UNIVERSITY OF PANGASINAN – PHINMA EDUCATION

COLLEGE OF ENGINEERING AND ARCHITECTIRE

MACHINE DESIGN AND SHOP PRACTICES ELEMENTS

(Module 1)

1.) The function of clutch in the machine tool is:

A. lowering of drive speed

B. alignment of drive shaft

C. to disconnect or connect at will the drive

D. to insure that two shafts line up at high speed

2.) Height of tooth above pitch circle or the radial distance between pitch circle and top land of the tooth.

A. top root

B. addendum

C. land

D. hunting tooth

3.) In involute teeth, the pressure angle is often defined as the angle between the line of action and the line tangent
to the pitch circle. It is termed as:

A. helix angle

B. angle of recess

C. angle of obliquity

D. arc of action

4.) In the selection of wire rope, regular lay means wires and strands are arranged in the following manner:

A. twisted in same direction

B. twisted in any direction

C. twisted in opposite direction

D. twisted in along direction

5.) Also called eccentrically loaded bearing is

A. full bearings

B. offset bearing

C. partial bearing

D. fitted bearing

6.) The property of material that relates the lateral strain to longitudinal strain.

A. stress

B. strain

C. Poisson's ratio

D. endurance limit

7.) The angle included between the side of the thread measured in an axial plane in a screw thread:

A. angle of thread

B. angle between thread or 40°

C. helix angle thread

D. half angle thread or 20°

8.) Flat leather belting not recommended for use in a excess fpm.

A. 3600

B. 4800

C.6000

D. all of these

9.) The reciprocal of a diametral pitch or the ratio of pitch or the ration of pitch diameter to the number of teeth.

A. lead

B. module

C. involute

D. clearance

11.) For an evenly distributed and uniform wear on each meshing gear tooth, the ideal design practice is to consider
 A. wear resistance alloy addition to tooth gear

B. heat treatment of the gears

C. hardening of each tooth

D. hunting tooth addition

12.) The changes in shape or geometry of the body duo to action of a force on it is called deformation or

A. shear stresses

B. stresses

C. com pressive stress

D. strain

13.) The differential of the shear equation is which one of the following:

A. bending moment of the beam

B. tensile strength of the beam

C. slope of the elastic curve

D. load of the beam

15.) Gear used to transmit power at high velocity ratios between non intersecting shafts that are usually but not
necessarily at right angle.

A. helical gear

B. bevel gear

C. worm gear

D. spiral gear

16.) The ratio of the moment of inertia of the cross section of the beam to the section modulus:

A. equal to the radius of gyration

B. equal to the area of the cross-section

C. measure of a distance

D. dependent on the modulus of elasticity of beam measure

17.) Opposite direction parallel forces:

 A.concurrent

B. coplanar

C. couple

D. non-coplanar

18.) Which of following is not the structural class of steel?

A. high speed steel

B. tool and die

C. low carbon

D. high carbon

19.) Continuous stretching under load even if the stress is less than the yield point:

A. plasticity

B. elasticity

C. creep

D. ductility

20.) It is recommended for high speed application that the minimum number of teeth in small sprocket should be:

A. 26 to 30

B. 12 to 16

C. 26 to 28

D. 18 to 24

21.) In gear design, the ratio of pitch diameter in inches to the number of teeth:

A. module

B. diametral pitch

C. English module

D. Circular

22.) The concave portion of the profile where it joins the bottom of the tooth space:
 A. fillet curve

B. fillet radius

C. bottom curve

D. fillet

23.) The distance of the tooth which is equal to the addendum and addendum:

A full

B. whole

C. working depth

D. dedendum

24.) Stresses that are independent of loads:

A. working stress

B. operating stress

C. residual stress

D. shear stress

25.) It is used to change rotary motion to reciprocating motion:

A. helical gear

B. rack gear

C. worm gear

D. spur gear

26.) It is recommended not to have a direct drive and sprockets if the ratio of their teeth exceeds

A 10 times

B. 8 times

C. 5 times

D. 6 times use two or more step combination.

27.) the motion of an object diminished/ decreased speed:

A. deceleration
 B. all of the above

C. retarded motion

D. negative impulse

28.) Most popular soldering material:

A.10/80

B. 45/55

C. 50/50

D. 60/40

29.) the following pertain to joining of metals except:

A. welding

B. soldering

C. casting

D. brazing

30.) killed steel is always associated with

A. silicon

B.manganese

C. phosphorous

D. sulfur

31.) The usual ratio of water to soluble oil used as cutting fluid:

A. 50% water to 50% oil

B. 2 water to 1 oil

C. 3 water to 1 oil

D. 4 to 80 water to 1 oll

32.) The good deoxidizer in steel melting:

A. manganese
 B. silicon

C. all of these

D. aluminum

33.) Good stabilizer in stainless steel:

A. columbium

B. titanium.

C. all of these

D. tantalium

34.) What is the common cutting fluids used for cutting metals?

A. all of these

B. water with soda or borax

C. light mineral oil

D. soluble oil

35.) It is considered semi-solid lubricant:

A. all of these

B. lube oil

C. graphite

D. grease

36.) Metals are conductive because:

A. the electrons are loosely bound to the nuclei and therefore mobile

B. having a characteristics metallic luster

C. they are on the left side of the periodic table

D. they have extra electrons as exhibited by normally possible balance state

37.) The purpose of these parts in application are to have better bearings to seal the guard against marring, etc.

A. bearing journal
 B. metallic seal

C. washer

D. shaft seal

38.) The yield strength of a regular yellow brass (65 to 70% Cu, 30 to 35% Zn) can be increased/improved by:

A. cold working

B. tempering

C. chill casting

D. heat treatment

39.) Used in as cast condition steel casting with carbon content less than % C.

A. 0.26

B. 0.15 to 0.18

C. 0.20

D. 0.25

40.) Liners normally are made of:

A. cast iron

B. alloyed bronze

C. alloyed steel

D. alloyed aluminum

41.) Endurance strength is nearly proportional to the ultimate strength but not with

A. yield strength

B. design stress

C. shear stress

D. all of the above

42.) A furnace used in melting non-ferrous metals:

A. cupola furnace

B. crucible furnace

C. Induction furnace

D. normalizing furnace

43.) In the gear design, the total work load must be equally shared by its arms. Rim must be rigid to support these
arms and also the bead is recommended for its stiffening value. The assumption in the detailed design of rim
thickness and depth of bead is, circular pitch.

A. 0.65

B. 0.50

C. 0.56

D. 0.44

45.) Tooth width measured along the chord at the pitch circle:

A flank

B. face width

C. width of space

D. chordal thickness

46.) The best instrument for measuring a thousand of an inch:

A. Micrometer

B. tachometer

C. caliper

D. pyrometer

47.) All are associated with standard material specification except:

A. American Iron and Steel Institute

B. Society of Automotive Engineers

C. Southeast Asia Iron and Steel Institute

D. American Society for Testing Materials

48.) The allowable stresses that are generally used in practice are 4 ksi for main power transmitting shaft, 6 ksi for
lineshaft carrying pulleys and 8.5 ksi for small short shaft/countershaft, etc. With these allowable stresses what will
be simplified formula to determine transmitted HP, diameter of the shaft or even the rpm (N)?

A. HPD N/80

B. HP = D3N/53.5

C. All of these

D. HP = D3N/38

49.) Machine tool used for laying straight lines on metal surfaces made of sharp tool steel is called:

A plain scriber

B. a trammel

C. hermaphrodite

D. divider

50.) It is the difference of addendum and dedendum which is equivalent to the whole depth less working depth.

A. fillet space

B. fillet radius

C. clearance

D. backlash

51.) A lathe machine threading mechanism:

A. reverse gear and lever

B. spindle gear

C. all of these

D. change stud gear

52.) Separate forces which can be so combined are called:

A. non-concurrent forces
 B. couple

C. combined forces

D. concurrent forces

53.) That property of matter which causes it to resist any change in its motion or state of rest:

A. brake

B. friction

C. inertia

D. impulse

54.) Negative allowance is also called:

A. interference of metal

B. clearance

C. advance

D. allowance of positive fit

55.) Which of the following is not used to resemble the shape of tool bit?

A. round nose

B. center cut

C. square nose

D. thread cutting

56.) A kind of thread in which the width of the thread is approximately equal to the depth of the thread and the
space between threads are approximately equal.

A. square thread

B. acme thread

C. buttress thread

D. whitworth thread

57.) A shaft is to be checked for concentricity. A suitable method of performing the check is:
 A. bench centers and dial indicator

B. bench bottom and caliper

C. bench top and tachometer

D. bench vise and planer

58.) For moderate speed of mating gears, the ideal ratio of contact is:

A. 1.25-4

B. 1.2-1.45

C. 1.0-1.3

D. 1.35 1.45

59.) Nominal diameter of bolts is the:

A. major diameter

B. minor diameter

C. mean diameter

D. average diameter

60.) A lathe with multiple cutting stations:

A. turret lathe

B. lathe machine

C. milling machine

D. grinding machine

61.) Major and minor diameters are commonly used in:

A. screw thread

B. bolts

C. gear

D. all of these
62.) The distance a helical gear or worm would thread along its axis in one revolution if it were free to move axially is
called:

A. length of action

B. line of action

C. land

D. lead

63.) Length of contact between two mating parts in a screw and nut threads measured axially is called:

A. arc of contact

B. depth of engagement

C. length of engagement

D. axis of contact

64.) If the velocity of a mass is the same all the time during which motion takes place is called:

A. deceleration

B. uniform motion

C. acceleration

D. none of these

65.) Device used to measure accurately speed:

A. speedometer

B. dial indicator

C. tachometer

D. dial gauge

66.) When the hole is smaller than the shaft, it will take pressure to put the parts together. The allowance is said to
be negative and is termed:

A. negative tolerance

B. negative allowance

C. negative fits

D. interference of metal
67.) When two elastic bodies collide, which of the following laws can be used to solve for the resulting velocity?

A. Dalton's Law

B. Avogadro

C. Conservation of energy

D. Conservation of momentum and conservation of energy

68.) The ability of a metal to be deformed considerably without rupture is called:

A. Plasticity

B. all of these

C. ductility

D. malleability

69.) Permanent deformation or strain may occur without fracture:

A. malleability

B. elasticity

C. ductility

D. plasticity

70.) It is the science of motion that can be solved in terms of scalar or vector algebra:

A. Kinematics

B. curvilinear translation

C. projectiles

D. acceleration

71.) A system of forces in space is in equilibrium. If two equal and opposite collinear forces are added, which of the
following if any is true?

A. equilibrium is destroyed

B. equilibrium is maintained

C. none of these is true

 D. an unbalance of moment exist

72.) A mechanism which usually do the indexing in a machine tool:

A. universal chuck

B. slotter

C. dividing head

D. indexing

74.) It equalizes the energy exerted and the work done thus preventing excessive or sudden changes of speed:

A. flywheel

B. balance wheel

C. all of these

D. flywheel pulley

75.) The smallest area at the point of rupture of a tensile specimen divided by the original area is called:

A. percentage elongation

B. Izod test

C. Charpy test

D. Percentage reduction of area

76.) The product of the resultant of all forces acting on a body and the time that the resultant acts:

A. angular impulse

B. angular momentum

C. linear impulse

D. linear momentum

77.) Which of the following is not a structural class of steel?

A. low carbon steel

B. tool and die steel

C. high chrome alloy steel

D. high strength low alloy steel

78.) Poisson's ratio is the ratio of:

A. shear strain to compressive strain

B. elastic limit to compressive strain

C. lateral strain to longitudinal limit

D. elastic limit to proportional limit

79.) All are associated with the grade of steel except:

A. SAE 43XX

B. SAE 13XX

C. SAE 10XX

D. SAE 74XX

80.) The property of material which relates the lateral strain to the longitudinal strain:

A. stress

B. strain

C. Poisson's ratio

D. Strength

81.) The maximum stress to which a material may be subjected before failure occurs:

A. ultimate strength

B. ultimate stress

C. endurance limit

D. tensile stress

82.) Considered a maximum safe center distance of sprockets should be pitches. Very long center distance cause
catenary tension in the chain.

A. 70

B. 80

C. 60

D. 50
84.) Cold working of steel plates make the metal:

A. tougher

B. more ductile

C. harder

D. more malleable

85.) Recommended best cutting angle of drill for work on steel or cast iron is degrees.

A. 48

B. 63

C. 59

D. 50

86.) Deals only with the motion of bodies without reference to the forces that causes them:

A. dynamics

B. kinetics

C. statics

D. kinematics

88.) The property that characterizes a material ability to be drawn into a wire:

A. Ductility

B. thermal conductivity

C. tensile strength

D. endurance limit

89.) The three-moment equation may be used to analyze:

A. tapered column

B. continuous beam

C. composite beam

D. axially end loaded beam

90.) What is the common shop practice to prevent solder from running away from surface to be joined?

A. all of these

B. surround the work with clay

C. introduce around the work rolled wet cloth

D. put asbestos sheeting around the work

91.) Non-ferrous filter metal is melted into grooves or as fillet on the mother metal; the base metal is not melted.
This is commonly used for joining iron based machine parts or in repair works of some materials. It is called:

A. spot welding

B. braze welding

C. brazing

D. gas welding

92.) It is advised that in rubber belts application/mounting, it should have an initial tension of inch/ply.

A. 18 to 24

B. 15 to 20

C. 12 to 15

D.10

93.) Normal stress relieving temperature for cast steel:

A. 200 to 350°F

B. 400 to 500°F

C. 300 to 400°F

D. 450 to 550°F

94.) Most effective alloying element for reducing brittleness of steel at very low temperature:

A. manganese

B. molybdenum

C. silicon

D. nickel
95.) Statement that a given body is in static equilibrium means that the body cannot:

A. have any type of motion

B. be acted upon by more than one force

C. undergo any displacement

D. have any acceleration

96.) Ordinary steel begins to lose strength and elasticity significantly at about °F.

A. 900-1000°F

B. 800-900°F

C. 750-850°F

D. 600-700°F

97.) Clearance to a new boiler installation to the existing or old plant building should follow a minimum clearance of
between top of the boiler proper and the ceiling as stated in the PSME Code.

A. 2000 mm (max)

B. 1000 mm (max)

C. 2130 mm (max)

D. 2150 mm (max)

98.) For a high corrosion resistant stainless steel, what minimum chromium

content is required?

A. 8%

B. 4.3%

C. 1.1%

D. 5.8%

99.) V-belts operate efficiently at speed of about:

A. 4500

B.4400

C. 4200

D. 3600
100.) What type of gear is used for high-speed operation?

A. Helical

B. spur

C. bevel

D. worm