Installation & Operation Manual

F24-10D
Industrial Radio Remote Controller

Channel
Serial Nr.

Importer:
Breamark Engineering B.V.
Fruitweg 268
2525 KJ Den Haag
Tel: +31 (0) 70 789 5000
Fax: +31 (0) 70 789 5050

version 1.1
 TELECRANE® Lee’s Hi-tech Ent. Co., Ltd.

Table Of Contents
Operator’s Manual
Chapter 1 Warranty
Chapter 2 Precautions Of Operation
Chapter 3 Delivery
Chapter 4 Operation
Chapter 5 Installation and function setting
Chapter 6 Changing the quartz
Chapter 7 Inspection and Maintenance
Chapter 8 General Characteristics

APPENDICES
CE-declaration
Channel / frequency table of reference

version 1.1
2
Operator’s Manual
Chapter 1 Warranty

1-1 Warranty
Lee’s Hi-Tech Enterprises Co., Ltd. guarantees that this product meets its
published specifications at the time of shipment from the factory. The product
is delivered complete with CE-declaration (see appendix).

1-2 Warranty Period

This equipment is warranted against defects in material and manufacturing for
a period of one year from the date of shipment. During the warranty period,
TELECRANE is responsible for necessary repairs as long as the product can be
proved to be defective.
For warranty service or repair this product must be returned to a service facility
designated by TELECRANE. Buyer will pay shipping charges to
TELECRANE while TELECRANE will pay return shipping charges.

1-3 Excluded Items

This warranty does not include direct or indirect damage.
Excluded from warranty are:
Labour and travelling costs
Consumable parts such as batteries, fuses, buttons, relays.
Defects caused by improper installation, improper or insufficient
maintenance, unauthorized modification, improper operation, ignorance of
environmental specifications, or improper software or interfacing.
In case of repairs the warranty period is not renewed. For replaced parts the
normal warranty period is applicable

1-4 Remarks
No other warranty is expressed or implied, except for the above mentioned.
The remedies provided herein are the buyer’s sole and exclusive remedies.

TELECRANE or the Telecrane representative shall not be liable for any direct,
indirect, special, incidental or Consequential damages.

version 1.1
3
Chapter 2 Precautions of Operation

2-1 General

Please carefully read the manual before installing and operating this device.
Due to the complex nature of this equipment it is necessary to read the entire
manual before installation.
Never have the equipment dismantled by unauthorized personnel, the
equipment may be damaged. In case of malfunctions due to actions taken by
unauthorized staff the manufacturer or its representative are no longer
responsible. In such a case warranty is no longer applicable.
This manual is for reference only. Pleases consult your distributor for further
assistance.
The equipment has been strictly tested for quality before delivery from our
plant. However, this equipment must not be used in dangerous situations or
where damage may result.
After finishing operation of TELECRANE shut off main power to the crane,
power to receiver, and remove transmitter key. If transmitter’s power is
controlled by “rotary key switch”, then need turn the key to “OFF” position and
remove it.
Transmitter should be placed in a safe area when not in use to avoid accidental
pressing of buttons.
The crane should be equipped with main power relay, limit switch and other
safety devices.
Don’t use equipment during lightening or high electrical interference
conditions.
Make sure that the batteries are in good condition and power for receiver is
correct.
Installation and maintenance should only be done while the crane’s main power
is off to prevent electrical shock.
The contents of this manual may be amended by the manufacturer or its
representative without prior notice.
The manufacturer may introduce new functions to the equipment as necessary,
therefore, the descriptions may change.
The patent and related documents for the equipment belong to LEE’S HI-
TECH CO., LTD. and they aren’t allowed to be used by others without
permission.
F24 series systems adopt many of patents belong to LEE’S HI-TECH CO.,
LTD. and its associated companies.

version 1.1
4
2-2 Precautions

Operating in an industrial facility can be highly dangerous. The operator must

have adequate training in using TELECRANE remote controls and be of
minimum legal age.
Those who operate the machine should be healthy and have good judgment in
regards to safety.
Although the F24 transmitter is very durable and weather resistant care should
be taken not to expose it to severe impact or pressure.
During operation, if the power supplied from transmitter’s batteries is
insufficient, the transmitter will send out EMS signal first to de-energize all of
motion relays inside the receiver to stop crane’s moving (Notice: the motions
which are set as ”Bypass EMS” will continuously move.)
Replace the empty batteries for fresh fully charged ones. Both batteries should
be replaced at the same time. Don’t use manganese-zinc batteries because of
their corrosive properties.
In case of severe interference you should stop using the equipment at once.
After switching off the equipment contact your dealer.
Please take the batteries out when the equipment will not be used for a long
time.
Be sure to know the “Procedures of emergency” in case of an emergency.

version 1.1
5
2-3 Procedures of emergency

The F24 system has various protections to guard against different emergencies
including strict security code checking and automatic monitoring of parts failure.
The F24 system has isolation circuitry to protect from outside voltage surges and
interference. In the event of sensing an emergency situation the F24 will perform
an emergency stop of the equipment. It is important to properly install the F24
system so it can perform the emergency shutdown properly.

In case of an Emergency, please follow the steps below and ask the distributor for
service immediately.

1. Press EMS button.

2. Pull the magnetic key out of the transmitter. If transmitter’s power is controlled
by “rotary key switch”, then turn the key to “OFF” position and remove it.
3. Switch off the main power of crane. Contact your distributor.

version 1.1
6
Chapter 3 Delivery

The standard delivery includes:

(1) Transmitter, one unit.

(2) Receiver, one unit.
(3) Battery charger with 4 AA rechargeable batteries

(1)Transmitter (2)Receiver

Optional the following accessories are available:

Software (CD and interface-cable) for programming th unit (for dealers only).
A copier unit for copying settings from one transmitter to a second (spare)
transmitter or receiver (Available for dealers only, after returning signed
safeguarding declaration).

version 1.1
7
 Chapter 4 Operation

4-1 F24-10D series Transmitter’s parts

Antenna

Stop Button

Rotary Key
Switch
LED indicator

Motion Button Motion Button

Battery Cover

version 1.1
8
4-2 F24-10D Receiver’s parts

version 1.1
9
 Antenna

Receiver/Decoder
Module
(inside)

Transformer
(inside)

Relay Module
(inside)

version 1.1
10
4-3 General Operation

1. Fully charge the batteries included in the delivery. Follow the instructions
issued by the battery manufacturer.
2. Remove the cover of battery compartment.
3. Install 2 fully charged AA-size batteries in the battery compartment. Make
sure the “+” and “-” directions are correct. (see indication inside battery
compartment).

Never use batteries different from the type included in the delivery.

4. Attach back the battery cover.

5. Turn on the power (please refer to 4-4-1).
Note: LED indicator will flash with red colour if proper procedures are not
followed.
6. Operate transmitter and check the correct working of each pushbutton.
7. After operation, perform the following procedures in sequence: (1) Press
EMS mushroom, (2) rotate key counter-clock-wise to the “OFF” position,
(3) remove key and keep it in a safe place, (4) remove batteries if not used
for a long period.
Note: Transmitter has power indicating functions with LED display.
← “Green colour”: Sufficient power to operate transmitter.
→ “Red colour”: Insufficient power. The transmitter will send out an
emergency stop signal to the receiver due to insufficient power. Operator
should avoid this situation in order to maintain the safety of operation.

Always replace the batteries immediately once the LED indicator turns
red.

4–4 Working with the Telecrane F24-10D

version 1.1
11
 Start-up:
Make sure that the EMS has been reset.
Turn the rotary key clockwise from “OFF” to
“ON” and press the START pushbutton.
The transmitter is now ready for use.

Hoisting:
Press pushbutton “UP” to activate the hoisting
motion. Pressing to the second stage of the
pushbutton will resulting in activating the high
speed (if available).

Lowering:
Press pushbutton “Down” to activate lowering motion. Pressing to the second
stage of the pushbutton will resulting in activating the high speed (if available).
Trolley movement:
Press pushbutton “EAST / WEST” to activate trolley travelling into the required
direction. Pressing to the second stage of the pushbutton will resulting in
activating the high speed (if available).
Crane movement:
Press pushbutton “NORTH / SOUTH” to activate crane travelling into the required
direction. Pressing to the second stage of the pushbutton will resulting in
activating the high speed (if available).
Pushbutton 1 up to 4:
For extra movements or special functions (programmed by software)
EMS:
Pressing the EMS will result in the main relay being de-activated. The unit can be
activated again by resetting the EMS and pushing the start pushbutton.

LED-Indicator:

version 1.1
12
De LED-Indicator indicates the battery status. (only if the transmitter is activated)
With every command the LED indicator will light up:

Green: Sufficient power to operate transmitter.

Red: Insufficient power. The transmitter will send out an emergency stop
signal to the receiver due to insufficient power. Operator should avoid
this situation in order to maintain the safety of operation.

Turning off the transmitter:

After using the unit the following actions are to be taken:
(1) Press the EMS,
(2) turn the rotary key switch counter clockwise to the “OFF” position,
(3) remove the rotary key switch and keep it in a safe location,
(4) Take the batteries out when the equipment will not be used for a long time.

version 1.1
13
 Chapter 5 Installation and function setting
5–1 Precautions during installation

1. A trained professional should execute installation.

2. Observe all safety precautions when climbing the crane.
3. Turn off the main power source of cranes before installation to avoid electric
shock.
4. Receiver must be installed in the way that it will not touch any part of the
building during the operation.
5. Receiver must be fastened safely.
6. Before installation, inspect the crane’s safety devices, and make sure
everything is in proper working condition.
7. Make sure you understand the crane circuits and power distribution as well
as the function setting of remote controller, to avoid incorrect wiring.
8. To avoid any interference, the Receiver must be away from motors,
frequency converter and power cable (as shown below).
Receiver

As far as possible

Motor M Frequency
Converter
Cable

9. The Receiver should be installed on the top of the electrical control box. To
mount the receiver inside the electrical control box is not correct.
Receiver
Antenna

⌧ Cable
☺ Cable

(Incorrect) (Correct)
Receiver

(Electrical (Electrical
control box) control box)

version 1.1
14
5–2 Transmitter Installation Instructions

5-2-1 Installation of batteries in the transmitter:

Insert batteries in proper direction into battery cover. Insert the battery cover
onto transmitter.

5-2-2 Installation of function setting software in the transmitter:

Only possible with software. Contact factory, importer or Telecrane service
dealer.

5–3 Receiver Installation Instructions

5-3-1 Preparation for Installation

1. Provide all necessary tools.

2. Select a proper location.
a. Select a stable place.
b. Select a place where you can see the Receiver or Antenna.
c. Select a place where there is no spark, e.g. keep away from motors,
relays, magnetic switch and power cables.
d. Keep away from high-voltage wiring and device.
e. The Receiver’s box must be at least 3 cm away from the other obstacles.

version 1.1
15
3. Selection of proper power supply

Select de power supply as indicated below:

380 V 48 V
Power supply connector 230V

The supply voltage can be altered as follows:

Turn of the receiver and power source
Remove the power supply connector from its current position
Place the power supply connector on the required position
Alteration completed.

version 1.1
16
5-3-2 Installation Sequence

1. Turn off the main power for crane.

2. Drill the holes for screws, install receiver and then fix the receiver with
6mm screw nut on vibration- Resistant.
3. Connect cables to the control circuit of crane according to the receiver’s
Wire Diagram as shown as below.

1. Power supply
2. Power supply
3. MAIN-IN
4. MAIN-OUT
5. COM-1
6. Hosting low speed
7. Hijsen high snelheid
8. Lowering low speed
9. Lowering high speed
10. COM-2
11. Trolley east low speed
12. Trolley west low speed
13. Trolley east / west high speed
14. COM-3
15. Crane south low speed
16. Crane north low speed
17. Crane north / south high
speed
18. COM-4
19. R/O Start
20. COM-5
21. R1 low speed
22. R2 low speed
23. R1 / R2 high speed
24. COM-6
25. R3 low speed
26. R4 low speed

Note:
Inspect and make sure that all wires are connected correctly.

4. Secure the cables between the receiver and crane so that cable cover
(wrapper) will not wear out due to the vibration of the crane.
5. Turn on the main power for crane.
6. This completes the installation of receiver.

version 1.1
17
Chapter 6 How to change quartz from transmitter/ receiver & identify
frequency quartz

It’s simple to change frequency of the new F24 series. The system’s frequency can
be changed simply by replacing correspondent frequency quartz in both TX and
RX.

Note: To replace new crystal quartz, there are 2 types of frequency are available:
VHF and UHF. Do not replace the VHF quartz unit into UHF transmitter or
receiver. The UHF and VHF frequency band can be found on both TX and RX RF
module with a check mark “v”.

Instructions:
(1). Pry up the existing quartz unit with a flat screwdriver
(2). Remove the quartz unit from the RF module.
(3). Straight up both pins of the new quartz unit with pliers.
(4). Insert new quartz unit vertically into the RF module.
(5). Press the new quartz down into the socket.

1
2 3

4 5

Note: Each quartz unit is containing 2 frequencies based on installing to TX or

RX module. The result of quartz frequency will be different when installing on
transmitter or receiver RF module.

Frequency for TX is 433.50 MHz

T : 433.50 MHz
R : 434.30 MHz
Frequency for RX is 434.30 MHz

version 1.1
18
 Chapter 7 Inspection and Maintenance

7–1 Inspection

Daily inspection is important and will ensure the safety of operation. Inspection
should include “emergency stop” and other safety devices and functions. If
there is any doubt, operation must be stopped immediately and problems must
be solved before resume of operation.

7–2 Maintenance

This remote controller is equipped with self-diagnostic device. During the

operation and the change of batteries, self-diagnostic device will activate the
warning alarm if any malfunction is detected. Operator must understand the
malfunction signals and notify the maintenance personnel. Malfunctions and
warning alarm are listed as follows:
Note: By means of the software the standard transmitter setting is “Simple
alarm mode”, alarm signals are shown in the list below.

Malfunction Part Symptom Causes or solution

• One of the pushbuttons is jammed
Red LED flashing • The EMS mushroom is not
quickly (every 0,2 released completely
sec) when pushbutton • The transmitter is not properly
is being pressed Power On according to the
instructions
Transmitter Note: please contact the distributor
nearest to you for further assistance
Led flashes slowly • The transmitter memory is
(every 0,5 sec damaged. Contact the distributor
intermittent)
Led remains ON with • Please remove the batteries and
red light insert again.
Does not respond at • Switch off the main power and
Receiver
all switch on again after 20 sec.

version 1.1
19
 Chapter 8 General Characteristics

8 – 1 General Specifications
- Operation Frequency--------------------- : 415 ~ 483MHz (set by changing crystal)
- Hamming Distance ----------------------- : 4
- I.D. Code----------------------------------- : 4.3 billion (32 bit)
- Temperature Range----------------------- : -35°C ~ +80°C
- Channel Spacing-------------------------- : 267,5 KHz
- Maximum Operation Range------------ : Up to 100 Meters
- Structure----------------------------------- : Fiber-Nylon
- Protection Degree------------------------ : IP 65

8 – 2 Transmitter Specifications
- Power Supply----------------------------- : Two 1.5volts Alkaline or Rechargeable
Batteries (AA Size)
- RF Power---------------------------------- : < 10 mW
- Pushbutton Type-------------------------- : Two step Mechanical Switch
- Dimensions-------------------------------- : 186x61x51mm
- Weight------------------------------------- : about 255 g (without batteries)

8 – 3 Receiver Specifications
- Power Supply----------------------------- : AC 48/220/380V (50/60Hz)
(tolerance ±10%)
- Output Relays----------------------------- : 10A/250VAC
- Dimensions-------------------------------- : 200x162x107mm
- Weight------------------------------------- : about 1220 g(excluding wire cable)

version 1.1
20
Channel / frequency table of reference

Channel distance: 267,5 KHz (0,2675)

Channel: Frequency (MHz):

129 433,0825
130 433,35
131 433,6175
132 433,885
133 434,1525
134 434,42
135 434,6875

version 1.1
21
 EG –DECLARATION OF CONFORMITY
According to EC Directives 89/336/EEC and 1999/5EC

Breamark Engineering B.V.

Fruitweg 268
2525 KJ The Hague, The Netherlands

Herewith declares that:

Radio remote control F24-10D

0678
is in compliance with Machinery Directives:

73/23/EEC Low Voltage Directive

93/68/EEC Electromagnetic Compatibility Directive

the following harmonized standards have been applied:

EN 300 220-3 V 1.1.1 Radio equipment and Systems

EN 300 220-1 V 1.3.1 Radio equipment and systems
EN 301 489-1 V 1.4.1 Electromagnetic compatibility and Radio spectrum Matters
(ERM);Electromagnetic Compatibility (EMC) standard for
radio equipment and services; Part 1: Common technical
requirements
EN 301 489-3 V 1.4.1 Electromagnetic compatibility and Radio spectrum Matters
(ERM); Electromagnetic Compatibility (EMC) standard for
radio equipment and services; Part 3: Specific conditions for
Short-Range Devices (SRD) operating on frequencies
EN 60950-1:2002 Information technology equipment – Safety – Part 1: General
requirements
EN 50371:2002 Generic standard to demonstrate the compliance of low
power electronic and electrical apparatus with basic
restriction related to human exposure to electromagnetic
fields (10 MHz – 300 GHz) – General public

Place and date of issue: Den Haag, 2005

Breamark Engineering B.V.

A. Stuut
Product Manager

version 1.1
22