Variable speed controllers for asynchronous motors

Presentation : Altivar 58
pages 16 to 20
Characteristics :
pages 21 to 23 Schemes, compatibility
References :
pages 30 and 32
Functions : Basic schemes only : to be adapted to meet local standards and regulations
pages 86 to 109

Schemes without contactor, recommended for machines which are not dangerous
3-phase supply Single phase supply

5
1

– Q1 – Q1

6
2

(1) (1)
(2) (3) (4) (2) (3) (4)
A1 A1

L1

L2

R1A

R1C

R1B

LI1

LI2

LI3

LI4
L1

L2

L3

R1A

R1C

R1B

LI1

LI2

LI3

LI4

R2A

R2C
R2A

R2C

+ 24
+ 24

COM (0 V)
COM (0 V)

+ 10
+ 10

AI1

AI2
AI1

AI2
PA

PB

W
W

U
U

V
V

W1
W1

U1

V1
U1

V1

Optional
braking
M Reference M Reference
resistor X - Y mA X - Y mA
3 potentiometer 3 potentiometer

A1 A1
ATV- ATV-58
58iU09M2 and other ratings
58iU18M2
PA

PB
+
–

A2
–
+

(5)
PA

PB

Optional
braking
resistor

(1) Optional line choke

(2) Fault relay contacts; for remote signalling of speed controller status.
(3) Internal + 24 V. If an external + 24 V supply is used, connect the 0 V on the external supply to the COM terminal, do not use the + 24 terminal of the speed
controller, and connect the common of the LI inputs to the + 24 V of the external supply.
(4) R2 relay can be reassigned.
(5) VW3-A58701 braking module, if a braking resistor is used, for ratings ATV-58iU09M2 and iU18M2 only.

Note :
- All the terminals are located at the bottom of the controller.
- Fit suppressors to all the specific circuits close to the controller or connected on the same circuit, such as relays, contactors, solenoid valves, fluorescent lighting,
etc.

Compatible components (for complete references, consult our specialist catalogue)

Code Description

Q1 GV2-L or Compact NS (see following pages)

62 Te
 Variable speed controllers for asynchronous motors
Presentation : Altivar 58
pages 16 to 20 Schemes, compatibility (continued)
Characteristics :
pages 21 to 23 Speed controllers ATV-58iU09M2 to iD12M2 and iU18N4 to iD23N4
References :
pages 30 and 32
Functions : Basic schemes only : to be adapted to meet local standards and regulations
pages 86 to 109

Schemes with downstream contactor, recommended for dangerous machines which are switched on and off frequ

ently
3-phase supply Single phase supply
1

5
– Q1 – Q1
2

6
(1) (1)

(2) (3) (2) (3)

A1 A1

L1

L2

R1A

R1C

R1B

LI1

LI2

LI3

LI4

+ 24
L1

L2

L3

R1A

R1C

R1B

LI1

LI2

LI3

LI4

+ 24

R2A

R2C
R2A

R2C

COM (0 V)
COM (0 V)

+ 10
+ 10

AI1

AI2
AI1

AI2
PA

PB

W
W

U
U

V
V

Optional
braking Reference
Reference
1

resistor potentiometer
potentiometer
KM2 KM2
2

X - Y mA X - Y mA

A2
A2

– KM2 – KM2
W1
W1

U1

V1
U1

V1

A1
A1

M M
3 3
ATV- ATV-58
58iU09M2 other ratings
A1 and A1
58iU18M2
PA

PB
+
–

A2
–
+

(4) Optional
PA

PB

braking
resistor

(1) Optional line choke

(2) Fault relay contacts; for remote signalling of speed controller status.
(3) Internal + 24 V. If an external + 24 V supply is used, connect the 0 V on the
external supply to the COM terminal, do not use the + 24 of the speed controller,
and connect the common of the LI inputs to the + 24 V of the external supply.
(4) VW3-A58701 braking module, if a braking resistor is used, for ratings ATV-
58iU09M2 and iU18M2 only.
(5) Use the “downstream contactor control” function with relay R2 or the logic
output LO of one of the “I/O extension” cards, by relaying.

Note :
- All the terminals are located at the bottom of the controller.
- Fit suppressors to all the specific circuits close to the controller or connected on the same circuit, such as relays, contactors, solenoid valves, fluorescent lighting,
etc.

Compatible components (for complete references, consult our specialist catalogue)

Code Description

Q1 GV2-L or Compact NS (see following pages)

KM2 LP4-iiii (see following pages)

64 Te
 Variable speed controllers for asynchronous motors
Presentation : Altivar 58
pages 16 to 20
Characteristics : Schemes, compatibility
pages 21 to 23 Speed controllers ATV-58HD16M2X to HD46M2X and HD28N4 to HD79N4
References :
pages 30 to 32
Functions : Basic schemes only : to be adapted to meet local standards and regulations
pages 86 to 109

Schemes with downstream contactor, recommended for dangerous machines which are switched on and off frequently
3-phase supply
1

(3)
– Q1
A1
– KM2
2

1 – Q2 2 – T1 1 – Q3 2 R2A R2C A1 A2

3 4 5 – Q2 6

(1) (2)
A1
L1

L2

L3

R1A

R1C

R1B

LI1

LI2

LI3

LI4

+ 24
COM (0 V)
+ 10

AI1

AI2
PA

PB
W
U

V
1

Optional
KM2 braking X - Y mA
resistor Reference
2

potentiometer
W1
U1

V1

M
3

(1) Fault relay contacts; for remote signalling of speed controller status.
(2) Internal + 24 V. If an external + 24 V supply is used, connect the 0 V on the external supply to the COM terminal, do not use the + 24 of the speed controller,
and connect the common of the LI inputs to the + 24 V of the external supply.
(3) Use the "downstream contactor control" function with relay R2 or the logic output LO of one of the "I/O extension" cards, by relaying.

Note :
- All the terminals are located at the bottom of the controller.
- Fit suppressors to all the specific circuits close to the controller or connected on the same circuit, such as relays, contactors, solenoid valves, fluorescent lighting,
etc.

Compatible components

Code Description

Q1 GV2-L or Compact NS (see following pages)

KM2 LC1-Diii with interference suppressor (see following pages)

T1 100 VA transformer 220 V secondary

Q2 GV2-L rated at twice the nominal primary current of T1

Q3 GB2-CB05

Te 65
 Variable speed controllers for asynchronous motors
Altivar 58
Presentation :
page 38 Schemes (continued)
Characteristics :
page 38
References : Basic schemes only : to be adapted to meet local standards and regulations
page 39

24 V external supply for supplying logic inputs and/or the logic 2-wire control and step by step (JOG) operation
output

LO +
COM

+ 24

+ 24
LIi

LIi

LIi

LIi

LI1

LI2

LI3
LO

+
KA
–
Forward Reverse JOG
0V

+ 24

24 V supply

3-wire control and step by step (JOG) operation Motor protection via PTC probes, with optional analogue input extension
card

Optional card

COM
+ 24

AI3A

AI3B
+10
LI1

LI2

LI3

LI4

R = 10 kΩ ± 5 %

Stop Forward Reverse

Forward
JOG
3 250 Ω probes in series

Reverse
JOG

Motor

I/O extension card with analogue input I/O extension card with inputs for encoder
VW3-A58201 VW3-A58202
LO +
LO +
+ 10

COM
COM

– 10

+ 24
+ 24
AI3A

AI3B

A–

B–

AO
AO

LI5

LI6
LI5

LI6

LO
LO

+ +
A

A–

B–

KA KA
± 10 V – –
+
–

Encoder
0v

24 v

24 V external supply

66 Te
 Variable speed controllers for asynchronous motors
Altivar 58
Presentation :
page 38 Schemes (continued)
Characteristics :
page 38
References : Basic schemes only : to be adapted to meet local standards and regulations
page 39

Examples of use with I/O extension cards

VW3-A5820i i
Bipolar speed reference Bipolar speed reference on external ± 10 V supply

+ 10
+ 10

COM

– 10
COM

– 10

AI3A

AI3B
AI3A

AI3B

R ± 10 V

Unipolar speed reference Speed regulation with tachometer feedback

+ 10

+ 10
COM

COM
– 10

– 10
AI3A

AI3B

AI3A

AI3B

± 5 to 9 V

-R1 (1)

R B1
-R2 (1)

(1) See the section on functions to determine the resistances.

VW3-A58202 I/O extension card with inputs for encoder used with 3-wire inductive or photoelectric proximity sensor
Speed regulation with reduced precision at low speed and increased response time
1 direction only
LO +
COM

+ 24
A–

B–

AO

LI5

LI6

LO
A

+
NPN KA
sensor –
+
–

Te 67
 Variable speed controllers for asynchronous motors
Presentation : Altivar 58
pages 48 and 50
Characteristics :
pages 48 and 51 Schemes (continued)
References :
pages 49 and 51
Dimensions : Basic schemes only : to be adapted to meet local standards and regulations
page 61

Additional input filters, radio interference suppression filters

VW3-A5840i i
Single phase supply, single phase filter Single phase supply, 3-phase filters

2c 2c

L1

L2

L3
L1

L2

VW3-A5840i VW3-A5840i

L'1

L'2

L'3
L'1

L'2

L1

L2

L3
L1

L2

ATV-58iiiiii ATV-58iiiiii

3-phase supply

3c
L1

L2

L3

VW3-A5840i
L'1

L'2

L'3
L1

L2

L3

ATV-58iiiiii

Output filters
VW3-A5845i i
LR cell

ATV-58iU09M2 à iD12M2
et ATV-58iU18N4 à iD23N4
W
U

V
L1

L2

L3

VW3-A5845i
G

3
W1
U1

V1

M
3c

68 Te
 Variable speed controllers for asynchronous motors
Altivar 58
Electromagnetic compatibility

Principle, installation diagram

Presentation :
pages 16 to 20

Principle

i The earths between the speed controller, motor and cable shielding must have "high frequency" equipotentiality.

i Use shielded cables with shielding connected to earth at 360° at both ends of the motor cable, braking resistor (if fitted)
and control-command cables. Tubes or metal ducting can be used for part of the shielding length provided that there
is no break in continuity.

i Ensure maximum separation between the power supply cable (mains supply) and the motor cable.

Installation diagram

1 5

4 7
3 6
8

1 Metal plate supplied with the speed controller, to be mounted as shown (machine earth).

2 Altivar 58.

3 Non-shielded power supply wires or cable, with link (if any) to line choke.

4 Non-shielded wires for fault relay contacts output.

5 Fix and earth the shielding of cables 6, 7 and 8 as close as possible to the speed controller :
- strip the shielding
- use the correct size clamps on the stripped part of the shielding to fix to metal plate 1.
The shielding must be clamped tightly enough to the metal plate to ensure good contact.
- clamp types : stainless steel

6 Shielded cable for motor connection with shielding connected to earth at both ends.
The shielding must be continuous and intermediate terminal blocks must be in EMC shielded metal cases.

7 Shielded cable for connecting the control/command system.

For applications requiring several conductors, use small cross-sections (0.5 mm2).
The shielding must be connected to earth at both ends. The shielding must be continuous and intermediate terminal
blocks must be in EMC shielded metal cases.

8 Shielded cable for connecting brake resistor (if fitted). The shielding must be connected to earth at both ends. The
shielding must be continuous and intermediate terminal blocks must be in EMC shielded metal cases.

Notes :
1 The HF equipotential earth connection between the speed controller, motor and cable shielding does not remove the
need to connect the PE protective conductors (green-yellow) to the appropriate terminals on each unit.

2 If using an additional input filter, it should be mounted under the speed controller (speed controller with heatsink) or to
one side (speed controller on a baseplate), and connected directly to the mains supply via an unshielded cable. Link 3
is via the filter cable.

Te 69
 Variable speed controllers for asynchronous motors
Presentation : Altivar 58
pages 16 to 20
Characteristics :
pages 21 to 23 Schemes, compatibility (continued)
References :
pages 30 and 32
Functions : Basic schemes only : to be adapted to meet local standards and regulations
pages 86 to 109

Schemes with line contactor, recommended for dangerous machines which are switched on or off infrequently
3-phase supply Single phase supply

5
1

– Q1 – Q1
– KM1

6
– KM1
2

– S2 – S2
1 – Q2 2 – T1 1 – Q3 2 – S1 A1 A2 1 – Q2 2 – T1 1 – Q3 2 – S1 A1 A2

3 4 5 – Q2 6 3 4 5 – Q2 6

A1 A1
– KM1 – KM1
R1A R1C 13 14 R1A R1C 13 14
1

3
– KM1 – KM1
2

4
(1) (1)
(2) (3) (4) (2) (3) (4)
A1
L1

L2

L3

R1A

R1C

R1B

LI1

LI2

LI3

LI4

A1
R2A

R2C

L1

L2

R1A

R1C

R1B

LI1

LI2

LI3

LI4
+ 24

R2A

R2C
+ 24
COM (0 V)

COM (0 V)
+ 10

+ 10
AI1

AI2
PA

PB

AI1

AI2
W

W
U

V
W1
U1

V1

W1
U1

V1

Optional
braking Reference X - Y mA X - Y mA
M M Reference
3 resistor potentiometer 3 potentiometer

A1 A1

ATV- ATV-58
58iU09M2 other ratings
and
58iU18M2
PA

PB
+
–

A2
–
+

(5)
(1) Optional line choke
PA

PB

(2) Fault relay contacts; for remote signalling of speed controller status.
(3) Internal + 24 V. If an external + 24 V supply is used, connect the 0 V on the
external supply to the COM terminal, do not use the + 24 of the speed controller, Optional
braking
and connect the common of the LI inputs to the + 24 V of the external supply.
resistor
(4) R2 relay can be reassigned.
(5) VW3-A58701 braking module, if a braking resistor is used, for ratings ATV-
58iU09M2 and iU18M2 only.

Note :
- All the terminals are located at the bottom of the controller.
- Fit suppressors to all the specific circuits close to the controller or connected on the same circuit, such as relays, contactors, solenoid valves, fluorescent lighting,
etc.

Compatible components (for complete references, consult our specialist catalogue)

Code Description

Q1 GV2-L or Compact NS (see following pages)

KM1 LC1-Dii + LA4-DA2U (see following pages)

S1, S2 XB2-B or XA2-B pushbuttons

T1 100 VA transformer 220 V secondary

Q2 GV2-L rated at twice the nominal primary current of T1

Q3 GB2-CB05

Te 63