HAZARD IDENTIFICATION PLAN (HIP) FOR CHILLER PLANT

PIPE REMOVAL AND SALES

HAZARD IDENTIFICATION PLAN (HIP)

FOR ABQ CHILLER PLANT

Contract No. : 6600045481

Contract Title : PIPE REMOVAL AND SALES

Company : SAUDI ARAMCO

Contractor : DIVERSIFIED LINES FOR PETROLEUM SERVICES (DLPS)

Document No. : DLPS-HIP- ABQ-CHILLER PLANT-DEMOLITION-Rev-00

HSE Project
00 03.08.2024 Issued for Approval
Manager Manager
Prepared Checked Reviewed Approved
by by by by
REV DATE DESCRIPTION
DLPS SAUDI ARAMCO

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 HAZARD IDENTIFICATION PLAN (HIP) FOR CHILLER PLANT

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SEC. TABLE OF CONTENTS PAGES

A TITLE 3
B PROJECT SCOPE OF WORK 3
C REFERENCES 6
D REPORTING OF ON-JOB INJURIES/ 6
OCCUPATIONAL ILLNESS
E HAZARD IDENTIFICATION PROCEDURE 7
F DOCUMENT REVIEW 7
G HEALTH HAZARD IDENTIFICATION 7
H EMERGENCY RESPONSE PROCEDURE 8
I EMERGENCY NUMBERS 9
J WORK PERMITS 10
K HAZARD CLASSIFICATION 10

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A. TITLE

Hazard Identification Plan, In addition to all the usual known hazards associated
with ABQ-CHILLER PLANT-DEMOLITION in general such as injury or death,
damage to equipment and property, resulting from the mishandling of tools or
construction equipment, cutting into live electrical cables, falls from heights etc.,
other potential hazards may be present in the immediate area or from the Plant
environment. It is therefore of vital importance that all these hazards can be
formulated and incorporated in to the safety procedures for the particular project
or work which is to be carried out, prior to the commencement of demolition. The
purpose of this procedure is to provide guidelines on how and when risk
assessment will be performed and recorded in order to implement DLPS
commitment to continual improvement and in the prevention of accident and
incident.

This is a “dynamic” document and will be modified as per required needs,

adding to this list other items that may be considered as hazardous or a serious
safety issues for the project. All or part of the HIP (as required) should be
distributed to all sites staff.

Contract details:

Contract No. : 6600045481

Contract Title: PIPE REMOVAL AND SALES

Client : Saudi Aramco

B. PROJECT SCOPE OF WORK

ABQ-CHILLER PLANT-DEMOLITION by hot/cold cutting procedure. DLPS shall

provide any and all services/materials, equipment, tools and personnel to be
rendered according to this section, as may be required for, but not limited to,
overall planning, supervision, scheduling, technical support, and coordination of
all WORK at the WORK Site, as required by Aramco. This scope of work details

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the work required to carry out but not limited to provide complete Demolition of
Abqaiq chiller plant.

Brief Description of Scope of work

Removal of motor skid and fin fan

Ensure that all relevant connections are removed and equipment is free for
removing by using crane and loading on trailer. Remove the equipment using
crane and trailer.

Hot cutting of chiller plant piping and supports

Hot cutting of equipment chiller plant be carried out using oxy acetylene gas
cutter by a certified gas cutter. Cutting should be carried out by observing all
safety precautions (appropriate PPE, use welding mask, ventilate the area, Use
welding gloves or welders outfit, Ear plug / ear muff)

Cold cutting using hydraulically operated ripper mounted on excavator

Operation services for Clamp Loader, Trailers

Loading/Unloading, Shall exercise care in loading, unloading operations, so as to

avoid damage. Clamp Loader shall be used in loading and unloading pipe. In no
event shall pipe be allowed to free fall from carriers, trailers or trucks.

Asset movement.

Make sure to fulfil the reclamation form SA-630 which is required for asset
movement. All drivers/operators shall have valid government license. Drivers
shall check vehicles daily for serviceability of such basic equipment as tires,
brakes, lights, fluid level, glass, mirrors, etc. and shall be corrected immediately.
Report any damage immediately to the supervisor in–charge. Ensure the vehicle
is safe to operate and contains all required safety requirements prior to use.

Reinstatement of area.

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Reinstatement of area shall be carried out by removal of all unwanted items and
backfilling and levelling of the area.

List of Manpower

# Man Power Nos

1 Pipe Fitter 3
2 Electrician 2
3 Gas Cutter 2
4 Safety Officer 1
5 Labor 10

List of Equipment

# Equipment
1 Hot cutting set
2 Clamp loader with Operator (Aramco approved/Third party certified)
3 Excavator with Operator (Aramco approved/Third party certified)
4 High Bed with Driver

C REFERENCES:

CSM CSAR Page no. 18 of 50, 6.0 Hazard Identification Plan and other
Submittals

GI 2.100, Work Permit System

GI 2.721, Electrical Arc Flash Hazard Mitigation
GI 6.007, Reporting of Contractor On-Job Injuries/Occupational Illnesses
GI 6.012, Isolation, Lockout and Use of Hold Tags
GI 6.030, Traffic and Vehicle Safety
GI 7.025, Heavy Equipment Operator Testing and Certification
GI 7.026, Crane and Heavy Equipment Incident Reporting Procedures
GI 7.027, Crane Suspended Personnel Platform (Man basket) Operations
GI 7.028, Crane Lifts: Types and Procedures
GI 7.029, Rigging Hardware Requirements
GI 7.030, Inspection and Testing Requirements for Elevating/Lifting Equipment

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GI 7.031, Heavy Equipment Services

GI 8.001, Safety Requirements for Scaffolds
G.I.430.001 Waste Management.
G.I.1021.00 Street and Road Closure: Excavation, Reinstatement and Traffic
Controls
G.I. 2.714, Environmental Conservation Policy Implementation
SA Safety Handbook, Minimum Safety Rules
SAES-A-005 Safety Instruction Sheet.
SAES-B-064 On-Shore and Near Shore Pipeline Safety.
SAES-J-505 Combustible Gas and Hydrogen Sulfide in Air Detection Systems.
SAES-W-011 Welding Requirement for On-Plot Piping
SAES-W-012 Welding Requirement for Pipelines.

D REPORTING OF ON-JOB INJURIES/ OCCUPATIONAL ILLNESS

All on-job injuries/ illness are to be reported to Aramco within 1(one) hour of
learning of an on-job injuries/ illness.

a. In the event of an accident on the project, the injured employee needs to

complete an Injury Report and submits it to the medical personnel with the
help of his supervisor/ HSE Supervisor. The injured employee’s supervisor
will submit a copy of the Employee Injury report to the Safety department in
the absence of safety personnel during the report submission. The
supervisor of the injured will conduct a preliminary investigation and
complete a supervisor’s Incident Investigation Report and submits it to the
Safety Supervisor within 3 hours of the occurrence. The supervisor will
complete this report also for all other incidents/accidents and submit the
report to the Safety Supervisor within 3 hours of the incident.
b. A short summarized version (flash report), of the preliminary investigation
shall be compiled and submitted to SAUDI ARAMCO Site Management
within 24 hours of the occurrence of the accident/incident. Copies of the
Employee Injury report and supervisor’s Incident Investigation Report must
be attached.

c. A complete accident investigation report with the Root Cause Analysis of the
accident/incident and the committee’s recommendations for preventative
action(s) shall be submitted to SAUDI ARAMCO Site Management within 3

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days after the incident occurred. Copies of all relevant documents must be
attached to support the report.

E HAZARD IDENTIFICATION PROCEDURE:

I. Conduct HAZARDS identification review.

II. Record hazards identified on location map.
III. List potential hazards:

** Each hazard will be classified A, B, or C.

** Document statement of corrective action to be taken.
** HAZARD areas identified on a location map and color coded.

Consideration will be given to the following potential hazards.

** Potential hazards to Saudi ARAMCO and contractor personnel.
** Potential hazards that may be encountered from outside sources.
** Hazardous materials identification/handling/storage.
** Potential fire/electrical hazards.

The hazards identified are classified as A, B or C according to their degree of

potential loss considering the probability of occurrence, and the severity of
outcome.

F DOCUMENT REVIEW

The job-specific HIP shall be revised and amended, as needed, when

conditions change, new hazards are introduced or the scope of work changes.

G HEALTH HAZARD IDENTIFICATION

These practices are designed to integrate appropriate health risk controls into
project/site construction activities. Project management has overall responsibility
for execution of these health management practices. Project employers are
required to include health risks controls within their method statements to

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mitigate against potential health hazards and to provide that sufficient equipment
and resources are available to effectively execute the requirements of these
health management practices.

Project management will provide first-aid facilities for personnel who are
assigned to a project/site. Trained first-aid attendants will be available to
administer treatment at all times while personnel are at a site. A record of all
workplace first-aid/medical treatments will be maintained by the person
administering the treatment.

A person must be appointed to oversee that employees who are injured or ill are
placed in a rehabilitation program and will submit a monthly report to the Project
Manager on activities. The Project Manager will monitor trends in injuries and
occupational health through regular review of the treatment records.

Project Management will make provision for:

• Medical treatment and injury management

• Medical examinations
• A fatigue management program
• Management of infectious diseases

H EMERGENCY RESPONSE PROCEDURE

Say: This is an emergency!

I am calling from: Provide Incident LOCATION (E.g. Plan Building No.,
House No.)
I see a: Provide NATURE OF EMERGENCY, (e.g., Fire.
Explosion, Gas Release, Hostile Act. Medical, Bomb
Threat. Security threat, Inland Oil Spill)
There are: Provide QUANTITY or people hurt and requiring
medical Assistance I Ambulance.
The telephone no. here is: Provide your PHONE NUMBER
My name is: Provide YOUR NAME
My Badge number is: Provide YOUR BADGE NO.

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 HAZARD IDENTIFICATION PLAN (HIP) FOR CHILLER PLANT

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Do not hang up the phone until told to do so. After the information has
been given successful the individual person should immediately live and
precede safety to the nearest assembly point areas.

I Emergency Numbers
Saudi Aramco

AREA RSCC New 911 Number Location

Central Area RCC (013) 872-0911 Dhahran
(013) 880-0911
(013) 876-0911
(013) 578-0911 Shybah
(013) 875-0911 Turaif
(013) 877-0911 Al-Jawf
Southern Area RSCC (013) 572-0911 Abqaiq
(013) 576-0911 Udhailiyah
(013) 577-0911 Mubarraz
(013) 862-0911 Shegum
(013) 873-0911 South Ghawar
Northern Area RSCC (013) 378-0911 Tanajib
(013) 379-0911 Manifa
(013) 679-0911 Khursaniah
(013) 673-0911 Ras Tanura
(013) 677-0911
(013) 678-0911
Central Region RSCC (011) 285-0911 Riyadh
(013) 574-0911 Pump Stations
(013) 878-0911 Khurais
(013) 578-0911 Hawtah
(013) 874-0911
Western Region RSCC (012) 427-0911 Jiddah& Jazan
(014) 397-0911 Yanbu
(014) 397-0911 Madinah

DLPS

Name Designation Mobile Number

Ashraf El Hadidi Project Manager 0595339238

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 HAZARD IDENTIFICATION PLAN (HIP) FOR
CHILLER PLANT

PIPE REMOVAL AND SALES

Qassim Alnaiser Project Engineer 0565186715

Damodaran Nair Safety Manager 0538035986

J. WORK PERMITS

“Pipeline Corridors, right of ways (ROW), and associated

facilities to pipelines are considered RESTRICTED AREAS,
and the Work Permit System shall be implemented in these
locations as per the Saudi Aramco G.I. 2.100 “Work Permit
System” for all activities”.

K. HAZARD CLASSIFICATION:

Class " A " Hazards

A condition or practice likely to cause permanent disability, loss of
life or body part and/or extensive loss of structure, equipment or
material.

Class “B” Hazards

A condition or practice likely to cause serious injury or illness
(resulting in temporary disability) or property damage that is
disruptive, but less severe than Class “A”.

Class "C" Hazards

A condition or practice likely to cause minor (non-disabling) injury
or illness or non-disruptive property damage.

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1. TRANSPORTATION

1.1 Transportation of employees a) Vehicle driver without driving license 1. Only Saudi Arabian Government (SAG) licensed driver can operate A
b) Not wearing seat belts motorized vehicle on and off the job as stated in the GI 6.030 – sub
c) Over speeding element 1.2.1
d) Over loading 2. The driver and passengers shall wear seat belts, at all times, whilst
e) Riding/seating on undesignated seat vehicles are in motion as stated in GI 6.030 – sub element 1.2.6
f) No assigned bus stop. 3. Posted speed limit signs and regulations shall be observed and followed at
g) Boarding and alighting while the vehicle is still in all times.
motion 4. Specially in the Aramco facilities and camps as stated in GI 6.030 – sub
h) No loading and unloading zone for passenger. element 1.2.5
i) Use of emergency exit door 5. Drivers shall not allow more passengers or cargo than the registered
j) Rushing/Pushing each other during boarding and capacity onto his vehicle.
alighting from bus. 6. Loading and unloading zone shall be established.
k) Late arrival of service bus 7. Emergency exit door shall not be used except for emergency case only.
l) Insufficient Service Bus 8. Queue system shall be implemented during boarding on passenger bus.
m) Using Mobile phone while driving. 9. Vehicle shall be always on time to avoid rushing and pushing each other.
n) Hot Weather condition 10. Company employees as well drivers are not allowed to use mobile phone
o) Bad Weather(Sand Storm, Fog, Rain) even in attached head set mode as stated in GI 6.030 – supplement page
p) Trapped at Desert 3.
q) Poor Maintenance 11. Drivers are responsible for adequate water as stated in GI 6.030 –
r) Animal Crossing supplement page 3.
s) Driver Fatigue 12. Follow the 6sec procedure as discussed in the defensive driving
training.(Maintaining a minimum distance from the vehicle ahead of you of
6 sec)
13. Use the vehicle check list and hand over to the journey manager
14. Do not rush during animal crossing
15. Use GPRS,
16. Ensure proper communication system and comply journey management
system according to GI 6.030– sub element 1.2.3
17. Ensure proper off road training for the drivers as stated in GI 6.030 – sub
element 1.2.1.5
18. Use check list of off road requirements such as shovel, flash light etc.
19. Comply the Journey Management Plan

1.2 Driving on two way single a) Over Speeding 1. Vehicle speeding must be as mentioned on high way and the speeding in A
Road b) Sand storm/fog/heavy rain the Aramco premises will be 40KPH unless or otherwise posted
c) Camel crossing the road RefGI6.030.
d) Night time driving 2. All the drivers must be trained for defensive driving prior to assign.
3. All the drivers need to comply 6sec procedure as educated in Defensive
driving training. (Maintaining a minimum distance from the vehicle ahead of
you of 6 sec)

1.3 Mobilizing and demobilizing a) Traffic hazards 1. Prepare the area / clear of obstructions prior to mobilization of Equipment A
of Equipment and materials b) Property damage 2. Ensure all tools / equipment / are pre-inspected before mobilization.
tothe jobsite or location and c) Unattended 3. Only trained and certified operator shall be permitted to operate the
Positioning d) Reversing/maneuvering vehicle Equipment.
e) Unstable base condition 4. Equipment shall not be operated without a valid 3rd party inspection.
f) Unknown weight / Overloading 5. Secure the area with barricade and warning signboards at reasonable
distance.
 HAZARD IDENTIFICATION PLAN (HIP)

PIPE REMOVAL AND SALES (Contract# 6600045481)

SN ACTIVITY POTENTIAL HAZARDS CONTROL MEASURES HAZARD CLASS

2 EXCAVATION
2.1 Excavation for Pipe a) Cave-in hazards due to improper excavation 1. Lead personnel and the safety office will ensure the compliance of Aramco A
removal planning procedure before the execution as stated in Cave-in hazards due to
b) Soil collapse improper excavation planning.
c) Damage to underground utilities 2. Excavation needs to be more than 2.4m, suitable protective plan must be
d) Vehicles falling in to excavation
e) Improper access and egress developed and Authorization letter shall be secured prior to use
f) Lack of Confined space entry Permit Mechanical Excavation
Defective equipment 3. Mechanical Excavator Shall not be used within 3meters of Existing
Underground Utilities
4. Pre- excavation Check list shall be completed and Abqaiq Plants
Excavation Authorization shall be Available at site before start the work
5. An Excavation plan shall be Kept at least 2ft Edge of excavation and
removed from site on timely manner. An excavation plan will be developed
according to CSM II-1; Table 1.1 Excavation whilst the excavation needs to
be more that 8ft.
6. CSM II-1; Sec. 1.5 Underground Utilities and Installations guideline will also
be followed.
7. CSM II-1 Excavations and Shoring Appendix „A‟ will be referred in order to
avoid soil collapse and the effective plan will be developed.
8. Underground utilities are to be exposed manually and protected. Install
Warning barricade 3 meter away from the existing line.
9. Install warning sign, and barricades
10. Proper access shall be made to enter into confined space
11. Make sure Confined space permit is available before entering into confined
space.
Daily equipment checklist shall be done and follow properly

3. CONFINED SPACE

3.1 Working inside the a) Confined Space 1. Safety officer will advise the group if the excavation is more than 1.2m then A
confinedspace b) Oxygen deficiency, flammable gases and chemicals the entrants will be confine and the procedure will be complied as stated in
Falling objects the CSM, vol - 2 part 1-6(confined Space general Requirements)
2. Make sure Confined space permit is available before entering into confined
space
3. Atmospheric gas testing shall be in accordance with GI 2.709 and Section
6.7. A Confined Space Entry Plan shall be Completed and available at site
4. All entrants will be trained
5. Confined space supervisor will be designated.
6. Confined space entry attendant will be assigned as stated in CSM 6.3.6
7. Confined space check list will be utilized to Ensure the safety requirements
are met as stated in CSM.
8. Warning signage will be posted conspicuously.
Communication device will be utilized in an effective manner.
 HAZARD IDENTIFICATION PLAN (HIP)

PIPE REMOVAL AND SALES (Contract# 6600045481)

SN ACTIVITY POTENTIAL HAZARDS CONTROL MEASURES HAZARD CLASS

4. H2S

4.1 Gas Test a) Hazardous and Flammable gases 1. Trained and Aramco approved gas tester must perform the gas test as A
stated in GI 2.709
2. Each Crew at site shall have adequate Number of Personal H2S Monitor
that is operatable and inspected Each testing equipment must sent for
calibration for regular period of interval as stated in GI 2.709-1
3. Appropriate respiratory protection needs to be don as referred in GI
1780.001
When Personnel H2S Monitor is activated regardless of concentration,
order a stop work and evacuate the area immediately
4.2 Gas Test a) Potentially hazardous atmosphere A
1. Initial gas test will be made 15mins prior to enter inside the confined space
refer CSM 1-6.6-7-4
Other toxic gas testing must be conducted as stated in GI 2.709,3.1.4

5. BACKFILLING OF EXCAVATION

5.1 Backfilling of a) Collapse of excavation. 1. Only site approved mechanical shovels/excavators are to be used to carry A
Excavation b) Physical injury due to proximity of plant and out this work.
Construction Equipment. 2. Plant and equipment used to backfill excavations will carry current
Removal of shoring certification and will be maintained in a safe condition.
3. Plant and equipment will only be operated by trained and authorized
personnel.
4. Banks men will be used to control the backfilling operation in order to prevent
plant working too close to the excavation edge.
5. Unauthorized personnel will be excluded from areas where the backfilling of
excavations is taking place.
6. A survey of the area will be carried out to assess risks to any adjacent
structures.
7. Prior to backfilling, temporary shoring will be removed in a controlled manner
and placed away from the excavation e.g. 3m or 1.5 times the depth.
8. While removing shoring and its components extreme precaution shall be
taken, removal process will progress together with backfill from the bottom to
the top of excavation. Especially in unstable soil, ropes shall be used to pull
out the jacks or braces from above after all employees have exited the
excavation.
When Mobile a Heavy Equipment is used the operator shall be certified for the
specific equipment being used or utilized.
 HAZARD IDENTIFICATION PLAN (HIP)

PIPE REMOVAL AND SALES (Contract# 6600045481)

SN ACTIVITY POTENTIAL HAZARDS CONTROL MEASURES HAZARD CLASS

6. WORKING ON OR NEAR LIVE LINE

6.1 Check or use the a) Electrocution 1. Only competent personnel will be allowed to work in live panel, Ref CSMIII- A
existing liveline b) Lack of communication and information. 3
Lack of experience and training. 2. Isolation process must be carried out as stated in CSM III- 3.3.7
3. Safety officer and the area supervisor must ensure the proper PPE such as
FRC gear, adequate rated gloves as ref in CSM III-3.3.9
4. Ensure the proper distance between the energized panel as stated in PDI
30.0
5. One trained First aider will be available in each working crew. Ref: CSM III
3.6.3

7. WORKING IN HIGH ELEVATION ABOVE 1.8 M

7.1 Work at heights a) Fall of personnel due to incomplete working 1. Ensure the proper scaffold and the components as stated in CSM II -2.4 A
platform 2. The rated safe work load must be complied, Ref:CSMII-2.1
b) Unavailability of access to working platform 3. Guard rail system, toe board should be as per the standard referred in
c) Falling materials, tools CSM II-2.5.4
d) Damage to plant and equipment/fall of personnel 4. Ensure Fall protection Equipment are protected with Visible Inspection
e) High wind Indicator (Color Coding). Proper Entry and Exit needs to be provide as per
Improper use PPE the standard Re: CSM II -2.5.7
Use Self -retracing lanyard when anchorage. point is less than 5.5 PPE is
mandatory as per the tag color and it has to be double lanyard

8. CRANE OPERATION

8.1 Equipment Removal a) Unauthorized and Incompetent Operator 1. Only Saudi Aramco certified operator and riggers are authorized to perform A
b) Poor Crane condition and maintenance the activity. All the internal combustion equipment need the work permit ,
c) Unplanned lifting activity GI2.100. REF: GI 7.028 Pg7
d) Overhead power lines / Energized panel 2. Any assembling, disassembling, or change of lattice boom configuration
e) High wind requires re- inspection by a certified inspector before the crane can be re-
Unstable base condition mobilized to perform any crane lifts.
3. Mechanism for free fall capability/ function through the physical and
permanent isolation of the function
4. Ensure that Daily inspection check list is signed and lifting tackle is
inspected and colour coded.
5. Crane must have a valid inspection sticker issued by Saudi Aramco. Ref
CSM III- 7.3.6
6. Area should be barricaded and LIFTING IN PROGRESS signage should
be placed
7. Area supervisor needs to classify the lifting whilst it is a critical, then the
critical lift plan should be approved by Saudi Aramco as stated in GI 7.028-
6,SA9644(07/07).
8. Safety Officer needs to check the safe distance before the execution as
stated in table 7.1 in CSMIII
9. All lifting needs to be cancelled if the wind speed is more than 32KM/H Ref:
CSMIII-7.3.10
10. Out rigger pad shall be used under all crane out rigger as specified in CSM
II -7.3.14,
Area must be isolated and adequate PPE must worn
 HAZARD IDENTIFICATION PLAN (HIP)

PIPE REMOVAL AND SALES (Contract# 6600045481)

SN ACTIVITY POTENTIAL HAZARDS CONTROL MEASURES HAZARD CLASS

9. CLAMP LOADER OPERATION

9.1 Clamp loader operation a) Poor equipment maintenance and condition 1. Ensure that equipment must have valid inspection sticker and complete A
b) Unauthorized operator daily inspection. Any defects found equipment should not be used unless
c) Travelling on limited areas and working on repaired and in good condition
obstructed areas or blind zone 2. Only trained and certified operator shall be permitted to operate the
d) Unknown weight of materials or overloaded Equipment
e) Unbalance lifting of load 3. Qualified flagman should always present/available whenever equipment
f) Poor visibility or obstructed maneuvering
g) Uncompact soil, rough or uneven. 4. Weight of material must check and identify. Trial lift must be done prior
h) Fall of load lifting of material.
Entry of unauthorized person 5. Operator must locate the center mass of the material and balance
6. Ground or surface must be properly compacted.
7. Ensure no one is under the suspended load and the load is secured
Area must be barricaded with signage and flagman shall maintain the safe
distance.
10. COMPRESSED GAS CYLINDERS
10.1 Transportation of a) Fire/Explosion during transportation. 1. Cylinders to be supported and secured during transportation in order to A
CompressedGas b) Manual handling and health risk. prevent them falling over.
Cylinders Location of cylinder storage. 2. Cylinders to be segregated by type in order to prevent fire/explosion risk.
3. Valve caps to be fitted to all gas cylinders during transportation.
4. Loading / Offloading of cylinders to be carried out by the competent
persons, using cylinders Cage intended and acceptable for lifting operation
5. Cylinders shall have HAZCOM Label to indicate the content of the cylinders
being off-loaded from a vehicle will not be dropped to the ground and shall
not be rolled.
Cylinders storage area should be prepared and reserved for that purpose
only.
7. Cylinders shall be stored in a safe and accessible location.
8. Cylinders storage location shall be dry and well ventilated.
9. Cylinders stored in the open shall not have direct contact with the ground
or under direct sun light exposure to extreme weather or contact withwater.
11. CHEMICAL HANDLING

11.1 Chemical Handling a) Burn. 1. Make sure you have this instruction before you work with any hazardous A
b) Personal Injury substance, get the MSDS/ COSHH assessment
c) Fire 2. Always read the label on the container and MSDS. Make sure you
Explosion understand the information. If there is no label, do not use the contents.
3. Do not assume that because two containers look the same, they contain
the same material.
4. Chemicals may be: explosive, flammable, poisonous, irritant or corrosive.
A chemical may have more than one of these hazards. Check for danger
symbols on the label before opening the container.
5. Always check that you are wearing the correct PPE before handling
chemicals. Gloves, eye protection, protective clothing, rubber boots or
respirators may be required. All these must be kept in good order. Check
the MSDS/ COSHH assessment.
6. Explosive chemicals must be treated with great care.
7. Some chemicals become unstable when old, and explosions can result if
these are mishandled. Check the condition of all chemical containers for
indications of leakage or age.
8. All flammable liquids give off vapors which travel unseen into the air, and
 HAZARD IDENTIFICATION PLAN (HIP)

PIPE REMOVAL AND SALES (Contract# 6600045481)

SN ACTIVITY POTENTIAL HAZARDS CONTROL MEASURES HAZARD CLASS

are easily ignited by flames, sparks or just heat alone.

9. Never smoke if there are flammable chemicals in the area and know what
action to take in the case of fire.
10. Always wash hands carefully after handling chemicals, and do not eat,
drink or smoke in the same area as the chemicals.
11. Some chemicals can be absorbed through the skin and cause a wide range
of diseases. Always use the right protective equipment and clothing and
apply barrier creams if solvents are being handled.
12. If the skin is splashed with a chemical, it should be washed off immediately
with clean running water. Eye injuries should be flushed copiously with
water and receive immediate medical attention. - ALWAYS FOLLOW THE
EMERGENCY PROCEDURES ON THE HAZARD DATA SHEET
13. If there is a spillage of chemicals on the ground or floor, report the matter at
once to your Supervisor so that the right action can be taken.
Training is required for all workers prior to their assignment.
12. HOT WORK
12.1 Cutting equipment and a) Flammable/Combustible materials around the area 1. Hot work permit approval form 924.2 is mandatory for all activity which can A
Spools b) Injury to eyesight due to ultra violet rays. produce sufficient heat to ignite the flammable and combustible materials.
c) Molten metals/ slag’s 2. Atmospheric gas test must be conducted by SA approved equipment and
d) Defective cords/hoses tester RefCSM1-4.9.4
e) Fire 3. All the flammable and combustible materials needs to be clear or it should be
f) Health hazard due to fumes and dust. covered with the not combustible or flame proof welding screens Ref CSMI-
g) Improper handling of cylinders 7
h) Depressurize Fire Extinguisher 4. Ensure that torch is installed with check valve or Flash Arrestor. Oxygen
Absence of fire control plan cylinders and flammable gas cylinders shall be stored separately, at least
6.1 meters (20 feet) apart or separated by a fire proof, 1.6 meters (5 feet)
high partition.
5. Ensure that the Gas cutters are using the correct PPE mentioned in MSDS.
6. Flash back arrestor must be placed in oxygen, acetylene cylinders as
shown in Safety Handbook Fig 6.
7. UL listed Fire Extinguisher needs to place near the hot work area within 10
feet.
8. Fire watch must be assigned in the hot work area and he should not leave the
site for 30 mins. After completion of hot work activity.
13. HEAT STRESS

13.1 Working during Hot a) Loss of bodily fluids through perspiration and failure 1. Plentiful supplies of cool fresh drinking water shall be available and A
weather to replace them. employees shall be advised to increase their fluid intake early in the day,
b) Loss of bodily electrolytes and failure to replace before they start to loose fluids.
them 2. Ensure All Personal working at site have completed about Heat Stress
c) Extreme air temperature Awareness Training Employees shall be advised to avoid caffeine and other
d) Lack of air movement diuretic drinks both the night before work and during the day
e) Direct heat from the sun and lack of shade 3. Employees shall be advised to wear only loose fitting clothing and to avoid
f) Reflected, conducted and radiated heat from layering their clothes.
structures or sand 4. Electrolyte solutions shall be provided where and when deemed necessary.
g) Prolonged and/or strenuous activities 5. Employees shall be encouraged to wear sunscreen creams and to cover
High humidity coupled with high temperatures their necks and face from the sun
6. Breaks of between 1 - 2 minutes, every 20 minutes shall be actively
encouraged Ref CSMI-13 Appendix A
7. Dedicated vehicle will be assigned with first aid box and AED during survey
rd
8. Trained (3 Party) first aider will be available in each group for off road
emergency
Ambulance with nurse will be available during construction
 HAZARD IDENTIFICATION PLAN (HIP)

PIPE REMOVAL AND SALES (Contract# 6600045481)

SN ACTIVITY POTENTIAL HAZARDS CONTROL MEASURES HAZARD CLASS

14 ISOLATION/ LOCKOUT/ HOLD TAG

14.1 Isolation/ Lockout/ Hold a) Inexperienced / untrained worker 1. Plan the work involving Permit Applicant, Permit Issuer & Worksite A
Tag b) Lack of communication Supervisor
c) Non Compliance of ISOLATION, LOCKOUT AND 2. ISOLATION, LOCKOUT AND USE OF HOLD TAGS G.I. 6.012 procedure
USE OF HOLD TAGS G.I. 6.012 procedure to be followed
d) Unintended shutdown of other equipment/ Unit/ 3. Ensure the correct tools & required PPE’s are ready to use prior to carrying
System isolation. Test check for bleed down any residual electrical energy.
Unauthorized isolation 4. Identify the equipment to be isolated and any safety override to be carried
out prior to isolation.
Ensure the isolation to be carried out by authorized and trained person only
15 COLD CUTTING

15.1 Cold cutting of existing a) Miss-Communication / Understanding 1. Coordinate and obtain approval from Saudi Aramco operations and Work A
line(using Hydraulic b) Improper coordination Permit Issuer prior to start of work
Pipe Cutters) c) Inaccurate reading and computation of pressure 2. Ensure Portable Equipment E.g. Air compressor have completed pre- or
and flow requirements pre- use inspection. Perform regular gas testing / gas Monitoring on the
d) Pipe rupture work area by competent/qualified personnel.
e) Explosion 3. Ensure that Air compressor should have valid third-party certification and
Exposure to Hazardous Gases and Liquids preventive maintenance PM.
4. Hose connections should have whip lash arresters.
5. Ensure the pipe is confirmed isolated and cleaned/purged before cutting.
6. Assign skilled, competent and trained workers for the task
7. Fire watch with UL Listed fire extinguisher and standby/hole watcher.
8. Task appropriate PPE
9. Emergency Response Plan and Contingency Plan to be prepared and
familiarized by all crew members who will be performing the job.
15.2 Cold Cutting the chiller a) Defective equipment 1. Equipment should have valid Third party certification A
plant part by part using b) Incompetent operator. 2. Daily equipment checklist shall be done and follow properly.
Hydraulically operated c) Personnel injury 3. Operator shall Aramco certificate and familiar to the equipment they are
rippertool mounted on d) Pinch point operating.
excavator e) Slips, trips and fall 4. Banks man / Flagman in place
f) Struck by rotating equipment 5. Barricade and signage in place
g) Muscular stress 6. Unauthorized personnel not allowed in area
Collapse of excavated materials Task appropriate PPE

15.3 Cold cutting of existing a) Miss-Communication / Understanding 8. Coordinate and obtain approval from Saudi Aramco operations and Work B
line(using Hinge Pipe b) Improper coordination Permit Issuer prior to start of work
Cutters) c) Inaccurate reading and computation of pressure 9. Perform regular gas testing / gas Monitoring on the work area by
and flow requirements competent/qualified personnel.
d) Pipe rupture 10. Ensure to follow correct procedure in existing line cutting.
g) Explosion 11. Ensure all workers are aware the procedure for emergency response, the
Exposure to Hazardous Gases and Liquids method statement and the correct PPE to be used.
12. Assign skilled, competent and trained workers for the task like SCABA
personnel,
13. fire watch and standby/hole watcher.
14. Task appropriate PPE (SCBA or air supply hood must be worn during
execution of work)
15. Emergency Response Plan and Contingency Plan to be prepared and
familiarized by all crew members who will be performing the job.
 HAZARD IDENTIFICATION PLAN (HIP)

PIPE REMOVAL AND SALES (Contract# 6600045481)

SN ACTIVITY POTENTIAL HAZARDS CONTROL MEASURES HAZARD CLASS

16 PORTABLE TOOLS

16.1 Using Hand tools and a) Defective plugs/cords 1. All portable electric tools shall be of 110Volts. B
Powertools during b) Unavailability of guards/handles 2. They shall only be connected to a circuit fitted with a ground fault interrupter
welding and cutting. Improper handling and storage .CSMIII-3.3.5
3. All electrical tools shall be double insulated or properly grounded
4. All extension cords shall be as short as possible and shall be fully unwound
5. Ensure power tools are 3rd party tested by SA approved agencies like
UL/FM, KENA, KEUM. Plugs and sockets shall meet the Aramco
requirements
6. A competent electrician shall inspect all tools once in a month and cooler
coded.
7. Tools shall be stored in a clean dry place.
8. All tools shall be fitted with the required guarding as detailed in the Saudi
Aramco Construction Safety Manual Section II 10.0.
9. Ensure portable power source (e.g., generator) or electric extension
equipped with residual current device (RCD) rated at 10mA trip
10. Ensure Job-mate electrical extension plug and labeled IP 55. OR
HIEGHER OR NEMA TYPE 4/4x. All extension cords shall be fitted with
grounding pin and be of the three-wire conductor type
17 MANUAL HANDLING

17.1 Loading/ Unloading of a) Forceful exertion in a bent or twisted posture that 1. Know the proper manual handling procedure through HSE Training and B
material can cause musculoskeletal disorders Seminar
b) Pushing, pulling, carrying and lifting of heavyobjects 2. Set up workstations to prevent awkward postures
that can cause back injury 3. Relocate frequent used items to within the preferred working zone
Use powered mechanical aids to handle large bulky or awkward items or ifnot
reasonably practicable, use an ergonomically designed trolley

18 USING HAND TOOLS

18.1 Bolt loosening, removal a) Hand tools are likely to cause minor injuries if not 1. All hand tools shall be in good condition and free from defects. C
used properly 2. Only the correct tool shall be used for the task
Potential for non-insulated tools to become livewhen 3. Hammers and cold chisels shall be free from “mushrooming”.
working near or on live equipment 4. Handles shall be free from cracks or other defects.
5. All hand tools shall be kept clean and, where necessary, sharp and oiled.
6. Hand tools shall be inspected before and after use.
7. Storage shall be in boxes
8. Damaged, defective and homemade tools shall be withdrawn from use.
Only insulated and non-conductive tools to be used near electrical
operation
 HAZARD IDENTIFICATION PLAN (HIP)

PIPE REMOVAL AND SALES (Contract# 6600045481)

EMERGENCY REPORTING AS BELOW

Say: This is an emergency!

I am calling from: Provide Incident LOCATION (E.g. Area, Well Head Number.)

I see a: Provide NATURE OF EMERGENCY, (e.g., Fire. Explosion, Gas Release, Hostile Act. Medical,
Bomb Threat. Security threat, Inland Oil Spill)
There are:
Provide QUANTITY or people hurt and requiring medical Assistance I Ambulance.

The telephone no. here is: Provide your PHONE NUMBER

My name is: Provide YOUR NAME

My Badge number is: Provide YOUR BADGE NO.

REPEAT THE ABOVE INFORMATION AND ANSWER QUESTIONS

• Do not hang up the phone until told to do so

• After the information has been given successful the individual person should immediately live and proceed safety to the nearest assembly point areas .

Southern Area RSCC (013) 572-0911 Abqaiq

 HAZARD IDENTIFICATION PLAN (HIP)

PIPE REMOVAL AND SALES (Contract# 6600045481)