MACHINE DESIGN ELEMENTS (PART 1) C. deddendum circle D.

annealing
D. base circle 21. A method in softening a piece
1. A machine tool used in the 11. A type of bolt for use in of metal that is too hard to
production of flat surfaces on bolting wooden parts together or machine and is done by heating
pieces too large or too heavy or wood to metal, it has a portion steel slowly above the usual
perhaps too awkward to hold in a of shank just underneath a round hardening temperature keeping it
shaper head, which is designed to keep at the heat for ½ to 2 hours then
A. shaper the bolt from turning in the cooling slowly, preferably in a
B. planer wood when the nut t tightened furnace
C. tool grinder A. u-bolt A. broaching
D. power saw B. carriage bolt B. quenching
2. It consist of shaping a piece C. eye bolt C. normalizing
by bringing it into contact with D. stud bolt D. annealing
a rotating abrasive wheel 12. The number of teeth per inch 22. The total permissible
A. drilling of pitch diameter and which gives variation in the size of a
B. boring some indications of the gear dimension the difference between
C. grinding teeth the limits of size
D. broaching A. module A. allowance
3. A tool used in measuring B. pitch circle B. tolerance
diameters C. diametral pitch C. variance
A. caliper D. circular pitch D. interference
B. nanometer 13. The distance from the center 23. The operation of machining
C. tachometer of one tooth of a gear the center the end of a work piece to make
D. pyrometer of the next consecutive tooth the end square with the axis
4. Used to true align machine measured of the pitch A. squaring
tools, fixtures, and works, to A. circular pitch B. buffing
test and inspect trueness of B. module C. lapping
finished work, and too compare C. diametral pitch D. honing
measurement either heights or D. pitch circle 24. The clearance between the
depths or many other measurement 14. The portion of the gear tooth tooth profiles of a gear tooth
A. dial gauge that projects above or outside A. toothspace
B. dial indicator the pitch circle B. backslash
C. tachometer A. top relief C. flank
D. speedometer B. deddendum D. width
5. The ability of the metal to be C. addendum 25. A mechanism which usually do
deformed considerably without D. tooth space the indexing in a machine tool
rupture 15. The portion of the gear tooth A. slotter
A. ductility space that is cut below the pitch B. chuck
B. plasticity circle and is equal to the C. dividing head
C. malleability addendum plus the clearance D. indexer
D. elasticity A. top root 26. A material that can wear away
6. The shop term used to include B. deddendum a substance softer than itself
the marking of inscribing of C. addendum A. phenol
center points, circle, arcs, or D. top land B. abrasive
straight line upon metal 16. When meshed with a gear it is C. tungsten
surfaces, either curved or flat, used to change rotary motion to D. chromium
for the guidance of the worker reciprocating motion 27. A cylindrical bar of steel
A. shaping A. gear shaft with threads formed around it and
B. hobbing B. gear tooth grooves or flutes running
C. laying out C. gear rack lengthwise in it, intersecting
D. shaping D. gear motor with the threads to form cutting
7. An operation of sizing and 17. A kind of gears for heavy edges. It is used to cut internal
finishing a hole by means of a duty works where a large ratio of threads
cutting tool having several speed is required and are A. groove
cutting edges extensively used in speed B. lap
A. notching reducers C. tap
B. piercing A. bevel gear D. flute
C. turning B. worm gear 28. A set of gages consisting of
D. reaming C. helical gear thin strips of metal of various
8. The operation of making a cone D. spiral gear thickness mounted in a steel case
shaped enlargement of the end of 18. A kind of gear to transmit or holder and is widely used for
a hole, as for a recess for a motion from one shaft to another measuring and checking clearances
flat head screw shaft at an angle to the first A. feeler gage
A. countersinking A. bevel gear B. depth gage
B. knurling B. worm gear C. line center gage
C. squaring C. helical gear D. lay-out gage
D. perforating D. spiral gear 29. A machine tool which is very
9. The operation of enlarging a 19. The uniform heating of steel similar to a shaper except that
hole by means of an adjustable above the usual hardening the ram reciprocates vertically
cutting tool with only one temperatures, followed by cooling rather than horizontally
cutting edge freely in air A. Lathe
A. drilling A. annealing B. Grinder
B. broaching B. normalizing C. Planer
C. grinding C. hardening D. Slotter
D. boring D. tempering 30. A machine tool principally to
10. An imaginary circle passing 20. The operation of cooling a machine flat or plane surfaces
through the points at which the heated piece of work rapidly by with single-point cutting tool
teeth of the meshing gears dipping it in water, brine or oil A. Grinder
contact each other A. quenching B. Shaper
A. pitch circle B. tempering C. Planer
B. addendum circle C. normalizing D. Turret machine
31. A kind of bolts which has no since ancient times a precious withstand without breaking down
head an instead has threads on metal which values are based. is:
both ends A. Solidus A. Stress
A. Stud bolts B. Bronze B. Strength
B. Acme threaded bolts C. Gold C. Strain
C. Square threaded bolts D. Austenite D. Elasticity
D. Hex bolts 42. The operation of cooling a 52. A machining operation
32. A kind of chuck which has a heated piece of work rapidly whereby the tool reciprocates and
reversible jaws which could be by dropping it in water, the feed is stationary is called:
adjusted separately brine or oil. A. Shaping
A. Collet chuck A. Normalizing B. Reaming
B. Independent chuck B. Quenching C. Planning
C. Four jaw chuck C. Annealing D. Turning
33. A tool which when pressed D. Squeezing 53. Any material that retards the
into finished hole in a piece of 43. A device used to prevent flow of electricity used to
work, provides centers on which leakage of media. prevent passage or escape of
the piece may be turned or A. Seal electric current from conductors.
otherwise machined B. Packing A. Insulators
A. Mash C. Teflon B. Bricks
B. Butt D. Graphite C. Ceramics
C. Mandrel 44. A welding operation in D. Refractories
D. Wobble which a non-ferrous filler 54. A metallic element and the
34. A kind of chuck which should metal melts at a temperature only metal that is liquid at
not used where extreme accuracy below that of the metal ordinary temperature.
is required joined but is heated above A. Austenite
A. Collet chuck 450oC. B. Mercury
B. Magnetic chuck A. Arc welding C. Manganese
C. Four jaw chuck B. Brazing D. Martensite
D. Universal chuck C. Spot welding 55. An alloy of cooper and zinc.
35. The process of checking or D. Butt welding A. Aluminum
producing checkers on the 45. The process of working B. Bronze
surface of a piece by rolling metals by the application of C. Brass
checkered depression into the sudden blows r by a steady D. Nickel
surface pressure. 56. Usually a copper- tin alloy
A. Knurling A. Trimming is:
B. Hemming B. Welding A. Aluminum
C. Breading C. Forging B. Nickel
D. Embossing D. Lancing C. Brass
36. Its fits the main spindle of 46. The process of producing a D. Bronze
a lathe and is so called because variety of surface by using a 57. A tool with hardened points
its acts as a bearing surface on circular type cutter with used for scribing circles or
which the work rest. It revolves multiple teeth. laying of distances.
with the work. When compared with A. Piercing A. Trammel
the hardness of the dead center B. Cutting B. Caliper
in the tailstock, is usually C. Embossing C. Divider
soft, and is so made since it D. Milling D. Micrometer
does not work 47. The softening of meals by 58. Name of mechanism which a
A. Ram center heat treatment and most welding operator holds during gas
B. Spindle center commonly consists of heating the welding and at the end of which
C. Live center metals up to near molten state the gases are burned to perform
D. Bearing center cooling them very slowly. the various gas welding
37. A gripping device with two or A. Quenching operations.
more adjustable jaws radially B. Tempering A. Mash
A. Chuck C. Annealing B. Core
B. Carriage D. Forming C. Wobble
C. Tailstock 48. The maximum stress induced in D. Torch
D. Fan a material when subjected to 59. The maximum stress to which a
38. Steel Balls for ball bearings alternating or repeated loading material may be subjected before
are manufactured by without causing failure. failure occurs.
A. Turning A. Elastic limit A. Rupture stress
B. Rolling B. Proportional limit B. Yield stress
C. Casting C. Rupture strength C. Ultimate stress
D. Cold heading D. Endurance limit D. Allowable stress
39. Addendum of a cycloidal gear 49. The total deformation 60. The maximum stress induced in
tooth measured in the direction of a material when subjected to
A. Cycloid the line of stress. alternate or repeated loading
B. Epicycloids A. Axial deformation without causing failure.
C. Straight rack B. Elongation A. Yield point
D. Involutes C. Strain B. Ultimate point
40. In a lathe, it comprises the D. Unit stress C. Endurance point
main spindle, the necessary 50. The maximum stress to which a D. Proportional point
mechanism for obtaining the material can be subjected without 61. In standard coarse thread
various spindle speed and also a trace of any permanent set bolt, the stress concentration is
certain gears which are used to remaining upon a complete maximum at:
operate the quick-change gear withdrawal of the stress. a. All over the surface
mechanism A. Ultimate limit b. Top surface
A. Headstock B. Proportional limit c. Root
B. Carriage C. Endurance limit d. Flank
C. Tailstock D. Elastic limit 62. Which of the following
D. Fan 51. The ability of metal to ropes are more flexible?
41. A soft yellow metal, known a. 6 to 19
b. 6 to 7 D. Flame hardening successively increasing
c. 8 by 19 75. Delta iron occurs at loadings
d. 6 by 37 temperature of: 87. Up to what percent thickness
63. Tools usually used in wood A. Room temperature of plate, edge preparation for
pattern making in foundry shop. B. Above melting point welding is not needed?
a. Band saw C. Between 1400˚C and 1539˚C a. 2 mm
b. Saws and chisels D. Between 1000˚C and 1400˚C b. 4 mm
c. Knives and drills 76. The most important element c. 8 mm
d. Grinder that controls the physical d. 12 mm
64. Type of bolt commonly used in properties of steel is: 88. Arc blow takes place in:
the construction that is threaded A. Carbon a. Gas welding
in both ends. B. Silicon b. Arc welding when straight
a. Hex bolt C. Manganese polarity is used
b. Stud bolt D. Tungsten c. Arc welding when reversed
c. Square threaded bolts 77. The process commonly used for polarity is used
d. Eye bolt thermo-plastic material is: d. Welding stainless steel
65. Cast iron flywheels are A. Die casting 89. What is the function clutch
commonly designed with factor of B. Injection molding in the machine tool?
safety of: C. Shell molding a. Alignment of drive
a. 9 to 12 D. Cold forming b. Lowering of drive
b. 8 to 11 78. Select the one that has c. To ensure that two shafts line
c. 10 to 13 highest specific gravity: up at high speed
d. 7 to 10 A. Aluminum d. To connect shaft so that the
66. Which of the type of chain is B. Lead driven shaft will rotate with the
used in motorcycle? C. Brass driving shaft and to
a. Silent D. High carbon steel disconnect them at all
b. Pintle 79. Age- hardening is related 90. The height of tooth above
c. Brush roller with: the pitch circle or the radial
d. Long A. Cast iron distance between pitch circle
67. Spiral gears are suitable for B. Stainless steel and top land of the tooth.
transmitting: C. Duralumin a. Addendum
a. Any power DA. German silver b. Deddendum
b. Small power 80. Ratio of pitch diameter to c. top root
c. Huge power the number of teeth. d. top land
d. Pulsating power A. diametrical pitch 91. How do you call the distance
68. The type of cam used for low B. module of the tooth which is equal to
and moderate speed engines is C. contact ratio the sum of the addendum and
generally: D. helical overlap deddendum?
a. Flat 81. How do you call a cam where a. Full depth
b. Involute in the follower reciprocates or b. working depth
c. Tangent oscillates in a plane parallel to c. whole depth
d. Harmonic its axis? d. pitch
69. Gears for wrist watches are a. Circular cam 92. A cold chisel is made of
generally manufactured by: b. reciprocating cam what?
a. Molding c. cylindrical cam a. Mild steel
b. Stamping d. oscillating cam b. German silver
c. Galvanizing 82. How are gears for watches c. high carbon steel
d. Honing generally manufactured? d. cast iron
70. The rated life of a bearing a. Die casting 93. It is the ability of a
changes: b. Machining on hobber material to absorb energy when
a. Inversely as cube of load c. power metallurgy process deformed elastically and return
b. Directly as load d. stamping it when unloaded.
c. Inversely as square of 83. Rope brake dynamometer uses A. Creep
load what? B. fatigue strength
d. Inversely as load a. Oil as lubricant C. resilience
71. The best material for brake b. No lubricant D. toughness
drum is: c. grease as lubricant 94. Which of the following
a. Cast iron d. water as lubricant cams where the follower
b. Steel 84. Which of the following could reciprocates or oscillates in a
c. Aluminum be the effect of cold working? plane parallel to the axis of
d. Wrought iron a. Increases the fatigue strength rotation?
72. An elastic body whose primary b. Decreases the fatigue strength a. Cam curves
function is to deflect underload. c. Has no influence on fatigue b. radial cam
a. Spring strength c. cylindrical cam
b. Brake d. None of these d. tangential cam
c. Stopper 85. In testing a material for 95. Which of the following cams
d. Clutch endurance strength, it is where the follower reciprocates
73. Which one is different from subjected to: or oscillates in a plane
the remaining? a. Completely reversed load perpendicular its axis of
A. nitriding b. Static load rotation?
B. cyaniding c. impact load a. Tangential cam
C. electroplating d. dynamic load b. cam curves
D. flame hardening 86. Coaxing is the procedure of c. radial cam
74. Splines are used when: increasing: d. cylindrical cam
A. The power transmitted is a. Metal strength 96. During tensile test, which of
low b. Metal hardness by surface the following stress-strain
B. The power to be treatment curve(s) fits for a glass rod?
transmitted is high c. Metal resistance to corrosion a. A straight line
C. Axial relative motion by coating b. A parabola
between shafts and d. Fatigue limit by c. an irregular curve
hub is necessary overstressing the metal by d. a sudden break
97. In case of a knuckle joint, dimension B. circular pitch
the pin is most likely to fail A. unilateral B. lateral C. axial pitch
in: C. bilateral D. none of these D. diametral pitch
a. Shear 9. Which of the following is the 20. A line passing through the
b. Tension basis of ASA fits? pitch point that is tangent to
c. Compression A. basic number system both base circles of a gear are:
d. double shear
B. basic hole system A. pressure line
98. A single ply leather belt
C. basic size system B. perpendicular line
running at a belt velocity of
300 ft/min is likely to transmit D. unit system C. tangent line
per inch of width: 10. When the hole is smaller than D. center line
a. 2.5 Hp the shaft it will take force of 21. Which of the following
b. 3.0 Hp pressure to put the cold parts contact ratio for a good gear
c. 4.0 Hp together. In such case the design?
d. 5.0 Hp allowance is negative. Which of A. 1.5:1
99. How do you call a body having the following terms is B. 1:1.3
identical properties all over? appropriate for such allowance? C. 1:3
a. Heterogeneous A. negative fits of metals D. 1.2:2
b. Homogeneous B. interference of metals 22. In pressure vessels, which of
c. Elastic C. positive fits of the shaft the following resists internal
d. Ductile
D. intangible fits pressure through the tension?
100. How is the material
11. What is the direction of the A. shell-type element
described if it recovers its
original dimensions when the load predominant surface pattern? B. cam type element
is removed? A. smoothness B. waviness C. plate type element
a. Elastic C. lay D. roughness D. spherical type element
b. Plastic 12. Is the irregularities of 23. In pressure vessels, which of
c. Brittle departures from the nominal the following resists internal
d. Malleable surface of greater spacing than pressure through bending?
roughness? A. shell-type element
A. waviness B. roughness B. cam type element
MACHINE DESIGN ELEMENTS (PART 2) C. lay D. smoothness C. plate-type element
13. Is the surface finish of D. spherical type element
1. What is the flexural stress micrometer in rms. 24. Which of the following
when a symmetrically cross- A. 1 B. 2 flanges is suitable for low and
section beam when the vertical C. 3 D.4 (hindi mabasa) pressure?
shear is maximum 14. Is the process of pre- A. Ring flange
A. infinity B. zero stressing or over-stressing of a B. Lap joint flange
C. maximum D. minimum hollow cylindrical member beyond C. Tapered-hub flange
2. The riveted joints in ASME elastic range. D. Welding neck type
Code has as design surface A. presstagge 25. It is the study of body’s
compressive stress______ Higher B. autofrettage motion independent of the forces
than the design tensile stress. C. stress relieving on the body?
A. 70% B. 60% D. countersinking A. Kinetics
C. 35% D. 50% 15. Is the phenomenon occurring B. Dynamics
3. What is the ratio of the when two touching surfaces have a C. Kinematics
minimum strength of joint to the high contact pressure and when D. Mechanics
strength of solid joint in the these surfaces have minute 26. What is the reciprocal of
pressure vessel? relative motion? velocity ratio?
A. efficiency A. prestressing A. train value
B. relative strength B. fretting B. ratio factor
C. performance factor C. friction C. modular value
D. joint efficiency D. carving D. none of these
4. What is the usual factor of 16. Which of the following gears 27. It is the type of bolt
safety for a pressure vessel? has the simplest type of teeth? finished all over and has usually
A. 4 B. 1.5 A. Helical gears having coarse threads.
C. 3 D. 5 B. Spur gears A. coupling bolt
5. It is the permissible C. Bevel gears B. stud bolt
variation of the size. D. Worm gears C. Machine bolt
A. tolerance B. limits 17. In gears an imaginary circle D. automobile bolt
C. fits D. none of these which the lever arm is based in, 28. It is type of bolt
6. Considering that there is no A. base circle distinguished by a short portion
fit, what is the permissible B. pitch circle of the shank and underneath the
liberal tolerance in machining C. addendum circle head being square of finned or
work? D. clearance circle ribbed.
A. ±0.010 B. ±0.090 18. It is the circle tangent to A. coupling bolt
C. ±0.020 D. ±0.050 the addendum of the meshing B. stud bolt
7. Which of the following is a gears. C. Machine bolt
tolerance where the size of a A. clearance circle D. carriage bolt
part may be larger only, or B. base circle 29. It is type of bolt threaded
smaller only, than the given C. addendum circle on both ends and can be used
dimension. D. pitch circle where a through bolt impossible.
A. unilateral B. lateral 19. The distance from a point on A. coupling bolt
C. bilateral D. none of these one gear to the corresponding B. carriage bolt
8. A tolerance where the size of point measured along the base C. stud bolt
part is permitted to be either circle.
larger or smaller than the given A. normal pitch
D. machine bolt B. Cold drawn wire
30. It is cheap variety of bolt C. Helical spring wire
made in small sizes. D. Chromium-Silicon wire
A. stud bolt 41. When heat-treated wire is
B. stove bolt coiled cold, it should be stress
C. machine bolt relieved for bending stress and
D. coupling bolt after cooling it or heated at
31. It is a locking device that some:
is used to maintain pressure A. 400 0F
between threads of the bolt and B. 600 0F
nut. C. 700 0C
A. gasket D. 500 0F
B. lock washer 42. Which of the following is not
C. lock nuts a function of spring?
D. filler A. absorbs energy
32. What is the large wood screw B. source of potential energy
used to fasten machinery and C. measure weight
equipment D. measure thickness
A. lag screw 43. Which of the following is the
B. loss screw type of spring made in the form
C. wood screw of dished Washer?
D. cross screw A. air spring
33. What is the minimum length of B. believe spring
contact in tapped hole for cast C. volute spring
iron? D. motor spring
A. 1.7 D 44. What is the type of failure
B. 1.5 D due to unstability?
C. 1.2 D A. Buckling
D. 2.1 D B. Slenderness ratio
34. It is the ratio of the mean C. Stability
diameter of the coil over the D. Euler’s failure
coil diameters. 45. What type of formula that is
A. Wahl factor best applied to a very slender
B. Spring index column?
C. Coil ratio A. Column formula
D. Lead scale B. Slenderness formulas
35. What is the overall length of C. Moment formulas
the spring when it is compressed D. Euler formula
until all adjacent coil touch? 46. If two principal stresses are
A. free length zero, the state of stress: 3
B. solid length A. Biaxial
C. compressed length B. Mono-axial
D. expansion length C. Uniaxial
36. It is the length of coil D. Triaxial
spring under no load. 47. What do you call the system
A. compressed length that has finite values of
B. free length principal stresses?
C. solid length A. Triaxial
D. none of these B. Uniaxial
37. In general, the steel springs C. Mono-axial
are made of relatively high D. Biaxial
carbon steel usually: 48. A screw that requires
A. 5% positive torque to lower load or
B. less than 0.5% to loosen the screw if it has
C. more than 0.5% been turned tight against a
D. 7.5% resistance
38. It is low cost spring A. power screw
material suitable where service B. lock screw
is not severe and dimensional C. Self-screw
precision is not needed. D. self-locking screw
A. helical spring wire 49. What is the rotating member
B. stainless steel used in transmitting power?
C. hard drawn wire spring A. shaft
D. copper B. countershaft
39. What is the hard drawn (80% C. axle
reduction) spring wire made of D. washer
carbon steel? 50. For machinery shaft the
A. oil tempered wire permissible deflection is
B. music wire approximately:
C. tension wire A. 0.02 in/ft
D. chromium wire B. 0.03 in/ft
40. Which of the following wires C. 0.01 in/ft
with good quality and is used for D. 0.05 in/ft
impact loading?
A. Hard drawn wire