AC DC Bidirectional Power Supply with Energy Recycle Function BIC-2200 series

Dimension User’s Manual Video

L * W * H
330 * 140 * 41 (1U) mm
13 * 5.5 * 1.61 (1U) inch

Bauar t gepruft
Sicherheit
egel ma ge
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be wac g

www. tuv.com
ID 2000000000

UL62368-1 BS EN/EN62368-1 TPTC004 IEC62368-1

■ Features ■ Applications
1U low profile design Battery cell formation & grading
Full digital design with 93% conversion efficiency for both V2G (Vehicle-to-grid) system
AC/DC and DC/AC conversion Marine battery charger module
Ultrafast switching time between AC/DC and DC/AC of 1ms  Electric scooter or vehicle charger
CB/TUV/UL 62368-1 certified, and design refer to IEC 62477 station
regulation  Kinetic energy recovery system
Active current sharing up to 11000W(4+1)  Electrolysis system
<3% Low THDi in both conversion mode  Wastewater treatment system
Force charging and discharging mode with CANBus model
Complete protections: Anti-islanding protection, AC fail protection,
DC OVP,OLP, OCP, OTP
5 years warranty

■ Description
The BIC-2200 is a 2.2 KW bidirectional power supply with energy recycle function. It is fully digital and
1U height designed. It is designed to control the power transferred from AC grid to DC and DC to AC grid
for energy recycle. The implementation of a bidirectional power supply of the BIC-2200 allows battery
manufactures to charge the battery from AC grid and recycle the DC energy back into AC grid in one
single unit. With built-in functions such as active current sharing, remote ON/OFF control and CANBus
model available , the BIC-2200 provides vast design flexibility for battery formation & test equipment,
V2G(Vehicle-to-grid) system, charging station, laser system and kinetic recovery system.

■ Model Encoding / Order Information

BIC - 2200 - 12
Communication protocol option
Output voltage(12V/24V/48V/96V)
Output wattage
Series name

Type Communication Protocol Note

Blank None protocol In Stock
CAN CANBus protocol In Stock File Name:BIC-2200-SPEC 2021-09-16
 AC DC Bidirectional Power Supply with Energy Recycle Function BIC-2200 series
SPECIFICATION
MODEL BIC-2200-12 BIC-2200-24 BIC-2200-48 BIC-2200-96
DC VOLTAGE 12V 24V 48V 96V
RATED CURRENT 180A 90A 45A 22.5A
RATED POWER 2160W
FULL POWER VOLTAGE RANGE 12 ~ 15V 24 ~ 28V 48 ~ 65V 96 ~ 112V
RIPPLE & NOISE (max.) Note.2 160mVp-p 260mVp-p 300mVp-p 480mVp-p
OUTPUT VOLTAGE ADJ. RANGE 10 ~ 15V 19 ~ 28V 38 ~ 65V 76 ~ 112V
CURRENT RANGE 0 ~ 180A 0 ~ 90A 0 ~ 45A 0 ~ 22.5A
AC to DC Direction

VOLTAGE TOLERANCE Note.3 ±1.0% ±1.0% ±1.0% ±1.0%

LINE REGULATION ±0.5% ±0.5% ±0.5% ±0.5%
LOAD REGULATION ±0.5% ±0.5% ±0.5% ±0.5%
SETUP, RISE TIME 1800ms, 60ms/230VAC at full load
AC VOLTAGE RANGE 180 ~ 264VAC
FREQUENCY RANGE 47 ~ 63Hz
POWER FACTOR (Typ.) 0.98/230VAC at full load
EFFICIENCY (Typ.) Note.5 90% 93% 93% 93%
INPUT
AC CURRENT (Typ.) 11A/230VAC
INRUSH CURRENT (Typ.) COLD START 35A/230VAC
LEAKAGE CURRENT <2mA/230VAC
TOTAL HARMONIC DISTORTION <3%(@load=100%/230VAC)
RATED INPUT POWER 1800W
INPUT FULL POWER VOLTAGE RANGE 12 ~ 15V 24 ~ 28V 48 ~ 65V 96 ~ 112V
(Note.9) DC VOLTAGE RANGE 10 ~15V 19 ~ 28V 38 ~ 65V 76 ~ 112V
DC to AC Direction

MAX. INPUT CURRENT 150A 75A 37.5A 18.75A

RATED OUTPUT POWER (Typ.) (@230V, 50Hz) 1725VA
VOLTAGE RANGE 180 ~ 264VAC determined by AC main
FREQUENCY RANGE 47 ~ 63Hz determined by AC main
OUTPUT AC CURRENT (Typ.) 7.5A/230VAC
POWER FACTOR (Typ.) 0.99/230VAC at full load
EFFICIENCY (Typ.) Note.5 90.5% 93% 93% 93%
TOTAL HARMONIC DISTORTION <3%(@load=100%/230VAC)
105 ~ 115% rated output power
OVER LOAD AC to DC Constant current limiting, shut down DC O/P voltage 5 sec. after DC O/P voltage is down low, re-power on to recover
DC to AC Not accurable with constant power design
SHORT CIRCUIT Shut down O/P current, re-power on to recover
PROTECTION
17.6 ~ 20.8V 33.6 ~ 39.2V 72.6 ~ 86V 134 ~ 157V
OVER VOLTAGE
Protection type : Shut down O/P voltage, re-power on to recover
OVER TEMPERATURE Shut down O/P voltage, recovers automatically after temperature goes down
ISLANDING PROTECTION Shut down AC O/P voltage, re-power on to recover
REMOTE ON-OFF CONTROL By electrical signal or dry contact Short: Power ON Open: Power OFF Please refer to the Function Manual infollowing
BIDIRECTION SWITCH TIME (Typ.) 1ms
ALARM SIGNAL Isolated TTL signal output for T-Alarm, DC-OK and Fault. Please refer to the Function Manual in following pages
AUXILIARY POWER 12V@0.5A tolerance±5%, ripple 150mVp-p
FUNCTION
160A 80A 40A 20A
AC to DC
BATTERY MODE RATED Can be adjusted by communication
CURRENT(default) Note.7 120A 64A 32A 16A
DC to AC
Can be adjusted by communication
WORKING TEMP. -30 ~ +70℃ (Refer to "Derating Curve")
WORKING HUMIDITY 20 ~ 90% RH non-condensing
ENVIRONMENT STORAGE TEMP., HUMIDITY -40 ~ +85℃, 10 ~ 95% RH non-condensing
TEMP. COEFFICIENT ±0.03%/℃ (0 ~ 45℃)
VIBRATION 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes
SAFETY STANDARDS UL62368-1, CAN/CSA C22.2 No.62368-1,TUV BS EN/EN62368-1, EAC TP TC 004, IEC62477-1(by request) approved
WITHSTAND VOLTAGE Note.8 I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:500VAC
ISOLATION RESISTANCE Note.8 I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH
BS EN/EN55032
Parameter Standard Test Level / Note
Conducted BS EN/EN55032 (CISPR32) Class B
EMC EMISSION
Radiated BS EN/EN55032 (CISPR32) Class A
Harmonic Current BS EN/EN61000-3-2 Class A
Voltage Flicker BS EN/EN61000-3-3 -----
SAFETY &
BS EN/EN55035, BS EN/EN61000-6-2
EMC
(Note 4)
Parameter Standard Test Level / Note
ESD BS EN/EN61000-4-2 Level 3, 8KV air ; Level 2, 4KV contact
Radiated BS EN/EN61000-4-3 Level 3
EFT / Burst BS EN/EN61000-4-4 Level 3
EMC IMMUNITY
Surge BS EN/EN61000-6-2 2KV/Line-Line 4KV/Line-Earth
Conducted BS EN/EN61000-4-6 Level 3
Magnetic Field BS EN/EN61000-4-8 Level 4
>95% dip 0.5 periods, 30% dip 25 periods,
Voltage Dips and Interruptions BS EN/EN61000-4-11
>95% interruptions 250 periods
MTBF 155.56K hrs min. Telcordia SR-332 (Bellcore) ; 46K hrs min. MIL-HDBK-217F (25℃)
OTHERS DIMENSION 330*140*41mm (L*W*H)
PACKING 2.9Kg; 4pcs/12.6Kg/1.25CUFT

NOTE 1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25℃ of ambient temperature.
2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.
3. Tolerance : includes set up tolerance, line regulation and load regulation.
4. Need additional EMI filter to meet regulations of EMC conducted and radiated emission. Characteristics of EMI filter please refer to the table, minimum
insertion loss.
5. The efficiency is measured at 75% load.
6. The ambient temperature derating of 5℃/1000m with fan models for operating altitude higher than 2000m(6500ft).
7. CANBus model only.
8. During withstandards voltage and isolation resistance testing, the screw "A" shall be temporarily removed, and shall be istalled back after the testing
9. As a constant power output, the driver will auto derating the current limitation when voltage raise above rated voltage(12V,24V,48V,96V) in order to remain
1800W output. On the other hand, when voltage is below rated voltage(12V,24V,48V,96V), the maximum current limitation will set at Max input current.
※ Product Liability Disclaimer：For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx
File Name: BIC-2200-SPEC 2021- 09-16
 AC DC Bidirectional Power Supply with Energy Recycle Function BIC-2200 series
BLOCK DIAGRAM
PFC fosc : 70KHz
PWM fosc : 60KHz

ACTIVE +V
EMI INRUSH PFC POWER POWER
AC -V
FILTER CURRENT CIRCUIT SWITCHING SWITCHING
LIMITING
DETECTION
DETECTION DRIVER DRIVER DRIVER CIRCUIT
CIRCUIT CIRCUIT CIRCUIT CIRCUIT
O.L.P.

O.V.P.
MCU
O.T.P.

O.T.P. TRANSCEIVERS DA/DB

T-Alarm
MCU DATA
ISOLATION DC-OK
FAN CANH/CANL
AUX
POWER ( CANBus model )
RECTIFIERS
& AUX. POWER Remote ON-OFF
FILTER 12V/0.5A C/D Control
Fault

DERATING CURVE STATIC CHARACTERISTICS

100
100
others

80

60 12V
50 50
LOAD (%)

LOAD (%)

40

20

-30 -20 -10 0 15 40 45 60 70 (HORIZONTAL) 180 190 200 210 220 264

AMBIENT TEMPERATURE (℃) INPUT VOLTAGE (VAC) 60Hz

File Name:BIC-2200-SPEC 2021-09-16

 AC DC Bidirectional Power Supply with Energy Recycle Function BIC-2200 series
MECHANICAL SPECIFICATION Case No. 277C Unit:mm

17.8 289
6.6 6.6
10 2

8.4
20.5

22.65
9 1
CN47
1.5
OFF ON 1
2-M4 L=4.5 1

SW50
2 1 330 41

10 2
LED
10 9 2
9

1
1

CN47
SW50

SVR
45

10 9

CN46
CN46
+V
2-M5
26

Air flow
(TOP View) direction

140
-V
19.6 TB1

3
10

I/P 2 screw A
1
9

(Note.8)

1 1

13 max.
20.5

17.8 289 2-M4 L=4.5

71.55 225
33.5

1
4-M4 L=4.5

(Bottom View)
78

AC Input Terminal(TB1) Pin NO. Assignment ※DC Output Terminal Pin No. Assignment
Pin No. Assignment Terminal Max mounting torque Assignment Diagram Maximum mounting torque
1 AC/L
DECA
2 AC/N 18Kgf-cm +V, -V 10Kgf-cm
T35-EO32-03
3 FG

※ LED Status Indicators

LED Description
Green AC to DC Direction, functions as regular power supply.
Green DC to AC Direction, functions as grid inverter.
Red Abnormal status (Over temperature protection, Overload protection, Fan fail.)
Light
Flash Mounting Surface Chassis of BIC-2200

※ Mounting Instruction
Hole No. Recommended Screw Size MAX. Penetration Depth L Recommended mounting torque
1 M4 4.5mm 7~10Kgf-cm
Mounting Screw

File Name:BIC-2200-SPEC 2021-09-16

 AC DC Bidirectional Power Supply with Energy Recycle Function BIC-2200 series
※Control Pin No. Assignment (CN46) : HRS DF11-10DP-2DS or equivalent
10 2
Mating Housing HRS DF11-10DS or equivalent
Terminal HRS DF11-**SC or equivalent
9 1

Pin No. Function Description

Auxiliary voltage output, 11.4~12.6V, referenced to GND-AUX (pin 2,4). The maximum output current is 0.5A. This output
1 +12V-AUX
is not controlled by the Remote ON/OFF control.
2,4 GND-AUX Auxiliary voltage output GND. The signal return is isolated from the output terminals (+V & -V).
Auxiliary voltage output, 4.5~5.5V, referenced to GND-AUX (pin 2,4) only for Remote ON/OFF used. This output is not
3 +5V-AUX
controlled by the Remote ON/OFF control.
Remote
5 The unit can turn the output ON/OFF by electrical signal or dry contact between Remote ON/OFF and +5V-AUX(pin 3). (Note.1)
ON-OFF

6 C/D Control High (4.5 ~ 5.5V) : Battery Charging mode

(Note.2) Low (-0.5 ~ 0.5V) : Battery Discharging mode (Note.1)
High (4.5 ~ 5.5V) : When the Vout≦80%±5%.
7 DC-OK Low (-0.5 ~ 0.5V) : When Vout≧80%±5%.
The maximum sourcing current is 4mA and only for output. (Note.1)
High (4.5 ~ 5.5V) : When the Vac≦165Vrms, OLP, SCP,OTP,OVP,AC Fail,fan lock,islanding protection.
8 Fault Low (-0.5 ~ 0.5V) : When Vac≧175Vrms and when power supply work normally.
The maximum sourcing current is 4mA and only for output. (Note.1)
High (4.5 ~ 5.5V) : When the internal temperature exceeds the limit of temperature alarm, or when any of the fans fails.
9 T-ALARM Low (-0.5 ~ 0.5V) : When the internal temperature is normal, and when fans work normally.
The maximum sourcing current is 4mA and only for output(Note.1)
10 NC -----
Note 1 : Isolated signal, referenced to GND-AUX.
Note 2 : CANBus model only .

※Control Pin No. Assignment (CN47) : HRS DF11-10DP-2DS or equivalent

10 2
Mating Housing HRS DF11-10DS or equivalent
Terminal HRS DF11-**SC or equivalent
9 1

Pin No. Function Description

1,2 DA
Differential digital signal for parallel control. (Note.1)
3,4 DB
5,6 GND Negative output voltage signal. Certain function reference. It can not be connected directly to the load.
CANH For CANBus model: Data line used in CANBus interface. (Note.2)
7
(CANBus model)
CANL For CANBus model: Data line used in CANBus interface. (Note.2)
8
(CANBus model)
9,10 GND-AUX Auxiliary voltage output GND. The signal return is isolated from the output terminals (+V & -V).

Note 1 : Non-isolated signal, referenced to GND.

Note 2 : Isolated signal, referenced to GND-AUX.

File Name:BIC-2200-SPEC 2021-09-16

 AC DC Bidirectional Power Supply with Energy Recycle Function BIC-2200 series
◎ Bidirection process
BIC-2200 possesses AC to DC and DC to AC two way conversion functions . The conversion direction can be automatically detected and controlled by
BIC-2200's internal firmware or manually switched by users according to different application requirements. Before entering detailed function explanation.
Please refer to following definitions.

AC to DC (Energy absorbing and charging/ power supplying):

The BIC - 2200 converts AC energy from the grid into DC energy for the battery or the loads . The operation principle is the same as an ordinary power
supply or a charger.

Energy absorbing charging/power supplying

AC DC

DC to AC (Energy recycling and discharging):

Opposite to the AC to DC conversion, the BIC-2200 converts DC energy from the battery or loads into AC energy, then feeding back to the grid. AC output
synchronization range is 180Vac~264Vac/47Hz~63Hz, the bidirectional power supply can work normally as long as the AC gird is within the range.

Energy recycling Discharging

AC DC

Bi-direction auto-detect mode:

This is default factory setting, BIC-2200 operates as table below

Condition Mode
Set voltage > load voltage AC to DC
Set voltage < load voltage DC to AC

" V Target "( Default : BIC - 2200 rated voltage )

VDC

Over voltage protection Shut D own

Under voltage protection

Shut D own
- +
0
I DC _ IN _ MAX I DC _ OUT _ MAX Direction( I DC )
(Energy recycling) (En ergy absorbing)

Operating characteristic curve

Note:Detail of set voltage, please refer to user's manual.

Bi-direction battery mode:

This mode only can be activated by CANBus model. Set the BIC-2200 in AC to DC (charging) or DC to AC (discharging) conversion directly through
command DIRECTION_CTRL below.

Command Conversion
DIRECTION_CTRL = 00h AC to DC ( charging )
DIRECTION_CTRL = 01h DC to AC (discharging)

File Name:BIC-2200-SPEC 2021-09-16

 AC DC Bidirectional Power Supply with Energy Recycle Function BIC-2200 series
◎ Current Sharing
BIC-2200 has the built-in active current sharing function and can be connected in parallel, up to 5 units, to provide higher output power as exhibited below :
※ The power supplies should be paralleled using short and large diameter wiring and then connected to the load.
※ In parallel connection, power supply with the highest output Voltage will be the master unit and its Vout will be the DC bus voltage.
※ The total output current must not exceed the value determined by the following equation:
Maximum output current at parallel operation=(Rated current per unit)×(Number of unit)×0.95
※ When the total output current is less than 5% of the total rated current, or say (5% of Rated current per unit)×(Number of unit)
the current shared among units may not be balanced.
※ Under parallel operation ripple of the output voltage may be higher than the SPEC at light load condition. It will go back to normal ripple level once the
output load is more than 5%.
※ CN47/SW50 Function pin connection

PSU1 PSU2 PSU3 PSU4 PSU5

Parallel
CN47 SW50 CN47 SW50 CN47 SW50 CN47 SW50 CN47 SW50
∣

∣ ∣

∣ ∣

∣ ∣ ∣

∣ ∣ ∣

∣ ∣ ∣

∣ ∣ ∣
1 unit X ON
2 unit V ON V ON
3 unit V ON V OFF V ON
4 unit

∣
V ON V OFF V OFF V ON
5 unit V ON V OFF V OFF V OFF V ON

(V : CN47 connected ; X : CN47 not connected)

BIC-2200 BIC-2200 BIC-2200 BIC-2200 BIC-2200

PSU1 PSU2 PSU3 PSU4 PSU5

SW50 +V -V SW50 +V -V SW50 +V -V SW50 +V -V SW50 +V -V

CN47 CN47 CN47 CN47 CN47

+V -V
LOAD

4 2 4 2 4 2 4 2 4 2
DB DA DB DA DB DA DB DA DB DA

DB DA DB DA DB DA DB DA DB DA
3 1 3 1 3 1 3 1 3 1

PSU1 CN47 PSU5 CN47

PSU2 CN47 PSU3 CN47 PSU4 CN47

If the lines of CN47 are too long, they should

be twisted in pairs to avoid the noise.

◎ DA,DB connected mutually in parallel.

File Name:BIC-2200-SPEC 2021-09-16

 AC DC Bidirectional Power Supply with Energy Recycle Function BIC-2200 series
GUIDANCE OF ADDITIONAL FILTER
1.Schematic

1 3
Cy
LINE Cx L Cx R L LOAD
Cy
2 4

2.Minimum insertion loss (In dB at 50Ω system): Filter model 30DPGS5C or equivalent

FREQ. MHz 0.01 0.05 0.10 0.15 0.50 1.0 5.0 10 30

COM. MODE dB 2 5 8 10 30 35 55 45 30

DIF. MODE dB 4 15 18 18 45 50 40 40 40

3.Configration
BIC-2200

EMI AC DC
LOAD
FILTER I/P O/P
AC Utility

File Name:BIC-2200-SPEC 2021-09-16