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    FlowJam_PI_EN_2024-05-27

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    FlowJam_PI_EN_2024-05-27

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    mahaprasadmallik
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    © All Rights Reserved
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    2 views4 pages

    FlowJam_PI_EN_2024-05-27

    Uploaded by

    mahaprasadmallik

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    FlowJam

    Bulk Flow Detection


    PROCESS MONITORING SYSTEMS FOR SOLIDS

    Product Information

    FEATURES:
    absolutely insensitive against material deposits
    for any line diameter
    with adapter, usable up to 220 °C and 20 bar
    with ceramic mounting, usable up to 1.000 °C
    compact (no separate electronics)
    signalling through relay switching
    different sensitivity levels
    Detection through all non-conductive walls
    can also be supplied with short housing and separate electronics
    Detection of material clogging and material standstill

    www.envea.global
    TECHNOLOGY
    USING / FUNCTION
    The FlowJam detects solid streams of all kinds for By means of appropriate windows of non-metallic
    material movement. The FlowJam distinguishes bet- material, the metering thus can be completely decoupled
    ween the following switching conditions: from the process. That’s particularly interesting for
    the measurement of aggressive, abrasive or bulky
    • material flow material or at extreme pressures and temperatures.
    The FlowJam can also be applied in difficult application
    • material jam/standstill resp. empty pipe
    like high temperatures and pressures by means of a
    process adapter (see page 4).
    The system works contactless by using microwaves,
    whereby the material movement is detected by means By using microwaves there is a high insensitivity to
    of the Doppler’s principle. built-up on the sensor window.

    APPLICATION EXAMPLES
    • Monitoring of raw meal cyclones
    in cement plants
    The FlowJam monitors the cyclone through special
    ceramic fittings, used for high temperature isolation,
    in order to prevent jams inside the cyclone.
    • Temperature inside the cyclone: 600 °C
    • Mass flow rate: approx. 50 t/h

    • Monitoring of screw-conveyors
    in gypsum plants
    The FlowJam is installed in the discharge part of the
    screw to monitor the continuity of the material flow.
    As soon as the material flow gets interrupted, the
    FlowJam signals it by switching the relays, so that the
    operator can react appropriately.

    • Monitoring of coal injection


    in steel plants
    Coal as fuel is injected via several lances in the
    blast furnace. It’s very important for a constant
    quality of the burning process that the even fuel
    distribution around the blast furnace is guaranteed.
    It is for this reason that every lance is monitored
    by the FlowJam, so that every jam can be detected
    instantly, by which the process can be stopped
    automatically and the concerned lances freed by
    injecting of nitrogen.
    TECHNOLOGY
    INSTALLATION
    The installation of the FlowJam is easily made by the
    following ways:

    • screwing it into a G 1½-inch-screw neck


    • by means of a DN 40 flange
    • by means of a pipe clip or an other mounting

    Thread mounting

    Commissioning
    Operating elements for the commissioning are located
    in the accessible FlowJam casing. It‘s possible to
    adjust both the switch sensibility and the response Mounting with separating flange
    delay.
    As a consequence there is no need for an extra eva-
    luation unit.

    Mounting with pipe clamp

    TECHNICAL DATA

    Housing material Stainless steel 1.4571

    Protection type IP 65
    -20 … +80 °C
    Process temperature -20 … +220 °C (with process adapter)
    Max. 1000 °C (with ceramic flange)
    Ambient temperature -20 … +60 °C

    Max. 1 bar
    Working pressure
    Max. 20 bar (with process adapter)

    Power supply 24 V DC/AC ± 10 %


    Max. rated load: 250 V AC
    Max. peak current: 6 A
    Max. rated load 230 V AC: 250 VA
    Relay contact
    Max. breaking capacity DC1:
    3/110/220 V: 3/0.35/0.2 A
    Min. switching load: 500 mW (10 V/5 mA)
    Response time 250 ms … 15 s (continuously adjustable)

    Measuring frequency 24.125 GHz; ±100 MHz

    Transmitting power Max. 5 mW

    Weight 1.0 kg

    Housing: length of 216 mm /


    diameter of 52 mm
    Dimensions
    Thread: length of 30 mm /
    diameter of G 1½”

    www.envea.global
    SPECIFICATIONS FlowJam
    USE AS PRESSURE ADAPTER / TEMPERATURE ADAPTER
    The FlowJam sensor itself can be used at pressures of Tecapeek (to 220 °C) and a ceramic adapter (+1000 °C).
    up to 1 bar and process temperature of up to 80 °C. A process adapter for applications in the food industry
    is also available.
    For higher pressure an adapter from POM (20 bar);
    for higher temperature there is an adapter from

    FlowJam_EN_27052024 - ENVEA has a policy of continuous improvement of its products and we reserve the right to update or modify specifications without notice.
    MOUNTING OF PRESSURE ADAPTER / TEMPERATURE ADAPTER
    The mounting of the pressure adapter/ temperature Only the ceramic adapter is supplied as a flange and
    adapter is identical. It is screwed into a welded must be mounted separately. The housing of the
    G 1½ inch thread neck, provided by the customer. FlowJam is screwed into the internal thread of the
    adapter.

    TECHNICAL DATA
    Pressure adapter Temperature adapter Food adapter High temperature adapter

    Stainless steel 1.4571 Stainless steel 1.4571 Stainless steel 1.4571 Steel
    Material
    POM diaphragm Tecapeek diaphragm Tecapeek GF30 diaphragm Ceramic diaphragm
    Temperature -20 … +80 °C Max. +220 °C Max. +220 °C Max. 1000 °C
    Pressure Max. 20 bar Max. 20 bar Max. 20 bar Max. 40 bar
    Thread G 1½" on both sides G 1½" on both sides G 1½" on both sides G 1½" on sensor side
    Wrench width 55 mm 55 mm 55 mm 17 mm

    ENVEA Process GmbH (Part of the ENVEA Group)


    Gutedelstraße 31 - 79418 Schliengen (Germany)

    +49(0) 7635 827248-0 +49(0) 7635 827248-48 Visit us at:


    info.process@envea.global www.envea.global

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