Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                
0% found this document useful (0 votes)
51 views96 pages

570 - 3 Tonne Forward Tip: Allparts

Download as pdf or txt
Download as pdf or txt
Download as pdf or txt
You are on page 1/ 96

570 - 3 TONNE FORWARD TIP allparts

Thwaites Ltd
Leamington Spa
Warwickshire
CV32 7NQ
Tel +44 (0)1926 422471
Fax +44 (0)1926 450458
www.thwaitesdumpers.co.uk

FROM VIN No. B2280

DATED 29th JAN 2007

VIN No.
ENGINE BUILD No. 3TNV88-XWA2

PAYLOAD 3 TONNE

SKIP FORWARD TIP

TRANSMISSION MANUAL

TYPE MACH 570

PREFIX No. 16
© Thwaites Limited 2001
T0514 - Mach 570 / 16.47 Parts Book
570 - 3 TONNE FORWARD TIP allparts
MACHINE IDENTIFICATION
Fig. 1 Fig 2 Serial Numbers
Please quote machine serial numbers when in communication
with your Thwaites distributor.
Model Type (Fig 1.)

Vin Nº (Fig 1.)

Engine Serial Nº (Fig 2.)

Fig. 3 Fig. 4 Gearbox Serial Nº (Fig 3.)

Axle Serial Nº (Fig 4.)

Transfer Box Serial Nº (Fig 5.)

Fig. 5
570 - 3 TONNE FORWARD TIP allparts
VEHICLE IDENTIFICATION NUMBER - (VIN)
Thwaites have now adopted the international identification system When ordering replacement spares it is important that the model
known as VEHICLE IDENTIFICATION NUMBER normally referred or MACH number is used to identify the correct parts manual.
to as VIN.

SLC M570 ZZ101B2280*


The year of manufacture:

SLC M570 ZZ101B2280*

The Machine Parts Manual issue level denoted by the two digit
Prefix Number:

SLC M570 ZZ101B2280*


The unique machine serial number:
The VIN number incorporates a number of security features and
also the machine model and individual serial number.
SLC M570 ZZ101B2280*
Important note: Do not use this parts manual to order
replacement spares if the prefix level of
your machine is higher than the number Please ensure that these numbers are quoted in all
quoted at the front of this parts manual. correspondence with your Thwaites distributor.
570 - 3 TONNE FORWARD TIP allparts
CONTENTS
*DENOTES MODIFICATION - SEE MODIFICATION & ADDITIONS PAGES

SECTION TITLE PAGE No.

ROPS FRAME ASSEMBLY 1


REAR CHASSIS ASSEMBLY 2
SEAT ASSEMBLY 3
CROSS BRACE ASSEMBLY 4
ENGINE COVER ASSEMBLY 5
SKIP ASSEMBLY 6
FRONT CHASSIS ASSEMBLY 7
KINGLINK ASSEMBLY 8
CLUTCH PEDAL ASSEMBLY 9
BRAKE PEDAL ASSEMBLY 10
BRAKE CIRCUIT 11
LEG GUARD ASSEMBLY 12
THROTTLE PEDAL ASSEMBLY 13
BATTERY BOX ASSEMBLY 14
ENGINE HARNESS 15
ELECTRICS BOX 16
DASH PANEL ASSEMBLY 17
STEERING ASSEMBLY 18
TIPPING VALVE ASSEMBLY 19
HYDRAULIC TANK ASSEMBLY 20
HYDRAULIC CIRCUIT 22
TIPPING RAM ASSEMBLY 23
STEERING RAM ASSEMBLY 24
CLUTCH ASSEMBLY & HYDRAULIC PUMP 25
GEARBOX - INTERNAL 26
GEARBOX - INPUT & OUTPUT 28
ENGINE MOUNTINGS 30
570 - 3 TONNE FORWARD TIP allparts
CONTENTS
*DENOTES MODIFICATION - SEE MODIFICATION & ADDITIONS PAGES

SECTION TITLE PAGE No.

ENGINE ACCESSORIES 31
ENGINE OIL COOLER 32
EXHAUST SYSTEM 33
RADIATOR ASSEMBLY 34
RADIATOR COWL & FIXINGS 35
AIR CLEANER ASSEMBLY 36
FUEL TANK ASSEMBLY 37
HANDBRAKE ASSEMBLY 39
PROPSHAFTS 40
WHEEL ASSEMBLY & AXLE FIXINGS 41
FRONT AXLE - HUB REDUCTION 42
FRONT AXLE - CENTRAL HOUSING 44
FRONT AXLE - DIFFERENTIAL 45
REAR AXLE - HUB REDUCTION 46
REAR AXLE - CENTRAL HOUSING 48
REAR AXLE - DIFFERENTIAL 49
REAR AXLE - BRAKES 50
DROPBOX ASSEMBLY 51
ROAD LIGHTS 53
REAR COVER (NON ROPS) 55
ROAD EQUIPMENT KIT 56
ROAD MIRRORS 57
LED BEACON (R65) 58
ELECTRONIC ENGINE SHUTDOWN 59
TRAILER SOCKET 60
LOWERED TOWING HITCH 61
REVERSE ALARM 62
570 - 3 TONNE FORWARD TIP allparts
CONTENTS
*DENOTES MODIFICATION - SEE MODIFICATION & ADDITIONS PAGES

SECTION TITLE PAGE No.

BROADBAND SOUND REVERSE ALARM 63


REVERSING STROBE 64
SAFETY DECALS (CON) 65
SAND TYRES 66
WHEEL ASSEMBLY (HIGH FLOAT) 67
GEAR STICK GAITER COVER 68
HI-VIS RETRACTABLE SEAT BELT 69
GREEN BEACON & HI-VIS SEATBELT 70
HYDRAULIC OIL COOLER ASSEMBLY 71
HI-VIS DECAL KIT 72
WHEEL NUT INDICATOR 73
MODIFIED AND ADDITIONAL PARTS 74
570 - 3 TONNE FORWARD TIP allparts
2
32
ROPS FRAME ASSEMBLY
Item Part No. Description Qty U/M
3 1 T102634 FOLDING ROPS ASSY 1.0 EA
5 4 2 T100134 BEACON STEM 1.0 EA
33
3 T101154 LOCK NUT 2.0 EA
8 1 4 T12509 NUT 2.0 EA
6 9
10 5 T13362 SPRING WASHER 6.0 EA
6 T100225 GAS SPRING 1.0 EA
* 7 T105331 COMBINED AMBER/GREEN HARNESS 1.0 EA
11 8 T13739 PHILIDAS NUT 2.0 EA
* 9 T17306 WASHER 8.0 EA
4
10 T103047 BOLT 2.0 EA
11 T103044 LINCH PIN 2.0 EA
12 T103045 LINCH PIN WIRE 2.0 EA
5
13 13 T103046 ROPS HINGE PIN 2.0 EA
17 14 T14910 PHILIDAS NUT 8.0 EA
7 12 15 T100867 WASHER 16.0 EA
16 T15571 BOLT 6.0 EA
17 T102697 REAR GRILLE 1.0 EA
18 T7466 SET SCREW 4.0 EA
19 T15819 WASHER 4.0 EA
23 T100156 TOWING PIN 1.0 EA
24 T100155 TOWING JAW 1.0 EA
* 26 T103188 TOWING PIN RETAINING CABLE 1.0 EA
* 28 T103044 LINCH PIN 1.0 EA
29 T11315 BOLT 2.0 EA
* 30 T103233 COPPER SLEEVE 2.0 EA
* 31 T103234 TOWING PIN ASSY 1.0 EA
18 * 32 T105576 LED BEACON 1.0 EA
5
19 * 33 T106352 PLUG BLANK 1.0 EA
14 23 30
16
15 29
15 28
14 26 31

24

1
570 - 3 TONNE FORWARD TIP allparts
2 REAR CHASSIS ASSEMBLY
3 1 Item Part No. Description Qty U/M

1 T101004 FLOORPLATE 1.0 EA


4 2 T20618 SET SCREW 8.0 EA
7 6
5 3 T10734 HEAVY DUTY WASHER 12.0 EA
4 T16505 SET SCREW 5.0 EA
8 6 5 T8128 HEAVY DUTY WASHER 1.0 EA
11 6 T103011 ANTI SLIP PAD 2.0 EA
* 7 T103011 ANTI SLIP PAD 1.0 EA
8 T102708 MUDGUARD ASSEMBLY RH 1.0 EA
9 T7466 SET SCREW 8.0 EA
9 3 12
10 T17123 GROMMET 1.0 EA
* 11 T103011 ANTI SLIP PAD 1.0 EA
12 T102709 MUDGUARD ASSEMBLY LH 1.0 EA
10 13 T102685 REAR CHASSIS 1.0 EA
14 T13064 PHILIDAS NUT 4.0 EA
13
15 T15819 WASHER 12.0 EA
16 T100147 STEP 2.0 EA
14
15

4
15
16
2

14
15
4
15
16 2

2
570 - 3 TONNE FORWARD TIP allparts
SEAT ASSEMBLY
Item Part No. Description Qty U/M
2 1 T102628 SEAT 1.0 EA
1 2 T53830 BACK CUSHION KIT 1.0 EA
3 T53831 SEAT CUSHION KIT 1.0 EA
4 T53845 BOOT 1.0 EA
5 T53832 DAMPER KIT 1.0 EA
* 6 T54307 SEATBELT KIT 1.0 EA
7 T53829 SLIDE RAIL ADJUSTER KIT 1.0 EA
8 T53886 TRANSFER ROD 1.0 EA
3 9 T12973 PLAIN WASHER 4.0 EA
5 10 T13457 NYLOC NUT 4.0 EA
11 T9345 HEAVY DUTY WASHER 4.0 EA
* 12 T105940 PLASTIC CAP 2.0 EA
* 13 T105937 SET SCREW 1.0 EA
* 14 T7715 WASHER 2.0 EA
4 * 15 T105938 FIBRE WASHER 2.0 EA
* 16 T105939 SPACER 1.0 EA
* 17 T105936 BOLT 1.0 EA

7
11
12
9
15
10
13 14 14
12
15
16 17
3
570 - 3 TONNE FORWARD TIP allparts
CROSS BRACE ASSEMBLY
Item Part No. Description Qty U/M

1 * 1 T16492 DOME HEAD SCREW 11.0 EA


* 2 T13911 WASHER 14.0 EA
3 2 3 T100570 HANDBRAKE GAITER RETAINER 1.0 EA
4 T102351 HANDBRAKE GAITER 1.0 EA
5 T100214 RUBBER BUFFER 2.0 EA
* 6 T12973 WASHER 3.0 EA
7 T12972 SPRING WASHER 2.0 EA
4 8 T9775 NUT 2.0 EA
* 9 T103412 CROSSBRACE 1.0 EA
10 T100569 TIPPING GAITER RETAINING PLATE 1.0 EA
1 10 11 T100289 TIPPING LEVER GAITER 1.0 EA
2 12 T17153 HEAVY DUTY WASHER 1.0 EA
13 T16505 SET SCREW 4.0 EA
14 T10734 HEAVY DUTY WASHER 4.0 EA
5 11
* 15 T103225 BEACON STORAGE BRACKET 1.0 EA
5 16 T16477 SET SCREW 2.0 EA
6 9 17 T16481 NYLOC NUT 2.0 EA
7 * 18 T17070 SOCKET C/SUNK HEAD SCREW 1.0 EA
8 12 * 19 T102401 BEACON POST 1.0 EA
* 20 T13457 NYLOC NUT 1.0 EA
6
7
8

18
16 6 13
2 14
19
20
17
15

4
570 - 3 TONNE FORWARD TIP allparts
ENGINE COVER ASSEMBLY
3 Item Part No. Description Qty U/M
2
1
1 T12971 SOCKET DOME HEAD SCREW 16.0 EA
4 12
2 T12973 WASHER 20.0 EA
3 T13457 NYLOC NUT 16.0 EA
11 13 * 4 T103218 LOCK ASSY 1.0 EA
8 5 T100216 RENCOL HANDLE 1.0 EA
6 6 T9345 HEAVY DUTY WASHER 1.0 EA
14 * 7 T103237 SPRING 1.0 EA
14
9 8 T100477 GRUB SCREW 1.0 EA
7 10 1 * 9 T103217 LOCK PLUNGER 1.0 EA
5
10 T100265 COMPARTMENT LOCK 1.0 EA
15 2 * 11 T103216 WELDED LOCK ASSY 1.0 EA
3 12 T101780 HINGE RH (CW GREASE NIPPLE) 1.0 EA
13 T101779 HINGE LH (CW GREASE NIPPLE) 1.0 EA
16 14 T16586 GREASE NIPPLE 2.0 EA
15 T12589 BLANKING GROMMET 1.0 EA
17 16 T102688 ENGINE COVER 1.0 EA
17 T12972 SPRING WASHER 4.0 EA
18 T9775 NUT 4.0 EA
18 19 T100610 GAS STRUT 2.0 EA
19 20 T101249 SEAL 1.0 EA

17

18

20

5
570 - 3 TONNE FORWARD TIP allparts
SKIP ASSEMBLY
Item Part No. Description Qty U/M

1 T102728 SKIP 1.0 EA


2 T100029 BUSH 2.0 EA
3 T100099 CIRCLIP 2.0 EA
1 4 T100995 SKIP PIVOT PIN 2.0 EA
5 T13064 PHILIDAS NUT 6.0 EA
6 T10734 HEAVY DUTY WASHER 2.0 EA
7 T16505 SET SCREW 2.0 EA
8 T15819 WASHER 4.0 EA
9 T20618 SET SCREW 4.0 EA
10 T100964 FRONT NAMEPLATE 1.0 EA
11 T16481 NYLOC NUT 6.0 EA
12 T13911 WASHER 12.0 EA
13 T18068 MUDFLAP RETAINER 2.0 EA
14 T18059 RUBBER MUDFLAP 2.0 EA
15 T17086 DOME HEAD SCREW 6.0 EA

12 15
3 4
3 2
13
11
5 6 4
7
14
9
8
5 10

6
570 - 3 TONNE FORWARD TIP allparts
FRONT CHASSIS ASSEMBLY
Item Part No. Description Qty U/M
1 24
5 1 T15571 BOLT 2.0 EA
2 2 T100302 SKIP PAD 2.0 EA
10 11
3 T100578 SKIP PAD SPACER 3mm A/R EA
6 T100303 SKIP PAD SPACER 5mm A/R EA
3 T100386 SKIP PAD SPACER 10mm A/R EA
4
* 4 T103044 LINCH PIN 2.0 EA
15 12 * 5 T103233 COPPER SLEEVE 4.0 EA
8 * 6 T103436 PIN RETAINING CABLE 2.0 EA
16 13 * 7 T10917 SET SCREW 1.0 EA
17
14 * 8 T13911 WASHER 2.0 EA
* 10 T103507 SKIP PROP PIN 1.0 EA
11 T100963 SKIP PROP 1.0 EA
12 T20320 PHILIDAS NUT 1.0 EA
13 T7695 HEAVY DUTY WASHER 2.0 EA
14 T101269 BOLT 1.0 EA
* 15 T16481 NYLOC NUT 2.0 EA
16 T15830 HEAVY DUTY WASHER 2.0 EA
* 17 T100895 BOLT 1.0 EA
18 T102739 FRONT CHASSIS 1.0 EA
* 19 T103508 CHASSIS LOCK PIN 1.0 EA
* 20 T103509 CHASSIS LOCK BAR 1.0 EA
21 T100310 BOLT 1.0 EA
18 22 T17306 WASHER 2.0 EA
23 T20325 STOVER NUT 1.0 EA
21 * 24 T103532 SKIP PROP PIN ASSY 1.0 EA
* 25 T103531 CHASSIS LOCK PIN ASSY 1.0 EA

22 20
25
19 5
23
15 7
16 8
4
6

7
570 - 3 TONNE FORWARD TIP allparts
1 KINGLINK ASSEMBLY
Item Part No. Description Qty U/M
9
2 1 T100593 TOP PIVOT BOLT 2.0 EA
8 4 2 T6768 WASHER 2.0 EA
3 3 T10160 RUBBER DUST SEAL 4.0 EA
* 4 T52796 KINGLINK ASSEMBLY 1.0 EA
5 5 T16505 SET SCREW 2.0 EA
6 6 T12509 NUT 2.0 EA
7 T16586 GREASE NIPPLE 1.0 EA
8 T11811 HEAVY DUTY WASHER 2.0 EA
9 T10143 NUT 2.0 EA
7 10 T100727 GREASE PIPE 1.0 EA
11 T100390 GREASE NIPPLE ASSEMBLY 1.0 EA
3 2 10 12 T10331 LOCKNUT 1.0 EA
13 T7695 HEAVY DUTY WASHER 1.0 EA
8 14 T101725 BOLT 4.0 EA
9 1 15 T101724 NYLOC NUT 4.0 EA
11 16 T16588 GREASE NIPPLE 1.0 EA
12 17 T100527 LOWER BEARING CAP 1.0 EA
13 18 T100268 SPHERICAL BEARING 1.0 EA
3 19 T101037 PIVOT BOLT 1.0 EA

16
14
15
17
18
3

19

8
570 - 3 TONNE FORWARD TIP allparts
1 CLUTCH PEDAL ASSEMBLY
3 4
2 Item Part No. Description Qty U/M

1 T6702 SPLIT PIN 2.0 EA


1 2 T102725 CLUTCH CABLE 1.0 EA
3 T6951 CLEVIS PIN 2.0 EA
* 4 T104141 PEDAL 1.0 EA
3
5 T100110 BUSH 2.0 EA
6 T100096 PEDAL SHAFT 1.0 EA
7 T10431 NUT 1.0 EA
9 8 T14837 SPRING WASHER 1.0 EA
8 7 9 T15830 WASHER 1.0 EA
10 T16477 SET SCREW 1.0 EA
11 T12694 SET SCREW 2.0 EA
10
5 12 T9775 NUT 2.0 EA
13 T11447 NUT 2.0 EA
5
14 T11439 SPRING WASHER 2.0 EA
15 T11440 WASHER 2.0 EA
6 12 16 T13289 MICRO SWITCH BACKING PLATE 2.0 EA
* 17 T104659 MICRO SWITCH 1.0 EA
13 12 18 T13321 SET SCREW 2.0 EA
14 19 19 T100672 CLUTCH PEDAL BRKT 1.0 EA
15
20 T20618 SET SCREW 4.0 EA
16 11 21 T13362 SPRING WASHER 2.0 EA
17 22 T15819 WASHER 4.0 EA
23 T13064 PHILIDAS NUT 2.0 EA
20 24 T100984 PEDAL MOUNTING BRKT ASSY 1.0 EA
16 25 T10734 HEAVY DUTY WASHER 2.0 EA

18
22

20 23
21
24
25

9
570 - 3 TONNE FORWARD TIP allparts
BRAKE PEDAL ASSEMBLY
7 Item Part No. Description Qty U/M

1 T100096 PEDAL SHAFT 1.0 EA


2 T16477 SET SCREW 1.0 EA
3 T13911 WASHER 1.0 EA
4 T14837 SPRING WASHER 1.0 EA
2 3 5 T10431 NUT 1.0 EA
4 5 8 9
6 T100110 BUSH 2.0 EA
* 7 T102460 PEDAL 1.0 EA
8 T12694 SET SCREW 1.0 EA
10 9 T9775 NUT 1.0 EA
1 6 10 T102540 SPLIT PIN 1.0 EA
11 11 T12973 WASHER 1.0 EA
12 T100318 BRAKE SPRING 1.0 EA
6 13 T102397 BRAKE PEDAL BRACKET 1.0 EA
14 T102374 SPRING CLEVIS PIN 1.0 EA
12 15 T102365 FORK END 1.0 EA
13 16 T19015 LOCK NUT 1.0 EA
17 T102891 MASTER CYLINDER 1.0 EA
17A 17A T53888 MASTER CYLINDER MAJOR KIT 1.0 EA
18 T15819 WASHER 6.0 EA
20 19 T13362 SPRING WASHER 4.0 EA
14 20 T20618 SET SCREW 6.0 EA
21 T13064 PHILIDAS NUT 2.0 EA
22 T10734 HEAVY DUTY WASHER 2.0 EA
18 23 T100984 PEDAL MOUNTING BRKT ASSY 1.0 EA
17
15
21
16
20
19

18
22
19
20

10
570 - 3 TONNE FORWARD TIP allparts
18 BRAKE CIRCUIT
1 Item Part No. Description Qty U/M

1 T100402 RESERVOIR 1.0 EA


2 T16481 NYLOC NUT 2.0 EA
2
3 T13911 WASHER 4.0 EA
5 3 4 T10917 SET SCREW 2.0 EA
4 5 T100691 HOSE CLIP 2.0 EA
6 T100747 BRAKE HOSE 1.0 EA
7
7 T102733 BRAKE PIPE 1.0 EA
8 T8942 LOCK NUT 1.0 EA
9 T100702 BRAKE PIPE 1.0 EA
8 10 T10940 DOWTY WASHER 1.0 EA
11 T100701 ADAPTOR 1.0 EA
9
6 12 T15175 ADAPTOR 1.0 EA
13 T15176 DOWTY WASHER 4.0 EA
14 T102514 BRAKE TEE BANJO BOLT 1.0 EA
10 15 T102513 BRAKE PIPE TEE 1.0 EA
11 16 T102731 REAR AXLE BRAKE PIPE 1.0 EA
5 17 T102868 MALE/FEMALE ADAPTOR 1.0 EA
* 18 T103599 SPACER TUBE 1.0 EA

12
13
14
13 15
13 16

13 17

11
570 - 3 TONNE FORWARD TIP allparts
1
3 LEG GUARD ASSEMBLY
Item Part No. Description Qty U/M
2
1 T100315 DOME HEAD SCREW 4.0 EA
4 2 T13911 WASHER 8.0 EA
6 3 T100506 CLAMPING STRIP 1.0 EA
4 T100320 SEALING GASKET 1.0 EA
5 2
5 T100300 STEERING COLUMN GROMMET 1.0 EA
6 T16492 PAN HEAD SCREW 4.0 EA
7 7 T100540 SPLASH GUARD 1.0 EA
8 T102732 LEG GUARD ASSY 1.0 EA
9 T52795 E J TRIM 1.0 EA
10 T16505 SET SCREW 2.0 EA
11 T10734 HEAVY DUTY WASHER 5.0 EA
12 T20618 SET SCREW 3.0 EA
8 13 T12694 SET SCREW 1.0 EA
9 14 T9345 HEAVY DUTY WASHER 4.0 EA
15 T13457 NYLOC NUT 1.0 EA
16 T100699 RETAINING CABLE 1.0 EA
* 17 T0545 OPERATOR BOOK 1.0 EA
10 18 T10917 SET SCREW 4.0 EA
19 T14837 SPRING WASHER 4.0 EA
11 20 T15830 HEAVY DUTY WASHER 6.0 EA
21 T100159 INNER LEG GUARD 1.0 EA
19 12 22 T10431 NUT 2.0 EA
21 20 18 11

14 13
16

15 17

18
20
20
22
19

12
570 - 3 TONNE FORWARD TIP allparts
1 THROTTLE PEDAL ASSEMBLY
Item Part No. Description Qty U/M
2
1 T12823 BOLT 1.0 EA
6 2 T9775 NUT 1.0 EA
3 7 3 T101032 THROTTLE STOP 1.0 EA
4 T15830 HEAVY DUTY WASHER 4.0 EA
4 5 T16481 NYLOC NUT 3.0 EA
6 T101965 THROTTLE PEDAL 1.0 EA

4 5 7 T16477 SET SCREW 2.0 EA


8 T10431 NUT 4.0 EA
9 T14837 SPRING WASHER 2.0 EA
5 8 10 T101785 THROTTLE CABLE 1.0 EA
11 T16192 AMEL END 2.0 EA
12 T17157 BOLT 1.0 EA
9 13 T12972 SPRING WASHER 3.0 EA
14 T101768 THROTTLE SPRING MTG 1.0 EA
10 15 T18452 SPRING 1.0 EA
16 T101273 THROTTLE CABLE REACTION 1.0 EA
11 8 17 T7465 SET SCREW 2.0 EA

8
11 8

9
14
13
13 12
17 16
15

13
570 - 3 TONNE FORWARD TIP allparts
BATTERY BOX ASSEMBLY
Item Part No. Description Qty U/M
5 1 T102701 BATTERY NEGATIVE CABLE 1.0 EA
6
7 2 T102702 ISOLATOR CABLE 1.0 EA
3 T102700 BATTERY POSITIVE CABLE 1.0 EA
4 T100665 EARTH LEAD 1.0 EA
1 5 T11673 SET SCREW 1.0 EA
6 T12972 SPRING WASHER 9.0 EA
7 T12973 WASHER 8.0 EA
6 8 T9775 NUT 5.0 EA
8 9 T16476 SET SCREW 2.0 EA
2
10 T13911 WASHER 6.0 EA
* 11 T16481 NYLOC NUT 3.0 EA
11 10 12 T20846 BATTERY ISOLATOR SWITCH 1.0 EA
9 13 T52600 KEY 1.0 EA
14 T100967 BATTERY 1.0 EA
15 T102712 BATTERY BASE PLATE ASSY 1.0 EA
12 8 7 16 T12694 SET SCREW 4.0 EA
13 3
17 T13457 NYLOC NUT 2.0 EA
18 T9345 HEAVY DUTY WASHER 2.0 EA
14 6
4 19 T102710 HEAT SHIELD 1.0 EA
* 20 T16477 SET SCREW 3.0 EA
21 T14837 SPRING WASHER 2.0 EA
* 22 T104719 BATTERY CLAMP 1.0 EA
15 23 T7465 SET SCREW 1.0 EA
* 24 T6762 WASHER 2.0 EA
17 * 25 T102920 P CLIP 1.0 EA
7
16
6 23
18
6 7 11
19
16 24
22
10
25
21 24
20 20

14
570 - 3 TONNE FORWARD TIP allparts
ENGINE HARNESS
Item Part No. Description Qty U/M

1 Part of ITEM 1 on DASH PANEL ASSY page


2 T102676 ENGINE/PANEL LOOM 1.0 EA
1 3 T7466 SET SCREW 1.0 EA
4 T13362 SPRING WASHER 1.0 EA
5 T10734 HEAVY DUTY WASHER 1.0 EA
6 T9914 P CLIP 1.0 EA
2 7 T12973 WASHER 1.0 EA
8 T12972 SPRING WASHER 1.0 EA
9 T7465 SET SCREW 1.0 EA
10 T100017 HORN 1.0 EA

3
4
5
6

7
9

10

15
570 - 3 TONNE FORWARD TIP allparts
1 ELECTRICS BOX
Item Part No. Description Qty U/M
11 1 Part of ITEM 1 on DASH PANEL ASSY page
10
9 2 T16538 HOURMETER 1.0 EA
3 T102711 ELECTRICS BOX 1.0 EA
4 T14837 SPRING WASHER 2.0 EA
7 5 T10917 SET SCREW 2.0 EA
6
6 T102845 CIRCUIT BREAKER 18A 2.0 EA
7 T102846 CIRCUIT BREAKER SPLASHGUARD 2.0 EA
5 8 8 T101450 MAXIFUSE 30AMP 1.0 EA
4 9 T16613 NYLOC NUT 3.0 EA
10 T16612 WASHER 7.0 EA
12
11 T16611 CHEESE HEAD SCREW 3.0 EA
12 T52724 DIODE 1.0 EA
13 13 T16492 PAN HEAD SCREW 1.0 EA
2 3 14 14 T13911 WASHER 2.0 EA
15 15 T16481 NYLOC NUT 1.0 EA
16 T101777 SAFETY RELAY 1.0 EA
16 17 T52725 GLOW PLUG - TIMER 1.0 EA
18 T103120 SET SCREW 1.0 EA
19 T13467 NUT 1.0 EA
20 T101129 RELAY 1.0 EA
21 T52726 STOP SOLENOID - TIMER 1.0 EA

11 21
9 20 17
9
10 18 11

10
10
19

16
570 - 3 TONNE FORWARD TIP allparts
4 1 DASH PANEL ASSEMBLY
5 Item Part No. Description Qty U/M
2
6 3
* 1 T104877 ELECTRICAL SYSTEM 1.0 EA
2 T13911 WASHER 4.0 EA
3 T100315 DOME HEAD SCREW 4.0 EA
4 T52302 HORN PUSH 1.0 EA
5 T100635 CONSOLE DECAL 1.0 EA
6 T102797 DASHPANEL MOULDING 1.0 EA
7 7 T102798 SWITCH MOULDING PANEL 1.0 EA
8 8 T52303 SWITCH BLANK 1.0 EA
9 T102451 IGNITION SWITCH 1.0 EA
10 T50479 STARTER SWITCH KEY 1.0 EA
11 T100902 BUZZER 1.0 EA
* 12 T104771 LED MODULE 1.0 EA
13 T101135 SCREW 4.0 EA
14 T101590 ZENER DIODE 1.0 EA
11 15 T102459 BACK PLATE IGNITION SWITCH 1.0 EA

9
12
10
13

14

15

17
570 - 3 TONNE FORWARD TIP allparts
STEERING ASSEMBLY
2 Item Part No. Description Qty U/M
3 1 T100496 STEERING WHEEL 1.0 EA
1 2 T53958 SPINNER KNOB 1.0 EA
3 T53959 CENTRE CAP 1.0 EA
* 4 T53853 NUT 1.0 EA
5 T6765 WASHER 1.0 EA
4 6 T100015 STEERING COLUMN 1.0 EA
7 T20618 SET SCREW 4.0 EA
17 8 T13362 SPRING WASHER 4.0 EA
5 9 T15819 WASHER 4.0 EA
10 T102911 STEERING PRIORITY VALVE 1.0 EA
T53880 SEAL KIT 1.0 EA
11 T5637 DOWTY WASHER 3.0 EA
12 T11165 ADAPTOR 1.0 EA
13 T13936 ADAPTOR 2.0 EA
14 T5596 DOWTY WASHER 2.0 EA
15 T100392 ADAPTOR 1.0 EA
16 T13606 ADAPTOR 1.0 EA
* 17 T100387 SPRING WASHER 1.0 EA
7 6
8
10
9
15
11
16

11
12
11
14

14
13
13

18
570 - 3 TONNE FORWARD TIP allparts
4 TIPPING VALVE ASSEMBLY
Item Part No. Description Qty U/M
1 3
1 T52793 BANJO BOLT 1.0 EA
2 2
2 T5637 DOWTY WASHER 6.0 EA
2 5 3 T13606 ADAPTOR 1.0 EA
4 T100392 ADAPTOR 1.0 EA
5 T101114 TIPPING VALVE 1.0 EA
6 T53313 LEVER 1.0 EA
7 T53312 SOCKET SCREW 2.0 EA
8 T53311 LEVER ASSEMBLY 1.0 EA
17 6 9 T53306 FLANGED WASHER 1.0 EA
10 T53304 SEAL 2.0 EA
11 T53309 CHECK VALVE 1.0 EA
10 12 T53310 BALL 1.0 EA
2
13 T52674 VALVE 1.0 EA
7 14 T53305 SPACER 1.0 EA
11 8
15 T53307 SPOOL 1.0 EA
12 16 T53308 POSITIONER 1.0 EA
9 17 T54107 RESTRICTOR ADAPTOR 1.0 EA
13 18 T101242 ADAPTOR 1.0 EA
19 T14277 BOLT 2.0 EA
20 T12973 WASHER 4.0 EA
21 T13457 NYLOC NUT 2.0 EA
10
14
15

16

19

2
20 18

21

19
570 - 3 TONNE FORWARD TIP allparts
HYDRAULIC TANK ASSEMBLY
Item Part No. Description Qty U/M
3 * 2 T104130 FILLER/FILTER 1.0 EA
* 3 T54200 CAP 1.0 EA
4
8 2 4 T52625 SPRING 1.0 EA
5 * 5 T54201 SEAL 1.0 EA
6 T52627 FILTER CLIP 1.0 EA
9 6 7 T52286 HYDRAULIC ELEMENT 1.0 EA
* 8 T54202 LOWER CASING 1.0 EA
* 9 T54203 SEAL 1.0 EA
7
12 * 10 T102226 CAP HEAD SCREW 2.0 EA
17 12 T53135 FILTER HEAD 1.0 EA
* 13 T54204 GASKET 1.0 EA
23
13 * 16 T104124 FILLER / BREATHER 1.0 EA
17 T5594 HYD SEAL 2.0 EA
18 T101240 SUCTION STRAINER 1.0 EA
51
10 39
22 52 16 37 40
41
42
24
25
30 29 38
18
21
19
20 44
41
41
45 43
50
40 46
47
49 48

20
570 - 3 TONNE FORWARD TIP allparts
HYDRAULIC TANK ASSEMBLY
Item Part No. Description Qty U/M
3 * 19 T105524 LEVEL INDICATOR 1.0 EA
* 20 T102233 BLANKING PLUG 1.0 EA
4
8 2 * 21 T6169 DOWTY WASHER 1.0 EA
5 ** 22 T106269 HYDRAULIC TANK 1.0 EA
23 T8014 ADAPTOR 1.0 EA
9 6 * 24 T7466 SET SCREW 4.0 EA
* 25 T13362 SPRING WASHER 4.0 EA
29 T5596 DOWTY WASHER 1.0 EA
7
12 30 T13936 ADAPTOR 1.0 EA
17 * 37 T9510 COPPER WASHER 2.0 EA
* 38 T15819 WASHER 4.0 EA
23
13 * 39 T16664 BOLT 2.0 EA
* 40 T14837 SPRING WASHER 4.0 EA
* 41 T13911 WASHER 6.0 EA
51 * 42 T104996 STAUFF CLAMP 1.0 EA
10 39
* 43 T105543 SWEPT ELBOW 1.0 EA
22 52 16 37 40 * 44 T17920 BOLT 2.0 EA
41 * 45 T105356 COVER PLATE 1.0 EA
* 46 T105355 HOSE CLAMP 1.0 EA
42 * 47 T15830 HEAVY DUTY WASHER 2.0 EA
* 48 T16481 NYLOC NUT 2.0 EA
24 * 49 T105534 STAUFF CLAMP BRACKET 1.0 EA
25 * 50 T16477 SET SCREW 2.0 EA
30 29 38
* 51 T7262 BLANKING PLUG 1.0 EA
18 * 52 T10940 DOWTY WASHER 1.0 EA

21
19
20 44
41
41
45 43
50
40 46
47
49 48

21
570 - 3 TONNE FORWARD TIP allparts
3 HYDRAULIC CIRCUIT
6
2 Item Part No. Description Qty U/M
3 1 T102789 HOSE 1.0 EA
1 2 T13457 NYLOC NUT 2.0 EA
5 3 T12973 WASHER 7.0 EA
7
4 T102170 CLAMP COVER PLATE 2.0 EA
5 T101389 PIPE CLAMP 1.0 EA
T

6 T17157 BOLT 1.0 EA


R/CF
P

* 7 T105544 HOSE 1.0 EA


EF

8 8 T101276 HOSE 1.0 EA


9 T101214 HOSE 1.0 EA
9 10 T101225 HOSE 1.0 EA
11 T9914 P CLIP 2.0 EA
10 12 T12972 SPRING WASHER 3.0 EA
13 T7465 SET SCREW 1.0 EA
14 T11673 SET SCREW 1.0 EA
11 15 T100353 BOLT 2.0 EA
11 12 14 12 20
13 16 T102406 CLAMP 2.0 EA
17 T101222 HOSE 1.0 EA
15 23 18 T101221 HOSE 1.0 EA
3 3
3 19 20 21 19 T7882 LOCKNUT 2.0 EA
4 20 T101216 HOSE 2.0 EA
4 12 21 T102195 HOSE 1.0 EA
16 19 22 T101215 HOSE 1.0 EA
23 T11514 P CLIP 1.0 EA
3 16
2 3 15
17 18

22

22
570 - 3 TONNE FORWARD TIP allparts
1
TIPPING RAM ASSEMBLY
Item Part No. Description Qty U/M

8 1 T102675 TIPPING RAM 1.0 EA


7 2 T53445 GREASE NIPPLE 2.0 EA
2 3 T53482 GLAND 1.0 EA
4 T53485 SEAL KIT 1.0 EA
5 T53483 PISTON HEAD 1.0 EA
6 T53505 GRUB SCREW 1.0 EA
11
7 T53969 ROD ASSEMBLY 1.0 EA
8 T100088 PIVOT PIN 2.0 EA
9
10 9 T13064 PHILIDAS NUT 2.0 EA
3 10 T10734 HEAVY DUTY WASHER 2.0 EA
11 T16505 SET SCREW 2.0 EA

4
4

10
11 8
23
570 - 3 TONNE FORWARD TIP allparts
10 STEERING RAM ASSEMBLY
Item Part No. Description Qty U/M
11 1 T102832 STEERING RAM 1.0 EA
1 2 T53406 GREASE NIPPLE 1.0 EA
12 3 T53379 SPHERICAL BEARING 2.0 EA
2 4 T53385 GLAND 1.0 EA
9 5 T53384 SEAL KIT 1.0 EA
6 T53946 SPACER 1.0 EA
12 7 T53386 PISTON HEAD 1.0 EA
8 T53477 GREASE NIPPLE 1.0 EA
13 3
9 T53971 ROD ASSEMBLY 1.0 EA
10 T10331 PHILIDAS NUT 2.0 EA
4 11 T7695 HEAVY DUTY WASHER 2.0 EA

14 5 12 T101038 RAM DUST SEAL 4.0 EA


6 13 T8327 WASHER 2.0 EA
5 14 T101119 PIVOT BOLT 1.0 EA
7 15 T101311 PIVOT BOLT 1.0 EA
16 10 16 T54179 SCREW 1.0 EA

11

12

12

13

4 8
15

24
570 - 3 TONNE FORWARD TIP allparts
10
CLUTCH ASSEMBLY & HYD. PUMP
9 Item Part No. Description Qty U/M

1 T53881 SEAL KIT 1.0 EA


1 3 11 * 2 T17969 SOCKET HEAD CAP SCREW 2.0 EA
3 T13362 SPRING WASHER 10.0 EA
4 T15819 WASHER 10.0 EA
4 8
7 5 T18008 PRESSURE TEST POINT ADAPTOR 1.0 EA
2 * 6 T13936 ADAPTOR 1.0 EA
6 * 7 T5596 DOWTY WASHER 1.0 EA
* 8 T105359 GEAR PUMP 1.0 EA
5
9 T5594 DOWTY WASHER 1.0 EA
10 T101609 ADAPTOR 1.0 EA
11 T52891 O RING 1.0 EA
13 12 T52837 RING GEAR 1.0 EA
14 13 T54121 FLYWHEEL ASSEMBLY 1.0 EA
15 14 T102452 DOWEL 3.0 EA
15 T52838 BOLT 6.0 EA
16 T4520 BUSH 1.0 EA
17 T102468 CLUTCH DRIVE PLATE 1.0 EA
16 18 T102467 CLUTCH COVER ASSY 1.0 EA
12 19 T12972 SPRING WASHER 6.0 EA
* 20 T7465 SET SCREW 7.0 EA
21 T102470 SPRING RETAINERS 2.0 EA
19
22 T101969 RELEASE BEARING 1.0 EA
29 20 23 T101978 PRE-TENSIONER SPRING 1.0 EA
28 * 24 T103420 GEARBOX 1.0 EA
26
27 21 25 T16770 CAP HEAD SCREW 8.0 EA
26 T18261 P CLIP 1.0 EA
23 17
* 27 T12973 WASHER 2.0 EA
20 4 * 28 T105874 HANDBRAKE CABLE P-CLIP SPACER 1.0 EA
3
25 18 * 29 T13457 NYLOC NUT 1.0 EA
22 21

3
25
24 NEWAGE GEARBOX
SEE MODIFIED &
DANA GEARBOX
SEE GAERBOX PAGES
ADDITIONAL PARTS PAGES

25
570 - 3 TONNE FORWARD TIP allparts
GEARBOX - INTERNAL
3 Item Part No. Description Qty U/M
1
4 2 1 T53992 CIRCLIP 1.0 EA
2 T53991 BEARING 1.0 EA
5 15 3 T53989 SHAFT 1.0 EA
4 T53988 NEEDLE BEARING 1.0 EA
6
5 T54000 SHAFT 1.0 EA
7
8 6 T53999 GEAR 1.0 EA
10 7 T53998 GEAR 1.0 EA
11 16 8 T53997 SPACER 1.0 EA
17
13 9 T53996 SHIM 1.0 EA
14 10 T53995 SHIM 2.0 EA
9 18 11 T53994 GEAR 1.0 EA
19 22 12 T53993 SPACER 1.0 EA
12 13 T54015 BALL BEARING 1.0 EA
20 14 T54025 SPACER 1.0 EA
23
21 15 T54001 KNOB 1.0 EA
29 16 T54002 LEVER 1.0 EA
31 32
17 T54035 RUBBER BOOT 1.0 EA
24 18 T54003 DIPSTICK 1.0 EA
33 25
27 19 T54004 SEAL WASHER 1.0 EA
34 20 T54005 HEXAGON BOLT 8.0 EA
30 28
36 40 26 21 T54006 SPRING WASHER 8.0 EA
37 10 22 T54008 CLIP 1.0 EA
41
23 T54009 PIN 2.0 EA
42 39
35 62
24 T54010 BOLT 2.0 EA
43 64 25 T54011 SPRING 1.0 EA
38 54 61 63 26 T54038 STOP 1.0 EA
41 60
59 27 T54032 HOUSING 1.0 EA
45 65 28 T54034 PLUG 1.0 EA
47 53
21 57 29 T54016 NUT 1.0 EA
58 66
48 30 T54017 NUT 1.0 EA
44 67 31 T54018 WASHER 1.0 EA
49 56
46 54 32 T54007 GEAR CHANGE COVER 1.0 EA
20 50 33 T54019 GEAR 1.0 EA
51
53 34 T54020 NEEDLE BEARING 1.0 EA
52 55

26
570 - 3 TONNE FORWARD TIP allparts
GEARBOX - INTERNAL
3 Item Part No. Description Qty U/M
1
4 2 35 T54021 WASHER 1.0 EA
36 T54024 BUSHING 1.0 EA
5 15 37 T54023 PIN 1.0 EA
38 T54022 HEXAGON BOLT 4.0 EA
6
39 T53990 BEARING 1.0 EA
7
8 40 T53974 GEAR 1.0 EA
10 41 T53975 GEAR 2.0 EA
11 16 42 T53976 GEAR 1.0 EA
17
13 43 T53977 SHAFT 1.0 EA
14 44 T53978 WASHER 1.0 EA
9 18 45 T54026 BALL BEARING 1.0 EA
19 22 46 T54033 PIN 1.0 EA
12 47 T54013 BOLT 1.0 EA
20 48 T54014 FORK 1.0 EA
23
21 49 T53939 NUT 1.0 EA
29 50 T54030 STOP 1.0 EA
31 32
51 T54036 BOLT 1.0 EA
24 52 T54031 FORK 1.0 EA
33 25
27 53 T53981 DETEND BALL 2.0 EA
34 54 T53980 SPRING 2.0 EA
30 28
36 40 26 55 T53979 BOLT 1.0 EA
37 10 56 T54028 BAR 1.0 EA
41
57 T54040 SPACER 1.0 EA
42 39
35 62
58 T54012 DETEND BALL 3.0 EA
43 64 59 T54037 PIN 1.0 EA
38 54 61 63 60 T54039 SPACER 1.0 EA
41 60
59 61 T54027 BAR 1.0 EA
45 65 62 T53986 FORK LEVER PLATE 1.0 EA
47 53
21 57 63 T53985 PIN 2.0 EA
58 66
48 64 T53984 SHEET 1.0 EA
44 67 65 T53983 SPLIT PIN 2.0 EA
49 56
46 54 66 T53982 FORK 1.0 EA
20 50 67 T53987 FORK 1.0 EA
51
53
52 55

27
570 - 3 TONNE FORWARD TIP allparts
GEARBOX - INPUT & OUTPUT
5 6 Item Part No. Description Qty U/M
1
1 T54069 HEXAGON BOLT 1.0 EA
2 7 2 T54068 STOP 1.0 EA
3 8
4 9 3 T54067 WASHER 1.0 EA
4 T54066 O-RING 1.0 EA
10 5 T54065 O-RING 1.0 EA
6 T54064 FLANGE 1.0 EA
7 T54063 COVER PLATE 1.0 EA
8 T54062 SEAL 1.0 EA
9 T54061 GEAR CHANGE COVER 1.0 EA
10 T54060 DOWEL 2.0 EA
13 11 T54070 BOLT 6.0 EA
11
12 T53568 SPRING WASHER 6.0 EA
12 14 13 T54056 GREASE FITTING 2.0 EA
14 T54059 BAR 1.0 EA
15 T54057 CIRCLIP 1.0 EA
13 16 T54055 BUSHING 2.0 EA
16 17 T54032 HOUSING 1.0 EA
17
15

31
18 16 30
28 29
32
24
19 21
20 21 26

22 25 27 33
34

23 24

28
570 - 3 TONNE FORWARD TIP allparts
GEARBOX - INPUT & OUTPUT
5 6 Item Part No. Description Qty U/M
1
18 T54054 HEXAGON BOLT 1.0 EA
2 7 19 T54052 LEVER 1.0 EA
3 8
4 9 20 T54053 SPRING WASHER 1.0 EA
21 T54041 NUT 2.0 EA
10 22 T54050 WASHER 2.0 EA
23 T54049 SHEET 1.0 EA
24 T54005 HEXAGON BOLT 8.0 EA
25 T54045 CYLINDER BOLT 3.0 EA
26 T54047 LOCK WASHER 2.0 EA
27 T54046 BOLT 2.0 EA
13 28 T54051 SEAL 1.0 EA
11
29 T54048 SUPPORT 1.0 EA
12 14 30 T54058 LOCK WASHER 3.0 EA
31 T54044 HEXAGON BOLT 3.0 EA
32 T54042 LOCK WASHER 1.0 EA
13 33 T54043 PIN 1.0 EA
16 34 T54029 FORK 1.0 EA
17
15

31
18 16 30
28 29
32
24
19 21
20 21 26

22 25 27 33
34

23 24

29
570 - 3 TONNE FORWARD TIP allparts
ENGINE MOUNTINGS
Item Part No. Description Qty U/M
* 1 T104135 FRONT ENGINE MOUNT ASSY 2.0 EA
* 2 T104138 REAR ENGINE MOUNT RH 1.0 EA
* 3 T104137 REAR ENGINE MOUNT LH 1.0 EA
4 T7466 SET SCREW 16.0 EA
5 T13362 SPRING WASHER 16.0 EA
* 6 T104158 SET SCREW 4.0 EA
7 T6769 HEAVY DUTY WASHER 4.0 EA
1 * 8 T104136 ENGINE MOUNT (REAR) 2.0 EA
5 * 9 T12694 SET SCREW 8.0 EA
4 2
* 10 T12973 PLAIN WASHER 8.0 EA
* 11 T19007 PHILIDAS NUT 8.0 EA
* 14 T104134 ENGINE MOUNT (FRONT) 2.0 EA
1 15 T14080 SPRING WASHER 4.0 EA

6 3
15 6
7
9 15
7
14 4
5
10 9
11 10
11 8

30
570 - 3 TONNE FORWARD TIP allparts
18 21 ENGINE - ACCESSORIES
20 Item Part No. Description Qty U/M

17 1 * A T105821 ENGINE 1.0 EA


19 A 1 T52816 CAP 2.0 EA
16 3 2 T52819 O RING 2.0 EA
2 23 3 T53142 PIPE ASSY 1.0 EA
4 T53282 BELT 1.0 EA
5 T53322 VALVE ASSEMBLY 3.0 EA
15
6 T53462 STARTER MOTOR 1.0 EA
7 T53263 GENERATOR 1.0 EA
8 T53320 FAN 1.0 EA
14
12 9 T53148 BOLT 4.0 EA
10 T52830 DIPSTICK GUIDE 1.0 EA
11 T52829 O RING 1.0 EA
12 T52832 OIL PRESSURE SWITCH 1.0 EA
13 4
11 13 T53316 GUIDE DIPSTICK 1.0 EA
14 T52842 BOLT 1.0 EA
15 T53315 DIPSTICK LUB OIL 1.0 EA
16 T52834 O RING 1.0 EA
10 17 T52835 BOLT 2.0 EA
18 T52833 STOP SOLENOID 1.0 EA
22 19 T52824 GASKET 1.0 EA
5
20 T52823 HEATER 1.0 EA
21 T52825 BOLT 4.0 EA
22 T101247 ENGINE LIFTING EYE 1.0 EA
23 T53143 O RING 1.0 EA

6
9

31
570 - 3 TONNE FORWARD TIP allparts
2 ENGINE OIL COOLER
Item Part No. Description Qty U/M
4 1
1 T53046 GASKET 1.0 EA

10 5 2 T53317 BRACKET FILTER 1.0 EA


6
3 T53043 BOLT 3.0 EA
3
12 4 T53355 STUD 1.0 EA
5 T52851 ELBOW 1.0 EA
6 T53472 PIPE ASSEMBLY 1.0 EA

11 7 7 T53362 CLAMP 1.0 EA


13 8 T53473 PIPE PROTECTOR 1.0 EA
8 9 T53361 CLAMP 2.0 EA
9 10 T53356 JOINT 1.0 EA
9 11 T52855 DRAIN PLUG 1.0 EA
12 T53357 PIPE COOLER IN 1.0 EA
13 T53358 CLAMP 1.0 EA
14 T53353 OIL COOLER ASSEMBLY 1.0 EA
14 15 T53354 NUT 1.0 EA
16 T53281 OIL FILTER 1.0 EA
15 17 T52843 BOLT 2.0 EA
16 18 T52844 THERMOSTAT COVER 1.0 EA
19 T52845 GASKET 1.0 EA
17
20 T53366 THERMOSTAT 1.0 EA
18 21 T52847 GASKET 1.0 EA
19 22 T52873 PLUG 1.0 EA
33 32 31 23 T52872 GASKET 2.0 EA
20 24 T53365 BOLT 1.0 EA
30 21 25 T53367 GASKET 1.0 EA
22 26 T53363 WATER PUMP ASSEMBLY 1.0 EA
23 27 T52850 BOLT 3.0 EA
28 T52831 WATER TEMP SENDER 1.0 EA
29 T53368 BOLT 1.0 EA
29 25 24 30 T52841 O RING 1.0 EA
31 T52842 BOLT 3.0 EA
23 26 32 T53364 JOINT 1.0 EA
28 27 33 T52839 GASKET 1.0 EA

32
570 - 3 TONNE FORWARD TIP allparts
EXHAUST SYSTEM
Item Part No. Description Qty U/M

1 T102822 SILENCER 1.0 EA


2 T100796 RUBBER BUFFER 3.0 EA
3 T12972 SPRING WASHER 11.0 EA
4 T9775 NUT 11.0 EA
1 2
3 4
5 T52797 STUD 4.0 EA
6 T18834 EXHAUST CLAMP 2.0 EA
7 T53112 GASKET 1.0 EA
8 T101346 EXHAUST PIPE 1.0 EA
9 T102722 EXHAUST TAIL PIPE 1.0 EA

4 3 6 7
5
3
4

33
570 - 3 TONNE FORWARD TIP allparts
3
RADIATOR ASSEMBLY
2 5 Item Part No. Description Qty U/M
1
6 1 T7465 SET SCREW 2.0 EA
2 T12972 SPRING WASHER 2.0 EA
4 3 T9345 HEAVY DUTY WASHER 2.0 EA
7 * 4 T103212 RADIATOR SUPPORT BRKT 1.0 EA
* 5 T104838 RADIATOR MTG RUBBER 3.0 EA
6 T53136 RADIATOR CAP 1.0 EA
7 T102402 RADIATOR 1.0 EA
8 T6693 JUBILEE CLIP 4.0 EA
9 T104205 TOP RAD HOSE 1.0 EA
8 10 T101142 BTM RAD HOSE 1.0 EA

10 5

34
570 - 3 TONNE FORWARD TIP allparts
1 RADIATOR COWL & FIXINGS
2
Item Part No. Description Qty U/M

1 T100421 SPRING BAND CLAMP 2.0 EA


1 2 T101219 RADIATOR OVERFLOW PIPE 1.0 EA
3 T52800 TANK ASSEMBLY 1.0 EA
4 4 T52802 CAP 1.0 EA
3
8 5 5 T52803 CLAMP 1.0 EA
6 6 T52804 PIPE 1.0 EA
7 T52801 TANK 1.0 EA
7 8 T52805 BRACKET SUB-TANK 1.0 EA
9 T7465 SET SCREW 2.0 EA
12
10 T12973 WASHER 4.0 EA
11 11 T13457 NYLOC NUT 2.0 EA
10 * 12 T103215 RADIATOR SEAL 1.0 EA
13 10
9 * 13 T103213 RADIATOR COWL 1.0 EA
14 T12509 NUT 2.0 EA
15 T13362 SPRING WASHER 7.0 EA
16 T7466 SET SCREW 5.0 EA

14
15

16
15
35
570 - 3 TONNE FORWARD TIP allparts
AIR CLEANER ASSEMBLY
Item Part No. Description Qty U/M

1 T7540 JUBILEE CLIP 1.0 EA


2 T101182 FLEXIBLE AIR CLEANER HOSE 1.0 EA
3 T7872 JUBILEE CLIP 3.0 EA
1 4 T102889 AIR CLEANER HOSE 1.0 EA
5 T100282 RESTRICTION INDICATOR 1.0 EA
6 T102629 AIR CLEANER 1.0 EA
2 7 T53877 COVER ASSEMBLY 1.0 EA
3
8 T53117 VALVE 1.0 EA
9 T53815 INNER FILTER 1.0 EA
10 T53814 OUTER FILTER 1.0 EA
11 T12973 WASHER 2.0 EA
5 6 3
12 T12972 SPRING WASHER 2.0 EA
4 13 T11673 SET SCREW 2.0 EA

7
11
12
13
9 10

36
570 - 3 TONNE FORWARD TIP allparts
FUEL TANK ASSEMBLY
1 2 3 Item Part No. Description Qty U/M
15 1 T102007 FUEL TANK ASSY 1.0 EA
14 4
2 T52283 FUEL FILLER CAP 1.0 EA
3 T52437 FILLER CAP CHAIN 1.0 EA
5 4 T53839 STRAINER 1.0 EA

7 6 49 5 T52543 FILLER CAP COLLAR 1.0 EA


16 11 6 T52589 O RING 1.0 EA
7 T52498 LEVEL GAUGE 1.0 EA
13 8 T53211 FUEL RETURN ELBOW 1.0 EA
12 9 T52588 O RING 1.0 EA
17
10 T52282 DRAIN PLUG 1.0 EA
18 11 T13064 NUT 2.0 EA
12 T100323 RUBBER BACKED WASHER 2.0 EA
8 9
13 T100372 TANK SPACER 2.0 EA
19 21 14 T10734 H/DUTY WASHER 2.0 EA
10 15 T17963 BOLT 2.0 EA
16 T53328 SEPERATOR ASSEMBLY 1.0 EA
45 17 T52901 O RING 1.0 EA
20 18 T53329 ELEMENT 1.0 EA
48 44
47 19 T52899 O RING 1.0 EA
46 20 T52897 RING 1.0 EA
43 21 T100421 SPRING BAND CLAMP 7.0 EA
42 22 T102008 FUEL HOSE 1.0 EA
24 21 22 23 T13457 NYLOC NUT 1.0 EA
25 24 T12973 WASHER 2.0 EA
23 36 37 25 T100935 SPACER TUBE 1.0 EA
24 35 41
26 21
21 40
27
37
37
21
27 28 34 21
21 39
29 38
31
30 33
32
37
570 - 3 TONNE FORWARD TIP allparts
FUEL TANK ASSEMBLY
1 2 3 Item Part No. Description Qty U/M
15 26 T15658 BOLT 1.0 EA
14 4
27 T101819 FUEL HOSE 2.0 EA
28 T53230 PUMP ASSEMBLY 1.0 EA
5 29 T16476 SET SCREW 2.0 EA

7 6 49 30 T15830 WASHER HEAVY DUTY 2.0 EA


16 11 31 T13911 WASHER 2.0 EA
32 T16481 NYLOC NUT 2.0 EA
13 33 T102009 FUEL HOSE 1.0 EA
12 34 T53277 FUEL FILTER 1.0 EA
17
35 T53323 BRACKET FILTER 1.0 EA
18 36 T53324 BOLT 2.0 EA
37 T52882 CLAMP 4.0 EA
8 9
38 T53464 PROTECTOR FUEL PIPE 1.0 EA
19 21 39 T53465 FUEL PIPE 1.0 EA
10 40 T53466 FUEL PIPE 1.0 EA
41 T53467 TUBE 1.0 EA
45 42 T9775 NUT 2.0 EA
20 43 T12972 SPRING WASHER 2.0 EA
48 44
47 44 T12118 ADAPTOR 1.0 EA
46 45 T10940 DOWTY WASHER 1.0 EA
43 46 T9345 HEAVY DUTY WASHER 2.0 EA
42 47 T101168 TANK MOUNTING SPACER 2.0 EA
24 21 22 48 T100214 RUBBER BUFFER 2.0 EA
25 49 T101079 FUEL TANK 1.0 EA
23 36 37
24 35 41
26 21
21 40
27
37
37
21
27 28 34 21
21 39
29 38
31
30 33
32
38
570 - 3 TONNE FORWARD TIP allparts
1 6
HANDBRAKE ASSEMBLY
8 Item Part No. Description Qty U/M
10 1 T100893 OVERCENTRE HANDBRAKE 1.0 EA
12 2 T52947 GRIP 1.0 EA

2 7 3 T10869 SPACER 3.0 EA


4 T13064 PHILIDAS NUT 3.0 EA
11 5 T16501 BOLT 3.0 EA
9
6 T13321 SET SCREW 2.0 EA
4 5
3 7 T13289 MICRO SWITCH BACKING PLATE 1.0 EA
* 8 T104545 MICRO SWITCH 1.0 EA
14 9 T101186 MICRO SWITCH SPACER 1.0 EA
13 10 T11440 WASHER 2.0 EA
16 15
11 T11439 SPRING WASHER 2.0 EA
12 T11447 NUT 2.0 EA
13 T12973 WASHER 1.0 EA
14 T6744 SPLIT PIN 1.0 EA
15 T54440 CLEVIS PIN 1.0 EA
17 16 T102730 HANDBRAKE CABLE 1.0 EA
18 17 17 T100909 SPRING SUPPORT 2.0 EA
19 * 18 T102310 GALVANISED HANDBRAKE SPRING 1.0 EA
19 T6719 NUT 3.0 EA
20 T6751 SPLIT PIN 2.0 EA
21 21 T100867 WASHER 2.0 EA
20
24 22 T102854 HANDBRAKE CABLE LEVER 1.0 EA
20 23 T102853 HANDBRAKE CABLE GUIDE 1.0 EA
22 * 24 T103221 GRUB SCREW 1.0 EA
23
21

39
570 - 3 TONNE FORWARD TIP allparts
PROPSHAFTS
Item Part No. Description Qty U/M

1 T102639 PROPSHAFT (FRONT) 1.0 EA


1 2 T53182 COUPLING 1.0 EA
3 T52320 U.J.KIT 6.0 EA
4 T13454 GREASE NIPPLE 3.0 EA
5 T52321 FLANGE 1.0 EA
6 T102509 BOLT 24.0 EA
5 7 T102510 NUT 24.0 EA
3 7
3 6 8 T102450 PROPSHAFT (REAR) 2.0 EA
2 9 T53778 FLANGE 4.0 EA

4
3 9 6 7

8 9
3

4
3 9 6
9 7
3
8

40
570 - 3 TONNE FORWARD TIP allparts
1 WHEEL ASSEMBLY & AXLE FIXINGS
Item Part No. Description Qty U/M

1 T102438 WHEEL & TYRE ASSY 4.0 EA


2
2 T100998 TYRE 1.0 EA
3 T102437 WHEEL RIM 1.0 EA
3 4 T102704 BOLT 8.0 EA
5 T102703 AXLE CLAMP PLATE 4.0 EA
6 T14910 PHILIDAS NUT 8.0 EA
7 T100867 WASHER 16.0 EA

5
7

6
7

41
570 - 3 TONNE FORWARD TIP allparts
30 31
FRONT AXLE - HUB REDUCTION
Item Part No. Description Qty U/M
4 * A T105068 AXLE 1.0 EA
1 6
7 * 1 T54464 HALF SHAFT 2.0 EA
2 T53916 CIRCLIP 2.0 EA
5 6
3 T53917 RING GEAR 2.0 EA
2 4 T53544 CIRCLIP 6.0 EA
8 5 T53643 PIN 6.0 EA
9 6 T53644 FRICTION WASHER 12.0 EA
32
* 7 T54471 DIFFERENTIAL PINION 6.0 EA
13 3 8 T53562 NEEDLE ROLLER BEARING 12.0 EA
25 * 9 T54130 PLANET GEAR CARRIER 2.0 EA
10 T53919 BALL BEARING 2.0 EA
12 11 T53922 SHIM A/R EA
10 T53576 SHIM A/R EA
11 T53577 SHIM A/R EA
T53582 SHIM A/R EA
14
T53583 SHIM A/R EA
** 12 T53924 HEXAGON BOLT 12.0 EA
15 19 13 T53765 VENT 1.0 EA
20

22 16
17 21

18

17
23
28
29
26

27

42
570 - 3 TONNE FORWARD TIP allparts
30 31
FRONT AXLE - HUB REDUCTION
Item Part No. Description Qty U/M
4 14 T53663 PLUG 2.0 EA
1 6
7 * 15 T54460 AXLE CASE 2.0 EA
16 T54125 HUB SEAL 2.0 EA
5 6
17 T53913 TAPER ROLLER BEARING 4.0 EA
2 * 18 T54139 WHEEL HUB 2.0 EA
8 19 T53773 WHEEL STUD 12.0 EA
9 20 T53567 WHEEL NUT 12.0 EA
32
21 T53872 TAB WASHER 2.0 EA
13 3 22 T53912 RING NUT 2.0 EA
25 23 T53870 O RING 2.0 EA
* 25 T54131 SPACER 2.0 EA
12 26 T53947 HALF SHAFT 2.0 EA
10 * 27 T54297 HEXAGON BOLT 12.0 EA
11 * 28 T54140 STUD 4.0 EA
* 29 T54141 NUT 4.0 EA
14
30 T53615 PLUG 1.0 EA
31 T53924 HEXAGON BOLT 12.0 EA
15 19 * 32 T54132 PLANET CARRIER C/W SPACER 2.0 EA
20

22 16
17 21

18

17
23
28
29
26

27

43
570 - 3 TONNE FORWARD TIP allparts
FRONT AXLE - CENTRAL HOUSING
Item Part No. Description Qty U/M

1 T53873 O RING 3.0 EA


2 T53891 INTERMEDIATE COVER 1.0 EA
* 3 T54137 HOUSING 1.0 EA
4 T53663 PLUG 1.0 EA
5 T53664 MAGNET PLUG 1.0 EA
6 T53709 PLUG 1.0 EA
* 7 T54463 CIRCLIP 1.0 EA

7
4

6
2 5
1

44
570 - 3 TONNE FORWARD TIP allparts
FRONT AXLE - DIFFERENTIAL
1 Item Part No. Description Qty U/M

1 T53897 CYLINDER BOLT 2.0 EA


4
5 6 10 2 T53896 HEXAGON BOLT 2.0 EA
3 T53895 LOCKING PLATE 2.0 EA
2 11 10 4 T53898 RING NUT 2.0 EA
3 5 T53555 TAPER ROLLER BEARING 2.0 EA
8 12
6 T53616 BOLT 12.0 EA
26 * 7 T53925 BEVEL GEAR SET 1.0 EA
7 8 T53899 SPACER 1.0 EA
27 11
9 T53900 DIFFERENTIAL SIDE GEAR 2.0 EA
9 9 * 10 T53901 WASHER 4.0 EA
14
11 15 * 11 T53902 DIFFERENTIAL PINION 4.0 EA
12 T53903 DIFFERENTIAL SHAFT 1.0 EA
5 * 13 T53904 ROLL PIN 3.0 EA
13 4 14 T53905 FRICTION WASHER 1.0 EA
10 * 15 T54194 DIFFERENTIAL CARRIER 1.0 EA
11 16 T53558 BEARING 2.0 EA
10 17 T53579 SHIM A/R EA
T53580 SHIM A/R EA
T53581 SHIM A/R EA
3 ** 18 T54189 SPACER 1.0 EA
2
* 19 T54186 SHIM 1.0 EA
T54187 SHIM 1.0 EA
16
T54188 SHIM 1.0 EA
18 T54190 SHIM 2.0 EA
16 * 20 T54196 SEAL 1.0 EA
21 T53774 COVER PLATE 1.0 EA
21 22 T53764 FLANGE 1.0 EA
17
19 * 23 T54191 O RING 1.0 EA
23 24 T53893 WASHER 1.0 EA

25 20 25 T53598 BOLT 1.0 EA


* 26 T54461 DIFFERENTIAL SHAFT 2.0 EA
* 27 T54462 SHAFT RETAINER 1.0 EA
22
24

45
570 - 3 TONNE FORWARD TIP allparts
30 31 REAR AXLE - HUB REDUCTION
Item Part No. Description Qty U/M
4
1 6 * A T105072 AXLE 1.0 EA
7 * 1 T54464 HALF SHAFT 2.0 EA
6 2 T53916 CIRCLIP 2.0 EA
5 3 T53917 RING GEAR 2.0 EA
2 4 T53544 CIRCLIP 6.0 EA
8
5 T53643 PIN 6.0 EA
9 32 6 T53644 FRICTION WASHER 12.0 EA
* 7 T54471 DIFFERENTIAL PINION 6.0 EA
13 3 8 T53562 NEEDLE ROLLER BEARING 12.0 EA
25 * 9 T54130 PLANET GEAR CARRIER 2.0 EA
10 T53919 BALL BEARING 2.0 EA
12 11 T53922 SHIM A/R EA
10 T53576 SHIM A/R EA
11 T53577 SHIM A/R EA
T53582 SHIM A/R EA
14
T53583 SHIM A/R EA
** 12 T53924 HEXAGON BOLT 12.0 EA
15 19 13 T53765 VENT 1.0 EA
20

22 16
17 21

18
17
23
28
29
26

27
46
570 - 3 TONNE FORWARD TIP allparts
30 31 REAR AXLE - HUB REDUCTION
Item Part No. Description Qty U/M
4
1 6 14 T53663 PLUG 2.0 EA
7 * 15 T54465 AXLE CASE 2.0 EA
6 * 16 T54125 HUB SEAL 2.0 EA
5 17 T53913 TAPER ROLLER BEARING 4.0 EA
2 * 18 T54139 WHEEL HUB 2.0 EA
8
19 T53773 WHEEL STUD 12.0 EA
9 32 20 T53567 WHEEL NUT 12.0 EA
21 T53872 TAB WASHER 2.0 EA
13 3 22 T53912 RING NUT 2.0 EA
25 23 T53870 O RING 2.0 EA
* 25 T54131 SPACER 2.0 EA
12 26 T53947 HALF SHAFT 2.0 EA
10 * 27 T54297 HEXAGON BOLT 12.0 EA
11 * 28 T54140 STUD 4.0 EA
* 29 T54141 NUT 4.0 EA
14
30 T53615 PLUG 1.0 EA
31 T53924 HEXAGON BOLT 12.0 EA
15 19 * 32 T54132 PLANET CARRIER C/W SPACER 2.0 EA
20

22 16
17 21

18
17
23
28
29
26

27
47
570 - 3 TONNE FORWARD TIP allparts
REAR AXLE - CENTRAL HOUSING
Item Part No. Description Qty U/M

1 T53873 O RING 3.0 EA


2 T53891 INTERMEDIATE COVER 1.0 EA
* 3 T54137 HOUSING 1.0 EA
4 T53663 PLUG 1.0 EA
5 T53664 MAGNET PLUG 1.0 EA
6 T53709 PLUG 1.0 EA
* 7 T54463 CIRCLIP 1.0 EA

7
4

6
2 5
1

48
570 - 3 TONNE FORWARD TIP allparts
REAR AXLE - DIFFERENTIAL
1 Item Part No. Description Qty U/M

1 T53897 CYLINDER BOLT 2.0 EA


4
5 6 10 2 T53896 HEXAGON BOLT 2.0 EA
3 T53895 LOCKING PLATE 2.0 EA
2 11 10 4 T53898 RING NUT 2.0 EA
3 5 T53555 TAPER ROLLER BEARING 2.0 EA
8 15
6 T53616 BOLT 12.0 EA
26 7 T53925 BEVEL GEAR SET 1.0 EA
7 8 T53899 SPACER 1.0 EA
27 11
9 T53900 DIFFERENTIAL SIDE GEAR 2.0 EA
9 9 * 10 T53901 WASHER 4.0 EA
14
11 15 * 11 T53902 DIFFERENTIAL PINION 4.0 EA
12 T53903 DIFFERENTIAL SHAFT 1.0 EA
5 * 13 T53904 ROLL PIN 3.0 EA
13 4 14 T53905 FRICTION WASHER 1.0 EA
10 * 15 T54194 DIFFERENTIAL CARRIER 1.0 EA
11 16 T53558 BEARING 2.0 EA
10 17 T53579 SHIM A/R EA
T53580 SHIM A/R EA
T53581 SHIM A/R EA
3 ** 18 T54189 SPACER 1.0 EA
2
* 19 T54186 SHIM 1.0 EA
T54187 SHIM 1.0 EA
16
T54188 SHIM 1.0 EA
18 T54190 SHIM 2.0 EA
16 * 20 T54196 SEAL 1.0 EA
21 T53774 COVER PLATE 1.0 EA
21 22 T53764 FLANGE 1.0 EA
17
19 * 23 T54191 O RING 1.0 EA
23 24 T53893 WASHER 1.0 EA

25 20 25 T53598 BOLT 1.0 EA


* 26 T54461 DIFFERENTIAL SHAFT 2.0 EA
* 27 T54462 SHAFT RETAINER 1.0 EA
22
24

49
570 - 3 TONNE FORWARD TIP allparts
REAR AXLE - BRAKES
1 Item Part No. Description Qty U/M

1 T53875 BRAKE DISC 6.0 EA


2 T53874 BRAKE DISC 8.0 EA
3 T53933 ADJUSTING BOLT 6.0 EA
4 T53692 SPRING 6.0 EA
5 T53931 ADJUSTING BOLT 6.0 EA
6 T53932 SPRING 6.0 EA
7 T53934 PISTON 4.0 EA
* 9 T54467 O RING 4.0 EA
* 10 T54468 O RING 4.0 EA
12 T53929 SELECTOR 2.0 EA
14 T53928 PUSHER 4.0 EA
2
15 T53926 LEVER LH 1.0 EA
16 T53927 LEVER RH 1.0 EA
17 T53767 BLEEDING BOLT 2.0 EA
28
3 27 18 T53768 PLUG 2.0 EA
4 19 T53534 O RING 2.0 EA
26 20 T53533 O RING 2.0 EA
21 T53939 NUT 2.0 EA
25 24 22 T53938 GRUB BOLT 2.0 EA
23 T53937 REDUCTION BUSHING 2.0 EA
23 22 24 T53604 CYLINDER BOLT 6.0 EA
5 21
6 25 T53936 LEVER 2.0 EA
20 26 T53530 O RING 2.0 EA
7 19
14 27 T53722 WASHER 2.0 EA
18 28 T53609 COUNTERSUNK BOLT 2.0 EA
9
10 17
12
14
15
&
16

50
570 - 3 TONNE FORWARD TIP allparts
DROPBOX ASSEMBLY
6 5 4 Item Part No. Description Qty U/M
7
8 3 * A T103421 DROPBOX 1.0 EA
9 2
2 1 T54079 SHAFT 1.0 EA
14 1 2 T54080 BALL BEARING 2.0 EA
15 17 10 3 T54082 SPACER 1.0 EA
18 11 12 4 T54081 GEAR 1.0 EA
13 5 T54083 SPACER 1.0 EA
21 16 6 T54069 HEXAGON BOLT 1.0 EA
22
47 46 7 T54068 STOP 1.0 EA
19 30 8 T54067 WASHER 1.0 EA
20 9 T54089 VENT 1.0 EA
23 10 T54087 NUT 8.0 EA
24 34 32 31 11 T54086 SPRING WASHER 8.0 EA
25 12 T54084 DOWEL 2.0 EA
26 13 T54065 O-RING 1.0 EA
27 14 T54066 O-RING 1.0 EA
28 15 T54064 FLANGE 1.0 EA
16 T54063 COVER PLATE 1.0 EA
29
27 31 33 17 T54062 SEAL 1.0 EA
28 23 32 18 T54088 CIRCLIP 1.0 EA
19 T54102 BOLT 1.0 EA
26 20 T54101 SPACER 1.0 EA
45 21 T54071 NUT 2.0 EA
41 25 24 22 T54072 WASHER 2.0 EA
35 22
40 21
36





43
37





42
41 39 38
44 37 36
35

42 NEWAGE DROPBOX DANA DROPBOX


SEE MODIFIED & SEE DROPBOX PAGES
ADDITIONAL PARTS PAGES

51
570 - 3 TONNE FORWARD TIP allparts
DROPBOX ASSEMBLY
6 5 4 Item Part No. Description Qty U/M
7
8 3 23 T54073 O-RING 2.0 EA
9 2
2 24 T54074 O-RING 2.0 EA
14 1 25 T54075 FLANGE 2.0 EA
15 17 10 26 T54076 SEAL 2.0 EA
18 11 12 27 T54090 GRUB BOLT 2.0 EA
13 28 T53570 SEAL WASHER 2.0 EA
21 16 29 T54085 COVER 1.0 EA
22
47 46 30 T54078 HOUSING 1.0 EA
19 30 31 T14283 PHILIDAS NUT 6.0 EA
20 32 T14748 HEAVY DUTY WASHER 6.0 EA
23 33 T101270 BOLT 2.0 EA
24 34 32 31 34 T54077 HEXAGON BOLT 8.0 EA
25 35 T54095 O-RING 2.0 EA
26 36 T54096 CIRCLIP 2.0 EA
27 37 T54097 BEARING 2.0 EA
28 38 T54098 CIRCLIP 1.0 EA
39 T54099 GEAR 1.0 EA
29
27 31 33 40 T54100 PIN 1.0 EA
28 23 32 41 T54091 BALL BEARING 2.0 EA
42 T54092 SPACER 2.0 EA
26 43 T54094 GEAR 1.0 EA
45 44 T54093 SHAFT 1.0 EA
41 25 24 45 T101271 BOLT 2.0 EA
35 22 46 T100983 DROPBOX MOUNTING ASSY 1.0 EA
40 21 47 T12609 BOLT 2.0 EA
36
43
37
42
41 39 38
44 37 36
35

42

52
570 - 3 TONNE FORWARD TIP allparts
3 1 ROAD LIGHTS
4
6 Item Part No. Description Qty U/M

2 1 T16957 NYLOC NUT 6.0 EA


2 T16956 WASHER 6.0 EA
7 5 3 T16775 NUMBER PLATE LIGHT GASKET 2.0 EA
9 4 T16774 NUMBER PLATE LIGHT PLINTH 2.0 EA
10
5 T16675 CHEESE HEAD SCREW 6.0 EA
11 6 T16773 NUMBER PLATE LAMP 2.0 EA
14 7 T101091 REAR LIGHT ASSEMBLY 2.0 EA
12 T54294 REAR LIGHT LENS 2.0 EA
15
13 8 T102713 REAR NUMBERPLATE BRKT 1.0 EA
9 T102933 REAR NUMBERPLATE BRKT COVER 1.0 EA
32 8 10 T17961 SET SCREW 2.0 EA
7 11 T13911 WASHER 2.0 EA
16 12 T11433 SET SCREW 4.0 EA
13 T15830 HEAVY DUTY WASHER 4.0 EA

17 18 1 14 T14837 SPRING WASHER 4.0 EA


15 T10431 NUT 4.0 EA
5 16 T102998 BLANKING PLUG 1.0 EA
17 T102761 LIMIT SWITCH ASSY 1.0 EA
18 T13289 MICRO SWITCH BACKING PLATE 1.0 EA
2 19 T13457 NYLOC NUT 4.0 EA
20 T12973 WASHER 8.0 EA
21 T12694 SET SCREW 4.0 EA
22 T102910 FRONT LIGHT BOX RH 1.0 EA
21 20 19
22 23 T105678 HEADLAMP RH 1.0 EA
24 T12972 SPRING WASHER 4.0 EA
23 27 25 T7465 SET SCREW 4.0 EA
25
24 30 26 T102908 HEADLIGHT GRILLE 2.0 EA
27 T100470 SET SCREW 2.0 EA
20
28 31 28 T14748 HEAVY DUTY WASHER 4.0 EA
28 29 T14283 NYLOC NUT 2.0 EA
30 T102909 FRONT LIGHT BOX LH 1.0 EA
31 T105679 HEADLAMP LH 1.0 EA
26 32 T12589 BLANKING GROMMET 2.0 EA

26
53
570 - 3 TONNE FORWARD TIP allparts
ROAD LIGHTS
Item Part No. Description Qty U/M
33 34 33 T100355 GROMMET STEERING COLUMN 1.0 EA
35 36 34 T100742 SOCKET HEAD CAP SCREW 2.0 EA
35 T101093 SWITCH CLAMP 1.0 EA
36 T104955 COLUMN SWITCH LIGHTS 1.0 EA
37 37 T52304 RUBBER GASKET 1.0 EA
40 38 T100046 SWITCH HAZARD 1.0 EA
39 T102844 CIRCUIT BREAKER 5A 2.0 EA
39 40 T102846 CIRCUIT BREAKER SPLASHGUARD 4.0 EA
41 T102845 CIRCUIT BREAKER 18A 2.0 EA
38 42 T101130 FLASHER UNIT 1.0 EA
43 T101129 RELAY 1.0 EA
44 T102918 SET SCREW 1.0 EA
45 T16612 WASHER 1.0 EA
46 T13467 NUT 1.0 EA
47 T102680 FRONT LIGHTING LOOM 1.0 EA
40 48 T102678 MAIN LIGHTING LOOM 1.0 EA
49 T102689 REAR NUMBER PLATE LOOM 1.0 EA
41

42
43

49 44
45
46

48 47

54
570 - 3 TONNE FORWARD TIP allparts
REAR COVER (NON ROPS)
Item Part No. Description Qty U/M
1 1 T104114 REAR COVER ASSEMBLY 1.0 EA
2 T102778 REAR COVER 1.0 EA
3 T15571 BOLT 6.0 EA
4 T100867 WASHER 12.0 EA
2
5 T14910 STOVER NUT 6.0 EA
6 T101567 ANTI SLIP PAD 4.0 EA

3 4
5
6

55
570 - 3 TONNE FORWARD TIP allparts
1 ROAD EQUIPMENT KIT
Item Part No. Description Qty U/M

1 1 T102839 MIRROR HEAD 2.0 EA


2 T102838 ARM FOR WING MIRROR 2.0 EA
2 3 T6668 HEAVY DUTY WASHER 4.0 EA
4 T14837 SPRING WASHER 4.0 EA
2 5 T10917 SET SCREW 4.0 EA
6 T10666 POSIDRIVE SELF TAPPER 2.0 EA
7 T9735 LICENCE HOLDER 1.0 EA
3
4
5

3
5 4

56
570 - 3 TONNE FORWARD TIP allparts
ROAD MIRRORS
Item Part No. Description Qty U/M

1 T102839 MIRROR HEAD 2.0 EA


1 2 T102838 ARM FOR WING MIRROR 2.0 EA
3 T6668 HEAVY DUTY WASHER 4.0 EA
1 4 T14837 SPRING WASHER 4.0 EA
5 T10917 SET SCREW 4.0 EA
2
2

3
4
5

3
5 4

57
570 - 3 TONNE FORWARD TIP allparts
LED BEACON (R65)
Item Part No. Description Qty U/M

1 T105578 LED BEACON 1.0 EA

58
570 - 3 TONNE FORWARD TIP allparts
ELECTRONIC ENGINE SHUTDOWN
Item Part No. Description Qty U/M

1 T102820 ENGINE SHUTDOWN DEVICE 1.0 EA


2 T17960 SET SCREW 2.0 EA
3 T16956 WASHER 2.0 EA
4 T16957 NYLOC NUT 2.0 EA

4
3
2

59
570 - 3 TONNE FORWARD TIP allparts
TRAILER SOCKET
Item Part No. Description Qty U/M

1 T102831 TRAILER SOCKET 1.0 EA


2 T19583 CAP HEAD SCREW 3.0 EA
3 T105933 SANDWICH PLATE 1.0 EA
4 T16613 NYLOC NUT 3.0 EA

4
2

60
570 - 3 TONNE FORWARD TIP allparts
LOWERED TOWING HITCH
Item Part No. Description Qty U/M

1 T11315 BOLT 2.0 EA


2 T100867 WASHER 4.0 EA
3 T14910 PHILIDAS NUT 2.0 EA
4 T103640 TOW BRACKET EXTENSION 1.0 EA
5 T16667 BOLT 2.0 EA
6 T19809 WASHER 6.0 EA
7 T14283 PHILIDAS NUT 4.0 EA
8 T103641 TOW BRACKET STRAP 2.0 EA
9 T14078 SET SCREW 2.0 EA
10 T6769 HEAVY DUTY WASHER 2.0 EA

3
2
1
5
4
6

8
9
6
10
7

61
570 - 3 TONNE FORWARD TIP allparts
REVERSE ALARM
1 Item Part No. Description Qty U/M
3 2
1 T17155 BOLT 2.0 EA
2 T13911 WASHER 6.0 EA
3 T20411 PIPE CLAMP 1.0 EA
4 4 T20914 REVERSE ALARM ACTUATOR 1.0 EA
5 T16481 NYLOC NUT 2.0 EA
2 6 T16476 SET SCREW 2.0 EA
5 7 T14837 SPRING WASHER 2.0 EA
8 T103821 REVERSING SWITCH MOUNTING PLATE 1.0 EA
9 T104111 LIMIT SWITCH 1.0 EA
10 T13321 SET SCREW 2.0 EA
11 T11440 WASHER 4.0 EA
12 T13289 MICRO SWITCH BACKING PLATE 1.0 EA
13 T11439 SPRING WASHER 2.0 EA
14 T11447 NUT 2.0 EA
15 T13457 NYLOC NUT 1.0 EA
6 16 T12973 WASHER 2.0 EA
7 17 T12694 SET SCREW 1.0 EA
18 T101887 REVERSE ALARM 1.0 EA
2
8
12 9

14
13 10
11

18

17 15
16

62
570 - 3 TONNE FORWARD TIP allparts
BROADBAND SOUND REVERSE ALARM
Item Part No. Description Qty U/M

1 T104181 EXTENSION HARNESS 1.0 EA


2 T103520 BROADBAND SOUND REVERSE ALARM 1.0 EA
3 T16481 NYLOC NUT 2.0 EA
4 T13911 WASHER 2.0 EA
5 T15830 HEAVY DUTY WASHER 2.0 EA
1 6 T16477 SET SCREW 2.0 EA

3
4
5 6

63
570 - 3 TONNE FORWARD TIP allparts
REVERSING STROBE
Item Part No. Description Qty U/M

1 T104165 REVERSING STROBE LIGHT - WHITE 1.0 EA


2 T104192 REVERSING LAMP MOUNTING PLATE 1.0 EA
2 3 T7465 SET SCREW 2.0 EA
4 T12973 WASHER 4.0 EA
1 5 T13457 NYLOC NUT 2.0 EA
6 T104190 REVERSING STROBE HARNESS 1.0 EA

5
4
3

64
570 - 3 TONNE FORWARD TIP allparts
SAFETY DECALS (CON)
Item Part No. Description Qty U/M

1 T102947 SAFETY DECALS 1.5-4.5T (CONT) 1 EA

65
570 - 3 TONNE FORWARD TIP allparts
SAND TYRES
Item Part No. Description Qty U/M

1 T102943 WHEEL ASSEMBLY (SAND) 4.0 EA


2 T102527 SAND TYRE 1.0 EA
3 T102437 WHEEL RIM 1.0 EA

66
570 - 3 TONNE FORWARD TIP allparts
WHEEL ASSEMBLY (HIGH FLOAT)
Item Part No. Description Qty U/M

1 T102522 WHEEL ASSY HI-FLOAT 4.0 EA


2 T18862 TYRE 1.0 EA
3 T102523 WHEEL RIM 1.0 EA

67
570 - 3 TONNE FORWARD TIP allparts
GEAR STICK GAITER COVER
Item Part No. Description Qty U/M

1 T12694 SET SCREW 4.0 EA


2 T12972 SPRING WASHER 4.0 EA
3 T12973 WASHER 4.0 EA
4 100569 RETAINING PLATE 1.0 EA
5 100289 GAITER 1.0 EA

1
4
2
3
5

68
570 - 3 TONNE FORWARD TIP allparts
HI-VIS RETRACTABLE SEAT BELT
Item Part No. Description Qty U/M

1 1 T104144 HIGH VISIBILITY SEAT BELT 1.0 EA


2 T105937 SET SCREW 2.0 EA

69
570 - 3 TONNE FORWARD TIP allparts
GREEN BEACON WITH START INHIBIT
6 Item Part No. Description Qty U/M
5 12 1 T102918 SET SCREW 1.0 EA
2 T16612 WASHER 2.0 EA
2 3 3 T101129 RELAY 3.0 EA
1 2 4 T16613 NYLOC NUT 1.0 EA
4 7 5 T103224 SEATBELT 1.0 EA
6 T105328 GREEN BEACON 1.0 EA
7 T104167 BEACON MOUNTING PLATE 1.0 EA
8 T102412 EXHAUST CLAMP 2.0 EA
10 T105333 START INHIBIT HARNESS (MANUAL) 1.0 EA
13 8 11 T11514 P CLIP 2.0 EA
12 T9538 GROMMET 1.0 EA
13 T105937 SET SCREW 2.0 EA

10
11

70
570 - 3 TONNE FORWARD TIP allparts
HYDRAULIC OIL COOLER ASSEMBLY
Item Part No. Description Qty U/M
3 1 T13064 STOVER NUT 1.0 EA
2
1 2 T10734 HEAVY DUTY WAHER 4.0 EA
4
3 T7466 SET SCREW 4.0 EA
5 4 T53136 RADIATOR CAP 1.0 EA
8
5 T102927 COMBI RADIATOR 1.0 EA
6 T5594 DOWTY WASHER 2.0 EA
7 T8014 ADAPTOR 2.0 EA
8 T102934 TOP RAD HOSE 1.0 EA
9
9 T103073 HOSE 1.0 EA
6 10 T103072 HOSE 1.0 EA
10 11 T102907 REAR GRILLE 1.0 EA
7
11 12 T16505 SET SCREW 1.0 EA
13 T9914 P CLIP 1.0 EA
14 T103014 BTM RAD HOSE 1.0 EA
6 12 15 T102962 RAD BOTTOM MTG BRACKET 1.0 EA
7
16 T13362 SPRING WASHER 3.0 EA
13 17 T102720 RADIATOR SEAL HORIZONTAL 1.0 EA
14
18 T102721 RADIATOR SEAL RH VERTICAL 1.0 EA
19 T102892 RADIATOR SEAL LH VERTICAL 1.0 EA
15 20 T102906 RADIATOR COWL SEAL 1.0 EA
3
17 16 21 T103060 RADIATOR SEAL BOTTOM 2.0 EA
18 2 22 T102887 RADIATOR COWL 1.0 EA

20 19
21

21
22

71
570 - 3 TONNE FORWARD TIP allparts
1 HI-VIS DECAL KIT
Item Part No. Description Qty U/M
2 4 1 T105567 HI-VIS DECAL KIT 1.0 EA
2 STEP TREAD 6.0 EA
3 GRAB HANDLE 4.0 EA
4 STEP SIDE 4.0 EA
5 STEP SIDE REVERSE 4.0 EA
3 5

4,5
4,5

2
3
3

72
570 - 3 TONNE FORWARD TIP allparts
WHEEL NUT INDICATOR
Item Part No. Description Qty U/M

1 T15857 WHEEL NUT INDICATOR 24.0 EA

73
570 - 3 TONNE FORWARD TIP allparts
MODIFIED AND ADDITIONAL PARTS
Old Part No. Qty Description Page Item Prefix Issue New Part No.

T100690 1.0 NUT 18 04 01 02 T53853


ADDED 1.0 SPRING WASHER 18 17 01 02 T100387

ADDED 1.0 GRUB SCREW 39 24 01 05 T103221

ADDED 1.0 WASHER 04 06 01 06 T12973


T101347 1.0 BEACON STORAGE BRACKET 04 15 01 06 T103225
ADDED 1.0 SOCKET C/SUNK HEAD SCREW 04 18 01 06 T17070
ADDED 1.0 BEACON POST 04 19 01 06 T102401
ADDED 1.0 NYLOC NUT 04 20 01 06 T13457

T102551 1.0 RADIATOR SUPPORT BRKT 34 04 01 07 T103212


T102553 1.0 RADIATOR SEAL 35 12 01 07 T103215
T102714 1.0 RADIATOR COWL 35 13 01 07 T103213

100658 2.0 SKIP DECAL - - 01 08 T103267


102954 1.0 ENGINE COVER DECAL KIT - - 01 08 T103390
100651 3.0 BLUE TAPE - - 01 08 DELETED

T100211 1.0 LOCK ASSY 05 04 02 09 T103218


T100287 1.0 SPRING 05 07 02 09 T103237
T100266 1.0 LOCK PLUNGER 05 09 02 09 T103217
T100286 1.0 WELDED LOCK ASSY 05 11 02 09 T103216

74
570 - 3 TONNE FORWARD TIP allparts
MODIFIED AND ADDITIONAL PARTS
Old Part No. Qty Description Page Item Prefix Issue New Part No.

T102959 1.0 GEARBOX 25 24 03 10 T103420

5 17 15 GEARBOX - INTERNAL
4 6 18
Item Part No. Description Qty U/M
20 19
7 16 24 1 T4508 RETAINER PLATES 1.0 EA
8 21
3 13 2 T4486 SPRING 1.0 EA
26 3 T4549 COVER 1.0 EA
2 14 22 16 4 T4485 COVER 1.0 EA
9 28 5 T4547 KNOB 1.0 EA
20 25
1 6 T7727 LOCKNUT 1.0 EA
10 30 7* T53854 GEAR LEVER ASSEMBLY 1.0 EA
27
11 32 8 T4507 PAD GEAR LEVER 2.0 EA
12 29 9 T3977 BOLT 6.0 EA
23 10 T14837 SPRING WASHER 6.0 EA
31
11 T4519 TOP COVER 1.0 EA
36 12 T4530 JOINT 1.0 EA
33
13 T3409 DIPSTICK 1.0 EA
14 T50423 BOND SEAL 2.0 EA
38 15 T6737 LONG SET SCREW 2.0 EA
34 40 16 T6738 SPRING WASHER 2.0 EA
17 T53283 BEARING CLIP 2.0 EA
37 14 43 42 18 T2839 BALL BEARING 1.0 EA
19 T2837 SPACER 1.0 EA
39 35 47 20 T2838 REVERSE SPEED GEAR 2.0 EA
48 41 21 T2836 2ND SPEED SLD GEAR 1.0 EA
50 22 T2835 LAYSHAFT 1.0 EA
23 T2833 1ST REDUCTION GEAR 1.0 EA
24 T53297 SCREW 4.0 EA
52 44
25 T3433 IDLER SHAFT 1.0 EA
45
26 T53298 THRUST WASHER 1.0 EA
54
46 27 T53299 INNER BEARING 1.0 EA
56 28 T53300 NEEDLE BEARING 1.0 EA
49 29 T2826 REVERSE PINION 1.0 EA

51
55
58

57

75
570 - 3 TONNE FORWARD TIP allparts
MODIFIED AND ADDITIONAL PARTS
Old Part No. Qty Description Page Item Prefix Issue New Part No.

5 17 15 GEARBOX - INTERNAL
4 6 18
Item Part No. Description Qty U/M
20 19
7 16 24 30 T3431 WASHER 1.0 EA
8 21
3 13 31 T3613 NUT 1.0 EA
26 32 T53301 HEX LOCKNUT 1.0 EA
2 14 22 16 33 T3687 GASKET 1.0 EA
9 28 34 T2832 GEARCASE 1.0 EA
20 25
1 35 T4248 PLUG 1.0 EA
10 30 36 T53284 BEARING 1.0 EA
27
11 32 37 T53285 INPUT SHAFT 1.0 EA
12 29 38 T53286 BEARING 1.0 EA
23 39 T3414 CIRCLIP 1.0 EA
31
40 T53293 SCREW 1.0 EA
36 41 T4443 LOCK WASHER 1.0 EA
33
42 T53294 WASHER 1.0 EA
43 T53556 COUPLING 1.0 EA
38 44 T4253 DUST EXCLUDER 1.0 EA
34 40 45 T53295 OIL SEAL 1.0 EA
46 T3745 DOWEL 2.0 EA
37 14 43 42 47 T3685 SCREW 6.0 EA
48 T13362 SPRING WASHER 6.0 EA
39 35 47 49 T53777 END COVER 1.0 EA
48 41 50 T3427 SPACER 1.0 EA
50 51 T2822 SPACER 1.0 EA
52 T53296 BEARING 1.0 EA
53 T2830 OUTPUT GEAR 1.0 EA
52 44
54 T2822 SPACER 1.0 EA
45
55 T4559 SPEED GEAR 1.0 EA
54
46 56 T2825 1ST SPEED SLD GEAR 1.0 EA
56 57 T52346 MAIN SHAFT 1.0 EA
49 58 T50612 PLANET CAGE ROLLER 1.0 EA

51
55
58

57

76
570 - 3 TONNE FORWARD TIP allparts
MODIFIED AND ADDITIONAL PARTS
Old Part No. Qty Description Page Item Prefix Issue New Part No.

G/BOX - HOUSING & SELECTOR FORKS


Item Part No. Description Qty U/M

1 T6673 GREASE NIPPLE 2.0 EA


2 T4403 BUSH 2.0 EA
47 3 T53289 CLUTCH HOUSING 1.0 EA
44 1 2 4 T53287 CLUTCH SHAFT 1.0 EA
3 5 T7977 BOLT 1.0 EA
45 23 6 T4428 CLUTCH OP LEVER 1.0 EA
22 7 T6738 SPRING WASHER 1.0 EA
8 T7717 NUT 1.0 EA
21 2 9 T7466 SET SCREW 8.0 EA
46 20 4 10 T13362 SPRING WASHER 8.0 EA
19
11 T53288 OIL SEAL 1.0 EA
11 12 T12972 SPRING WASHER 2.0 EA
18 5
13 T50267 BOLT 2.0 EA
14 T53302 CAPHEAD SCREW 1.0 EA
14 43 1 15 T4481 WASHER 1.0 EA
9
16 T4468 CIRCLIP 1.0 EA
17 8 7 17 T53292 CLUTCH FORK 1.0 EA
15 12 12 10 6
16 13 18 T4429 COTTER PIN-NUT & WASHER 1.0 EA
27 19 T52999 BOLT 6.0 EA
36 25 40 25 20 T3741 WASHER 6.0 EA
39 24 21 T53291 GUIDE TUBE ASSEMBLY 1.0 EA
26
41 22 T3744 SCREW 6.0 EA
37 23 T13362 SPRING WASHER 4.0 EA
27 23A T2984 WASHER 2.0 EA
35 38 28
29
34
33 32 31 30

42

77
570 - 3 TONNE FORWARD TIP allparts
MODIFIED AND ADDITIONAL PARTS
Old Part No. Qty Description Page Item Prefix Issue New Part No.

G/BOX - HOUSING & SELECTOR FORKS


Item Part No. Description Qty U/M

24 T3407 STEEL BALLS 3.0 EA


25 T4420 DETENT SPRING 1.0 EA
47 26 T3428 PACKING DETENT SPRING 1.0 EA
44 1 2 27 T4464 BEARING 2.0 EA
3 28 T3422 SELECTOR SHAFT 1.0 EA
45 23 29 T3408 GRUB SCREW 1.0 EA
22 30 T50464 SELECTOR FORK 2ND/3RD 1.0 EA
31 T50462 INTERLOCK SAFTY PLATE 1.0 EA
21 2 32 T4512 CLEVIS PIN 2.0 EA
46 20 4 33 T4514 STUD SHORT 1.0 EA
19
34 T6744 SPLIT PIN 2.0 EA
11 35 T50463 SELECTOR FORK 1ST/REV 1.0 EA
18 5
36 T3406 GRUB SCREW 1.0 EA
37 T9775 NUT 1.0 EA
14 43 1 38 T3420 LOCK WASHER 1.0 EA
9
39 T3405 GRUB SCREW 1.0 EA
17 8 7 40 T3421 SELECTOR SHAFT 1.0 EA
15 12 12 10 6
16 13 41 T3437 STUD 1.0 EA
27 42 T50551 INTERLOCK PLATE ASSY. 1.0 EA
36 25 40 25 43 T53290 GUIDE TUBE GASKET 1.0 EA
39 24 44 T53303 SELECTOR SHAFT COVER PLATE 1.0 EA
26
41 45 T3741 WASHER 2.0 EA
37 46 T52999 SCREW 2.0 EA
27 47 T53441 GASKET 1.0 EA
35 38 28
29
34
33 32 31 30

42

78
570 - 3 TONNE FORWARD TIP allparts
MODIFIED AND ADDITIONAL PARTS
Old Part No. Qty Description Page Item Prefix Issue New Part No.

T102449 1.0 DROPBOX 51 A 03 10 T103421

1 2 4 DROPBOX ASSEMBLY
5 2 6 8
7 Item Part No. Description Qty U/M
10 A T102449 DROPBOX 1.0 EA
11 1 T3495 INPUT SHAFT 1.0 EA
2 T4540 BEARING 2.0 EA
3
3 T3440 SPACER 1.0 EA
13 14 15 17
9 4 T50306 INPUT GEAR 1.0 EA
5 T3439 SPACER 1.0 EA
12 6 T3113 CIRCLIP 1.0 EA
12 7 T4531 OILSEAL 1.0 EA
12 8 T4200 COUPLING 1.0 EA
16 13 9 T3646 WASHER 1.0 EA
19 10 T4443 LOCK WASHER 1.0 EA
25
24 24 11 T3483 SCREW 1.0 EA
20 12 T2379 CIRCLIP 4.0 EA
13 T3446 O RING 2.0 EA
18 18 14 T2197 IDLER SHAFT 1.0 EA

20 21 15 T2398 ROLLER BEARING 2.0 EA


22 16 T4431 CIRCLIP 1.0 EA
23 17 T50307 IDLER GEAR 1.0 EA
23 21 19 18 T1696 NUT 2.0 EA
19 T1697 THICK WASHER 2.0 EA
29 38 26 27 28
39
29 30
37

29 31
36
32
33
39 34

29
35 34 33

79
570 - 3 TONNE FORWARD TIP allparts
MODIFIED AND ADDITIONAL PARTS
Old Part No. Qty Description Page Item Prefix Issue New Part No.

1 2 4 DROPBOX ASSEMBLY
5 2 6 8
7 Item Part No. Description Qty U/M
10 20 T3487 COUPLING 2.0 EA
11 21 T3112 OILSEAL 2.0 EA
22 T1698 OUTPUT SHAFT 1.0 EA
3
23 T3111 BEARING 2.0 EA
13 14 15 17
9 24 T3115 SPACER 2.0 EA
25 T50305 OUTPUT GEAR 1.0 EA
12 26 T2823 GEARCASE 1.0 EA
12 27 T6705 SPRING WASHER 8.0 EA
12 28 T9775 NUT 8.0 EA
16 13 29 T14748 PLAIN WASHER 10.0 EA
19 30 T101271 BOLT 2.0 EA
25
24 24 31 T3041 BREATHER 1.0 EA
20 32 T2667 FIBRE WASHER 2.0 EA
33 T3770 PLUG 2.0 EA
18 18 34 T101270 BOLT 2.0 EA

20 21 35 T4065 DOWEL 2.0 EA


22 36 T100983 DROPBOX MOUNTING ASSY 1.0 EA
23 37 T12609 BOLT 2.0 EA
23 21 19 38 T3472 BOLT 8.0 EA
39 T14283 PHILIDAS NUT 6.0 EA
29 38 26 27 28
39
29 30
37

29 31
36
32
33
39 34

29
35 34 33

80
570 - 3 TONNE FORWARD TIP allparts
MODIFIED AND ADDITIONAL PARTS
Old Part No. Qty Description Page Item Prefix Issue New Part No.

T10012 2.0 R CLIP 07 04 03 11 T103044


T19465 4.0 CHAIN SLEEVE 07 05 03 11 T103233
T18186 2.0 PIN RETAINING CHAIN 07 06 03 11 T103436
T16476 3.0 SET SCREW 07 07 03 11 T10917
T13911 6.0 WASHER 07 08 03 11 DELETED
T10431 4.0 NUT 07 09 03 11 DELETED
T101185 1.0 SKIP PROP PIN 07 10 03 11 T103507
ADDED 1.0 NYLOC NUT 07 15 03 11 T16481
T16506 1.0 BOLT 07 17 03 11 T100895
T101036 1.0 CHASSIS LOCK PIN ASSY 07 19 03 11 T103508
T101035 1.0 CHASSIS LOCK BAR ASSY 07 20 03 11 T103509
ADDED 1.0 SKIP PROP PIN ASSY 07 24 03 11 T103532
ADDED 1.0 CHASSIS LOCK PIN ASSY 07 25 03 11 T103531

T17306 4.0 WASHER 01 09 03 12 DELETED


T16477 1.0 SET SCREW 01 20 03 12 DELETED
T13911 2.0 WASHER 01 21 03 12 DELETED
T10431 1.0 NUT 01 22 03 12 DELETED
T17508 1.0 CHAIN SLEEVE 01 25 03 12 DELETED
T17507 1.0 LOCKING PIN CHAIN 01 26 03 12 T103188
T15830 2.0 HEAVY DUTY WASHER 01 27 03 12 DELETED
T6075 1.0 R CLIP 01 28 03 12 T103044
ADDED 1.0 COPPER SLEEVE 01 30 03 12 T103233
ADDED 1.0 TOWING PIN ASSY 01 31 03 12 T103234

ADDED 1.0 SPACER TUBE 11 18 02 13 T103599

T102890 1.0 CROSSBRACE 04 09 04 14 T103412

T14564 2.0 ENGINE MOUNT 30 08 05 15 DELETED


ADDED 2.0 ENGINE MOUNT (FRONT) 30 14 05 15 T103717

T9722 1.0 GAVANISED HANDBRAKE SPRING 39 18 05 16 T102310

81
570 - 3 TONNE FORWARD TIP allparts
MODIFIED AND ADDITIONAL PARTS
Old Part No. Qty Description Page Item From Axle Serial No. New Part No.

FRONT AXLE ASSEMBLY (T102625)

T53892 1.0 HOUSING 88 03 K-HUN-123346 T54137


T53921 12.0 HEXAGON BOLT 88 12 K-HUN-123346 T54138

ADDED 2.0 PLANET GEAR CARRIER C/W SPACER 88 32 K-HUN-103899 T54132


T53918 2.0 PLANET GEAR CARRIER 88 09 K-HUN-103899 T54130
T53911 2.0 SPACER 88 25 K-HUN-103899 T54131
T53871 2.0 CYLINDER BOLT 88 24 K-HUN-103899 DELETED

T53909 4.0 STUD 88 28 TBA T54140

T53908 4.0 NUT 88 29 TBA T54141

T53914 2.0 WHEEL HUB 88 18 TBA T54139


T53869 2.0 HUB SEAL 88 16 TBA T54125

ADDED 1.0 SHIM 88 19 M-HUN-107642 T54186


ADDED 1.0 SHIM 88 19 M-HUN-107642 T54187
ADDED 2.0 SHIM 88 19 M-HUN-107642 T53579
ADDED 1.0 SHIM 88 19 M-HUN-107642 T54188
ADDED 2.0 SHIM 88 19 M-HUN-107642 T54190
T52523 1.0 O-RING 88 23 M-HUN-107642 T54191
T53630 1.0 SPACER 88 18 M-HUN-107642 T54192
T53748 1.0 RING 88 19 M-HUN-107642 DELETED
T53752 1.0 RING 88 19 M-HUN-107642 DELETED

T53522 1.0 SEAL 88 20 M-HUN-107642 T54196

T53906 1.0 DIFFERENTIAL CARRIER 88 15 M-HUN-118619 T54194

T53907 12.0 HEXAGON BOLT 88 27 TBA T54297

82
570 - 3 TONNE FORWARD TIP allparts
MODIFIED AND ADDITIONAL PARTS
Old Part No. Qty Description Page Item From Axle Serial No. New Part No.

REAR AXLE ASSMBLY (T102624)

T53935 1.0 ROLL PIN 87 13 K-HUN-115501 DELETED

T53892 1.0 HOUSING 87 03 K-HUN-123309 T54137


T53921 12.0 HEXAGON BOLT 86 12 K-HUN-123309 T54138

ADDED 2.0 PLANET GEAR C/W SPACER 86 32 TBA T54132


T53918 2.0 PLANET GEAR CARRIER 86 09 TBA T54130
T53911 2.0 SPACER 86 25 TBA T54131
T53871 2.0 CYLINDER BOLT 86 24 TBA DELETED

T53914 2.0 WHEEL HUB 86 18 M-HUN-103700 T54139


T53869 2.0 HUB SEAL 86 16 M-HUN-103700 T54125

T53909 4.0 STUD 86 28 M-HUN-103700 T54140

T53908 4.0 NUT 86 29 M-HUN-103700 T54141

ADDED 1.0 SHIM 87 19 M-HUN-107104 T54186


ADDED 1.0 SHIM 87 19 M-HUN-107104 T54187
ADDED 2.0 SHIM 87 19 M-HUN-107104 T53579
ADDED 1.0 SHIM 87 19 M-HUN-107104 T54188
ADDED 2.0 SHIM 87 19 M-HUN-107104 T54190
T52523 1.0 O-RING 87 23 M-HUN-107104 T54191
T53630 1.0 SPACER 87 18 M-HUN-107104 T54192
T53748 1.0 RING 87 19 M-HUN-107104 DELETED
T53752 1.0 RING 87 19 M-HUN-107104 DELETED

T53522 1.0 SEAL 87 20 M-HUN-107104 T54196

T53906 1.0 DIFFERENTIAL CARRIER 87 15 M-HUN-116346 T54194

T53907 12.0 HEXAGON BOLT 86 27 TBA T54297

83
570 - 3 TONNE FORWARD TIP allparts
MODIFIED AND ADDITIONAL PARTS
Old Part No. Qty Description Page Item Prefix Issue New Part No.

T103016 1.0 ANTI SLIP PAD 02 07 05 18 T103011


T103017 1.0 ANTI SLIP PAD 02 11 05 18 T103011

T101097 1.0 FILLER/FILTER 20 02 06 19 T104130


T52624 1.0 CAP 20 03 06 19 T54200
T52626 1.0 SEAL 20 05 06 19 T54201
T52628 1.0 LOWER CASING 20 08 06 19 T54202
T52629 1.0 SEAL 20 09 06 19 T54203
T53113 1.0 GASKET 20 13 06 19 T54204
T15819 2.0 PLAIN WASHER 20 11 06 19 DELETED

T101026 2.0 FRONT ENGINE MOUNT 30 01 06 20 T104135


T101018 1.0 REAR ENGINE MOUNT RH 30 02 06 20 T104138
T101025 1.0 REAR ENGINE MOUNT LH 30 03 06 20 T104137
T14819 4.0 BOLT 30 06 06 20 T104158
T14564 2.0 ENGINE MOUNT REAR 30 08 06 20 T104136
T12694 4.0 SET SCREW 30 09 06 20 DELETED
T12973 4.0 PLAIN WASHER 30 10 06 20 DELETED
T19007 4.0 PHILIDAS NUT 30 11 06 20 DELETED
T9046 4.0 WASHER 30 12 06 20 DELETED
T14283 4.0 PHILIDAS NUT 30 13 06 20 DELETED
T103717 2.0 ENGINE MOUNT FRONT 30 14 06 20 T104134
ADDED 4.0 SPRING WASHER 30 15 06 20 T14080

T100093 1.0 PEDAL 09 04 07 22 T104141


T102416 1.0 PEDAL 10 07 07 22 T102460

T101083 1.0 HYD TANK ASSY 20 01 08 23 T104196


T101084 1.0 FILTER SEALING PLATE 20 14 - - T104198
T52495 1.0 FILTER SEALING GASKET 20 15 - - T54208
T101080 1.0 MOULDED HYD TANK 21 22 - - T54206
ADDED 2.0 SET SCREW 21 36 - - T54209

84
570 - 3 TONNE FORWARD TIP allparts
MODIFIED AND ADDITIONAL PARTS
Old Part No. Qty Description Page Item Prefix Issue New Part No.

ADDED 2.0 DOME HEAD SCREW 04 01 - - T16492


ADDED 2.0 WASHER 04 02 - - T13911

T102958 1.0 OPERATOR BOOK 12 17 - 24 T0545

T100912 1.0 MICROSWITCH 39 08 08 25 T104545

T53840 1.0 SEATBELT 03 06 08 26 T54307

T102877 1.0 BATTERY CLAMP 14 22 08 28 T104719

T101188 3.0 RADIATOR MTG RUBBER 34 05 08 29 T140838

T102624 1.0 REAR AXLE 46 A 09 30 T015072


T53915 2.0 HALF SHAFT 46 01 09 30 T54464
T53642 6.0 DIFFERENTIAL PINION 46 07 09 30 T54471
T54138 12.0 HEXAGON BOLT 46 12 09 30 T53924
T53951 2.0 AXLE CASE 47 15 09 30 T54465
T53855 1.0 CIRCLIP 48 07 09 30 T54463
ADDED 2.0 WASHER 49 10 09 30 T53901
ADDED 2.0 DIFFERENTIAL PINION 49 11 09 30 T53902
ADDED 2.0 ROLL PIN 49 13 09 30 T53904
T54192 1.0 SPACER 49 18 09 30 T54189
ADDED 2.0 DIFFERENTIAL SHAFT 49 26 09 30 T54461
ADDED 1.0 SHAFT RETAINER 49 27 09 30 T54462
T53698 2.0 BACKUP RING 50 08 09 30 DELETED
T53696 2.0 O RING 50 09 09 30 T54467
T53695 2.0 O RING 50 10 09 30 T54468
T53697 2.0 BACKUP RING 50 11 09 30 DELETED

85
570 - 3 TONNE FORWARD TIP allparts
MODIFIED AND ADDITIONAL PARTS
Old Part No. Qty Description Page Item Prefix Issue New Part No.

T102625 1.0 AXLE 42 A 10 31 T105068


T53915 2.0 HALF SHAFT 42 01 10 31 T54464
T53642 6.0 DIFFERENTIAL PINION 42 07 10 31 T54471
T54138 12.0 HEXAGON BOLT 42 12 10 31 T53924
T53948 2.0 AXLE CASE 43 15 10 31 T54460
T53855 1.0 CIRCLIP 44 07 10 31 T54463
T53894 1.0 BEVEL GEAR SET 45 07 10 31 T53925
ADDED 2.0 WASHER 45 10 10 31 T53901
ADDED 2.0 DIFFERENTIAL PINION 45 11 10 31 T53902
ADDED 2.0 ROLL PIN 45 13 10 31 T53904
T54192 1.0 SPACER 45 18 10 31 T54189
ADDED 2.0 DIFFERENTIAL SHAFT 45 26 10 31 T54461
ADDED 1.0 SHAFT RETAINER 45 27 10 31 T51162

T102677 1.0 ELECTRICAL SYSTEM 17 01 10 32 T104877


T101128 1.0 LED MODULE 17 12 10 32 T104771

T103002 2.0 SOCKET HEAD CAP SCREW 25 02 11 33 T17969


T11165 1.0 ADAPTOR 25 06 11 33 T13936
T5637 1.0 DOWTY WASHER 25 07 11 33 T5596
T102926 1.0 GEAR PUMP 25 08 11 33 T105359

ADDED 1.0 NYLOC NUT 14 11 11 34 T16481


ADDED 1.0 SET SCREW 14 20 11 34 T16477
ADDED 2.0 WASHER 14 24 11 34 T6762
ADDED 1.0 P CLIP 14 25 11 34 T102920

ADDED 1.0 LED BEACON 01 32 11 35 T105576

86
570 - 3 TONNE FORWARD TIP allparts
MODIFIED AND ADDITIONAL PARTS
Old Part No. Qty Description Page Item Prefix Issue New Part No.

T104196 1.0 HYD TANK ASSY 20 01 12 36 DELETED


T52598 6.0 FIXING BOLT 20 10 12 36 T102226
T104198 1.0 FILTER SEALING PLATE 20 14 12 36 DELETED
T54208 1.0 FILTER SEALING GASKET 20 15 12 36 DELETED
T52496 1.0 FILLER / BREATHER 20 16 12 36 T104124
T101085 1.0 LEVEL INDICATOR 21 19 12 36 T105524
T52282 1.0 DRAIN PLUG 21 20 12 36 T102233
T52588 1.0 O RING 21 21 12 36 T6169
T54206 1.0 MOULDED HYD TANK 21 22 12 36 T105520
T17963 2.0 BOLT 21 24 12 36 T7466
T10734 2.0 HEAVY DUTY WASHER 21 25 12 36 T13362
T100372 2.0 TANK SPACER 21 26 12 36 DELETED
T100323 2.0 WASHER RUBBER BACKED 21 27 12 36 DELETED
T13064 2.0 PHILIDAS NUT 21 28 12 36 DELETED
T100214 2.0 RUBBER BUFFER 21 31 12 36 DELETED
T101168 2.0 TANK MOUNTING SPACER 21 32 12 36 DELETED
T9345 2.0 HEAVY DUTY WASHER 21 33 12 36 DELETED
T12972 2.0 SPRING WASHER 21 34 12 36 DELETED
T9775 2.0 NUT 21 35 12 36 DELETED
T54209 1.0 C/S SET SCREW 21 36 12 36 DELETED
ADDED 2.0 COPPER WASHER 21 37 12 36 T9510
ADDED 4.0 WASHER 21 38 12 36 T15819
ADDED 2.0 BOLT 21 39 12 36 T16664
ADDED 4.0 SPRING WASHER 21 40 12 36 T14837
ADDED 6.0 WASHER 21 41 12 36 T13911
ADDED 1.0 STAUFF CLAMP 21 42 12 36 T104996
ADDED 1.0 SWEPT ELBOW 21 43 12 36 T105543
ADDED 2.0 BOLT 21 44 12 36 T17920
ADDED 1.0 COVER PLATE 21 45 12 36 T105356
ADDED 1.0 HOSE CLAMP 21 46 12 36 T105355
ADDED 2.0 HEAVY DUTY WASHER 21 47 12 36 T15830
ADDED 2.0 NYLOC NUT 21 48 12 36 T16481
ADDED 1.0 STAUFF CLAMP BRACKET 21 49 12 36 T105534
ADDED 2.0 SET SCREW 21 50 12 36 T16477
T102791 1.0 HOSE 22 07 12 36 T105544

87
570 - 3 TONNE FORWARD TIP allparts
MODIFIED AND ADDITIONAL PARTS
Old Part No. Qty Description Page Item Prefix Issue New Part No.

T52796 1.0 KINGLINK ASSEMBLY 08 04 12 37 T54531

ADDED 1.0 SET SCREW 25 20 12 38 T7465


ADDED 2.0 WASHER 25 27 12 38 T12973
ADDED 1.0 HEADBRAKE CABLE P-CLIP SPACER 25 28 12 38 T105874
ADDED 1.0 NYLOC NUT 25 29 12 38 T13457

SURFACE COATING UPDATE TO FIXINGS 01 14,15,16 12 39

T54531 1.0 KINGLINK ASSEMBLY 08 04 13 40 T52796

ADDED 2.0 PLASTIC CAP 03 12 13 41 T105940


ADDED 1.0 SET SCREW 03 13 13 41 T105937
ADDED 2.0 WASHER 03 14 13 41 T7715
ADDED 2.0 FIBRE WASHER 03 15 13 41 T105938
ADDED 1.0 SPACER 03 16 13 41 T105939
ADDED 1.0 BOLT 03 17 13 41 T105936

T100223 1.0 MICRO SWITCH 09 17 13 42 T105988

T105988 1.0 MICRO SWITCH 09 17 13 43 T104659

T102632 1.0 ENGINE 31 A 14 44 T105821

T102683 1.0 BEACON HARNESS 01 07 15 45 T105331

ADDED 1.0 PLUG BLANK 01 33 15 46 T106352

T105520 1.0 HYDRAULIC TANK 21 22 16 47 T106269


ADDED 1.0 BLANKING PLUG 21 51 16 47 T7262
ADDED 1.0 DOWTY WASHER 21 52 16 47 T10940

88
570 - 3 TONNE FORWARD TIP allparts
MODIFIED AND ADDITIONAL PARTS
Old Part No. Qty Description Page Item Prefix Issue New Part No.

89
570 - 3 TONNE FORWARD TIP allparts
Service and Warranty
Thwaites give a warranty which, subject to certain conditions, gives an assurance as to the quality of their product.

The Thwaites warranty states:-

In the manufacture of Thwaites machines we endeavour to ensure that only the best workmanship and materials are used. Consequently, provided:-

1. The machine has been properly used in accordance with our recommendations and,
2. That no alterations have been made to the machine without prior written approval and,
3. That the machine has been maintained, serviced and lubricated in accordance with our recommendations and,
4. That Thwaites Warranty Certificate and/or New Machine Delivery Report has been completed and received by Thwaites within one
month of delivery to the user.
5. That Thwaites receive a correctly completed Warranty Claim form within thirty days of the failure occurring.
6. UK
That the alleged defective parts are returned to Thwaites within 6 weeks of date of failure.
7. All other territories
That unless otherwise instructed the alleged defective parts are to be stored for inspection for a 6 month period from date of failure.

We will examine the alleged defective part and if we are reasonably satisfied that any defect is solely due to bad workmanship or materials, we
will at our cost and at our option either repair any defective part or supply a replacement part in full discharge of all obligations upon us.

This warranty does not, however, extend to reconditioned or second-hand machines. For the avoidance of doubt, we will not entertain any other
claims of a direct or consequential nature of whatsoever description and our responsibility is limited to the above.

The above warranty shall in no way detract from your statutory rights

Warranty
It is important to use only genuine Thwaites Limited spare parts and to adhere strictly to the conditions
of operation and maintenance laid down by Thwaites Limited.

Your warranty may be invalidated if you do not comply with the above recommendations.

You might also like