Kerala Govt. Polytechnic Collage Westhill, Calicut - : Internship Program
Kerala Govt. Polytechnic Collage Westhill, Calicut - : Internship Program
Kerala Govt. Polytechnic Collage Westhill, Calicut - : Internship Program
POLYTECHNIC COLLAGE
WESTHILL, CALICUT – 05
2022-23
INTERNSHIP PROGRAM
Submitted by
SURJITH V S
REG NO: 2201032437
ROLL NO: 36
damage or wear.
Used thermographic cameras to detect hot spots.
2. Vegetation Management:
Trimmed trees and cleared vegetation near the HT
lines.
Ensured proper clearance between vegetation and
power lines.
3. Testing and Measurement:
Conducted insulation resistance and earth resistance
tests.
Used fault locators to identify potential issues.
4. Component Replacement:
Replaced damaged insulators and conductors.
Upgraded outdated hardware as needed.
5. Cleaning:
Cleaned insulators to remove contaminants and
prevent flashovers.
Utilized highpressure water and dry cleaning
methods.
6. Tightening and Adjustments:
Ensured all hardware fittings were securely
tightened.
Adjusted sag and tension of conductors to maintain
proper clearance.
7. Safety Protocols:
Followed all safety procedures and guidelines.
Used personal protective equipment (PPE) and ensured
lines were deenergized where possible.
8. Documentation:
Recorded all maintenance activities, inspections, and
repairs.
Logged details for future reference and analysis.
9. Emergency Preparedness:
Established a response plan for emergency repairs.
Ensured quick access to tools, spare parts, and skilled
personnel.
Recommendations:
Continue regular inspections and vegetation
management.
Schedule replacement of aging components.
Implement additional safety measures as necessary.
Conclusion:
The maintenance activities were successfully
completed, ensuring the continued safety and reliability of
the 11 kV HT line. Ongoing maintenance and monitoring
are essential to prevent future issues and extend the
lifespan of the infrastructure.
DAY 4
4.1 Transformer Maintenance
Introduction
Transformers are critical components in electrical power
systems, responsible for stepping up or stepping down
voltage levels. Proper maintenance is essential to ensure
their reliability, efficiency, and longevity.
Types of Maintenance
1. Preventive Maintenance
Inspection: Regular visual inspections to identify signs
of wear, corrosion, or damage.
Cleaning: Removing dust, dirt, and moisture to prevent
insulation degradation.
Testing: Conducting electrical tests (e.g., insulation
resistance, oil dielectric strength) to assess the condition of
the transformer.
Oil Analysis: Periodic sampling and analysis of
transformer oil to check for contaminants and degradation
products.
2. Predictive Maintenance
Thermographic Scanning: Using infrared cameras to
detect hot spots and potential failures.
Dissolved Gas Analysis (DGA): Monitoring gases
dissolved in the transformer oil to predict and prevent
faults.
Partial Discharge Testing: Identifying and locating
partial discharges within the transformer to prevent
insulation failure.
3. Corrective Maintenance
Repair: Fixing identified issues such as oil leaks,
damaged bushings, or faulty tap changers.
Component Replacement: Replacing wornout or
damaged parts to restore transformer functionality.
Key Maintenance Activities
1. Visual Inspection
Check for oil leaks, corrosion, and physical damage.
Inspect bushings for cracks or contamination.
Ensure cooling systems (fans, radiators) are
operational.
2. Electrical Testing
Measure insulation resistance to assess insulation
health.
Perform turns ratio tests to verify winding integrity.
Conduct power factor testing to evaluate insulation
condition.
3. Oil Analysis
Test oil for moisture, acidity, and dielectric strength.
Perform DGA to detect early signs of internal faults.
4. Thermal Imaging
Identify hot spots that may indicate overloading or poor
connections.
5. Regular Monitoring
Use online monitoring systems for continuous
assessment of transformer health.
Conclusion :
Regular maintenance of transformers is essential to
ensure their safe and efficient operation. A combination of
preventive, predictive, and corrective maintenance
strategies can help detect potential issues early, minimize
downtime, and extend the lifespan of transformers.
5. DAY 5
LT Single Phase and 3 Phase Service
Connection – Installation
Introduction
This report outlines the installation process for Low
Tension (LT) Single Phase and Three Phase service
connections. These installations are essential for providing
electricity to residential, commercial, and industrial
consumers.
5.1 Single Phase Service Connection
Installation Steps
1. Site Survey:
Conduct a survey of the site to determine the best
route for the service line.
Identify the location for the meter board and the main
distribution box.
2. Materials and Tools:
Service wire (2core)
Energy meter (single phase)
Meter board
Distribution box
Circuit breaker
Conduits and clamps
Earthing materials
Insulated gloves and tools
Installation Steps
1. Site Survey:
Conduct a thorough survey of the site for the
threephase connection.
Determine the location for the threephase meter
board and main distribution box.
2. Materials and Tools:
Service wire (4core)
Energy meter (three phase)
Meter board
Distribution box
Circuit breakers (threephase)
Conduits and clamps
Earthing materials
Insulated gloves and tools
3. Pole to House Wiring:
Connect the 4core service wire from the nearest utility
pole to the house.
Secure the wire using appropriate insulators and clamps.
4. Meter Installation:
Mount the threephase meter board at a convenient
location.
Install the threephase energy meter on the meter board.
5. Distribution Box Setup:
Install the main distribution box near the meter board.
Connect the incoming service wire to the main circuit
breaker in the distribution box.
6. Internal Wiring:
Run wires from the distribution box to various parts of the
house or facility.
Ensure proper insulation and secure connections.
7. Earthing:
Install earthing rods near the distribution box
. Connect the earthing wires from the distribution box to
the earthing rods.
8. Testing and Commissioning:
Test the entire setup for proper voltage and current on all
three phases.
Verify that all connections are secure and that there are
no leaks or faults.
Commission the service by turning on the main circuit
breaker.
Safety Considerations
Always use insulated tools and wear appropriate safety
gear.
Ensure all connections are properly insulated to prevent
electric shock.
Verify that the earthing system is functioning correctly
to avoid electrical hazards.
Conclusion
The installation of LT single phase and threephase
service connections requires careful planning and execution
to ensure safety and reliability. Following the outlined steps
and adhering to safety guidelines will result in a successful
and efficient service connection installation.
6. DAY 6
SPOKEN TUTORIAL ON ARDUINO UNO
Apart from other session our internship programme
was also equipped with a spoken tutorial program base on
"Arduino uno" which was developed by IIT Bombay This
programe includes intriguing video tutorial sessions course
notes and finally a quiz test assessment for evaluation of
level of understating of each student, students who got past
through the test was rewarded with certificates for
completing the course commendably.
6.1 ARDUINO UNO
Arduino UNO is a microcontroller board based on the
ATmega328P. It has 14 digital input/output pins (of which 6
can be used as PWM outputs), 6 analog inputs, a 16 MHz
ceramic resonator, a USB connection, a power jack, an ICSP
header and a reset button. It contains everything needed to
support the microcontroller; simply connect it to a
computer with a USB cable or power it with a ACtoDC
adapter or battery to get started.
You can tinker with your UNO without worrying too much
about doing something wrong, worst case scenario you can
replace the chip for a few dollars and start over again.