570 - 3 Tonne Forward Tip: Allparts
570 - 3 Tonne Forward Tip: Allparts
570 - 3 Tonne Forward Tip: Allparts
Thwaites Ltd
Leamington Spa
Warwickshire
CV32 7NQ
Tel +44 (0)1926 422471
Fax +44 (0)1926 450458
www.thwaitesdumpers.co.uk
VIN No.
ENGINE BUILD No. 3TNV88-XWA2
PAYLOAD 3 TONNE
TRANSMISSION MANUAL
PREFIX No. 16
© Thwaites Limited 2001
T0514 - Mach 570 / 16.47 Parts Book
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MACHINE IDENTIFICATION
Fig. 1 Fig 2 Serial Numbers
Please quote machine serial numbers when in communication
with your Thwaites distributor.
Model Type (Fig 1.)
Fig. 5
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VEHICLE IDENTIFICATION NUMBER - (VIN)
Thwaites have now adopted the international identification system When ordering replacement spares it is important that the model
known as VEHICLE IDENTIFICATION NUMBER normally referred or MACH number is used to identify the correct parts manual.
to as VIN.
The Machine Parts Manual issue level denoted by the two digit
Prefix Number:
ENGINE ACCESSORIES 31
ENGINE OIL COOLER 32
EXHAUST SYSTEM 33
RADIATOR ASSEMBLY 34
RADIATOR COWL & FIXINGS 35
AIR CLEANER ASSEMBLY 36
FUEL TANK ASSEMBLY 37
HANDBRAKE ASSEMBLY 39
PROPSHAFTS 40
WHEEL ASSEMBLY & AXLE FIXINGS 41
FRONT AXLE - HUB REDUCTION 42
FRONT AXLE - CENTRAL HOUSING 44
FRONT AXLE - DIFFERENTIAL 45
REAR AXLE - HUB REDUCTION 46
REAR AXLE - CENTRAL HOUSING 48
REAR AXLE - DIFFERENTIAL 49
REAR AXLE - BRAKES 50
DROPBOX ASSEMBLY 51
ROAD LIGHTS 53
REAR COVER (NON ROPS) 55
ROAD EQUIPMENT KIT 56
ROAD MIRRORS 57
LED BEACON (R65) 58
ELECTRONIC ENGINE SHUTDOWN 59
TRAILER SOCKET 60
LOWERED TOWING HITCH 61
REVERSE ALARM 62
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CONTENTS
*DENOTES MODIFICATION - SEE MODIFICATION & ADDITIONS PAGES
24
1
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2 REAR CHASSIS ASSEMBLY
3 1 Item Part No. Description Qty U/M
4
15
16
2
14
15
4
15
16 2
2
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SEAT ASSEMBLY
Item Part No. Description Qty U/M
2 1 T102628 SEAT 1.0 EA
1 2 T53830 BACK CUSHION KIT 1.0 EA
3 T53831 SEAT CUSHION KIT 1.0 EA
4 T53845 BOOT 1.0 EA
5 T53832 DAMPER KIT 1.0 EA
* 6 T54307 SEATBELT KIT 1.0 EA
7 T53829 SLIDE RAIL ADJUSTER KIT 1.0 EA
8 T53886 TRANSFER ROD 1.0 EA
3 9 T12973 PLAIN WASHER 4.0 EA
5 10 T13457 NYLOC NUT 4.0 EA
11 T9345 HEAVY DUTY WASHER 4.0 EA
* 12 T105940 PLASTIC CAP 2.0 EA
* 13 T105937 SET SCREW 1.0 EA
* 14 T7715 WASHER 2.0 EA
4 * 15 T105938 FIBRE WASHER 2.0 EA
* 16 T105939 SPACER 1.0 EA
* 17 T105936 BOLT 1.0 EA
7
11
12
9
15
10
13 14 14
12
15
16 17
3
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CROSS BRACE ASSEMBLY
Item Part No. Description Qty U/M
18
16 6 13
2 14
19
20
17
15
4
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ENGINE COVER ASSEMBLY
3 Item Part No. Description Qty U/M
2
1
1 T12971 SOCKET DOME HEAD SCREW 16.0 EA
4 12
2 T12973 WASHER 20.0 EA
3 T13457 NYLOC NUT 16.0 EA
11 13 * 4 T103218 LOCK ASSY 1.0 EA
8 5 T100216 RENCOL HANDLE 1.0 EA
6 6 T9345 HEAVY DUTY WASHER 1.0 EA
14 * 7 T103237 SPRING 1.0 EA
14
9 8 T100477 GRUB SCREW 1.0 EA
7 10 1 * 9 T103217 LOCK PLUNGER 1.0 EA
5
10 T100265 COMPARTMENT LOCK 1.0 EA
15 2 * 11 T103216 WELDED LOCK ASSY 1.0 EA
3 12 T101780 HINGE RH (CW GREASE NIPPLE) 1.0 EA
13 T101779 HINGE LH (CW GREASE NIPPLE) 1.0 EA
16 14 T16586 GREASE NIPPLE 2.0 EA
15 T12589 BLANKING GROMMET 1.0 EA
17 16 T102688 ENGINE COVER 1.0 EA
17 T12972 SPRING WASHER 4.0 EA
18 T9775 NUT 4.0 EA
18 19 T100610 GAS STRUT 2.0 EA
19 20 T101249 SEAL 1.0 EA
17
18
20
5
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SKIP ASSEMBLY
Item Part No. Description Qty U/M
12 15
3 4
3 2
13
11
5 6 4
7
14
9
8
5 10
6
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FRONT CHASSIS ASSEMBLY
Item Part No. Description Qty U/M
1 24
5 1 T15571 BOLT 2.0 EA
2 2 T100302 SKIP PAD 2.0 EA
10 11
3 T100578 SKIP PAD SPACER 3mm A/R EA
6 T100303 SKIP PAD SPACER 5mm A/R EA
3 T100386 SKIP PAD SPACER 10mm A/R EA
4
* 4 T103044 LINCH PIN 2.0 EA
15 12 * 5 T103233 COPPER SLEEVE 4.0 EA
8 * 6 T103436 PIN RETAINING CABLE 2.0 EA
16 13 * 7 T10917 SET SCREW 1.0 EA
17
14 * 8 T13911 WASHER 2.0 EA
* 10 T103507 SKIP PROP PIN 1.0 EA
11 T100963 SKIP PROP 1.0 EA
12 T20320 PHILIDAS NUT 1.0 EA
13 T7695 HEAVY DUTY WASHER 2.0 EA
14 T101269 BOLT 1.0 EA
* 15 T16481 NYLOC NUT 2.0 EA
16 T15830 HEAVY DUTY WASHER 2.0 EA
* 17 T100895 BOLT 1.0 EA
18 T102739 FRONT CHASSIS 1.0 EA
* 19 T103508 CHASSIS LOCK PIN 1.0 EA
* 20 T103509 CHASSIS LOCK BAR 1.0 EA
21 T100310 BOLT 1.0 EA
18 22 T17306 WASHER 2.0 EA
23 T20325 STOVER NUT 1.0 EA
21 * 24 T103532 SKIP PROP PIN ASSY 1.0 EA
* 25 T103531 CHASSIS LOCK PIN ASSY 1.0 EA
22 20
25
19 5
23
15 7
16 8
4
6
7
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1 KINGLINK ASSEMBLY
Item Part No. Description Qty U/M
9
2 1 T100593 TOP PIVOT BOLT 2.0 EA
8 4 2 T6768 WASHER 2.0 EA
3 3 T10160 RUBBER DUST SEAL 4.0 EA
* 4 T52796 KINGLINK ASSEMBLY 1.0 EA
5 5 T16505 SET SCREW 2.0 EA
6 6 T12509 NUT 2.0 EA
7 T16586 GREASE NIPPLE 1.0 EA
8 T11811 HEAVY DUTY WASHER 2.0 EA
9 T10143 NUT 2.0 EA
7 10 T100727 GREASE PIPE 1.0 EA
11 T100390 GREASE NIPPLE ASSEMBLY 1.0 EA
3 2 10 12 T10331 LOCKNUT 1.0 EA
13 T7695 HEAVY DUTY WASHER 1.0 EA
8 14 T101725 BOLT 4.0 EA
9 1 15 T101724 NYLOC NUT 4.0 EA
11 16 T16588 GREASE NIPPLE 1.0 EA
12 17 T100527 LOWER BEARING CAP 1.0 EA
13 18 T100268 SPHERICAL BEARING 1.0 EA
3 19 T101037 PIVOT BOLT 1.0 EA
16
14
15
17
18
3
19
8
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1 CLUTCH PEDAL ASSEMBLY
3 4
2 Item Part No. Description Qty U/M
18
22
20 23
21
24
25
9
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BRAKE PEDAL ASSEMBLY
7 Item Part No. Description Qty U/M
18
22
19
20
10
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18 BRAKE CIRCUIT
1 Item Part No. Description Qty U/M
12
13
14
13 15
13 16
13 17
11
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1
3 LEG GUARD ASSEMBLY
Item Part No. Description Qty U/M
2
1 T100315 DOME HEAD SCREW 4.0 EA
4 2 T13911 WASHER 8.0 EA
6 3 T100506 CLAMPING STRIP 1.0 EA
4 T100320 SEALING GASKET 1.0 EA
5 2
5 T100300 STEERING COLUMN GROMMET 1.0 EA
6 T16492 PAN HEAD SCREW 4.0 EA
7 7 T100540 SPLASH GUARD 1.0 EA
8 T102732 LEG GUARD ASSY 1.0 EA
9 T52795 E J TRIM 1.0 EA
10 T16505 SET SCREW 2.0 EA
11 T10734 HEAVY DUTY WASHER 5.0 EA
12 T20618 SET SCREW 3.0 EA
8 13 T12694 SET SCREW 1.0 EA
9 14 T9345 HEAVY DUTY WASHER 4.0 EA
15 T13457 NYLOC NUT 1.0 EA
16 T100699 RETAINING CABLE 1.0 EA
* 17 T0545 OPERATOR BOOK 1.0 EA
10 18 T10917 SET SCREW 4.0 EA
19 T14837 SPRING WASHER 4.0 EA
11 20 T15830 HEAVY DUTY WASHER 6.0 EA
21 T100159 INNER LEG GUARD 1.0 EA
19 12 22 T10431 NUT 2.0 EA
21 20 18 11
14 13
16
15 17
18
20
20
22
19
12
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1 THROTTLE PEDAL ASSEMBLY
Item Part No. Description Qty U/M
2
1 T12823 BOLT 1.0 EA
6 2 T9775 NUT 1.0 EA
3 7 3 T101032 THROTTLE STOP 1.0 EA
4 T15830 HEAVY DUTY WASHER 4.0 EA
4 5 T16481 NYLOC NUT 3.0 EA
6 T101965 THROTTLE PEDAL 1.0 EA
8
11 8
9
14
13
13 12
17 16
15
13
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BATTERY BOX ASSEMBLY
Item Part No. Description Qty U/M
5 1 T102701 BATTERY NEGATIVE CABLE 1.0 EA
6
7 2 T102702 ISOLATOR CABLE 1.0 EA
3 T102700 BATTERY POSITIVE CABLE 1.0 EA
4 T100665 EARTH LEAD 1.0 EA
1 5 T11673 SET SCREW 1.0 EA
6 T12972 SPRING WASHER 9.0 EA
7 T12973 WASHER 8.0 EA
6 8 T9775 NUT 5.0 EA
8 9 T16476 SET SCREW 2.0 EA
2
10 T13911 WASHER 6.0 EA
* 11 T16481 NYLOC NUT 3.0 EA
11 10 12 T20846 BATTERY ISOLATOR SWITCH 1.0 EA
9 13 T52600 KEY 1.0 EA
14 T100967 BATTERY 1.0 EA
15 T102712 BATTERY BASE PLATE ASSY 1.0 EA
12 8 7 16 T12694 SET SCREW 4.0 EA
13 3
17 T13457 NYLOC NUT 2.0 EA
18 T9345 HEAVY DUTY WASHER 2.0 EA
14 6
4 19 T102710 HEAT SHIELD 1.0 EA
* 20 T16477 SET SCREW 3.0 EA
21 T14837 SPRING WASHER 2.0 EA
* 22 T104719 BATTERY CLAMP 1.0 EA
15 23 T7465 SET SCREW 1.0 EA
* 24 T6762 WASHER 2.0 EA
17 * 25 T102920 P CLIP 1.0 EA
7
16
6 23
18
6 7 11
19
16 24
22
10
25
21 24
20 20
14
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ENGINE HARNESS
Item Part No. Description Qty U/M
3
4
5
6
7
9
10
15
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1 ELECTRICS BOX
Item Part No. Description Qty U/M
11 1 Part of ITEM 1 on DASH PANEL ASSY page
10
9 2 T16538 HOURMETER 1.0 EA
3 T102711 ELECTRICS BOX 1.0 EA
4 T14837 SPRING WASHER 2.0 EA
7 5 T10917 SET SCREW 2.0 EA
6
6 T102845 CIRCUIT BREAKER 18A 2.0 EA
7 T102846 CIRCUIT BREAKER SPLASHGUARD 2.0 EA
5 8 8 T101450 MAXIFUSE 30AMP 1.0 EA
4 9 T16613 NYLOC NUT 3.0 EA
10 T16612 WASHER 7.0 EA
12
11 T16611 CHEESE HEAD SCREW 3.0 EA
12 T52724 DIODE 1.0 EA
13 13 T16492 PAN HEAD SCREW 1.0 EA
2 3 14 14 T13911 WASHER 2.0 EA
15 15 T16481 NYLOC NUT 1.0 EA
16 T101777 SAFETY RELAY 1.0 EA
16 17 T52725 GLOW PLUG - TIMER 1.0 EA
18 T103120 SET SCREW 1.0 EA
19 T13467 NUT 1.0 EA
20 T101129 RELAY 1.0 EA
21 T52726 STOP SOLENOID - TIMER 1.0 EA
11 21
9 20 17
9
10 18 11
10
10
19
16
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4 1 DASH PANEL ASSEMBLY
5 Item Part No. Description Qty U/M
2
6 3
* 1 T104877 ELECTRICAL SYSTEM 1.0 EA
2 T13911 WASHER 4.0 EA
3 T100315 DOME HEAD SCREW 4.0 EA
4 T52302 HORN PUSH 1.0 EA
5 T100635 CONSOLE DECAL 1.0 EA
6 T102797 DASHPANEL MOULDING 1.0 EA
7 7 T102798 SWITCH MOULDING PANEL 1.0 EA
8 8 T52303 SWITCH BLANK 1.0 EA
9 T102451 IGNITION SWITCH 1.0 EA
10 T50479 STARTER SWITCH KEY 1.0 EA
11 T100902 BUZZER 1.0 EA
* 12 T104771 LED MODULE 1.0 EA
13 T101135 SCREW 4.0 EA
14 T101590 ZENER DIODE 1.0 EA
11 15 T102459 BACK PLATE IGNITION SWITCH 1.0 EA
9
12
10
13
14
15
17
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STEERING ASSEMBLY
2 Item Part No. Description Qty U/M
3 1 T100496 STEERING WHEEL 1.0 EA
1 2 T53958 SPINNER KNOB 1.0 EA
3 T53959 CENTRE CAP 1.0 EA
* 4 T53853 NUT 1.0 EA
5 T6765 WASHER 1.0 EA
4 6 T100015 STEERING COLUMN 1.0 EA
7 T20618 SET SCREW 4.0 EA
17 8 T13362 SPRING WASHER 4.0 EA
5 9 T15819 WASHER 4.0 EA
10 T102911 STEERING PRIORITY VALVE 1.0 EA
T53880 SEAL KIT 1.0 EA
11 T5637 DOWTY WASHER 3.0 EA
12 T11165 ADAPTOR 1.0 EA
13 T13936 ADAPTOR 2.0 EA
14 T5596 DOWTY WASHER 2.0 EA
15 T100392 ADAPTOR 1.0 EA
16 T13606 ADAPTOR 1.0 EA
* 17 T100387 SPRING WASHER 1.0 EA
7 6
8
10
9
15
11
16
11
12
11
14
14
13
13
18
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4 TIPPING VALVE ASSEMBLY
Item Part No. Description Qty U/M
1 3
1 T52793 BANJO BOLT 1.0 EA
2 2
2 T5637 DOWTY WASHER 6.0 EA
2 5 3 T13606 ADAPTOR 1.0 EA
4 T100392 ADAPTOR 1.0 EA
5 T101114 TIPPING VALVE 1.0 EA
6 T53313 LEVER 1.0 EA
7 T53312 SOCKET SCREW 2.0 EA
8 T53311 LEVER ASSEMBLY 1.0 EA
17 6 9 T53306 FLANGED WASHER 1.0 EA
10 T53304 SEAL 2.0 EA
11 T53309 CHECK VALVE 1.0 EA
10 12 T53310 BALL 1.0 EA
2
13 T52674 VALVE 1.0 EA
7 14 T53305 SPACER 1.0 EA
11 8
15 T53307 SPOOL 1.0 EA
12 16 T53308 POSITIONER 1.0 EA
9 17 T54107 RESTRICTOR ADAPTOR 1.0 EA
13 18 T101242 ADAPTOR 1.0 EA
19 T14277 BOLT 2.0 EA
20 T12973 WASHER 4.0 EA
21 T13457 NYLOC NUT 2.0 EA
10
14
15
16
19
2
20 18
21
19
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HYDRAULIC TANK ASSEMBLY
Item Part No. Description Qty U/M
3 * 2 T104130 FILLER/FILTER 1.0 EA
* 3 T54200 CAP 1.0 EA
4
8 2 4 T52625 SPRING 1.0 EA
5 * 5 T54201 SEAL 1.0 EA
6 T52627 FILTER CLIP 1.0 EA
9 6 7 T52286 HYDRAULIC ELEMENT 1.0 EA
* 8 T54202 LOWER CASING 1.0 EA
* 9 T54203 SEAL 1.0 EA
7
12 * 10 T102226 CAP HEAD SCREW 2.0 EA
17 12 T53135 FILTER HEAD 1.0 EA
* 13 T54204 GASKET 1.0 EA
23
13 * 16 T104124 FILLER / BREATHER 1.0 EA
17 T5594 HYD SEAL 2.0 EA
18 T101240 SUCTION STRAINER 1.0 EA
51
10 39
22 52 16 37 40
41
42
24
25
30 29 38
18
21
19
20 44
41
41
45 43
50
40 46
47
49 48
20
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HYDRAULIC TANK ASSEMBLY
Item Part No. Description Qty U/M
3 * 19 T105524 LEVEL INDICATOR 1.0 EA
* 20 T102233 BLANKING PLUG 1.0 EA
4
8 2 * 21 T6169 DOWTY WASHER 1.0 EA
5 ** 22 T106269 HYDRAULIC TANK 1.0 EA
23 T8014 ADAPTOR 1.0 EA
9 6 * 24 T7466 SET SCREW 4.0 EA
* 25 T13362 SPRING WASHER 4.0 EA
29 T5596 DOWTY WASHER 1.0 EA
7
12 30 T13936 ADAPTOR 1.0 EA
17 * 37 T9510 COPPER WASHER 2.0 EA
* 38 T15819 WASHER 4.0 EA
23
13 * 39 T16664 BOLT 2.0 EA
* 40 T14837 SPRING WASHER 4.0 EA
* 41 T13911 WASHER 6.0 EA
51 * 42 T104996 STAUFF CLAMP 1.0 EA
10 39
* 43 T105543 SWEPT ELBOW 1.0 EA
22 52 16 37 40 * 44 T17920 BOLT 2.0 EA
41 * 45 T105356 COVER PLATE 1.0 EA
* 46 T105355 HOSE CLAMP 1.0 EA
42 * 47 T15830 HEAVY DUTY WASHER 2.0 EA
* 48 T16481 NYLOC NUT 2.0 EA
24 * 49 T105534 STAUFF CLAMP BRACKET 1.0 EA
25 * 50 T16477 SET SCREW 2.0 EA
30 29 38
* 51 T7262 BLANKING PLUG 1.0 EA
18 * 52 T10940 DOWTY WASHER 1.0 EA
21
19
20 44
41
41
45 43
50
40 46
47
49 48
21
570 - 3 TONNE FORWARD TIP allparts
3 HYDRAULIC CIRCUIT
6
2 Item Part No. Description Qty U/M
3 1 T102789 HOSE 1.0 EA
1 2 T13457 NYLOC NUT 2.0 EA
5 3 T12973 WASHER 7.0 EA
7
4 T102170 CLAMP COVER PLATE 2.0 EA
5 T101389 PIPE CLAMP 1.0 EA
T
22
22
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1
TIPPING RAM ASSEMBLY
Item Part No. Description Qty U/M
4
4
10
11 8
23
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10 STEERING RAM ASSEMBLY
Item Part No. Description Qty U/M
11 1 T102832 STEERING RAM 1.0 EA
1 2 T53406 GREASE NIPPLE 1.0 EA
12 3 T53379 SPHERICAL BEARING 2.0 EA
2 4 T53385 GLAND 1.0 EA
9 5 T53384 SEAL KIT 1.0 EA
6 T53946 SPACER 1.0 EA
12 7 T53386 PISTON HEAD 1.0 EA
8 T53477 GREASE NIPPLE 1.0 EA
13 3
9 T53971 ROD ASSEMBLY 1.0 EA
10 T10331 PHILIDAS NUT 2.0 EA
4 11 T7695 HEAVY DUTY WASHER 2.0 EA
11
12
12
13
4 8
15
24
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10
CLUTCH ASSEMBLY & HYD. PUMP
9 Item Part No. Description Qty U/M
3
25
24 NEWAGE GEARBOX
SEE MODIFIED &
DANA GEARBOX
SEE GAERBOX PAGES
ADDITIONAL PARTS PAGES
25
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GEARBOX - INTERNAL
3 Item Part No. Description Qty U/M
1
4 2 1 T53992 CIRCLIP 1.0 EA
2 T53991 BEARING 1.0 EA
5 15 3 T53989 SHAFT 1.0 EA
4 T53988 NEEDLE BEARING 1.0 EA
6
5 T54000 SHAFT 1.0 EA
7
8 6 T53999 GEAR 1.0 EA
10 7 T53998 GEAR 1.0 EA
11 16 8 T53997 SPACER 1.0 EA
17
13 9 T53996 SHIM 1.0 EA
14 10 T53995 SHIM 2.0 EA
9 18 11 T53994 GEAR 1.0 EA
19 22 12 T53993 SPACER 1.0 EA
12 13 T54015 BALL BEARING 1.0 EA
20 14 T54025 SPACER 1.0 EA
23
21 15 T54001 KNOB 1.0 EA
29 16 T54002 LEVER 1.0 EA
31 32
17 T54035 RUBBER BOOT 1.0 EA
24 18 T54003 DIPSTICK 1.0 EA
33 25
27 19 T54004 SEAL WASHER 1.0 EA
34 20 T54005 HEXAGON BOLT 8.0 EA
30 28
36 40 26 21 T54006 SPRING WASHER 8.0 EA
37 10 22 T54008 CLIP 1.0 EA
41
23 T54009 PIN 2.0 EA
42 39
35 62
24 T54010 BOLT 2.0 EA
43 64 25 T54011 SPRING 1.0 EA
38 54 61 63 26 T54038 STOP 1.0 EA
41 60
59 27 T54032 HOUSING 1.0 EA
45 65 28 T54034 PLUG 1.0 EA
47 53
21 57 29 T54016 NUT 1.0 EA
58 66
48 30 T54017 NUT 1.0 EA
44 67 31 T54018 WASHER 1.0 EA
49 56
46 54 32 T54007 GEAR CHANGE COVER 1.0 EA
20 50 33 T54019 GEAR 1.0 EA
51
53 34 T54020 NEEDLE BEARING 1.0 EA
52 55
26
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GEARBOX - INTERNAL
3 Item Part No. Description Qty U/M
1
4 2 35 T54021 WASHER 1.0 EA
36 T54024 BUSHING 1.0 EA
5 15 37 T54023 PIN 1.0 EA
38 T54022 HEXAGON BOLT 4.0 EA
6
39 T53990 BEARING 1.0 EA
7
8 40 T53974 GEAR 1.0 EA
10 41 T53975 GEAR 2.0 EA
11 16 42 T53976 GEAR 1.0 EA
17
13 43 T53977 SHAFT 1.0 EA
14 44 T53978 WASHER 1.0 EA
9 18 45 T54026 BALL BEARING 1.0 EA
19 22 46 T54033 PIN 1.0 EA
12 47 T54013 BOLT 1.0 EA
20 48 T54014 FORK 1.0 EA
23
21 49 T53939 NUT 1.0 EA
29 50 T54030 STOP 1.0 EA
31 32
51 T54036 BOLT 1.0 EA
24 52 T54031 FORK 1.0 EA
33 25
27 53 T53981 DETEND BALL 2.0 EA
34 54 T53980 SPRING 2.0 EA
30 28
36 40 26 55 T53979 BOLT 1.0 EA
37 10 56 T54028 BAR 1.0 EA
41
57 T54040 SPACER 1.0 EA
42 39
35 62
58 T54012 DETEND BALL 3.0 EA
43 64 59 T54037 PIN 1.0 EA
38 54 61 63 60 T54039 SPACER 1.0 EA
41 60
59 61 T54027 BAR 1.0 EA
45 65 62 T53986 FORK LEVER PLATE 1.0 EA
47 53
21 57 63 T53985 PIN 2.0 EA
58 66
48 64 T53984 SHEET 1.0 EA
44 67 65 T53983 SPLIT PIN 2.0 EA
49 56
46 54 66 T53982 FORK 1.0 EA
20 50 67 T53987 FORK 1.0 EA
51
53
52 55
27
570 - 3 TONNE FORWARD TIP allparts
GEARBOX - INPUT & OUTPUT
5 6 Item Part No. Description Qty U/M
1
1 T54069 HEXAGON BOLT 1.0 EA
2 7 2 T54068 STOP 1.0 EA
3 8
4 9 3 T54067 WASHER 1.0 EA
4 T54066 O-RING 1.0 EA
10 5 T54065 O-RING 1.0 EA
6 T54064 FLANGE 1.0 EA
7 T54063 COVER PLATE 1.0 EA
8 T54062 SEAL 1.0 EA
9 T54061 GEAR CHANGE COVER 1.0 EA
10 T54060 DOWEL 2.0 EA
13 11 T54070 BOLT 6.0 EA
11
12 T53568 SPRING WASHER 6.0 EA
12 14 13 T54056 GREASE FITTING 2.0 EA
14 T54059 BAR 1.0 EA
15 T54057 CIRCLIP 1.0 EA
13 16 T54055 BUSHING 2.0 EA
16 17 T54032 HOUSING 1.0 EA
17
15
31
18 16 30
28 29
32
24
19 21
20 21 26
22 25 27 33
34
23 24
28
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GEARBOX - INPUT & OUTPUT
5 6 Item Part No. Description Qty U/M
1
18 T54054 HEXAGON BOLT 1.0 EA
2 7 19 T54052 LEVER 1.0 EA
3 8
4 9 20 T54053 SPRING WASHER 1.0 EA
21 T54041 NUT 2.0 EA
10 22 T54050 WASHER 2.0 EA
23 T54049 SHEET 1.0 EA
24 T54005 HEXAGON BOLT 8.0 EA
25 T54045 CYLINDER BOLT 3.0 EA
26 T54047 LOCK WASHER 2.0 EA
27 T54046 BOLT 2.0 EA
13 28 T54051 SEAL 1.0 EA
11
29 T54048 SUPPORT 1.0 EA
12 14 30 T54058 LOCK WASHER 3.0 EA
31 T54044 HEXAGON BOLT 3.0 EA
32 T54042 LOCK WASHER 1.0 EA
13 33 T54043 PIN 1.0 EA
16 34 T54029 FORK 1.0 EA
17
15
31
18 16 30
28 29
32
24
19 21
20 21 26
22 25 27 33
34
23 24
29
570 - 3 TONNE FORWARD TIP allparts
ENGINE MOUNTINGS
Item Part No. Description Qty U/M
* 1 T104135 FRONT ENGINE MOUNT ASSY 2.0 EA
* 2 T104138 REAR ENGINE MOUNT RH 1.0 EA
* 3 T104137 REAR ENGINE MOUNT LH 1.0 EA
4 T7466 SET SCREW 16.0 EA
5 T13362 SPRING WASHER 16.0 EA
* 6 T104158 SET SCREW 4.0 EA
7 T6769 HEAVY DUTY WASHER 4.0 EA
1 * 8 T104136 ENGINE MOUNT (REAR) 2.0 EA
5 * 9 T12694 SET SCREW 8.0 EA
4 2
* 10 T12973 PLAIN WASHER 8.0 EA
* 11 T19007 PHILIDAS NUT 8.0 EA
* 14 T104134 ENGINE MOUNT (FRONT) 2.0 EA
1 15 T14080 SPRING WASHER 4.0 EA
6 3
15 6
7
9 15
7
14 4
5
10 9
11 10
11 8
30
570 - 3 TONNE FORWARD TIP allparts
18 21 ENGINE - ACCESSORIES
20 Item Part No. Description Qty U/M
6
9
31
570 - 3 TONNE FORWARD TIP allparts
2 ENGINE OIL COOLER
Item Part No. Description Qty U/M
4 1
1 T53046 GASKET 1.0 EA
32
570 - 3 TONNE FORWARD TIP allparts
EXHAUST SYSTEM
Item Part No. Description Qty U/M
4 3 6 7
5
3
4
33
570 - 3 TONNE FORWARD TIP allparts
3
RADIATOR ASSEMBLY
2 5 Item Part No. Description Qty U/M
1
6 1 T7465 SET SCREW 2.0 EA
2 T12972 SPRING WASHER 2.0 EA
4 3 T9345 HEAVY DUTY WASHER 2.0 EA
7 * 4 T103212 RADIATOR SUPPORT BRKT 1.0 EA
* 5 T104838 RADIATOR MTG RUBBER 3.0 EA
6 T53136 RADIATOR CAP 1.0 EA
7 T102402 RADIATOR 1.0 EA
8 T6693 JUBILEE CLIP 4.0 EA
9 T104205 TOP RAD HOSE 1.0 EA
8 10 T101142 BTM RAD HOSE 1.0 EA
10 5
34
570 - 3 TONNE FORWARD TIP allparts
1 RADIATOR COWL & FIXINGS
2
Item Part No. Description Qty U/M
14
15
16
15
35
570 - 3 TONNE FORWARD TIP allparts
AIR CLEANER ASSEMBLY
Item Part No. Description Qty U/M
7
11
12
13
9 10
36
570 - 3 TONNE FORWARD TIP allparts
FUEL TANK ASSEMBLY
1 2 3 Item Part No. Description Qty U/M
15 1 T102007 FUEL TANK ASSY 1.0 EA
14 4
2 T52283 FUEL FILLER CAP 1.0 EA
3 T52437 FILLER CAP CHAIN 1.0 EA
5 4 T53839 STRAINER 1.0 EA
39
570 - 3 TONNE FORWARD TIP allparts
PROPSHAFTS
Item Part No. Description Qty U/M
4
3 9 6 7
8 9
3
4
3 9 6
9 7
3
8
40
570 - 3 TONNE FORWARD TIP allparts
1 WHEEL ASSEMBLY & AXLE FIXINGS
Item Part No. Description Qty U/M
5
7
6
7
41
570 - 3 TONNE FORWARD TIP allparts
30 31
FRONT AXLE - HUB REDUCTION
Item Part No. Description Qty U/M
4 * A T105068 AXLE 1.0 EA
1 6
7 * 1 T54464 HALF SHAFT 2.0 EA
2 T53916 CIRCLIP 2.0 EA
5 6
3 T53917 RING GEAR 2.0 EA
2 4 T53544 CIRCLIP 6.0 EA
8 5 T53643 PIN 6.0 EA
9 6 T53644 FRICTION WASHER 12.0 EA
32
* 7 T54471 DIFFERENTIAL PINION 6.0 EA
13 3 8 T53562 NEEDLE ROLLER BEARING 12.0 EA
25 * 9 T54130 PLANET GEAR CARRIER 2.0 EA
10 T53919 BALL BEARING 2.0 EA
12 11 T53922 SHIM A/R EA
10 T53576 SHIM A/R EA
11 T53577 SHIM A/R EA
T53582 SHIM A/R EA
14
T53583 SHIM A/R EA
** 12 T53924 HEXAGON BOLT 12.0 EA
15 19 13 T53765 VENT 1.0 EA
20
22 16
17 21
18
17
23
28
29
26
27
42
570 - 3 TONNE FORWARD TIP allparts
30 31
FRONT AXLE - HUB REDUCTION
Item Part No. Description Qty U/M
4 14 T53663 PLUG 2.0 EA
1 6
7 * 15 T54460 AXLE CASE 2.0 EA
16 T54125 HUB SEAL 2.0 EA
5 6
17 T53913 TAPER ROLLER BEARING 4.0 EA
2 * 18 T54139 WHEEL HUB 2.0 EA
8 19 T53773 WHEEL STUD 12.0 EA
9 20 T53567 WHEEL NUT 12.0 EA
32
21 T53872 TAB WASHER 2.0 EA
13 3 22 T53912 RING NUT 2.0 EA
25 23 T53870 O RING 2.0 EA
* 25 T54131 SPACER 2.0 EA
12 26 T53947 HALF SHAFT 2.0 EA
10 * 27 T54297 HEXAGON BOLT 12.0 EA
11 * 28 T54140 STUD 4.0 EA
* 29 T54141 NUT 4.0 EA
14
30 T53615 PLUG 1.0 EA
31 T53924 HEXAGON BOLT 12.0 EA
15 19 * 32 T54132 PLANET CARRIER C/W SPACER 2.0 EA
20
22 16
17 21
18
17
23
28
29
26
27
43
570 - 3 TONNE FORWARD TIP allparts
FRONT AXLE - CENTRAL HOUSING
Item Part No. Description Qty U/M
7
4
6
2 5
1
44
570 - 3 TONNE FORWARD TIP allparts
FRONT AXLE - DIFFERENTIAL
1 Item Part No. Description Qty U/M
45
570 - 3 TONNE FORWARD TIP allparts
30 31 REAR AXLE - HUB REDUCTION
Item Part No. Description Qty U/M
4
1 6 * A T105072 AXLE 1.0 EA
7 * 1 T54464 HALF SHAFT 2.0 EA
6 2 T53916 CIRCLIP 2.0 EA
5 3 T53917 RING GEAR 2.0 EA
2 4 T53544 CIRCLIP 6.0 EA
8
5 T53643 PIN 6.0 EA
9 32 6 T53644 FRICTION WASHER 12.0 EA
* 7 T54471 DIFFERENTIAL PINION 6.0 EA
13 3 8 T53562 NEEDLE ROLLER BEARING 12.0 EA
25 * 9 T54130 PLANET GEAR CARRIER 2.0 EA
10 T53919 BALL BEARING 2.0 EA
12 11 T53922 SHIM A/R EA
10 T53576 SHIM A/R EA
11 T53577 SHIM A/R EA
T53582 SHIM A/R EA
14
T53583 SHIM A/R EA
** 12 T53924 HEXAGON BOLT 12.0 EA
15 19 13 T53765 VENT 1.0 EA
20
22 16
17 21
18
17
23
28
29
26
27
46
570 - 3 TONNE FORWARD TIP allparts
30 31 REAR AXLE - HUB REDUCTION
Item Part No. Description Qty U/M
4
1 6 14 T53663 PLUG 2.0 EA
7 * 15 T54465 AXLE CASE 2.0 EA
6 * 16 T54125 HUB SEAL 2.0 EA
5 17 T53913 TAPER ROLLER BEARING 4.0 EA
2 * 18 T54139 WHEEL HUB 2.0 EA
8
19 T53773 WHEEL STUD 12.0 EA
9 32 20 T53567 WHEEL NUT 12.0 EA
21 T53872 TAB WASHER 2.0 EA
13 3 22 T53912 RING NUT 2.0 EA
25 23 T53870 O RING 2.0 EA
* 25 T54131 SPACER 2.0 EA
12 26 T53947 HALF SHAFT 2.0 EA
10 * 27 T54297 HEXAGON BOLT 12.0 EA
11 * 28 T54140 STUD 4.0 EA
* 29 T54141 NUT 4.0 EA
14
30 T53615 PLUG 1.0 EA
31 T53924 HEXAGON BOLT 12.0 EA
15 19 * 32 T54132 PLANET CARRIER C/W SPACER 2.0 EA
20
22 16
17 21
18
17
23
28
29
26
27
47
570 - 3 TONNE FORWARD TIP allparts
REAR AXLE - CENTRAL HOUSING
Item Part No. Description Qty U/M
7
4
6
2 5
1
48
570 - 3 TONNE FORWARD TIP allparts
REAR AXLE - DIFFERENTIAL
1 Item Part No. Description Qty U/M
49
570 - 3 TONNE FORWARD TIP allparts
REAR AXLE - BRAKES
1 Item Part No. Description Qty U/M
50
570 - 3 TONNE FORWARD TIP allparts
DROPBOX ASSEMBLY
6 5 4 Item Part No. Description Qty U/M
7
8 3 * A T103421 DROPBOX 1.0 EA
9 2
2 1 T54079 SHAFT 1.0 EA
14 1 2 T54080 BALL BEARING 2.0 EA
15 17 10 3 T54082 SPACER 1.0 EA
18 11 12 4 T54081 GEAR 1.0 EA
13 5 T54083 SPACER 1.0 EA
21 16 6 T54069 HEXAGON BOLT 1.0 EA
22
47 46 7 T54068 STOP 1.0 EA
19 30 8 T54067 WASHER 1.0 EA
20 9 T54089 VENT 1.0 EA
23 10 T54087 NUT 8.0 EA
24 34 32 31 11 T54086 SPRING WASHER 8.0 EA
25 12 T54084 DOWEL 2.0 EA
26 13 T54065 O-RING 1.0 EA
27 14 T54066 O-RING 1.0 EA
28 15 T54064 FLANGE 1.0 EA
16 T54063 COVER PLATE 1.0 EA
29
27 31 33 17 T54062 SEAL 1.0 EA
28 23 32 18 T54088 CIRCLIP 1.0 EA
19 T54102 BOLT 1.0 EA
26 20 T54101 SPACER 1.0 EA
45 21 T54071 NUT 2.0 EA
41 25 24 22 T54072 WASHER 2.0 EA
35 22
40 21
36
43
37
42
41 39 38
44 37 36
35
51
570 - 3 TONNE FORWARD TIP allparts
DROPBOX ASSEMBLY
6 5 4 Item Part No. Description Qty U/M
7
8 3 23 T54073 O-RING 2.0 EA
9 2
2 24 T54074 O-RING 2.0 EA
14 1 25 T54075 FLANGE 2.0 EA
15 17 10 26 T54076 SEAL 2.0 EA
18 11 12 27 T54090 GRUB BOLT 2.0 EA
13 28 T53570 SEAL WASHER 2.0 EA
21 16 29 T54085 COVER 1.0 EA
22
47 46 30 T54078 HOUSING 1.0 EA
19 30 31 T14283 PHILIDAS NUT 6.0 EA
20 32 T14748 HEAVY DUTY WASHER 6.0 EA
23 33 T101270 BOLT 2.0 EA
24 34 32 31 34 T54077 HEXAGON BOLT 8.0 EA
25 35 T54095 O-RING 2.0 EA
26 36 T54096 CIRCLIP 2.0 EA
27 37 T54097 BEARING 2.0 EA
28 38 T54098 CIRCLIP 1.0 EA
39 T54099 GEAR 1.0 EA
29
27 31 33 40 T54100 PIN 1.0 EA
28 23 32 41 T54091 BALL BEARING 2.0 EA
42 T54092 SPACER 2.0 EA
26 43 T54094 GEAR 1.0 EA
45 44 T54093 SHAFT 1.0 EA
41 25 24 45 T101271 BOLT 2.0 EA
35 22 46 T100983 DROPBOX MOUNTING ASSY 1.0 EA
40 21 47 T12609 BOLT 2.0 EA
36
43
37
42
41 39 38
44 37 36
35
42
52
570 - 3 TONNE FORWARD TIP allparts
3 1 ROAD LIGHTS
4
6 Item Part No. Description Qty U/M
26
53
570 - 3 TONNE FORWARD TIP allparts
ROAD LIGHTS
Item Part No. Description Qty U/M
33 34 33 T100355 GROMMET STEERING COLUMN 1.0 EA
35 36 34 T100742 SOCKET HEAD CAP SCREW 2.0 EA
35 T101093 SWITCH CLAMP 1.0 EA
36 T104955 COLUMN SWITCH LIGHTS 1.0 EA
37 37 T52304 RUBBER GASKET 1.0 EA
40 38 T100046 SWITCH HAZARD 1.0 EA
39 T102844 CIRCUIT BREAKER 5A 2.0 EA
39 40 T102846 CIRCUIT BREAKER SPLASHGUARD 4.0 EA
41 T102845 CIRCUIT BREAKER 18A 2.0 EA
38 42 T101130 FLASHER UNIT 1.0 EA
43 T101129 RELAY 1.0 EA
44 T102918 SET SCREW 1.0 EA
45 T16612 WASHER 1.0 EA
46 T13467 NUT 1.0 EA
47 T102680 FRONT LIGHTING LOOM 1.0 EA
40 48 T102678 MAIN LIGHTING LOOM 1.0 EA
49 T102689 REAR NUMBER PLATE LOOM 1.0 EA
41
42
43
49 44
45
46
48 47
54
570 - 3 TONNE FORWARD TIP allparts
REAR COVER (NON ROPS)
Item Part No. Description Qty U/M
1 1 T104114 REAR COVER ASSEMBLY 1.0 EA
2 T102778 REAR COVER 1.0 EA
3 T15571 BOLT 6.0 EA
4 T100867 WASHER 12.0 EA
2
5 T14910 STOVER NUT 6.0 EA
6 T101567 ANTI SLIP PAD 4.0 EA
3 4
5
6
55
570 - 3 TONNE FORWARD TIP allparts
1 ROAD EQUIPMENT KIT
Item Part No. Description Qty U/M
3
5 4
56
570 - 3 TONNE FORWARD TIP allparts
ROAD MIRRORS
Item Part No. Description Qty U/M
3
4
5
3
5 4
57
570 - 3 TONNE FORWARD TIP allparts
LED BEACON (R65)
Item Part No. Description Qty U/M
58
570 - 3 TONNE FORWARD TIP allparts
ELECTRONIC ENGINE SHUTDOWN
Item Part No. Description Qty U/M
4
3
2
59
570 - 3 TONNE FORWARD TIP allparts
TRAILER SOCKET
Item Part No. Description Qty U/M
4
2
60
570 - 3 TONNE FORWARD TIP allparts
LOWERED TOWING HITCH
Item Part No. Description Qty U/M
3
2
1
5
4
6
8
9
6
10
7
61
570 - 3 TONNE FORWARD TIP allparts
REVERSE ALARM
1 Item Part No. Description Qty U/M
3 2
1 T17155 BOLT 2.0 EA
2 T13911 WASHER 6.0 EA
3 T20411 PIPE CLAMP 1.0 EA
4 4 T20914 REVERSE ALARM ACTUATOR 1.0 EA
5 T16481 NYLOC NUT 2.0 EA
2 6 T16476 SET SCREW 2.0 EA
5 7 T14837 SPRING WASHER 2.0 EA
8 T103821 REVERSING SWITCH MOUNTING PLATE 1.0 EA
9 T104111 LIMIT SWITCH 1.0 EA
10 T13321 SET SCREW 2.0 EA
11 T11440 WASHER 4.0 EA
12 T13289 MICRO SWITCH BACKING PLATE 1.0 EA
13 T11439 SPRING WASHER 2.0 EA
14 T11447 NUT 2.0 EA
15 T13457 NYLOC NUT 1.0 EA
6 16 T12973 WASHER 2.0 EA
7 17 T12694 SET SCREW 1.0 EA
18 T101887 REVERSE ALARM 1.0 EA
2
8
12 9
14
13 10
11
18
17 15
16
62
570 - 3 TONNE FORWARD TIP allparts
BROADBAND SOUND REVERSE ALARM
Item Part No. Description Qty U/M
3
4
5 6
63
570 - 3 TONNE FORWARD TIP allparts
REVERSING STROBE
Item Part No. Description Qty U/M
5
4
3
64
570 - 3 TONNE FORWARD TIP allparts
SAFETY DECALS (CON)
Item Part No. Description Qty U/M
65
570 - 3 TONNE FORWARD TIP allparts
SAND TYRES
Item Part No. Description Qty U/M
66
570 - 3 TONNE FORWARD TIP allparts
WHEEL ASSEMBLY (HIGH FLOAT)
Item Part No. Description Qty U/M
67
570 - 3 TONNE FORWARD TIP allparts
GEAR STICK GAITER COVER
Item Part No. Description Qty U/M
1
4
2
3
5
68
570 - 3 TONNE FORWARD TIP allparts
HI-VIS RETRACTABLE SEAT BELT
Item Part No. Description Qty U/M
69
570 - 3 TONNE FORWARD TIP allparts
GREEN BEACON WITH START INHIBIT
6 Item Part No. Description Qty U/M
5 12 1 T102918 SET SCREW 1.0 EA
2 T16612 WASHER 2.0 EA
2 3 3 T101129 RELAY 3.0 EA
1 2 4 T16613 NYLOC NUT 1.0 EA
4 7 5 T103224 SEATBELT 1.0 EA
6 T105328 GREEN BEACON 1.0 EA
7 T104167 BEACON MOUNTING PLATE 1.0 EA
8 T102412 EXHAUST CLAMP 2.0 EA
10 T105333 START INHIBIT HARNESS (MANUAL) 1.0 EA
13 8 11 T11514 P CLIP 2.0 EA
12 T9538 GROMMET 1.0 EA
13 T105937 SET SCREW 2.0 EA
10
11
70
570 - 3 TONNE FORWARD TIP allparts
HYDRAULIC OIL COOLER ASSEMBLY
Item Part No. Description Qty U/M
3 1 T13064 STOVER NUT 1.0 EA
2
1 2 T10734 HEAVY DUTY WAHER 4.0 EA
4
3 T7466 SET SCREW 4.0 EA
5 4 T53136 RADIATOR CAP 1.0 EA
8
5 T102927 COMBI RADIATOR 1.0 EA
6 T5594 DOWTY WASHER 2.0 EA
7 T8014 ADAPTOR 2.0 EA
8 T102934 TOP RAD HOSE 1.0 EA
9
9 T103073 HOSE 1.0 EA
6 10 T103072 HOSE 1.0 EA
10 11 T102907 REAR GRILLE 1.0 EA
7
11 12 T16505 SET SCREW 1.0 EA
13 T9914 P CLIP 1.0 EA
14 T103014 BTM RAD HOSE 1.0 EA
6 12 15 T102962 RAD BOTTOM MTG BRACKET 1.0 EA
7
16 T13362 SPRING WASHER 3.0 EA
13 17 T102720 RADIATOR SEAL HORIZONTAL 1.0 EA
14
18 T102721 RADIATOR SEAL RH VERTICAL 1.0 EA
19 T102892 RADIATOR SEAL LH VERTICAL 1.0 EA
15 20 T102906 RADIATOR COWL SEAL 1.0 EA
3
17 16 21 T103060 RADIATOR SEAL BOTTOM 2.0 EA
18 2 22 T102887 RADIATOR COWL 1.0 EA
20 19
21
21
22
71
570 - 3 TONNE FORWARD TIP allparts
1 HI-VIS DECAL KIT
Item Part No. Description Qty U/M
2 4 1 T105567 HI-VIS DECAL KIT 1.0 EA
2 STEP TREAD 6.0 EA
3 GRAB HANDLE 4.0 EA
4 STEP SIDE 4.0 EA
5 STEP SIDE REVERSE 4.0 EA
3 5
4,5
4,5
2
3
3
72
570 - 3 TONNE FORWARD TIP allparts
WHEEL NUT INDICATOR
Item Part No. Description Qty U/M
73
570 - 3 TONNE FORWARD TIP allparts
MODIFIED AND ADDITIONAL PARTS
Old Part No. Qty Description Page Item Prefix Issue New Part No.
74
570 - 3 TONNE FORWARD TIP allparts
MODIFIED AND ADDITIONAL PARTS
Old Part No. Qty Description Page Item Prefix Issue New Part No.
5 17 15 GEARBOX - INTERNAL
4 6 18
Item Part No. Description Qty U/M
20 19
7 16 24 1 T4508 RETAINER PLATES 1.0 EA
8 21
3 13 2 T4486 SPRING 1.0 EA
26 3 T4549 COVER 1.0 EA
2 14 22 16 4 T4485 COVER 1.0 EA
9 28 5 T4547 KNOB 1.0 EA
20 25
1 6 T7727 LOCKNUT 1.0 EA
10 30 7* T53854 GEAR LEVER ASSEMBLY 1.0 EA
27
11 32 8 T4507 PAD GEAR LEVER 2.0 EA
12 29 9 T3977 BOLT 6.0 EA
23 10 T14837 SPRING WASHER 6.0 EA
31
11 T4519 TOP COVER 1.0 EA
36 12 T4530 JOINT 1.0 EA
33
13 T3409 DIPSTICK 1.0 EA
14 T50423 BOND SEAL 2.0 EA
38 15 T6737 LONG SET SCREW 2.0 EA
34 40 16 T6738 SPRING WASHER 2.0 EA
17 T53283 BEARING CLIP 2.0 EA
37 14 43 42 18 T2839 BALL BEARING 1.0 EA
19 T2837 SPACER 1.0 EA
39 35 47 20 T2838 REVERSE SPEED GEAR 2.0 EA
48 41 21 T2836 2ND SPEED SLD GEAR 1.0 EA
50 22 T2835 LAYSHAFT 1.0 EA
23 T2833 1ST REDUCTION GEAR 1.0 EA
24 T53297 SCREW 4.0 EA
52 44
25 T3433 IDLER SHAFT 1.0 EA
45
26 T53298 THRUST WASHER 1.0 EA
54
46 27 T53299 INNER BEARING 1.0 EA
56 28 T53300 NEEDLE BEARING 1.0 EA
49 29 T2826 REVERSE PINION 1.0 EA
51
55
58
57
75
570 - 3 TONNE FORWARD TIP allparts
MODIFIED AND ADDITIONAL PARTS
Old Part No. Qty Description Page Item Prefix Issue New Part No.
5 17 15 GEARBOX - INTERNAL
4 6 18
Item Part No. Description Qty U/M
20 19
7 16 24 30 T3431 WASHER 1.0 EA
8 21
3 13 31 T3613 NUT 1.0 EA
26 32 T53301 HEX LOCKNUT 1.0 EA
2 14 22 16 33 T3687 GASKET 1.0 EA
9 28 34 T2832 GEARCASE 1.0 EA
20 25
1 35 T4248 PLUG 1.0 EA
10 30 36 T53284 BEARING 1.0 EA
27
11 32 37 T53285 INPUT SHAFT 1.0 EA
12 29 38 T53286 BEARING 1.0 EA
23 39 T3414 CIRCLIP 1.0 EA
31
40 T53293 SCREW 1.0 EA
36 41 T4443 LOCK WASHER 1.0 EA
33
42 T53294 WASHER 1.0 EA
43 T53556 COUPLING 1.0 EA
38 44 T4253 DUST EXCLUDER 1.0 EA
34 40 45 T53295 OIL SEAL 1.0 EA
46 T3745 DOWEL 2.0 EA
37 14 43 42 47 T3685 SCREW 6.0 EA
48 T13362 SPRING WASHER 6.0 EA
39 35 47 49 T53777 END COVER 1.0 EA
48 41 50 T3427 SPACER 1.0 EA
50 51 T2822 SPACER 1.0 EA
52 T53296 BEARING 1.0 EA
53 T2830 OUTPUT GEAR 1.0 EA
52 44
54 T2822 SPACER 1.0 EA
45
55 T4559 SPEED GEAR 1.0 EA
54
46 56 T2825 1ST SPEED SLD GEAR 1.0 EA
56 57 T52346 MAIN SHAFT 1.0 EA
49 58 T50612 PLANET CAGE ROLLER 1.0 EA
51
55
58
57
76
570 - 3 TONNE FORWARD TIP allparts
MODIFIED AND ADDITIONAL PARTS
Old Part No. Qty Description Page Item Prefix Issue New Part No.
42
77
570 - 3 TONNE FORWARD TIP allparts
MODIFIED AND ADDITIONAL PARTS
Old Part No. Qty Description Page Item Prefix Issue New Part No.
42
78
570 - 3 TONNE FORWARD TIP allparts
MODIFIED AND ADDITIONAL PARTS
Old Part No. Qty Description Page Item Prefix Issue New Part No.
1 2 4 DROPBOX ASSEMBLY
5 2 6 8
7 Item Part No. Description Qty U/M
10 A T102449 DROPBOX 1.0 EA
11 1 T3495 INPUT SHAFT 1.0 EA
2 T4540 BEARING 2.0 EA
3
3 T3440 SPACER 1.0 EA
13 14 15 17
9 4 T50306 INPUT GEAR 1.0 EA
5 T3439 SPACER 1.0 EA
12 6 T3113 CIRCLIP 1.0 EA
12 7 T4531 OILSEAL 1.0 EA
12 8 T4200 COUPLING 1.0 EA
16 13 9 T3646 WASHER 1.0 EA
19 10 T4443 LOCK WASHER 1.0 EA
25
24 24 11 T3483 SCREW 1.0 EA
20 12 T2379 CIRCLIP 4.0 EA
13 T3446 O RING 2.0 EA
18 18 14 T2197 IDLER SHAFT 1.0 EA
29 31
36
32
33
39 34
29
35 34 33
79
570 - 3 TONNE FORWARD TIP allparts
MODIFIED AND ADDITIONAL PARTS
Old Part No. Qty Description Page Item Prefix Issue New Part No.
1 2 4 DROPBOX ASSEMBLY
5 2 6 8
7 Item Part No. Description Qty U/M
10 20 T3487 COUPLING 2.0 EA
11 21 T3112 OILSEAL 2.0 EA
22 T1698 OUTPUT SHAFT 1.0 EA
3
23 T3111 BEARING 2.0 EA
13 14 15 17
9 24 T3115 SPACER 2.0 EA
25 T50305 OUTPUT GEAR 1.0 EA
12 26 T2823 GEARCASE 1.0 EA
12 27 T6705 SPRING WASHER 8.0 EA
12 28 T9775 NUT 8.0 EA
16 13 29 T14748 PLAIN WASHER 10.0 EA
19 30 T101271 BOLT 2.0 EA
25
24 24 31 T3041 BREATHER 1.0 EA
20 32 T2667 FIBRE WASHER 2.0 EA
33 T3770 PLUG 2.0 EA
18 18 34 T101270 BOLT 2.0 EA
29 31
36
32
33
39 34
29
35 34 33
80
570 - 3 TONNE FORWARD TIP allparts
MODIFIED AND ADDITIONAL PARTS
Old Part No. Qty Description Page Item Prefix Issue New Part No.
81
570 - 3 TONNE FORWARD TIP allparts
MODIFIED AND ADDITIONAL PARTS
Old Part No. Qty Description Page Item From Axle Serial No. New Part No.
82
570 - 3 TONNE FORWARD TIP allparts
MODIFIED AND ADDITIONAL PARTS
Old Part No. Qty Description Page Item From Axle Serial No. New Part No.
83
570 - 3 TONNE FORWARD TIP allparts
MODIFIED AND ADDITIONAL PARTS
Old Part No. Qty Description Page Item Prefix Issue New Part No.
84
570 - 3 TONNE FORWARD TIP allparts
MODIFIED AND ADDITIONAL PARTS
Old Part No. Qty Description Page Item Prefix Issue New Part No.
85
570 - 3 TONNE FORWARD TIP allparts
MODIFIED AND ADDITIONAL PARTS
Old Part No. Qty Description Page Item Prefix Issue New Part No.
86
570 - 3 TONNE FORWARD TIP allparts
MODIFIED AND ADDITIONAL PARTS
Old Part No. Qty Description Page Item Prefix Issue New Part No.
87
570 - 3 TONNE FORWARD TIP allparts
MODIFIED AND ADDITIONAL PARTS
Old Part No. Qty Description Page Item Prefix Issue New Part No.
88
570 - 3 TONNE FORWARD TIP allparts
MODIFIED AND ADDITIONAL PARTS
Old Part No. Qty Description Page Item Prefix Issue New Part No.
89
570 - 3 TONNE FORWARD TIP allparts
Service and Warranty
Thwaites give a warranty which, subject to certain conditions, gives an assurance as to the quality of their product.
In the manufacture of Thwaites machines we endeavour to ensure that only the best workmanship and materials are used. Consequently, provided:-
1. The machine has been properly used in accordance with our recommendations and,
2. That no alterations have been made to the machine without prior written approval and,
3. That the machine has been maintained, serviced and lubricated in accordance with our recommendations and,
4. That Thwaites Warranty Certificate and/or New Machine Delivery Report has been completed and received by Thwaites within one
month of delivery to the user.
5. That Thwaites receive a correctly completed Warranty Claim form within thirty days of the failure occurring.
6. UK
That the alleged defective parts are returned to Thwaites within 6 weeks of date of failure.
7. All other territories
That unless otherwise instructed the alleged defective parts are to be stored for inspection for a 6 month period from date of failure.
We will examine the alleged defective part and if we are reasonably satisfied that any defect is solely due to bad workmanship or materials, we
will at our cost and at our option either repair any defective part or supply a replacement part in full discharge of all obligations upon us.
This warranty does not, however, extend to reconditioned or second-hand machines. For the avoidance of doubt, we will not entertain any other
claims of a direct or consequential nature of whatsoever description and our responsibility is limited to the above.
The above warranty shall in no way detract from your statutory rights
Warranty
It is important to use only genuine Thwaites Limited spare parts and to adhere strictly to the conditions
of operation and maintenance laid down by Thwaites Limited.
Your warranty may be invalidated if you do not comply with the above recommendations.