2 x 300MW JSW Power Plant

COASTAL ENERGEN PRIVATE LIMITED Doc Ref.No.

2 X 600 MW MUTIARA THERMAL POWER PROJECT 3VYN591603
ABB LIMITED DC SYSTEM (BATTERY & BATTERY CHARGER) Section
BANGALORE SIZING CALCULATION Sheet 3 of 5

ANNEXURE - 1
220V DC LOAD
S. 599 to 600
Description KW Amps 0-1 Minute 1-120 Minute 1-10 hrs Remarks Load Classification
No. miniute

Assumed load details while indication &

Generator Control & Relay Panel
1 5 0.5 5 0 5 ann. load is assumed as 220W Unit Load
(Relay Load Only) *
(Continous Load)
2 Unit Control Panel * 5 0.5 5 0.5 5 Unit Load
Worst case - All drive has to trip during
total power failure i.e. BFP, ID, FD, PA,
CEP, Coal Mill(3Nos), CWP Shunt Trip
3 11KV Unit Switchboard U-1A Δ 5.5 25.0 14.4 6.4 14.4 6.4 Unit Load
rating 180W Each & max 70W for relay &
indication etc & Tripping of Unit I/C U1A
CB.

Worst case - All drive has to tripp during

total power failure i.e. BFP, ID, FD, PA,
CEP, Coal Mill(3Nos), CWP Shunt Trip
4 11KV Unit Switchboard U-1B Δ 3.75 17.0 13.0 6.4 13.0 6.4 Unit Load
rating 180W Each & max 70W for relay &
indication etc & Tripping of Unit I/C U1A
CB.

Drive has to tripp during total power

11KV Station Switchboard S-1A failure is BFP & Compressor & Closure of
5 1.75 8.0 4.7 3.0 3.9 3.9 Station Load
Without Bus PT Δ Tie CB for Fast C/O rating 180W Each &
max 70W for relay & indication etc.
Drive has to tripp during total power
6.6KV Station Switchboard C-1B failure is CWP & Closure of Tie CB for
6 1.5 6.8 3.5 2.7 3.5 3.5 Station Load
Without Bus PT Δ Fast C/O rating 180W Each & max 70W
for relay & indication etc.
Total 42 LT Feeder connected on Unit HT
LT ACB Feeder on Unit Board Boards & Ten(10) Feeder (ACW & ACW
each having trip coil of 120W each Booster motor & N/E Main I/C feeder)Trip
7 10.5 47.7 11.2 7.4 7.9 7.9 Unit Load
& 30W assume for relay & simulatenously on Total power failure
indication. Δ condition. After N/E I/C Trip Closure of
DG CB Takes Place.
8 LT ACB Feeder on station Board 1.9 1.4 1.9 1.9 Total 6 Feeder on station HT Boards &
each having trip coil of 120W each Doesn't require operation during Total
& 30W assume for relay & Station Load
power failure condition but still assume
indication. Δ 1.5 6.8 two feeder operation.
9 400 KV Switchyard Separate DC System is considered for
10 220 KV Switchyard Switchyard Purpose
11 Electrical operated Solenoid valve Fed from UPS Supply NA
12 Resitance Starting Current limited two
times of rated Current & started after Momentary load Discreate Seq
Steam turbine jacking oil pump
40 181.8 363.6 163.6 0.0 0.0 expiry of one minute after total power establish with DC EOP fed from Unit
motor(standby) Manual starting $. #
failure. DC System

13 Resitance Starting Current limited two

times of rated Current & started after Non-Continous load DC EOP will
Steam turbine DC lube oil pump before the start of JOP or after approx start after JOP will pick-up the
30 136.4 136.4 122.7 0.0 0.0
motor (Auto Starting) $. 5min after total Power failure. Speed i.e. JOP will Build up the
Pressure. fed from Unit DC System

14 Continous load fed from Unit DC

Air side DC motor startup cabinet $. 10.5 47.7 47.7 43.0 0.0 0.0
System
15 Generator Transformer RTCC 0.03 0.136 0.136 0.136 0.136 Total Lamp assumed is gloawing 10 Nos
0.136 Unit Load
indiaction Supply wattage asuumed is 3W eah
16 Station Transformer RTCC 0.03 0.000 0.000 0.000 0.000 Assumed in Switchyard DC System
0.136 Switchyard Load
indiaction Supply
17 Interconnecting Transformer RTCC 0.03 0.000 0.000 0.000 0.000 Assumed in Switchyard DC System
0.136 Switchyard Load
indiaction Supply
18 Assumed Emergency dc lighting 5.00 0.00 22.73 0.75 3.41 50Nos of incandescent lamp of 100W
Loads connected on Unit DC each considered. While 15% of Total is Continous load fed from Unit DC
system. (50Nos of 100Watt 22.7 considered for C/R lighting 1-10Hrs System
Incandescent lamp) duration
18 Assumed Emergency dc lighting 5.00 0.00 22.73 0.75 3.41 50Nos of incandescent lamp of 100W
Loads connected on Station DC each considered. While 15% of Total is Continous load fed from Station DC
system. 22.7 considered for C/R lighting 1-10Hrs System
duration
19 DC Load of Excitation Cubicle 1 4.55 4.55 4.55 4.55 Not Required as System is Brushless
System (AVR) Excitation, However Card Volatge & Aux.
4.5 Relay Consumption is assumed as Unit Load
2.5kVA
20 Communication system Load on 2 9.09 9.09 9.09 9.09 9.09 Assumed Load based on data base
Station Load
Station DC System
TOTAL 611.14 425.86 60.32 60.64

Note:
1.For asterisk (*) marked loads, a ten (10) percent loading is considered as momentary loading during the first one minute period of the duty cycle.
2. For (D) marked loads, the Momentary Load is arrived based on operation criteria & Indication load is taken as constant load throughout it's duty cycle.
3. 400KV & 220KV switchyard loads are not included since these are catered by dedicated DC systems.
4. Loads marked thus (#) are included for float charger sizing.
5. In Loads marked ($) Load factor of 0.9 are considered only in Continious running condition.
6. No random Load is assumed as insertion of load is known to us.

Rev R0
 2 x 300MW JSW Power Plant

JSW ENERGY LIMITED Doc Ref.No.

2 X 300 MW 3VYN591603
THERMAL POWER PLANT
ABB LIMITED DC SYSTEM (BATTERY & BATTERY CHARGER) Section
NEW DELHI SIZING CALCULATION Sheet 4 of 5

ANNEXURE - 2
CALCULATION FOR MINIMUM END CELL VOLTAGE
1. Nominal System Voltage = 220 V
2. Minimum allowable system voltage (-15% of the System voltage) = 187 V
3. Maxm. Voltage drop from battery upto load terminals @5% of 220V = 11 V
4. Minimum voltage required at battery terminals = (2)+(3) 198 V
5. Number of cells assumed = 110 V
6. Minimum end cell voltage required = (4)/(5) 1.80 V
7. Leaving a little margin, minimum End cell voltage considered = 1.85 V
8. Minimum number of cells required for ECV of 1.85V =(4)/(7) 107.03
Therefore Min Number of cell rounded-off to next higher whole No. 108
Hence, consideration of 110 cells is correct.

LOAD DUTY CYCLE

(Please refer the attached Load duty cycle)
1. 0 to 1 Min. 611.14 A
2. 1 to 60 Min. 425.86 A
3. 1 to 10 Hrs. 60.64 A

CALCULATION FOR BATTERY CAPACITY (SITAPURAM POWER PLANT)

Load (Amp) Duration Capacity AH required Previous AH to add AH AH used AH
(Minutes) factor AH available balance
available

(a) (b) © (d) = (a) x (c) (e) = (h) (f) = (d) - (e) (g)=(e) + (h) = (a) x (i) = (g) -
(f) (b) / 60 (h)
611.14 1 1.3 794.48 0 794.48 794.48 10.19 784.29
425.86 59 2.55 1085.95 784.29 301.66 1085.95 418.77 667.19
60.64 540 9.3 563.92 667.19 667.19 545.73 121.46

Total AH Required =Total of Column (f) = 1096.14 AH

Note: 1. Capacity factor is assumed based on Stanadard Practice.
TEMPERATURE CORRECTION FACTOR (Cft)

Cft = 1+ R x (27 - t) / 100

Where R= 0.43 for 10 hour discharge as per Table - 2 of IS: 1651(copy attached).
t= Electrolyte temperature = Minimum site Ambient (15.5 deg. Cent.as given in Vol-IV Data Sheet-A deg.
Clause 1.2 of Project info.) + Incremental temperature, assumed 10 Deg C = 25.5 Cent.
Cft = 1.0065
Ageing Factor as per DBR/IEEE485= 1.25
Design Margin Factor as per DBR/IEEE485 = 1.1
Required AH Capacity = Total AH required x Cft x Ageing factor x Design Margin factor = 1516.91 AH
SLECTED BATTERY CAPACITY = 1600 AH

NB:- Since Selected battery rating is higher than calculated battery hence design is safe

SIZING OF BATTERY CHARGER (FLOAT & FLOAT CUM BOOST CHARGER)

FLOAT CHARGER RATING
Float charger current rating = Continuous load current requirement (inclusive of C/R Light)+ Float charging current of
Battery (= 1mA per AH)+Full Load Current of largest DC Motor= 225.9 A
With 10% margin, required rating of Float charger = 248.5 A
SELECTED FLOAT CHARGER RATING = 250 A

BOOST CHARGER RATING

Required current rating(10-12hr to charge the battery from fully discharge condition) = Min 10% of Battery AH 160 A
capacity =
With 10% margin, required rating of Boost charger = 176 A
SELECTED BOOST CHARGER RATING = 180 A
SELECTED FLOAT CUM BOOST CHARGER RATING = {Boost charger current requirement} or {Floatcharger 250 A
current requirement}, whichever is higher

STANDBY FLOAT CHARGER RATING

SELECTED FLOAT CHARGER RATING = 250 A

Rev R0
 0-1 Minute 1-60 61-120 120 -599 599 -600
Upto 1Min Minute Minute min min

BFP CW FD PA ID FAN Tie from

Wattage/ VFD-ID- ESPT- ESPT- ESPT- ESPT- TGST- BST- IDCT- IDCT- UAT - CW CEP- Total Total Current
Equipment Type of Load Source-1/S pump- FAN- Fan- by pass station BUS PT I/C-1A
panel 1A/1B G/H E/F C/D A/B 1A/1B 1A/1B 1A/1B 1C/1D 1A/1B pump-1B 1A/1B Power(kW) (Amp)
ource-2 1A/1C 1A/1B 1A/1B mode Bus
11KV Unit Switchboard -1A
11 kV Breakers tripping coils Intermittent 180 1 1 1 1 1 1 1 1 8 1.44 6.55 1.64 1.64 1.64
11 kV Breakers Closing coils(Two CB Assume Sim.
1 1
Close) Intermittent 180 2 0.36 1.64 1.64 1.64 1.64 1.64
Diff Relay 87UT Intermittent 5 1 1 2 0.01 0.05
Diff Relay 87M (Consider the Operation of two Relay
1 1 1 1 1 1 1
in each board) Intermittent 5 7 0.04 0.02
Feeder 50+51/Motor Relay 99 (Consider the
Operation of two Relay in each board) Intermittent 6 0 0.00 0.00 0.03 0.03 0.03
Auxiliary relays(Two relay assumed/panel) Continous Load 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 19 0.06 0.26 0.26 0.26 0.26 0.26
Antpumping relay 94(Operate only when Closing has
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
been done) Continous Load 1.5 19 0.03 0.13 0.01 0.01 0.13 0.13
CB Contact Multiplier (Operation only on Panel in
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 1
which Closing/Opening is happening) Intermittent 65 19 0.62 2.81 0.59 0.59 0.59 0.59
DC fail Relay (80DCF)/DC Supervision relay Continous Load 1.5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 20 0.03 0.14 0.14 0.14 0.14 0.14
U/V Relay & It's Contact Multiplier(Two relay per
1 1
Board) Continous Load 7.5 2 0.02 0.07 0.07 0.07 0.07
Syn relay Continous Load 12 1 1 0.01 0.05 0.05 0.05 0.05 0.05
TCS Relay, 74 Continous Load 3.24 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 19 0.06 0.28 0.28 0.28 0.28 0.28
Tripping Relay, 86 Intermittent 9 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 1 17 0.08 0.35 0.35 0.35 0.35

Aux Relay for Trans trouble, 63x1, 63X2, 63X3(Six

1 1
Relay/Panel) Consider One panel Operated at once.
Intermittent 18 2 0.02 0.08 0.08 0.08 0.08
PRV Relay (Alarm/trip) 1
Cooler (Alarm/trip) Continous Load 3 1 1 2 0.01 0.03 0.00 0.00 0.00
Standby E/F Relay(Two Relay operated) Not envisaged 6 1 1 0.01 0.03
Indication Lamps (5Nos of lamp Glowing Simlutan.
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1.5W each) Continous Load 7.5 19 0.14 0.65 0.65 0.65 0.65 0.65
Total Load 1A 13.12 5.78 5.78 5.90 3.73
11KV Unit Switchboard 1B
11 kV Breakers tripping coils Intermittent 180 1 1 1 1 1 1 1 1 8 1.44 6.55 1.64 1.64 1.64
11 kV Breakers Closing coils Intermittent 180 1 1 2 0.36 1.64 1.64 1.64 1.64 1.64
Diff Relay 87UAT Intermittent 5 1 1 2 0.01 0.05
Diff Relay 87M (Consider the Operation of one
1 1 1 1 1 1 1
Relay) Intermittent 5 7 0.04 0.02
Feeder 50+51/Motor Relay 99 Intermittent 6 0 0.00 0.00 0.03 0.03 0.03
Auxiliary relays Intermittent 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 19 0.06 0.26 0.26 0.26 0.26 0.26
Antpumping relay 94 Continous Load 1.5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 19 0.03 0.13 0.01 0.01 0.13 0.13
CB Contact Multiplier (Operation of 50%
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 1
Relay/Switchboard Sim.) Intermittent 65 19 0.62 2.81 0.59 0.59 0.59 0.59
DC fail Relay (80DCF) Continous Load 1.5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 20 0.03 0.14 0.14 0.14 0.14 0.14
U/V Relay & It's Contact Multiplier Continous Load 7.5 1 1 2 0.02 0.07 0.07 0.07 0.07
Syn relay Continous Load 12 1 1 0.01 0.05 0.05 0.05 0.05 0.05
TCS Relay, 74 Continous Load 3.24 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 19 0.06 0.28 0.28 0.28 0.28 0.28
Tripping Relay, 86 (Operation of 50%
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 1
Relay/Switchboard Sim.) Intermittent 9 17 0.08 0.35 0.35 0.35 0.35

Aux Relay for Trans trouble, 63x1, 63X2, 63X3(Six

1 1
Relay/Panel) Consider One panel Operated at once.
Continous Load 18 2 0.02 0.08 0.08 0.08 0.08
PRV Relay (Alarm/trip) Continous Load 3 1
Cooler (Alarm/trip) Continous Load 3 1 1 2 0.01 0.03 0.00 0.00 0.00
Standby E/F Relay Not envisaged 6 1 1 0.01 0.03
Indication Lamps (5Nos of lamp Glowing Simlutan.
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1.5W each) Continous Load 7.5 19 0.14 0.65 0.65 0.65 0.65 0.65
Total Load of U-1B 13.12 5.78 5.78 5.90 3.73
LT ACB Feeder connected on Unit HT Switch ESPT- ESPT- ESPT- ESPT- TGST- BST- IDCT- IDCT- N/E
Board 1A G/H E/F C/D A/B 1A/1B 1A/1B 1A/1B 1C/1D swgr
0.415 kV Breakers tripping coils Intermittent 220 1 1 1 1 1 1 1 1 1 9 1.98 9.00 2.00 2.00 2.00
0.415 kV Breakers Closing coils (Closing May
1 1 1 1 1 1 1 1 1
required in Blackout Condition) Intermittent 220 9 1.98 9.00 2.00 2.00 2.00
Feeder 50+51/Motor Relay 99 6 1 1 1 1 1 1 1 1 1 9 0.05 0.25 0.25 0.25 0.25
Auxiliary relays 3 1 1 1 1 1 1 1 1 1 9 0.03 0.12 0.12 0.12 0.12
Antpumping relay 94 1.5 1 1 1 1 1 1 1 1 1 9 0.01 0.06 0.01 0.01 0.01
CB Contact Multiplier (Operation of 50%
1 1 1 1 1 1 1 1 1
Relay/Switchboard Sim.) 65 9 0.29 1.33 0.59 0.59 0.59
DC fail Relay (80DCF)/DC Supervision relay 3 1 1 1 1 1 1 1 1 1 9 0.03 0.12 0.12 0.12 0.12
U/V Relay & It's Contact Multiplier 7.5 1 1 1 1 1 1 1 1 1 9 0.07 0.31 0.31 0.31 0.31
Syn relay (Not required in emergency) 12 0 0.00 0.00 0.00 0.00 0.00
TCS Relay, 74 3.24 1 1 1 1 1 1 1 1 1 9 0.03 0.13 0.13 0.13 0.13
Tripping Relay, 86 9 1 1 1 1 1 1 1 1 1 9 0.08 0.37 0.37 0.37 0.37
Indication Lamps (5Nos of lamp Glowing Simlutan.
1 1 1 1 1 1 1 1 1
1.5W each) 7.5 9 0.07 0.31 0.31 0.31 0.31
Total load 21.00 6.21 6.21 6.21
LT ACB Feeder connected on Unit HT Switch
Board 1B
0.415 kV Breakers tripping coils Intermittent 220 1 1 1 1 1 1 1 1 1 9 1.98 9.00 2.00 2.00 2.00
0.415 kV Breakers Closing coils (Closing May
1 1 1 1 1 1 1 1 1
required in Blackout Condition) Intermittent 220 9 1.98 9.00 2.00 2.00 2.00
Feeder 50+51/Motor Relay 99 6 1 1 1 1 1 1 1 1 1 9 0.05 0.25 0.25 0.25 0.25
Auxiliary relays 3 1 1 1 1 1 1 1 1 1 9 0.03 0.12 0.12 0.12 0.12
Antpumping relay 94 1.5 1 1 1 1 1 1 1 1 1 9 0.01 0.06 0.01 0.01 0.01
CB Contact Multiplier (Operation of 50%
1 1 1 1 1 1 1 1 1
Relay/Switchboard Sim.) 65 9 0.29 1.33 0.59 0.59 0.59
DC fail Relay (80DCF)/DC Supervision relay 3 1 1 1 1 1 1 1 1 1 9 0.03 0.12 0.12 0.12 0.12
U/V Relay & It's Contact Multiplier 7.5 1 1 1 1 1 1 1 1 1 9 0.07 0.31 0.31 0.31 0.31
Syn relay (Not required in emergency) 12 1 0 0.00 0.00 0.00 0.00 0.00
TCS Relay, 74 3.24 1 1 1 1 1 1 1 1 1 9 0.03 0.13 0.13 0.13 0.13
Tripping Relay, 86 9 1 1 1 1 1 1 1 1 1 9 0.08 0.37 0.37 0.37 0.37
Indication Lamps (5Nos of lamp Glowing Simlutan.
1 1 1 1 1 1 1 1 1
1.5W each) 7.5 9 0.07 0.31 0.31 0.31 0.31
Total Load 21.00 6.21 6.21 6.21
comp
comp
Tie to mot- GT Fuel oil Spart- Spare- SWIT- SST1/ WTPT1 ACST1 AHST1 FWPHT1/ CHPT1 Bus
11KV Station Switch-I mot-1A/2 Tie1/2 I/C-1/2
U2A/U2B 1B/2B charg Tr Tr Tr 1/2 2 /2 /2 /2 2 /2 PT1/2
A
Spare
11 kV Breakers tripping coils Intermittent 180 1 1 1 3 0.54 2.45 1.64 1.64 0.25

Rev R1
11 kV Breakers Closing coils Intermittent 180 1 1 1 1 4 0.72 3.27 0.82 0.82 3.27
Diff Relay 87T Intermittent 5 1 1 2 0.01 0.05 0.00
Diff Relay 87M Intermittent 5 0 0.00 0.00
Feeder 50+51/Motor Relay 99 Intermittent 6 1 1 2 0.01 0.05 0.03 0.03 0.03
Auxiliary relays Intermittent 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 14 0.04 0.19 0.19 0.19 0.19
Antpumping relay 94 Continous Load 1.5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 14 0.02 0.10 0.01 0.01 0.01 0.01
CB Contact Multiplier Intermittent 65 1 1 1 1 1 1 1 1 1 1 1 1 1 1 14 0.46 2.07 0.30 0.30 0.30 0.30
DC fail Relay (80DCF) Continous Load 1.5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 15 0.02 0.10 0.10 0.10 0.10 0.10
U/V Relay & It's Contact Multiplier Continous Load 7.5 1 1 2 0.02 0.07 0.07 0.07 0.07 0.07
Syn relay Continous Load 12 1 1 2 0.02 0.11 0.11 0.11 0.11
TCS Relay, 74 Continous Load 3.24 1 1 1 1 1 1 1 1 1 1 1 1 1 1 14 0.05 0.21 0.21 0.21 0.21 0.21
Tripping Relay, 86 (Operation of 50%
0 1 1 1 1 1 1 1 1 1 1 1 0 0 1
Relay/Switchboard Sim.) Intermittent 9 12 0.05 0.25 0.25 0.25 0.25 0.25

Aux Relay for Trans trouble, 63X1, 63X2, 63X3(Six

Relay/Panel) Consider One panel Operated at once.
Continous Load 18 1 1 1 3 0.05 0.25 0.25 0.25 0.25
PRV Relay (Alarm/trip) Continous Load 3 1 1 1 3 0.01
Cooler (Alarm/trip) Continous Load 3 1 1 1 3 0.01 0.04 0.04 0.04 0.04
Standby E/F Relay Not envisaged 6 1 1 0.01 0.03
DC Supervision relay 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 14 0.04 0.19 0.19 0.19 0.19
Indication Lamps (5Nos of lamp Glowing Simlutan.
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1.5W each) Continous Load 7.5 15 0.11 0.51 0.51 0.51 0.51 0.51
Total Load of station switch-I 9.93 4.69 4.69 5.76 5.76
11KV Station Switch-II
11 kV Breakers tripping coils Intermittent 180 1 1 1 3 0.54 2.45 0.82 0.82 0.25
11 kV Breakers Closing coils Intermittent 180 1 1 1 1 4 0.72 3.27 0.82 0.82 3.27 3.27
Diff Relay 87T 5 1 1 2 0.01 0.05
Diff Relay 87M 5 0 0.00 0.00
Feeder 50+51/Motor Relay 99 6 1 1 2 0.01 0.05 0.03 0.03 0.03
Auxiliary relays 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 14 0.04 0.19 0.19 0.19 0.19 0.19
Antpumping relay 94 1.5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 14 0.02 0.10 0.01 0.01 0.01 0.01
CB Contact Multiplier (Operation of 50%
1 1 1 1 1 1 1 1 1 1 1 1 1 1
Relay/Switchboard Sim.) 65 14 0.46 2.07 0.30 0.30 0.30 0.30
DC fail Relay (80DCF) 1.5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 15 0.02 0.10 0.10 0.10 0.10 0.10
U/V Relay & It's Contact Multiplier 7.5 1 1 2 0.02 0.07 0.07 0.07 0.07
Syn relay 12 1 1 2 0.02 0.11 0.11 0.11 0.11 0.11
TCS Relay, 74 3.24 1 1 1 1 1 1 1 1 1 1 1 1 1 1 14 0.05 0.21 0.21 0.21 0.21 0.21
Tripping Relay, 86 (Operation of 50%
0 1 1 1 1 1 1 1 1 1 1 1 0 0 1
Relay/Switchboard Sim.) 9 12 0.05 0.25 0.25 0.25 0.25

Aux Relay for Trans trouble, 63x1, 63X2, 63X3(Six

Relay/Panel) Consider One panel Operated at once.
9 1 1 1 3 0.03 0.12 0.12 0.12 0.12
PRV Relay (Alarm/trip) 1.5 1 1 1 3 0.00 0.02
Cooler (Alarm/trip) 1.5 1 1 1 3 0.00 0.02 0.02 0.02 0.02
Standby E/F Relay 6 1 1 0.01 0.03
DC Supervision relay 1.5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 14 0.02 0.10 0.10 0.10 0.10 0.10
Indication Lamps (5Nos of lamp Glowing Simlutan.
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1.5W each) 7.5 15 0.11 0.51 0.51 0.51 0.51 0.51
Total Load of station switch-II 9.71 3.64 3.64 5.52 4.79
LT ACB Feeder connected on Station HT Switch -
I
0.415 kV Breakers tripping coils Intermittent 220 1 1 1 1 1 5 1.10 5.00 2.00 2.00 2.00
0.415 kV Breakers Closing coils (Closing May
1 1 1 1 1
required in Blackout Condition) Intermittent 220 5 1.10 5.00 2.00 2.00 2.00
Feeder 50+51/Motor Relay 99 6 1 1 1 1 1 5 0.03 0.14 0.14 0.14 0.14
Auxiliary relays 3 1 1 1 1 1 5 0.02 0.07 0.07 0.07 0.07
Antpumping relay 94 1.5 1 1 1 1 1 5 0.01 0.03 0.01 0.01 0.01
CB Contact Multiplier (Operation of 50%
1 1 1 1 1
Relay/Switchboard Sim.) 65 5 0.16 0.74 0.59 0.59 0.59
DC fail Relay (80DCF)/DC Supervision relay 3 1 1 1 1 1 5 0.02 0.07 0.07 0.07 0.07
U/V Relay & It's Contact Multiplier 7.5 1 1 1 1 1 5 0.04 0.17 0.17 0.17 0.17
Syn relay (Not required in emergency) 12 0 0.00 0.00 0.00 0.00 0.00
TCS Relay, 74 3.24 1 1 1 1 1 5 0.02 0.07 0.07 0.07 0.07
Tripping Relay, 86 9 1 1 1 1 1 5 0.05 0.20 0.20 0.20 0.20
Indication Lamps (5Nos of lamp Glowing Simlutan.
1 1 1 1 1
1.5W each) 7.5 5 0.04 0.17 0.17 0.17 0.17
Total Load 11.66 5.50 5.50 5.50 0.00

LT ACB Feeder connected on Station HT Switch -

II
0.415 kV Breakers tripping coils Intermittent 220 1 1 1 1 1 5 1.10 5.00 2.00 2.00 2.00
0.415 kV Breakers Closing coils (Closing May
1 1 1 1 1
required in Blackout Condition) Intermittent 220 5 1.10 5.00 2.00 2.00 2.00
Feeder 50+51/Motor Relay 99 6 1 1 1 1 1 5 0.03 0.14 0.14 0.14 0.14
Auxiliary relays 3 1 1 1 1 1 5 0.02 0.07 0.07 0.07 0.07
Antpumping relay 94 1.5 1 1 1 1 1 5 0.01 0.03 0.01 0.01 0.01
CB Contact Multiplier (Operation of 50%
1 1 1 1 1
Relay/Switchboard Sim.) 65 5 0.16 0.74 0.59 0.59 0.59
DC fail Relay (80DCF)/DC Supervision relay 3 1 1 1 1 1 5 0.02 0.07 0.07 0.07 0.07
U/V Relay & It's Contact Multiplier 7.5 1 1 1 1 1 5 0.04 0.17 0.17 0.17 0.17
Syn relay (Not required in emergency) 12 0 0.00 0.00 0.00 0.00 0.00
TCS Relay, 74 3.24 1 1 1 1 1 5 0.02 0.07 0.07 0.07 0.07
Tripping Relay, 86 9 1 1 1 1 1 5 0.05 0.20 0.20 0.20 0.20
Indication Lamps (5Nos of lamp Glowing Simlutan.
1 1 1 1 1
1.5W each) 7.5 5 0.04 0.17 0.17 0.17 0.17
Total Load 11.66 5.50 5.50 5.50 0.00

Rev R1
 Coal OCCW Coal Coal
Coal Mill- Coal Coal TDBFP BWCP BWCP CWCP Coal Coal Mill- CWCP TDBFP- OCCWP- BWCP-
6.6KV Unit Auxiliary Switchboard UA-1 I/C-1 Mill-1G P-1A B/C Mill- Mill- I/C-2
1A Mill-1C Mill-1E -1A -1A -1C (S) M-1A Mill-1F 1D M-1B 1B 1B 1B
(S) (S) 1B(S) 1(SP)
6.6 kV Breakers tripping coils Intermittent 180 1 1 1 1 4 0.72 3.27 0.82 0.82 0.33
6.6 kV Breakers Closing coils Intermittent 180 1 1 2 0.36 1.64 0.82 0.82 1.64 1.64
Diff Relay 87UAT 5 1 1 0.01 0.02
Diff Relay 87M 5 1 1 1 1 1 5 0.03 0.11
Feeder 50+51/Motor Relay 99 6 1 1 1 1 1 1 1 1 1 9 0.05 0.25 0.03 0.03 0.03
Auxiliary relays 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 15 0.05 0.20 0.20 0.20 0.20 0.20
Antpumping relay 94 1.5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 15 0.02 0.10 0.01 0.01 0.01 0.01
CB Contact Multiplier (Operation of 50%
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Relay/Switchboard Sim.) 65 15 0.49 2.22 0.30 0.30 0.30 0.30
DC fail Relay (80DCF) 1.5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 15 0.02 0.10 0.10 0.10 0.10 0.10
U/V Relay & It's Contact Multiplier 7.5 0 0.00 0.00 0.00 0.00 0.00
Syn relay 12 1 1 0.01 0.05 0.05 0.05 0.05 0.05
TCS Relay, 74 3.24 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 15 0.05 0.22 0.22 0.22 0.22 0.22
Tripping Relay, 86 (Operation of 50%
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Relay/Switchboard Sim.) 9 15 0.07 0.31 0.31 0.31 0.31

Aux Relay for Trans trouble, 63x1, 63X2, 63X3(Six

Relay/Panel) Consider One panel Operated at once.
9 0 0.00 0.00 0.00 0.00 0.00
PRV Relay (Alarm/trip) 1.5 1 1 2 0.00 0.01
Cooler (Alarm/trip) 1.5 1 1 2 0.00 0.01 0.01 0.01 0.01
Standby E/F Relay 6 0 0.00 0.00
DC Supervision relay 1.5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 15 0.02 0.10 0.10 0.10 0.10 0.10
Indication Lamps (5Nos of lamp Glowing Simlutan.
1
1.5W each) 7.5 1 0.01 0.03 0.03 0.03 0.03 0.03
Total Load UA-1A 8.66 3.01 3.01 3.33 2.66
Total panel Control Load(HT & LT Panel Load) 119.86 46.31 46.31 49.81 20.67

TOTAL
400 KV Switchyard Separate DC System is considered for Switchyard Purpose 0 0.00 0.00 0.00 0.00 0.00

ELECTRICAL OPERATED SOLENOID VALVE Fed from UPS Supply 0 0.00 0.00 0.00 0.00 0.00

ENERGY METER AUX SUPPLY IS AC 0 0.00 0.00 0.00 0.00 0.00

ANNUNICATOR FOR U-1A (60 Nos of 1.5Watt Each

out of which 10% of Qty is Glowing) INTERMITTANT 90 1 0.01 0.04 0.04 0.04 0.04

ANNUNICATOR FOR U-1B (60 Nos of 1.5Watt Each

out of which 10% of Qty is Glowing) INTERMITTANT 90 1 0.01 0.04 0.04 0.04 0.04

ANNUNICATOR Station-1 (60 Nos of 1.5Watt Each

out of which 10% of Qty is Glowing) INTERMITTANT 90 1 0.01 0.04 0.04 0.04 0.04

ANNUNICATOR Station-1 (60 Nos of 1.5Watt Each

out of which 10% of Qty is Glowing) INTERMITTANT 90 1 0.01 0.04 0.04 0.04 0.04

ANNUNICATOR FOR UCP & ECP PANEL (60 Nos

of 1.5Watt Each out of which 10% of Qty is Glowing)
INTERMITTANT 90 1 0.01 0.04 0.04 0.04 0.04

ANNUNICATOR FOR UTs & STs PANEL (40 Nos of

1.5Watt Each out of which 10% of Qty is Glowing)
INTERMITTANT 60 1 0.01 0.03 0.03 0.03 0.03

SYNCHRONIZER Continuous 2.5 1 0.00 0.01 0.01 0.01 0.01

Unit Control Panel 1000 1 1.00 4.55 4.55 4.55 4.55

GCB Tripping Load

DC Motor 660 1 0.66 3.00 3.00
Closing & Tripping Coil 300 1 0.30 1.36 1.36
Contactor & Time delay relay 46 1 0.05 0.21 0.21 0.21

DC MOTOR LOAD LIST

DC distribution panel 28000 1 28.00 25.45 63.64 63.64
Turbine DC jacking oil pump (Normal Running
Current Considered) 30000 1 30.00 122.73 110.45 110.45
Turbine DC emergency oil pump(Starting Current
2Times Considered) 55000 1 55.00 500.00 225.00 225.00
Generator air side seal standby pump 22000 1 22.00 90.00 90.00

Generator hydrogen seal oil standby pump

5500 1 5.50 25.00 22.50 22.50
BFPT DC emergence oil pump 10000 1 10.00 45.45 40.91 40.91
SCANNER AIR FAN 20000 1 20.00 90.91 81.82 81.82
APH 20000 2 40.00 181.82 163.64 163.64
BMS CONTROL PANEL（MFT RELAY） Amp 10 1 2.20 2.00 2.00 2.00
I & C DC POWER Amp 30 1 2.20 2.00 2.00 2.00

Assumed Emergency dc lighting Loads connected

on Unit DC system. (50Nos of 100Watt
Incandescent lamp) 5000 1 5.00 22.73 22.73 22.73

Assumed Emergency dc lighting Loads connected

on Station DC system. (50Nos of 100Watt
Incandescent lamp) 5000 1 5.00 22.73 22.73 22.73

Control Room Emergency dc lighting Loads

connected on Unit DC system. (20% of Above Qty of
DC Light) 1000 1 1.00 4.55 4.55 4.55 4.55

Control Room Emergency dc lighting Loads

connected on Station DC system. (20% of Above
Qty of DC Light) 1000 1 1.00 4.55 4.55 4.55 4.55

Communication system Load on Station DC System

3000 1 3.00 13.64 13.64 13.64 13.64

Rev R1
Total Plant Load 1192.55 925.81 921.44 77.54 20.67

Rev R1
 COASTAL ENERGEN PRIVATE LIMITED Doc Ref.No.
2 X 600 MW 1013-3VYN591603-01
THERMAL POWER PLANT
ABB LIMITED DC SYSTEM (BATTERY & BATTERY CHARGER) Section
BANGALORE SIZING CALCULATION Sheet 4 of 5

ANNEXURE - 2
CALCULATION FOR MINIMUM END CELL VOLTAGE
1. Nominal System Voltage = 220 V
2. Minimum allowable system voltage (-15% of the System voltage) = 187 V
3. Maxm. Voltage drop from battery upto load terminals @5% of 220V = 8.8 V
4. Minimum voltage required at battery terminals = (2)+(3) 195.8 V
5. Number of cells assumed = 108 V
6. Minimum end cell voltage required = (4)/(5) 1.81 V
7. Leaving a little margin, minimum End cell voltage considered = 1.85 V
8. Minimum number of cells required for ECV of 1.85V =(4)/(7) 105.84
9. Therefore Min Number of cell rounded-off to next higher whole No. 108
10. Max system Voltage = 10% of the system Voltage 242

Hence, consideration of 108 cells is correct.

LOAD DUTY CYCLE

(Please refer the attached Load duty cycle)
1. 0 to 1 Min. 1192.55 A
2. 1 to 60 Min. 925.81 A
2. 61 to 120 Min. 921.44 A
3. 121Min to 599Min. 77.54 A
3. 599Min to 600Min. 20.67 A
CALCULATION FOR BATTERY CAPACITY
Load (Amp) Duration Capacity AH required Previous AH to add AH AH used AH balance
(Minutes) factor AH available
available

(a) (b) © (d) = (a) x (c) (e) = (h) (f) = (d) - (e) (g)=(e) + (h) = (a) x (i) = (g) - (h)
(f) (b) / 60
1192.55 1 1.169 1394.09 0 1394.09 1394.09 19.88 1374.22
925.81 59 1.863 1724.78 1374.22 350.56 1724.78 910.38 814.40
921.44 60 1.8721 1725.04 814.40 910.63 1725.04 921.44 803.59
77.54 479 8.261 640.55 803.59 -163.04 640.55 619.02 21.53
20.67 1 1.169 24.17 21.53 2.64 24.17 0.34 23.82

Total AH Required =Total of Column (f) = 2492.25 AH

Note: 1. Capacity factor is assumed based on Stanadard Practice.
TEMPERATURE CORRECTION FACTOR (Cft)

Cft = 1+ R x (27 - t) / 100

Where R= 0.43 for 10 hour discharge as per Table - 2 of IS: 1651(copy attached).
t= Electrolyte temperature = Minimum site Ambient (19.4 deg. Cent.as given in Vol-III A Data Sheet-A deg.
Clause 1.2) + Incremental temperature, assumed 10 Deg C = 29.4 Cent.
Cft = 0.9897
Ageing Factor as per IEEE485 & Contract Specification= 1
Design Margin Factor as per DBR/IEEE485 = 1.1
Required AH Capacity = Total AH required x Cft x Ageing factor x Design Margin factor = 2713.18 AH
SLECTED BATTERY CAPACITY = 2x1395 AH

NB:- Since Selected battery rating is higher than calculated battery hence design is safe

SIZING OF BATTERY CHARGER (FLOAT & FLOAT CUM BOOST CHARGER)

FLOAT CHARGER RATING as per Clause No. 4.1 Sheet 3 of 24
A) Trickle charging current of the battery (= 1mA per AH). Cont. Load Current (Load Current for 2-10Hrs + Air side DC 2.6
Motor
B) Start-up load
Continuous cabinet)
(for 10 hours) as per Clause 3.1.3. 77.5
C) Standing load due to all units running, starting or tripping whichever is higher. 119.9
D) Biggest motor running. 225.0
Float charger current rating = A) + B) + C) + D) 425.0 A
E) 20% spare capacity over above loads. 85.0 A
CALCULATED FLOAT CHARGER RATING = 510.0
SELECTED FLOAT CHARGER RATING = 500 A

BOOST CHARGER RATING

Required current rating(8hr to charge the battery from fully discharge condition) 325 A
With 25% margin, required rating of Boost charger = 81.25 A
SELECTED BOOST CHARGER RATING = 406.25 A
SELECTED FLOAT CUM BOOST CHARGER RATING = {Boost charger current requirement} or {Floatcharger 500 A
current requirement}, whichever is higher

STANDBY FLOAT CHARGER RATING

SELECTED FLOAT CHARGER & FLOAT CUM BOOST CHARGER RATING = 500 A

Rev R1
 2 x 300 MW JSW Power Plant

COASTAL ENERGEN PRIVATE LIMITED Doc Ref.No.

2 X 600 MW 1013-3VYN591603-01
THERMAL POWER PLANT

ABB LIMITED DC SYSTEM (BATTERY & BATTERY Section

BANGALORE CHARGER) SIZING CALCULATION Sheet 5 of 5
ANNEXURE - 3
220V DC LOAD CURVE - (MUTIARA POWER PLANT)

1192.55

925.81

921.44
77.54

20.67
0 1 60 120 599 600
DURATION (IN MIN.)

Rev R1
NO. EQ. NAME
FEEDER quantity/per
NOTE INCOMER BREAKER'S
CAPABILITY unit RATING CURRENT

TWO FEEDERS PER UNIT.ONE FEEDER IS SPARE

FOR THE OTHER.starting time of all the load in
1 DC distribution panel 35KVA 1 220VDC 150A
electrical part is 10ms. starting time of incomer
breaker in electrical part is 30ms

2 Turbine DC jacking oil pump 30KW 1 220VDC ONE FEEDER PER UNIT.starting time IS 30ms

3 Turbine DC emergency oil pump 55KW 1 220VDC ONE FEEDER PER UNIT.starting time IS 30ms
ELECTRICAL
4 Generator air side seal standby pump 22KW 1 220VDC ONE FEEDER PER UNIT.starting time IS 30ms

5 5.5KW
Generator hydrogen seal oil standby pump 1 220VDC ONE FEEDER PER UNIT.starting time IS 30ms

6 BFPT DC emergence oil pump 10KW 2 220VDC ONE FEEDER PER UNIT.starting time IS 30ms

7 SCANNER AIR FAN 20KW 1 220VDC ONE FEEDER PER UNIT.starting time IS 30ms

8 APH 20KW 2 220VDC ONE FEEDER PER UNIT.starting time IS 30ms

TWO FEEDERS PER UNIT.ONE FEEDER IS SPARE

9 BMS CONTROL PANEL（MFT RELAY） 10A 1 220VDC
FOR THE OTHER
I&C

TWO FEEDERS PER UNIT.ONE FEEDER IS SPARE

10 I & C DC POWER 30A 1 220VDC
FOR THE OTHER