Machine design

Chapter 14

1. With ____, a mold is produced by packing sand around a pattern:

A. Sand molding B. gravity molding C. die casting D. plastic molding
2. The facilitiate the removal of the pattern ,all surfaces parallel to the direction of withdrawal are slightly
tapered. This taper is called:
A. Gate B. riser C. sprue D. draft
3. In the gating system , the metal is poured into a sprue hole enters a vertical passage known as:
A. Gate B. downgate C. draft D. risers
4. An entrance to the cavity maybe constricted to control the rate of fill and such constrictions are known as:
A. Gate B. downgate C. draft D. risers
5. Serves as accumulators to feed molten metal into the cavity during initial shrinkage
A. Gate B. downgate C. draft D. risers
6. The product of the mass and the velocity of the center of gravity of the body is called:
A. Linear momentum C. angular impulse
B. Linear impulse D. angular momentum
7. Two parallel shaft connected by pure rolling turn in the same direction and having a speed ratio of 2.75.
what is the distance of the two shaft if the smaller cylinder is 22 cm. in diameter.
A. 16.60 B. 25.25 C. 30.25 D. 19.25
8. The distance between similar, equality-spaced tooth surfaces in a given direction along a given line:
A. Pitch circle B. pitch C. pitch plane D. pitch diameter
9. It is simply defined as a simple push and pull.
A. Power B. work C. inertia D. force
10. How do you call opposite directional forces equal in magnitude and parallel.
A. Non coplanar B. couple C. centroid D. coplanar
11. Which of the following terms is applied to quantities such as time, volume and density?
A. Couple B. components C. resultants D. scalar
12. The use of hardened steel for the mating metal gear appears to give the best results longer operational life.
The usual hardness is in the range of:
A. Over 600 BHN C. below 350 BHN
B. 300 to 400 BHN D. over 400 BHN
13. It is typical used in the manufacture of printed circuit boards, is the selective removal of material not
protected by a mask.
A. Chemical milling C. laser machining
B. Ultrasonic machining D. electronic erosion
14. It can be used to shape hard brittle materials such as glass, ceramic crystals and gems stones, as well as tool
steels and other metals.
A. Chemical milling C. laser machining
B. Ultrasonic machining D. electronic erosion
15. It is used to cut or burn very small holes in the workpiece with high dimensional accuracy.
A. Electrochemical machining C. chemical milling
B. Laser machining D. electronic erosion
16. A general term used to denote the blanking, blending and forming and shearing of thin gage metals.
A. Presswork B. transfer die C. strip die D. brake
17. Used to dies and punches to form the workpieces.
A. Station B. transfer die C. strip die D. presses
18. With ___the workpiece advances through a sequence operations:
A. Presswork B. brakes C. tonnage D. progressive dies
19. Cut pieces from flat plates, strips and coil stock.
A. Shearing B. bend allowance C. forming dies D. spring back
20. It produces usable pieces, leaving the source piece behind as scrap.
A. Punching B. drawing C. blanking D. coining
21. The forging blows are repeated at the rate of several times a minute for:
A. Gravity drop hammers or board hammers
B. Press forging
C. Powered hammer
D. Impactor forging
22. The forging blows are repeated at the rate more than 300 times a minute for:
A. Gravity drop hammers or board hammers
B. Press forging
C. Powered hammer
D. Impactor forging
23. The workpiece is held in position while the dies are hammered horizontally into it from both sides
A. Gravity drop hammers or board hammers
B. Press forging
C. Powered hammers
D. Impactor forging
24. Involve holding and applying pressure to round heated blanks.
A. Upset forming B. flash C. pickling D. parting line
25. With _____, the part is shape by a slow squeezing reaction, rather than rapid impacts.
A. Drop forging B. impactor forging C. press forging D. upset forging
26. Following forging, the part will have a thin projection of excess metal known as ____at the parting line.
A. Pickling B. flash C. trimmer dies D. upset
27. The flash is trimmed off by _____ in a subsequent operation:
A. Pickling B. forging C. trimmer dies D. upset
28. Used to change rotary motion to reciprocating motion:
A. Rack gears C. helical gears
B. hypoid gears D. herringbone gears
29. the effective face width of a helical gear divided by gear axial pitch:
A. approach ratio C. arc of action
B. arc of recess D. face overlap
30. Pitch diameter less the diameter of the roller chain is equal to:
A. Top land B. addendum C. bottom diameter D. face overlap
31. If shaft size is specified as diameter 2.00” max. and 1.99” min. in diameter then the 0.010” could be defined
as:
A. Allowance B. variance C. fit D. tolerance
32. A material plane was subjective to a load. When the load was removed the strain disappeared. From the
structural change which of the ff. can be considered about this material?
A. It has high modules elasticity C. it is plastic
B. It does not follow Hooke’s law D. it is elastic
33. Generally applied on speed reducer due to large speed ratio:
A. Bevel gears B. worm gears C. helical gears D. hypoid gears
34. For an evenly distributed and uniform wear on each meshing gear tooth, the ideal design practice is to
consider a :
A. Wear resistance alloy addition to tooth gears
B. Heat treatment of the gears
C. Hardening of each tooth
D. Hunting tooth addition
35. Helix angle in the range of ____degree is recommended for wide face helical gears.
A. Less than 15 C. less than 20 C. 20 to 35 D. 20 to 22
36. Difference between maximum material limits of mating parts. Or it is a minimum clearance or maximum
interference between parts:
A. Tolerance B. variance C. fits D. allowance
37. Forms shallow raised letters or other designs in relief on the surface of sheet metal blanks.
A. Coining B. embossing C. swagging D. blanking
38. Reduced the workpiece area by cold flowing the metal into a die cavity by a high compressive force or
impact.
A. Coining B. embossing C. swaging D. blanking
39. The repeated hammering of a workpiece to obtain the desired shape.
A. Spring back B. blanking C. punching D. forging
40. Relies on closed impression dies to produce desired shape.
A. Hammer forging B. open die forging C. smith forging D. drop forging
41. Which of the following uses high-energy electrical discharges to shape electrically conducting workpiece?
A. Electrochemical machining C. electrical discharge machining
B. Electromechanical grinding D. ultrasonic grinding
42. For common brass tools, wear ratios for the tool and wokpiece vary between :
A. 4:1 B. 20: 1 C. 10:1 D. 8:1
43. For expensive tool materials, wear ratios for the tool and workpiece vary between:
A. 4:1 B. 20: 1 C. 10:1 D. 8:1
44. It removes heat by electrolysis in a high current deplating operation.
A. Electromechanical machining C. electrospark machining
B. Electronic erosion D. electrical discharges
45. The angle included between the sides of the thread measured in an axial plane in a screw thread
A. Angle of thread C. helix angle thread
B. Angle between thread or 40 D. half angle thread or 200
46. When an air entrainment agent is put into a concrete mix.
A. The water/cement ratio must be reduced
B. The strength will decrease
C. Minimal effect
D. The strength will be supper up to 50%
47. The ratio of moment of inertia on a cross-section of a beam to this section modulus is:
A. A measure of distance
B. Equal to the radius of gyration and compression
C. Multiplied by bending moment of inertia to determine the yield stress
D. Equal to area of the cross-section and tension
48. The ratio of moment of inertia of the cross section of a beam to this section modulus is ____?
A. Equal to the radius of gyration
B. Equal to the area of the cross section
C. Multiplied by the bending moment to determine the stress
 D. A measure of distance
49. Length of contact between two mating parts in a screw and nut threads measured axially is termed____.
A. Length of engagement C. arc of contacts
B. Axis of contact D. depth of engagement
50. The sum of their addendums and dedendum is :
A. Whole depth B. width of space C. full depth D. working depth
51. It is recommended not to have a direct drive between driven and drive sprockets if the ratio of their teeth
exceeds_____. use 2 or more steps combination.
A. 10 times B. 5 times C. 8 times D. 6 times
52. Stresses that are independent of loads is called_____.
A. Working stress C. simple stress
B. residual stresses D. combined stress
53. It is a work-supporting device which is boiled to the saddle of the lathe machine. It travels with the cutting
tool it is prevention of the springing away of the work piece from cutting tools.
A. Rubber-flex collects C. tool post
B. Follower rest D. carriage stop
54. Which of the following of the following materials are used in the foundry molding operation?
A. Silica sand, bentonite, flour/paste water
B. Silica sand, paste, graphite electrode
C. Silica sand and paste
D. Silica sand, linseed oil, flour
55. Which of the following is not a part of micrometer caliper?
A. Thimble B. spindle C. head screw D. anvil
56. To avoid brittleness of weld or the residual stress in the welding it is normally stress relieve of:
A. Normalizing B. flame hardening C. tempering D. annealing

57. The alloy materials used in the production of metal working tools:
A. Titanium, phosphorous C. tungsten, silicon, hadfield
B. Vanadium, chromium, molybdenum D. high carbon steel
58. Which of the phase of steel elements has a face-centered cubic structure ?
A. Pyrite B. cementile C. austenite D. all of these
59. The rigidity of polymer can be increased by:
A. Fumace melting B. crystallization C. normalizing D. shot opening
60. The difference between cast steel and cast iron :
A. All of these
B. Cast steel has usually less than 1 %
C. While cast iron has 2% oor 3.6% carbon range
D. Cast iron has lower strength more brittle and has lower ductility than cast steel.
61. It is general practice to use the following allowable stresses 4000 psi for maintransmitting shaft and 8500 psi
for small short shafts and counter shaft. For lineshaft carrying pulley it is ____psi
A. 7800 B. 6000 C. 7000 D .6500
62. The properties of metal to withstand loads without breaking down is:
A. Elasticity B. plasticity C. strength D. strain
63. Almost always the soldering materials are a combination of the following alloys:
A. All of these B. tin & antimony C. lead and tin D. lead and antimony
64. The most popular of all soldering materials in use has composition of :
A. 45/55% tin and lead C. 50/50% tin and lead
B. All of these D. 60/40% tin and lead
65. The relative strength of a butt welding could be safety assumed as____% efficiency.
A. 95 B. 90 C. 98 D. 92
66. Poison’s ratio is the ratio of
A. Elastic limit to yield strength
B. Lateral deformation to the longitudinal deformation
C. Shear strain to unit strain
67. Alloy that improves strength of steel at high temperature application:
A. Aluminum B. siliconC. manganese D. chromium
68. The differential of the shear equation is the :
A. Deflection of the beam C. tensile strength of the beam
B. Comprehensive strength of the beam D. load of the beam
69. Ability to resist deformation under stress.
A. Plasticity B.stiffness C. toughness D. all of these
70. The property of material wherein the content is continuously distributed through its entire mass.
A. Plasticity B. homogeneity C. malleability D. all of these
71. Material having a high electrical resistance and should not be used as conductor of electrical current.
A. Nickel B. silicon base alloys C. aluminum oxide D. iron oxide
72. The best materials brake drums is :
A. Aluminum B. steel material C. cast iron D. wrought iron
73. The property that characterizes a material’s ability to be drawn into a wire.
A. Tensile strength C. endurance limit
B. ductility D. thermal conductivity
 74. The changes in shape or geometry of the body due to action of a force on it is called deformation or:
A. Shear stresses B.comprehensive stress C. stress D. strains
75. The reciprocal of diametral pitch or the ratio of the pitch diameter to the number of teeth
A. Lead B. involute C. module D. clearance
76. One of these materials is not a structural steel?
A. Low carbon steel C. tool and die steel
B. Stainless steel D. medium
77. An elastic body whose primary function is to deflect under load.
A. Clutch B. brake C. stopper D. spring
78. Flat leather belting not recommended for used in a speed in excess of ___fpm.
A. 3600 B. 6000 C. 4800 D. all of these
79. The most known lubricants being utilized in whatever category of load and speed are oil, air, grease and dry
lubricants like:
A. Bronze B. siliconC. lead D. graphite
80. A coupling that allows axial flexibility/movement in the operation. Made of alternate bolting of steel, leather,
fabric and/ or plastic material into the two flanges.
A. Flexible disk coupling C. flexible torodial
B. Flexing Oldham coupling D. elastic material
81. It consist of two cranks, a stationary piece called the line of centers and the connecting rod is:
A. Five-bar linkage C. three -crank linkage
B. Four- crank linkage D. four –bar linkage
82. Molten metal is poured into a metal or graphite mold where pressure is not used to fill the mold.
A. Sand molding C. plastic molding
B. Gravity molding D. non-gravity molding
83. Suitable for creating parts of zinc, aluminum, copper, magnesium, and lead/tin alloys:
A. Die casting C. investment casting
B. centrifugal casting D. continuous casting
84. More than how many percent of all die casting uses zinc alloys?
A. 50%B. 25% C. 75% D. 80%
85. What is the other name give to gravity drop hammer?
A. board hammers C. press forging
B. powered hammers D. impactor forging
86. The operation of removing scrap blanks from the workpiece, leaving the source pieces as the final product.
A. Punching B. drawing C. blanking D. coining
87. A cold forming process that converts a flat blank into hollow vessel.
A. Embossing B. drawing C. swaging D. punching
88. It is used in the production of coins, is a severe operation requiring a high tonnage, due to to the fact that the
metal flow is completely confined within the die cavity.
A. Coining B. embossing C. swaging D. blanking
89. Molten metal is force under pressure into a permanent metallic mold known as:
A. Die B. mold C. alloy D. torpedo
90. The cast iron fly wheels are commonly designed with the factor of safety of ____.
A. 14 to 15 B. 8 to 9 C. 10 to 13 D. 6 to 12
91. A pair of equal and opposite (not collinear ) forces that tend to cause a rotation of a body.
A. Couple B. equilibrium C. centroids D. vector
92. It is the ratio of the pitch diameter in inches to the number of teeth.
A. Pitch circle B. module C. English module D. pitch diameter
93. When the motion is diminished/ decreasing instead of increasing is called :
A. Deceleration C. retarded motion
B. Uniform negative impulse D. all of these
94. Which of the following is a unit or energy?
A. Ft.-lb B.BTU/hr C. hp D. watt
95. When high strength and durability are a requirements for choosing gear materials it is preferable to
use___material.
A. Hardened bronze C. steel
B. Phenolic laminated D. white iron
96. Which of the forces whose line of actions are parallel but not necessarily equal in magnitude?
A. Couple B. resultant C. non collinear D. non concurrent
97. It is the product of the resultant of all forces acting on a body and the time.
A. Linear momentum C. linear impulse
B. Angular momentum D. all of these
98. The separate forces which can be combined are called :
A. Concurrent forces C. couple
B. Non concurrent forces D. component forces
99. Continuous stretching under load even if the stress is less than the yield point.
A. Plasticity B. creep C. elasticity D. ductility
100.What is the other name of electrolytic grinding?
A. Laser grinding C. electrochemical grinding
B. ultranic grinding D. chemical milling