FGX Om N027
FGX Om N027
FGX Om N027
FGX-OM-N027-C
PRODUCT NAME
Bag Filter
FGF series
Contents
1. Handling Precautions P4
3. How to orderSpecifications
1) How to order P7
2) Specifications P7
4. Circuit P7
6. Maintenance P9
1-1) Element replacement P9
1-2) How to replace element P10
2-1) Replacement of seals P12
2-2) How to replace holder assembly P12
1
Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or equipment damage. These
instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.” They are all
important notes for safety and must be followed in addition to International Standards (ISO/IEC)*1), and other safety
regulations.
∗1) ISO 4414: Pneumatic fluid power - General rules and safety requirements for systems and their components
ISO 4413: Hydraulic fluid power - General rules and safety requirements for systems and their components
IEC 60204-1: Safety of machinery - Electrical equipment of machines - Part 1: General requirements
ISO 10218-1: Robots and robotic devices - Safety requirements for industrial robots - Part 1:Robots
etc.
Danger indicates a hazard with a high level of risk which, if not avoided, will result
Danger in death or serious injury.
Warning indicates a hazard with a medium level of risk which, if not avoided, could
Warning result in death or serious injury.
Caution indicates a hazard with a low level of risk which, if not avoided, could result
Caution in minor or moderate injury.
Warning
1. The compatibility of the product is the responsibility of the person who designs the equipment or
decides its specifications.
Since the product specified here is used under various operating conditions, its compatibility with specific
equipment must be decided by the person who designs the equipment or decides its specifications based on
necessary analysis and test results. The expected performance and safety assurance of the equipment will be
the responsibility of the person who has determined its compatibility with the product. This person should also
continuously review all specifications of the product referring to its latest catalog information, with a view to
giving due consideration to any possibility of equipment failure when configuring the equipment.
2. Only personnel with appropriate training should operate machinery and equipment.
The product specified here may become unsafe if handled incorrectly. The assembly, operation and
maintenance of machines or equipment including our products must be performed by an operator who is
appropriately trained and experienced.
3. Do not service or attempt to remove product and machinery/equipment until safety is confirmed.
1. The inspection and maintenance of machinery/equipment should only be performed after measures to
prevent falling or runaway of the driven objects have been confirmed.
2. When the product is to be removed, confirm that the safety measures as mentioned above are implemented
and the power from any appropriate source is cut, and read and understand the specific product precautions
of all relevant products carefully.
3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.
4. Our products cannot be used beyond their specifications. Our products are not developed,
designed, and manufactured to be used under the following conditions or environments. Use
under such conditions or environments is not covered.
1. Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to
direct sunlight.
2. Use for nuclear power, railways, aviation, space equipment, ships, vehicles, military application, equipment
affecting human life, body, and property, fuel equipment, entertainment equipment, emergency shut-off
circuits, press clutches, brake circuits, safety equipment, etc., and use for applications that do not conform
to standard specifications such as catalogs and operation manuals.
3. Use for interlock circuits, except for use with double interlock such as installing a mechanical protection
function in case of failure. Please periodically inspect the product to confirm that the product is operating
properly.
2
Safety Instructions
Caution
We develop, design, and manufacture our products to be used for automatic control equipment, and
provide them for peaceful use in manufacturing industries.
Use in non-manufacturing industries is not covered.
Products we manufacture and sell cannot be used for the purpose of transactions or certification specified in the
Measurement Act.
The new Measurement Act prohibits use of any unit other than SI units in Japan.
Compliance Requirements
1. The use of SMC products with production equipment for the manufacture of weapons of mass destruction
(WMD) or any other weapon is strictly prohibited.
2. The exports of SMC products or technology from one country to another are governed by the relevant security
laws and regulations of the countries involved in the transaction. Prior to the shipment of a SMC product to
another country, assure that all local rules governing that export are known and followed.
3
1. Precautions for handling
Selection / Design Installation and piping
Carefully consider the application, required Caution
specifications, and the operating conditions
(fluid, pressure, flow rate, temperature, ①Use a circuit which does not apply much pressure or
environment, etc.) load fluctuation to the filter. (Fig. 1-1)
Incorrect handling can result in unexpected
accidents. Air release circuit
Pump
Warning
①Operating pressure
Do not operate the product outside the operating
pressure range of the specifications. Do not use the
product where the pressure exceeds the operating
pressure range due to water hammer, surge etc. Bag Filter
4
Precautions for handling Maintenance
Warning Warning
①Do not loosen the V band while pressure is applied to ①Incorrect maintenance procedure can result in fluid
the product leakage or falling of the cover leading to unexpected
accidents. Maintenance should be performed
Caution according to the procedure indicated in the Operation
①Air release Manual.
When supplying pressure when starting the pump, ②Make sure that the line is stopped and the pressure is
release air by opening the air release valve at the top of atmospheric pressure (gauge pressure: zero) before
the pump. (Fig. 1-3) starting maintenance and inspection.
5
2 Name and function of parts
Rc1/4
1) Name and function of parts
Leg(Removable)
6
3. How to Order / Specifications
1) How to order
FGF※1※-20-E※B-※
Material
Symbol S L Pressure gauge
Seal material NBR FKM Port size Symbol No symbol G
Element size Symbol 20 Element Pressure Pressure gauge
No
gauge included
Symbol A B Port size Rc2
Element length Φ190×L440 Φ190×L770 Model change symbol
Nominal filtration
Symbol 005 010 025 050 100
Nominal filtration 5μm 10μm 25μm 50μm 100μm
2) Specifications
Table 3-1. Specifications
Content
Item Remarks
FGF□1A FGF□1B
Coolant (aqueous type/ oil based) Not applicable for gas.
Fluids which corrode, det
Main applicable fluids Alkalescent cleaning agent, eriorate or swell the filter and element
industrial water material cannot be used.
Maximum operating pressure 0.5MPa
Maximum operating temperature 80℃
Condition: Fluid Water, Initial
Body pressure drop 7kPa, Nominal filtration
Maximum operating flow 400L/min 100μm
(Refer to the flow characteristics in the
catalog for other conditions.)
Content 0.023m3(23L) 0.035m3(35L)
Weight 13kg 16kg
Applicable standards None
Material Polyester
Depends on the element filtration (Symbol
Nominal filtration rating 5、10、25、50、100μm of filtration).
Element
Element exchange
0.1MPa
deifferental pressure proof
Others) The outer surface of the body is finished with surface treatment equivalent to No.2D(*1). There may be scratches, rubbing, stains, or
discoloration which do not affect the function or the performance. )
*1:Symbol for surface finishing of JISB4305 cold rolled stainless steel sheet.
4. Circuit
Air release circuit
・Operating pressure, operating temperature and
operating fluid conditions shall conform to the
Pump
product specifications in table 3-1.
・Set the operating flow so that the initial pressure drop
becomes 10kPa or less.
(Refer to the SMC catalog for flow characteristics. )
Bag Filter
・Use a circuit which does not have large fluctuation of Tank
the pressure and flow to the filter. (Figure 4-1) Air release
Foundation bolt
7
5. Assembly, installation and piping
1) Assembly
Assemble the product according to the following procedure.
①Check the contents
《Contents》
Filter: 1
Operation manual: 1 (This manual)
Leg: 1 set
Hexagon socket head bolt / Hexagon nut / Flat washer: (1 bag)
Pressure gauges: 2 (for pressure gauge type)
②Take out the filter body. Mount the feet. Refer to "1-1) Mounting of feet" on page 7.
③Install the pressure gauge (For pressure gauge type) Refer to "1-2) Mounting of the pressure gauge"
on page 7.
1-1) Mounting of feet
*Detachable feet are used for easy piping for discharging fluid.
Piping will be easier if feet are removed before mounting for piping for discharging fluid.
(Piping for discharging fluid after mounting the feet limits the angle for rotating the mounting tool. )
Mount the feet according to steps ① and ② below.
<Accessory> Feet --- 1set (Hexagon socket head bolt / Hexagon nut / Flat washer: (1 bag)
①Mount the feet to the body (case). (Refer to Fig. 5-1, 5-2)
Mount the feet so that they contact the hook of the case.
For the insertion position, refer to the displayed position for mounting on the feet.
②Close the feet. Mount the hexagon socket head bolt / hexagon nut / flat washer to the mounting hole for the bolt of the feet.
(Fig. 5-3) Tighten the bolts until the feet are fixed to the case so that they do not become loose.
Case
Mounting hole for bolt
Hook
8
3) Piping
Install a fluid discharge valve. It is necessary to discharge fluid from the reservoir for the replacement of
the element.)
Check the port size for piping the valve and fitting which are appropriate for the operating conditions.
Flush piping with air before operation, confirming there is no abnormality such as fluid leakage.
Connect piping so that air can be discharged from the case.
Fix the piping of the inlet and the outlet to the base using a saddle so
that it is not subjected to vibration or weight.
Fig. 1-2. Air release circuit
6. Maintenance
1-1) Replacement of the element
Replace the element with a new one when the replacement timing has come.
* Continuing to use an element which is overdue for replacement may cause breakage of the element and the
equipment.
[Replacement timing of the element] When differential pressure (pressure drop) reaches 0.1MPa.
[Part number of the element for replacement] EJ501S-※ (FGF□1A: Element sizeΦ190 x L440)
EJ601S-※ (FGF□1B: Element sizeΦ190 x L770)
* is the space for the symbol of filtration.
Check the element part number on the model number label before ordering.
(e.g.) Nominal filtration 5μm: EJ501S-005
[For the replacement of element] Replace the element following Element Replacement Procedure on Page 8.
9
1-2) Element Replacement Procedure
1 [Removal of operation panel]
①Stop operation Open
Air release valve Cross section
②Close the valves in order of inlet (IN) and outlet (OUT). ③ of A
③Open the air exhaust valve to make the internal pressure atmospheric pressure. Cover Close Tightening bolt
(Figure ③)
④Discharge fluid inside by opening the fluid discharge valve. A
⑤Loosen the tightening bolt of the V band to remove the stopper.
(Figure ⑤on the right)
⑤
Tightening bolt can be loosened by a hexagon wrench [flat size 6mm]. Stopper
⑥Remove V band / cover. V band
Rotate the cover counterclockwise and lift upwards to remove it. (Steps (1) and
(2) (2)
in Figure ⑥) ⑥
⑦Check O-ring. If there is any failure such as swelling, replace O ring with a new
one.
(1)
[O-ring for replacement]
Part no.: FGF-KT01 (EGFS1□: Seal material NBR)
Part no.: FGF-KT02 (EGFL1□: Seal material FKM)
Warning: Remove the V band and the cover after confirming that the
pressure in the filter is atmospheric pressure (gauge pressure:
zero).
10
5 [Mounting of the cover]
①Set O-ring to the case. ② Positioning mark
②Mount the tube gasket to the cover. on the cover
Rotate the cover clockwise pushing down to the end so that the positioning mark
for the cover and the case meet. (Figure ②on the right)
Positioning mark
on the case
○ Retainer
×
Cover brim
O-ring
Case brim
Fig. A Mounting of V band (Correct) Fig. B Mounting of V band (Incorrect, not horizontal)
①Mount V band.
①-1 Mount V band to the brim of the cover and the case.(Fig. A, B)
②-2 Set the tightening bolt to the hole and tighten it properly. (Fig. C)
③-3 Tighten bolt. (Fig D)
Tightening bolt
Tightening bolt
Fig. C Position for V band bolt for tightening Fig. D Final condition of the tightening of V
11
2-1) Sealing part replacement
When the replacement timing of sealing parts (O ring and holder assembly) has come, replace them with
new parts. (Refer to P8 “Replacement of the element” and P10 “Replacement of the holder assembly”)
[Replacement timing of sealing parts] When any deterioration or swelling occurs.
When leakage occurs
1 year after starting operation.
O-ring
[Part number for replacement] FGF-KT01 (FGFS1□: Seal material NBR)
FGF-KT02 (FGFL1□: Seal material FKM)
[Replacement of O ring] Replace O ring following steps [1] and [5] to [7] of P8 “1-2) Element replacement procedure”
(When only O ring is replaced, steps [2] to [4] are unnecessary. )
Holder Assembly
[Part number for replacement ] FGF-KT03 (FGFS1□: Seal material NBR)
FGF-KT04 (FGFL1□: Seal material FKM)
Check the model number on the model number label for ordering parts. Select the part number
which is suitable for specified model number.
[Replacement of the holder assembly] Replace the holder assembly following steps ①to ②of P11 “2-2) Holder
assembly replacement procedure”.
2-2) Holder assembly replacement procedure
Projection---Face upward
Holder assembly
Holder
O ring
Mounted part
Fig. 6-2. Holder assembly
Fig. 6-1. Holder assembly replacement mounting direction
Caution Mount the holder assembly in the correct position and direction. Incorrect mounting leads to sealing failure.
12
Revision history
1st edition:March 2010
Revision:March 2013
Revision:February 2021
Revision:March 2024
Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
© SMC Corporation All Rights Reserved