R

Small Motorized Actuator INSTRUCTION MANUAL

INDEX Page

INTRODUCTION 1
STANDARD SPECIFICATIONS 1
EXTERNAL DIMENSIONS 2
PRECAUTIONS DURING INSTALLATION 3
ADJUSTMENT 7
TRIAL OPERATION 9
PRECAUTIONS BEFORE SERVICE 9
MAINTENANCE 10
TROUBLE SHOOTING 10
Introduction
This is an instruction manual for the New ELMY actuator, one
of the best selling models of butterfly valve actuators, which
has been improved in a number of key areas.
Operators of this actuator are expected to read through
these instructions for the correct installation, operation,
and maintenance.

STANDARD SPECIFICATION

 Type 00 Type 0 Type 1 Type 2 Type 2.5 Type 3 Type 4

    25 70 98 196 333 981 N 2000
      AC 100V 200V 220V AC 100V 120V 200V 220V 240V 50/60Hz 1
    8 20 30 90

    25/20 37/30 55/50 125/105
10/8
 180/150 2
(260/210) 2 (500/440) 2 (1100/900) 2

!"# " 30
$" " Class E

 %   "&    & Reversible motor with built-in thermal protector
' ( Option Supplied under the standard specifications
One each at fully opened and One each at fully opened and closed positions,
closedpositions, contact capacity:
  "  ( AC250V-5A(Can be used with contact capacity: AC250V-10A
minimum load down to 100mA.) (Can be used with minimum load down to 100mA.)

  ( None
("    End of travel positioning bolt built-in
) "&  "" " G 1/2 (PF 1/2)1 ports G 1/2 (PF 1/2) 2 ports
*"   JIS C 0920 (IP 65), Class 5, dust and water-jet proof type
"   " Detachable handle Declutchable handwheel
+ %  " % ("&("&( 7.5 turns 6.7 turns 16.5 turns
 ,"#    "# 10 to 50 degreesC
' #    "# 30 to 80 degreesC
" %"( Epoxy-melanin baked with Munsell 2.5 BG 6/12
 " 1) Space heater 1) Potentiometer 135 and 500
2) Intermediate limit switch (no voltage)
3) Extra position limit switch contact capacity for minute-load: 30V-100mA (Can be used with minimum load down to 1mA.)
4) Servounit 1 (AC 4 20mA, DC1 5V, 0 10V)
5) Speed controller unit
1. No space heater with servounit.
2. With speed controller unit

Terminal board (Type 0 to 4)

 " '"& & ( -  ( " & (   "  "& (   "  "&
. '% "   "  (  ( -    "  ( " &  (
Heater
COMMON
Open switch
Close switch
Open lamp
Close lamp
Extra position limit switch, open end
(intermediate limit switch 1) COMMON
(intermediate limit switch 1) NC
(intermediate limit switch 1) NO
Extra position limit switch, close end
(intermediate limit switch 2) COMMON
(intermediate limit switch 2) NC
(intermediate limit switch 2) NO
Potentiometer Closed Closed
Potentiometer
Potentiometer Open Open
Earth (F.G.)

/ 7, 8 and 9 are out of use.

: wired
: not wired
 EXTERNAL DIMENSIONS

Dimensions Mounting details

  "& 
A
P F D F D

(APPROX.)
K
F

A
A
B

B
E E

H5
1 1
2 G 2 PF 2
G G
C C

H3
Mounting flange details

 / A Actuator A B C D E F
G

P type Qty M P Dep.

Type 00 ISO F05/F07 70 50/70 90 4 8 1.25 13
(APPROX.)

12
K

Type 0 ISO F07 70 70 12 90 4 8 1.25 13

ISO F07 70 34.6 8 70 28 90 4 8 1.25 13
F

Type 1
Tomoe 80 28
E

100 34.6 8 100 4 10 1.5 12

H5

1 1 Original
2 G 2 PF 2

ISO F10 102 52.6 14 102 45 125 4 10 1.5 15

H3
W

Type 2 Tomoe
125 52.6 14 95 45 125 4 12 1.75 15
Original

 0 "& 0. ISO F10 102 52.6 14 102 45 125 4 10 1.5 15
A 125 45
ISO F12 125 52.6 14 155 4 12 1.75 20
P Type 2.5
(APPROX.)

Tomoe
125 52.6 14 95 45 125 4 12 1.75 15
K

Original

ISO F10 140 57.6 14 102 50 175 4 10 1.5 15

F

140 57.6 14 125 50 175 4 12 1.75 18

E

ISO F12
H5

2 G 1 2 PF 1 2
140 38.6 10 140 32 175 4 12 1.75 18
Type 3
ISO F14 140 46.6 12 140 40 175 4 16 2.0 24
W

H3

Tomoe 200 43.1 10 125 35.5 200 4 12 1.75 24

Original 200 47.6 10 170 40 200 4 16 2.0 30

ISO F12 140 57.6 14 125 50.0 175 4 12 1.75 18

 1 "& 2 A 140 46.6 12 140 40.0 175 4 16 2.0 24
P
ISO F14 140 53.6 14 140 46.0 175 4 16 2.0 24
Type 4
(APPROX.)

140 50.0 175

K

140 57.6 14 4 16 2.0 24

Tomoe 200 47.6 10 170 40.0 200 4 16 2.0 30

F

Original
200 54.6 12 170 47.0 200 4 16 2.0 30
E

H5

2 G 1 2 PF 1 2
Tabel actuator selection
700G
W

Nominal 700S
H3

847T
size 773Z 705G 731P 732P 732X 508V
(mm) 720F 846T
704G
40
Type 00
50 Type 00 Type 00 Type 00 Type 0
Type 0
Dimensions / Weight 65 Type 0
Type 0 Type 0 Type 0 Type 1
80 Type 0
Motor Dimension (mm) Approx. Type 0 Type 1
weight 100 Type 1 Type 1 Type 1 Type 1 Type 1
type H3 H5 P A E F K W (kg)
125 Type 1 Type 2
Type 00 100 100 84 161 58 43 2.1 Type 2 Type 2 Type 2 Type 2
150 Type 2
Type 0 150(185) 100 100 202 85 54 4.2 Type 2 Type 2.5 Type 2.5
200 Type 2.5 Type 2.5 Type 2.5
Type 1 165(191) 100 138 252 12 126 65 70 6.4 250 Type 2.5 Type 2.5 Type 3
Type 3 Type 3 Type 3
Type 2 198(224) 100 167 310 14 154 85 100 11.2 300 Type 3 Type 3
Type 3
Type 2.5 198(224) 100 167 310 14 154 85 100 12.8 350 Type 3
Type 4
Type 3 230(255) 100 223 388 23 243 136 200 23.2 400 Type 4
450
Type 4 230(255) 100 223 388 23 246 136 280 28.3 Type 4 Type 4
( ): Demension with servounit 500

0
 PRECAUTIONS DURING INSTALLATION

Installation site
(1) The ambient temperature of an installation site
should be kept between 10 degrees C and 55
degrees C.

(2) Any dangerous atmosphere should be kept out of

the installation site.

(3) Provide enough space for mounting/dismantling

the cover of the electric cable terminals and allow
reasonable access for future maintenance.

Mounting
(1) Before mounting, operate the valve by hand and
make sure that it moves freely. Then shut the valve.

(2) Pull and turn the handwheel of the New ELMY till
the indicator points to the “S” position.

A declutchable handwheel has been

incorporated in the actuator for maximum safety
and ease of operation. To disengage the clutch
the handwheel is pulled out prior to turning. This
allows the actuator to be turned manually and
ensures safe operation in the event of the motor
being energized. When released, the
handwheel returns to the set position and the
clutch is re-engaged.

!
 (3) Install the joint and spacer on the valve stem.

(4) Fasten the New ELMY to the baseplate with the

New ELMY four bolts.

Spacer

Joint (5) Turn the handwheel of the New ELMY and see that
it moves freely without any interference due to
misalignment of the valve.
Valve body

Cable connection

All control circuits are printed on a circuit board. A

simple change of the board can meet a variety of
optional control requirements. It allows easy wiring
connections. The replaceable board, together with
the employment of the modified limit switch cam
device, permits a quick change in specification.

(1) Wiring connections should be in accordance with

the diagram attached on the inside of the top
casing cover. On completion, check the wiring
Seal packing
connections carefully.
Print base

(2) The two conduit Connections should be sealed in

a proper manner against water.

(3) Every cover on the casing is sealed with an O-ring-

style packing. Care should be taken not to cause
any damage to the packing during disassembly or
reassembly.

"
 Wiring diagrams (Standard)

Type 00
 

(."  .

1 2 3 4 5 6 7

 
 
 

Type 0 to 4
Standard
With extra position limit switch (non-voltage)
 
Purpose !!"#
To send non-voltage full-open and
full-closed signals by switching on and off.  $




Limit switch contact development

+$, - +$, 
            
* 
  

* 


 *  Notes
1. Do not use a switch for two or more motor actuators, as the voltage will be transmitted to
$ the other motor through the capacitor and cause malfunction.
 *  2. Extra limit switches work 2 to 3% ahead of each opening and closing position of the valve.
Therefore, if you stop the valve using signals from an extra limit switch, leakage may occur.
3. The contact capacity of the extra limit switch is 250 VAC-10 A (min. 0.1 A).
For anything below this contact capacity (1 mA to 100 mA, 5 to 30 V), please use
specifications for minute loads.

Wiring diagrams (Type 0 to 4) (Option)

With intermediate limit switch

 
Purpose !!"#
To send intermediate open and close signals
by switching on and off, and to stop the  
valve at intermediate positions.
Options

Intermediate limit switches (two, non-voltage)


Limit switch contact development

Intermediate Intermediate
Fully closed position 1 position 2 Fully open
            
 
*
  
 
*

 *  Notes
1. Do not use a switch for two or more motor actuators, as the voltage will be transmitted to the
 other motor through the capacitor and cause malfunction.
2. The contact capacity of the extra limit switch is 250 VAC-10 A (min. 0.1 A).
 *  For anything below this contact capacity (1 mA to 100 mA, 5 to 30 V), please use

 specifications for minute loads.

Wiring diagrams (Type 0 to 4) (Option)

With potentiometer
and extra position limit switch (non-voltage)  
Purpose
!!"#
To control valve opening by resistance variations and
send non-voltage full-open and full-closed  $ ()
 
signals by switching on and off.

Options 
135 or 500 potentiometer 
Limit switch contact development 
+$, - +$,              % & ' 

*   



*
 Notes
 *  1. Do not use a switch for two or more of motor actuators, as the voltage will be transmitted to
the other motor through the capacitor and cause malfunction.
2. Extra limit switches work 2 to 3% ahead of each opening and closing position of the valve.
$
Therefore, if you stop the valve using signals from an extra limit switch, leakage may occur.
 *  3. The contact capacity of the extra limit switch is 250 VAC-10 A (min. 0.1 A).
For anything below this contact capacity (1 mA to 100 mA, 5 to 30 V), please use
specifications for minute loads.

With thermal output

 
!!"#

 $

 

M
Limit switch contact development

+$, - +$, 

1 2 3 4 5 6 11 12 13 14 15 16 17 18 19 20
*   





*

 *  Notes
1. Outputs when thermal operation shall be “b” contacts.
2. Do not use a switch for two or more motor actuators, as the voltage will be transmitted to the
$ other motor through the capacitor and cause malfunction.
 *  3. Extra limit switche work 2 to 3% ahead of each opening and closing position of the valve.
Therefore, if you stop the valve using signals from an extra limit switch, leakage may occur.
4. The contact capacity of the extra limit switch is 250 VAC-10 A (min. 0.1 A).
For anything below this contact capacity (1 mA to 100 mA, 5 to 30 V), please use
specifications for minute loads.

With servo unit, potentiometer and extra position

limit switch (non-voltage) M
)/ )
 
Purpose () 23 23
Input signal when valve opening proportionally controlled for input signal 
4 to 20mA DC (1 to 5 V DC and 0 to 10 V DC optional) output 
4 to 20mA DC signal and full-open/full-close contact output. 
Options
Servo unit 0 1
Potentiometer 500
1 2 3 4 5 6 7 8 9
2 $$ )/    43
2!$ )/    43







Notes
1. This circuit diagram shows valve at mid-open position.
2. The input and output signals are not insulated.

Notes
1. The contact capacity of the spare open/close limit switch is 250 V AC, 10 A (0.1 A
minimum). When below this contact capacity (1mA to 100mA, 5 to 30 V), please use the
minimal load specification.


 ADJUSTMENT

(1) The new limit switch cam mechanism has a

unique device that permits easy on site
adjustment at the top of the actuator. It also have
a gear that allows a potentiometer to be added, if
required.

Valve Valve
open-end shut-end
(2) Before the adjustment of a position limit switch,
release the lock nut on the locking bolt and then

Loosen the
unwind the locking bolt with 4 to 5 turns.
securing nut. The limit switch is adjusted at our factory prior to
shipment.

Adjusting the limit switch

(1) First, remove the top cover and pull out the
indicator.

(2) Slightly loosen the cap bolt of the limit switch

Top cover striker with an Allen wrench.

Indicator
(3) Now, the limit switch strikers is ready to be moved
in or out. Turn it with the screw driver clockwise to
move it in, and counterclockwise to move it out.

(4) Tighten the lock nut when the striker is in the

required position.

(5) Make sure that the limit switch operates at the

correct position.

7
 (6) On completion of the adjustment, turn the mechanical limit stop
bolt by hand until it touches the projection on the worm wheel,
then turn it back by one half to one turn. Fasten the lock nut of the
stop bolt.
It should be kept in mind that the limit stop bolt should not
interfere with the movement of the gears until after limit switch
Valve
shut-end makes contact. Incorrect setting of the limit stop bolt may result
in overheating of the motor.
Valve
open-end Caution:
Except for the top cover, all the screws that fix the covers are
applied with a viscous agent to prevent the screws from loosening.
For dismantling, carefully release the screws without causing
damage to their heads.
Apply the screw with a viscous agent when reassembling.

Adjustment of actuator (NEL with servo unit) (Type 0 to 4)

(1) Set the actuator in close position.
(2) Measure the resistance on the contact of PT(3p) of connector
plug for potentiometer on limit switch board. Then, fix the
resistance value between 1(green)-2(white) to 10 to 15 .
(3) Fix the potentiometer gear and confirm the resistance value.
(4) Fix the limit dog to make it act on close side

Limit dog at close position Potentiometer gear

(outside)
Limit dog at open position (5) Electrify the actuator and make it move to open
Hexagon screw
Limit switch(close side) side by Z1 volume. Then, make it move to close
Limit switch(open side) Connector
plug for poten- position gradually by Z1 volume and stop at limit
tiometer(PT)
switch position.
(6) Fix output signal at 4mA CD 1% by Z2 volume.
(7) Put input signal at 12mA, adjust it at 50% opening
Potentiometer
by S1 volume.
(8) Put input signal at 20mA. Fix the dog of open limit
switch at 100%.
(9) Fix output signal at 20mA DC 1% by S2 volume.
Stopper(Open side) Stopper(Close side)
(10) Make the open side stopper bolt touch wiht the
stopper. Then, fix it at a half turn before the stop
position.
(11) Make the close side stopper bolt touch with the stopper, Then fix
it at a half turn before the stop position.
(12) Open / close it twice and make sure stop positions at both open /
close side and output signal

8
 TRIAL OPERATION

Manual operation

(1) qPull the handwheel and w turn it in either

direction, When released, it springs back.

(2) Turn the handwheel clockwise to shut the valve.

Turn the handwheel counterclockwise to open the
valve.


An excessive turn will result in a failure of the
stopper or other components, Watch the position
indicator and do not turn beyond the OPEN or
SHUT position.

Operation by motor
(1) Before operation, make sure that the “O” and “S”
on the position indicator match exactly the open /
shut positions of the valve.

(2) Ensure that the OPEN push button opens the

valve, and the SHUT push button shuts it.

(3) Ensure that the valve stops at its predetermined

OPEN and SHUT positions.

PRECAUTIONS BEFORE SERVICE

(1) Each New ELMY should be controlled by one

   circuit breaker or relay. If two or more New
ELMY`s are controlled by one circuit breaker, they
may sometimes actuate erroneously due to a loop
circuit.

(2) The New ELMY with a potentiometer should not

be put into service for regulation of pressure,
liquid level, and other operational parameters
which usually require a continuous control. In
such cases, our “MICOM ELMY” which has been
developed for control purposes is the optimum
actuator.

(3) Signal circuits (for a potentiometer, input / output

signals, etc.) should be strictly separated from
power cables and high tension cables.

MAINTENANCE

Lubrication
(1) The New ELMY is lubricated with molybdenum
bisulphate compound which has a long-life and
anti-pressure characteristics. Therefore, no
lubrication is required.

Periodical operation
(1) If the New ELMY is to be out of service for a long
period, it should be operated periodically, say
once a week, to keep it free.

TROUBLE SHOOTING

 
     
No start. No power. Put on the power.

Cables disconnected. Replace the cables.

Terminals out of place. Connect the terminals with the

right mode.

Low voltage or improper power Check the voltage with an

source. instrument.

The thermal protector has Cool down the ambient temp.

tripped. Avoid too much repeated
operation.

The phase advance capacitor Replace the capacitor.

failed.

No signal light on. The lights not indicating. Replace the lights.

Limit switch failure. Replace limit switches.

  
Misalignment of the stoppers. Realign the stoppers.


 The specifications are subject to change without notice. Please consult us for the latest specifications.
All copy rights reserved.

Head Office
3-11-11 Shinmachi, Nishi-ku, Osaka 550-0013, Japan
Telephon: 81-6-6110-2101/2102/2103 Telefax: 81-6-6110-2105/2106 E-mail: sales@tomoevalve.com

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Blk 8 Chia Ping Road #07-11 Singapore 619973

Telephone: 65-68995060 Telefax: 65-68995061 E-mail: sales@tomoe.com.sg

Clearwater Road, Queensway Meadows Industrial Estate,

Newport, South Wales NP19 4ST, United Kingdom
Telephone: 44-1633-636800 Telefax: 44-1633-636801 E-mail: sales@tomoevalve.co.uk
sales@tomoetritec.co.uk

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Kingwood, Houston Texas, 77339, USA
Telephon: 001-281-358-7571/7859 Telefax: 001-281-358-7861

Regional Office : Abu Dhabi , Dubai