R8007I
R8007I
R8007I
Grid Solutions
MFAC
14, 34
User Manual
High Impedance Differential Relay
CONTENTS
SAFETY SECTION 5
1. INSTALLATION 9
1.1 General 9
1.2 Unpacking 9
1.3 Storage 9
1.4 Site 9
2. COMMISSIONING 10
2.1 Description of relay, calculation of setting and commissioning preliminaries 10
2.2 Instructions to ensure that the relay can be commissioned at the specific
settings for the application 12
3. MAINTENANCE 18
4. MECHANICAL SETTINGS 18
4.1 General 18
4.2 Contact settings 18
4.3 Mechanical flag settings 18
5. PROBLEM ANALYSIS 19
5.1 Failure to operate 19
5.2 Output contacts not changing state 19
6. SPARES 20
7. COMMISSIONING TEST RECORD 21
REPAIR FORM 23
1. SAFETY SECTION
This Safety Section should be read before commencing any work on the
equipment.
1.1 Health and safety
The information in the Safety Section of the product documentation is intended to
ensure that products are properly installed and handled in order to maintain them in a
safe condition. It is assumed that everyone who will be associated with the
equipment will be familiar with the contents of the Safety Section.
1.2 Explanation of symbols and labels
The meaning of symbols and labels may be used on the equipment or in the product
documentation, is given below.
If there is unlocked access to the rear of the equipment, care should be taken by all
personnel to avoid electrical shock or energy hazards.
Voltage and current connections should be made using insulated crimp terminations to
ensure that terminal block insulation requirements are maintained for safety. To ensure
that wires are correctly terminated, the correct crimp terminal and tool for the wire size
should be used.
Before energising the equipment it must be earthed using the protective earth
terminal, or the appropriate termination of the supply plug in the case of plug connected
equipment. Omitting or disconnecting the equipment earth may cause a safety hazard.
The recommended minimum earth wire size is 2.5mm2, unless otherwise stated in the
technical data section of the product documentation.
Before energising the equipment, the following should be checked:
− Voltage rating and polarity;
− CT circuit rating and integrity of connections;
− Protective fuse rating;
− Integrity of earth connection (where applicable)
− Remove front plate plastic film protection
− Remove insulating strip from battery compartment
Mechanical adjustments
The electrical power to the relay contacts should be removed before checking any
mechanical settings, to avoid any risk of electric shock.
Section 2. COMMISSIONING
Metrosils have large tolerances and these figures are for guidance only.
Metrosil current IR(mA) 18-20 18-20 18-23 19-28 20-39 24-60 33-95
Metrosil current IR(mA) 18-20 18-20 18-22 19-25 19-33 22-48 28-76
100–400V version
Metrosil current IR(mA) 18-20 18-20 18-23 18-23 19-28 20-39 24-60
The primary current for operation is given by
IP = N (IR + nIE)
If the resultant value of IP is too low it can be increased by the addition of a shunt
resistor RSH to give a current of
ISH = VR
RSH
The new increased value of primary current
IP = N (IR + nIE + ISH)
External metrosils.
Each FAC relay is applied with an external metrosil which must be wired across
the relay circuit. This provides a shunt circuit for high internal fault currents and
prevents a high voltage being developed across the CT and relay circuits.
2.1.4 Commissioning preliminaries.
Inspection.
Carefully examine the module and case to see that no damage has occurred
during transit. Check that the relay serial number on the module, case and cover
are identical, and that the model number and rating information are correct.
Carefully remove any elastic bands/packing fitted for transportation purposes.
Carefully actuate the armature of each unit in turn with a small screwdriver/probe.
Note that immediately after the point where any normally open contacts just make
There is a small further movement of the armature. This ensures that contact
follow through and wiping action is present. On units fitted with hand reset flag
indicators, check the flag is free to fall before, or just as, any normally open
contacts touch.
Check that the external wiring is correct to the relevant relay diagram or
scheme diagram. The relay diagram number appears inside the case.
Particular attention should be paid to the correct wiring and value of any external
resistors indicated on the wiring diagram/relay rating information.
Note that shorting switches shown on the relay diagram are fitted internally
across the relevant case terminals and close when the module is withdrawn. It is
essential that such switches are fitted across all CT circuits.
If a test block type MMLG is provided, the connections should be checked to the
scheme diagram, particularly that the supply connections are to the ‘live’ side of the
test block (coloured orange) and with terminals allocated with odd numbers (1, 3, 5,
7, etc.).
Earthing.
Ensure that the case earthing connection above the rear terminal block, is used
to connect the relay to a local earth bar.
Insulation.
The relay, and its associated wiring, may be insulation tested between:
a) all electrically isolated ircuits
b) all circuits and earth
An electronic or brushless insulation tester should be used, having a dc voltage
not exceeding 1000V. Accessible terminals of the same circuit should first be
strapped together.
Deliberate circuit earthing links, removed for the tests, must subsequently be
replaced. Terminal allocation.
Terminals of the relay are normally allocated as below, but reference should
always be made to the relevant diagram.
a) Single pole relays
Normally open contacts 1, 3 and 2, 4.
AC current input – 27, 28.
An alternative version of the relay has additional normally open
contacts connected to 5, 7 and 6, 8.
b) Triple pole relays
Normally open contacts 1, 3 and 2, 4.
The contacts are normally connected in parallel for the three phases but
a version of the relay having contacts brought out separately is
available.
AC current inputs - 23, 24 : 25, 26 : 27, 28.
2.2 Instructions to ensure that the relay can be commissioned at the specific
settings for the application
It is only necessary to check the relay at the setting on which it is to be used.
The relay must not be used at any setting other than that for which the setting has
been calculated.
Relay
A2
Metrosil
Figure 1 Secondary injection of relay to check secondary operating current, setting voltage
and relay operating current
A1
Primary injection
Test set
A2
Relay
A1
Primary injection
Test set A
Temporary connections
A2 Metrosil
Relay
Stabilising resistor (if fitted)
B
LV
supply
C
A2
Relay
Stabilising resistor (if fitted)
Figure 4 Stability check on restricted earth fault scheme by back energising with a low voltage
supply
A
B
V 87 87 87
B
C
A2 A2 A2
87 87 87
4.1 General
Armature gap measurements should be made with the top of the feeler gauge
level with the centre line of the core.
Contact pressures are measured with a gramme gauge at the contact tips.
In general contact gaps and follow through are defined by quoting an armature gap
at which the tips should be just closed or just open.
The relay contact state is always defined with the relay in the unenergised
position, unless otherwise specified on the appropriate circuit diagram.
4.1.1 With the armature closed the clearance between the back of the armature and
the back stop should be 0.003"/0.008".
4.1.2 Nominal armature gap open: 0.060" for all types.
Set screw in armature so that armature gap when closed is approximately
0.005"/0.010".
4.2 Contact settings
4.2.1 Normal duty make contacts
With the armature closed onto a 0.011" feeler gauge the make contacts should be
closed, but should be open using a 0.013" feeler gauge.
Flag spring may be jammed between armature and core face, preventing armature
closure.
Check internal wiring for damage.
Check choke continuity - resistance 240 ohms ± 15%.
Check resistor values - remove pcb from module and fold down to gain access
to board.
Setting range Resistors on PCB ZJ0038
R1 – R3 R5–R6 R7–R8 R9
15–185 680Ω 680Ω 150Ω 120Ω
Adjustable resistor 0–1000Ω
Capacitor 3.3µF
Relay coil 190Ω
Setting range Resistors on PCB ZJ0038
R1 – R6
25–175 1.3KΩ
25–327 2.4KΩ
Adjustable resistor RV1 510Ω
Capacitor C1 1.7µF ±5% 50Hz, 1.18µF ±5% 60Hz.
Relay coil 560Ω ± 15%
Setting range Resistors on PCB ZJ0038
R1–R6
100–400 2.7KΩ
R9
3.9KΩ
5.2 Output contacts not changing state
Check output terminals with reference to appropriate diagram.
Operating pushrods not in position
Internal wiring damaged
Contamination of contacts
Contacts should be cleaned with the burnishing tool supplied in the relay tool kits.
On no account should knives, files or abrasive materials be used.
Check mechanical settings as per Section 4.
Section 6. SPARES
When ordering spares, quote the full relay model number and any component
reference numbers, or briefly describe the parts required.
Should the need arise for the equipment to be returned to General Electric for
repair please fill in the RMA form at the back of this manual.
A copy of any commissioning test results should also be sent with the
equipment.
Section 7. COMMISSIONING TEST RECORD
Date
Station Circuit.
Relay Model No. Serial No.
Setting range CT ratio
Setting voltage Relay setting
Type of ext. metrosil Shunt resistor ohms
(if fitted)
Calculated primary
operating current
Test results
N
2.2.7 Stability check by primary injection
A–N
B–N
C–N
A1–A2
B1–B2
C1–C2
Where more than two sets of current transformers are involved, injection should
be carried out between set 1 and each other set in turn.
Date Date
Imagination at work
Grid Solutions
St Leonards Building
Redhill Business Park
Stafford, ST16 1WT, UK
+44 (0) 1785 250 070
www.gegridsolutions.com/contact
© 2020 General Electric. All rights reserved. Information contained in this document is indicative only.
No representation or warranty is given or should be relied on that it is complete or correct or will apply to any particular project.
This will depend on the technical and commercial circumstances. It is provided without liability and is subject to change without notice.
Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
R8007I