VHLC Manual Ir

GEIIPL Transportation Division
Intelligent Control Systems
VITAL HARMON LOGIC CONTROLLER (VHLC)

Training Manual
1
Reproduction and Use of Restrictions Agreement
The information contained in this training manual is the property of GE India

Industrial Private Limited-Transportation Division-Intelligent Control Systems and is
protected by copyright and other intellectual property laws. Any unauthorized use or
reproduction of this document without the prior written consent of GEIIPL
Transportation Division Intelligent Control Systems, whether in hard copy or in an
electronic form, is strictly prohibited [except as otherwise set forth below].
Notwithstanding the foregoing, GEIIPL Transportation Division Intelligent Control
Systems hereby grants to the purchaser of the GEIIPL Transportation Division
Intelligent Control Systems equipment, or licensee of the GEIIPL Transportation
Division Intelligent Control Systems software (such as purchaser or licensee referred
to herein as “YOU”), to which the document pertains, the following limited
reproduction rights. By reproducing any portion of the document, you expressly
agree to the following terms and conditions. You may make additional copies of the
document solely for use in connection with the GEIIPL Transportation Division
Intelligent Control Systems products or software to which it pertains, provided that
each copy is a complete copy and does not alter the content or meaning of the
document in anyway, and provided further that each such copy preserves unaltered
all trademark, copyright, patent designations and proprietary or confidentially
notices contained therein, including this Reproduction and Use restrictions
Agreement. Any other use or reproduction of any portion of the document without
prior written authorization of GEIIPL Transportation Division Intelligent Control
Systems is expressly prohibited.
Without limiting any other rights or remedies of GEIIPL Transportation Division

Intelligent Control Systems, in the event that you or any of your employees, agents
or contractor copies any portion of the document in violation of this Reproduction
and Use Restrictions Agreement, you agree to identify, defend and hold harmless
GEIIPL Transportation Division Intelligent Control Systems from and against any and
all claims, damages, losses, liabilities and expenses (including reasonable attorney’s
fees) that may be incurred or awarded by reason thereof.
All trademarks, marked and not marked, are the property of their respective owners.
2
Contents
Section A
Section 1 – Introduction to VHLC EI …………………………………………….. 6
1.1 – Functional Description of VHLC …………………………………….. 8
1.2 –General VHLC Specifications ………………………………………….. 9
1.3 –Physical Description ………….………………………………………….. 10
1.3.1 – Front View ..………….………………………………………….. 10
1.3.2 – Rear View ..………….………………………………………….. 11
1.3.3 – Rear View ..………….………………………………………….. 12
Section 2 – EI Modules Description ……………………………………………… 13
2.1 – Chassis Assembly …………………………………………………………. 13
2.2 – Chassis Identification ……………………………………………………. 14
2.3 – Central Processing Unit (CPU) ………………………………………. 15
2.4 – Vital Logic Processor (VLP) …………………………………………… 16
2.5 – Auxiliary Communication Processor (VLP) ……………………. 17
2.6 – Site Specific Module (SSM) ……………………………………………. 18
2.7 – +5V DC VHLC Power Supply Module ……………………………… 19
2.8 – Vital General Purpose Input / Output Module ………………… 20
2.8.1 – Cable Connector ………………………………………………. 22
2.9 – Vital General Purpose Input Module ……………………..………. 23
2.9.1 – Cable Connector ………………………………………………. 25
2.10 – Non-Vital Input / Output Module ……………………..…………. 26
2.10.1 – Cable Connector …………………………………………….. 28
2.11 – Serial Port Modules ……….………………………………………..….. 29
2.12 – Rs-232 Interface Module …………………..………………………… 30
2.12.1 – Cable Connector ………………………………………..…… 31
2.13 – Rs-422/485 Interface Module …………………………………….. 32
2.13.1 – Cable Connector ………………………………………..…… 33
2.14 – Current Loop Adapter Module ……………………………..……… 34
2.14.1 – Cable Connector ………………………………………..…… 35
2.15 – Custom Local Control Panel I/O Module ……….……………… 36
2.16 – +5V DC CLCP Power Supply Module ……………………..……… 37
2.17 – Battery Surge Arrestor (BSA-6) …………………………………… 38
Section 3 – Site Familiarization ……………………………………………………. 39
3.1 – General Block Diagram …………………………………………………. 39
3.2 – Communications ………………………………………………………….. 40
3.2.1 – Vital Serial Communication Link ………………………. 40
3.2.2 – Operator Panel Serial Communication Link ………. 41
3.2.3 – Operator PC Serial Communication Link …………… 42
3.2.4 – Maintenance PC Serial Communication Link ……… 43
3.3 – Vital Input ……………………………………………………………….….... 44
3
3.4 – Vital Output ………………………………………………………………….. 45

3.5 – Non-Vital Input …………………………………………………………….. 46
3.6 – Non-Vital Output ………………………………………………………….. 47
3.7 – Application Program …………………………………………………….. 48
3.8 – Transfer Circuit ……………………………….………………………….. 49
3.9 – Diagnostic Mode Operations …………….……………………………. 50
3.10–Panel to PC Changeover …………….………….………………………. 51
3.11–PC to Panel Changeover …………….………….………………………. 52
Section 4 – Troubleshooting ………………………………………………………… 53
4.1 – Introduction ………………………..………….……………………………. 54
4.2 – Control Display Unit (CDU) Trouble Shooting ………………… 53
4.2.1 – Display Unit Function ……………………….………………. 54
4.2.2 – Push Button Operation ……….…………………………….. 55
4.2.3 – Verifying Non-Vital Input Status - PANEL ………….. 56
4.2.4 – Verifying Non-Vital Output Status - PANEL ……….. 57
4.2.5 – Verifying Non-Vital Input Status - PC ……………...... 58
4.2.6 – Verifying Non-Vital Output Status - PC …………...... 59
4.2.7 – Verifying Vital Input Status …………………….............. 60
4.2.8 – Verifying Vital Output Status …………………............... 61
4.3 – Diagnostic Port Trouble Shooting ……………………................... 62
4.3.1 – Diagnostic Port Connection ……………………………… 62
4.3.2 – Accessing the HyperTerminal ………………………….. 63
4.3.3 – Verifying Non-Vital Input & Output Status ……….. 64
4.3.4 – Verifying Vital Input & Output Status ……………..... 65
4.3.5 – Downloading Data Log’s ………………………………….. 66
4.3.6 – Saving the Downloaded Data’s ……………………….... 67
Section 5 – Periodic Maintenance Checklist ……………………………….. 68
5.1 – Tools Required ……………………….…………………………. 68
5.2 – Visual Inspection …………………….…………………………. 68
5.3 – VHLC Hardware ……………………….………………………... 68
5.4 – VHLC Software …………………………………………………... 69
5.5 – Voltage Inspection ……………………………………………... 69
5.5.1 – DC-DC Converter …………………………………... 69
5.5.2 – VHLC Power Supply Module ………………….. 69
5.5.3 – Non-Vital Input / Output Module …………… 69
5.5.4 –Vital General Purpose I/O Module ………….. 69
5.5.5 – CLCP Power Supply Module …………………... 69
5.6 – VHLC Maintenance Checklist ……………………………… 70
4
Section 6 – VHLC EI System Details ……………………………………………... 72

6.1 – VHLC Power Requirements ………………………………….. 72
6.3 – VHLC EI Power Calculations …………………………………. 73
Section B
Section 1 – Operator VDU Explanation ……………………………………….. 75
1.1 – Introduction ………………………………………………………. 75
1.2 – Purpose …………..…………………………………………………. 75
1.3 – System Overview ………..………………………………………. 75
1.4 – Mode Selection-PANEL/PC ………………………………….. 76
1.5 – SMKEY …………………………….…………………………………. 77
1.6 – Procedure to Change the Password Online ………….. 77
1.7 – Operator VDU-Mode of Operation ………………………. 78
1.8 – Operator PC to Panel Change Over ……………………… 78
1.9 – Operator Panel to PC Change Over ……………………… 79
1.10–Communication Health Status Indication ……………. 79
1.11–Menu Operation ………………………………………………… 80
1.11.1–Route Setting ………………………………………... 81
1.11.2–Signal Cancellation ………………………………... 81
1.11.3–Route Cancellation ………………………………... 82
1.11.4–Emergency Route Cancellation ………………. 82
1.11.5–Point Operation-Normal to Reverse ……….. 83
1.11.6–Point Operation-Reverse to Normal ……….. 84
1.11.7–Emergency Point Operation ……………….….. 84
1.11.8–Crank Handle ………………………………………... 86
Introduction
5
This manual contains the information about the VHLC (Vital Harmon Logic Controller)
and its module descriptions and specifications. And also this manual explains the site
familiarization of the system, Transfer Circuit Operations, Diagnostic operations,
Interface Circuit & Application Logic equations troubleshooting, troubleshooting
flowcharts in section A. The information about the Operator VDU operations is
explained in section B.
Reference can be done with the following documents for the complete descriptions,
 VHLC Hardware Components – Installation Maintenance

 VHLC GENISYS® Code System Emulation – Software Manual
 Interface Circuits
 Vital Application Program (.PDF File)
 Non-Vital Application Program (.PDF File)
 Operator VDU Manual
6
SECTION - A
Section 1
Introduction to VHLC EI
7
1.1 Functional Description of VHLC
The VHLC is a solid state, application programmable controller designed to control

wayside signals, points and track circuits at railroad interlocking plants. The VHLC
significantly reduces the vital relays needed to control the interlocking. It is easily
configurable, using variety of input/output modules to provide control for your
applications.
It has two processor modules; the VLP (Vital Logic Processor) Module and the ACP
(Auxiliary Communication Processor) Module. It also contains a SSM (Site Specific
Module), up to nine I/O modules and up to five serial port modules. The VLP
operates as the bus master performing all the vital processing and controlling all of
other modules in the system. The ACP is the communication processor performing
several functions including office communications, remote communications, local
control and diagnostic functions. The SSM is used for storing the site specific vital
equations and non-vital setup information.
The VHLC is programmed by using the ACE (Application Compiler/Editor). These are
menu driven programs and operate on PCs. The ACE is used to define the system
hardware configuration and to program the application logic with a relay diagram
approach.
1.2 General VHLC Specifications
8
The general dimension of VHLC are given below,
Dimensions Environmental
Width A 17.0” Temperature -40° to +70° C
Height B 12.35” Relative Humidity 0 to 95%
Depth C 14.5” (non-condensing)
Weight (approximately) 14.96Kgs.
9
1.3 Physical Description
1.3.1 Front View
CPU Plug-in Application

Modules
The VHLC itself consist of a chassis assembly and several plug-in and plug-on
modules. The front chassis provides card slots up to 12 plug-in modules (slot 1
through 12). The first three slots are dedicated to VLP (Vital Logic Processor) Module,
ACP (Auxiliary Communication Processor) Module and the SSM (Site Specific
Module). These three modules are required for all VHLC systems. The remaining nine
slots are for any combination of VGPIO (Vital General Purpose Input/Output)
Modules, 16VGPI (Vital General Purpose Input) Modules and NVIO (Non-Vital
Input/Output) Modules.
10
1.3.2 Rear View
Power Supply Module I/O Cable Plug-on Serial Modules
The back of the chassis has positions for +5V DC Power supply Module and up to five
serial port plug-on modules Port A through Port E). RS-232 Interface, RS-422/485
Interface and CLA (Current Loop adapter) are the possible plug-on modules can be
populated in the five serial ports on the rear of the chassis.
11
1.3.3 General Block Diagram
The below figure illustrates the general structural diagram of the VHLC system.
12
Section 2
EI Modules Description
The following sections provide illustrations, general descriptions and specifications of

each module that are used in the VHLC system for Indian Railway Projects.
2.1 Chassis Assembly
The VHLC chassis assembly consists of a cabinet, motherboard and SIM (Serial
Interface Module).
SIM
SLOT Motherboard
The cabinet is rack mountable and has an integrated 12 slot card rack, attached front
cover, removable rear cover and a cable tension relief bar across the back. The
motherboard provides interconnection between all VHLC’s plug-in modules, the +5V
DC power supply module and the SIM. The SIM is mounted on the rear of the
motherboard and provides the interconnection between the motherboard and the
five serial port modules.
13
2.2 Chassis Identification
ID 0 ID 15
The chassis identification jumpers are located inside the VHLC chassis on the
motherboard just below the slot 1 to 3 connectors. There are 16 wire jumpers
marked ID0 to ID15. ID0 is on the left and ID15 is on the right.
Normal Chassis Identification Jumpers Punched Chassis Identification Jumpers
ID 0
ID 15
ID VALUE 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 0 0 1 1 0 0 0 0 0 1 1 0 0
The chassis ID must be set on each VHLC Chassis to match the chassis identification
number used in the application logic. The VHLC chassis ID is set by punching out the
chassis identification DIP shunts (as shown in the above figure) located on the VHLC
motherboard. These jumpers and shunts correspond to the binary digits of the
identification number.
Example:
Chassis ID Value – 0012 in Decimal
Convert 0012 into binary value. And reverse the binary number order. Punch the ID
according to the binary value in reverse as shown below.
1 – 0001 0 – 0000 0 – 0000 0 - 0000
ID 0
ID 15
1 0 0 0
14
2.3 Central Processing Unit (CPU)
The modules in the first three slots of VHLC, Vital Logic Processor (VLP), Auxiliary
Communication Processor (ACP) and Site Specific Module (SSM) are referred as
Central Processing Unit. It is required for all the VHLC systems and is called standard
modules. Each module must be kept in the following slots of the VHLC system,
 Vital Logic Processor (VLP)----------------------------- SLOT 1

 Auxiliary Communication Processor (ACP)---------- SLOT 2
 Site Specific Module (SSM)------------------------------- SLOT 3
15
2.4 Vital Logic Processor Module (VLP)
Description
Diagnostic Port
Reset Switch
Processor B Yellow
Processor A Yellow
Diagnostic LED’s
Diagnostic LED’s
Processor A Green Processor B
Health LED Green Health LED
Processor A HPEP Processor B HPEP
Processor A Processor B
Processor A Processor B
Executive EPROMs Executive EPROMs
The VLP is the central processor module and bus master for the VHLC. The VLP
handles all of the processing necessary for the safe readings of inputs, the delivery of
vital outputs, the evaluations of vital equations, and the testing of all vital I/O and
internal circuitry.
The VLP is a dual processor (Intel 80C186) design assisted by dual co-processors.
Circuitry is included to allow both processors to serve as VHLC bus masters and to
allow the processors to constantly check and verify each other’s safe operation. High
Performance Equation Processor (HPEP) is used to evaluate the site specific
application logics.
Reset switch is used to force a reset of all VLP circuits including the A&B processors.
Diagnostic port is used for factory level programming and settings. Each processor
section (A&B) has eight yellow LEDs which indicate the diagnostic conditions and one
green LED shows the processor health status. U44 & U45 are A processor Executive
EPROMs and U66 & U67 are B processor Executive EPROMs.
16
2.5 Auxiliary Communication Processor Module (ACP)
Description
Control Display Unit
Diagnostic
Port Green Health
LED
Reset Switch
Executive Processor
EPROMs
Application
EPROMs
The ACP is a single, microprocessor (Intel 80C186) controlled, electronic assembly for
performing the communication and diagnostic functions. It handles all of the
communication tasks for the VHLC and evaluates Non-Vital application equations
that deal with office communication and control cum indication panel (CCIP). It
contains battery backed-up memory for logging diagnostic information and events.
Troubleshooting & set up can be done using 16 characters, four button control
display unit (CDU) or using a diagnostic port connected to terminal program in the PC
through a DB-9 pin, RS-232 connector.
IC30, IC31, IC32 & IC33 are the four Executive EPROMs and U9 & U10 are the two
application EPROMs in the ACP. When ACP is working satisfactorily, the green health
LED illuminates otherwise it blinks. The reset switch is used to force a reset of all ACP
circuits.
17
2.6 Site Specific Module (SSM)
Description
Jumpers
Flash PROM Application EPROMs
The SSM contains the vital application logic equations, system configurations, and
setup data that apply to a particular site. The equations are stored in two
applications EPROMs IC14, IC15 on the SSM and the system configuration is stored in
flash PROM IC18.
EPROMs & Jumpers
Application EPROMs are usually a single or two EPROMS of size 64K X 8. Flash PROM
is populated with a 1 Meg Flash PROM as IC18. Jumpers are used to differentiate the
size of EPROMs. Jumpers are normally factory set for a 27C512 EPROM.
18
2.7 +5V DC VHLC Power Supply Module
Description Output Voltage Test Point
Output LED
Output ON/OFF Switch
Input LED
Input Voltage Test Point
Each VHLC chassis requires a Power Supply Module. The Power Supply Module is
DC/DC converter that converts the input +12V DC to +5V DC for the use of internal
electronics of the VHLC system. It controls the power for the VHLC logic only.
Specification
Required Input Voltage 10 to 16V DC
Nominal Input Voltage 12V DC
Input Power 62 Watt max.
Output Voltage 5V DC
Tolerance ± 0.5V DC
Operating Temperature -40° to +70° C
Isolation B12, N12 to GND 3000VACrms
19
2.8 Vital General Purpose Input Output Module (VGPIO)
Description Motherboard Connector IO Cable Connector
Red LED
for Output
Red LED
Status &
for Input
Test Points
Status &
Test Points
Green Health LED
The VGPIO module provides eight relay level vital outputs and eight voltage sensing
vital inputs. The module designed so that failures will not cause outputs to become
energized when they should be de-energized. Each input and output is two wires and
is isolated from all other VHLC I/O and from signal battery. The green LED indicates
the status of VGPIO module health. And there is a red LED for each input and output
on the module. When the input or output is energized, the red LED will illuminate.
Input Interface
The Input Interface section contains eight vital inputs. The inputs are polarity
sensitive and accept from 0 to +32 V DC. Hysteresis is included in the input so that an
input must rise above 8.5 V DC to be considered an energized input. An active input
must fall below 5.5 V DC to be considered a de-energized input.
Input Isolation
The input isolation sections of the VGPIO provides 2000 VAC rms isolation between
the internal logic of the VHLC and any inputs and outputs that go outside the chassis.
Each input is also isolated form all other IO connections in the VHLC.
20
Output Isolation
The output isolation circuit of the VHLC IO module provides 2000 VAC rms isolation
between the internal logic of the VHLC and any inputs and outputs that go outside
the chassis. Each output is also isolated from all other IO connections in the VHLC.
Power Requirements
There are battery power connections on the VGPIO to power up the module. These
should be connected to a 12V DC battery. Allowable voltage is 10-16V DC.
Note: The VHLC will reset if the power is not applied to VGPIO Module.
Specifications
Vital Inputs
Impedance 1000Ω ±20%
Turn ON 8.0 ±0.5V DC
Turn OFF 6.0 ±0.5V DC
Input Voltage 32 V DC Max.
Power Supply Input 10-16 V DC at 5.0 A max.
Vital Outputs
Output Voltage 20 – 32 V DC
Rated Load 200 Ω - 1500Ω
Output Current 100mA@200Ω
Protection
Isolation 2000 VACrms
Special Feature Rejects 20-220 Hz induced AC noise @ 32 V Peak
21
2.8.1 Cable Connector

The cable connector is keyed to prevent a different type of module from being
installed in a slot wired for a VGPIO module. The keyed connector and the cable color
code are shown below.
Signal Pin Color Code

B12 B WHT
B12 D GRN
N12 A BLK
N12 C RED
Input 1+ FF BLU-RED-ORN
Input 1- DD GRN-ORN-RED
Input 2+ z BLU-RED-GRN
Input 2- x GRN-WHT-BLU
Input 3+ t WHT-RED-BLU
Input 3- r WHT-RED-ORN
Input 4+ k GRN-BLK-ORN
Input 4- h WHT-RED-GRN
Input 5+ c GRN-BLK-WHT
Input 5- a WHT-BLK-RED
Input 6+ W BLU-RED
Input 6- U WHT-RED
Input 7+ P RED-WHT
Input 7- M BLU-BLK
Input 8+ H WHT-BLK
Input 8- E ORN
Output 1+ HH BLK-ORN-RED
Output 1- EE ORN-RED-BLU
Output 2+ AA BLK-WHT-BLU
Output 2- y ORN-RED-GRN
Output 3+ u BLK-WHT-GRN
Output 3- s ORN-WHT-BLU
Output 4+ m ORN-BLK-GRN
Output 4- j RED-BLK-GRN
Output 5+ d ORN-BLK-WHT
Output 5- b RED-BLK-WHT
Output 6+ X RED-GRN
Output 6- V ORN-RED
Output 7+ R GRN-WHT
Output 7- N BLK-WHT
Output 8+ J RED-BLK
Output 8- F BLU
22
2.9 Vital General Purpose Input Module (VGPI)
Description Motherboard IO Cable

Connector Connector
Red LED for input status Green Health LED Red LED for input status
1 to 8 & test points 9 to 16 & test points
The VGPI module has 16 vital inputs. They are identical to the inputs used on the
VGPIO. The vital inputs cannot be falsely energized by 20 – 220 Hz induced AC noise.
The inputs are two wires and are isolated from all other VHLC I/O and signal battery.
The green LED indicates the status of VGPI module health. And there is a red LED for
each input on the module. When the input is energized, the red LED will illuminate.
Note: VGPI Module do not have battery power connection.
23
Specifications
Impedance 1000Ω ± 20%
Turn ON 8V DC ±0.5V
Turn OFF 6V DC ±0.5V
Input Voltage 32 V DC Max.
Protection
Special Feature Rejects 20 – 220 Hz induced AC noise @ 32 V peak
24

installed in a slot wired for a VGPI module. The keyed connector and the cable color

Input 1+ FF BLU-RED-ORN
Input 1- DD GRN-ORN-RED
Input 2+ Z BLU-RED-GRN
Input 2- X GRN-WHT-BLU
Input 3+ T WHT-RED-BLU
Input 3- R WHT-RED-ORN
Input 4+ K GRN-BLK-ORN
Input 4- H WHT-RED-GRN
Input 5+ C GRN-BLK-WHT
Input 5- A WHT-BLK-RED
Input 6+ W BLU-RED
Input 6- U WHT-RED
Input 7+ P RED-WHT
Input 7- M BLU-BLK
Input 8+ H WHT-BLK
Input 8- E ORN
Input 9+ HH BLK-ORN-RED
Input 9- EE ORN-RED-BLU
Input 10+ AA BLK-WHT-BLU
Input 10- Y ORN-RED-GRN
Input 11+ U BLK-WHT-GRN
Input 11- S ORN-WHT-BLU
Input 12+ M ORN-BLK-GRN
Input 12- J RED-BLK-GRN
Input 13+ D ORN-BLK-WHT
Input 13- B RED-BLK-WHT
Input 14+ X RED-GRN
Input 14- V ORN-RED
Input 15+ R GRN-WHT
Input 15- N BLK-WHT
Input 16+ J RED-BLK
Input 16- F BLU
25
2.10 Non-Vital Input Output Module (NVIO)
Description Motherboard IO Cable

Connector Connector
Green Health Red LED for Red LED for Red LED for
LED input status positive output negative output
status status
The NVIO contains 16 bipolar outputs and 16 voltage sensing inputs. The green LED
indicates the status of NVIO module health. And there is a red LED for each input and
output on the module. When the input or output is energized, the red LED will
illuminate. Positive output LED indicates the NVIO is receiving the current from
battery positive and Negative output LED indicates the NVIO sending the current to
battery negative. All the outputs are electrically isolated from the VHLC logic circuits
to prevent grounding the site battery.
Input Isolation
The opto-isolated input circuits monitor 16 input voltages and electrically isolate the
VHLC logic circuits from the site battery.
26
Output Isolation
Each isolated output provides either a positive or a negative voltage. All outputs are
electrically isolated from the VHLC logic circuits to prevent grounding the site
battery.
Note: NVIO Module Inputs & outputs must be looped common negative.
Specifications
Inputs
Voltage 40 V DC Max.
Impedance 1000Ω Max.
Turn ON 7 ± 0.5 V DC Max.
Turn OFF 2.5 ± 0.5 V DC Max.
Outputs
Voltage Range 10-38 V DC
Positive Source Current per output 500mA
Negative Sink Current per output 125mA
27

installed in a slot wired for a NVIO module. The keyed connector and the cable color

IN 1 r WHT-RED-ORN
IN 2 s ORN-WHT-BLU
IN 3 t WHT-RED-BLU
IN 4 u BLK-WHT-GRN
IN 5 v WHT-BLK-GRN
IN 6 w RED-WHT-GRN
IN 7 x GRN-WHT-BLU
IN 8 y ORN-RED-GRN
IN 9 z BLU-RED-GRN
IN 10 AA BLK-WHT-BLU
IN 11 BB WHT-BLK-BLU
IN 12 CC RED-WHT-BLU
IN 13 DD GRN-ORN-RED
IN 14 EE ORN-RED-BLU
IN 15 FF BLU-RED-ORN
IN 16 HH BLK-ORN-RED
OUT 1 p BLK-WHT-ORN
OUT 2 m ORN-BLK-GRN
OUT 3 j RED-BLK-GRN
OUT 4 f BLK-RED-GRN
OUT 5 d ORN-BLK-WHT
OUT 6 Y ORN-GRN
OUT 7 Z BLK-WHT-RED
OUT 8 V ORN-RED
OUT 9 T BLK-RED
OUT 10 R GRN-WHT
OUT 11 N BLK-WHT
OUT 12 L ORN-BLK
OUT 13 J RED-BLK
OUT 14 F BLU
OUT 15 D GRN
OUT 16 B WHT
Battery (+) W BLU-RED
Battery (+) X RED-GRN
Battery (-) a WHT-BLK-RED
Battery (-) b RED-BLK-WHT
28
2.11 Serial Port Modules
Description Port Port Port Port Port

E D C B A
The Serial Interface Module (SIM) on the rear of the VHLC chassis assembly provides
positions for up to five serial port modules Port A to Port E. The location reserved for
each serial port module location is determined by ACP executive software. RS-232,
RS-485 & Current Loop Adapter are three different type of serial port modules can be
populated in the VHLC. Serial port modules can be distributed in the SIM according
to the requirement.
 Port – A ------------------------ RS-232 (or) RS-485

 Port – B ------------------------ RS-232 (or) RS-485
 Port – C ------------------------ RS-232 (or) RS-485
 Port – D ------------------------ RS-232 (or) RS-485
 Port – E ------------------------ Current Loop Adapter
29
2.12 RS-232 Interface Module (ISOLATED)
Communication Configuration Communication

Port P2 Jumper Status LEDs
Description
The RS-232 Interface Module converts RS-232 data input signals into digital levels for
use of VHLC. In addition it converts digital output signals (0 and +5 V DC) from the
VHLC to RS-232 (±9V DC) communication levels and provides isolation between
external equipment and the VHLC. It can communicate up to the distance of 50 feet
operating at data rates up to 9600 baud.
Normally it is used for communications between two VHLC units. It supports both
synchronous and asynchronous communications. All the eight LEDs on the RS-232
module communication status should be illuminated and TD, RD LEDs should be
blinking normally and must not be off always.
Communication status LEDs Detail
DD DATA CARRIER DETECT

CS CLEAR TO SEND
RD RECEIVE DATA
RC RECEIVE CLOCK
RS REQUEST TO SEND
DR DATA TERMINAL READY
TD TRANSMIT DATA
TC TRANSMIT CLOCK
Specification
Isolation 3000 VACrms for all output lines.
It complies with the EIA RS-232C specifications for communication.
30
The unshielded twisted pair (UTP) cable is used and connected with the 25 pin Male
connector on both sides. The male connector and the connection details are shown
below.
STANDARD 25 PIN MALE CONNECTOR
PIN 1 PIN 14 PIN 25 PIN 13
FRONT VIEW REAR VIEW
STANDARD 25 PIN CONNECTION FOR VHLC
1
14
2 TD – TxD Transmit Data
15
3 RD – RxD Receive Data
16
4
17 RxC – RxD Synch.Xmt Clock
5 (DCE Source)
18
6
19
7 GND – Signal Common
20
8
21
9
22
10
23
11
24
TCT – TxC Synch.Xmt Clock
12
(VHLC Source)
25
13
31
2.13 RS-422/485 Interface Module
Description
Communication Configuration Communication

Port P2 Jumper Status LEDs
The RS-422/485 interface module provides a communication link to any RS-422/485

compatible devices operating at data rates up to 9600 baud. The transmit data,
transmit timing, receive data, and receive timing lines have secondary lightning
protection on the module. It can communicate up to the distance of 4000 feet.
Normally it is used for the communication between VHLC to Operator PC in Port C

and VHLC to maintenance PC in Port A. Multi Drop (MD) option is possible with this
module. It supports synchronous communication.
Communication status LEDs Detail
DD DATA CARRIER DETECT

CS CLEAR TO SEND
RD RECEIVE DATA
RC RECEIVE CLOCK
RS REQUEST TO SEND
DR DATA TERMINAL READY
TD TRANSMIT DATA
TC TRANSMIT CLOCK
Specification
32
connector on VHLC side and DB-9 pin Female connector on PC side. The male
connector and the connection details are shown below.
STANDARD 25 PIN MALE CONNECTOR
PIN 1 PIN 14 PIN 25 PIN 13
FRONT VIEW REAR VIEW
1 TD (-) –Transmit Data

14
2 TD (+) –Transmit Data
15
3 RD (+) –Receive Data
16
4
RD (-) –Receive Data
17
5
18
6
19
7 GND – Signal Common
20
8
21
9
22
10
23
11
24
12
25
13
33
2.14 Current Loop Adapter Module (CLA)
Description Receive LED Transmit LED
Communication
Port P1
The CLA Module translates currents from the CLCP (Custom Local Control Panel)
Module into serial data levels required by the ACP in the VHLC. The module also
contains secondary protection circuitry against noise and voltage surges. The CLA
only switches current supplied by the CLCP module. It does not supply any current to
transmit or receive data circuits.
It is used for the communication between VHLC and CLCP in the Operator Panel.
Both the LEDs (transmit & receive) in the module should be blinking when data is
being transferred. A broken wire or disconnected cable will cause one or both RxD
(on CLA & on CLCP) indicators to be lit constantly, since no current is flowing in the
cable.
Data is communicated at 1200 baud, even parity, 8 data bits & 1 stop bit. It can
communicate up to the distance of 3000 feet
34
Specifications
Input Voltage 10-31 V DC
Input Current 20mA
Nominal Current 6.6mA
Input Threshold
Logic 1 1.4mA Min.
Logic 0 0.75mA Min.
connector on VHLC side and DB-9 pin Female connector on CLCP side. The connector
and the connection details are shown below.
STANDARD 9 PIN MALE CONNECTOR STANDARD 9 PIN FEMALE CONNECTOR
FRONT & REAR VIEW FRONT & REAR VIEW
1 Tx (-) – Transmit Data Current Return

6
2 Tx (+) – 6.6mA Transmit Data Current Source
7
3
8
4 Rx (+) – 6.6mA Receive Data Current Source
9
5 Rx (-) –Receive Data Current Return 35

2.15 Custom local Control Panel I/O Module (CLCP)
Description
CLCP is a panel processor used with VHLC. It avoids numerous cables between EI &
CCIP. It uses only 4-wire to communicate all non-vital inputs & outputs between SM
panel & EI.
65-128 Output Port (P3)

65-128 Input Port (P5)
DIP Switch
TB3
TB2
Communication TB1
Port P1
1-64 Output Port (P2) 1-64 Input Port (P4) Power Supply
Connector J1
The CLCP IO Module based on the 80C31 microcontroller. It interfaces between the
SM operator panel and VHLC to give the inputs (buttons & keys) status to the VHLC
and deliver the outputs (LEDs) to the panel through serial communication (CLA
communication port E in VHLC is connected to communication port P1 in CLCP for
serial communication).
It has two input and two output ports, capable of handling 128 inputs & 128 outputs.
The input ports P4 & P5 will have 64 inputs each and the output ports P2 & P3 will
have 64 outputs each. The communication port P1 is used to connect the CLCP
serially to the VHLC through CLA. The power supply connector J1 is used for power
from CLCP power supply module through the harness cable. DIP switch is factory set
and not to be disturbed at site.
LED’s in the SM panel are connected in common positive configuration. Push buttons
and Keys are connected in common negative configuration. TB1 provides access to
+5V DC; TB2 provides access to N24 V DC for SMs operator panel push buttons, keys
and TB3 provides access to +24 V DC for SMs operator panel LEDs.
36
2.16 +5V DC CLCP Power Supply Module
Description Output Voltage Test Point
Output LED
Output ON/OFF Switch
Power Connector J1
Input LED
Input Voltage Test Point
Each CLCP I/O Module requires a Power Supply Module. The Power Supply Module is
DC/DC converter that converts the input +12V DC to +5V DC for the use of internal
electronics of the CLCP I/O Module. Power connector J1 is connected with CLCP
power connector J1 through harness cable.
Specification
Required Input Voltage 10 to 16V DC
Nominal Input Voltage 12V DC
Input Power 32 Watt max.
Tolerance + (or) - 0.5V DC
Operating Temperature -40° to +70° C
Isolation B12, N12 to GND 3000VACrms
37
2.17 Battery Surge Arrestor Module (BSA-6)

Description
Input Supply Terminals Fuse Ground Terminal Output Supply Terminals
The Battery Surge Arrestor Module (BSA-6) is used to protect the VHLC system from
the voltage surges caused by lighting, battery and other sources. It has input supply
(12V DC) terminals, output supply (12V DC) terminals, fuse (20A) and a terminal for
the ground. This module is connected in between VHLC Power Supply Module and
the 12V DC source.
This module provides both primary and secondary surge protection. The fuse
provided in this module is used to isolate the input battery supply from extreme
overload condition. The voltage drop between the input and output must not exceed
0.2V DC.
Specifications
Input Voltage 12V DC
Voltage Drop 0.2V DC Max.
Operating Current 12A Max. Continuous / 15A Max. Peak
38
Section 3
Site Familiarization
The following sections provide illustrations, and descriptions of the VHLC EI
installation at site for Indian Railway Projects.
3.1 General Block Diagram

STATION BUILDING
IPS ROOM EI ROOM PANEL ROOM
ELECTRONIC OPERATOR PANEL

IPS
INTERLOCKING
OPERATOR PC
BLOCK
INSTRUMENT
MANITENANCE
PC CRANK HANDLE
Communication Link
LOCATION
LOCATION BOX
POINT OPERATION TRACK
SIGNALS / INDICATION RELAY (TR)
39
3.2 Communications
VHLC uses two types of communications. Vital Serial Communication Link (for
networking VHLC) and Non-vital communication Link (for Operator Panel/PC Serial
Communication Link and Maintenance PC Serial Link).
3.2.1 Vital Serial Communication Link
Description
VHLC- A1
VHLC- A2
Vital serial communication links are the link between two or more networked VHLCs.
RS-232 Module in Port B or D is used to connect the VHLCs for vital communications.
In case of any communication failure in this link, VHLC stops processing the vital
outputs.
40
3.2.2 Operator Panel (or) CLA Serial Communication Link
Description
PANEL ROOM EI ROOM
OPERATOR PANEL
P3 P2 P4 P5
64 64 64 64
HARNESS CABLE
5V DC 4-Wire Link
12V DC from
EI Room
Operator Panel Serial communication link provides connection between SM Control

panel and VHLC system for control & indication. Current Loop Adapter Module in the
Port E of the VHLC is used to connect the CLCP I/O Module located in the CCIP.
Current Loop Adapter Module communicates serially to CLCP I/O driver module over
a 4 wire connection to deliver the outputs for LEDs and to receive the push button
status into the VHLC. This communication eliminates the numerous signaling cables
usage between panel and EI for controls & indications.
41
3.2.3 Operator PC Serial Communication Link

Description
RS-485 to RS-232 Converter
RS-422/485 Link
Operator PC is used as standby to CCIP incase CCIP fails. RS-485 interface module on
the Port C is used to link VHLC and PC through a RS-485 to RS-232 converter (Moxa
Card) installed in the PC. It resembles CCIP for controls and indications.
42
3.2.4 Maintenance PC Serial Communication Link

Description
RS-485 to RS-232 Converter COM. PORT
Maintenance PC is used for maintenance activities such as troubleshooting, and

downloading the data log using an application called HYPERTERMINAL.
The RS-485 interface module on the Port A, links between VHLC and maintenance PC
through a RS-485 to RS-232 converter (Moxa Card) installed in the PC. The
connection between PC communication port (COM port) and the ACP module
diagnostic port provides access to the diagnostic port through hyper terminal
program.
43
3.3 Vital Input
PANEL ROOM
OPERATOR PANEL OPERATOR PC
EI ROOM B12 N12
VHLC
SIGNAL,
VGPIO + VITAL +
SSM POINT,
/VGPI - RELAYs - CRANK
Module HANDLE
ACP VLP
MODULE MODULE
Vital inputs are used to detect the status of the signals, points, tracks, crank handles
and other vital functions through relays. The concerned relay energizes, to indicate
the status of a respective signal gear. Through the front contact of the relay, 12V DC
input read by the VGPIO or VGPI module and sent to VLP for further processing.
44
3.4 Vital Output

PANEL ROOM
EI ROOM
VHLC
SIGNAL,
+ +
SSM VGPIO VITAL POINT,
- - CRANK
Module RELAYs
HANDLE
ACP VLP
MODULE MODULE
Vital outputs are used to drive the signals, points, crank handles and other vital
functions through relays. The command given by the SM through operator panel or
operator PC is received by the VHLC. The non-vital logics (GNR, UNR) are executed in
ACP module, while vital logics (HR, DR, NWR) in the SSM are executed by VLP
module. After checking the interlocking, the final outputs, 24V DC to relays are
delivered by the VGPIO Module.
45
3.5 Non-Vital Input PANEL ROOM
EI ROOM
VHLC
SSM
ACP VLP
MODULE MODULE
Push buttons and Keys in the SMs operator panel or Operator PC are classified as
non-vital input. The inputs are detected by the CLCP IO module in the panel and are
transferred to the VHLC through serial communication. In the VHLC, ACP module
execute the non-vital equations such as GNR, UNR, WNR etc. and are transferred to
VLP for the interlocking purpose.
46
3.6 Non-Vital Output

PANEL ROOM
EI ROOM
VHLC
SSM
ACP VLP
MODULE MODULE
LEDs, Counters & Buzzers in the SMs operator panel or indications in the Operator PC
are classified as non-vital output. The non-vital equations such as DGKE, TKE, and
NWKE etc. are executed by the ACP module and are transferred to CLCP IO module
through serial communication. The CLCP IO module connected to the panel drives
respective non-vital output.
47
3.7 Application Program
VHLC -A1/B1 VHLC -A2/B2
CLA RS-485 CLA RS-485

MODULE MODULE MODULE MODULE
ACP RS-232 RS-232 ACP

VLP SSM SSM VLP

There are two application logic programs loaded in VHLC. One is Vital and another
one is Non-vital. Vital programs are interlocking equations such as LR, UCR, ASR, HR,
NWR, RWR etc. And Non-vital program are panel push button equations GNR, UNR,
WNR etc. and indication equations DGKE, HGKE, TKE, and NWKE etc.
All the vital equations which are loaded in the SSM IC 14 & IC 15 are processed and
delivered to the I/O module by VLP. And the Non-vital equations are stored in the
U9&U10 of ACP are processed by ACP module and delivered to respective port.
48
3.8 Transfer Circuit
B12 & N12 FROM

SYSTEM TRANSFER DC-DC CONVERTER
CIRCUIT
ON-LINE B12 B12
OFF-LINE
VHLC N12 N12
VHLC
SYSTEMS SYSTEMS
SWITCH INDICATIONS RELAYS
Transfer circuit is used to change the ON-LINE system to OFF-LINE or vice versa
manually or automatically. This unit consists of 3 position (AUTO, ON-LINE & OFF-
LINE) rotary switch, ON-LINE & OFF-LINE system ON/OFF indications, timer relays and
vital relays. The operation of the circuit is given below,
 AUTO – Transfers the EI System to OFF-LINE when ON-LINE failed or vice

versa.
 ON-LINE (A) – Forces operation to ON-LINE, no transfer is allowed. At this
time ON-LINE system ON (Green) and OFF-LINE system OFF (Red)
indications will illuminate.
 OFF-LINE (B) - Forces operation to OFF-LINE, no transfer is allowed. At this
time OFF-LINE system ON (Green) and ON-LINE system OFF (Red)
indications will illuminate.
 When the ON-LINE system is failed, the OFF-LINE system will come for
operation after 180 seconds (3minutes) or vice versa, which includes the
system boot up time of 60 seconds and approach locking time of 120
seconds.
 During the system boot up time of 60 seconds, all the settings, card
functionalities and application programs has been verified by the VHLC
system. At this point of time, panel will be blank and no operation is
possible.
 After performing all the diagnostic checks, the system will be ready. But
the operations are not allowed either from PANEL or PC for 120 seconds.
49
3.9 Diagnostic Mode Operation
B12 & N12 FROM

DIAGNOSTIC MODE DC-DC CONVERTER
CIRCUIT
ON-LINE B12 B12
OFF-LINE
VHLC N12 N12
VHLC
SYSTEMS SYSTEMS
SWITCH INDICATIONS RELAYS
Diagnostic mode operation circuit is used to switch on the off-line system, for
maintenance or diagnostic purpose without disturbing the on-line system. The circuit
has 2 position (DIAG-ON & DIAG-OFF) rotary switch, DIAG ON & OK indications and
vital relays. To switch on the OFF-LINE system for maintenance or diagnostic
purpose, the 3 position transfer switch must be in the running system (not in AUTO
position). The operation is given below,
 DIAG-ON – Switch on the OFF-LINE system for maintenance or diagnostic

purpose.
 DIAG-OFF – Switch off the OFF-LINE system, switched on for maintenance
activities.
 For example, When the ON-LINE system is working, the OFF-LINE system
can be powered on by placing the 3 position transfer switch to ONLINE,
(which ensures the interlocking control done by ON-LINE system) and
turning the DIAG-ON switch to ON position.
 At this time the off-line system (OFF-LINE), gets 12V DC power and DIAG-
ON indication will illuminate.
 Once the system stabilizes the DIAG-OK indication illuminate. Ensures that
the off-line system is ready. Though both the systems are ON, the
interlocking is processed by ON-LINE system only.
 After completing the activities at the OFF-LINE system, it must retained to
OFF condition by placing the DIAG switch to OFF position
 Keep the 3 position transfer switch to AUTO position.
50
3.10 Panel to PC Changeover
PANEL-PC KEY
PC REQ - PC ACK KEY
STEP-1:
Switch on the Operator PC. The Operator PC Control screen will open automatically.
STEP-2:
Single left click on the PC REQ switch to enable the PC MODE. Operator PC Control
Indication starts flashing.
STEP-3:
Change the position of the PANEL-PC Key in the panel to Operator PC Control. PC
Control Indication becomes steady once the key turned to PC CONTROL. At this
point, PCMODE has been enabled and PANELMODE has been disabled.
STEP-4:
For further operations, single left Click on the SMKEYIN in the Operator PC. It
prompts for the password. (The password is secret key to the Operator’s only).
STEP-5: (PANEL Failure)
In case of failure in the operator panel, the Operator PC must be turned on to take
over the controls. After getting the screen in the PC, kindly repeat the above steps
from 2 to 4.
51
3.11 PC to Panel Changeover
PANEL-PC KEY
PC REQ - PC ACK KEY
STEP-1:
Change the position of the PANEL-PC Key in the panel to PANEL Control. Panel
Control Indication starts flashing once the key turned to PANEL CONTROL.
STEP-2:
Single left click on the PC ACK switch in the operator PC to acknowledge the PANEL
Control request. After acknowledging, the PANELMODE will be established and the
PANEL Control indication will be steady.
STEP-3:
Now the controls are transferred to PANEL. Make sure the SMKEY is IN before
initiating any commands.
STEP-4: (PC Failure)
In case of failure in the Operator PC, the Operator Panel control indication will be
flashing in the Operator panel. After getting that flashing indication, the PANEL-PC
Key in the PANEL must be turned to PANEL to take over the controls.
52
Section 4
Troubleshooting
4.1 Introduction
There are two ways to troubleshoot the VHLC system. The first one is through the
Control Display Unit (CDU) and another one is through diagnostic port on the ACP
module with the help of hyper terminal program, in the maintenance PC. This section
describes the troubleshooting of the VHLC system through the CDU as well as
through the hyper terminal.
4.2 Control Display Unit (CDU) Troubleshooting
Description
16 Character Display Data Entry Push Buttons
The CDU is a 16 character display that is accessed using the four data entry push
buttons on the ACP (Auxiliary Communication Processor) module. The diagnostic
port is used to set up the VHLC for specific station, provide diagnostic information
and data logging.
The CDU display is a single item window to an extensive menu system. The use of the
menu system is described below in this section.
53
4.2.1 Display Unit Function
The functions of the 16 character display unit are below,
 Whenever the VHLC system is powered ON, it performs a self-test. The

following sequence of message will appear during the self-test in the display.
1 ACP EPROM TEST

2 ACP RAM TEST
21 SHRD RAM TEST
3 VLP RST CODE (if applicable)
31 RST mm qqqq pp (mm = Reset Source)
32 IO SLOT nn (if applicable) (qqqq = VLP Reset Code)
34 RST xxxx yyyy (pp = Buffer Type)
4 RST SSM EEPROM (nn = I/O slot that failed)
5 READ EEPROM (xxxx = Reset Source)
6 MEMORY LOG (yyyy = ACP Reset Code)
7 CHECK CONFIG
73 ACP EPROM INF
 When the self-test is completed, the message HARMON GEN VHLC will remain
in the display.
 After this message the, system is ready for operation and provides access to
the menus.
54
4.2.2 Push Button Operation
BACK / ENTER MENU MENU

EXIT LEFT RIGHT
The BACK/EXIT push button is used for exit the menu or go the previous menu when
pressed; the ENTER push button is used to enter into the particular menu when
pressed; the MENU LEFT push button is used to go one level up in the menu when
pressed and the MENU RIGHT push button is used to go one level down to the menu
when pressed.
Example:
HARMON GEN VHLC
Press Press ENTER

BACK/EXIT
Press Press
MENU LEFT MENU RIGHT
TRACK CODES MAINTENANCE SETUP GEN
Press Press
MENU RIGHT MENU LEFT
Press Press Press

Press ENTER Press ENTER Press ENTER
BACK/EXIT BACK/EXIT BACK/EXIT
TK1 T R FAULT LOG DATE & TIME
55
4.2.3 Verifying Non-Vital Input Status - PANEL
When the push button is pressed or the key is turned in the operator panel, the
status of the push button or key can be verified in the CDU menu. The status will be
shown as either TRUE (T) or FALSE (F). By following the below figure the status can be
verified.
HARMON GEN VHLC
Press
Press ENTER
BACK/EXIT Press Press
MENU RIGHT MENU RIGHT
MAINTENANCE SETUP GEN ACP LOGIC VARS
Press Press
MENU LEFT MENU LEFT
Press ENTER
Press
BACK/
EXIT
Press Press
MENU RIGHT CTC OFFICE MENU RIGHT
INTERNAL TIMERS LCP CONTROLS
CONTROLS
Press ENTER
Press
BACK/
EXIT
Press Press
1GN T 3UN F 51WN T
Press Press
BACK/EXIT BACK/EXIT
56
4.2.4 Verifying Non-Vital Output Status - PANEL
The indications status in the operator panel can be verified in the CDU menu. The
status will be shown as either TRUE (T) or FALSE (F). By following the below figure the
status can be verified.
HARMON GEN VHLC
Press
Press ENTER
Press Press
MENU LEFT MENU LEFT
Press ENTER
Press
BACK/
EXIT
Press Press Press
MENU RIGHT CTC OFFICE MENU RIGHT MENU RIGHT
CONTROLS
Press
BACK/
EXIT
LCP INDICATIONS
Press ENTER
Press Press
1DGKE T 1TKE F 51NWKE T
Press Press
BACK/EXIT BACK/EXIT
57
4.2.5 Verifying Non-Vital Input Status - PC
When the push button is pressed or the key is turned in the operator pc, the status
of the push button or key can be verified in the CDU menu. The status will be shown
as either TRUE (T) or FALSE (F). By following the below figure the status can be
verified.
HARMON GEN VHLC
Press
Press ENTER
Press Press
MENU LEFT MENU LEFT
Press ENTER
Press
BACK/
EXIT
Press
MENU RIGHT CTC OFFICE
INTERNAL TIMERS
CONTROLS
Press ENTER
Press
BACK/
EXIT
Press Press
1G T 3U F 51W T
Press Press
BACK/EXIT BACK/EXIT
58
4.2.6 Verifying Non-Vital Output Status - PC
The indications status in the operator pc can be verified in the CDU menu. The status
will be shown as either TRUE (T) or FALSE (F). By following the below figure the status
can be verified.
HARMON GEN VHLC
Press
Press ENTER
Press Press
MENU LEFT MENU LEFT
Press
BACK/
EXIT
Press Press Press
MENU RIGHT CTC OFFICE MENU RIGHT MENU RIGHT
CONTROLS
Press
BACK/
EXIT
Press
MENU RIGHT
LCP INDICATIONS CTC INDICATIONS
Press ENTER
Press Press
BACK/ MENU RIGHT
EXIT 1DGKEV T 1TKEV F
Press Press
BACK/EXIT BACK/EXIT
59
4.2.7 Verifying Vital Input Status
Vital input status of the signals, points, tracks, crank handles and other vital functions
can be verified using the CDU menu. The status will be shown as either TRUE (T) or
FALSE (F). By following the below figure the status can be verified.
HARMON GEN VHLC
Press
Press ENTER
Press Press
Press
MENU LEFT MENU LEFT
MENU RIGHT
Press
MENU LEFT
VLP LOGIC VARS

Press
BACK/EXIT Press ENTER
Press
MENU RIGHT
IO MODULE OUTPUT IO MODULE INPUT
Press Press
BACK/EXIT BACK/ Press ENTER
EXIT Press
MENU RIGHT
1TPR T 1DECR F
Press
BACK/EXIT
60
4.2.8 Verifying Vital Output Status
Vital output status of the signals, points, crank handles and other vital functions can
be verified using the CDU menu. The status will be shown as either TRUE (T) or FALSE
(F). By following the below figure the status can be verified.
HARMON GEN VHLC
Press
Press ENTER
BACK/EXIT Press Press Press
MENU RIGHT MENU RIGHT MENU RIGHT
Press Press
MENU LEFT MENU LEFT
Press
MENU LEFT
VLP LOGIC VARS

Press
BACK/EXIT Press ENTER
IO MODULE OUTPUT
Press
BACK/ Press ENTER
EXIT Press
MENU RIGHT
1DR T CH1ZYR F
Press
BACK/EXIT
61
4.3 Diagnostic Port Troubleshooting
Description
Connecting a diagnostic port in the ACP module to a PC, troubleshooting of VHLC

system can be done. A program called HYPERTERMINAL in the PC is used for the
diagnostic purpose. This section explains the diagnostic process of VHLC system by
using the diagnostic port and HyperTerminal program.
PC COMM PORT ACP J1

DB 9 DB 9
FEMALE MALE
4.3.1 Diagnostic Port – PC Connection
NULL MODEM Cable is used for connecting diagnostic port in ACP Module and the
COM port in PC. The pin and connection configuration is shown above.
62
4.3.2 Accessing the HYPERTERMINAL
The program can be accessed in two ways. One is through the icon in the desktop
and another one is through the START menu.
(i)Through the Desktop Icon
By double left clicking the icon (as shown in left) in the desktop
the program can be accessed for the troubleshooting.
(ii)Through the START Menu
By following the below figure the program can be accessed for the troubleshooting.
63
4.3.3 Verifying Non-Vital Input & Output Status
When the push button is pressed or the key is turned or the indications in the
operator panel or pc, the status of the push buttons or keys or indications can be
verified in the HyperTerminal program. The OPERATIONAL status will be shown as
either TRUE (T) or FALSE (F). By following the below figure the status can be verified.
HYPERTERMINAL
Press ENTER
[After entering the password the
ENTER PASSWORD menu will appear. The password
Press ENTER is harmon and it is confidential]
TYPE 8
Press ENTER
TYPE 0
Press ENTER
[Bit Names such as 1GNR,
TYPE THE BIT NAME 3UNR, 1TKE, 1DGKE for PANEL &
1G, 3U, 1TKEV, 1DGKEV for PC]
Press ENTER
STATUS SHOWN AS T (or) F
After verifying the data press enter key twice to go back to the sub-menu. After
reaching sub-menu type ‘/’ then press enter key. This will go to main menu. After
that type ‘9’ give a SPACE then type ‘0’ then press ENTER key to log off. The program
must be logged off before closing it.
64
4.3.4 Verifying Vital Input & Output Status
Vital input & output status of the signals, points, crank handles, tracks and other
vital functions can be verified using the HyperTerminal program. The OPERATIONAL
status will be shown as either TRUE (T) or FALSE (F). By following the below figure the
status can be verified.
HYPERTERMINAL
Press ENTER
TYPE PASSWORD menu will appear. The password
Press ENTER
is harmon and it is confidential]
TYPE 8
Press ENTER
TYPE 2
Press ENTER
[Bit Names such as 1HR, 1DR,
TYPE THE BIT NAME 1HECR, 1DECR, 1TPR, 51NWKR,
CH1KNLR & UPASR etc.]
Press ENTER
STATUS SHOWN AS T (or) F
After verifying the data press enter key twice to go back to the sub-menu. After
reaching sub-menu type ‘/’ then press enter key. This will go to main menu. After
that type ‘9’ give a SPACE then type ‘0’ then press ENTER key to log off. The program
must be logged off before closing it.
65
4.3.5 Downloading Data Log’s
The old data’s stored in the VHLC other than the current operational data’s can be
downloaded by using the diagnostic port through HyperTerminal program in the PC.
HYPERTERMINAL

TYPE PASSWORD menu will appear. The password
Press ENTER is harmon and it is confidential]
TYPE 1
Press ENTER
TYPE 4
Press ENTER
Press ENTER Press ENTER Press ENTER [TIME FORMAT – 15:45]
TYPE BEGINNING DATE TYPE BEGINNING TIME TYPE ENDING DATE TYPE ENDING TIME
[DATE FORMAT – 01JAN11] [TIME FORMAT – 13:45] [DATE FORMAT – 01JAN11] Press ENTER
TYPE 3 TYPE 2 TYPE 1 TYPE 0

[ERROR DATA] [RECORDERS DATA] [I/O DATA] [ALL DATA]
After downloading the data, type ‘/’ then press enter key. This will go to main menu.
After that type ‘9’ give a SPACE then type ‘0’ then press ENTER key to log off. The
program must be logged off before closing it.
66
4.3.6 Saving the Downloaded Data’s
The operational data’s or the old data’s can be saved into a file in TEXT format for the
further reference. Before downloading the data, the save option must be enabled to
save the data into a file. By following the below figure, the data’s can be saved.
HYPERTERMINAL
After opening the HyperTerminal program, single left click on the Transfer on the top
of the screen in menu bar. A pop-up window will open, showing options as Send
File......, Receive File……., Capture Text……, Send Text File……and Capture to Printer.
In that single left click on the Capture Text…..and it will open another pop-up
window.
In that window, it will ask for file name and the file path. Single left lick on the
Browse….and it will open another window. In that window, select the Desktop in the
left side of the window and give the file name as station code along with the
downloaded date. Then single left click on the Save.
After selecting the Save option, it will come back to the previous window. In that,
single click on the Start option to enable the data’s to save in a file.
67
Section 5
Periodic Maintenance Checklist
This section describes and provides the information about the periodic maintenance
for the VHLC system.
5.1 Tools Required
 Screw Driver Sets

 Digital Multi-meter (Calibrated)
 Wire Stripper
 Nose Plier
5.2 Visual Inspection
 Make sure no tools or materials have been kept above or inside the VHLC
cabinet.
 Check for any metals, dust, insects, nests etc. in VHLC. Remove all, if
necessary.
 Verify there is no visible damage to the modules or external cables.
 Check for burn marks or dark spots on modules. These are signs of lightning
damage or overheating of modules. Replace as necessary.
 Check for burn marks on I/O cables and rack wiring. Repair as necessary.
 Verify all executive and application EPROMs fully seated in their respective
sockets.
5.3 VHLC Hardware
 Verify that the CPU Modules are correctly placed and fixed into the Chassis.
 Make sure the all the I/O modules are fully installed in the VHLC Chassis.
 Make sure all the Serial Port Modules are fixed tightly.
 Verify the power supply module is fixed properly.
 Verify that all I/O module connectors are securely attached to the rear of the
VHLC chassis.
 Verify that all serial module cables are tightly connected to the serial modules
on rear of the VHLC chassis.
68
5.4 VHLC Software
The VHLC software maintenance can be done by either HyperTerminal program in

maintenance PC or Control Display Unit on the ACP module.
 Check the Date and Time. Update if necessary.

 Review Error log.
 Verify the Checksum, CRC & Validation CRC details of the executive and
application EPROMs.
5.5 Voltage Inspection
5.5.1 DC-DC Converter
 Verify the Input voltage i.e. 110V DC ±10%.

 Verify the Output voltage Range -10-16V DC & Nominal - 14V DC ±10%. If
required adjust the voltage.
5.5.2 VHLC Power Supply Module
 Verify the Input voltage LED (DS1) is illuminated.

 Check the input voltage ie.13-16V DC
 Check the output voltage ie.5 ±0.5V DC
5.5.3 Non-Vital Input Output Module
 Verify the input power supply voltage at the I/O terminals. (Refer the Interface
Circuits)
 Voltage must be in the range of 24-26V DC.
5.5.4 Vital General Purpose Input Output Module
 Verify the input power supply voltage at the I/O terminals. (Refer the Interface
Circuits)
 Voltage must be in the range of 13-16V DC.
5.5.5 CLCP Power Supply Module
 Verify the Input voltage LED (DS1) is illuminated.

 Check the input voltage ie.13-16V DC
 Check the output voltage ie.5 ±0.5V DC
69
5.6 VHLC Maintenance Check List

Railway: Division: Station:
NOTE:
 To prevent damage to VHLC modules, never remove or install modules with power applied to VHLC.
 Exercise adequate care while measuring voltages to avoid accidental shorting of Multi-meter probes.
 Ensure adequate traffic block time for maintenance. Do not attempt to take readings with trains
moving in to interlocking area.
 Do not attempt to repair VHLC modules at site.
 Ensure no tools or objects (piece of wires, unused terminals etc.) are left behind on VHLC chassis or
inside VHLC rack.
 VHLC & CLCP 12V/5V DC Power Supply Module output voltage is adjustable from 4.5 to 5.5V DC. If
necessary voltage can be adjusted by varying R16 (Trim Pot) on the PS module.
Voltage Measurement
Required Maintenance
Description Test Points Observed value
Value Cycle
DC-DC Converter Input Terminals 110V DC Quarterly
DC-DC Converter Output Terminals 13-16V DC Quarterly

Battery Surge Input & Output
13-16V DC Quarterly
Arrestor (BSA-6) Terminal
VHLC Power Input Terminals
13-16V DC Quarterly
Supply Module (TB1)
VHLC Power Output Terminals
4.5-5.5V DC Quarterly
Supply Module (TP1 & TP2)
CLCP Power Input Terminals
13-16V DC Quarterly
Supply Module (TB1)
CLCP Power Output Terminals
4.5-5.5V DC Quarterly
Supply Module (TP1 & TP2)
VGPIO Module Power Supply
13-16V DC Quarterly
Power Supply Terminals
NVIO Module Power Supply
22-26V DC Quarterly
Power Supply Terminals
70
Visual Inspection
Ok / Not Maintenance
Description Test Points
Ok Cycle
Blow the air to the chassis and remove the
VHLC Chassis Monthly
dust and other materials from the chassis.
Verify VLP, ACP, SSM and all I/O modules are
VHLC Chassis
fully installed and cable connectors are tightly Monthly
(Front)
attached.
VHLC Chassis Verify all Serial Modules & its cable and I/O
Monthly
(Rear) module cable connectors are tightly attached.
Verify “HARMON GEN VHLC” is displayed on
Monthly
VHLC ACP ACP CDU display.
Module Verify the availability of diagnostic cable and
Monthly
ensure it is tightly attached to diagnostic port.
System
Verify switch is in "AUTO" position Monthly
Transfer Switch
VHLC Diag
Verify switch is in "DIAG OFF" position Monthly
Switch
Verify Data Logger Interface Module (DLIM) is
Data Logger powered ON and the cable connectors are Monthly
Interface tightly attached.
Module Verify serial cable from each VHLC ACP
Monthly
diagnostic port to DLIM is intact.
Verify earth wire between VHLC Chassis and
Monthly
VHLC Rack earth point is tightly connected.
VHLC Rack
Verify earth wire between VHLC racks and
Monthly
Prime Earth Plate (PEP) is tightly connected.
Verify earth wire between BSA earth bolt and
BSA Monthly
its rack earth point is tightly connected.
Verify earth wire between Relay rack and PEP
Relay Rack Monthly
is intact.
Verify earth wire between C.T.Rack and PEP is
C.T.Rack Monthly
tightly connected.
Verify earth wire between IPS Racks and PEP
IPS Monthly
is tightly connected.
Verify earth wire between CLCP Chassis and
CLCP Chassis Monthly
Panel is tightly connected.
Verify earth wire between Panel and PEP is
Panel Monthly
tightly connected.
71
Section 6
VHLC EI System Details
6.1 Power Requirements
This section explains the power requirement for VHLC EI system and its module.
VHLC System
Operating Voltage Nominal Voltage Remarks
12 V DC 10-16 V DC
VGPIO Module
12 V DC 10-16 V DC
NVIO Module
24 V DC 22-26 V DC
CLCP Power Supply Module

12 V DC 12-16 V DC
Panel
Push Buttons & Keys Indications Buzzers & Counters
24 V DC ( Negative Looping) 24 V DC (Positive Looping) 24 V DC ( Negative Looping)
72
6.2 Power Calculation for VHLC EI
The table below explains how the power calculations done for the VHLC EI system.
The table shows the current ratings for each modules and the total required power
value can be calculated by multiplying the total modules with the current value given
below.
Operating Current Draw

Equipment/Module Remarks
Voltage Per Unit
VHLC Chassis 12V DC 2.66 A Each Chassis
8 Output 12V DC 1.6 A

VGPIO Each IO Module
8 Input 12V DC 0.308 A
VGPI 12V DC 0.416 A Each Module
16 Output 24V DC 1.6 A

NVIO Each IO Module
16 Input 24V DC 0.316 A
Power Supply 12V DC 0.5 A Each Power Supply

CLCP
IO Module 24V DC 2.56 A Each IO Module
Example
The IPS modules required for the EI system, will be calculated according the below
table. There are three different power sources required for the EI system, as shown
in the below example.
Total Current
Operating Total
Description (Total Modules X Remarks
Voltage Modules
Per Unit Current)
VHLC System & CLCP Power
12V DC 4 12.64 A Use BSA-6
Supply
VGPIO 12V DC 5 9.54 A
Vital IO Supply
VGPI 12V DC 5 2.08 A
NVIO 24V DC 2 4.464 A
Non-Vital IO Supply
CLCP 24V DC 4 10.24 A
12V DC 24.26 A (n+1) = 6
Total 5A IPS Modules Required 24 V DC 14.704 (n+1) = 4
73
SECTION - B
74
Section 1
Operator VDU Explanation
1.1 Introduction
A Visual Display Unit (VDU) is used for controlling and monitoring a station. A VDU
basically displays an imitation of the actual station, with indications and controls that
are updated in real time.
VDU system works in conjunction with VHLC System.
1.2 Purpose
This document explains the procedure for operation of functions (clearance of Signal
or cancellation, Point operation, Route release etc.) required to be executed using
VDU.
1.3 System Overview
The PC-based control cum indication panel (hereinafter referred as operator VDU)
functions similar to that of the Conventional Control cum Indication Panel
(hereinafter referred as PANEL) for the operation of Signals, Points, L.C Gates, Crank
Handles and Siding Controls, etc.
An operator VDU consists of CPU with a color monitor, keyboard and pointing device
(mouse). Through serial communication the exchange of control and indication
messages takes place between VHLC and operator VDU. The Software is installed to
display the Station Yard imitation Panel diagram on the operator VDU and it allows
access to all functions by clicking menus. By selecting the menu of the pointing
device (mouse), the function (Signal clear and cancellation, Route release, Point
operation, Gate release etc.,) can be executed.
Either operator VDU or PANEL may be used for controlling or monitoring the station,
however, indications on the Station yard imitation diagram of operator VDU and
PANEL will be dynamically updated.
75
1.4 Mode selection - PANEL/Operator PC
For the stations having both Operator PC and PANEL, the privilege has been given
with the operator to control the station through operator PC or PANEL. Obviously,
the station having only operator VDU or PANEL doesn’t possess the selection feature.
The operator VDU is having controls to operate the field gears from the Mimic panel
diagram. A Mimic panel diagram displayed on the operator VDU will be an exact
replica of the PANEL and suits the yard plan as per SI plan.
1.5 SM KEY
SM KEY IN operation can be achieved through operator PC as follows:
Operator shall single left click on the SM-Key Soft Selector switch, which will enable
the login password window to appear as shown below.
After the entry of a valid username & Password, the SM key in operation will be
enabled (Color of the background changes to GREEN)
SM Key IN – indicated by Green SM Key OUT – indicated by Red

color
SM KEY OUT operation can be achieved through operator PC as follows:
Operator shall single left click on the same (SM-Key) icon, which will enable the login
password window to appear. After the valid entry of user name and password the
SM KEY OUT operation will be enabled (color changes back to RED). This will lock all
the controls in operator VDU except the Signal cancellation facility.
76
1.6 Procedure to Change the password online:
The operator can also change the password by following the below steps.
 Single left click on the Key, which needs a password change.
 A dialog box opens asking for current password. Enter the correct password
and select the check box “Change password”. Then press OK button .
 Another dialog box opens prompting for entering new password. Enter the
new password in the first box. Re-enter the same password in “Confirm
password” box. Press OK now. A success dialog box pops up confirming the
change.
Note: Changing password will not change the status of any Key (or other button). The
password is common for all the buttons.
77
1.7 Operator VDU – Mode of Operation
A two-position selector switch (PANEL / PC) is provided on the PANEL along with the
SM’s Key. A similar soft selector switch (PC REQ/ACK) is also provided in the VDU.
Both of these switches, in conjunction, have to be used to transfer controls to the
Panel or operator VDU.
REQ ACK
PC REQ/ACK Selector Switch
The operator can select Panel or PC mode of operation and certain procedures to be
followed for transferring from one mode to another. The procedures to be followed
are as mentioned below.
1.8 Operator PC to Operator Panel- Change Over
 Ensure that SM’s Key is in ON position on the PANEL.

 Ensure that PANEL / PC SWITCH is in PANEL position.
 On the operator VDU, click the selector switch (PC REQ/ACK) to ‘REQ’ position.
 A password window will appear on the screen. Enter the correct username
and password in the required text boxes. Click the OK button.
 Now the operator PC indication will start flashing (on both VDU and PANEL).
 Change the PANEL/ PC SWITCH to PC mode in the conventional PANEL.
 Now the PC indication will be steady and Panel indication will disappear.
 Click the SM KEY. (A password window will appear on the screen).
 Enter the correct username and password in the text boxes followed by OK
button.
Now the overall control is transferred to operator VDU and the station operation can
be performed through operator VDU.
PC/Panel Indication
78
1.9 Operator to PANEL - Change Over
 Ensure that SM’s Key is in ON position on the VDU.

 On the VDU, ensure that PC REQ/ACK switch is in REQ position.
 Turn the PANEL/ PC SWITCH to ‘PANEL’ mode. Now the PANEL indication will
start flashing on both Panel and VDU.
 On the operator VDU, click the selector switch (PC REQ/ACK) to ‘ACK’ position
 A password window will appear on the screen. Enter the correct username
and password in the required text boxes. Click the OK button.
 Now the PANEL indication will be steady and the operator PC indication will
disappear.
Now the overall control is transferred to PANEL and the station operation can be
performed through PANEL.
1.10 Communication Health Status Indication
The VDU is interfaced with VHLC system using GE’s proprietary protocol. One or
more VHLC can be connected to a common VDU through serial multi dropping. The
communication link enables the VDU to send/receive all the data (control,
indications) to/from VHLC.
The health status of the link is indicated by an icon at bottom right of VDU display
(see figure below).
VHLC Link OK (Green) VHLC Link Fail (Red Cross)
A failure in communication link makes VDU inactive, hence disabling all the
indications and controls. This failure can be caused by problems in communication
link (broken wire), ports or VHLC itself (e.g. when switched off).
79
In this condition, all the signals, tracks and points are indicated by grey color. A
failure message also flashes on the VDU screen upon link fail.
Link Fail Error Message
When communication resumes, the failure message automatically disappears and all
the indications and controls on VDU become active once again.
1.11 MENU OPERATION
All the necessary operations like selecting and cancelling a route, point, crank handle
operations, gate operation etc. are all executed using windows based menu. The
menus are in-built and very simple to use.
The signals, points, crank handle etc. on the screen have their own menus. A white
rectangular area appears on placing the mouse pointer on these screen objects. This
rectangle represents the menu-sensitive area as shown below.
The operator has to then single right-click within the rectangle for opening the
object’s menu. A list of items is displayed next to the selected VDU object.
Menu for Signal #2
Choose the required operation from the menu and by single left-click on the
highlighted (in BLUE) item. Following this operation, a confirmation dialog box opens
up as shown below.
The operator can either proceed the action by pressing “Yes” button, or cancel the
action by pressing the “No” button. It is recommended that the time gap that should
be maintained between two consecutive actions should be at least 2 seconds.
80
1.11.1 Route Setting
To set a route, Single right-click on to the concern signal for accessing its menu. A list
of items is displayed next to the selected signal. Choose any of the routes by moving
the mouse pointer down the menu item. The selection will be highlighted in BLUE
color. And then single left-click on the route which is required to be set. This action is
followed by a confirmation dialog box. Press “Yes” to set a route, or “No” to cancel
the route.
1.11.2 Signal Cancellation
To cancel the signal, single right-click on the concern signal for accessing its menu. A
list of items is displayed next to the selected signal. Choose the signal cancelation by
moving the mouse pointer down the menu item. The selection will be highlighted in
BLUE color. And then single left-click on the signal cancellation to select. This action
is followed by a confirmation dialog box. Press “Yes” to cancel the signal, or “No” to
reject the signal cancellation.
81
1.11.3 Route Cancellation
To cancel the route, single right-click on the concern signal for accessing its menu. A
list of items is displayed next to the selected signal. Choose the route cancelation by
moving the mouse pointer down the menu item. The selection will be highlighted in
BLUE color. And then single left-click on the route cancellation to select. This action is
followed by a confirmation dialog box. Press “Yes” to cancel the route, or “No” to
reject the route cancellation. If the concern route has approach lock, the timer starts
running and then after 2 minutes the route will be released. If there is no approach
lock route will be released immediately.
1.11.4 Emergency Route Cancellation
Emergency route release requires two operations. First, to turn in the RRBU KEY to IN
position and this requires password. The second is to trigger the Emergency route
release by menu operation.
First single left-click the RRBU KEY to turn the key into IN position if it is in OUT
position. A password dialog appears on the screen. Enter the correct password and
press OK button. Now the RRBU KEY is in IN position, which ensures that the
emergency operation can be done.
82
After enabling the RRBU KEY to IN position, single right-click on the concern signal for
accessing its menu. A list of items is displayed next to the selected signal. Choose the
emergency route cancelation by moving the mouse pointer down the menu item.
The selection will be highlighted in BLUE color. And then single left-click on the
emergency route cancellation to select. This action is followed by a confirmation
dialog box. Press “Yes” to cancel the route, or “No” to reject the emergency route
cancellation.
The route cancellation has been initiated and the timer starts running. It will be seen
by the route lock indication flashing. After that put back the RRBU KEY into OUT
position by single left-click onto the key and enter the password. Then press OK. And
then after 2 minutes the route will be released. And the counter will be increased to
one count on the panel.
Note: Unless the RRBU KEY is OUT, the route will not be released and timer will be
continuously running.
1.11.5 Point Operation – Normal to Reverse
To operate the point from Normal to Reverse, single right click on the concern point
for accessing it menu. A list of items is displayed next to the selected point. Choose
the point reverse option by moving the mouse pointer down the menu item. The
selection will be highlighted in BLUE color. And then single left-click on the point
reverse to select. This action is followed by a confirmation dialog box. Press “Yes” to
reverse operation or “No” to reject the reverse operation.
83
1.11.6 Point Operation – Reverse to Normal
To operate the point from Reverse to Normal, single right click on the concern point
the point normal option by moving the mouse pointer down the menu item. The
selection will be highlighted in BLUE color. And then single left-click on the point
normal to select. This action is followed by a confirmation dialog box. Press “Yes” to
normal operation or “No” to reject the normal operation.
1.11.7 Emergency Point Operation

Emergency route release requires two operations. First, to turn in the EWN KEY to IN
position and this requires password. The second is to trigger the Emergency point
operation by menu operation.
First single left-click the EWN KEY to turn the key into IN position if it is in OUT
position. A password dialog appears on the screen. Enter the correct password and
press OK button. Now the EWN KEY is in IN position, which ensures that the
emergency operation can be done.
84
(i)Emergency Point Operation - Normal to Reverse
the emergency point reverse option by moving the mouse pointer down the menu
item. The selection will be highlighted in BLUE color. And then single left-click on the
emergency point reverse to select. This action is followed by a confirmation dialog
box. Press “Yes” to reverse operation or “No” to reject the reverse operation.
(ii)Emergency Point Operation – Reverse to Normal
the emergency point normal option by moving the mouse pointer down the menu
item. The selection will be highlighted in BLUE color. And then single left-click on the
emergency point normal to select. This action is followed by a confirmation dialog
box. Press “Yes” to normal operation or “No” to reject the normal operation.
85
1.11.8 Crank Handle
To Transmit or Release control of the Crank Handle, single right-click on the

concerned Crank handle provided on the operator VDU.
Choose “Transmit Control” or “Release Control” from the menu list and single left-
click on it. This action is followed by a confirmation dialog box. Press “Yes” to
transmit control (or release control), or “No” to cancel the operation.
86

VHLC Manual Ir

Uploaded by

Copyright:

Available Formats

VHLC Manual Ir

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

VHLC Manual Ir

Uploaded by

Copyright:

Available Formats

GEIIPL Transportation Division

Intelligent Control Systems

VITAL HARMON LOGIC CONTROLLER (VHLC)

Reproduction and Use of Restrictions Agreement

The information contained in this training manual is the property of GE India

Without limiting any other rights or remedies of GEIIPL Transportation Division

3.4 – Vital Output ………………………………………………………………….. 45

Section 6 – VHLC EI System Details ……………………………………………... 72

 VHLC Hardware Components – Installation Maintenance

The VHLC is a solid state, application programmable controller designed to control

1.2 General VHLC Specifications

1.3.1 Front View

CPU Plug-in Application

Power Supply Module I/O Cable Plug-on Serial Modules

The following sections provide illustrations, general descriptions and specifications of

2.1 Chassis Assembly

2.2 Chassis Identification

Normal Chassis Identification Jumpers Punched Chassis Identification Jumpers

Chassis ID Value – 0012 in Decimal

1 – 0001 0 – 0000 0 – 0000 0 - 0000

2.3 Central Processing Unit (CPU)

 Vital Logic Processor (VLP)----------------------------- SLOT 1

2.4 Vital Logic Processor Module (VLP)

2.5 Auxiliary Communication Processor Module (ACP)

2.6 Site Specific Module (SSM)

EPROMs & Jumpers

2.7 +5V DC VHLC Power Supply Module

Description Output Voltage Test Point

Output ON/OFF Switch

Input Voltage Test Point

2.8 Vital General Purpose Input Output Module (VGPIO)

Description Motherboard Connector IO Cable Connector

2.8.1 Cable Connector

Signal Pin Color Code

2.9 Vital General Purpose Input Module (VGPI)

Description Motherboard IO Cable

Note: VGPI Module do not have battery power connection.

2.9.1 Cable Connector

Signal Pin Color Code

2.10 Non-Vital Input Output Module (NVIO)

Description Motherboard IO Cable

Voltage Range 10-38 V DC

Positive Source Current per output 500mA

Negative Sink Current per output 125mA

Isolation 3000 VACrms

2.10.1 Cable Connector

Signal Pin Color Code

2.11 Serial Port Modules

Description Port Port Port Port Port

 Port – A ------------------------ RS-232 (or) RS-485

2.12 RS-232 Interface Module (ISOLATED)

Communication Configuration Communication

Communication status LEDs Detail

DD DATA CARRIER DETECT

2.12.1 Cable Connector

STANDARD 25 PIN MALE CONNECTOR

PIN 1 PIN 14 PIN 25 PIN 13

FRONT VIEW REAR VIEW

STANDARD 25 PIN CONNECTION FOR VHLC