MACHINE

DESIGN

PART II
The hacksaw blade should be placed in
the frame with:
A. the teeth pointing forward
B. the teeth pointing backward
C. one end looser than the other end
D. the teeth facing in any direction
1

answer: A
Page

When cutting a long thin piece of metal:

A. turn the blade upside down the frame
B. turn the blade at right angles to the
frame It gives the cutting tool longitudinal
C. use a blade with fewer teeth per inch feed, cross feed or
D. set the blade in the frame with the carriers
teeth facing you A. angular feed
B. apron
answer: B C. compound rest
D. saddle
A hacksaw blade with 18 teeth per inch
is best suited for cutting: answer: C
A. solid stock
B. cast iron The center, which is fitted in head
C. aluminum stock spindle, called
D. any of the above A. above center
B. below center
answer: D C. dead center
D. live center
A coclant is usually used when cutting
material in a power hacksaw to answer: D
A. absorb the heat of friction
B. prevent the blade from overheating A center, which is fitted in tail stock
C. prevent the blade from losing its spindle called
temper A. above center
D. all of the above B. below center
C. dead center
answer: D D. live center

A hacksaw blade with 32 TPI is suited answer: C

for cutting:
A. small tubing Which of the following gives shearing
B. conduct action?
C. sheet metal under 18 gage A. front clearance
D. any of the above B. side clearance
C. slide rake
answer: D D. top rake

For filing lead or Babbitt, use a: answer: D

A. vixen file
B. mill file Which of the ff. information is
C. sheet metal under 18 gage necessary when ordering a file?
D. any of the above A. size (length)
B. shape
answer: D C. type of teeth
D. all of the above
It moves on the lathe bed with cutting
tool according to the rotation of lead answer: D
screw or by hand traversing wheel
A. apron Never use a file:
B. compound rest A. that is dirty
C. mandrel B. w/o a handle
D. saddle C. w/o oiling
D. with a tang
answer: D
answer: B
It acts the carriage or compound rest
through the mechanism lifted inside the The best file to use when finishing
apron sharp corners or slots and grooves is
A. apron the:
B. compound A. mill file
C. mandrel B. square
2

D. saddle C. knife file

Page

D. jewelers file
answer: A
answer: C answer: B

On a lathe the dead center is used In quick return mechanism of shaping

after: machine the ram stroke length is
A. boring proportional to
B. center-drilling A. crank length
C. drilling B. ram length
D. reaming C. slotter arm length
D. stroke
answer: B
answer: A
Eleven – sixteenths of an inch expressed
as a decimal is: Type and number of bearings to be used
A. .6785 for spindles of machine tool depend on
B. .7685 A. type of spindle
C. .6875 B. type of machine tool
D. .6578 C. load on spindle
D. load on the bearing
answer: C
answer: D
The markings on a micrometer barrel are:
A. .025” apart When the dial on the cross-feed is
B. .250” apart turned .010”, you remove from diameter
C. .0025” apart of the stock being cut:
D. 2.5” apart A. .010
B. .020
answer: A C. .005
D. .015
It measures the slope of the top surface
of the tool to the side in a direction answer: A
perpendicular to the longitudinal axis
A. end relief angle The flexible type hacksaw blade is best
B. side cutting edge angle suited for work on:
C. side rake angle A. channel iron
D. side relief edge angle B. tubing
C. aluminum
answer: C D. any of the above
It is used for holding straight shank
drills in the spindle to the machine answer: D
when drilling
A. chuck key A flexible back hacksaw blade is one
B. drill chuck that has:
C. floating holder A. only the teeth
D. magic chuck B. flexible ends
C. a movable back
answer: B D. any of the above

A reamer is used to correct the answer: D

A. finish and depth of a drilled hole
B. finish and position of a drilled hole A hacksaw blade with 24 TPI is best
C. size and position of a drilled hole suitable for cutting:
D. size and roundness of a drilled hole A. tubing
B. sheet metal over 18 gage
answer: D C. brass and copper
D. any of the above
Twist drills are usually considered
suitable machining holes having a length answer: D
less than
A. two times their diameter An all hard hacksaw blade is one that:
B. five times their diameter A. has a hard back and flexible teeth
3

C. ten times their diameter B. has a flexible back and hard teeth
Page

D. twenty times their diameter C. has the entire bade hardened

D. will only fit a solid frame hacksaw
 A. hose
answer: C B. gage
C. switch
A hacksaw blade can be placed in a frame D. torch
in:
A. two positions answer: D
B. four positions
C. one position A scriber is made from:
D. three positions A. carbon steel
B. cold-rolled steel
answer: B C. tool stee l
D. hot-rolled steel
what should be the top rake angle to cut
brass? answer: C
A. 0
B. 15 Before applying layout blue on a piece
C. 30 of metal, it must be:
D. 45 A. roughened
B. heated
answer: A C. cleaned
D. cold
It is a long, tapered punch used for
loosening straight pins, taper pins, answer: C
rivets and other small parts being
disassembled A drill bit has :
A. center punch A. 4 flutes
B. drift punch B. 3 flutes
C. drive-pin punch C. 2 flutes
D. hand punch D. no flutes

answer: B answer: C
A tool used for turning nuts or bolts The alignment of coupling faces can be
A. c-clamps checked by:
B. long nose A. using an inside micrometer
C. plier B. inserting a thermocouple
D. wrench C. inserting a feeler gage between the
coupling faces at various points around
answer: D the circumference
D. rotating and measuring to nearest
Used to permit lever shift for vertical permanent fitting
travel of rail
A. ball crank answer: C
B. clamp plates
C. plumb bob A piece of cast iron held against an
D. plunger knob emery wheel will give off:
A. dull yellow sparks
answer: D B. bright shiny sparks
C. red sparks
It is mounted on the top of the column D. no sparks
and is guided in perfect alignment by
the machined dovetailed surface answer: A
A. arbor
B. over arm When cutting material in a lathe, the
C. saddle softer the material being cut, the tool
D. spindle bit should have:
A. more top rake
answer: B B. less top rake
C. double top rake
Name of mechanism, which a welding D. any of the above
operator holds during gas welding and at
4

the end of which the gases are burred to answer: D

Page

perform the various gas welding

operation.
After grinding a tool bit, the cutting B. cast sheet
edge should be: C. sheet steel
A. case-hardened D. any of the above
B. rubbed with emery cloth
C. stoned with an oilstone answer: D
D. rubbed with crocus cloth

answer: C Special solders used for aluminum

usually require:
It is a hole revolving cutter or
grinding wheel for mounting it on an A. more heat
arbor. B. less heat
A. arbor hole C. the same heat as copper wire
B. hole saw D. the same heat as sheet metal
C. star drill
D. star saw answer: A

answer: A
Copper is annealed by heating to a
A machine in which materials are cherry red color and:
pulverized between the two toothed metal
disk rotating in opposite directions. A. dousing in cold water
A. attrition mill B. cooling slowly in air
B. ball mill C. dousing in oil
C. beater mill D. dousing in hot water
D. tumbling mill
answer: B
answer: A

A press in which mechanical feeding of A piece of mild steel held against an

the work is synchronized with the press emery wheel will give off:
action A. bright shiny sparks
A. automatic press B. light straw colored sparks
B. dial press C. no sparks
C. manual press D. green sparks
D. punch press
answer: B
answer: A
A gear wheel making 156 rpm has 56
A supporting member that carriers a teeth. It drives another gear at 91 rpm.
wheel and either rotates with the wheel The number of teeth on the second gear
to transmit mechanical power to or from is:
it, or allows the wheel to rotate freely A. 65
on it called B. 90
A. axle C. 50
B. bushing D. 96
C. coupling
D. shaft answer: D

answer: A Tool steel can be hardened by:

A. heating red hot and plunging into
A file whose edges are parallel is known water
as B. heating red hot and cooling in a
A. blunt file blast of dry air
B. crochet file C. heating red hot and plunging into
C. cross cut file linseed or cottonseed oil
D. equaling file D. any of the above, depending on type
and use
answer: A
answer: D
5

Straight muriatic acid is often used as

Page

a flux on: A scriber is made from:

A. galvanized iron A. carbon steel
B. cold-rolled steel
C. tool steel answer: B
D. hot-rolled steel
Sometimes used for soldering bright tin
answer: C A. rosin
B. sal ammoniac
After grinding a tool bit, the cutting C. tallow
edge should be D. tinning

A. case hardened answer: A

B. rubbed with emery cloth
C. rubbed with crocus clothe A very effective flux for soldering
D. stoned with an oilstone galvanized iron and zinc
A. cut acid
answer: D B. muriatic acid
C. soldering pastes
When cutting material in a lathe, the D. zinc chloride
softer the material being cut, the tool
bit should have answer: B

A. any of these The process of checking the surface of a

B. double top rake piece by rolling depressions into the
C. less top rake surface
D. more top rake A. honing
B. knurling
answer: C C. reaming
D. snagging

A piece of cast iron held against an answer: B

emery wheel will give off The process of cutting internal threads
A. bright shiny sparks by means of a cutting tool.
B. dull yellow sparks A. chamfering
C. no sparks B. honing
D. red sparks C. reaming
D. tapping
answer: B
answer: D
Which of the following is not a common
term relating to the classification of The surface below the cutting edge
fits A. face
A. bound B. flank
B. medium force fit C. nose
C. snug D. side relief
D. tunking
answer: B
answer: A
Which one is the hardest material?
An oversize hole is produced by a drill A. brass
if B. bronze
A. cutting speed is too high C. diamond
B. feed is too high D. steel
C. insufficient coolant is used
D. lips of drill are of unequal length answer: C

answer: D The movement of belt upon the face of

rim or outer of the driver and driven
pulleys within the area of arc of
The studs used as a coolant in general contact is called
machine shop consist of A. creep
A. a chemical solution B. crowning
6

B. an emulsion of oil and water C. dressing

Page

C. a solution of detergent and water D. slip

D. a straight mineral
answer: A answer: A

It is a device, which hold the job A surface should be prepared for

family soldering by
A. clamp A. filing the surfaces
B. fixture B. scraping the surfaces
C. grip C. acid-cleaning the surfaces
D. jig D. any of the above

answer: B answer: D

It is the outer surface of face or rim

of the pulley is made in convex form to
keep the belt in center when it is in
motion The hand tool used for cutting threads
A. creep on round stock is the:
B. crowning
C. dressing A. stock and die
D. slip B. die wrench
C. stock
answer: B D. stock cutter

It is used to transmit motion at high answer: A

speed without producing noise.
A. bevel gear A hand tool used for cutting threads on
B. helical gears round stock is the:
C. hypoid gears
D. worm gears A. stock and die
B. die wrench
answer: B C. stock
D. stock cutter
It is used to transmit motion at high
speed with heavy load without producing answer: A
noise
A. bevel gear
B. herring bone gear A tapered piece of stock is 2” long, 1-
C. spur gear 1/8” diameter at one end and ½ diameter
D. worm gear at the other end. The taper per foot is:
A. 2”
answer: B B. 2-1/2”
C. 2-1/4”
It connect the shafts with soft D. 2-1/16”
materials such as rubber, leather and
canvass answer: C
A. flexible coupling
B. Oldham coupling Sweating is the process of:
C. rigid coupling A. soldering two different kinds of
D. universal coupling metal together
B. separating two pieces of metal that
answer: A have been soldered together
C. tinning two surfaces, applying, flux
One of the most important factors that between them, holding the two together
is often overlooked when soldering is and heating
the fact that: D. none of the above
A. the surface to be soldered must be
clean answer: C
B. the two metals to be soldered must
not be the same If muriatic acid is used as a flux, the
C. the two metals to be soldered must be soldered area must be cleaned thoroughly
the same afterwards to prevent:
7

D. all surfaces should be dipped in acid A. anyone touching it from getting

Page

first burned
B. remaining acid from eating the metal
C. the acid from evaporating the solder It consists of surface irregularities,
disintegrating which result from the various
D. none of the above manufacturing process.

answer: B A. Flaws
B. Lay
It cannot be forged because it will C. Roughness
break if heated and beaten by hammer. D. Waiveness
A. Carbon steel
B. Cast iron Answer: C
C. High speed stee l
D. Tool steel A piece of tool steel held against an
emery wheel will give off:
answer: B
A. White sparks with stars on the ends
Shaper tools are made of what type of B. Yellow sparks
material? C. No sparks
D. Green sparks
A. Babbitt
B. Brass Answer: A
C. Bronze
D. High speed steel Grinding wheels have a range of soft to
hard abrasive materials depending on the
answer: D use. Most manufacturers latter their
wheels from A to Z. The hardest is
It is the operation of beveling the marked:
mouth of a hole.
A. E
A. Counter boring B. A
B. Counter broaching C. Z
C. Counter sinking D. El
D. Spot facing
Answer: C
Answer: C
The main difference between a planer and
The size of abrasive grains produced by shaper is that:
crushing process is called A. The planer has an offset table and
A. the shaper has a horizontal table.
B. B. The shaper has a rotting table and
C. Grit the planer has a horizontal table.
D. C. The table of planer has a
reciprocating motion past the tool head
Answer: C white the table of the shaper is
It is the combination of iron, carbon stationary and the tool head has a
and other alloying elements. reciprocating motion.
A. Alloy steel D. Ones is larger than the other
B. Brass
C. Carbon steel Answer: C
D. Cast iron
One of the factors involved in the
Answer: A choice of a grinding wheel is:
A. The kind of material to be ground
It is the process to divide the B. The amount of stock to be removed
periphery of the job in degrees. C. The kind of finish required
D. All of the above
A. Angular indexing
B. Differential indexing Answer: D
C. Direct indexing
D. Plain indexing The “tang” of a file is the past that:
A. Does the cutting
8

Answer: A B. Fits into the handle

Page

C. has no teeth
D. is opposite the handle
 It’s a square key with the bottom two
Answer: B corners are beveled.
A. Saddle key
The best method of avoiding accident is B. Barth key
by observing _______ related to job, C. Woodruff key
machine and work piece. D. Gib head key

A. Cleanliness Answer: B
B. Emery
C. Opponent Change in metal structure by which the
D. Safety precautions surface structure recover from its
unstable condition
Answer: D A. annealing
B. normalizing
The size of try square is measured from C. aging
the inner edge of stock to the end of D. tempering
its
Answer: C
A. Base
B. Blade A tapered square key is known as
C. Body A. Gib head
D. Edge B. Woodruff
C. Kennedy
Answer: B D. Barth

Angle of center punch is Answer: C

A. 30° The process of welding two dissimilar

B. 45° metals is known as
C. 60° A. Friction welding
D. 90° B. Flash welding
C. Oxyacetylene welding
Answer: D D. Cold welding

Staggering of hacksaw blade teeth on Answer: D

both sides alternatively is called A nonmetal considered as undesirable
A. Arrangement of teeth impurity in steel is
B. Positioning to teeth A. lead
C. Setting of teeth B. sulfur
D. None of the above C. phosphorous
D. cyanide
Answer: C
Answer: B
It is the distance measured parallel to
the axis from a point on a screw thread An alloying element which improves the
to the corresponding point on the next tensile strength of steel and make it
thread. harder
A. Chord A. vanadium
B. Lead B. carbon
C. Linear C. cobalt
D. Pitch D. chromium

Answer: D Answer: D

Solder is an alloy of An alloying element which reduces

A. Lead and antimony deformation of configuration and
B. Lead and tin sulfuric brittleness.
C. Lead and tungsten A. molybdenum
D. Lead and zinc B. manganese
C. nickel
9

Answer: B D. chromium
Page

Answer: B
 D. None of the above
What is the lip clearance angle of twist
drill for generated work? Answer: A
A. 3 – 6°
B. 8 – 10° The operation of “truing” a grinding
C. 12 – 15° wheel is known as:
D. 18 – 22° A. centering
B. dressing
Answer: C C. sizing
D. rounding
It is a milling method in which parts
are placed in a row parallel to the axis Answer: B
of the cutting tool end are milled
simultaneously. The tool used to check external pipe
A. Abreast milling threads is called a:
B. Angular milling A. plug gage
C. Helical milling B. thread gage
D. Straddle milling C. pitch gage
D. ring gage
Answer: A
Answer: D
A core drill with hardened steel shot
pellets that revolve under the rim of The tool used to check internal pipe
the rotating tube, employed in rotary threads is called a:
drilling in very hard ground. A. plug gage
B. thread gage
A. Adamantive drill C. pitch angle
B. Automatic drill D. ring gage
C. Double core barrel drill
D. Flat drill Answer: A

Answer: A The tool used to cut gears is called a:

A. gear cutter
A grinding mill of large diameter with B. gear hob
either lumps of ore pebbles or steel C. gear center
balls as crushing bodies the dry lead is D. gear threader
air swept remove mesh material.
A. Aerial speed Answer: B
B. Aero fall mill
C. Aero motor If use a dry grinding wheel for
D. Ball mill sharpening tool bits, dip the end of the
bit in water frequently to prevent-
Answer: B A. burning your fingers
B. annealing the cutting edge of the bit
A tool – steel cutter used fro – C. hardening of the tip
finishing surfaces of angles greater D. the tip from crysallizing
than or less than 90* with its axis of
rotation called: Answer: B
A. Angle cutter
B. Asphalt cutter CNC in machine shop means
C. Circular cutter
D. Helical cutter A. Communication Network Control
B. Computer Network Center
Answer: A C. Computer Number Control
D. Computer Numerical Control
When installing a new grinding wheel,
always use: Answer: D
A. Blotting paper gaskets on each side
of the wheel It is the time lost due to breakdowns,
10

B. Copper gasket on each side of the waiting for tools, minor accidents etc.
wheel
Page

C. Only the steel washers provided with A. Down time

the machine B. Handling time
C. Machining time
D. Set up time
The length of a file is measured from:
Answer: A A. End to end
B. Point to heel
Refers to the process of separating or C. Point to end
removing the burning or combustible D. Heel to end
material from the neighborhood of the
fire. Answer: B

A. Blanketing A “pillar” file is used for:

B. Combustion A. Filling slots
C. Cooling B. Filling keyways
D. Starvation C. Filling against a shoulder
D. Any of the above
Answer: D
Answer: D
What is the necessity of giving
tolerance? A flexible hacksaw blade has a tendency
to:
A. It saves the labor charges A. Snap easily
B. Its saves the material from wastage B. Buckle or run out of line when too
C. It saves the time much pressure is applied
D. All of the above C. Cut too fast
D. Cut on a slant
Answer: D
Answer: B

It is done then and there by adjusting Soldering is the process of:

or repairing the faults come in notice A. Holding two metals together by
during work. heating
A. Corrective maintenance B. Joining two metals by third soft
B. Predictive maintenance metal that is applied in a molten state
C. Preventive maintenance C. Holding two different kinds of metals
D. Routine maintenance together by heating
D. Joining two metals together by
Answer: D heating

Which statement does NOT belong to the Answer: B

function of bearings?
A. To give free rotation to the shaft When soldering, flux is used to;
B. To guide the shaft A. Keep the solder from running off the
C. To support the shaft metal
D. To transmit power B. Keep the metal from getting too hot
C. Keep the tip of the soldering iron
Answer: D clean
D. Remove and prevent oxidation of the
A “pillar” file has: metals
A. One safe edge
B. Three safe edges Answer: D
C. Two safe edges
D. A or C What is used to connect the shaft whose
axes are intersecting?
Answer: D A. Flexible coupling
B. Oldham coupling
In general, files are divided into two C. Rigid coupling
classes called: D. Universal coupling
A. Single – cut and double – cut
B. Fine and coarse Answer: D
11

C. Rough and smooth

D. Heel and sizes It is generally used on high speed with
Page

light load because it has point contact.

Answer: A A. Ball bearing
B. Metal bearing C. Bushing
C. Roller bearing D. Fluting
D. Wood bearing
Answer: A
Answer: A
A device for holding grinding wheels of
It is generally used on high speed with special shape or the working piece –
heavy load because it has line contact. being grounded.

A. Ball bearing A. Chuck

B. Metal bearing B. Fixtures
C. Plastic bearing C. Head stock
D. Roller bearing D. Jigs

Answer: D Answer: A

It is a process of enlarging and Grinding the grooves of a twist drill or

smoothening the punched hole by means of tap.
tapered drifts of various sizes and
shape. A. Flaring
B. Fluting
A. Drawing out C. Honing
B. Drifting D. Lapping
C. Jumping
D. Upsetting Answer: B

Answer: B The dulling of the cutting particles of

a grinding wheel resulting in a
It is a set of gears fitted in different decreased rate of cutting is called
position on a plate which are controlled A. fluting
by a lever. B. glazing
A. Differential gear C. grinding
B. Gear train D. lapping
C. Stud gear
D. Tumbler gear Answer: B

Answer: D The process of lengthening a piece of

stock while the cross-sectional area is
An instrument for determining the being reduced
relative hardness of material by a drop A. Drawing
and rebound method. B. Honing
A. Brinell hardness tester C. Tapping
B. Rockwell hardness tester D. Upsetting
C. Scleroscope
D. Universal testing machine Answer: A

Answer: C The major factors, which determined the

rpm on milling cutter, are the material
An instrument for measuring the degree being cut and
of surface roughness in micro inches. A. depth of the cutter
B. diameter of cutter
A. Caliper C. number of teeth in cutter
B. Micrometer D. time allowed to complete the job
C. Profilometer
D. Sclerescope Answer: D

Answer: C Electron beam machining process is quite

suitable for a material having
These spindle of the grinding machine on A. high melting point and high thermal
12

which the wheel is mounted. conductivity

B. high melting point and low thermal
Page

A. Arbor conductivity
B. Bearing
C. low melting point and low thermal
conductivity Prepared soldered paste flux is most
D. low melting point and high thermal popular but if you did not have any, you
conductivity should use:
A. hydrochloric acid
Answer: B B. sulphuric acid
C. nitric acid
Grinding is what type of operation? D. any of the above
A. Metal finishing operation
B. Metal fusing operation Answer: A
C. Metal powdering operation
D. metal surfacing operation Another name for hydrochloric acid is:
A. sulphuric acid
Answer: A B. muriatic acid
C. nitric acid
D. acetic acid
Grinding is done wherever
A. a large amount of material is to be Answer: B
removed
B. a small amount of material is to be Hard solder is made of:
removed A. copper and zinc
C. high accuracy is required B. tin and zinc
D. other machining operations can not be C. tin and copper
carried out D. tin and lead

Answer: C Answer: A

Laser beam machining process is used to Soft solder is made of:

machine A. copper and zinc
A. heavier materials B. tin and lead
B. lighter materials C. tin and copper
C. thicker materials D. tin and zinc
D. thinner materials
Answer: B
Answer: D
Soft solder melts at approximately:
A hard grade-grinding wheel is suitable A. 250 deg.
for grinding B. 350 deg.
A. both hard and soft materials C. 450 deg.
B. hard materials D. 550 deg.
C. smooth materials
D. soft materials Answer: B

Answer: D The flux usually used for hard solder

is:
The usual ratio of forward and return A. rosin
stroke, in quick mechanism of shaping B. borax
machine is C. barium
A. 3:1 D. alum
B. 3:2
C. 5:2 Answer: B
D. 6:8
Which of the following is a boring
Answer: B machine tool used particularly for large
work place, types are horizontal and
Solder will not unite with metal surface vertical?
that has: A. Boring mill
A. grease on it B. Burrstone mill
B. dirt on it C. Cage mill
13

C. oxidation on it D. Chile mill

D. any of the above
Page

Answer: A
Answer: D
A tap with a chamfer 1 – 1 ½ threads in Answers: C
length
A. Bottom tap When drilling a hole in a piece of work
B. Center tap held in a lathe chuck, and would use
C. Plug tap the:
D. Taper tap A. compound rest
B. cross-feed
Answer: A C. tailstock and drill chuck
D. headstock
A small portable hand drill customarily
used by hand setters to drill the holes Answer: C
in breast called
A. spiral drill Copper is annealed by heating to a
B. diamond drill cherry red color and:
C. churn drill A. dousing in cold water
D. breast drill B. cooling slowly in air
C. dousing with oil
Answer: D D. dousing in hot water

A job, which is fixed away from the Answer: B

table, can be machined by
A. running head The purpose of “annealing” is to make a
B. moving head metal:
C. static head A. harder
D. traveling head B. medium - hard
C. softer
Answer: D D. shiny

Shaper tools are made of Answer: C

A. cast iron The purpose of “tempering” is to make a
B. high speed steel metal:
C. mild steel
D. wrought iron A. harder
B. softer
Answer: B C. less brittle
D. more brittle
Refers to the unit can be moved
longitudinally along the swivel table Answer: C
and is clamped in position by two bolts
one on either side of the base The minimum diameter of a piece of round
A. Cross stock stock necessary to make a square key ¾”
B. Foot stock on a side is:
C. Head stock
D. Tail Stock A. 1.5”
B. 1.06”
Answer: C C. 1.0”
D. .75”
When a lathe is put into back gear, it
will go: Answer: B
A. at the same speed backwards
B. slower A fine grained, salty silica rock used
C. faster for sharpening edge tools
D. at a slower speed backwards
A. Oilstone
Answer: B B. Peeblestone
C. Surface grinder
When using a drill press, the work D. Rocky oil
should be held with
A. the hand Answer: A
14

B. a pair of pliers
C. a vise or clamp A hand tool used to measure tension on
Page

D. gloves on bolts
A. Hammer A. heavy cuts
B. Plier B. light cuts
C. Screw driver C. medium cuts
D. Torque range D. straight cuts

Answer: D Answer: B

A hand tool used to measure engine crank At a very low cutting speeds the tool
web deflection wear is due to

A. compound gage A. hardness

B. dial gage B. material
C. distortion gage C. plowing action
D. feeler gage D. transfer

Answer: C Answer: C

A kind of chuck, which has reversible They are mixtures of lard, cottonseed or
jaws, which could be adjusted separately rapeseed oils and mineral oils are
called
A. Combination chuck
B. Independent chuck A. Cooling oils
C. Magnetic chuck B. Cutting oils
D. Universal chuck C. Heating oils
D. Emulsions
Answer: B
Answer: B
A method whereby a gear is run with
another gear that has abrasive surface How is the height of a bench vice
material adjusted?
A. hobbing A. By using a wooden plate form
B. honing B. By using a wooden packing piece under
C. lapping the vice base
D. milling C. By using a vice adjusting fixture
D. All of the above
Answer: C
Answer: D
Is the process of cold works where a
limited amount of material, resulted to Why hacksaw blade teeth get dullness?
a higher strength and it leaves a A. Coarse pitched blade is used on hard
surface under compressive stress metal
A. surface finishing B. Pressure is not released in return
B. smoothing stroke
C. surfacing C. To much speed and pressure
D. surface rolling D. Any of the above

Answer: D Answer: D

Is largely used for low strength Files are classified according to

application such as elevator ropes not A. grade and cut
used for hoisting and for stationary guy B. shape
ropes C. size and length
D. all of the above
A. steel rope
B. cast steel rope Answer: D
C. nylon rope
D. iron wire rope How are rivets made?
A. Cold pressing
Answer: D B. Drawing
15

C. Hot rolling
Nitriding process of surface treatment D. Rolling
Page

for steel tools is used for tools taking

Answer: A
What support the top rake?
A. Front clearance
B. Side clearance
C. Side rake
D. Top rake

Answer: A

Which of the following reduces the

rubbing action?
A. Front clearance
B. Side Clearance
C. Side rake
D. Top rake

Answer: A

Which of the following is used for all

general purposes?
A. Forging
B. Production slotter
C. Puncher slotter
D. Tool room slotter

Answer: C

It is an operation of milling the

complex surfaces with the help of a
group of cutters mounted on the same
arbor
A. Climb milling
B. Down milling
C. Gang milling
D. Straddle milling

Answer: D

It is an operation to divide the

periphery of the job into number of
equal parts
A. Dividing head
B. Indexing
C. Protractor
D. Slotting

Answer: B

The angle formed between the face of a

tool and the work surface or the tangent
to the work piece at the point of
contact with the tool called
A. clearance angle
B. cutting angle
C. rake angle
D. wedge angle

Answer: B
16
Page