CHAPTER 1 piece by the use of a revolving cutter with

many teeth each tooths having a cutting

1. Heating above the transformation range, edge which removes its share of the stock.
usually 1300°F to 1350°F, and cooling A. drilling machine
slowly to soften the metal and increase in B. boring machine
machining C. milling machine
A. annealing D. broaching machine
B. hardening
C. normalizing 8. A machine tool used to sharpen or shape
D. tempering tools by using an abrasive wheel.
A. tool grinder
2. Heating above the transformation B. shaper
temperature and quenching usually in oil, C. planer
for the purpose of increasing the hardness D. power saw
A. annealing
B. hardening 9. A machine tool used to enlarge a hole by
C. normalizing means of an adjustable cutting tool with only
D. tempering one cutting edge.
A. drilling machine
3. Reheating to temperature below the B. boring machine
transformation range, followed by any C. milling machine
desired rate of cooling to attain the desired D. broaching machine
properties of the metal.
A. annealing 10. A machine tool used to cut metal by
B. hardening parts of light, medium, and large sections
C. tempering using a reciprocating hacksaw blade.
D. stress relieving A. tool grinder
B. shaper
4. Heating to subcritical temperature, about C. planer
1100°F to 1300°F and holding at that D. power saw
temperature for a suitable time for the
purpose of reducing internal residual 11. A machine tool used to machine flat or
stresses. plane surfaces with a single point cutting
A. annealing tool.
B. hardening A. tool grinder
C. normalizing B. shaper
D. stress relieving C. planer
D. power saw
5. Heating some 100°F above the
transformation range with subsequent 12. A machine tool used for production or
cooling to below that range in still air at flat surfaces on pieces too large or too
room temperature to produce uniform heavy to hold in a shaper.
structure of the metal. A. tool grinder
A. annealing B. shaper
B. hardening C. planer
C. normalizing D. power saw
D. tempering
13. A machine tool used to finish internal or
6. A machine tool used for producing holes external surfaces such as holes or keyways
in metal by the use of cutting tool called drill. by the use of a cutter called broach, which
A. drilling machine has a series of cutting edges or teeth.
B. boring machine A. drilling machine
C. milling machine B. boring machine
D. broaching machine C. milling machine
D. broaching machine
7. A machine tool use to form metal parts by
removing metal from a work 14. An alloy of copper and tin
A. brass
B. bronze
C. iron B. planer
D. tin C. tool grinder
D. power saw
15. An alloy of copper and zinc
A. brass 22. It consist of shaping a piece by bringing
B. bronze it into contact with a rotating abrasive wheel
C. iron A. drilling
D. tin B. boring
C. grinding
16. The process of forming metal parts by D. broaching
the use of dies after the metal is heated to
its plastic range 23. A tool used in measuring diameters
A. rolling A. caliper
B. forging B. nanometer
C. turning C. tachometer
D. casting D. pyrometer

17. The process of forming a metal parts by 24. Used to true align machine tools,
the use of a powerful pressure from a fixtures, and works, to test and inspect
hammer or press to obtain the desired trueness of finished work, and too compare
shape after the metal has been heated to its measurement either heights or depths or
plastic range many other measurement
A. rolling A. dial gauge
B. forging B. dial indicator
C. turning C. tachometer
D. casting D. speedometer

18. A manganese steel containing 25. The ability of the metal to be deformed
approximately 0.20% carbon considerably without rupture
A. SAE 1320 A. ductility
B. SAE 1230 B. plasticity
C. SAE 2340 C. malleability
D. SAE 4230 D. elasticity

19. A machine tool in which metal removed 26. The shop term used to include the
by means of a revolving cutter with many marking of inscribing of center points, circle,
teeth, each tooth having a cutting edge arcs, or straight line upon metal surfaces,
which remove its share of the shock either curved or flat, for the guidance of the
A. milling machine worker
B. broaching machine A. shaping
C. lathe machine B. hobbing
D. boring machine C. laying out
D. shaping
20. A metal turning machine in which the
work while revolving on a horizontal axis is 27. An operation of sizing and finishing a
acted upon by a cutting tool which is made hole by means of a cutting tool having
to move slowly (feed) in a direction more or several cutting edges
less parallel to the axis of the work A. notching
(longitudinal feed) B. piercing
A. milling machine C. turning
B. broaching machine D. reaming
C. lathe machine
D. boring machine 28. The operation of making a cone shaped
enlargement of the end of a hole, as for a
21. A machine tool used in the production of recess for a flat head screw
flat surfaces on pieces too large or too A. countersinking
heavy or perhaps too awkward to hold in a B. knurling
shaper C. squaring
A. shaper D. perforating
 36. When meshed with a gear it is used to
29. The operation of enlarging a hole by change rotary motion to reciprocating
means of an adjustable cutting tool with only motion
one cutting edge A. gear shaft
A. drilling B. gear tooth
B. broaching C. gear rack
C. grinding D. gear motor
D. boring
37. A kind of gears for heavy duty works
30. An imaginary circle passing through the where a large ratio of speed is required and
points at which the teeth of the meshing are extensively used in speed reducers
gears contact each other A. bevel gear
A. pitch circle B. worm gear
B. addendum circle C. helical gear
C. deddendum circle D. spiral gear
D. base circle
38. A kind of gear to transmit motion from
31. A type of bolt for use in bolting wooden one shaft to another shaft at an angle to the
parts together or wood to metal,. It has a first
portion of shank just underneath a round A. bevel gear
head, which is B. worm gear
designed to keep the bolt from turning in the C. helical gear
wood when the nutt tightened D. spiral gear
A. u-bolt
B. carriage bolt 39. The uniform heating of steel above the
C. eye bolt usual hardening temperatures, followed by
D. stud bolt cooling freely in air
A. annealing
32. The number of teeth per inch of pitch B. normalizing
diameter and which gives some indications C. hardening
of the gear teeth D. tempering
A. module
B. pitch circle 40. The operation of cooling a heated piece
C. diametral pitch of work rapidly by dipping it in water, brine
D. circular pitch or oil
A. quenching
33. The distance from the center of one B. tempering
tooth of a gear the center of the next C. normalizing
consecutive tooth measured of the pitch D. annealing
A. circular pitch
B. module 41. A method in softening a piece of metal
C. diametral pitch that is too hard to machine and is done by
D. pitch circle heating steel slowly above the usual
hardening temperature keeping it at the
34. The portion of the gear tooth that heat for ½ to 2 hours then cooling slowly,
projects above or outside the pitch circle preferably in a furnace
A. top relief A. broaching
B. deddendum B. quenching
C. addendum C. normalizing
D. tooth space D. annealing

35. The portion of the gear tooth space that 42. The total permissible variation in the
is cut below the pitch circle and is equal to size of a dimension the difference between
the addendum plus the clearance the limits of size
A. top root A. allowance
B. deddendum B. tolerance
C. addendum C. variance
D. top land D. interference
43. The operation of machining the end of a B. Shaper
work piece to make the end square with the C. Planer
axis D. Turret machine
A. squaring
B. buffing 51. A kind of bolts which has no head an
C. lapping instead has threads on both ends
D. honing A. Stud bolts
B. Acme threaded bolts
44. The clearance between the tooth C. Square threaded bolts
profiles of a gear tooth D. Hex bolts
A. toothspace
B. backslash 52. A kind of chuck which has a reversible
C. flank jaws which could be adjusted separately
D. width A. Collet chuck
B. Independent chuck
45. A mechanism which usually do the C. Four jaw chuck
indexing in a machine tool
A. slotter 53. A tool which when pressed into finished
B. chuck hole in a piece of work, provides centers on
C. dividing head which the piece may be turned or otherwise
D. indexer machined
A. Mash
46. A material that can wear away a B. Butt
substance softer than itself C. Mandrel
A. phenol D. Wobble
B. abrasive
C. tungsten 54. A kind of chuck which should not used
D. chromium where extreme accuracy is required
A. Collet chuck
47. A cylindrical bar of steel with threads B. Magnetic chuck
formed around it and grooves or flutes C. Four jaw chuck
running lengthwise in it, intersecting with the D. Universal chuck
threads to form cutting edges. It is used to
cut internal threads 55. The process of checking or producing
A. groove checkers on the surface of a piece by rolling
B. lap checkered depression into the surface
C. tap A. Knurling
D. flute B. Hemming
C. Breading
48. A set of gages consisting of thin strips of D. Embossing
metal of various thickness mounted in a
steel case or holder and is widely used for 56. Its fits the main spindle of a lathe and is
measuring and checking clearances so called because its acts as a bearing
A. feeler gage surface on which the work rest. It revolves
B. depth gage with the work. When compared with the
C. line center gage hardness of the dead center in the tailstock,
D. lay-out gage is usually soft, and is so made since it does
49. A machine tool which is very similar to a not work
shaper except that the ram reciprocates A. Ram center
vertically rather than horizontally B. Spindle center
A. Lathe C. Live center
B. Grinder D. Bearing center
C. Planer
D. Slotter 57. A gripping device with two or more
adjustable jaws radially
50. A machine tool principally to machine A. Chuck
flat or plane surfaces with single-point B. Carriage
cutting tool C. Tailstock
A. Grinder D. Fan
 current, pressure by the electrodes
58. Steel Balls for ball bearings are produces a forge weld
manufactured by A. Spot welding
A. Turning B. Resistance welding
B. Rolling C. Steam welding
C. Casting D. Gas welding
D. Cold heading
66. A device for accurately measuring
59. Addendum of a cycloidal gear tooth diameters
A. Cycloid A. Radiometer
B. Epicycloids B. Profilometer
C. Straight rack C. Spectrometer
D. Involutes D. Micrometer

60. In a lathe, it comprises the main spindle, 67. A group of thin steel strips for measuring
the necessary mechanism for obtaining the clearances
various spindle speed and also certain A. Distortion gage
gears which are used to operate the quick B. Feeler gage
change gear mechanism C. Line center gage
A. Headstock D. Deflection gage
B. Carriage
C. Tailstock 68. A hand tool used to measure engine
D. Fan crank web deflection
A. Distortion gage
61. The process of heating a piece of steel B. Feeler gage
to a temperature within or above critical C. Line center gage
range and cooling rapidly D. Deflection gage
A. Normalizing
B. Hardening 69. A hand tool used to measure tension on
C. Annealing bolts
D. Tempering A. Indexer
B. Torque wrench
62. Welding operation in which a nonferrous C. Torsionmeter
filler metal melts at a temperature below D. Tensionmeter
that of the metal joined but is heated above
450°C 70. The permissible variation in the size of a
A. Gas welding dimension the difference between the limits
B. Spot welding of size
C. Brazing A. Allowance
D. Steam welding B. Variance
C. Clearance
63. Uniting two pieces of metal by means of D. Tolerance
a different metal which applied between the
two in molten state 71. A gear with teeth on the outer
A. Casting cylindrical surface
B. Welding A. Outer gear
C. Soldering B. External gear
D. Brazing C. Spiral gear
D. Helical gear
64. Fusion process of metal by means is
heated into a state of fusion permitting it to 72. The diameter of a circle coinciding with
flow together into a solid joint the top of the teeth of an internal gear
A. Electric arc welding A. Pitch diameter
B. Gas welding B. Root diameter
C. Spot welding C. Internal diameter
D. Central diameter
65. Joining metal by means of high current
at low voltage. During the passage of 73. A circle coinciding with a tangent to the
bottom of the tooth space
A. Root circle A. Tapping tap
B. Pitch circle B. Plug tap
C. Addendum circle C. Taper tap
D. Deddendum circle D. Bottoming tap

74. The total depth of a tooth space, equal 82. An index or dividing head
to addendum plus deddendum A. A part of drill press
A. Full depth B. Used to rotate work
B. Working depth C. Not used to cut helixes
C. Whole depth D. Always manually operated
D. Deddendum
83. Galvanized iron is a term referring to
75. The depth of tooth space below the iron coated with
pitch circle A. Tin
A. Deddendum B. Zinc
B. Working depth C. Magnesium
C. Full depth D. Aluminum
D. Tooth depth

76. The ________ of gear to each mm

pitch diameter 84. The moment of inertia of a rectangle
A. Diametral pitch whose base is “b” and height “h”
B. Module about its base is
C. Circular pitch A. bh^3 /12
D. English module B. bh/46
C. bh^3 /3
77. A machine tool in which abrasive wheel D. bh^2 /4
is used as cutting tool obtain a very smooth
finish 85. In usual spur gearing
A. Drill A. The pitch circle and the base are the
B. Grinder same
C. Planer B. Working depth includes the clearance
D. Shaper C. Tooth outline are usually involute
curves
78. It is used to produce a variety of D. Tooth outline are always cycloidal curves
surfaces by using a circular type cutter with
multiple teeth 86. A stainless steel is obtained principally
A. Grinding machine by the use of the following alloying element
B. Shaper A. Chromium
C. Drilling machine B. Tungsten
D. Milling machine C. Carbon
D. Phenol
79. It is used principally to machine flat or
plane surfaces with single point tool 87. One of the following is not a common
A. Drill term relating to the classification of fits
B. Shaper A. Tunking
C. Planer B. Snug
D. Grinder C. Medium force fit
D. Bound
80. Cutting a hole by means of rotating tool
or the work may revolve and to the tool 88. Hearing bone Gears are gears which
remain fixed as in the lathe A. Do not operate on parallel shaft
A. Piecing B. Have a line contact between teeth
B. Notching C. Consist of two left handed helicalgears
C. Boring D. Tend to produce thrust on the shafts
D. Perforating
89. Internal stresses existing in a welded
81. One of the following is not a tap used for connection
cutting threads in holes
A. Are not relieved when the weld is 97. The process of working metals by the
peened application of sudden blows or by steady
B. Are not relieved by heat treatment pressure
C. May be relieved when the weld is peened A. Welding
D. Are relieved by x-ray analysis B. Extrusion
C. Forging
90. In general the design stress and factor D. Swaging
of safety are related as follows
A. Design stress=ultimate stress times 98. A welding operation in which a
factor of safety nonferrous filler metal melts at a
B. Design stress=ultimate stress divided temperature below that of the metal joined
by factor of safety but is heated above 450°C
C. Design stress=design stress divided by A. Brazing
factor of safety B. Spot welding
D. Design stress= factor of safety divided by C. Gas welding
design stress D. Projection welding

91. A group of thin steel strips for measuring 99. The operation of cooling a heated piece
clearance of work rapidly by dipping it in water, brine,
A. Depth cut or oil
B. Feeler gage A. Tempering
C. Lay-out gage B. Annealing
D. Clearance gage C. Quenching
D. Normalizing
92. A hand tool used to measure tensionon
bolts 100. A machine tool used to machine flat
A. Indexer surfaces
B. Torsion meter A. Shaper
C. Torque wrench B. Planer
D. Tension meter C. Grinder
D. Lathe
93. A material that can wear away a
substance softer than itself
A. Abrasive CHAPTER 2
B. Corrosive
C. Tungsten 1. A machine tool in which an abrasive
D. Alloy wheel is used a cutting to obtain a very
smooth finish.
94. The material used in high speed A. planer
processes B. shaper
A. High speed steel C. power saw
B. Chromium D. grinder
C. Cast iron
D. Carbon steel 2. It is used to produce a variety of surfaces
by using a circular type cutter with a multiple
95. An alloy of copper and zinc teeth.
A. Chromium A. milling machine
B. Bronze B. broaching machine
C. Brass C. beading machine
D. Aluminum D. hemming machine

96. An alloy of copper, tin, and small 3. A heavy rotating body which serves as
amount of phosphorous reservoir for absorbing and redisturbing
A. Chromium kinetic energy.
B. Bronze A. Shaft
C. Brass B. Governor
D. Aluminum C. Flywheel
D. Puncher
4. A kind of gear used for heavy duty works A. Solidus
where a large ratio of speed is required and B. Bronze
is extensively used in speed reducers. C. Gold
A. Helical gear D. Austenite
B. Worm gear
C. Bevel gear 12. The operation of cooling a heated piece
D. Spiral gear of work rapidly by dropping it in water, brine
or oil.
5. A kind of gear used to transmit motion A. Normalizing
from one shaft to another shaft at angle to B. Quenching
the first. C. Annealing
A. Helical gear D. Squeezing
B. Worm gear
C. Bevel gear 13. A device used to prevent leakage of
D. Spiral gear media.
A. Seal
6. The minimum thickness to steel members B. Packing
exposed to weather and accessible for C. Teflon
painting is: D. Graphite
A. 6mm
B. 8mm 14. A welding operation in which a
C. 4mm nonferrous filler metal melts at a
D. 10mm temperature below that of the metal joined
but is heated above 450°C.
7. The common deoxidizer and cleanser of A. Arc welding
steel, forming oxides and sulfates that are B. Brazing
carried off in the slag. C. Spot welding
A. Manganese D. Butt welding
B. Carbon
C. Tungsten 15. The process of working metals by the
D. Sulfur application of sudden blows or by a steady
pressure.
8. A highly transparent and exceeding hard A. Trimming
crystalline stone of almost pure carbon. B. Welding
A. Gold C. Forging
B. Diamond D. Lancing
C. Bronze
D. Crystalline 16. The process of producing a variety of
surface by using a circular type cutter with
multiple teeth.
A. Piercing
B. Cutting
9. A fine grained, salty silica rock used for C. Embossing
sharpening edge tools. D. Milling
A. Eutectoid
B. Austenite 17. The softening of metals by heat
C. Oilstone treatment and most commonly consists of
D. Pearlite heating the metals up to near molten state
cooling them very slowly.
10. An amorphous solid made by using A. Quenching
silica with a basic oxide. B. Tempering
A. Pearlite C. Annealing
B. Rock D. Forming
C. Silicon
D. Glass 18. The maximum stress induced in a
material when subjected to alternating or
11. A soft yellow metal, known since ancient repeated loading without causing failure.
times a precious metal which values are A. Elastic limit
based. B. Proportional limit
C. Rupture strength required and is extensively used in speed
D. Endurance limit reducers.
A. Spiral gear
19. The total deformation measured in the B. Bevel gear
direction of the line of stress. C. Worm gear
A. Axial deformation D. Helical gear
B. Elongation
C. Strain 27. A kind of gear used to transmit motion
D. Unit stress from one shaft to another shaft at an angle
to the first.
20. The maximum stress to which a material A. Spiral gear
can be subjected without a trace of any B. Worm gear
permanent set remaining upon a complete C. Helical gear
withdrawal of the stress. D. Bevel gear
A. Ultimate limit
B. Proportional limit 28. Which of the following is not a
C. Endurance limit classification of iron ore?
D. Elastic limit A. Hematite
B. Magnetite
21. The total permissible variation in the C. Sulfurite
size of a dimension; the difference between D. Siderite
the limits of the size.
A. Deformation 29. Which of the following metals will
B. Variance respond to heat treatment?
C. Tolerance A. Cast iron
D. Allowance B. Medium carbon steel
C. Wrought iron
22. Fluid film desired between two surfaces D. Low carbon steel
having relative sliding motion.
A. Lube oil 30. Which of the following is a
B. Lubrication nonmagnetic?
C. Graphite A. Cast iron
D. Grease B. Alloy steel
C. Cast steel
23. Flexible materials used to seal D. Manganese steel
pressurized fluids, normally under dynamic
conditions. 31. The ability of metal to withstand without
A. Packing breaking down is:
B. Teflon A. Stress
C. Seals B. Strength
D. Safety shield C. Strain
D. Elasticity
24. A total resistance that a material offers
to an applied load. 32. A machining operation whereby the
A. Flexure tool reciprocates and the feed is
B. Stress stationary is called:
C. Elasticity A. Shaping
D. Rigidly B. Reaming
C. Planning
25. A property of material which relates the D. Turning
lateral strains to the longitudinal strain.
A. Rigidity
B. Elasticity 33. Any material that retards the flow of
C. Poisson’s ratio electricity used to prevent passage
D. Deflection or escape of electric current from
conductors.
A. Insulators
26. A kind of gear used for heavy duty B. Bricks
works where a large ratio of speed is C. Ceramics
D. Refractories respond to heat treatment?
A. Cast iron
34. A metallic element and the only metal B. Wrought iron
that is liquid at ordinary temperature. C. Medium iron
A. Austenite D. Low carbon iron
B. Mercury
C. Manganese 43. Materials, usually ceramics, employed
D. Martensite where resistance to very high temperature
is required, as for furnace lining and metal
35. An alloy of cooper and zinc. melting pots.
A. Aluminum A. Refractories
B. Bronze B. Gaskets
C. Brass C. Insulators
D. Nickel D. Safety shield

36. Usually a copper- tin alloy is: 44. The softening of metals by heat
A. Aluminum treatment and most commonly consists of
B. Nickel heating the metals up to near molten state
C. Brass and then cooling them very slowly.
D. Bronze A. Annealing
B. Hardening
37. A tool with hardened points used for C. Normalizing
scribing circles or laying of distances. D. Tempering
A. Trammel
B. Caliper 45. The process of producing of variety of
C. Divider surfaces by using a circular type cutter with
D. Micrometer multiple teeth.
A. Milling
38. Name of mechanism which a welding B. Drilling
operator holds during gas welding and at C. Broaching
the end of which the gases are burned to D. Boring
perform the various gas welding operations.
A. Mash 46. The process of working metals by the
B. Core application of sudden blows or by steady
C. Wobble pressure.
D. Torch A. Rolling
B. Forging
39. The maximum stress to which a material C. Castling
may be subjected before failure occurs. D. Turning
A. Rupture stress
B. Yield stress 47. A welding operation in which a
C. Ultimate stress nonferrous filler metal melts at a
D. Allowable stress temperature below that of the metal joined
but is heated 450°C.
40. The maximum stress induced in a A. Spot welding
material when subjected to alternate or B. Gas welding
repeated loading without causing failure. C. Brazing
A. Yield point D. Arc welding
B. Ultimate point
C. Endurance point 48. The operation of cooling heated piece of
D. Proportional point work rapid by dropping it in water, brine or
oil.
41. Which of the following is not a A. Quenching
classification of iron ore? B. Tempering
A. Hematite C. Annealing
B. Magnetic D. Normalizing
C. Sulfurite
D. Siderite 49. A machine tool in which an abrasive
42. Of the following metals, which will wheel is used as a cutting tool to obtain a
very degree of accuracy and a smooth finish
on metal parts, including soft and hardened 57. A kind of gear used to transmit motion
steel. from one shaft to another shaft at an angle
A. Grinding machine to the first.
B. Broaching machine A. Worm gear
C. Milling machine B. Spiral gear
D. Boring machine C. Helical gear
50. A machine tool used principally to D. Bevel gear
machine flat or place surfaces with a single
point cutting tool. 58. The area of a machine shop where
A. Shaper metal is being melted to form a new shape
B. Planer is:
C. Grinder A. Welding area
D. Broaching machine B. Mass production area
C. Foundry area
51. A tool used for measuring diameters. D. Tool and die
A. Micrometer
B. Tachometer 59. A machine used in shaping metal by
C. Pyrometer means of abrasive wheel or removal metals
D. Caliper with an abrasive is called:
A. Planer
52. The total permissible variation in the B. Power saw
size of a dimension; the difference between C. Shaper
the limits of the size. D. Grinding machine
A. Tolerance
B. Fits 60. The ability of materials or metal to resist
C. Allowance being crushed is:
D. Clearance A. Compressive strength
B. Fatigue strength
53. The maximum stress to which a material C. Torsional strength
can be subjected without a trace of any D. Bending strength
permanent set remaining upon a complete
withdrawal of the stress. 61. A machining operation whereby the tool
A. Ultimate stress rotates while the feed is stationary.
B. Rupture stress A. Shaping
C. Elastic limit B. Milling
D. Proportional limit C. Turning
D. Reaming
54. Fluid film desired between two surfaces
having relative sliding motion. 62. A machining operation whereby the tool
A. Lubrication reciprocates and the feed is stationary.
B. Seal A. Reaming
C. Packing B. Planning
D. Safety shield C. Shaping
D. Turning
55. A total deformation measured in the
direction of the line of stress. 63. Which of the following metals is easy to
A. Stress chisel?
B. Strain A. Alloy steel
C. Endurance limit B. Stainless steel
D. Poisson’s ratio C. Manganese steel
D. Cast iron steel
56. A kind of gear for heavy duty works
where a large ratio of speed is required and 64. Ferrous metals contain relatively large
is extensively used in speed reducers. amount of:
A. Worm gear A. Carbon
B. Spiral gear B. Manganese
C. Helical gear C. Phosphorous
D. Bevel gear D. Sulfur
 service 1000 mm to 13000 mm
65. Which of the following is not a strength swing.
property of metals? A. 11 to 15 kW
A. Tensile strength B. 7.5 to 10 kW
B. Rocking strength C. 16 to 21 kW
C. Fatigue strength D. 22 to 30 kW
D. Torsional strength
73. A machine which can flatten surfaces on
66. Which of the following is not a kind of a horizontal, vertical or angular plane.
mandrel? A. Shaper
A. Expansion mandrel B. Planer
B. Contraction mandrel C. Power saw
C. Taper mandrel D. Tool grinder
D. Gang mandrel
74. The ability of metal to withstand forces
67. Which of the following is not a part of thus following a number of twists.
lathe machine? A. Shear strength
A. Tailstock B. Bearing strength
B. Headstock C. Endurance limit
C. Carriage D. Deformation
D. Fan
75. A property of material which relates the
68. The range of motors power in kW of lateral strain to the longitudinal strain.
a universal milling machine, max A. Stress
feed movement 1270 mm B. Modulus of elasticity
lengthwise, 355 mm lateral, and 508 C. Poisson’s ratio
mm vertical is: D. Deformation
A. 11 to 15 kW
B. 16 to 21 kW 76. A total resistance that a material offers
C. 7.5 to 10 kW to an applied load.
D. 22 to 30 kW A. Friction force
B. Stress
69. The motor power in kW of a punch C. Rigidity
press, 50.8 mm hole diameter, 25.4 D. Compressive force
mm thickness, for soft steel is:
A. 15 kW 77. A total deformation measured in the
B. 21 kW direction of the line of stress.
C. 7.5 kW A. Strain
D. 30 kW B. Elasticity
C. Elongation
70. The range of motor power in kW of a D. Contraction
cylindrical grinding machine 600 x
50 mm wheel size, 2,400 to 4,200 78. An alloy of copper and zinc.
mm center distance is: A. Aluminum
A. 11 to 15 kW B. Brass
B. 16 to 21 kW C. Bronze
C. 7.5 kW D. Chromium
D. 22 to 30 kW
79. A metallic element of copper-tin alloy.
71. The motor power in kW of a forming A. Aluminum
or bending machine 1600 mm width, B. Brass
508 mm head movement is: C. Bronze
A. 7.5 kW D. Chromium
B. 11 kW
C. 15 kW 80. A metallic element and only metal that is
D. 22 kW liquid at ordinary temperature.
A. Aluminum
72. The range of motor power in kW of B. Mercury
an Engine lathe machine, average C. Zirconium
D. Zinc C. Aluminum
D. Chromium
81. Any material that retards the flow of
electricity, used to prevent passage or 89. A group of thin steel strips used for
escape of electric current from conductors. measuring clearance.
A. Refractory A. Feeler gage
B. Ceramics B. Tachometer
C. Coating materials C. Micrometer
D. Insulation D. Caliper

82. The maximum stress to which a material 90. A hand tool used to measure tension in
may be subjected before failure occurs. bolts.
A. Rupture strength A. Torque wrench
B. Ultimate strength B. Tachometer
C. Yield strength C. Shaver
D. Proportional limit D. Sensor

83. The maximum stress induced in a 91. Ratio of pitch diameter to the number of
material when subjected to alternating teeth.
repeated loading without causing failure. A. Diametrical pitch
A. Ultimate strength B. Module
B. Yield strength C. Contact ratio
C. Endurance strength D. Helical overlap
D. Rupture strength
92. A circle the radius of which is equal
84. Fluid film desired between two surfaces to the distance from the gear axis to the
having relatively sliding motion. pitch point.
A. Lube oil A. Pitch circle
B. Graphite B. Root circle
C. Packing C. Base circle
D. Lubrication D. Outside circle

93. A circle coinciding with a tangent to the

85. The ability of material to withstand bottom of the tooth spaces.
loads without breaking down. A. Pitch circle
A. Strength B. Root circle
B. Elasticity C. Base circle
C. Rigidity D. Outside circle

86. Materials usually ceramics, employed

where resistance to very high temperature 94. The method of cold working by
is required as furnace lining and metal compression.
melting pots. A. Broaching
A. Insulators B. Lapping
B. Gaskets C. Piercing
C. Packing D. Reaming
D. Refractories
95. A machine tool used to finish internal
87. An alloying element used principally to and external surfaces by the use of cutter
produce stainless steel. called a broach, which has a series of
A. Aluminum cutting edges or teeth.
B. Brass A. Lathe machine
C. Bronze B. Broaching machine
D. Chromium C. Planer
D. Shaper
88. A coating material used to produce
galvanized iron. 96. A cutting tool which is made to move
A. Zirconium slowly while acting on the work which is
B. Zinc revolving on a horizontal axis.
A. Lathe machine B. Planer
B. Broaching machine C. Tool grinder
C. Planer D. Milling machine
D. Shaper
4. The process of working metals by the
97. A machine tool used to produce a application of sudden blows or by steady
variety of surfaces by using circular type pressure.
cutter with multiple teeth. A. Casting
A. Lathe machine B. Turning
B. Milling machine C. Forging
C. Broaching machine D. Rolling
D. Grinding machine
5. The operation of cooling a heated piece
98. Used in the production of flat surfaces of work rapidly by dipping it water, brine or
on pieces too large or too heavy to hold in a oil
shaper. A. Quenching
A. Planer B. Annealing
B. Shaper C. Tempering
C. Grinder D. Normalizing
D. Shaver
6. The softening of metals by heat treatment
99. Used to machine flat or curved surfaces and most commonly consists of heating the
with a tool which moves in a reciprocating metal up to near molten state and then
motion. cooling it very slowly.
A. Planer A. Annealing
B. Shaper B. Indexing
C. Grinder C. Knurling
D. Lathe D. Soldering

100. Which of the following materials that 7. A fluid film desired between surfaces
can wear away a substance softer than relative sliding motion.
itself? A. Lube oil
A. Abrasive B. Lubrication
B. Tungsten C. Grease
C. Carbon D. Graphite
D. Corrosive
8. A kind of gear used to transmit motion
from one shaft to another shaft at an angle
CHAPTER 3 to the first.
A. Worm gear
1. A tool with hardened steel points used for B. Bevel gear
scribing or lying of distances. C. Helical gear
A. Plain scriber D. Spur gear
B. Divider
C. A trammel 9. The principal material used in high
D. Hermaphrodite production metal working tools.
A. Hyper-Eutectoid
2. A machine tool used principally to B. High speed steel
machine flat or plane surfaces with a single C. Lead
pointed tool. D. High speed carbon
A. Shaper
B. Planer 10. A heavy rotating body which serves as a
C. Drill reservoir for absorbing and redistributing
D. Power saw kinetic energy.
A. Flywheel
3. A machine tool in which an abrasive B. Governor
wheel is used as cutting tool to obtained a C. Shaft
very smooth finish. D. Puncher
A. Broaching machine
11. A machine used in shaping metal by spindle which is also static while the work is
means of an abrasive wheel or the removal rotating:
of metals with an abrasive is called: A. Dead center
A. Planer machine B. Live center
B. Power saw C. Focal center
C. Shaper machine D. Work center
D. Grinding machine
20. Which of the following is not part of the
12. Which of the following is not a part of headstock?
lathe machine? A. Spindle
A. Tailstock B. Anvil
B. Fan C. Back gear
C. Carriage D. Motor
D. Headstock
21. Which process does not belong to the
13. Which of the following is easy to chisel? group?
A. Cast iron A. Vise grip
B. Alloy steel B. Adjustable wrench
C. Cast steel C. Torque wrench
D. Manganese steel D. Feeler gage

14. A machining operation whereby the tool 22. Which does not belong to the group?
reciprocates and the feed is stationary is A. Resistance welding
called: B. Soldering
A. Shaping C. Hardening
B. Reaming D. Brazing
C. Planning
D. Turning 23. Substances having sufficient carbon
and/or hydrogen for chemical oxidation to
15. Which of the following is not a kind of produce exothermally, worthwhile quantities
mandrel? of heat.
A. Expansion mandrel A. Lubrication
B. Taper mandrel B. Graphite
C. Contraction mandrel C. Grease
D. Foundry mandrel D. Fuels

16. The area of the machine shop where the 24. A device that measures atmospheric
metal is being melted to form a new shape. pressure.
A. Welding area A. Piezometer
B. Mass production area B. Hydrometer
C. Foundry area C. Barometer
D. Tool and die area D. Odometer

17. Which of the following is not used to 25. The mass of the body per unit of
temper steel? volume.
A. Brine salt bath A. Volume flow rate
B. Oil bath B. Density
C. Water bath C. Weight
D. Steam bath D. Mass

18. Which of the following is not a kind of 26. Subjecting a substance to a high
cast iron? temperature below the fusion point, usually
A. Malleable iron to make it friable.
B. Head iron A. Calcinations
C. Gray iron B. Fusion
D. White iron C. Boiling
D. Superheating
19. The kind of center which is being
attached and meshed to the tailstock
27. Special metal formed when two or more B. Strain
metals are melted together. C. Poisson’s ratio
A. Monel D. Elasticity
B. Alloy
C. Solder 35. The ability of the material to return to its
D. Hastalloy original shape after being elongated or
distorted when the forces are released.
28. The ability of a moving body to perform A. Elasticity
work. B. Brittleness
A. Internal energy C. Plasticity
B. Potential energy D. Creep
C. Kinetic energy
D. Flow work 36. The last point at which a material may
be stretched and still return to its
29. Hardening the surface of iron-based undeformed condition upon release of the
alloys by heating them below the melting stress.
point in contact with a carbonaceous A. Rupture limit
substance. B. Elastic limit
A. Carburizing C. Proportional limit
B. Normalizing D. Ultimate limit
C. Mar tempering
D. Hardening 37. The ratio of stress to strain within the
elastic limit.
30. Any materials that retard the flow A. Creep
electricity used to prevent or escaped of B. Modulus of rigidity
electric current from conductors. C. Modulus of elasticity
A. Bricks D. Poisson’s ratio
B. Insulators
C. Refractories 38. The ability of a metal to withstand forces
D. Ceramics that causes a member to twist.
A. Shear strength
31. Material, usually ceramics, employed B. Tensile strength
where resistance to very high temperature C. Bearing strength
is required, as for furnace linings and metal D. Torsional strength
melting pots.
A. Bricks 39. The ability of a material to resist being
B. Insulators crushed.
C. Refractories A. Tensile strength
D. Ceramics B. Shearing strength
C. Compressive strength
32. A device used to prevent leakage of D. Torsion
media.
A. Packing 40. The ability of metal to stretch, bend or
B. Safety shield twist without breaking or cracking.
C. Gasket A. Elasticity
D. Seals B. Ductility
C. Brittleness
33. The internal resistance a material offers D. Plasticity
to being deformed and is measured in terms
of applied load. 41. The property of a material which resist
A. Strain forces action to pull the material apart.
B. Elasticity A. Shear strength
C. Stress B. Tensile strength
D. Resilience C. Compressive strength
D. Bearing strength
34. The deformation that results from a
stress and is expressed in terms of the 42. The property of steel which resist
amount of deformation per inch. indention or penetration.
A. Elongation A. Hardness
B. Elasticity 51. In majority of machine members, the
C. Ductility dumping capacity of the material should be:
D. None of these A. Zero
B. High
43. In the color coding of pipe, the color for C. Low
a pipeline of air is: D. Anything
A. Light blue
B. Light orange 52. For moderate speed for mating gears,
C. White the ideal ratio of contact is:
D. Green A. 1.35-1.55
B. 1.0-1.3
44. In the color coding of pipe, the color for C. 1.25-1.45
a pipeline of water is: D. 1.25-4.0
A. Light blue
B. Green 53. The diameter of the screw thread is
C. Brown same as:
D. Silver grey A. Pitch diameter
B. Minor diameter
45. In the color coding of pipe, the color for C. Major diameter
a pipeline of steam is: D. Base diameter
A. Light orange
B. White 54. For high corrosion resistant stainless
C. Silver grey steel, what maximum chromium content is
D. Light blue required?
A. 8.0%
46. The color for a pipeline of electricity in B. 4.5%
the color coding of pipe is: C. 1.5%
A. Light orange D. 8.5%
B. White
C. Silver grey 55. At quite low temperatures (say-75 deg.
D. Light blue C) the notched bar impact value of steel.
A. Increases significantly
47. In the color coding of pipe, the color for B. Decreases significantly
a pipeline of communication is: C. Remain unchanged
A. Light blue D. Depends on heat treatment
B. White
C. Brown 56. In order to realize the advantage of fluid
D. Light orange friction, it is essential to have:
A. No oil film
48. The color pipeline of fuel oil in the color B. Converging oil film
coding of pipe is: C. Diverging oil film
A. Light blue D. Parallel oil film in bearing
B. Brown
C. White 57. Zero axial thrust is experienced in:
D. Light orange A. Herringbone gears
B. Helical gears
49. For high speed application the minimum C. Bevel gears
number of teeth in small sprocket should be: D. Worm gears
A. 18 to 24
B. 26 to 30 58. The maximum size of the fillet weld that
C. 14 to 18 can be made in single pass is:
D. 24 to 28 A. 3mm.
B. 6mm.
50. The good deoxidizer in steel melting is: C. 7mm.
A. Manganese D. 4mm.
B. Aluminum
C. Silicon 59. Muntz metal contains:
D. All of these A. Copper-aluminum
B. Copper-tin
C. Copper-nickel D. Grinder
D. Copper-zinc
68. Type of bolt commonly used in the
60. Steel balls for bearings are construction that is threaded in both ends.
manufactured by: A. Hex bolt
A. Cold-heading B. Stud bolt
B. Casting C. Square threaded bolts
C. Rolling D. Eye bolt
D. Turning
69. Cast iron flywheels are commonly
61. In general, alloys with high nickel designed with factor of safety of:
content retain toughness to quite low A. 9 to 12
temperature up to: B. 8 to 11
A. -250°F C. 10 to 13
B. -360°F D. 7 to 10
C. -320°F
D. -240°F 70. Which of the type of chain is used in
motorcycle?
62. Manganese steel standard designation A. Silent
is SAE___. B. Pintle
A. 8XXX C. Brush roller
B. 10XX D. Long
C. 12XX
D. 13XX 71. Spiral gears are suitable for transmitting:
A. Any power
63. A Babbitt is: B. Small power
A. A cutectic of iron and iron phosphide C. Huge power
B. A gadget for measuring volume D. Pulsating power
C. A measure of magnetic induction
produces in a material 72. The type of cam used for low and
D. Antimony bearing lead or tin alloy moderate speed engines is generally:
A. Flat
64. The minimum thickness of steel B. Involute
members exposed to weather and C. Tangent
accessible for painting is: D. Harmonic
A. 4mm.
B. 6mm. 73. Gears for wrist watches are generally
C. 8mm. manufactured by:
D. 10mm. A. Molding
B. Stamping
65. In standard coarse thread bolt, the C. Galvanizing
stress concentration is maximum at: D. Honing
A. All over the surface
B. Top surface 74. The rated life of a bearing changes:
C. Root A. Inversely as cube of load
D. Flank B. Directly as load
C. Inversely as square of load
66. Which of the following ropes are more D. Inversely as load
flexible?
A. 6 to 19 75. The best material for brake drum is:
B. 6 to 7 A. Cast iron
C. 8 by 19 B. Steel
D. 6 by 37 C. Aluminum
D. Wrought iron
67. Tools usually used in wood pattern
making in foundry shop. 76. An elastic body whose primary function
A. Band saw is to deflect under load.
B. Saws and chisels A. Spring
C. Knives and drills B. Brake
C. Stopper B. Above melting point
D. Clutch C. Between 1400˚C and 1539˚C
D. Between 1000˚C and 1400˚C
77. Belt slip may take place because of:
A. Loose load 86. The most important element that
B. Heavy belt controls the physical properties of steel is:
C. Driving pulley too small A. Carbon
D. All of the above B. Silicon
C. Manganese
78. Rankine formula is valid up to slender D. Tungsten
ratio of:
A. 60 87. The process commonly used for thermo-
B. 80 plastic material is:
C. 120 A. Die casting
D. 150 B. Injection molding
C. Shell molding
79. In flange coupling the weakest element D. Cold forming
should be:
A. Flange 88. Select the one that has highest specific
B. Key gravity:
C. Bolts A. Aluminum
D. Shaft B. Lead
C. Brass
80. A flange coupling is: D. High carbon steel
A. Used for collinear shafts
B. Used for non-collinear shafts 89. Age-hardening is related with:
C. Rigid coupling A. Cast iron
D. Flexible B. Stainless steel
C. Duralumin
81. Universal coupling is: D. German silver
A. Used for collinear shafts
B. Used for non-collinear shafts 90. Foundry crucible is made of:
C. Type of flange coupling A. German silver
D. Rigid coupling B. Lead
C. Mild steel
82. In powder metallurgy the process of D. Graphite
heating the cold pressed metal powder is
called: 91. Trimming process is a process
A. Deposition associated with:
B. Granulation A. Forging
C. Sintering B. Machining of metals
D. Precipitation C. Electroplating
D. Press work
83. Which one is different from the
remaining? 92. A plug gauge is used to measure:
A. Nitriding A. Taper bores
B. Cyaniding B. Cylindrical bores
C. Electroplating C. Spherical holes
D. Flame hardening D. Screw threads

84. Splines are used when: 93. In arc welding operations the current
A. The power transmitted is low value is decided by:
B. The power to be transmitted is high A. Length of welded portion
C. Axial relative motion between shafts B. Voltage across the arc
and hub is necessary C. Size of the electrode
D. Flame hardening D. Thickness of plate

85. Delta iron occurs at temperature of: 94. The phenomenon of weld decay takes
A. Room temperature place in:
A. Cast iron c. hyper-eutectoid
B. Brass d. eutectoid
C. Bronze
D. Stainless steel 3. What is the range of the tensile strength
of common varieties of cast iron?
95. Choose the one that will have highest a. 40-60 Mpa
cutting speed. b. 150-180 Mpa
A. Aluminum c. 840-500 Mpa
B. Brass d. 1500-1650 Mpa
C. Bronze
D. Cast iron 4. Fatigue failure occurs when a part is
subjected to:
96. Projection welding is: a. Compressive stress
A. Continuous spot welding process b. tensile stress
B. Used to make mesh c. torsional stress
C. Multi-spot welding process d. fluctuating stress
D. Used to form
5. Paramagnetic alpha iron changes to
97. Least shrinkage allowance is provided in gamma iron at what temperature?
the case of which of the following: a. 440°C
A. Cast iron b. 910°C
B. Aluminum c. 970°C
C. White cast iron d. 1639°C
D. Brass
6. The diameter of the washer is generally:
98. Dilatometer is used to find out which a. Equal to the diameter of the bolt
property of molding sand. b. Slightly more than the diameter of the
A. Permeability bolt
B. Hot strength c. Slightly less than the diameter of the bolt
C. Fineness d. Of any size that suits the application
D. Moisture content
7. The compression members tend to
99. Hastalloy contains: buckle in the direction of:
A. Copper a. Axis of load
B. Nickel and copper b. Minimum cross-section
C. Copper and aluminum c. least radius of gyration
D. Nickel and molybdenum d. perpendicular to the axis of load

100. The maximum hardenability of any 8. A kinematic chain needs a minimum:

steel depends on: a. 2 links and 2 turning pairs
A. The carbon content b. 3 links and turning pairs
B. The chemical composition c. 4 links and 4 turning pairs
C. The grain size d. 3 links and 2 turning pairs
D. The alloying elements present
9. Which of the following pairs is formed if
shaft is revolving in a bearing?
CHAPTER 4 a. Lower pair
b. turning pair
1. The hardness of steel increases if it c. sliding pair
contains: d. cylindrical pair
a. Martensite
b. Pearlite 10. How many links are there in a
c. Austenite pantograph?
d. All of the above a. 3
b. 4
2. How do you call steel with 0.8% carbon c. 5
and 100% pearlite? d. 6
a. Austenite
b. Solidus 11. A pantograph is a mechanism having:
a. Lower pairs 19. In testing a material for endurance
b. rolling pairs strength, it is subjected to:
c. spherical pairs a. Completely reversed load
d. higher pairs b. Static load
c. impact load
12. Which of the following describes the d. dynamic load
“slip” in belt drive?
a. Loss in power 20. Coaxing is the procedure of increasing:
b. Difference between the angular velocities a. Metal strength
of two pulley b. Metal hardness by surface treatment
c. Difference between linear speed of the c. Metal resistance to corrosion by coating
rim d. Fatigue limit by overstressing the
d. Difference between the linear speed of metal by successively increasing
the rim of pulley and the on it loadings

13. Which of the following is the orientation 21. Up to what percent thickness of plate,
of the axes of the two shafts in cross helical edge preparation for welding is not needed?
worm? a. 2 mm
a. Parallel b. 4 mm
b. Non-parallel c. 8 mm
c. Intersecting d. 12 mm
d. non-parallel and non-intersecting
22. Arc blow takes place in:
14. In case of gears the addendum is given a. Gas welding
by: b. Arc welding when straight polarity is used
a. One module c. Arc welding when reversed polarity is
b. 2.16 x module used
c. 1.57 x module d. Welding stainless steel
d. 1.25 / module
23. What is the function clutch in the
15. How do you call a cam where in the machine tool?
follower reciprocates or oscillates in a plane a. Alignment of drive
parallel to its axis? b. Lowering of drive
a. Circular cam c. To insure that two shafts line up at high
b. reciprocating cam speed
c. cylindrical cam d. To connect shaft so that the driven
d. oscillating cam shaft will rotate with the driving shaft
and to disconnect them at all
16. How are gears for watches generally
manufactured? 24. The height of tooth above the pitch
a. Die casting circle or the radial distance between pitch
b. Machining on hobber circle and top land of the tooth.
c. power metallurgy process a. Addendum
d. stamping b. Deddendum
c. top root
17. Rope brake dynamometer uses what? d. top land
a. Oil as lubricant
b. No lubricant 25. How do you call the distance of the
c. grease as lubricant tooth which is equal to the sum of the
d. water as lubricant addendum and deddendum?
a. Full depth
18. Which of the following could be the b. working depth
effect of cold working? c. whole depth
a. Increases the fatigue strength d. pitch
b. Decreases the fatigue strength
c. Has no influence on fatigue strength 26. Which of the following stresses that is
d. None of these independent of loads?
a. Shear stress
b. residual stress
c. design stress b. 4-5 mm
d. yield stress c. 6-7 mm
d. 8-9 mm
27. Which of the following is not used to
resemble the shape of tool bit? 35. Piston compression rings are made of
a. Thread cutting what material?
b. center cutting a. Steel
c. square nose b. Bronze
d. round nose c. Aluminum
d. cast iron
28. What is the recommended best cutting
angle of drill for work on steel or cast iron? 36. What is the usual value of helix angle of
a. 39 degrees a drill?
b. 49 degrees a. 120 degrees
c. 59 degrees b. 110 degrees
d. 29 degrees c. 60 degrees
d. 30 degrees
29. Copper and most of its alloys can be
hardened by which of the following? 37. What is meant by drossing?
a. Cold working a. A method of cleaning the casting
b. Soaking b. An inspection method for casting
c. Patenting c. A method of deoxidation of molten metal
d. case hardening d. The formation of oxides on the molten
metal surface
30. Types of V-belts to use in a driving
pulley with speed of 360 rpm and 38. If the first digit in AISI and SAE
transmitting 5 Hp. designations is one (1), then, it indicates
a. Type A belts what?
b. type B belts a. Carbon steel
c. type C belts b. Nickel steel
d. type D belts c. molybdenum steel
d. chromium steels
31. Which of the following is not an angle
measuring device? 39. Which of the following where the gear
a. Bevel protector tooth vernier is used to measure?
b. Sine bar a. Module
c. combination square b. Gear tooth profile
d. angle iron c. gear tooth thickness of gear tooth
d. pitch line thickness of gear tooth
32. The mould for casting ferrous materials
in continuous casting process is made of 40. A cold chisel is made of what?
what material? a. Mild steel
a. Copper b. German silver
b. Medium carbon steel c. high carbon steel
c. high carbon steel d. cast iron
d. low carbon steel
41. It is the ability of a material to absorb
33. Clutch slippage while clutch is engaged energy when deformed elastically and
is especially noticeable: return it when unloaded.
a. During idling A. Creep
b. A low speed B. fatigue strength
c. during acceleration C. resilience
d. during braking D. toughness

34. In general, to engage securely and 42. Which of the following cams where the
prevent dragging, what is the clearance follower reciprocates or oscillates in a plane
between release bearing and release collar parallel to the axis of rotation?
in the clutch? a. Cam curves
a. 2-3 mm b. radial cam
c. cylindrical cam b. 0.30%
d. tangential cam c. 0.63%
d. 0.80%
43. Which of the following cams where the
follower reciprocates or oscillates in a plane 51. The presence of sulphur in pig iron
perpendicular its axis of rotation? makes:
a. Tangential cam a. The casting unsound
b. cam curves b. It brittle
c. radial cam c. it hard
d. cylindrical cam d. it is easy machinable

44. During tensile test, which of the 52. What is the effect of alloying zinc to
following stress-strain curve(s) fits for a copper?
glass rod? a. Increases hardness
a. A straight line b. Impart free-machining
b. A parabola c. Improve hardness and strength
c. an irregular curve d. Increases strength and ductility (if
d. a sudden break added up to 10-30%)

45. In case of a knuckle joint, the pin is most 53. The imperfection in the crystal structure
likely to fail in: of metal is:
a. Shear a. Impurity
b. Tension b. fracture slip
c. Compression c. slip
d. double shear d. dislocation

46. A single ply leather belt running at a belt 54. When is the pressure release in
velocity of 300 ft/min is likely to transmit per resistance welding?
inch of width: a. After the weld cools
a. 2.5 Hp b. During heating period
b. 3.0 Hp c. After completion of current
c. 4.0 Hp d. Just at the time of passing the current
d. 5.0 Hp
55. If t is the thickness of sheet to be spot
47. At what temperature range where welded, then electrode tip diameter is equal
ferromagnetic alpha iron exists? to _____.
a. Below 723°C a. t2
b. 700-910°C b. 2 sq rt. of t
c. 1000-1440°C c. sq. rt. of t
d. above 1539°C d. 1.5 sq. rt. of 1

48. How do you call a body having identical 56. A twist drill specified by which of the
properties all over? following?
a. Heterogeneous a. Its shank and diameter
b. Homogeneous b. Shank, material and flute size
c. Elastic c. its diameter and lip angle
d. Ductile d. shank, material and diameter

49. How is the material described if it 57. Which of the following is used to
recovers its original dimensions when the measure the clearance between the value
load is removed? and tappet of an automobile engine?
a. Elastic a. Shape gauge
b. Plastic b. slip gauge
c. Brittle c. feeler gauge
d. Malleable d. vernier scale

50. What is the percentage of carbon in 58. Speedometer drive is generally taken
Eutectoid steel? from:
a. .02% a. Gear box
b. fan belt
c. flywheel 66. At what temperature those Gamma
d. front wheel irons exist?
a. Between 910°C and 1400°C
59. What is the usual percentage of cut on b. Between 1400°C and 1539°C
the return stroke of hacksaw blade? c. Near melting point
a. 0 d. Room temperature
b. 5
c. 7 67. The behavior of metals where in
d. 9 strength of a material is increased and the
ductility is decreased on heating at a
60. Which of the following will best describe relatively low temperature after cold working
sunken key? is called:
a. The keyway is helical along shaft a. Clustering
b. The keyway is cut in shaft only b. Twinning
c. The keyway is cut in hub only c. screw dislocation
d. The key is cut in both shaft and hub d. strain aging

61. Which of the following where turn buckle 68. Which of the following statement(s) is
has? correct in “carbon steel castings”?
a. Left hand threads on one end and a. the percentage of carbon is less than
right hand threads on other end 1.7%
b. Right hand threads on both ends b. the percentage of carbon is between
c. Left hand threads on both ends 1.7% to 2%
d. No threads c. the percentage for alloying elements is
controlled
62. Which of the following is the best d. none of the above
process for butt welding of two plates each
of which is 25 mm thick? 69. Aluminum alloys for pressure die
a. Electro slag welding casting:
b. Gas welding a. Must not be free from hot shortness
c. submerge arc welding b. Must have iron as one of the constitutions
d. steam welding c. Must not posses considerable fluidity
d. Must be light
63. Which of the following statement(s) is
correct for an oil less bearing: 70. Which of the following is the maximum
a. The oil film is maintained by supplying oil in 18-4-1 high speed steel?
under pressure a. Tungsten
b. The oil film pressure is produced only by b. Chromium
rotation of the journal c. Argon
c. Do not need external supply of d. iron
lubricant
d. Grease is needed to be applied after 71. Super conductors:
some intervals a. Exist at temperature below 10K
b. Are the dense metals without voids
64. The working load P for a chain for crane c. Are non-metallic substances
applications is expressed in terms of d. Are the purest forms of metals
diameter of link “d” in cm as follows.
a. P=1.5d² 72. When large number of components ate
b. P=25d² turned and parted off from a bar, the chuck
c. P=50d² generally used is:
d. P=500d² a. Two jaw chuck
b. Four jaw chuck
65. The column splice is used for c. collet chuck
increasing: d. magnetic chuck
a. Cross-sectional area of the column
b. Length of the column 73. Cutting speed for some materials are as
c. strength of the column under which one of the following could be
d. All of the above cutting speed for brass?
a. 30 m/min c. Shank
b. 40 m/min d. point
c. 80 m/min
d. 50 m/min 82. How do you call the tool used for
cleaning files?
74. If V is the volume of metal in casting and a. File cleaner
A is its surface area, then the time of b. file card
solidification will be proportional to: c. file oilstone
a. V² , 1/A d. scraper
b. 1/V² , A²
c. V , 1/A² 83. The melting point of Babbitt is
d. V² , 1/A² approximately:
a. 1000°F
75. The draft allowance on metallic pattern b. 650°F
as compared to wooden ones is: c. 750°F
a. More d. 500°F
b. Same
c. Less 84. How is tubing measured?
d. more or less depending on size a. Inside diameter
b. outside diameter
76. Arc metal patterns are used for: c. thickness of wall
a. Precision castings d. wire gage
b. Small castings
c. Large castings 85. Which of the following metals will
d. Large scale production of castings respond to heat treatment?
a. Cast iron
77. What tool is used in foundry for repairing b. wrought iron
the mould? c. medium carbon steel
a. Swab d. low carbon steel
b. Gagger
c. Bellows 86. the ability of metal to withstand loads
d. rammer without breaking down is:
a. stress
78. What tool is used in foundry for b. strength
smoothening and cleaning out depression in c. strain
the mould? d. elasticity
a. Swab
b. Gagger 87. Which of the following metals is
c. Bellows nonmagnetic?
d. rammer a. Cast iron
b. alloy steel
79. Which of the following does not have to c. cast steel
be lubricated when drilling? d. manganese steel
A. Brass
B. Steel 88. A machining operation whereby the tool
C. Monel reciprocated and the feed is stationary.
D. mild steel a. Planning
b. Shaping
80. The tool used in precision work to c. Turning
smooth or enlarge holes is called a: d. reaming
a. Round out
b. drift pin 89. Which of the following is not a tap used
c. reamer for cutting threads in holes?
d. protractor a. Tapping tap
b. plug tap
81. When measuring a drill for size, c. tapper tap
measure across the: d. bottoming tap
a. Margins
b. Flutes 90. Herring bone gears are gears which:
a. Do not operate on parallel shafts a. Pitch circle and base circle are the same
b. Have a line contact between the teeth b. Working depth includes clearance
c. Consists of two left handed helical gears c. Tooth outline are always cycloidal curves
d. Tend to produce thrust on the shafts d. Tooth outline are usually involute
curves
91. Which of the following statements is true
for the internal stresses existing in a welded 98. Which of the following is the not the
connection? other name of circumferential stress for thin
a. Internal stresses are not relieved by heat walled cylinders.
treatment a. Hoop stress
b. Internal stresses are not relieved when b. girth stress
weld is peened c. tangential stress
c. Internal stresses may be relieved when d. longitudinal stress
weld is peened
d. Internal stresses are relieved by x-ray 99. How do you call the ratio of the
analysis volumetric strain?
a. Modulus in shear
92. Stainless steel is obtained principally by b. Stress to strain ratio
the use of which of the alloying elements? c. volumetric ratio
a. Chromium d. bulk modulus
b. Nickel
c. Carbon 100. Hearing bone gears are gears which:
d. tungsten a. Do not operate parallel shafts
b. Have a line contact between the teeth
93. Galvanized iron is a term referring to c. Tend to produce and thrust on the shafts
iron coated with: d. Consists of two left handed helical gears
a. Tin
b. Zinc
c. Magnesium
d. aluminum CHAPTER 5

94. Which of the following is not a common

term relating to the classification of fits? 1. The ability of metals to stand loads
a. Tunking without breaking down:
b. Snug a. Strain
c. medium force fit b. Stress
d. bound c. Elasticity
d. Strength
95. In usual spur gearing, which of the
following statement(s) is correct? 2. Which of the following is not a
a. Pitch circles and base circles are the classification of iron ore:
same a. Siderite
b. Working depth includes the clearance b. Hermatite
c. Tooth outline are usually involute c. Sulfurite
curves d. Magnetite
d. Tooth outline are usually cycloidal curves
3. Ferrous metals contains a relative large
96. In general, the design stress and factor amount of:
of a\safety are related as follows: a. Manganese
a. Design stress=ultimate stress times b. Carbon
factor of safety c. Sulfur
b. Design stress= ultimate stress divided d. Phosphorous
by factor of safety
c. Factor of safety= design stress divided by 4. Which of the following metal is easy to
ultimate stress chisel?
d. Ultimate stress=factor of safety divided a. Alloy steel
by design stress b. Manganese steel
c. Stainless steel
97. In usual spur gearing, the: d. Cast iron
 understanding of measurement which
5. The ability of material or metal to resist demands:
being crushed is: a. Speed
a. Fatigue strength b. Precision
b. Bending strength c. Sociability
c. Torsional strength d. Neatness
d. Compressive strength
14. Which of the following is not part of a
6. Which of the following is not part of the lathe machine?
headstock? a. Fan
a. Anvil b. Carriage
b. Spindle c. Headstock
c. Motor d. Tailstock
d. Back pressure
15. The machine which can flatten surface
7. Which of the following is not used to on a horizontal, vertical or angular plane is:
temper steel? a. Drilling machine
a. Oil bath b. Shaper machine
b. Brine/salt bath c. Power saw
c. Steam bath d. Lathe machine
d. Water bath
16. Which of the following is not the work of
8. Which of the following is not a kind of a machinist?
cast iron? a. Reboring
a. Gray iron b. Overhauling
b. White iron c. Grinding
c. Malleable iron d. Boring
d. Lead iron
17. The area of the machine shop whose
9. A machinery operation whereby the tool metal is being melted to form a new shape
rotates while the feed is stationary. is the:
a. Shaping a. Foundry area
b. Milling b. Tool and die
c. Turning c. Welding
d. Reaming d. Mass production area

10. What process does not belong to the 18. A machine use in testing steel generally
group? strikes the specimen with energy from 220
a. Brazing to 255 ft-lb.
b. Soldering a. Izod test
c. Hardening b. Charpy test
d. Resistance welding c. Rockwell test
d. Test blocks
11. Which tool does not belong to the
group? 19. An iron in which most of the carbon is
a. Vice grip chemically combined with the iron:
b. Feeler gage a. Cast iron
c. Torque wrench b. Gray iron
d. Adjustable wrench c. White iron
d. Malleable iron
12. Which of the following metals is non–
magnetic? 20. Through how many degrees must an
a. Manganese steel involute cam turn in order to raise its
b. Cast steel follower 3 inches if the diameter of the base
c. Alloy steel circle is 5 inches?
d. Cast iron a. 58.7 degrees
b. 180 degrees
13. One important skill that operators of c. 64.4 degrees
machine tools must have is an d. 68.79 degrees
 a. Cyclodial gears
21. The space between the adjacent teeth? b. Helical gears
a. Tooth c. Spur gears
b. Flank d. Toothed gears
c. Backlash
d. Width 30. The path traced by a point moving at a
fixed distance from an axis and with a
22. An iron has physical properties closely uniform motion to the axis and a point
resembling those of mild steel: moving such a path:
a. Malleable cast iron a. Helical motion
b. Malleable iron b. Spherical motion
c. White iron c. Translational
d. Gray iron d. Path of a point

23. Gears used to transmit power between 31. The maximum stress which is reached
shafts axis of which it intersects: during a tension test:
a. Spur gears a. Stress
b. Bevel gears b. Electricity
c. Helical gears c. Strain
d. Straight bevel gears d. Tensile strength

24. An important accessories of milling 32. The frustums of two cones are used in a
machines: manner to permit a variation of velocity ratio
a. Milling machine vise between two parallel shafts:
b. Cutters a. Evans friction cones
c. Ram b. Bevel cones
d. Vertical milling attachment c. Spherical cones
d. Friction gearing
25. They are usually the steel or steel
casting: 33. Weld – metal impact specimen shall be
a. Mild steel taken across the weld with one face
b. Carbon steel substantially parallel to and within:
c. Fire box steel a. ¾”
d. Drop-forge-dies b. 1/32”
c. ¼”
26. The cheapest and the most abundant d. 1/16”
engineering material.
a. Aluminum 34. A joint between two overlapping
b. Steel members in which the overlapped edge of
c. Cast iron one member is welded with a fillet weld:
d. Babbitt a. A single welded lap joint
b. Double-welded lap joint
27. Milling machine accessories are used to c. A single-welded lap joint with backing
hold milling cutter in the milling machine: d. Tack weld
a. Spindle-nose tooling
b. Milling machine vise 35. Imparts of reciprocating motion to a
c. Vertical milling attachment single-point cutting tool:
d. Milling machine arbors a. Dividing head
b. Slotting attachment
28. The size of an equal-leg length fillet c. Circular pitch
weld shall be based on the length of the d. Circular milling attachment
largest:
a. Isosceles right triangle 36. The follower reciprocates or oscillates in
b. Square a plane perpendicular to the axis of rotation
c. Right triangle of the cam.
d. Rectangle a. Redial cam
b. Cylindrical cam
29. If gears cannot connect parallel shafts, c. Cam curves
they are called: d. Tangential cam
 a. Bevel cones
37. Strength of a material is that of a stress b. Friction gearing
intensity determined by considering the c. Spur friction wheels
maximum test load to act over the original d. Evans friction wheels
area of the test specimens:
a. Yield point 45. Gearing in which motion or power that is
b. Ultimate strength transmitted depends upon the friction
c. Breaking strength between the surfaces in contact:
d. Elastic strength a. Bevel gears
b. Spur friction wheels
38. The follower reciprocates or oscillates in c. Evans friction cones
a plane parallel to the axis of the rotation: d. Friction gearing
a. Cam curves
b. Cylindrical cam 46. A bevel gears of the same size mounted
c. Tangential cam on a shaft of 90 degrees:
d. Radial cam a. Crown gears
b. Spur gears
39. A test for pipe used for coiling in sizes 2 c. Angular gears
inches: d. Miter gears
a. Flaring
b. Crush 47. A fillet weld whose size is equal to the
c. Flange thickness of the thinner joint member:
d. Bend a. Butt joint
b. Butt weld
40. An alloy of tin, copper, antimony, or c. Tack weld
sometimes lead: d. Full-fillet weld
a. Gold
b. Babbitt 48. The ratio of stress to the corresponding
c. Aluminum strain below the proportional limit:
d. Cast iron a. Stress-strain diagram
b. Gage method
41. A weld place in a groove between two c. Modulus of elasticity
abutting members: d. Tensile strength
a. Full-fillet weld
b. Tack weld 49. The shearing strain of a block of metal,
c. Butt weld 3 inches high is subject to a shearing high
d. Fillet weld force which distorts the top surface through
a distance of 0.0036 inch. :
42. A weld of approximately triangular a. 0.0015 rad.
cross-section that join two surfaces of b. 0.008 rad.
approximately right angles as in lap joint, c. 0.0010 rad.
tee-joint, corner joint: d. 0.0012 rad.
a. Single welded lap joint
b. Fillet weld 50. Determine the number of teeth in a
c. Tack weld driver of two spur gears mesh which has a
d. Butt weld velocity ratio of 0.75. the driven gear has 36
teeth:
43. A corrosion occurs within or adjacent to a. 50
a crevice formed by contact with another b. 46
piece of the same or another metal: c. 26
a. Pitting d. 48
b. Galvanic
c. Erosion 51. Within the elastic limit, the stress is
d. Crevice proportional to strain.
a. Hooke’s law
44. Wheels are sometimes used for the b. Modulus of elasticity
transmission of high power when an c. Offset ratio
approximately constant velocity ratio is d. Buckingham’s principle
desired:
52. The corrosion of iron or iron-base alloys:
a. Rusting 60. A cone formed by elements which are
b. Crazing perpendicular to the elements of the pitch
c. Chalking cone at the large end:
d. Fritting a. Cone distance
b. Back cone
53. Steel containing large amount of mild c. Root cone
nickel and chromium: d. Cone center
a. Carbon steel
b. Stainless steel 61. The machine used for testing of very
c. Alloy steel thin steel or surface layers:
d. Cat steel a. Charpy test
b. Izod test
54. It refers to any layer or deposit of c. Description test
extraneous material of the heat transfer- d. Rockwell test
surface:
a. Low line 62. A gear is one in which angle is 90
b. Pressure drop degrees that is the pitch cone has become a
c. Fouling plane.
d. Scaling a. Crowned gear
b. Angular gear
55. The total amount of permanent c. Miter gear
extension of the gage length measured after d. Spiral gear
the specimen has fractured and is
expressed as percentage increase of the 63. The deterioration of organic coating
original gage length: characterized as completely:
a. Elongation a. Chalking
b. Strain b. Rusting
c. Stress c. Chocking
d. Elastic limit d. Fritting

56. It is used to enable milling machine to 64. Is a form of correction that develop on a
take climb milling cuts: highly localized areas on a metal surfaces:
a. Helical driving mechanism a. Crevice
b. Spindle b. Erosion
c. Read out c. Galvanic
d. Backlash eliminator d. Spitting

57. A weld made to hold the parts of 65. Test is designed primarily for application
weldment in proper alignment until the final to electric-welded tubing for detection of
weld are made: lack of penetration or overlaps resulting
a. Butt weld from flash removal in the weld:
b. Tack weld a. Butt weld
c. Fillet weld b. Paste
d. Full-fillet weld c. Lap weld
d. Double butt weld
58. The change in length per unit original
length is: 66. Have the same thermal and minimum
a. Strain film thickness limitation bearing.
b. Stress a. Ball bearing
c. Deformation b. Roller bearing
d. Elastic modulus c. Thrust bearing
d. Oil bearing
59. The temperature above which the alloy
is liquid and will run: 67. An oil storage roof formed to
a. Melting point approximately the surface of a right cone,
b. Fow point supported only at its periphery:
c. Pour point a. Self-supporting umbrella roof
d. Liquids b. Self-supporting dome roof
c. Supported cone roof 75. The minimum clearance allowed for
d. Self-supporting cone roof meshing spur gears with a circular pitch of
0.1571 and diametral pitch of 20. The spur
68. Test sometimes referred to as an gears have 25 teeth:
upsetting test: a. 0.007855
a. Bend b. 0.007558
b. Flaring c. 0.008578
c. Flange d. 0.007585
d. Crush
76. SAE steel that corresponds to heat
69. What load P which causes a total treatment:
deformation of 0.036 inch of steel rock a. SAE 1060
which has a cross-section area of 4 in² and b. SAE 1117
a length of 6 ft: c. SAE 1030
a. 55,000 lb d. SAE 1020
b. 40,000 lb
c. 60,000 lb 77. Which of the following is the differential
d. 50,000 lb of the shear equation:
a. Bending moment
70. An oil storage tank roof formed to b. Load of the beam
approximately spherical surfaces, supported c. Tensile strength of the beam
only at its periphery: d. Slope of the beam
a. Self-supporting umbrella roof
b. Self-supporting cone roof 78. Which of the following materials to be
c. Self-supporting utilized to reduce cost in the manufacturing
d. Supported cone roof of large worm gears:
a. Alloyed aluminum
71. The unit of deformation is called: b. Bronze rim with cast iron spider
a. Torsion c. Cast iron rim with bronze spider
b. Strain d. All of these
c. Stress
d. Shear 79. It is hardening treatment whereby a cast
metal is being heated to a very high
72. A circle bounding the bottom of the temperature then suddenly subjected to
teeth: rapid cooling to improve hardenability or
a. Addendum circle wear resistance is called:
b. Addendum cylinder a. Normalizing
c. Pitch circle b. Tempering
d. Deddendum circle c. Annealing
d. Quenching
73. A 3” diameter short shaft carrying 2
pulleys close to the bearings transmits how 80. Determine the estimated weight of an A-
much horsepower if the shaft makes 280 36 steel plate size 3/16 x 6’ x 20’:
rpm: a. 919 lbs
a. 199 Hp b. 1012 lbs
b. 198 Hp c. 829 lbs
c. 200 Hp d. 735 lbs
d. 210 Hp
81. The length of arc between the two sides
74. A cylindrical tank with 10 in. inside of a gear tooth on the pitch circle:
diameter contains oxygen gas at 250 psi. a. Circular thickness
Calculate the required wall thickness in b. Axial plane
(mm) under stress of 28,000 psi: c. Helix angle
a. 11.44 mm d. Chordal curves
b. 11.34 mm
c. 10.6 mm 82. Split pulley or pulley made of separate
d. 10.3 mm section bolted together at the rim, the
maximum speed should be limited to about
_______% of the maximum speed of solid b. SAE 4320
pulley: c. SAE 1030
a. 65 to 75 % d. SAE 4130
b. 45 to 50 %
c. 55 to 60 % 90. Alloy steel known for its resistance to
d. 80 to 90 % corrosion, abrasion and wear that is usually
ideal for mill grinding of ore in cement and
83. Killed steel is very much associated concentrator application. It is usually
with: combined molybdenum to increase the
a. Manganese depth hardening:
b. Sulphur a. Manganese chromium steel
c. Phosphorous b. Chromium-molly steel
d. Silicon c. Chorome-nickel-molly steel
d. Manganese-molly steel
84. Determine the estimated weight of an A-
36 steel plate of size ½ x 4 x 8: 91. Split pulley or pulley made of separate
a. 280 kg sections bolted together at the rim, the
b. 332 kg maximum speed should be limited to about
c. 301 kg _______% of the maximum speed of solid
d. 297 kg pulley:
a. 65 to 75 %
85. A type of welding whereby a wire or b. 45 to 50 %
powder from the nozzle of a spray gun is c. 55 to 60 %
fused by a gas plain, arc or plasma jet and d. 80 to 90 %
the molten particles are projected in a form
of a spray by means of compressed air or 92. Major component of bronze casting is
gas: a. Copper
a. Electro-slag building b. Manganese
b. Electro-beam welding c. Zinc
c. Plasma-arc welding d. Lead
d. Metal spray welding
93. Galvanized steel plate is:
86. Heating of metal above the critical a. Aluminum
temperature and then cooling slowly usually b. Tin
in the furnace to reduce the hardness and c. Zinc
improve the machinability is called: d. Manganese
a. Normalizing
b. Annealing 94. What heat treatment process can cast
c. Tempering steel materials of high chrome, high
d. Quenching manganese, etc. type steel be subjected for
the purpose of matching process:
87. Accident prevention is: a. Annealing
a. An association of employers, organization b. Tempering
and individuals c. Normalizing
b. The foreman’s responsibility just as d. Quenching
much as production
c. The responsibility of top management 95. Cast alloy steel for very high
d. A job of a safety director temperature application:
a. Manganese-nickel steel casting
88. Major component of bronze casting: b. High chrome steel casting
a. Copper c. Chrome-nickel steel casting
b. Manganese d. High manganese casting
c. Zinc
d. Lead 96. Flexible material used to seal
pressurized fluids, normally under dynamic
89. Commonly utilized / cheapest shaft condition:
material available in the market with carbon a. Nylon
content of 0.28 to 0.34 %: b. Seal
a. SAE 1432 c. Teflon
d. Packing
5. Which of the following materials is
97. A type of gear tooth cut inside a cylinder unsuitable as a bearing?
or ring: A. Teflon
a. Rack gear B. Low carbon steel
b. Ring gear C. Cast iron
c. Miter gear D. Nylon
d. Internal gear
6. Safety features that must be placed and
98. It has molybdenum alloy except: maintain at machine, blacksmith, welding
a. SAE 43XX and foundry shop.
b. SAE 41XX A. Safety goggle
c. SAE 6XXX B. Walkway guide
d. SAE 5XXX C. Safety notices and markings
D. all of these
99. To prevent leakage in dynamic seal:
a. Gasket 7. The angle at the base of the cylinder of
b. Seals an involute gear that the tooth makes with
c. Felts the gear axis.
d. Packings A. Base helix angle
B. Pressure angle
100. Which of the following elements when C. Arc of recess
large quantity is harmful to the ferrous D. Arc of approach
metal:
a. Sulfur 8. A kind of thread that is generally used:
b. Silicon A. UNEC
c. Zinc B. UNC
d. Aluminum C. UNF
D. UNEF

CHAPTER 6 9. Which of the following acronyms is not

generally used as standard?
1. Metal characteristics that withstand A. ASTM
forces that causes twisting. B. SAE
A. Torsional strength C. IPS
B. Modulus of elasticity D. AISI
C. Twisting moment
D. Elasticity 10. What is the difference between the
shaper and planer?
2. Fillet radius in machine parts is usually A. The tool of the shaper moves while on
introduced to: the planer is stationary.
A. Improve the look of the parts B. The shaper can perform slotting
B. Reduce concentration of stress and operation while the planer cannot.
extend life of the parts C. The shaper handles large pieces while
C. Avoid obstruction the planer handles only small pieces.
D. Necessary to lessen casting weight D. The tool of the shaper moves in
reciprocating motion while tool in the planer
3. Type of bolt commonly used in the moves in rotary motion.
construction that is threaded on both ends.
A. Stud bolt 11. The path of contact involute gears
B. Acme thread bolts where the force is actually transmitted. It is
C. Square threaded bolts a straight imaginary line passing through the
D. Hex bolts pitch point and tangent to the base circle.
A. Principal reference plane
4. Hydrostatic bearing is one which: B. Pitch point
A. The lube oil is supplied under pressure C. Front angle
B. Lube oil is not pressurized D. Line of action
C. There is no lube oil
D. Bearing is lightly loaded
12. The hardness of helical and herringbone A. Tip removal
gear teeth after treatment is 210 to 300 B. Tip undercut
brinell hardness for gear and pinion is at: C. Tip relief
A. 360 brinell min. D. Pressure angle cut
B. 400 brinell max.
C. 340-350 normal 20. The first derivative of kinetic energy with
D. All of these respect to velocity is:
A. Power
13. A type of gear commonly used in B. Acceleration
parallel shaft transmission especially when C. Momentum
a smooth continuous action is essential as D. None of these
in high speed drives up to 12,000 fpm:
A. Bevel gear 21. What is the difference between brass
B. Herringbone gear and bronze?
C. Spur gear A. Brass is composed of copper and zinc
D. Helical gear while bronze is composed of copper and tin
B. Brass is composed of copper and zinc
14. It is used in conjunction with circular while bronze is basically copper and tin plus
cross sectional members to retain oil and non ferrous alloy such as manganese,
prevent dirt, foreign particles, moisture and aluminum, and chromium
to permit pressure differential between C. Bronze is reddish in color while brass is a
exterior and interior of the applied part. mixture of copper and antimony
A. Seal D. Bronze is mostly an alloy of copper and
B. Gasket tin while brass is a mixture of copper of
C. Safety shield copper and antimony.
D. Packing
22. The reciprocal of the diametral pitch
15. An object thrown upward will return to equivalent to the ratio of pitch diameter to
earth with the magnitude of the terminal the number of teeth:
velocity equal to: A. Lead
A. Zero B. Clearance
B. One-half the initial velocity C. Module
C. Twice the initial velocity D. Involute
D. The initial velocity
23. What is the property of a material which
16. A liquid metal: resists forces acting to pull the material
A. Mercury apart?
B. Lead A. Shear strength
C. Zinc B. Tensile strength
D. Aluminum C. Torsional strength
D. Compressive strength
17. What type of gear which can transmit
power at a certain angle? 24. Which do not belong to foundry or metal
A. Helical gear casting shop?
B. Worm gear A. Shake-out machine
C. Bevel gear B. Molding machine
D. Herringbone gear C. Core making
D. Forging machine
18. Type of V-belt to use in driving pulley
with speed of 360 rpm and transmitting 5 25. The center of gravity of a solid pyramid
Hp. or cone with a total height of H is:
A. Type C belts A. 1/4 H
B. Type B belts B. 3/5 H
C. Type A belts C. 1/3 H
D. Type D belts D. 1/3 H

19. The arbitrary modification by removing a 26. The gradual chemical reaction by other
small portion of a tooth at the tip of gear substance such that the metal is converted
tooth is called. to an oxide or other compounds:
A. Corrosion
B. Cheaping 34. Outstanding safety record contributes
C. Rusting to:
D. Weathering A. High productivity
B. Outstanding performance that expects
27. A material that should be avoided in reward from management
constructing wood pattern: C. Confidence in foreman’s ability to
A. Sap wood perform well
B. Kiln dried wood D. Pride and enthusiasm to one-self
C. Heart wood
D. Core portion of wood 35. The capacity of metal to withstand load
without breaking is:
28. What is the moment of inertia of a A. Strength
rectangle about its base? B. Stress
A. BH² /6 C. Elasticity
B. BH³ /3 D. Strain
C. BH² /3
D. BH³ /12 36. Finding the resultant of two or more
forces is called:
29. What is the modulus of elasticity if the A. Coplanar force
stress is 44,000 psi and a unit strain of B. Non-coplanar force
0.00105? C. Couple
A. 41.905 X 10^6 D. Composition of forces
B. 42.300 X 10^6
C. 41.202 X 10^6 37. A machinery operation whereby done
D. 43.101 X 10^6 with the work accurately fastened has a
reciprocating (forward and backward)
30. Which of the following is not a structural motion and the tool head is stationary.
steel class? A. Shaping
A. Low carbon steel B. Planning
B. Stainless steel C. Turning
C. Medium carbon steel D. Reaming
D. Tool and die steel
38. The phenomenon of continuous
31. What happens to a drill if the operating stretching under load even if the stress is
speed is too fast? less than the yield point:
A. Drill will crack A. Elasticity
B. Drill will become overheated and will B. Ductility
bend C. Plasticity
C. Drill will become overheated and will be D. Creep
drawn from steel
D. Drill will become very dull and wear fast 39. In a pair of gears, ________is the plane
perpendicular to the axial plane and tangent
32. Copper and most of its alloy can be to the pitch surface.
hardened by: A. Pitch
A. Patenting B. Pitch plane
B. Cold working C. Pitch circle
C. Case hardening D. Pitch point
D. Soaking
40. What type of gear is used for high speed
33. A type of coupling that alloys slight operation?
amount of torsional angular flexibility due to A. Helical
introduction with some elastic material B. Spur
cylindrically wrapped around the bolts in the C. Bevel
flange. D. Worm
A. Simple elastic bonded coupling
B. Elastic material bushed coupling 41. V-belts operate at speed of about (fpm)
C. Elastic material bonded coupling A. 4500
D. All of these B. 4400
C. 4200
D. 3600 49. It is advised that in rubber belts
application / mounting it should have an
42. Name the type of chuck commonly used initial tension of ________ inch/ply.
for holding work piece in a lathe operation? A. 18 to 24
example, a 3-jaw universal chuck, 4-jaw B. 15 to 20
independent chuck C. 12 to 15
A. Magnetic jaw chuck D. 10
B. 2-jaw independent
C. 8-jaw universal 50. Past ME Board Question
D. Combination Non- Ferrous filler metal is melted into
grooves or as fillet on the mother metal; the
43. For a high corrosion resistant stainless base metal is not melted. This is commonly
steel, what minimum chromium content is used for joining iron based machine parts or
required? in repair works of some materials it is called:
A. 8% A. spot welding
B. 4.3% B. braze welding
C. 1.1% C. brazing
D. 5.8% D. gas welding

44. Clearance to a new boiler installation to 51. Past ME Board Question

the existing or old plant building should What is the common shop practice to
follow a minimum clearance of _________ prevent solder from running away from
between top of the boiler proper and the surface to be joined?
ceiling as stated in the PSME code. A. Surround the word with day
A. 2000 mm(max) B. Introduce around the work rolled wet
B. 1000 mm(max) cloth
C. 2130 mm(max) C. Put asbestos sheeting around the work
D. 2150 mm(max) D. All of these

45. Ordinary steel begins to lose strength 52. Past ME Board Question
and elasticity significantly at about _______ The three-moment equation may be used to
degrees Fahrenheit. analyze
A. 900-1000oF A. Tapered column
B. 800-900OF B. Continuous beam
C. 750-850OF C. Composite beam
D. 600-700OF D. Axially end loaded beam

46. Statement that a given body is in static 53. Past ME Board Question
equilibrium means that the body cannot. One of the causes of spur gear tooth
A. Have any type of motion breakage is the unbalanced load on one
B. Be acted upon by more than one force end of the tooth that results in higher
C. Undergo any displacement stresses than when the load is evenly
D. Have any acceleration distributed. To minimize this problem, the
face width “b” should not be greater than the
47. Most effective alloying element for thickness (or pitch) of the tooth. In the
reducing brittleness of steel at a very low absence of test values, the following can be
temperature. guide.
A. Manganese A. .25PC<b<4Pc
B. Molybdenum B. .20Pd<b<4Pd
C. Silicon C. .25Pd<b<4Pd
D. Nickel D. .20Pd<b<4Pc

48. Normal stress relieving temperature for 54. Past ME Board Question
cast steel : The property that characterizes a material
A. 200 to350 oF ability to be drawn into a wire
B. 400 to 500 oF A. Ductility
C. 300 to 400 oF B. Thermal conductivity
D. 450 to 550 oF C. Tensile strength
D. Endurance limit D. Tensile stress

55. Past ME Board Question 62. A property of material which relates the
Deals only with the motion of the bodies lateral strain to the longitudinal strain
without reference to forces that cause them: A. Stress
A. Dynamics B. Strain
B. Kinetics C. Poisson’s ratio
C. Statistics D. Strength
D. Kinematics
63. Past ME Board Question
56. Past ME Board Question All are associated with the grade of steel
In shear pin or breaking pin design, we may except:
use the data experienced by LinkBelt for 1/8 A. SAE 42XX
inch to 1 inch pins and the breaking stress B. SAE 13XX
_____ ksi. C. SAE 10XX
A. 40 D. SAE 74XX
B. 55
C. 50 64. Past ME Board Question
D. 48 Poisson’s ratio is the ratio of:
A. Shear strain to compression strain
57. Past ME Board Question B. Elastic limit compressive strain
Recommended best cutting angle of drill for C. Lateral strain to longitudinal strain
work on steel or cast iron is _____ degrees. D. Elastic limit to proportional limit
A. 48
B. 63 65. Which of the following is not structural
C. 59 class of steel?
D. 50 A. Low carbon steel
B. Tool and die steel
58. Past ME Board Question C. High chrome alloy steel
Cold working of steel plates make the metal D. High strength low alloy steel
_____.
A. Tougher 66. The product of the resultant of all forces
B. More ductile acting on a body and the time that the
C. Harder resultant acts:
D. More malleable A. Angular impulse
B. Angular momentum
59. Past ME Board Question C. Linear impulse
Considering a maximum safe center D. Linear momentum
distance of sprockets should be _____
pitches. Very long center distance cause 67. The smallest area at the point of rupture
catenary tension in the center. of a tensile specimen divided by the original
A. 70 area is called:
B. 80 A. Percentage elongation
C. 60 B. Izod test
D. 50 C. Charpy test
D. Percentage reduction of the area
60. Past ME Board Question
Hypoid gear is a special type of gear like: 68. It equalizes the energy exerted and the
A. Worm gear work done thus preventing excessive or
B. Spur gear sudden changes of speed:
C. Herringbone gear A. Flywheel
D. Bevel gear B. Balance wheel
C. Flywheel pulley
61. Past ME Board Question D. All of these
The maximum stress to which a material
may be subjected before failure occurs: 69. A mechanism which usually do the
A. Ultimate strength indexing in a machine tool:
B. Ultimate stress A. Universal chuck
C. Endurance limit B. Slooter
C. Dividing head 77. Device used to measure accurately
D. Indexing speed:
A. Speedometer
70. Metal that assists lubrication or lubricant B. Dial indicator
in itself: C. Tachometer
A. Zinc D. Dial gauge
B. Antimony
C. Babbit 78. If the velocity of a mass is the same all
D. Lead the time during which motion takes place is
called:
71. A system of forces in space is in A. Deceleration
equilibrium. If two unequal and opposite B. Uniform motion
collinear forces are added, which of the C. Acceleration
following if any is true? D. None of these
A. Equilibrium is maintained
B. Equilibrium is destroyed 79. Length of contact between two mating
C. An unbalance moment exists parts in a screw and nut threads measured
D. None of these is true axially is called:
A. Arc of contact
72. It is a science of motion that can be B. Depth of engagement
solved in terms of scalar or vector algebra: C. Length of engagement
A. Kinematics D. Axis of contact
B. Curvilinear translation
C. Projectiles 80. The distance a helical gear or worm
D. Acceleration would thread along its axis is called: _____
A. Length of action
73. Permanent deformation or strain may B. Length of contact
occur without fracture. C. Land
A. Malleability D. Lead
B. Elasticity
C. Ductility 81. Major and minor diameters are
D. Plasticity commonly used in:
A. Screw thread
74. The ability of a metal to be deformed B. Bolts
considerably without rupture is called: C. Gear
A. Malleability D. All of these
B. Elasticity
C. Ductility 82. A lathe with multiple cutting stations:
D. Plasticity A. Turret lathe
B. Engine lathe
75. When two elastic bodies collide, which C. Manual lathe
of the following laws can be used to solve D. None of these
for the resulting velocity?
A. Dalton’s law 83. The nominal diameter of the bolts is the:
B. Avogadro’s law A. Major diameter
C. Conservation of energy B. Minor diameter
D. Conservation of momentum and C. Mean diameter
conservation of energy D. All of these

76. When the hole is smaller than the shaft, 84. Ratio of unit lateral deformation to the
it will take pressure to put the parts unit longitudinal deformation:
together. The allowance is said to be A. Poissons ratio
negative and is termed: B. Strain
A. Negative tolerance C. Stress
B. Negative allowance D. Modulus of rigidity
C. Negative fits
D. Interference of metal 85. For moderate speed of mating gears,
the ideal ratio contact is:
A. 1.25 – 4.00
B. 1.20 – 1.45 B. Filet radius
C. 1.00 – 1.30 C. Clearance
D. 0.35 – 1.45 D. Backlash

86. A shaft is to be checked for 94. Machine tool used for straight lines on
concentricity. A suitable method of metal surfaces mad of sharp tool steel is
performing the check is: called.
A. Bench centers and dial indicator A. Plain scriber
B. Line shafting bearing alignment B. A trammel
C. Observing vibration of the shafting C. Hermaphrodite caliper
D. None of these D. Divider

87. A kind of thread in which the width of the 95. All are associated with standard material
thread is approximately equal to the depth specified except:
of the thread and the space between A. American Iron and Steel Institute
threads are approximately equal. B. Society of Automotive Engineers
A. Square thread C. Southeast Asia Iron and Steel Institute
B. Acme thread D. American Society for Testing Materials
C. Buttress thread
D. Whitworth thread 96. The best instrument for measuring a
thousand of an inch:
88. Which of the following is not used to A. Micrometer
resemble the shaped of tool bit? B. Tachometer
A. Round nose C. Calliper
B. Center cut D. Pyrometer
C. Square nose
D. Thread cutting 97. Tooth width measured along the chord
at the pitch circle:
89. Negative allowance is also called: A. Flank
A. Interference of metal B. Face width
B. Feeler gage C. Width of space
C. Micrometer D. Chordal thickness
D. Tolerance
98. In the gear design, the total work load
90. A property of matter which causes it to must be equally shared by its arms. Rim
resist any change in its motion or state of must be rigid to support these arms and
rest: also the head is recommended for its
A. Brake stiffening value. The assumption in the
B. Friction detailed design of rim thickness and depth
C. Inertia of bead is ____ circular pitch (PC).
D. Impulse A. 0.65
B. 0.50
91. Separate forces which can be so C. 0.56
combined are called: D. 0.44
A. Non-concurrent forces
B. Couple 99. Alloy that improves strength of steel at
C. Combined forces high temperature application
D. Concurrent forces A. Tungsten
B. Molybdenum
92. A lathe machine threading mechanism C. Chromium
A. Reversed gear and lever D. All of these
B. Spindle gear
C. Change stud gear 100. A furnace used in melting ferrous
D. All of these metals:
A. Annealing furnace
93. It is the difference of addendum and B. Tempering furnace
addendum which is equivalent to the whole C. Induction furnace
depth less working depth. D. Normalizing furnace
A. Fillet space
 B. graphite
C. grease
CHAPTER 7 D. all of these

1. A furnace used in melting non-ferrous 9. What are the common cutting fluids used
metals. for cutting metals?
A. cupola furnace A. water with soda borax
B. crucible furnace B. light mineral oil
C. induction furnace C. soluble oil
D. tempering furnace D. all of these

2. Endurance strength is nearly proportional 10. Good stabilizer in stainless steel:

to the ultimate strength but not with: A. columbium
A. yield strength B. titanium
B. design stress C. tantalum
C. shear stress D. all of these
D. all of the above
11. The good deoxidizer in steel melting:
3. Liners are normally made of: A. Manganese
A. cast iron B. silicon
B. alloyed bronze C. aluminum
C. alloyed steel D. All of these
D. alloyed aluminum
12. The usual ratio of water to soluble oil
4. Need in as cast condition steel casting used as cutting fluid:
with carbon content less than_________% A. 50% water to 50% oil
C. B. 2 water to 1 oil
A. 0.26 C. 3 water to 1 oil
B. 0.20 D. 4 to 80 water to 1 oil
C. 0.15 to 0.16
D. 0.25 13. Killed steel is always associated with:
A. Silicon
5. The yield strength of a regular yellow B. Manganese
brass (65 to 70% Cu, 30 to 35% Zn) can be C. Phosporous
increased/improved by: D. Sulfur
A. cold working
B. tempering 14. Which of the following does not belong
C. chill casting to the group?
D. heat treatment A. welding
B. Soldering
6. The purposes of these parts in C. Casting
application are to have better bearings to D. brazing
seal the guard against marring; etc.
A. bearing journal 15. Which of the following is most popular
B. metallic seal soldering of metal?
C. washer A. 10/80
D. shaft seal B. 45/55
C. 50/50
7. Metals are conducive because: D. 60/40
A. the electron are loosely bound to the
nuclei and therefore mobile 16. The motion of an object
B. having characteristic metallic luster diminished/decreased speed
C. they are on the left side of the periodic A. deceleration
table B. retarded motion
D. they have extra electrons as exhibited by C. negative impulse
normally possible balance state D. all of these

8. It is considered semi-solid lubricant: 17. It is recommended not to have a direct

A. lube oil drive and drive sprockets if the ratio of their
teeth exceed _____ use two or more step A. high speed steel
combination. B. tool and die
A. 10 times C. Low Carbon
B. 8 times D. high Carbon
C. 5 times
D. 6 times 26. Opposite direction parallel forces:
A. concurrent
18. It is used to charged rotary motion to B. coplanar
reciprocating motion: C. couple
A. Helical Gear D. non-coplanar
B. Rack Gear
C. Worm gear 27. The ratio of the moment of inertia in the
D. Spur gear cross-section of the beam to the section
modulus
19. Busses that are independent loads: A. equal to the radius of gyration
A. Working stress B. equal to the area of the crosssection
B. Operating stress C. measure of a distance
C. Residual stress D. dependent on the modulus of elasticity
D. shear stress
28. Gear used to transmit power at high
20. The Distance of the tooth, which is velocity ratios between non-intersecting
equal to the sum of the addendum and shafts that are usually but not necessarily at
deddendum: right angle.
A. full depth A. helical gear
B. whole depth B. bevel gear
C. working depth C. worm gear
D. deddendum D. spiral gear

21. This concave portion of the tooth profile 29. Which of the following is the differential
where it joints the bottom of the tooth space: of the shear equation?
A. fillet curve A. bending moment of the beam
B. fillet radius B. tensile strength of the beam
C. bottom depth C. slope of the elasticity curve
D. fillet D. load of the beam

22. In gear design, the ratio of the pitch 30. It is arbitrarily defined as the push and
diameter in inches to the number of teeth: pull
A. module A. force
B. diametral pitch B. work
C. English module C. inertia
D. Circular pitch D. power

23. It is recommended for high speed 31. The changes in shape or geometry of
application that the minimum number of the body due to action of a force on it is
teeth in small sprocket should be: called deformation or:
A. 26 to 30 A. shear stress
B. 12 to 16 B. stresses
C. 26 to 28 C. compressive stress
D. 18 to 24 D. strains

24. Continuous stretching under load even if 32. For evenly distributed and uniform wear
the stress is less than the yield point: on each meshing gear tooth, the ideal
A. Plasticity design practice is to consider a _____.
B. elasticity A. wears resistance alloy addition to tooth
C. creep gear
D. ductility B. heat treatment of the gears
C. hardening of each tooth
25. Which of the following is not structural D. hunting tooth addition
class of steel?
33. The reciprocal of a diametral pitch or the
ratio of pitch diameter to number of teeth 41. Height of tooth above pitch circle or
A. lead radial distance between pitch circle and top
B. module land of the tooth
C. involute A. top tooth
D. clearance B. addendum
C. land
34. It is the ability of the material to resist D. hunting tooth
deformation under stress:
A. plasticity 42. The function of clutch in the machine
B. stiffness tool is:
C. toughness A. lowering the drive
D. all of these B. alignment of drive shaft
C. to disconnect or connect at will the drive
35. Flat leather belting not recommended D. to insure that two shafts line up at high
for use in speed excess of ____ fpm. speed
A. 3600
B. 4800 43. The amount by which the width of a
C. 6000 tooth space exceeds the thickness of the
D. all of these engaging tooth on the pitch circles
A. backlash
36. The angle included between the sides of B. clearance
the thread measured in an axial plane in a C. undercut
screw thread. D. Chordal thickness
A. angle of thread
B. angle between thread or 40 44. Which does not belong to the group?
C. helix angle thread A. SAE
D. half angle thread or 20 B. AISI
C. SEA II
37. The property of a material that relates D. ASTM
the lateral strain to longitudinal strain
A. stress 45. What is the specification number of
B. strain molybdenum?
C. Poisson’s ratio A. SAE 2XXX
D. endurance limit B. SAE 3XXX
C. SAE 4XXX
38. Eccentrically loaded bearing is also D. SAE 5XXX
called:
A. full bearing 46. What will be the effect in bushing gears
B. offset bearing without backlash?
C. partial bearing A. jamming
D. fitted bearing B. overheating
C. overload
39. In the selection of wire rope, regular lay D. all of these
means wire and strands are arranged in the
following manner: 47. Range of helix angle on helical gear
A. twisted in same direction A. less than 18
B. twisted in any direction B. 15-25
C. twisted in opposite direction C. 20-35
D. twisted in along direction D. 35-40

40. In involute teeth, the pressure angle is 48. The distance of a helical gear or worm
often defined as the angle between the line would thread along its axis in one revolution
of action and the line of tangent to the pitch if it were free to move axially.
circle. It is also termed as: A. lead
A. helix angle B. thread
B. angle of recess C. pitch
C. angle of obliquity D. land
D. arc of action
49. It refers to the gear between the fillets of D. Ultimate stress = factor of safety divided
adjacent teeth. by design stress
A. top land
B. bottom land 57. The color of pipe for communication is:
C. pitch A. white
D. fillet B. blue
C. yellow
50. The distance between adjacent rivets is D. orange
called:
A. pitch 58. It improves red hardness of steel:
B. crest A. chromium
C. lead B. cobalt
D. none of these C. boron
D. lead
51. A plane perpendicular to the axial plane
and to the pitch plane, In gears with parallel 59. A metal which has a high electrical
axis, the transverse plane and the plane of conductivity but should not be used for high
rotation coincide. temperature metal
A. transverse plane A. silicon
B. principal reference plane B. zinc
C. normal plane C. chrome alloy
D. pitch plane D. carbide

52. What tool will be used in making wood 60. Finding the resultant of two or more
pattern in the foundry shop? forces is called:
A. band saw A. co-planar forces
B. drill machine B. non-coplanar forces
C. saw and chisel C. couple
D. hammer D. composition of forces

53. All the functions lubricating oil except: 61. Eccentrically loaded bearing is also
A. adhesion called:
B. corrosion prevention A. full bearing
C. act as coolant B. offset bearing
D. to lighten the load C. partial bearing
D. fitted bearing
54. What type of bearing which totally
encloses the shaft? 62. The best instrument for measuring a
A. offset bearing thousandth of an inch
B. central bearing A. micrometer
C. babbit bearing B. tachometer
D. full bearing C. caliper
D. pyrometer
55. Not adaptable to welding due to strength
and poor ductility: 63. Galvanize iron is term referring to iron
A. copper parts coated with
B. aluminum parts A. aluminum
C. cast iron parts B. tin
D. all of these C. zinc
D. manganese
56. In general, the design stress and factor
of safety are related as follows: 64. The ability of a metal to resist being
A. Design stress = ultimate stress times crushed:
factor of safety A. shearing strength
B. Design stress = ultimate stress divided B. compressive strength
by factor of safety C. torsional strength
C. Factor of safety = design stress divided D. tensile strength
by ultimate stress
65. Is the permissible variation of the size of C. carbide grade
a dimension? D. cubic boron nitride
A. tolerance
B. allowance 73. Moment curve to a simple beam with a
C. clearance concentrated load at middle span takes the
D. interference shape of a;
A. triangle
66. The single force which produces the B. rectangular
same effect upon a body as two or more C. trapezoid
forces acting together is called: D. semi-eclipses
A. resultant force
B. co-planar force 74. Type of chuck wherein the work piece
C. couple with standard diameter or size could be
D. non-coplanar force attached fast and quick especially small size
work of mass production.
67. Product of mass and linear velocity is A. lathe drive plate
known as: B. clamp toe dog
A. impulse C. collet attachment
B. linear momentum D. steady center rest
C. angular momentum
D. impact 75. Material may be stretched and still
returns to its former form/condition upon
68. What is the SAE specification number of release of force are called:
molybdenum-chromium-nickel? A. plasticity
A. 48XX B. modulus of elasticity
B. 47XX C. ductility
C. 46XX D. elastic limit
D. 45XX
76. The brittleness in steel at elevated
69. Plus or minus the tolerance is also temperature is:
called: A. hard drawn
A. total tolerance B. cold lap
B. unilateral tolerance C. red shortness
C. bilateral tolerance D. residual stresses
D. none of these
77. Intermediate gear is also called _____
70. Some experiments are made at Cornell gear in the gear train arrangement.
University showed that experience A. idler
mechanic could bread a _____bolt due to B. pinion
nut tightening. C. third gear
A. 3/8 inch D. mounted gear
B. 5/8 inch
C. ½ inch 78. The top and bottom land for gears is
D. 7/16 inch similar formed as to crest and _____ for
screw thread.
71. Common defects encountered in the A. flank
foundry shop steel casting operation and B. root
also in welding practices. C. flank tooth
A. cracks D. top land
B. cold shot
C. parting line 79. Cold drawing is also called _____.
D. blow/pin holes A. hard drawn
B. oxidized steel
72. This particular outing tool material C. cold lap steel
withstands using temperature of 1800F and D. strain hardening
higher at cutting speed beyond those
possible with other cutting tool materials: 80. Which of the following services is not
A. titanium carbide considered as a work of a machinist?
B. ceramic A. reboring
B. grinding C. Basic profile of thread
C. overhauling D. Design form of external thread
D. honing
88. One of the following materials is not
81. In machine shop, had forging operation mentioned for wire rope pulley/sheave
of lengthening a piece of stock while applications.
reducing the cross-sectional area of work is A. Plastic
called: B. Iron
A. bloating C. Paper
B. upsetting D. Copper alloy
C. spreading
D. draining out 89. Internal stress exerted by the fibers to
resist the action of outside force is called
82. The recommended age limit of fire tube A. shearing stress
boilers B. tensile stress
A. 35 years C. ultimate stress
B. 30 years D. compressive stress
C. 40 years
D. 50 years 90. _____ Thread is used where the thread
requires great strength and usually cut
83. Silicon-manganese steel designation, square on one side and slanting on the
SAE _____ other side
A. 72XX A. janno
B. 40XX B. buttress
C. 92XX C. square
D. 9XX D. double

84. The factor of safety generally applied in 91. In greater quantity, this element is
wire rope design starts at 3-4 for standing harmful to the molten ferrous metal.
rope application, 5-12 for operating rope A. silicon
and _____ for hazard to life and property B. aluminum
application like foundry operation. C. oxides
A. higher value D. sulfur
B. 7-10
C. 8-10 92. For economical cost in the
D. 10-18 manufacturing large worm gears the
following materials are usually applied.
85. The maximum stress induced in a A. bronze rim with cast steel spider
material when subjected to intermittent or B. cast iron rim with bronze spider
repeated load without causing failure is C. cast steel rim with brass spider
called: D. alloyed aluminum rim with cast iron
A. ultimate stress spider
B. endurance limit
C. ultimate torque 93. Non-metallic material of high melting
D. elastic limit temperature being used as furnace lining:
A. quartz brick
86. Which of the following tools does not B. refractories
belong to the group? C. silica sand
A. Hermaphrodite caliper D. dolomite clay bricks
B. divider
C. double veer block 94. Chromium steel (to include heat and
D. trammel corrosion resistant) designation:
A. SAE 56XX
87. _____ is the theoretical profile of the B. SAE 514XX
thread for a length of one pitch in the axial C. SAE 61XX
plane on which design forms of both the D. SAE 9XX
external thread are based.
A. Basic form of thread 95. Mirror finish has surfaces fines of _____
B. Effective thread rms.
A. 1
B. 2 to 8
C. 1 to 3
D. 2 to 5

96. All terms and abbreviations deal with

wire rope arrangement except this _____
which deals with wire rope materials
strength.
A. preformed
B. IWRC
C. Mps
D. lang lay

97. Alloy steel axle under repeated

load/stress will eventually fail if the
load/stress is above the endurance for steel
under consideration. The endurance limit of
the steel is therefore:
A. equal to the allowable stress of the
module of elasticity
B. equal to half of the ultimate stress
C. equal to module of elasticity
D. equal to 80% of the elastic limit

98. Tap not used for cutting thread _____.

A. tapping tap
B. bottoming tap
C. plugging tap
D. taper tap

99. Relief angle of single-point in cutting

mild steel cast iron and other average work
as recommended should be in the ranges of
_____ degrees for high speed tools.
A. 8 to 12
B. 10 to 15
C. 5 to 7
D. 12 to 16

100. Which of the following is an unsafe

condition in operating a lathe machine?
A. wearing denim pants/safety shoes
B. wearing a canvass apron
C. operating with safety gloves
D. wearing safety goggles/hearing aid