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FGX Om N027

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Doc.no.

FGX-OM-N027-C

PRODUCT NAME

Bag Filter

MODEL / Series / Product Number

FGF series
Contents

●Safety Instructions P2~P3

1. Handling Precautions P4

2. Name and function of parts P6

3. How to orderSpecifications
1) How to order P7
2) Specifications P7

4. Circuit P7

5. Assembly, Installation and piping


1) Assembly P8
1-1) Mounting of feet P8
1-2) Mounting of pressure sensor P8
2) Installation P8
3) Piping P9

6. Maintenance P9
1-1) Element replacement P9
1-2) How to replace element P10
2-1) Replacement of seals P12
2-2) How to replace holder assembly P12

1
Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or equipment damage. These
instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all
important notes for safety and must be followed in addition to International Standards (ISO/IEC)*1), and other safety
regulations.
∗1) ISO 4414: Pneumatic fluid power - General rules and safety requirements for systems and their components
ISO 4413: Hydraulic fluid power - General rules and safety requirements for systems and their components
IEC 60204-1: Safety of machinery - Electrical equipment of machines - Part 1: General requirements
ISO 10218-1: Robots and robotic devices - Safety requirements for industrial robots - Part 1:Robots
etc.

Danger indicates a hazard with a high level of risk which, if not avoided, will result
Danger in death or serious injury.
Warning indicates a hazard with a medium level of risk which, if not avoided, could
Warning result in death or serious injury.
Caution indicates a hazard with a low level of risk which, if not avoided, could result
Caution in minor or moderate injury.

Warning
1. The compatibility of the product is the responsibility of the person who designs the equipment or
decides its specifications.
Since the product specified here is used under various operating conditions, its compatibility with specific
equipment must be decided by the person who designs the equipment or decides its specifications based on
necessary analysis and test results. The expected performance and safety assurance of the equipment will be
the responsibility of the person who has determined its compatibility with the product. This person should also
continuously review all specifications of the product referring to its latest catalog information, with a view to
giving due consideration to any possibility of equipment failure when configuring the equipment.
2. Only personnel with appropriate training should operate machinery and equipment.
The product specified here may become unsafe if handled incorrectly. The assembly, operation and
maintenance of machines or equipment including our products must be performed by an operator who is
appropriately trained and experienced.
3. Do not service or attempt to remove product and machinery/equipment until safety is confirmed.
1. The inspection and maintenance of machinery/equipment should only be performed after measures to
prevent falling or runaway of the driven objects have been confirmed.
2. When the product is to be removed, confirm that the safety measures as mentioned above are implemented
and the power from any appropriate source is cut, and read and understand the specific product precautions
of all relevant products carefully.
3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.
4. Our products cannot be used beyond their specifications. Our products are not developed,
designed, and manufactured to be used under the following conditions or environments. Use
under such conditions or environments is not covered.
1. Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to
direct sunlight.
2. Use for nuclear power, railways, aviation, space equipment, ships, vehicles, military application, equipment
affecting human life, body, and property, fuel equipment, entertainment equipment, emergency shut-off
circuits, press clutches, brake circuits, safety equipment, etc., and use for applications that do not conform
to standard specifications such as catalogs and operation manuals.
3. Use for interlock circuits, except for use with double interlock such as installing a mechanical protection
function in case of failure. Please periodically inspect the product to confirm that the product is operating
properly.

2
Safety Instructions
Caution
We develop, design, and manufacture our products to be used for automatic control equipment, and
provide them for peaceful use in manufacturing industries.
Use in non-manufacturing industries is not covered.
Products we manufacture and sell cannot be used for the purpose of transactions or certification specified in the
Measurement Act.
The new Measurement Act prohibits use of any unit other than SI units in Japan.

Limited warranty and Disclaimer/Compliance Requirements


The product used is subject to the following “Limited warranty and Disclaimer” and “Compliance Requirements”.
Read and accept them before using the product.

Limited warranty and Disclaimer


1. The warranty period of the product is 1 year in service or 1.5 years after the product is delivered, whichever is
first.∗2)
Also, the product may have specified durability, running distance or replacement parts. Please consult your
nearest sales branch.
2. For any failure or damage reported within the warranty period which is clearly our responsibility, a replacement
product or necessary parts will be provided.
This limited warranty applies only to our product independently, and not to any other damage incurred due to
the failure of the product.
3. Prior to using SMC products, please read and understand the warranty terms and disclaimers noted in the
specified catalog for the particular products.
*2) Vacuum pads are excluded from this 1 year warranty.
A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.
Also, even within the warranty period, the wear of a product due to the use of the vacuum pad or failure due to
the deterioration of rubber material are not covered by the limited warranty

Compliance Requirements
1. The use of SMC products with production equipment for the manufacture of weapons of mass destruction
(WMD) or any other weapon is strictly prohibited.
2. The exports of SMC products or technology from one country to another are governed by the relevant security
laws and regulations of the countries involved in the transaction. Prior to the shipment of a SMC product to
another country, assure that all local rules governing that export are known and followed.

3
1. Precautions for handling
Selection / Design Installation and piping
Carefully consider the application, required Caution
specifications, and the operating conditions
(fluid, pressure, flow rate, temperature, ①Use a circuit which does not apply much pressure or
environment, etc.) load fluctuation to the filter. (Fig. 1-1)
Incorrect handling can result in unexpected
accidents. Air release circuit
Pump
Warning
①Operating pressure
Do not operate the product outside the operating
pressure range of the specifications. Do not use the
product where the pressure exceeds the operating
pressure range due to water hammer, surge etc. Bag Filter

②Operating pressure Tank


Air release
Do not operate the product outside of the operating
temperature of the specifications. This model cannot be Foundation bolt
used at a temperature higher than the boiling point of
the operating fluid. Fig. 1-1 Example of the circulating filter circuit
③Applicable fluids
Use the product to filter coolant (oil based or aqueous ②Use the product in a circuit where no backflow occurs
type), alkalescent cleaning agent, or industrial in the filter. If any backflow occurs, take appropriate
water. measures, such as installation of a non-return valve.
Do not use the product for gases. The riser piping at the outlet of the filter may also cause
Do not use the product for corrosive fluid. backflow. So, take appropriate measures shown
Do not use any fluid which causes seals, “O” ring or
above.
element to swell or deteriorate. The fluid may
deteriorate these causing leakages. ③Fix the feet using the foundation bolts
The wetted parts of the pressure gauge of the standard
specification are made of brass. Check the ④Check the port size and use valves and fittings which
compatibility with operating fluids. are appropriate for the operating conditions.
Prevent cutting chips and sealant material from getting
④Operating environment inside the piping when connecting.
Do not use the product under operating conditions or Flush piping with air before operation and check there is
environment in which discoloration or the no abnormality such as fluid leakage.
deterioration of the product is possible.
Do not use the product where it is subjected to vibration ⑤Fix the piping to the base using a saddle so that it is not
or impact. subjected to vibration or weight.
⑥It is necessary to discharge fluid from the reservoir for
Caution the replacement of the element.
①Pressure drop (ΔP) Connect piping to the fluid outlet to discharge fluid
Use the product with the flow rate such that the initial properly.
pressure drop is 10kPa or less.
⑦Connect piping so that air can be discharged.
②Installation space
Piping whereby a small amount of air constantly returns
Allow sufficient space for maintenance and inspection.
to the tank by a resin tube from the air release valve is
[Maintenance space]
helpful to release air properly. (Fig. 1-2)
Upper space of the product (Space to remove the
basket for replacing the element) --- 450mm or more If the location of the pump is high, the pump may idle
Around the band (Space to remove the band for when it is restarted. Release air at high position.
replacing the element) --- 50mm or more for the upper
space of the band
Air release valve
③This product is classed as a filter for liquid. However, To the tank
the product may be classified as a pressure vessel,
depending on the country, if there is trapped air inside the
product.
When selecting a product model, please comply with local
(national) applicable laws and regulations to determine
the usability and whether it can be exported.

Fig. 1-2. Air release circuit

4
Precautions for handling Maintenance

Warning Warning
①Do not loosen the V band while pressure is applied to ①Incorrect maintenance procedure can result in fluid
the product leakage or falling of the cover leading to unexpected
accidents. Maintenance should be performed
Caution according to the procedure indicated in the Operation
①Air release Manual.
When supplying pressure when starting the pump, ②Make sure that the line is stopped and the pressure is
release air by opening the air release valve at the top of atmospheric pressure (gauge pressure: zero) before
the pump. (Fig. 1-3) starting maintenance and inspection.

Air release valve Caution


①Element replacement timing
Replace the element with a new one when the
replacement timing has come.
Element replacement timing
When pressure drop reaches 0.1 MPa.
②Element replacement
Maintenance should be performed according to the
Fig. 1-3 Air release procedure in this operation manual. Improper
②During operation handling can cause damage and malfunction of
When pressure is applied during the starting of the equipment and machinery.
pump, make sure that each connecting part is Make sure that the pressure is atmospheric pressure
completely sealed. Stop operation if any abnormality (gauge pressure: zero) before the replacement of
such as fluid leakage is confirmed. the element.
Do not restart operation until the cause has been Mount the cover connecting parts (V band etc.) to the
investigated and corrective action (replacement with a
new O ring, retightening of the fitting) has been taken. specified positions after replacement of the
element.
③Cleaning of parts
For proper sealing during the replacement of the
element, clean off any paint etc which is stuck to the
threads of the sealing seat surface and the cover
connecting part.
④Replacement of the sealing
Replace any deteriorated or swollen “O” ring or sealing
of the holder assembly.
Replace the sealing after a year of usage or when fluid
leakage is generated.
⑤Cover connecting parts
Do not use any cover connecting parts (V band) which
is deformed or scratched.
⑥Temperature
The usage of this product at high temperature (40 to
80oC) may cause burns.
To prevent burns, replace the sealing after confirming
that the temperature of the filter surface and operating
part (V band, element) is lower than 40oC.

5
2 Name and function of parts
Rc1/4
1) Name and function of parts

Air release valve

Valve to discharge air left in the vessel


when the pump is pressurized for
starting.
(Port size: R1/4)
V band seat (At the front and the back)
The seat on which V band is placed for easy
mounting.

The inlet of filtered fluid.


(Port size: Rc2)

Displays the Inlet pressure

Displays the Outlet pressure

Clogging of element (pressure


drop) can be controlled by
checking the pressure on both
sides.
* For pressure gauge type, The outlet of filtered fluid.
use the pressure gauge for (Port size : Rc2)
monitoring the clogging
condition.

Leg(Removable)

Feet are removable (Feet are not


mounted when purchased)
Piping will be easier if feet are Port to discharge all fluid in the case
removed before mounting for piping during the replacement of the element.
for discharging fluid. (Port size : Rc2)

* Refer “Mounting of feet” on page


7 ”5.1-1” for mounting feet. Fig. 2-1 Name and function of parts

2-1. Name and function of parts


Name of Application
No. Part no. Material Function
components type Note 1)
1 Case - FGF□1□ Stainless steel Body
2 Cover - FGF□1□ Stainless steel The lid of the body
3 Band FGF-BA01 FGF□1□ Stainless steel Attach the cover to the case and fix them.
FGF-KT01 FGFS1□ NBR “O” ring which seals by the sealing part of the
4 O-ring cover and the case.
FGF-KT02 FGFL1□ FKM
FGF-BT01 FGF□1A Basket for mounting the element and set to
5 Basket Stainless steel the body.
FGF-BT02 FGF□1B
Polypropylene /
FGF-KT03 FGFS1□
NBR Seals the basket and the body
6 Holder Assembly (O ring is attached to the holder)
Polypropylene /
FGF-KT04 FGFL1□
FKM
7 Leg Assy FGF-OP01 FGF□1□ Carbon steel Supports the body
EJ501S-※Note2) FGF□1A Filters the fluid
8 Element Polyester (Bag element made from non-woven cloth)
EJ601S-※Note2) FGF□1B
Note 1) Check the model number on the model number label for ordering parts. Select the part number which is suitable for
specified model number.
Note 2) ※ is the space for the symbol of filtration.
Check the element part number on the model number label before ordering.
(Example) Nominal filtration rating 5um: EJ501S-005

6
3. How to Order / Specifications
1) How to order

FGF※1※-20-E※B-※
Material
Symbol S L Pressure gauge
Seal material NBR FKM Port size Symbol No symbol G
Element size Symbol 20 Element Pressure Pressure gauge
No
gauge included
Symbol A B Port size Rc2
Element length Φ190×L440 Φ190×L770 Model change symbol
Nominal filtration
Symbol 005 010 025 050 100
Nominal filtration 5μm 10μm 25μm 50μm 100μm

2) Specifications
Table 3-1. Specifications
Content
Item Remarks
FGF□1A FGF□1B
Coolant (aqueous type/ oil based) Not applicable for gas.
Fluids which corrode, det
Main applicable fluids Alkalescent cleaning agent, eriorate or swell the filter and element
industrial water material cannot be used.
Maximum operating pressure 0.5MPa
Maximum operating temperature 80℃
Condition: Fluid Water, Initial
Body pressure drop 7kPa, Nominal filtration
Maximum operating flow 400L/min 100μm
(Refer to the flow characteristics in the
catalog for other conditions.)
Content 0.023m3(23L) 0.035m3(35L)
Weight 13kg 16kg
Applicable standards None
Material Polyester
Depends on the element filtration (Symbol
Nominal filtration rating 5、10、25、50、100μm of filtration).
Element
Element exchange
0.1MPa
deifferental pressure proof
Others) The outer surface of the body is finished with surface treatment equivalent to No.2D(*1). There may be scratches, rubbing, stains, or
discoloration which do not affect the function or the performance. )
*1:Symbol for surface finishing of JISB4305 cold rolled stainless steel sheet.

4. Circuit
Air release circuit
・Operating pressure, operating temperature and
operating fluid conditions shall conform to the
Pump
product specifications in table 3-1.
・Set the operating flow so that the initial pressure drop
becomes 10kPa or less.
(Refer to the SMC catalog for flow characteristics. )
Bag Filter
・Use a circuit which does not have large fluctuation of Tank
the pressure and flow to the filter. (Figure 4-1) Air release

Foundation bolt

Fig. 4-1 Example of the circulating filter circuit

7
5. Assembly, installation and piping
1) Assembly
Assemble the product according to the following procedure.
①Check the contents
《Contents》
Filter: 1
Operation manual: 1 (This manual)
Leg: 1 set
Hexagon socket head bolt / Hexagon nut / Flat washer: (1 bag)
Pressure gauges: 2 (for pressure gauge type)
②Take out the filter body. Mount the feet.  Refer to "1-1) Mounting of feet" on page 7.
③Install the pressure gauge (For pressure gauge type)  Refer to "1-2) Mounting of the pressure gauge"
on page 7.
1-1) Mounting of feet
*Detachable feet are used for easy piping for discharging fluid.
Piping will be easier if feet are removed before mounting for piping for discharging fluid.
(Piping for discharging fluid after mounting the feet limits the angle for rotating the mounting tool. )
Mount the feet according to steps ① and ② below.
<Accessory> Feet --- 1set (Hexagon socket head bolt / Hexagon nut / Flat washer: (1 bag)
①Mount the feet to the body (case). (Refer to Fig. 5-1, 5-2)
Mount the feet so that they contact the hook of the case.
For the insertion position, refer to the displayed position for mounting on the feet.
②Close the feet. Mount the hexagon socket head bolt / hexagon nut / flat washer to the mounting hole for the bolt of the feet.
(Fig. 5-3) Tighten the bolts until the feet are fixed to the case so that they do not become loose.

Case
Mounting hole for bolt

Hook

Hexagon socket head bolt


Hexagon nut
Flat washer
Leg
Discharge port

Fig. 5-1. Fig. 5-2. Fig. 5-3.

Be careful not to drop or knock over the body (case).


1-2) Mounting the pressure gauges
Mount the pressure gauges (2 pcs.) included in the package to the pressure ports (2 places) without
leakage.
Note) Be careful not to tighten too much. Too much tightening can cause breakage.
Use the seal tape for sealing.
Recommended tightening torque: 12 to 14Nm.
Mount the pressure gauges at an appropriate direction and angle so that the display is visible.
*Bag filter without the pressure gauge is shipped with plugs attached to the pressure gauge entry ports of the
filter. It is possible to use it in this state.
2) Installation
Fix the feet to the ground using the foundation bolt (M16).
When installing and piping, allow sufficient space for maintenance.
Allow sufficient space for maintenance and inspection.
Upper space of the product (Space for removal for replacing the element) --- 450mm or more
Around the band (Space for removal for replacing the element) --- 50mm or more around the band
Reinforcement is necessary if the product is used in a location where it is exposed to vibration and
impact.

8
3) Piping
Install a fluid discharge valve. It is necessary to discharge fluid from the reservoir for the replacement of
the element.)
Check the port size for piping the valve and fitting which are appropriate for the operating conditions.
Flush piping with air before operation, confirming there is no abnormality such as fluid leakage.
Connect piping so that air can be discharged from the case.

To the tank Air release valve


Piping in which a small amount of air constantly returns to the tank by a resin tube
from the air release valve is helpful to release air properly. (Fig. 5-4)
If the location of the pump is high, the pump may idle when it is restarted.
Care should be taken.

Fix the piping of the inlet and the outlet to the base using a saddle so
that it is not subjected to vibration or weight.
Fig. 1-2. Air release circuit

6. Maintenance
1-1) Replacement of the element
Replace the element with a new one when the replacement timing has come.
* Continuing to use an element which is overdue for replacement may cause breakage of the element and the
equipment.
[Replacement timing of the element] When differential pressure (pressure drop) reaches 0.1MPa.
[Part number of the element for replacement] EJ501S-※ (FGF□1A: Element sizeΦ190 x L440)
EJ601S-※ (FGF□1B: Element sizeΦ190 x L770)
* is the space for the symbol of filtration.
Check the element part number on the model number label before ordering.
(e.g.) Nominal filtration 5μm: EJ501S-005
[For the replacement of element] Replace the element following Element Replacement Procedure on Page 8.

9
1-2) Element Replacement Procedure
1 [Removal of operation panel]
①Stop operation Open
Air release valve Cross section
②Close the valves in order of inlet (IN) and outlet (OUT). ③ of A
③Open the air exhaust valve to make the internal pressure atmospheric pressure. Cover Close Tightening bolt
(Figure ③)
④Discharge fluid inside by opening the fluid discharge valve. A
⑤Loosen the tightening bolt of the V band to remove the stopper.
(Figure ⑤on the right)

Tightening bolt can be loosened by a hexagon wrench [flat size 6mm]. Stopper
⑥Remove V band / cover. V band
Rotate the cover counterclockwise and lift upwards to remove it. (Steps (1) and
(2) (2)
in Figure ⑥) ⑥
⑦Check O-ring. If there is any failure such as swelling, replace O ring with a new
one.
(1)
[O-ring for replacement]
Part no.: FGF-KT01 (EGFS1□: Seal material NBR)
Part no.: FGF-KT02 (EGFL1□: Seal material FKM)
Warning: Remove the V band and the cover after confirming that the
pressure in the filter is atmospheric pressure (gauge pressure:
zero).

2 [Removal of the basket]


Handle
①Remove the basket by lifting it vertically. (Figure on the right)
②Check O-ring mounted to the holder in the case. If there is any failure such as
swelling, replace O-ring with a new one. Basket
Cross section
[Assembly part number of the holder for replacement] of B
Holder
Part no.: FGF-KT03 (For FGFS1□: Seal material NBR)
Case
Part no.: FGF-KT04 (For FGFL1□: Seal material FKM)
*Set of holder and O-ring. “O” ring
Case
Caution Be careful not to burn your skin if the temperature is high. B

3 [How to remove element]


①The element has a handle made of cloth. Move the handle to the center with your Cloth handle
Element
finger or a bar to pull the element out of the basket.
[Element for replacement]
Part no.: EJ501S-※ (For FGF□1A: Element size Ø190 x L440)
Part no.: EJ601S-※ (For FGF□1B: Element size Ø190 x L770)
Nominal filtration symbol
※ is the space for the symbol of filtration.
Check the element part number on the model number label before ordering.
(e.g ) Nominal filtration 5mm : EJ501S-005
Caution Be careful not to burn your skin if the temperature is high.

4 [How to mount the element]


① Element brim ②③④
①Pull the cloth handle of a new element to the center. Squeeze the element brim to Handle
insert the element into the basket. Then, put the element brim down to the level
of the bottom flange of the basket. Basket
②Put back the basket handle in the vertical direction.
③Hold the handle to install the basket in the case. Latch
④Set the handle in a position which does not interfere with either “IN” side or “Latch”
(slanted by 45 degrees)

10
5 [Mounting of the cover]
①Set O-ring to the case. ② Positioning mark
②Mount the tube gasket to the cover. on the cover
Rotate the cover clockwise pushing down to the end so that the positioning mark
for the cover and the case meet. (Figure ②on the right)

Positioning mark
on the case

6 [Mounting and tightening of V band]

○ Retainer
×
Cover brim

O-ring

Case brim
Fig. A Mounting of V band (Correct) Fig. B Mounting of V band (Incorrect, not horizontal)
①Mount V band.
①-1 Mount V band to the brim of the cover and the case.(Fig. A, B)
②-2 Set the tightening bolt to the hole and tighten it properly. (Fig. C)
③-3 Tighten bolt. (Fig D)

Hole Contact closely

Tightening bolt
Tightening bolt

Fig. C Position for V band bolt for tightening Fig. D Final condition of the tightening of V

Warning Mount V band securely in the correct position.


Incorrect mounting leads to unexpected accidents such as the V band loosening or coming off.

7 [Restart and air release]


①Check opening/closing of the valve of piping and confirm that connecting parts are completely sealed when restarting the product after
replacing the element.
②When restarting the product, release air by opening the air release valve on the upper part.

11
2-1) Sealing part replacement
When the replacement timing of sealing parts (O ring and holder assembly) has come, replace them with
new parts. (Refer to P8 “Replacement of the element” and P10 “Replacement of the holder assembly”)
[Replacement timing of sealing parts] When any deterioration or swelling occurs.
When leakage occurs
1 year after starting operation.
O-ring
[Part number for replacement] FGF-KT01 (FGFS1□: Seal material NBR)
FGF-KT02 (FGFL1□: Seal material FKM)
[Replacement of O ring] Replace O ring following steps [1] and [5] to [7] of P8 “1-2) Element replacement procedure”
(When only O ring is replaced, steps [2] to [4] are unnecessary. )
Holder Assembly
[Part number for replacement ] FGF-KT03 (FGFS1□: Seal material NBR)
FGF-KT04 (FGFL1□: Seal material FKM)
Check the model number on the model number label for ordering parts. Select the part number
which is suitable for specified model number.
[Replacement of the holder assembly] Replace the holder assembly following steps ①to ②of P11 “2-2) Holder
assembly replacement procedure”.
2-2) Holder assembly replacement procedure

①Remove old holder assembly


②Put the new holder assembly in the case with the holder slanted. (Fig. 6-1)
Mount the holder assembly so that the projection is facing upwards. (Fig. 6-2)

Projection---Face upward

Holder assembly
Holder

O ring

Mounted part
Fig. 6-2. Holder assembly
Fig. 6-1. Holder assembly replacement mounting direction

Caution Mount the holder assembly in the correct position and direction. Incorrect mounting leads to sealing failure.

12
Revision history
1st edition:March 2010
Revision:March 2013
Revision:February 2021
Revision:March 2024

Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362


URL https://www.smcworld.com

Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
© SMC Corporation All Rights Reserved

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