UNIVERSITY OF PANGASINAN – PHINMA EDUCATION

COLLEGE OF ENGINEERING AND ARCHITECTIRE

MACHINE DESIGN AND SHOP PRACTICES ELEMENTS

1) The size of an equal-leg length fillet weld shall be based on the length of the largest:
A. isosceles right triangle
B. square
C. nght tnangle
D. rectangle
2) Milling machine accessories are used to hold milling cutter in the milling machine:
A. spindle-nose tooling
B. milling machine vise
C. vertical milling attachment
D. milling machine arbors
3) The cheapest and the most abundant engineering materal:
A. steel
B. aluminum
C. cast iron
D. Babbitt
4) They are usually the steel or steel casting:
A. mild steel
B. carbon steel
C. firebox steel
D. drop-forge-dies
5) An important accessories of milling machines:
A. milling machine vise
B. cutters
C. ram
D. vertical milling attachment
6) Gears used to transmit power between shafts axis of which intersect:
A. spur gear
B. bevel gear
C. helical gear
D. straight gear
7) An iron has physical properties closely resembling those of meld steel:
A. malleable cast Iron
B. malleable iron
C. white iron
D. gray iron
8) The space between the adjacent teeth:
A. tooth
B. backlash
C. flank
D. width
9) An iron in which most of the carbon is chemically combined with the iron:
A. cast iron
B. gray iron
C. white iron
D. malleable iron
10) A machine used in testing steel generally strike the specimen with an energy from 220 to 265 ft-lb:
A. Izod test
B. Charpy test
C. Rockwell test
D. Test blocks
11) The area in the machine shop whose metal is being melted to from a new shape is the:
A. foundry area
B. tool and die
C. welding area
D. mass production area
12) Which of the following is not the work of the machinist:
A. reboring
B. overhauling
C. grinding
D. boring
13) The machine which can flatten surface on a horizontal, vertical or angular plane is:
A. drilling machine
B. shaper machine
C. power saw
D. lathe machine
14) Which of tho following is not part of a lathe machine:
A. fan
B. carriage
C. headstock
D. tailstock
15) One important skill that operators of machine tools must have understanding of measurement which demands:
A speed
B. neatness
C. precision
D. sociability
16) Which of the following metals is non-magnetic?
A. manganese steel
B. cast steel
C. alloy steel
D. cast iron
17) Which tool does not belong to the group?
A. vise grip
B. feeler gage
C. torgue wrench
D. adjustable wrench
18) What process does not belong to the group?
A. brazing
B. soldering
C. hardening
D. resistance welding

19) A machinery operation whereby to tool rotates while the feed is stationary.
A. shaping
B. milling
C. tuming
D. reaming
20) Which of the following is not a kind of cast iron?
A. gray iron
B. white iron
C. malleable iron
D. lead iron
21) Which of the following is not used to temper steel?
A. oil bath
B. brine/salt bath
C. steam bath
D. water bath
22) Which of the following is not a part of a headstock?
A. Anvil
B. spindle
C. motor
D. back gear
23) The ability of material or metal to resist being crushed is:
A. fatigue strength
B. bending strength
C. torsional strength
D. compressive strength
24) Which of the following metal is easy to chisel?
A. alloy steel
B. manganese steel
C. stainless steel
D. cast iron
25) Ferrous metals contain a relatively large amount of:
A. manganese
B. carbon
C. sulfur
D. phosphorous
26) Which of the following is not a classification of iron ore:
A. Siderite
B. Hematite
C. Sulfurite
D. Magnetite
27) The ability of metals to stand loads without breaking down is:
A. strain
B. stress
C. elasticity
D. strength
28) Hearingbone gears are gears which:
A. do not operate on parallel shafts
B. have line of contact between the teeth
C. tend to produce and trust on the shafts
D. consist of two left handed helical gears

29) In general, the design stress and factor of safety are related as follows.
A. Design = ultimate stress divided by factor of safety
B. Design = ultimate stress times factor of safety
C. Ultimate = stress factor for safety divided by design stress
D. factor of stress = design stress divided by ultimate stress
30) The internal stresses existing in a welded connection are
A. relieved by x-ray analysis
B. may by relieved when the weld is peened
C. not relieved when tho weld Is peened
D. not relieved by heat treatment
31) In the usual spur gearing the:
A. pitch circle and base circle are tho same
B. working depth includes the clearance
C. tooth outline are always cycloidal curves
D. tooth outllne aro usually Involute curves
32) One of the following is not common terms relating to the classification of fits:
A. tunking
B. snug
C. medium force fit
D. bound
33) Galvanized iron is a term referring to iron coated with:
A. tin
B. zinc
C. magnesium
D. aluminum
34) Stainless steel is obtained principally by the use of which alloying elements:
A. Chromium
B. nickel
C. carbon
D. tungsten
35) One of the following is not a tap used for cutting threads in holes:
A. tapping tap
B. plug tap
C. taper tap
D. bottoming tap
36) A machining operation whereby the tool reciprocates and the feed is stationary, is called:
A. planning
B. shaping
C. turning
D. reaming
37) One of the following metals which respond to heat treatment:
A. cast iron
B. wrought iron
C. medium carbon steel
D. low carbon steel
38) Ferrous metals contain a relatively large amount of:
A. Carbon
B. manganese
C. phosphorous
D. sulfur
39) Which of the following is not a strength property of metals?
A. tensile
B. rocking strength
C. fatigue
D. torsional strength
40) A machine used in shaping metal by means of abrasive wheel or the removal of metals with an abrasive is called:
A. planer machine
B. power saw
C. shaper machine
D. grinding machine
41) Which of the following is not a kind of mandrel?
A. expansion mandrel
B. taper mandrel
C. contraction mandrel
D. gang mandrel
42) The kind of center which is being attached and meshed to the tailstock spindle which is also static while the work is rotating is:
A. dead center
B. live center
C. focal center
D. work center
43) Which of the following is not a part of the headstock?
A. spindle
B. anvil
C. back gear
D. motor
44) Which process does not belong to the group?
A. resistance welding
B. soldering
C. hardening
D. brazing
45) The ratio of average shear to maximum shear stress for a circular section equal to:
A. 2
B. 2/3
C. 3/2
D. 3/4
46) When a solid cube is subjected to equal normal forces of the same type on all Its faces. The ratio of volumotnc strain/linear strain
along any of the three axes Will be equal to:
A. 1
B. 2
C. 6
D. 3
47) The ratio of Bulk modulus to shear modulus for Poisson's ratio of 0.25 will be equal to:
A. 3/2
B. 5/6
C. 1
D. 6/3
48) The stress strain curve for a glass rod during tensile test is:
A. A straight line
B. A parabola
C. A sudden break
D. An irregular curve
49) When shear force is zero along a section, the bending moment at that section will be:
A. Zero
B. Minimum
C. Maximum
D. Minimum or maximum
50) Percentage reduction of area while performing tensile test on cast iron may be of the order of:
A. 50%
B. 25%
C. 0%
D. 15%
51) The intensity of stress that causes unit strain is known as:
A. Unit stress
B. Bulk modulus
C. Modulus of rigidity
D. Modulus of elasticity
52) For steel, the ultimate strength in shear as compared to in tension is nearly:
A. Same
B. Half
C. One-third
D. Two-third
53) Select the one that has no unit:
A. Kinematic viscosity
B. Surface tension
C. Bulk modulus
D. Strain
54) When a part is constrained to move and heated, it develops
A. Principal stress
B Tensile stress
C. Compressive stress
D. Shear stress
55) The tensile stress of a material is given by:
A. Maximum load during test over Original cross-sectional area
B. Average load during test over original cross-sectional area
C. Maximum load during test over Area at the time of fracture
D. Average load during the test over the area at the time of fracture
56) The size of hole that is drilled in plates for riveting is:
A. Equal to the diameter of rivet shank
B. Slightly smaller than the diameter or rivet shank
C. 1.5 to 2 mm smaller than the diameter of rivet for rivets of 25 mm and above size.
D. 1.5 to 2 mm large than the diameter of the rivet for rivets of 25 mm and above size.
57) The horsepower that can be transmitted by a shaft 60 mm diameter at 180 rpm with permissible shear stress of 850 kg/cm2 shall
be approximately:
A 30-35
B. 35-50
C. 50-60
D. 60-85
58) A column is called short column when:
A. The length is more than 30 times the diameter
B. Slenderness ratio is more than 120
C. The length is less than 8 times the diameter
D. The slenderness ratio is more than 32.
59) Which one is the correct statement about true stress-strajn method?
A. There is no such phenomenon like true stress or true strain.
B. True stress IS load per unit area (actual) and similarity true strain is determined under actual conditions.
C. This method can be used for compcession test as well
D. It is more sensitive to changes in mechanical conditions
60) The total strain energy stored in a body is called:
A. Resilience
B. Proof tonilionco
C. Modulus of resilience
D. Toughness
61) A material that is capable of absorbing a large quantity of energy before fracture is called:
A. Ductility
B. Toughness
C. Resilience
D. Shock proof
62) Coaxing increases the:
A. Strength by reversible cycling
B. Corrosion resistance by spraying
C. Hardness by surface treatment
D. Fatigue resistance by over-stressing the metal by successively increasing loadings
63) Two shafts made up of mild steel one having circular cross section and the other being hollow circular with inner diameter half of
the outer diameter. The ratio of the torque that can be transmitted in two cases give by:
A. 2
B. 17/16
C. 1
D. 15/16
64) For a circular shaft subjected to torque the value of shear stress is equal to:
A. Is uniform throughout
B. Has maximum value at the axis
C. Has maximum value at the surface
D. Is zero at the axis and linearly increases to a maximum value at the surface of the shaft.
65) In laminated spring the strips are provided in different lengths for:
A. Economy
B. Reduction in weight
C. Improved appearance
D. Equal distribution stress
66) Select the one for which diamond riveted joint can be adopted.
A. Butt Joint
B. Lap joint
C. Double riveted lap joints
D. All types of joints
67) Hoop stress refers to:
A. Circumferential tensile stress
B. Compressive stress
C. Radial stress
D. Longitudinal stress
68) Modulus of rigidity can be defined as the ratio of:
A. Linear stress to longitudinal strain
B. Stress to volumetric strain
C. Shear stress to shear strain
D. Stress to strain
69) 1 Meganewton per square meter is equal to:
A. 1000,OOO N/mm^2
B. 10,000 N/mm^2
C. 100 N/mm^2
D. 1 N/mm^2
70) The value of shear stress changes is induced in the shaft because of the applied couple that:
A. From maximum at the center to zero at the circumference
B. From zero at the center to maximum at the circumference
C. From maximum at the center to minimum at the circumference
D. From minimum at the center to maximum at the circumference
71) In the design of pulley, key and shaft:
A. All three are designed for same strength
B. Key is made weaker link
C. Pulley is made weaker
D. Shaft is made weaker
72) The radial pressure and hoop tension for a thick cylinder is:
A. Maximum at inner surface and decreases towards outer surface
B. Minimum at inner surface and increased towards outer surface
C. Minimum at inner and outer surfaces and maximum in middle
D. Maximum at inner and outer surfaces and minimum in middle
73) Auto frettage is the method of :
A. Calculating stresses in thick cylinders
B. Relieving thick cylinders
C. Prestressing thick cylinders
D. Increasing life of thick cylinders
74) Ties are load carrying members that carry:
A. Torsional loads
B. Axial compressive loads
C. Axial tension loads
D. Transverse loads
75) If the areas of cross sections of square and circular beams are same and both are put to equal bending moment, then the correct
statement is:
A. The circular beam is more economical
B. The square beam is more economical
C. Both the beams are equally strong
D. Both the beams are equally economical
76) In actual machines:
A. Mechanical advantage is unity
B. Mechanical advantage is less than unity
C. Mechanical advantage is less than velocity ratio
D. Mechanical advantage is equal to velocity ratio
77) The essential condition of equilibrium of a body is:
A. The algebraic sum of horizontal components of all forces must be zero
B. The algebraic sum of vertical component of all forces must be zero
C. The algebraic sum of forces about a point must be zero
D. All of the above
78) Coulomb friction is:
A. Friction between two electrically charge bodies
B. Friction between bodies having relative motion
C. Friction between a solid and a liquid
D. Friction between two dry surfaces
79) The coefficient of friction is equal to:
A.The angle between the normal reaction and the resultant of normal reaction and the limiting friction
B.The tangent of the angle between the normal reaction and the resultant of the normal reaction and the limiting friction
C. The tangent of the angle of the net resultant force with the direction of motion
D. The tangent of the angle between the normal reaction and direction of limiting friction
80) The limiting force of friction is equal to:
A. The value of friction force that stops the movement of the body
B. The value of friction force that cannot exceed under a givensituation
C. The friction force when the body is Just about to move
D. The friction force acting on a body when it In motion.
81) Ice is slippery when a man walks on it because:
A. It has a smooth surface
B. It has no friction
C. It is very chilly
D. Increase of pressure causes it to melt
82) One joule is the same as:
A. 10^8 ergs
B. 10^7 ergs
C. 10^6 ergs
D. 10^5 ergs
83) Static friction is:
A. Always greater than the dynamic friction (ans)
B. Always less than the dynamic friction
C. Always equal to the dynamic friction
D. Either greater or more than the dynamic friction
84) When two forces that act at a point are such that if the direction of one is reversed, the direction of the resultant is turned through
90degree, the forces must be:
A. Equal in magnitude
B. inclined at less than 90degree
C. Inclined at more than 90degree
D. Acting at 180degree
85) The curve of a catenary by nature is:
A. Ellipse
B. Hyperbolic
C. Circular
D. Parabolic
86) If the only force acting on two bodies is their mutual interactions and if both bodies start from rest, the distance traveled by each
will be a:
A. Proportional to the masses of the bodies
B. Inversely proportional to the masses of the bodies
C. Inversely proportional to the square of the masses of the bodies
D. Directly proportional to the square of the masses of the bodies
87) Which statement is correct?
A. A body cannot have any energy without having momentum
B. A body can have kinetic energy without having momentum
C. A body in motion will always have kinetic energy more than the potential energy
D. None of the above
88) A man is standing near the edge of a uniformly rotating platform about an axis through its center. The speed of rotation of the
platform will decrease if the:
A. Moves towards the axis of rotation
D. Accepts a heavy bag from one of Its friends standing near by and hold it in his hand
C. Extend his arms outwards
D. Jumps out from the platform
89) A Shaft revolving in a bearing forms a:
A. Lower pair
B. Sliding pair
 C. Higher pair
D. Cylindrical pair
90) Select the one that is a higher pair:
A. Thomson indicator mechanism
B. Harts straight line mechanism
C. Crossby indicator mechanism
D. Tooth gearing mechanism
91) The mechanism used to enlarge or reduce moments for reproducing drawings to different scales is called:
A. Clinograph
B. Trisquare
C. Graphometer
D. Pantograph
92) When a ship is traveling in sea, which of the effect is more dangerous?
A. Rolling
B. Pitching
C. Steering
D. All of the above
93) Slip in belt drive is:
A. Loss of power
B, Difference between the angular velocities of two pulleys
C. Difference between the velocities of two pulleys
D. Difference between the linear speed of the rim of pulley and the bolt on it
94) In case of flat belt drive the length of bolt in case of:
A. Open belt depends on sum of the diameters of pulleys
B. Open bolts depends on difference of the diameters of the pulleys
C. Cross bolts depends on the sum of the diameters of pulleys
D. Cross belts depends on the difference of the diameters of the
pulleys
95) Kinematic pairs are those parts that have:
A. Point or Iine contact between the two elements when in motion
B. Surfacoe contact between the two elements when in motion
C. Elements of pairs not hold together mechanically
D. Two elements that allow relative motion
96) A cam with a roller follower would constitute. which type of pair?
A. Lower pair
B. Higher pair
C. Open pair
D. Close pair
97) The pitch point on a cam is:
A. Any point on pitch curve
B. The point of cam pitch that has the maximum pressure angle
C. A point at a distance equal to pitch circle radius from the center
D. None of the above
98) The cam angle is:
A. The angle of rotation of the cam for a definite displacement of the follower
B. Angle subtended by live portion of cam at the cam center
C. The angle subtended at the cam center by the portion of cam during which the follower moves
D. The angle subtended by the cam at the cam center when the follower dwells.
99) Module can be expressed in:
A. mm
B. mm/no. of teeth
 C. Dimensionless
D. None of the above
100) A reverted gear train is one in which:
A. The direction of rotation of first and last gear is opposite
B. The direction of rotation of first and last gear is the same
C. The first and last gear are on the same shaft
D. The first and last gear are essentially on separate by parallel shafts.