Coupled effects of waste glass and copper slag -Praburanganathan S & Chithra S
Coupled effects of waste glass and copper slag -Praburanganathan S & Chithra S
Coupled effects of waste glass and copper slag -Praburanganathan S & Chithra S
Abstract
1 Introduction
Fly ash conforms to ASTM C618-15 [13] of class F from the Mettur
Thermal power station was used for all the mixtures. The specific gravity of
obtained fly ash was 2.2, and the particle size was 35 µm. The surface area as
per BET Analysis was 1.84 m2/g. The mean pore diameter as per pore size
distribution is 5.025nm. The fly ash contains a total pore volume of 0.0023154
cm3/g. GP obtained from a recycler of the southern part of Tamil Nadu were
used for the study.
Element Si Na Mg Al S Cl K Ca Fe Cu
CS 45.36 1.03 0.67 1.8 0.85 0.23 0.83 4.66 37.23 1.56
The surface morphology of glass powder shows angular, clastic, and block
and Granular structure, which is distinguished from fly ash particles, which is
spherical [14]. The morphology of CS is irregular and rough texture and
provide dense particles as shown in Fig.2.
Six brick mixes were prepared with various proportions of CS and GP,
ranging from 0% to 25% at an increment of 5%. The control mix was labelled
as CB. The other mixes were labelled as BGPCS-X-Y in which X and Y denote
the change in percentages of CS and GP. The fly ash and stone dust was fixed
as 60% and 25% in the control brick mix. The lime and gypsum fixed as
constant values of 12% and 3% of the volume of total ingredients for all the
mixes. The mix proportions of all brick mixes were presented in Table.3.
Ingredients (%)
No Mix ID Fly Lime Gypsum Stone Glass Copper
Ash Dust Powder Slag
1 CB 60 12 3 25 - -
2 BGPCS-5-5 55 12 3 20 5 5
3 BGPCS-10-10 50 12 3 15 10 10
4 BGPCS-15-15 45 12 3 10 15 15
5 BGPCS-20-20 40 12 3 5 20 20
6 BGPCS-25-25 35 12 3 - 25 25
Firstly, the lime and gypsum were mixed separately without any lump, and
then the raw materials are intimately mixed in the pan mixer. Water is added
as per the requirement to obtain a homogeneous mix. The mix was fed into a
hydraulic feed hopper and pressed under a pressure of 200 kg/cm 2. The
standard mould size of bricks was 230 mm x110 mm x 75mm. The obtained
bricks were air-dried for 4 days, and then the bricks were cured for 14 days
under the sprinkle type of curing. Finally, it underwent 3 days of dry curing
before obtaining the final product.
A total of 300 bricks was used for the investigation. The compressive
strength test was done under UTM of 1000 KN capacity at the age of 3,7,14
and 28 days by ASTM C67 - 03[15]. Tests for split tensile strength was done
as per ASTMC-1006-07 [16]. Tests for modulus of rupture was carried out as
per ASTM C67-03. Both the split tensile and modulus of rupture was
determined as the ages of 7,14 and 28 days. UPV was carried out to evaluate
the qualitative assessment of developed bricks as per BS1881-203 [17]. The
water sorptivity was performed as per ASTM C1585-13[18]. The IRA is a vital
test method of bricks as it indicates the quantum of water absorbed by the brick
samples when it comes into contact with the water at the initial
2306 Selvaraj Praburanganathan et al
period of not more than 2 minutes. It replicates the durability and water
tightness performance of bricks. The microscopic observation was done using
a Scanning Electron Microscope (Zeiss Sigma VP-FE-SEM) at the age of 28
days.
In the current study, the water absorption of the developed bricks ranged
between 9.928% - 12.160%. Under severe weathering exposure condition, the
maximum water absorption is 17% is stipulated in ASTM C-67. All the brick
types developed using the various replacement of GP and CS shows the
maximum water absorption below 17%. The results indicate that the increase
of copper slag and glass powder in the bricks gradually reduces the water
absorption. The reason attributed is that the inherent physical property of low
absorption of water by the copper slag. Fig.3.provides the test results of the
coupled effects of GP and CS on water absorption. It is observed that the
incorporation of waste products increases the waster absorption values for all
the replacement levels. Apart from waste materials, fly ash also water-
absorbent material that increases the water absorption characteristics of dry
brick specimens. The variation of hardened density of brick mixes with an
increase in substitution of GP and CS in place of fly ash, and stone dust is
observed from the results. It is noted that the incorporation of waste materials
tends to increase the hardened density in all the substitution level. The addition
of 10% and 15% of CS and GP provides equal density. The addition of 20%
of CS and GP provides the highest density of 1734 kg/m3, which is 4.3% higher
than the control brick mix. The reason attributed to this increase in density is
due to the inherent increased bulk density and 37.23% of ferrous content
presented in the copper slag. Due to the very fine nature of glass powder may
fill up the pores effectively and improves the grain size distribution, resulting
in higher densification and lower porosity also may be the reason attributed to
this increased density characteristics of the brick mixes.
Dry density(kg/m3)
1,730
10
1,713 1,720 1,720 1,734 1,700
8 1,663
6
1,600
4
2
0 1,500
CB BGPCS-5-5 BGPCS-10-10 BGPCS-15-15 BGPCS-20-20 BGPCS-25-25
Brick Mixes
5.000
3.000
Strength (MPa)
2.804
2.681
4.000
2.500
Relation between ft and fc ft = 0.1682fc - 0.6885 Relation between fcr and fc fc = 0.5881fcr - 0.2557
R² = 0.8034 R² = 0.8643
0.600 8.000
Compression (MPa)
Split tensile (MPa)
0.500
0.400 7.000
0.300 6.000
0.200
0.100 5.000
0.000 4.000
4.500 5.000 5.500 6.000 6.500 7.000 2.500 3.000 3.500 4.000
Compressive strength (MPa) Modulus of Rupture(MPa)
4.000
Modulus of
3.500
3.000
2.500
2.000
0.100 0.200 0.300 0.400 0.500 0.600
Split tensile strength(MPa)
when compared to the control mix without waste materials. The addition
of 20% of CS and GP exhibits higher UPV than the control mix. Up to 20% of
CS and GP incorporation tends to increase the UPV and beyond the value gets
decreased. As per earlier findings [20], the acceptable Ultrasonic pulse
velocity values of bricks is 1453-2758 m/s. The UPV of clay brick and cement
brick results of earlier literature were 793 m/s and 1501 m/s. [21] and
comparatively the values obtained in the present investigation provides greater
values. UPV values through the voids are lower, which may be produced by
the copper slag content in the samples, and hence, the reduction in strength
causes the reduction in UPV values. Fig.7 Provides the relationship between
UPV and compressive strength, split tensile strength, and flexural strength. The
results suggest that the fc, ft and fcr of combined addition of GP and CS can
be obtained without destructive testing using the Non-destructive Ultrasonic
measurements.
2310 Selvaraj Praburanganathan et al
Fig.6.Coupled effects of GP and CS on UPV Fig.7. Relation among UPV & fc,fcr, ft
Masonry unit and mortar are largely affected by the water absorption
characteristics of the unit, and the water-retaining ability of mortar.it is a well-
known fact that the brick absorbs a higher amount of water, the hydration
deficiency occurs in the mortar face, and it increases the speedy set without
proper bonding. In the case of low water absorption, the brick samples tend to
float and hence, poor bond results. To avoid these issues, bricks to be wetter
before laying.
IRA-1 Min(kg/Sqm/min)
IRA-2 Min(Kg/Sqm/min)
Sorptivity(cu.mm/Sq.mm/Sqrt.min)
3.50 0.4
0.348 0.331 0.362 2.97
0.358 0.35
3.00 0.307
Sorptivity(mm3/mm2/m0.5)
0.299 2.31
2.10 0.3
2.50
IRA( kg/m2/min)
2.05 2.22
1.79 1.67 0.25
2.00 1.55
1.22 0.2
1.10
1.50 1.06
0.89 0.15
1.00
0.1
0.50 0.05
0.00 0
CB BGPCS-5-5 BGPCS-10-10BGPCS-15-15BGPCS-20-20BGPCS-25-25
Brick Mixes
4 Conclusions
The present work has the objective to determine the coupled effects of
glass powder and the copper slag that in incorporated in the production of
waste-based fly ash bricks under pressing technique. Having analysed the
results of the present investigation, the conclusion derived is presented below.
1. The utilization of waste glass powder and copper slag in the production of
fly ash masonry units can be a significant way of recycling these abundant
wastes leading to an environmental and sustainable solution to society. The
pore size distribution of raw materials, physio-mechanical, durability and SEM
and EDS analysis indicates that GP and CS have an appropriate composition
for use as secondary raw material in the manufacture of fly ash bricks.
2. The combined addition of glass powder and copper slag technologically
advantageous as Up to 20% of addition, gradually improves the strength
properties of the developed bricks. The optimum addition of 20% of combined
addition of GP and CS improves the compressive strength, split tensile strength
and modulus of rupture as 32,18 and 93% of enhanced strength than the control
mix without waste materials. The reason attributed to the enhancement of
strength is due to the pore filling effect of very fine glass powder combined
with inherent higher density copper slag combination.
3. There is a good correlation observed between the strength properties and
the UPV observations. The regression analysis yields the relation to determine
the strength properties without destructive test using UPV for the combined
addition of GP and CS.
4. The mix BGPCs-20-20 improves the hardened density by around 4.5%
than the control mix. This may be due to the inherent bulk density of copper
slag and higher ferrous content present in the copper slag. The water
Coupled Effects of Waste Glass and Copper Slag on the Engineering Properties of
Green Ash Bricks Developed With Pressing Technique: A Pilot Scale Study 2313
Acknowledgement
References
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