication with the inverter.
PROTECTION 2023
ALARM 00:10
Summary 1
GENERAL
PCS Time Parallel
Base Info
Charge Voltage(V) Positive
Parallel Info Chg Cur Limit with Power Sys(A) Precharge
HISTORY Discharge Voltage Limit(V) Discharge
SOC(%) Charge
Statistics
SOH(%) Heater Positive
History Data
Voltage(V) Heater Negative
SETTINGS Current(A) BMU
Temperature(°C) Voltage(V)
BMS Parameter
Max Cell Voltage(V) Current(A)
BMU Parameter
Min Cell Voltage(V) SOC(%)
Firmware
Max Cell Temperature(°C) SOH(%)
Manufacture
Min Cell Temperature(°C) Max Cell Voltage(V)
PCS Software Version Min Cell Voltage(V)
Info Hardware Version Max Cell Temperature(°C)
Online Module Count Min Cell Temperature(°C)
Charge Disable Count Insulation(kΩ)

TYPE USBCAN_E
Discharge Disable Count Heater Temperature(°C)
CLOSE INTER-CAN BUS Communication Error Count System Status
Acting Module Count System Error Level
Max Charge Current(A) Cycle Count
TYPE USBCAN1
Max Discharge Current(A) Software Version
Manufacturer Name Serial No.
OPEN PCS CAN BUS Module ID Balance(01~08)

7.3.13. PCS CAN Firmware Upgrade
Click the Browser button, select the configuration file you need to upgrade from the computer, or drag and
drop the BIN file you need to upgrade to the upgrade interface. The HVESS-Monitor will read and analyse the
data in the file and display it on the corresponding input interface. Click the Start button to start upgrading.
In the case of parallel device operation, when the device address is filled in with 1, the HVESS-Monitor will
upgrade the BMS and BMU in the entire system one by one, starting from No.1 BMS. Regardless of wheth-
er a BMS upgrade succeeds or not, it will continue to upgrade BMS at the next address. When the device
address is filled in with a figure other than 1 (for example, 2), the HVESS-Monitor will only upgrade a single
BMS whose address matches the input. The single BMU upgrade operation is similar. After the upgrade, an
OK message will be displayed.

8. FAULT DESCRIPTION
Different types of faults are below:
Fault types Trigger conditions

Charge over-current alarm Exceeding the parameter set value and set time
Charge over-current protection (More than 105A, 2s; more than 125A, 5s; more than
Discharge over-current alarm 140A, 2s; lower than 5°C, set value*0.5)
Discharge over-current protection
Charge overtemperature alarm Exceeding the parameter set value and set time
(>45°C, 25)
Charge overtemperature protection Exceeding the parameter set value and set time
(>50°C, 2s)
Discharge overtemperature alarm Exceeding the parameter set value and set time
(>50°C, 2s)
Discharge overtemperature protection Exceeding the parameter set value and set time
(>55°C, 2s)
Charge under temperature alarm Exceeding the parameter set value and set time
(<5°C, 2s)
Charge under temperature protection Exceeding the parameter set value and set time
(<0°C, 2s)
Discharge under temperature alarm Exceeding the parameter set value and set time (<-
10°C, 2s)
Discharge under temperature protection Exceeding the parameter set value and set time (<-
20°C, 2s)
Excessive differential voltage alarm Exceeding the parameter set value and set time
(>500mv, 2s)
Excessive differential voltage protection Exceeding the parameter set value and set time
(>800mv, 2s)
Excessive differential temperature alarm Exceeding the parameter set value and set time
(>10°C, 2s)
Excessive differential temperature protection Exceeding the parameter set value and set time
(>15°C, 2s)
Cell overvoltage alarm To maintain consistency, cut off the charging imme-
Cell overvoltage protection diately when the full charge calibration rated voltage
Cell undervoltage alarm of 3.6V is reached. When the voltage drops to 3.35V,
Cell undervoltage protection restart it with the turned off red light indicator All
protective red light indicators are always on!
Pre-charge resistor overtemperature alarm Exceeding the parameter set value and set time
(>55°C, 2s)
Pre-charge resistor overtemperature protection Exceeding the parameter set value and set time
(>65°C, 2s)
Insulation level 1 Exceeding the parameter set value and set time
Insulation level 2 Exceeding the parameter set value and set time
Heating film overtemperature alarm Exceeding the parameter set value and set time
(>75°C, 2s)
Heating film overtemperature protection Exceeding the parameter set value and set time
(>80°C, 25)

Fault types Trigger conditions
BMS connector overtemperature alarm Exceeding the parameter set value and set time
BMS connector overtemperature protection Exceeding the parameter set value and set time
BMU connector overtemperature alarm Exceeding the parameter set value and set time
BMU connector overtemperature protection Exceeding the parameter set value and set time
Power loop overtemperature alarm Exceeding the parameter set value and set time
Power loop overtemperature protection Exceeding the parameter set value and set time
SOC too low Exceeding the parameter set value and set time
Total voltage too high alarm Exceeding the parameter set value and set time
Total voltage too high protection Exceeding the parameter set value and set time
Total voltage too low alarm Exceeding the parameter set value and set time
Total voltage too low protection Exceeding the parameter set value and set time
Discharge relay adhesion Relay feedback information state adhesion
Charge relay adhesion Relay feedback information state adhesion
Heating relay adhesion High voltage is detected after disconnecting the heat-
ing relay
Limit protection Exceeding the parameter set value and set time
Abnormal power supply voltage Exceeding the parameter set value and set time
Master positive relay adhesion Relay feedback information state adhesion
Fuse Blown No high voltage is detected after the loop relay is
closed
Repeated BMU address fault BMU with the same number
INTER-CAN BUS communication failure Loss of communication between BMS
PCS-CAN BUS communication failure The heartbeat message of the inverter is not received
for a long time
RS485 communication failure Inverter RS485 access is not received for a long time
Abnormal RS485 communication C
External total voltage acquisition fault /
Internal total voltage acquisition fault The difference between the acquired internal total
voltage and the accumulated internal total voltage
exceeding the set value
SCHG total voltage acquisition fault /
Cell voltage acquisition fault The cell voltage acquired is 0
Temperature acquisition fault The temperature acquired is -40 ºC
Current acquisition fault /
Current module fault Abnormal Hall current/reference voltage
EEPROM storage failure EEPROM write failure during self-set
RTC clock fault The external RTC failed to enable the charging func-
tion
Pre-charge failure Pre-charge timeout
Charging voltage too low The minimum cell voltage is lower than the set value
BMU lost BMU message nor received for a long time
Abnormal number of BMU The number of BMU address is different from the
number of set parameters

9. FAULT TYPES SUMMARY IN SCREEN AND HVESS-MONITOR
Abbreviation Screen protection event HVESS-Monitor protection HVESS-Monitor alarm

description event description event description
BMS southward connector BMU connector overtemper- BMU connector overtem-
overtemperature ature protection perature alarm
BMS northward connector BMS connector overtemper- BMS connector overtem-
overtemperature ature protection perature alarm
Pre-charge resistor overtem- Pre-charge resistor overtem- Pre-charge resistor over-
perature level-2 alarm perature protection temperature alarm
Heating film overtemperature Heating film overtempera- Heating film overtempera-
OT
level-2 alarm ture protection ture alarm
Charge overtemperature Charge overtemperature Charge overtemperature
level-2 alarm protection alarm
Discharge overtemperature Discharge overtemperature Discharge overtempera-
level-2 alarm protection ture alarm
/ Power loop overtemperature Power loop overtempera-
protection ture alarm
Charge under temperature Charge under temperature Charge under tempera-
level-2 alarm protection ture alarm
UT
Discharge under temperature Discharge under tempera- Discharge under tempera-
level-2 alarm ture protection ture alarm
Charge overcurrent level-2 Charge overcurrent protec- Charge overcurrent alarm
alarm tion
OC
Discharge overcurrent level-2 Discharge overcurrent pro- Discharge overcurrent
alarm tection alarm
Excessive differential voltage Excessive differential voltage Excessive differential volt-
DV
level-2 alarm protection age alarm
Excessive differential temper- Excessive differential tem- Excessive differential tem-
DT
ature level-2 alarm perature protection perature alarm
Total charge voltage too high Total charge voltage too high Total charge voltage too
OV protection high alarm
Cell overvoltage level-2 alarm Cell overvoltage protection Cell overvoltage alarm
Charge voltage level-2 too low Charge voltage too low pro- /
tection
Total discharge voltage too Total discharge voltage too Total discharge voltage too
UV
low low protection low alarm
Cell undervoltage level-2 Cell undervoltage protection Cell undervoltage alarm
alarm

Abbreviation Screen protection event HVESS-Monitor protection HVESS-Monitor alarm
description event description event description
Abnormal number of BMU Abnormal number of BMU /
BMU lost BMU lost /
RTC clock fault RTC clock fault /
Current module fault Current module fault /
SCHG total voltage acquisition SCHG total voltage acquisi- /
fault tion fault
Abnormal RS485 communi- Abnormal RS485 communi- /
cation cation
RS485 communication failure RS485 communication failure /
PCS-CAN BUS communication PCS-CAN BUS communica- /
failure tion failure
Repeated BMS address fault Repeated BMS address fault /
Repeated BMU address fault Repeated BMU address fault /
Abnormal power supply Abnormal power supply /
voltage voltage
Heating relay adhesion Heating relay adhesion /
SOC too low SOC too low /
OF SOC too high SOC too high protection /
Fuse Blown Fuse Blown /
Charge relay adhesion Charge relay adhesion /
Discharge relay adhesion Discharge relay adhesion /
Master positive relay adhe- Master positive relay adhe- /
sion sion
Temperature acquisition Temperature acquisition /
failure failure
Cell voltage acquisition fault Cell voltage acquisition fault /
Inter communication failure INTER-CAN BUS communica- /
tion failure
Pre-charge failure Pre-charge failure /
Insulation level-2 alarm Insulation level-2 Insulation level-1
External total voltage acquisi- External total voltage acquisi- /
tion fault tion fault
Internal total voltage acquisi- Internal total voltage acquisi- /
tion fault tion fault
Current acquisition fault Current acquisition fault /
Limit protection Limit protection /
EEPROM failure EEPROM storage failure /
ISO EEPROM Insulation level-2 Insulation level-2 /
failure

10. MAINTENANCE AND UPGRADE
CAUTION
Improper decommissioning may cause damage to the equipment and/or battery inverter.
Before maintenance, ensure that High Voltage Series Battery is decommissioned according to
relevant provisions.
PLEASE NOTE
All maintenance work shall comply with local applicable regulations and standards. The USB disk port
of High Voltage Series Battery has the functions of upgrading firmware and recording battery data,
which can be used as an auxiliary tool.
10.1. Maintenance of High Voltage Series Battery

To ensure safe operation, all plug connections must be checked. If necessary, relevant operators shall press
them back into place at least once a year.
The following inspection or maintenance must be carried out once a year:
General visual inspection
Check all tightened electrical connections. Check the tightening torque according to the values in the
following table. Loose connections must be retightened to the specified torque.
Connection mode Tightening torque

High-voltage control box grounding 4.5Nm
Fixing the lug of the high-voltage control box 1.2Nm
Fixing the lug of the battery module 1.2Nm
Using the monitoring software, check whether the SoC, SOH, battery voltage and temperature of the
battery module are abnormal.
Shut down and restart High Voltage Series Battery once a year.
PLEASE NOTE
If the system is installed in a polluted environment, maintenance and cleaning must be carried out
at short intervals.
Clean the battery rack with a dry-cleaning cloth. Ensure that no moisture comes into contact with
the battery connections. Do not use solvents.

10.2. USB's Upgrade Step
1. USB type: USB2.0, FAT32;
2. Create the upgrade folder according to the directory;
3. Place the upgrade file provided by the supplier in the upgrade folder;
4. Turn on the battery, and insert the USB flash disk after the blue indicator is on;
5. After the blue light indicator flashes and turns off, pull out the USB flash disk to complete the upgrade.
Do not turn off the battery during the process.
6. After the blue light indicator of the battery lights up again, check the version number through the screen
or app and verify the upgrade result.
11. BATTERY MODULE STORAGE
1. To ensure the battery service life, the storage temperature shall be kept between 0°C~35°C. The battery
shall be cycled at least once every 6 months.
2. To minimize self-discharge in a long storage period, disconnect the BATTERY connection (1/2) of the
high-voltage control box of the DC connecting cable. This will interrupt the use of the 12 V power supply
installed in the high-voltage control box and prevent the battery from self-discharging.

12. DISPOSAL
For details related to the disposal of battery modules, please contact us. Tel: +852 2884 4318 / Email: www.
supportsunsynk.com / sales@sunsynk.com For more information, please visit www.sunsynk.com.
Observe applicable regulations on waste battery disposal. Immediately stop the use of damaged batteries.
Please contact your installer or sales partner before disposal. Ensure that the battery is not exposed to mois-
ture or direct sunlight.
CAUTION
1. Do not dispose of batteries and rechargeable batteries as domestic waste! You are legally obliged
to return used batteries and rechargeable batteries.
2. Waste batteries may contain pollutants that can damage the environment or your health if im-
properly stored or handled.
3. Batteries also contain iron, lithium and other important raw materials, which can be recycled.
For more information, please visit www.sunsynk.com. Do not dispose of batteries as household waste!

APPENDIX
Circuit Diagram for On Grid System with 12V Supply

Email us: sales@sunsynk.com Call us UK: +44 151 832 4300
VAT Number: 175669460
UK Address: Sunsynk, 17 Turnstone Business Park,

Mulberry Avenue, Widnes, Cheshire, WA8 0WN.
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HIGH VOLTAGE SERIES

LI-ION RACK MOUNT SYSTEM

PLEASE RETAIN FOR

3. TRANSPORT TO THE END CUSTOMERS 10

5. DESCRIPTION AND INSTALLATION 13

2 High Voltage Series | Installer Manual

7. INSTRUCTIONS FOR HVESS-MONITOR USE 29

10. MAINTENANCE AND UPGRADE 45

11. BATTERY MODULE STORAGE 46

4 High Voltage Series | Installer Manual

1.2. HV-Series Set

High Voltage Series Battery Set

1.3. Meaning of Symbols

This symbol indicates information that if ignored, could result in personal

5 High Voltage Series | Installer Manual

 Do not open, drill through or drop the battery cell or module.

 Do not expose the battery cell or module to high temperatures.

 Do not throw the battery cell or module into the fire.

 If the energy storage system is defective, please shut it down immediately.

Wear safety goggles!

Wear safety goggles when working on the equipment.

6 High Voltage Series | Installer Manual

1.4. General Safety Information

1.6. Proper Use

7 High Voltage Series | Installer Manual

1.7. Quality Certificate

1.8. Requirements for Installation Personnel

8 High Voltage Series | Installer Manual

2.1. Safety Rules

2.2. Safety Information

Improper use can cause damage to the battery cell.

 Do not expose the battery module to rain or soak it in liquid.

9 High Voltage Series | Installer Manual

3.1. Provisions on Shipping of Battery Modules

10 High Voltage Series | Installer Manual

3.2.1. Battery Module

11 High Voltage Series | Installer Manual

4.1. Tools Required

4.2. Auxiliary Tools and Materials Required

12 High Voltage Series | Installer Manual

5.1. Installation Precautions

Possible damage to the building due to static overload.

5.2. Product Description

5.3. Technical Data

13 High Voltage Series | Installer Manual

101x2 106x4 107x3 108x95 109x1

14 High Voltage Series | Installer Manual

108 107 108

108 107 104

108 107 108

108 107 104

16 High Voltage Series | Installer Manual

No. Name Description

5.7. Description of High-Voltage Control Box

No. Name Description Position

17 High Voltage Series | Installer Manual

5.8. Description of Battery Module in Rack

No. Description Type

18 High Voltage Series | Installer Manual

Do not open, drill through or drop the battery cell or module.

Do not expose the battery cell or module to high temperatures.

Do not throw the battery cell or module into the fire.

If the energy storage system is defective, please shut it down immediately.

Do not expose the battery module to rain or soak it in liquid.

No Wi-Fi icon on the screen indicates no Wi-Fi signal.