Spare Parts Manual 52m Pump

Spare Parts Manual
of ZLJ5419THB 52X-6RZ
Truck-mounted Concrete Pump
ZOOMLION HEAVY INDUSTRY SCIENCE AND TECHNOLOGY CO.,LTD.

Spare Parts Manual of
ZLJ5419THB 52X-6RZ Truck-mounted Concrete Pump
(Only applicable for Truck-mounted Concrete Pump of machine No. 001619100A0000004 , factory No. 016191A4130162)
» ˜ ˝`–ˆ‡Truck-mounted
˚„ ˆ º˛‹»⁄¸ ˆConcrete
˚Ø Pump
Preface
The manual elaborates on the structure of the truck-mounted concrete pump, and offers the reference to
operators, maintenance personnel and purchasing agents to search for spare parts of the machine.
The manual is divided into drawing part and list part; drawing part describes configuration of the machine and
the assembly connection of spare parts; list part consists of parts information including code, standard number,
name, specification and quantity etc. Explanation: cable's default unit of electric system is meter.
For easy finding, the manual is arranged as drawing part left and list part right. In the case of more than one
drawing and one list, drawings or lists may be repeated, or one spare part may be divided into several drawings,
pay attention to it.
It is easy to find codes using the manual, and acquire original parts with the codes in our company or local after
service department, which will offer help to ensure your rights.
Because of improvements and upgrades of design, the drawing detail or part instruction may differ from the
machine; if you have any questions about it, please contact our service man in time.
Please read this manual carefully and acquire the content of it totally before operating the machine. Locate the
manual in the cab to refer to it at any moment.
˚Ø Pump
Guide
Spare parts manual is one part of material along with the machine, customer and after service personnel can
acquire information of spare part through the manual:
The spare parts manual is specialized for ZLJ5419THB 52X-6RZ truck-mounted concrete pump, and consists of
: boom, boom and outrigger cylinder ASSY., pumping unit, concrete pipe ASSY., chassis and truck frame protective
device, hydraulic system, electrical system, list of straight concrete pipe, hose list.
1. Boom: boom ASSY., swivel device, base structure and outriggers.
2. Boom and outrigger cylinder ASSY.: boom cylinder ASSY. and outrigger cylinder ASSY..
3. Pumping unit: pumping unit (hopper, distributing valve system, pumping system, concrete piston, pumping
cylinder, mixing mechanism, concrete cylinder, water tank).
4. Concrete pipe ASSY.: boom concrete pipe and undercarriage concrete pipe.
5. Chassis and truck frame protective device: chassis refit (PTO system, driven shaft, pneumatic device and
spare wheel support ASSY.), truck and frame protective device ASSY. ( auxiliary frame ASSY., frame
protective, walk platform and accessories, tool box, backing board support ASSY.).
6. Hydraulic system: pumping hydraulic system, pumping pipeline, distributing system, mixing and cleaning
pipeline, base structure hydraulic system, base structure pipeline, boom hydraulic system, boom pipeline,
cleaning system, lubrication system.
7. Electrical system: wiring harness, cab electric, outrigger control box and integrated control box, coder and
sensor, proximity switch, limit switch, valve block ASSY., lamp ASSY., remote control and GPS, electric
control box.
8. List of concrete straight pipe: nonstandard concrete straight pipe within boom and undercarriage concrete
pipe ASSY..
9. Hose list: superstructure hose and undercarriage hose in the machine.

˚Ø Pump
Contents
Chapter 1 Boom.................................................................................................................................................. 1-1
Boom assembly ..................................................................................................................................................... 1-2
Swivel table ........................................................................................................................................................... 1-4
1st boom assembly................................................................................................................................................ 1-6
2nd boom asembly .............................................................................................................................................. 1-10
3rd boom assembly ............................................................................................................................................. 1-14
4th boom assembly ............................................................................................................................................. 1-18
5th boom assembly ............................................................................................................................................. 1-22
6th boom assembly ............................................................................................................................................. 1-26
Cylinder of 1st section ......................................................................................................................................... 1-28
2nd boom cylinder ............................................................................................................................................... 1-30
3rd boom cylinder ................................................................................................................................................ 1-32
4th boom cylinder ................................................................................................................................................ 1-34
Cylinder of 5th section ......................................................................................................................................... 1-36
6th boom cylinder ................................................................................................................................................ 1-38
Swivel assembly .................................................................................................................................................. 1-40
Reductor .............................................................................................................................................................. 1-42
Base structure and outriggers assembly ............................................................................................................. 1-44
Front right outrigger ............................................................................................................................................. 1-48
Front left outrigger ............................................................................................................................................... 1-50
Base structure ..................................................................................................................................................... 1-52
Support bracket of 2nd boom .............................................................................................................................. 1-54
Rear right outrigger.............................................................................................................................................. 1-56
Rear left outrigger................................................................................................................................................ 1-58
Rear outrigger swing cylinder .............................................................................................................................. 1-60
Front outrigger cylinder(V)................................................................................................................................... 1-62

˚Ø Pump
Rear outrigger cylinder(V) ................................................................................................................................... 1-64
Minor pole cylinder(H) ......................................................................................................................................... 1-66
Left major pole cylinder(H) .................................................................................................................................. 1-68
Right major pole cylinder(H) ................................................................................................................................ 1-70
Chapter 2 Pumping unit ...................................................................................................................................... 2-1
Pumping unit.......................................................................................................................................................... 2-2
Hopper assembly................................................................................................................................................... 2-4
Mixing mechanism................................................................................................................................................. 2-8
Distribution valve assembly ................................................................................................................................. 2-12
S-pipe valve......................................................................................................................................................... 2-18
Left swing cylinder ............................................................................................................................................... 2-20
Right swing cylinder............................................................................................................................................. 2-22
Pumping mechanism ........................................................................................................................................... 2-24
Concrete piston ................................................................................................................................................... 2-28
Pumping cylinder assembly................................................................................................................................. 2-30
Cylinder unit......................................................................................................................................................... 2-32
Pumping cylinder ................................................................................................................................................. 2-34
Chapter 3 Concrete pipe assembly.................................................................................................................... 3-1
Undercarriage concrete pipe assembly ................................................................................................................. 3-2
Chapter 4 Chassis and frame protective device............................................................................................... 4-1
Chassis refit........................................................................................................................................................... 4-2
Drive shaft A .......................................................................................................................................................... 4-6
Drive shaft B .......................................................................................................................................................... 4-8
Pneumatic mechanism ........................................................................................................................................ 4-10
PTO assembly ..................................................................................................................................................... 4-12
P.T.O .................................................................................................................................................................... 4-14
Drive shaft B ........................................................................................................................................................ 4-18
Frame protective device assembly ...................................................................................................................... 4-20

˚Ø Pump
Secondary frame assembly ................................................................................................................................. 4-22
Walk platform and attachment............................................................................................................................. 4-24
Support plate ....................................................................................................................................................... 4-26
Boom support assembly ...................................................................................................................................... 4-28
Toolbox assembly ................................................................................................................................................ 4-30
Chapter 5 Hydraulic system ............................................................................................................................... 5-1
Hydraulic schematic of pumping system ............................................................................................................... 5-2
Oil suction filter ...................................................................................................................................................... 5-6
Solenoid reversal valve ......................................................................................................................................... 5-8
Oil suction filter .................................................................................................................................................... 5-10
Oil return filter ...................................................................................................................................................... 5-12
Solenoid reversal valve ....................................................................................................................................... 5-14
Mixing motor ........................................................................................................................................................ 5-18
Accumulator......................................................................................................................................................... 5-20
Cooler .................................................................................................................................................................. 5-26
Accumulator......................................................................................................................................................... 5-28
Water suction filter............................................................................................................................................... 5-30
Pumping circuit piping layout............................................................................................................................... 5-34
Pumping cylinder unit .......................................................................................................................................... 5-36
Multichannel of piston side(R) ............................................................................................................................. 5-38
Multichannel block of rod side(R) ........................................................................................................................ 5-40
Multichannel of rod side(L) .................................................................................................................................. 5-42
Multichannel of piston side(L).............................................................................................................................. 5-44
High-low pressure control valve block ................................................................................................................. 5-46

˚Ø Pump
High-low pressure switch valve block.................................................................................................................. 5-48
Controller valve unit............................................................................................................................................. 5-52
Oil filling valve block ............................................................................................................................................ 5-54
Vents layout on oil tank........................................................................................................................................ 5-56
Controller valve unit(EC) ..................................................................................................................................... 5-60
Return multichannel............................................................................................................................................. 5-62
Temperature control valve lock............................................................................................................................ 5-64
Accumulator assembly(small).............................................................................................................................. 5-66
Cooler ASSY........................................................................................................................................................ 5-68
Groups of double pumps with output 180............................................................................................................ 5-70
Cooler multichannel............................................................................................................................................. 5-74
Distribution circuit piping layout ........................................................................................................................... 5-76
Distributing valve block........................................................................................................................................ 5-78
Accumulator assembly(big) ................................................................................................................................. 5-80
Swing cylinder ASSY. .......................................................................................................................................... 5-82
Pipelaying of rabbling and cleaning circuit .......................................................................................................... 5-84
Mixing motor ASSY.............................................................................................................................................. 5-86
Rabbling and cleaning valve block ...................................................................................................................... 5-88
Hydraulic schematic of boom .............................................................................................................................. 5-90
Bent axis axial piston pump................................................................................................................................. 5-92
Compressed oil filter............................................................................................................................................ 5-94
Multi-valve(8 times) ............................................................................................................................................. 5-96
Reversal multi-channel valve............................................................................................................................... 5-98
Multi-valve blade................................................................................................................................................ 5-100
Final block ......................................................................................................................................................... 5-102
Oil suction filter .................................................................................................................................................. 5-104
Air filter .............................................................................................................................................................. 5-106
Pipelaying of boom circuit.................................................................................................................................. 5-108

˚Ø Pump
Slewing control valve assembly..........................................................................................................................5-112
Slewing reducer hydraulic assembly ..................................................................................................................5-114
Cooler valve assembly .......................................................................................................................................5-116
Pump of placing boom assembly........................................................................................................................5-118
Hydraulic oil filter assembly ............................................................................................................................... 5-120
Multi-valve of placing boom assembly............................................................................................................... 5-122
Pipelaying of 1st section.................................................................................................................................... 5-124
Pipelaying of 2nd section................................................................................................................................... 5-126
Pipelaying of 3rd section ................................................................................................................................... 5-128
Pipelaying of 4th section.................................................................................................................................... 5-130
Pipelaying of 5th section.................................................................................................................................... 5-132
1st boom cylinder piping.................................................................................................................................... 5-134
2nd boom cylinder piping................................................................................................................................... 5-136
3rd boom cylinder piping ................................................................................................................................... 5-138
4th boom cylinder piping.................................................................................................................................... 5-140
Hydraulic schematic of base structure............................................................................................................... 5-146
Pipelaying of base structure circuit.................................................................................................................... 5-148
Pipelaying of base structure .............................................................................................................................. 5-150
Pipelaying of front left outrigger......................................................................................................................... 5-152
Pipelaying of front right outrigger....................................................................................................................... 5-154
Pipelaying of rear left outrigger.......................................................................................................................... 5-156
Pipelaying of rear right outrigger ....................................................................................................................... 5-158
Telescopic cylinder pipelaying ........................................................................................................................... 5-160
Telescopic cylinder pipelaying ........................................................................................................................... 5-162
Lubrication system............................................................................................................................................. 5-164
Mesh filter .......................................................................................................................................................... 5-168

˚Ø Pump
Cleaning system ................................................................................................................................................ 5-170
Water pump ....................................................................................................................................................... 5-172
Filter of water pipe ............................................................................................................................................. 5-174
Chapter 6 Electrical system................................................................................................................................ 6-1
X0 main control cabinet power wiring harness ...................................................................................................... 6-2
X1 cab signal main branch harness ...................................................................................................................... 6-4
X2 main branch of outrigger box wiring harness ................................................................................................... 6-6
Branch of outrigger box wiring harness ................................................................................................................. 6-8
X3 main branch of multi-valve wiring harness ..................................................................................................... 6-10
X4 main branch of turing flat wiring harness ....................................................................................................... 6-12
Branch of caution light ......................................................................................................................................... 6-14
X5 cabinet harness main branch ......................................................................................................................... 6-16
X6 pumping valves harness main branch............................................................................................................ 6-18
X7 main branch of hooper wiring harness ........................................................................................................... 6-20
X9 wiring harness of remote device and GPS..................................................................................................... 6-22
Boom height light wiring harness......................................................................................................................... 6-24
Boom horn wiring harness................................................................................................................................... 6-26
Outrigger box & integrated box............................................................................................................................ 6-28
Coders and sensors ............................................................................................................................................ 6-30
Proximity switch................................................................................................................................................... 6-32
Limit switch .......................................................................................................................................................... 6-34
Valve block assembly .......................................................................................................................................... 6-36
Lights and horns of truck concreted pump .......................................................................................................... 6-38
Main control cabinet ............................................................................................................................................ 6-40
Tail cabinet........................................................................................................................................................... 6-44
Electricity of driving cab....................................................................................................................................... 6-46
Remote control device......................................................................................................................................... 6-48
GPS ..................................................................................................................................................................... 6-50

˚Ø Pump
Appendix A Hose List ......................................................................................................................................... A-1
Appendix B Pipe List........................................................................................................................................... B-1

Chapter 1 Boom
Chapter 1
!!!!!!!!!!!!!!
˚Ø Pump
Boom assembly 001619006B0000000

Boom
1-2
˚Ø Pump
Boom assembly 001619006B0000000

POS. CODE STANDARD NO. DESCRIPTION SPEC QTY
Boom
1 001618206A1000000 Swivel table 1
2 001619007A0100000 Cylinder of 1st section 1
3 001619006A0100000 1st boom assembly 1
4 001619007C0200000 2nd boom cylinder 1
5 001619006A0200000 2nd boom asembly 1
6 001619007B0300000 3rd boom cylinder 1
7 001619007B0400000 4th boom cylinder 1
8 001619006A0300000 3rd boom assembly 1
9 001619006B0400000 4th boom assembly 1
10 001619007A0500000 Cylinder of 5th section 1
13 001621207A0600000 6th boom cylinder 1
1-3
˚Ø Pump
Swivel table 001618206A1000000

Boom
1-4
˚Ø Pump
Swivel table 001618206A1000000

Boom
1 Bilayer straight pipe
001693304S0215000 Φ133×4.5×800B 1
2 001693301A0006100 Pipe clamp 125B VI 2
3 001693301A0014003 Φ125 seal ring -1 2
4 001616806A1002000 Lower support bracket 1
5 1040200110 GB/T6170-2000 Nut M16-8 4
6 1040300065 GB/T93-1987 Washer 16 4
7 1040300052 GB/T97.1-2002 Washer 16-200HV 8
8 1040000065 GB/T5783-2000 Bolt M16×45-8.8 4
9 001613906A1003000 Top support 1
10 001618206A1001000 Swivel table structure 1
11 Bend
001693302S0501000 Φ124xR275(500)B-90° 1
1-5
˚Ø Pump
1st boom assembly 001619006A0100000 1/2
mooB
1-6
˚Ø Pump

Boom
1 001619006A0110000 1st boom section 1
2 001693302A0502000 0160471A0001 Bent pipe

Φ125×R275B-90° 1

001693304S0419000 Φ133×4.5×975B 1
4 001693301A0014100 Pipe clamp 125B VII 5

001693304S0010000 Φ133×4.5×3000B-2 3
6 001693302A0504000 0160476A0001 Bent pipe

Φ125×R180B-90° 1
7 001693301A0014003 Φ125 seal ring -1 7
8 001619506A0108000 Mounting structure

of height light 1
9 001605106A0101110 0160271B0020 U bolt unit D 8
10 001605102B0204001 Connection pedestal 8
11 1040300052 GB/T97.1-2002 Washer 16-200HV 22
12 1040200110 GB/T6170-2000 Nut M16-8 38
13 1040100115 GB/T70.1-2000 Screw M6×14-8.8 4
14 1040300054 GB/T93-1987 Washer 12 10
15 001611206A0100002 0168841A0002 Support plate t27 1
16 1040000082 GB/T5783-2000 Bolt M16×40-8.8 2
17 1040300051 GB/T97.1-2002 Washer 6-200HV 4
18 001607206A0102100 0164641A3100 Connecting plate 1
19 1040000804 GB/T5782-2000 Bolt M16×60-8.8 4
20 001607203A0100005 0164646B9001 Pipe clamp mounting

support 2
21 001693301A0006100 Pipe clamp 125B VI 2
22 1040000573 GB/T5783-2000 Bolt M12×40-10.9 10
23 1040300041 GB/T97.1-2002 Washer 12-200HV 10
24 001610906A0001000 0168840A1000 Hollow shaft 1
25 001609906B0000003 Concrete pipe pad 2
26 001610906A0000030 0168840A0002 Stop ring of round nut t2.5 1
27 001609906A0000001 0169940A0001 Round nut 1
28 001609906A0000002 0169940B0008 Clipring t20 1
29 001609106A0000002 0165940A0003 Shaft end cover plate I t5 2
30 1040101425 GB/T70.3-2000 Screw M16×35-10.9 12
31 1040000169 GB/T5783-2000 Bolt M12×45-8.8 10
32 1080000007 JB/T7940.1-1995 Grease gun nipple M10×1 4
1-7
˚Ø Pump
mooB
1-8
˚Ø Pump

Boom
33 001619006B0000012 Shaft Φ120×679 1
34 001619506A0000001 Clipboard I t10 3
35 001619006B0000002 Shaft Φ120×545 1
36 001619006B0000001 Double layer metal

bushing Φ270×250×76 2
37 1040100089 GB/T70.1-2000 Screw M12×40-8.8 4
38 1040301505 GB/T93-1987 Washer 16 6
39 001619506A0000057 clipboard Φ160 2
1-9
˚Ø Pump
2nd boom asembly 001619006A0200000 1/2
mooB
1-10
˚Ø Pump
2nd boom asembly 001619006A0200000 1/2

Boom
1 001619006A0210000 2nd boom section 1
2 001623606A0230000 Ship type supprtⅠ 1
3 001619006A0205001 U-style tube support

frame 1
4 1040300061 GB/T97.1-2002 Washer 10-200HV 12
5 1040300067 GB/T93-1987 Washer 10 8
6 1040200113 GB/T6170-2000 Nut M10-8 8
7 001693302A0502000 0160471A0001 Bent pipe

Φ125×R275B-90° 2
8 001693302A1201000 0161076A0004 Bent pipe

Φ125×R240B-36° 3

001693304S0128000 Φ133×4.5×1020B 1

001693304S0113000 Φ133×4.5×1220B 1

001693304S0010000 Φ133×4.5×3000B-2 2
13 001619006A0000007 Clipboard Φ175 t10 2
14 001619006A0000005 Bronze bushing

Φ140×54 2

Φ140×32 2
16 001619006B0000004 Pin Φ130×575 1
17 001610906A0000006 0169840A0004 Support plate 103 t8 3
18 001607206A0000018 0161540A0029 Round nut M100×2×20 3
19 1040100370 GB/T78-2000 Screw M12×16 38
20 001619506A0000001 Clipboard I t10 3

Φ130×48 2
22 001619006A0000014 Pin Φ120×457 1
23 001619006A2100000 Straight rod A 1
24 001619006A2000000 Bent rod A 1
25 001619506A0000018 Clipboard IV t10 2

Φ110×54 2
27 001619006B0000011 Pin Φ100×429 1
28 001619506A0000056 Clipboard Φ130 2
29 1040101425 GB/T70.3-2000 Screw M16×35-10.9 12

Φ140×64 2
31 001619006A0000009 Pin Φ130×575 1
32 001619006A0000003 Pin Φ100×528 1
1-11
˚Ø Pump
2nd boom asembly 001619006A0200000 2/2
mooB
1-12
˚Ø Pump
2nd boom asembly 001619006A0200000 2/2

Boom
34 001607206A0000024 0161540A0023 Round nut M72×2×20 8
35 1040000152 GB/T5783-2000 Bolt M10×40-8.8 4
36 001605106A0101110 0160271B0020 U bolt unit D 9
38 1040300052 GB/T97.1-2002 Washer 16-200HV 18
39 1040200110 GB/T6170-2000 Nut M16-8 36
40 001693301A0014100 Pipe clamp 125B VII 8
41 001693301A0014003 Φ125 seal ring -1 8
42 001619006A0203000 3rd boom support 1
1-13
˚Ø Pump
3rd boom assembly 001619006A0300000 1/2
mooB
1-14
˚Ø Pump

Boom
1 001619006A0310000 3rd boom section 1
2 001611206A0304001 Buffer 1
3 1040000614 GB/T70.3-2000 Screw M10×20-8.8 4
4 001693302A0502000 0160471A0001 Bent pipe

Φ125×R275B-90° 1
5 001693301A0014100 Pipe clamp 125B VII 6
6 001693301A0014003 Φ125 seal ring -1 7

001693304S0576000 Φ133×4.5×2225B 1
8 001693302A0601000 0167140A0003 Bent pipe

Φ125×R240B-9° 2

001693304S0639000 Φ133×4.5×2755B 1

001693304S0010000 Φ133×4.5×3000B-2 1
11 001693302A0504000 0160476A0001 Bent pipe

Φ125×R180B-90° 1
12 001605106A0101110 0160271B0020 U bolt unit D 6
14 1040200110 GB/T6170-2000 Nut M16-8 26
15 1040300052 GB/T97.1-2002 Washer 16-200HV 16
16 001693301A0006100 Pipe clamp 125B VI 1
17 1040000209 GB/T5783-2000 Bolt M16×70-8.8 2
18 1040300065 GB/T93-1987 Washer 16 2
19 001607203A0100005 0164646B9001 Pipe clamp mounting

support 1

Φ100×45 4
21 001619506A0000056 Clipboard Φ130 2
22 1040101425 GB/T70.3-2000 Screw M16×35-10.9 12
24 001607206A0000024 0161540A0023 Round nut M72×2×20 8

Φ115×60 2

Φ115×30 2
28 001619006A2200000 Bent rod B 1

Φ115×50 2
30 001619006A2300000 Straight rod B 1
31 001619006A0000018 Pin Φ105×551 2
32 001619006A0000019 Clipboard Φ150 t10 2
1-15
˚Ø Pump
mooB
1-16
˚Ø Pump

Boom
33 001619006A0307000 6th boom support
pedestal 1
34 001619006A0000024 Pin Φ90×441 1
35 001619506A0000012 Clipboard II t10 3
36 001619006B0000022 Shaft Φ90×415 1
37 001619006A0000015 Pin Φ90×448 1
1-17
˚Ø Pump
4th boom assembly 001619006B0400000 1/2
mooB
1-18
˚Ø Pump

Boom
1 001693302A0504000 0160476A0001 Bent pipe
Φ125×R180B-90° 2
2 001693301A0006100 Pipe clamp 125B VI 1
3 1040000209 GB/T5783-2000 Bolt M16×70-8.8 2
4 1040300065 GB/T93-1987 Washer 16 2

001693304S0719000 Φ133×4.5×3325B 1
6 001619006B0410000 4th boom section 1

001693304S0010000 Φ133×4.5×3000B-2 2
8 001619506A0400001 Speaker fixing plate t4 1
9 1040100460 GB/T70.1-2000 Screw M6×10-8.8 2
10 1040300051 GB/T97.1-2002 Washer 6-200HV 2
11 001693301A0014100 Pipe clamp 125B VII 4
12 001693301A0014003 Φ125 seal ring -1 5
13 1040300230 GB/T97.1-2002 Washer 8-140HV 8
14 1040000288 GB/T5783-2000 Bolt M8×25-8.8 4
15 1040200192 GB/T6170-2000 Nut M8-8 4
16 1040300063 GB/T93-1987 Washer 8 4
17 001621906A0420000 5th boom support 1
18 001619006B0406001 Shim 1
19 1040300061 GB/T97.1-2002 Washer 10-200HV 4
20 1040200113 GB/T6170-2000 Nut M10-8 2
21 1040300211 GB/T96.1-2002 Washer 10-200HV 2
22 1040000122 GB/T5783-2000 Bolt M10×35-8.8 2
23 001619006B0400002 Adjusting shim B t2 2
24 001619006A0408001 Top connection board t6 1
25 1040100380 GB/T70.1-2000 Screw M12×45-8.8 2
26 1040300041 GB/T97.1-2002 Washer 12-200HV 2
27 001619006B0400001 Adjusting shim A t2 2
28 001619006A0408002 Shim 1
29 001605106A0101110 0160271B0020 U bolt unit D 7
31 1040200110 GB/T6170-2000 Nut M16-8 30
32 1040300052 GB/T97.1-2002 Washer 16-200HV 18
1-19
˚Ø Pump
mooB
1-20
˚Ø Pump

Boom
Φ85×34 2
34 001619006A0000031 Pin Φ75×374 1
35 001619006A0000036 Clipboard Φ115 t10 2

Φ80×30 2
38 001619006B0000030 Pin Φ70×335 1
39 001619506A0000029 Clipboard VII t10 1

Φ105×48 2
41 001619006A0000028 Pin Φ95×459 1
42 001619006A0000029 Clipboard Φ140 t10 1
43 001619006A0000025 Pin Φ80×366 1
44 001619506A0000025 Clipboard VI t10 2
45 001619506A0000055 Clipboard Φ105 1
46 1040100474 GB/T70.1-2000 Bolt M12×35-8.8 2
48 001607206A0000024 0161540A0023 Round nut M72×2×20 3
49 001619006A2400000 Bent rod C 1
50 001619006A2500000 Straight rod C 1
51 001619506A0000047 Support plate 55 t8 2
52 001619506A0000046 Round nut M52×1.5×20 2
53 001619006A0000035 Pin Φ75×459 1
54 001619006B0000034 Bi-metal bushing

φ85×φ75×56 2
55 001619006B0000026 Pin Φ80×472 1
1-21
˚Ø Pump
mooB
1-22
˚Ø Pump

Boom
1 001619006B0510000 5th boom section 1
2 1040001712 GB/T27-1988 Bolt M12×45-8.8 4
3 1040300041 GB/T97.1-2002 Washer 12-200HV 4
4 1040200096 GB/T6170-2000 Nut M12-8 4
5 1040200553 GB/T6172.1-2000 Nut M12-8 4
6 001693302A0505000 0161076A0003 Bent pipe

Φ125×R190.5B-90° 1
7 001693301A0014100 Pipe clamp 125B VII 3
8 001693301A0014003 Φ125 seal ring -1 5

001693304S0286000 Φ133×4.5×2200B 1

001693304S0010000 Φ133×4.5×3000B-2 1
11 001693302A0504000 0160476A0001 Bent pipe

Φ125×R180B-90° 1
12 001605106A0101110 0160271B0020 U bolt unit D 4
14 1040200110 GB/T6170-2000 Nut M16-8 20
15 1040300052 GB/T97.1-2002 Washer 16-200HV 12
16 001693301A0006100 Pipe clamp 125B VI 2
17 1040000209 GB/T5783-2000 Bolt M16×70-8.8 4
18 1040300065 GB/T93-1987 Washer 16 4
19 001619006C2600000 Bent rod D 2
20 001619006C2700000 Straight rod D 1
21 001619506A0000039 Clipboard IX t10 2
22 001619006A0000045 Pin Φ50×244 1

Φ60×30 2
24 001609906A0000021 0166140A0016 Support plate 43 6
25 001610906A0000018 0166040A0032 Round nut M36×2×20 6
26 001619006A0000039 Clipboard Φ85 t10 4
27 001619006B0000043 Pin Φ55×279 1
28 001619006B0000042 Double layer metal

bushingφ65×φ55×30 2
29 001619506A0000054 Clipboard Φ80 1
30 1040100474 GB/T70.1-2000 Bolt M12×35-8.8 4
31 001619006A0000038 Pin Φ55×361 2

Φ65×40 2
1-23
˚Ø Pump
mooB
1-24
˚Ø Pump

Boom
Φ65×100 2
34 001619006B0000053 Pin Φ55×306 1
35 001619006A0000037 Pin Φ50×308 1
1-25
˚Ø Pump
6th boom assembly 001619006B0600000
mooB
1-26
˚Ø Pump
6th boom assembly 001619006B0600000

Boom
1 001619006B0610000 6th boom section 1
2 1990300040 Concrete hose 1
3 001605106C1101000 Safety cable 1
4 Bent pipe
001693302S0505000 Φ124×R190.5B-90° 1
5 Bent pipe
001693302S0502000 Φ124×R275B-90° 1

001693304S0020000 Φ133×4.5×4000B 1
7 001693301A0014100 Pipe clamp 125B VII 3
8 001693301A0014003 Φ125 seal ring -1 4
9 001693302A0505000 0161076A0003 Bent pipe

Φ125×R190.5B-90° 1
10 1040200110 GB/T6170-2000 Nut M16-8 8
11 1040300052 GB/T97.1-2002 Washer 16-200HV 4
13 001605106A0101110 0160271B0020 U bolt unit D 2
14 1040000101 GB/T5783-2000 Bolt M12×40-8.8 4
15 1040300041 GB/T97.1-2002 Washer 12-200HV 8
16 1040300054 GB/T93-1987 Washer 12 4
17 1040200096 GB/T6170-2000 Nut M12-8 4
18 001693301A0004100 Pipe clamp 125B IV 1
19 001610906A0000018 0166040A0032 Round nut M36×2×20 6
20 001609906A0000021 0166140A0016 Support plate 43 6
21 001619006B0000050 Bi-metal bushing

φ55×φ45×22 2
22 001619006B0000046 Pin Φ45×207 1
23 001619006A0000049 Pin Φ45×242 1
24 001619006A0000048 Clipboard Φ75 t10 3
26 001619006A0000051 Pin Φ45×135 1
27 001619006A0000052 Clipboard R35 t8 2
28 1040100421 GB/T70.3-2000 Screw M8×20-8.8 4
1-27
˚Ø Pump
Cylinder of 1st section 001619007A0100000

Boom
1-28
˚Ø Pump
Cylinder of 1st section 001619007A0100000

Boom
1 001600001A0000170 001619007A0100000 Repair kit 1
2 011299905A0000017 Spacer bush 1
3 001619007A0101000 Cylinder block 1
4 1040100467 GB/T78-2000 Screw M10×16 1
5 1081400670 Guide ring 2
6 1089900298 Combined piston seal 1
7 1040100741 GB/T78-2000 Screw M10×25-45H 2
8 001609807A0100001 Piston 1
9 1040300816 Gasket 2
10 1081000665 GB/T3452.1-1992 O-ring 155×5.3 1
11 1081001974 GB/T3452.1-1992 O-ring 290×7 1
12 1040301006 Gasket 1
13 1040300276 GB/T895.1-1986 Gasket 185 1
14 1054400005 Composite bush 1
15 1081000703 Seal of piston rod 1
17 1081200149 Dustproof ring 1
18 001609807A0100002 Guide sleeve 1
19 1081001975 GB/T3452.1-1992 O-ring 307×7 1
20 1081000458 GB/T3452.1-1992 O-ring 250×5.3 1
21 001609807A0100003 Pressure cover 1
22 001619007A0102000 Piston rod 1
23 001610207A0100004 Spacer bush 1
24 011299902A0000024 Double layer metal

bushing 4
1-29
˚Ø Pump
2nd boom cylinder 001619007C0200000

Boom
1-30
˚Ø Pump
2nd boom cylinder 001619007C0200000

Boom
1 001600001A0000182 001618207A0200000 Repair kit 1
2 011299905A0000011 Spacer bush 1
3 001619007C0201000 Cylinder block 1
4 1040100466 GB/T78-2000 Screw M10×12 1
5 1081400805 Guide ring 2
7 1040100741 GB/T78-2000 Screw M10×25-45H 2
8 001618207A0200101 Piston 1
9 1040301007 Gasket 2
10 1081000611 GB/T3452.1-1992 O-ring 136×5.3 1
11 1081000467 GB/T3452.1-1992 O-ring 258×7 1
12 1040300396 Gasket 1
13 1040300950 GB/T895.1-1986 Gasket 165 1
18 001605907A0200102 Guide sleeve 1
19 1081000600 GB/T3452.1-1992 O-ring 265×7 1
20 1081000456 GB/T3452.1-1992 O-ring 212×5.3 1
21 001605907A0200003 Pressure cover 1
22 001619007C0202000 Piston rod 1

bushing 1

bushing 2
1-31
˚Ø Pump
3rd boom cylinder 001619007B0300000

Boom
1-32
˚Ø Pump
3rd boom cylinder 001619007B0300000

Boom
1 001600001A0000220 001618207A0300000 Repair kit 1
2 011299905A0000008 Spacer bush 1
3 001619007A0301000 Cylinder block 1
4 1081400792 Guide ring 2
6 1040100368 GB/T78-2000 Screw M8×10 2
7 1040301284 Gasket 2
8 1081000656 GB/T3452.1-1992 O-ring 95×5.3 1
9 1081000658 GB/T3452.1-1992 O-ring 195×7 1
10 1040301009 Gasket 1
11 001607207A0300101 Piston 1
12 1040301005 GB/T895.1-1986 Gasket 125 1
17 1081000456 GB/T3452.1-1992 O-ring 212×5.3 1
18 1081000657 GB/T3452.1-1992 O-ring 165×5.3 1
19 001607207A0300102 Guide sleeve 1
20 001607207A0300003 Pressure cover 1
21 001618207A0302000 Piston rod 1

bushing 1

bushing 2
1-33
˚Ø Pump
4th boom cylinder 001619007B0400000

Boom
1-34
˚Ø Pump
4th boom cylinder 001619007B0400000

Boom
1 001600001A0000186 001618207A0400000 Repair kit 1
2 011299905A0000006 Spacer bush 1
3 001619007A0401000 Cylinder block 1
4 1081400787 Guide ring 2
6 1040101151 GB/T78-2000 Screw M8×8 1
7 1040300814 Gasket 2
8 1081000655 GB/T3452.1-1992 O-ring 85×5.3 1
9 1040101152 GB/T78-2000 Screw M8×20-45H 2
10 001618207A0400101 Piston 1
11 1081000601 GB/T3452.1-1992 O-ring 185×7 1
12 1040300298 Gasket 2
13 1040300231 GB/T895.1-1986 Gasket 115 1
14 1081002019 GB/T3452.1-2005 O-ring 200×5.3 1
18 1081000524 GB/T3452.1-1992 O-ring 160×5.3 1
20 001607207A0400102 Guide sleeve 1
21 001607207A0400003 Pressure cover 1
22 001618207A0402000 Piston rod 1

bushing 1

bushing 2
1-35
˚Ø Pump
Cylinder of 5th section 001619007A0500000

Boom
1-36
˚Ø Pump
Cylinder of 5th section 001619007A0500000

Boom
1 001600001A0000123 001619007A0500000 Repair kit 1
2 011299905A0000001 Spacer bush 1
3 001619007A0501000 Cylinder block 1
4 1040101151 GB/T78-2000 Screw M8×8 1
5 1081400671 Guide ring 2
6 1089900299 Compound seal of 1

piston
7 104010011005 GB/T78-2000 Screw M8×16-45H 2
8 001610907A0500101 Piston 1
9 1040300815 Gasket 2
10 1081000526 GB/T3452.1-1992 O-ring 58×5.3 1
11 1081000599 GB/T3452.1-1992 O-ring 109×5.3 1
12 1040301010 Gasket 1
13 1081400672 Guide ring 2
14 1089900302 BU piston rod seal 1
17 001610907A0500102 Guide sleeve 1
18 1081000631 GB/T3452.1-1992 O-ring 125×2.65 1
19 1081000431 GB/T3452.1-1992 O-ring 106×2.65 1
20 001607507A0500003 Pressure cover 1
21 001618207A0502000 Piston rod 1

bushing 1

bushing 2
1-37
˚Ø Pump
6th boom cylinder 001621207A0600000

Boom
1-38
˚Ø Pump
6th boom cylinder 001621207A0600000

Boom
1 001600001A0000202 Repair kit 1
2 011299905A0000041 Spacer bush 1
3 001621207A0601000 Cylinder block 1
4 1040101151 GB/T78-2000 Screw M8×8 1
5 1081400857 Guide ring 2
7 1040100369 GB/T78-2000 Screw M8×16 1
8 001621207A0600001 Piston 1
9 1040301011 Gasket 2
10 1081000555 GB/T3452.1-1992 O-ring 35.5×3.55 1
11 1081000607 GB/T3452.1-1992 O-ring 80×5.3 1
12 001619007A0600004 Spacer bush 1
13 1081400667 Guide ring 1
14 1040301202 Gasket 1
15 1081400831 Guide ring 2
19 001621207A0600002 Guide sleeve 1
20 1081001490 GB/T3452.1-2005 O-ring 92.5×3.55 1
21 1081001361 GB/T3452.1-2005 O-ring 75×2.65 1
22 001621207A0600003 Pressure cover 1
23 001610907A0602000 Piston rod 1

bushing 3
1-39
˚Ø Pump
Swivel assembly 001618205B0000000

Boom
1-40
˚Ø Pump
Swivel assembly 001618205B0000000

Boom
1 1040000098 GB/T5783-2000 Bolt M8×16-8.8 7
2 1040300230 GB/T97.1-2002 Washer 8-140HV 7
3 1040300063 GB/T93-1987 Washer 8 7
4 001607205A0000002 Support plate t5 7
5 1040300178 GB/T1230-1991 Washer 30 87
6 1040200443 GB/T6170-2000 Nut M30-10 94
7 1040200292 GB/T6172.1-2000 Nut M30-04 94
8 1031500045 Swivel bearing 1
9 1040000496 GB/T5782-2000 Bolt M30×240-10.9 94
10 001618205A0001000 Gear coaming 1
11 001616805A0001000 Mounting device of 1

coder
12 1040000269 GB/T5783-2000 Bolt M16×30-8.8 1
13 1040300065 GB/T93-1987 Washer 16 21
14 1040100097 GB/T70.1-2000 Screw M10×30-8.8 6
15 1040300067 GB/T93-1987 Washer 10 6
16 001618205A0000001 Cover board I 1
17 001618205A0000002 Gear 2
18 1030200160 Reductor 2
19 1040000492 GB/T897-1988 Pillar bolt M16×55-8.8 20
20 1040300186 GB/T1230-1991 Washer 16 20
21 1040200110 GB/T6170-2000 Nut M16-8 20
22 001616805A0000002 Speaker fixing plate t4 1
23 001609105A0000001 0168051B0001 Limit-plate t4 1
1-41
˚Ø Pump
Reductor 1030200160
Boom
1-42
˚Ø Pump
Reductor 1030200160
Boom
1 1052000044 Bearing 2
2 1081000881 O-ring 2
3 1030700123 Output shaft of ED2090 1

gearbox
4 1999901385 Pressure cover of 1
ED2090 gearbox
5 1081001990 Skeleton seal 1
6 1081000879 O-ring 1
7 1050200693 Bearing 1
8 1050200638 Bearing 1
9 1081001108 Gasket 1
10 1081000991 O-ring 1
11 1081000883 O-ring 1
12 1081001109 Gasket 1
13 1999901386 Pressure cover 1
15 1081000882 O-ring 1
16 1081001030 O-ring 2
17 001600001A0000126 ED2090 Repair kit of reducer 1
1-43
˚Ø Pump
Base structure and outriggers assembly 001619003B0000000 1/2
mooB
1-44
˚Ø Pump

Boom
1 001619003A0300000 Front right outrigger 1
2 001618203A0000010 Bronze bushing 2
3 001618203A0002000 Front outrigger lock 2
4 1040000134 GB/T5783-2000 Bolt M16×25-8.8 2
5 001618203A0000003 Base structure pin A 2
6 001619003B0100000 Base structure 1
7 001619003A0200000 Front left outrigger 1
8 001619803A0000002 Pin A 2
9 001619803A0000001 Baffle t10 4
10 1040300282 GB/T894.2-1986 Gasket 40 2
11 001619003A0010000 Door assembly 1
12 001610903A0000006 Bronze bushing 2
13 001618203A0000009 Base structure pin B 2
14 001618203A0000007 M30 bolt 2
15 1040000082 GB/T5783-2000 Bolt M16×40-8.8 8
16 1040300065 GB/T93-1987 Washer 16 8
17 1019900075 Liquidometer 1
18 001607203A0000004 0161582C0001 Baffle t12 4
19 1040000507 GB/T5783-2000 Bolt M24×70-10.9 8
20 1040300049 GB/T93-1987 Washer 24 8
21 1040300050 GB/T97.1-2002 Washer 24-200HV 8
22 001618203A0400000 Rear left outrigger 1
23 001620402A0403000 Rear outrigger lock

assembly 2
25 001610903A0000003 0169880A0003 Pin A 4
26 001618203A0500000 Rear right outrigger 1
27 001618203B0800000 Support bracket of 1

2nd boom
28 1040300229 GB/T894.2-1986 Gasket 50 4
29 1081000560 JB/T982-1977 Combined seal washer 10 2
30 001692401A0000013 0160824D2101 Lengthen joint 1 2
31 1019900314 GB/T1153-1989 Grease gun nipple M10×1×90° 2
32 001607204A0200000 Rear outrigger swing

cylinder 2
1-45
˚Ø Pump
mooB
1-46
˚Ø Pump

Boom
33 001613904A0300000 0166397A0000 Front outrigger
cylinder(V) 2
34 001607204A0300000 0161597J0000 Rear outrigger

cylinder(V) 2
35 001619004A0700000 Minor pole cylinder(H) 2
36 001619004B0800000 Left major pole 1

cylinder(H)
37 001619004B1000000 Right major pole
cylinder(H) 1
1-47
˚Ø Pump
Front right outrigger 001619003A0300000
mooB
1-48
˚Ø Pump
Front right outrigger 001619003A0300000

Boom
1 001618203A0300007 Support wheel 2
2 001618203A0300008 Pin III 1
3 001610103E0300015 Stop block 1
4 1040000507 GB/T5783-2000 Bolt M24×70-10.9 4
5 1040300049 GB/T93-1987 Washer 24 4
6 1040300050 GB/T97.1-2002 Washer 24-200HV 4
7 001618203A0300010 Reflector t5 1
8 001619003A0302000 2nd telescopic

outrigger(R) 1
9 1040300282 GB/T894.2-1986 Gasket 40 2
10 001619003A0300005 Pin 1
11 001619003A0304000 Welding diagram of 1

hydraulic attachment
12 001619003A0301000 1st telescopic
outrigger(R) 1
13 001618203A0300003 Copper gasket 4
14 001618203A0300001 Steel bushing 2
15 001610103A0300011 Shaft sleeve 2
16 001618203A0300002 Pin I 1
17 1040200099 GB/T6172.1-2000 Nut M20-04 1
18 001618203A0300004 Support screw 1
19 001619003A0300002 Pin II 2
20 001619003A0300001 Clipboard t6 1
21 1040300051 GB/T97.1-2002 Washer 6-200HV 3
22 1040300062 GB/T93-1987 Washer 6 3
23 1040100105 GB/T70.1-2000 Screw M6×25-8.8 3
1-49
˚Ø Pump
Front left outrigger 001619003A0200000
mooB
1-50
˚Ø Pump
Front left outrigger 001619003A0200000

Boom
1 001618203A0300007 Support wheel 2
2 001618203A0300008 Pin III 1
3 001610103E0200005 Stop block 1
4 1040300050 GB/T97.1-2002 Washer 24-200HV 4
5 1040300049 GB/T93-1987 Washer 24 4
6 1040000507 GB/T5783-2000 Bolt M24×70-10.9 4
7 1040300282 GB/T894.2-1986 Gasket 40 2
8 001619003A0300005 Pin 1
9 001618203A0300003 Copper gasket 4
10 001618203A0300001 Steel bushing 2
11 001610103A0300011 Shaft sleeve 2
12 001618203A0300002 Pin I 1
13 001619003A0300002 Pin II 2
14 001619003A0300001 Clipboard t6 1
15 1040300051 GB/T97.1-2002 Washer 6-200HV 3
16 1040300062 GB/T93-1987 Washer 6 3
17 1040100105 GB/T70.1-2000 Screw M6×25-8.8 3
18 001618203A0300004 Support screw 1
19 1040200099 GB/T6172.1-2000 Nut M20-04 1
20 001619003A0202000 2nd telescopic

outrigger(L) 1
21 001619003A0201000 1st telescopic

outrigger(L) 1

23 001618203A0300010 Reflector t5 1
1-51
˚Ø Pump
Base structure 001619003B0100000

Boom
1-52
˚Ø Pump
Base structure 001619003B0100000

Boom
1 001618203A0100300 Support wheel 4
2 1040000569 GB/T5783-2000 Bolt M6×14-8.8 10
3 1040300062 GB/T93-1987 Washer 6 10
4 1040300248 GB/T96.1-2002 Washer 6-200HV 10
5 001618203A0100100 Hose cover 1
6 001618203A0100001 Mounting plate t5 2
7 1991800022 Gradienter 2
8 001605103A0110032 0160151C0068 Mounting plate of t3 2

gradienter
9 1040000114 GB/T5783-2000 Bolt M10×25-8.8 4
10 1040300067 GB/T93-1987 Washer 10 4
11 1040300061 GB/T97.1-2002 Washer 10-200HV 4
12 001610103A0100100 Flange parts 1
13 1081000455 GB/T3452.1-1992 O-ring 150×5.3 3
15 1080400021 Worm pipe sleeve 8
16 1080400015 Straight expanding core 4
17 001604803A0100001 1001 20 200

φ8.6×2.3×2000 High-pressure hose φ8.6×2.3×2000 4
18 1080400016 90°expanding core 4
19 1140101652 Straight joint 8
20 001605103A0111301 0160451E0216 Locating block t20 4
21 001619003B0101000 Structure of base 1

structure
22 001619003B0100500 Waterproff board of 1
base structure
23 001622003A0100100 Protection cover 1
24 1040300066 GB/T97.1-2002 Washer 8-200HV 10
25 1040300063 GB/T93-1987 Washer 8 10
26 1040000267 GB/T5783-2000 Bolt M8×20-8.8 10
1-53
˚Ø Pump
Support bracket of 2nd boom 001618203B0800000

Boom
1-54
˚Ø Pump
Support bracket of 2nd boom 001618203B0800000

Boom
1 1040100089 GB/T70.1-2000 Screw M12×40-8.8 3
2 1040300041 GB/T97.1-2002 Washer 12-200HV 3
3 001610903A0800001 0162151A1001 Buffer 1
4 001618203B0800001 Support plate A t3 3
5 001618203B0800002 Support plate B t25 1
1-55
˚Ø Pump
Rear right outrigger 001618203A0500000
mooB
1-56
˚Ø Pump
Rear right outrigger 001618203A0500000

Boom
1 001618203A0501000 Weldment of rear 1
right outrigger
1-57
˚Ø Pump
Rear left outrigger 001618203A0400000
mooB
1-58
˚Ø Pump
Rear left outrigger 001618203A0400000

Boom
1 001618203A0401000 Weldment of rear left 1
outrigger
3 1019900075 Liquidometer 1
4 001605103A0100001 0161551C0003 Screw cap of inlet port 1
5 000190701A0000006 Seal gasket 4
6 1081000457 GB/T3452.1-1992 O-ring 236×5.3 4
7 000190701A0000007 0011207A0004 Flange 4
8 1040300063 GB/T93-1987 Washer 8 32
9 1040000267 GB/T5783-2000 Bolt M8×20-8.8 32
1-59
˚Ø Pump
Rear outrigger swing cylinder 001607204A0200000

Boom
1-60
˚Ø Pump
Rear outrigger swing cylinder 001607204A0200000

Boom
1 1050000106 GB/T9163-2001 Joint bearing GE50 ES-2RS 1
2 001607204A0210000 Cylinder block 1
3 1040100366 GB/T78-2000 Screw M6×10 1
4 001607204A0200005 Nut 1
6 001607204A0200004 Piston 1
7 1081000520 GB/T3452.1-1992 O-ring 50×3.55 1
8 1081000550 GB/T3452.1-1992 O-ring 140×5.3 1
9 1040300240 Gasket 1
10 1081400519 Guide ring 2
11 1081000492 BS piston rod seal 1
13 001607204A0200002 Guide sleeve 1
14 1081000557 GB/T3452.1-1992 O-ring 128×5.3 1
15 1081000653 GB/T3452.1-1992 O-ring 115×3.55 1
16 001607604A0200003 Pressure cover 1
17 001607204A0200003 Piston rod 1
18 001607204A0100005 Nut 1
19 1040100365 GB/T78-2000 Screw M6×8 1
20 1050000025 Adjusting connection

GB/T9161-2001 pedestal SA50ES 1
21 001600001A0000122 001607204A0200000 Repair kit 1
1-61
˚Ø Pump
Front outrigger cylinder(V) 001613904A0300000

Boom
1-62
˚Ø Pump
Front outrigger cylinder(V) 001613904A0300000

Boom
1 001613904A0301000 Oil cylinder block 1
2 1081400517 Guide ring 1
4 1040100369 GB/T78-2000 Screw M8×16 2
5 001607204A0300001 Piston 1
6 1081000527 GB/T3452.1-1992 O-ring 90×5.3 2
7 1040300232 GB/T895.1-1986 Gasket 135 1
9 1081000582 Combined seal of 1

piston rod
10 1081000514 Piston rod seal element 1
12 1081000524 GB/T3452.1-1992 O-ring 160×5.3 1
13 1040301013 Gasket 1
14 1081000448 GB/T3452.1-1992 O-ring 170×3.55 1
15 001607204A0300003 End cap 1
16 1040300065 GB/T93-1987 Washer 16 10
17 1040100422 GB/T70.1-2000 Screw M16×35 10
18 001613904A0302000 Piston rod 1
19 1040000490 GB/T5783-2000 Bolt M12×30 4
20 1040300054 GB/T93-1987 Washer 12 4
21 001607204A0300005 Gemel sheild 2
22 001618804A0300004 Gemel pedestal 1
23 001600001A0000060 0166397A0000 Repair kit 1
1-63
˚Ø Pump
Rear outrigger cylinder(V) 001607204A0300000

Boom
1-64
˚Ø Pump
Rear outrigger cylinder(V) 001607204A0300000

Boom
2 1081400517 Guide ring 1
4 1040100369 GB/T78-2000 Screw M8×16 2
5 001607204A0300001 Piston 1
6 1081000527 GB/T3452.1-1992 O-ring 90×5.3 2
7 1040300232 GB/T895.1-1986 Gasket 135 1
9 1081000582 Combined seal of 1

piston rod
10 1081000514 Piston rod seal element 1
12 1081000524 GB/T3452.1-1992 O-ring 160×5.3 1
13 1040301013 Gasket 1
14 1081000448 GB/T3452.1-1992 O-ring 170×3.55 1
15 001607204A0300003 End cap 1
16 1040300065 GB/T93-1987 Washer 16 10
17 1040100422 GB/T70.1-2000 Screw M16×35 10
18 001607204A0302000 Piston rod 1
19 1040000490 GB/T5783-2000 Bolt M12×30 4
20 101030000007 GB/T93-1987 Washer 12 4
21 001607204A0300005 Gemel sheild 2
22 001618804A0300004 Gemel pedestal 1
23 001600001A0000063 0161597J0000 Repair kit 1
1-65
˚Ø Pump
Minor pole cylinder(H) 001619004A0700000

Boom
1-66
˚Ø Pump
Minor pole cylinder(H) 001619004A0700000

Boom
2 1040100367 GB/T78-2000 Screw M6×16-45H 1
3 001618204A0720001 Piston 1
4 1081400507 Guide ring 2
6 1081001936 GB/T3452.1-1992 O-ring 34.5×3.55 1
7 001618204A0720002 Guide sleeve 1
8 001618204A0720003 Cover 1
9 1081400596 Guide ring 2
10 1081000451 GB/T3452.1-2005 O-ring 65×5.3 1
11 1081000714 Yx rod seal 1
12 1040100366 GB/T78-2000 Screw M6×10 1
14 001615404A0702000 Piston rod 1
16 1050000081 GB/T9163-2001 Joint bearing GE40ES-2RS 1
17 1040300226 GB/T893.2-1986 Gasket 62 2
18 001600001A0000136 Repair kit 1
1-67
˚Ø Pump
Left major pole cylinder(H) 001619004B0800000

Boom
1-68
˚Ø Pump
Left major pole cylinder(H) 001619004B0800000

Boom
1 001600001A0000282 Repair kit 1
2 1081400849 Guide ring 1
4 1081000568 GB/T3452.1-2005 O-ring 45×3.55 2
5 1040100366 GB/T78-2000 Screw M6×10 1
6 001618204A0710001 Piston 1
7 001618204A0710004 Spacer bush 1
8 1081400843 Guide ring 2
11 1081000451 GB/T3452.1-2005 O-ring 65×5.3 1
12 001618904A0800002 Guide sleeve 1
13 001619004B0802000 Piston rod GE40ES-2RS 1
14 1050000064 GB/T 9163-2001 Joint bearing 62 1
15 1040300226 GB/T893.2-1986 Gasket 62 1
17 001619004B0801000 Oil cylinder block 75×70×15 1
1-69
˚Ø Pump
Right major pole cylinder(H) 001619004B1000000

Boom
1-70
˚Ø Pump
Right major pole cylinder(H) 001619004B1000000

Boom
1 001600001A0000281 Repair kit 1
2 1081400849 Guide ring 2
4 1081000568 GB/T3452.1-2005 O-ring 45×3.55 1
5 1040100366 GB/T78-2000 Screw M6×10 1
6 001618204A0710001 Piston 1
7 001618204A0710004 Spacer bush 1
8 1081400843 Guide ring 1
11 1081000451 GB/T3452.1-2005 O-ring 65×5.3 1
12 001618904A0800002 Guide sleeve 1
13 001619004B0802000 Piston rod GE40ES-2RS 1
14 1040300226 GB/T893.2-1986 Gasket 62 2
15 1050000064 GB/T 9163-2001 Joint bearing 62 1
17 001619004B1001000 Oil cylinder block 75×70×15 1
1-71
1-72
Chapter 2 Pumping unit
Chapter 2
!!!!!!!!!!!!!!
˚Ø Pump
Pumping unit 001619101A0000000
tinu gnipmuP
2-2
˚Ø Pump
Pumping unit 001619101A0000000

1 001690207A0000000 Distribution valve
assembly 1
2 001690104E0000000 Hopper assembly 1
3 001690304F0000000 Pumping mechanism 1
4 001696902A0000000 0166469A0000 Concrete piston 2
Pumping unit
5 001696304C0000000 Water tank 1
6 Pumping cylinder
001696108C0000000 assembly 1
7 001696204A0000000 Concrete cylinder 2
8 001690404A0000000 Mixing mechanism 1
2-3
˚Ø Pump
Hopper assembly 001690104E0000000 1/2

Pumping unit
2-4
˚Ø Pump

1 1040100097 GB/T70.1-2000 Screw M10×30-8.8 1
2 1040300067 GB/T93-1987 Washer 10 7
3 1040300211 GB/T96.1-2002 Washer 10-200HV 1
4 001690104C0000003 Rubber gasket 1
Pumping unit
5 1040200096 GB/T6170-2000 Nut M12-8 1
6 001690104C0300000 Lock hook 1
7 1040100054 GB/T70.1-2000 Screw M12×35-8.8 1
8 1040300106 GB/T97.1-2002 Washer 20-200HV 2
9 001690104A0000004 Pin 2
10 1040500233 GB/T91-2000 Pin 5×40 2
11 001690104B0000003 Small press plate 2
12 1040300063 GB/T93-1987 Washer 8 26
13 1040000288 GB/T5783-2000 Bolt M8×25-8.8 10
14 001690104B0000002 Front press plate 1
15 001690104A0000002 Press plate 2
16 001690104A0000006 Protection cover 1
17 1040000151 GB/T5783-2000 Bolt M5×12-8.8 2
18 1040300060 GB/T93-1987 Washer 5 2
19 1040200099 GB/T6172.1-2000 Nut M20-04 2
20 001690101A0000001 0160401B0010 Bolt 2
21 1040000114 GB/T5783-2000 Bolt M10×25-8.8 5
22 001690104D0700000 Pedal assembly 1
23 1040200302 GB/T923-1988 Nut M8-6 12
24 1040000514 GB/T5782-2000 Bolt M4×55-8.8 4
25 1040300045 GB/T97.1-2002 Washer 4-200HV 4
26 1040300044 GB/T93-1987 Washer 4 4
27 1040200100 GB/T6170-2000 Nut M4-8 4
28 001690104C0000002 Rubber coaming 1
29 001690104H0100000 Weldment of hopper 1
30 001690104H0200000 Grille 1
31 001690104D0200000 Hopper cover 1
32 1040000018 GB/T5783-2000 Bolt M8×30-8.8 3
2-5
˚Ø Pump

Pumping unit
2-6
˚Ø Pump

33 001690104A0000008 Shaft sleeve 1
34 1040000488 GB/T5783-2000 Bolt M24×70-8.8 4
35 1040300049 GB/T93-1987 Washer 24 4
36 1040300050 GB/T97.1-2002 Washer 24-200HV 4
Pumping unit
37 000190101A0300002 0010601A1002 Right sloping block 1
38 1040300065 GB/T93-1987 Washer 16 5
39 1040100094 GB/T70.1-2000 Screw M16×40-8.8 4
40 000190101A0300001 0010601A1001 Left sloping block 1
41 1040000177 GB/T5783-2000 Bolt M16×55-8.8 1
42 1040300052 GB/T97.1-2002 Washer 16-200HV 2
43 001690104A0400000 Rotation door 1
44 1040200098 GB/T6172.1-2000 Nut M16-04 1
45 001690101A0400001 0010202A0050 Gasket 1
46 1040200289 GB/T923-1988 Nut M16-6 1
47 001690104C0000001 Vertical enforcement 2

board
48 1040000110 GB/T5783-2000 Bolt M8×35-8.8 9
49 1040300066 GB/T97.1-2002 Washer 8-200HV 12
50 001690104E0200000 Side-push plate 2
51 001690104H0300000 Rotate shaft 1
2-7
˚Ø Pump
Mixing mechanism 001690404A0000000 1/2

Pumping unit
2-8
˚Ø Pump

1 1040000209 GB/T5783-2000 Bolt M16×70-8.8 4
2 1040300065 GB/T93-1987 Washer 16 4
3 1040200110 GB/T6170-2000 Nut M16-8 4
4 1040200185 GB/T812-1988 Nut M60×2 2
Pumping unit
5 1040300087 GB/T858-1988 Washer 60 2
6 001690401A0000002 0167504A0014 Shaft sleeve 2
7 1089900003 JB/ZQ4606-1986 Felt ring 75 1
8 1040100122 GB/T70.1-2000 Screw M8×25-8.8 6
9 1040300063 GB/T93-1987 Washer 8 24
10 001690401A0000003 0167504A0015 Cover 1
11 001690401A0000013 0167504A0017 Paper shim 1
12 1050200141 GB/T288-1994 Centering roller bearing 22212C/W33 2
13 1040000154 GB/T5783-2000 Bolt M12×55-8.8 12
14 1040300054 GB/T93-1987 Washer 12 12
15 001690401A0000014 0160402F0031 Screw plug 4
16 1140101584 JB/ZQ4450-1997 Outter hexagon plug M10×1 2

screw
18 001690401A0000001 0167504A0001 Bearing pedestal 1 1
20 1040100210 GB/T70.1-2000 Screw M8×55-8.8 12
21 001690401A0000004 0167504A0002 Pressure cover 2
22 001690401A0000010 0167504A0011 L-type gasket ring 4
23 001690401A0000005 0167504A0003 Spacer bush 2
24 1081000449 GB/T3452.1-1992 O-ring 122×3.55 2
25 001690401A0000016 0167504A0018 Screw plug 2
26 001690401A0000009 0167504A0010 Shim 2
27 001690401A0000006 0167504A0004 Spacer flange 2
28 1081000552 GB/T3452.1-1992 O-ring 145×5.3 2
29 001690401A0100001 0167504A0012 Bushing 2
30 001690401A0100002 0167504A0009 Wearable sleeve 4
31 001690401A0100003 0167504A0005 Half shaft 1 1
32 1040200318 GB/T923-1988 Nut M20-6 12
2-9
˚Ø Pump

Pumping unit
2-10
˚Ø Pump

33 1040300038 GB/T93-1987 Washer 20 24
34 001690404A0000001 Blade I 2
35 001690404A0000002 Blade II 2
36 1040100525 GB/T70.1-2000 Screw M20×130-8.8 12
Pumping unit
37 001690404A0100000 Jackshaft 1
38 001690401A0300001 0167504A0008 Half shaft 2 1
39 001690401A0000011 0167504A0013 Bearing pedestal 2 1
40 000190403A0000009 0010604A0011 Washer 1
41 001690401A0000012 0167504A0016 Cover 1
42 1040100403 GB/T818-2000 Screw M8×12-4.8 6
2-11
˚Ø Pump
Distribution valve assembly 001690207A0000000 1/3
tinu gnipmuP
2-12
˚Ø Pump

1 001693301A0009100 Pipe clamp 150B I 1
2 001690201A0300000 0161071A1000 150B cover 1
3 001693301A0009005 HBG3.3-5A Seal ring Φ150 Φ150 1
4 001690202C0300000 Outlet bend 1
Pumping unit
5 001690201A0000008 0160402A0022 Chain ring 2
6 000190201A0000019 0160402F0030 Screw cover 8
7 1040200097 GB/T6170-2000 Nut M20-8 8
8 1040300038 GB/T93-1987 Washer 20 8
9 1040000505 GB/T899-1988 Pillar bolt AYM20-M20×120-8.8 8
10 1040100259 GB/T70.1-2000 Screw M12×55-8.8 4
11 1040300054 GB/T93-1987 Washer 12 5
12 001690202A0100000 0167802A1000 Outlet 1
13 001690201A0000012 0167502A0019 Support seating 2 4
14 001690201A0000001 0167502A0002 Support seating 8
15 001690202A0000001 0167802A0001 Bearing pedestal 1
16 000190201A0000007 0010202A0001 J-dustproof ring d210 1
17 000190201A0000008 0010202A0002 Yx-Seal ring d210 2
18 000190201A0000009 0010202A0003 Bearing 2
19 1081000456 GB/T3452.1-1992 O-ring 212×5.3 2
20 000190201A0000010 0010202A0004 Gasket 219.3×210×2 2
21 1081000468 GB/T3452.1-1992 O-ring 224×7 1
22 001690201A0000010 0167502A0015 Pin 1
23 1040500217 GB/T91-2000 Pin 8×63 1
24 001690201A0000011 0167502A0016 Inclined block 1
25 1031000018 JB/ZQ8108.2-1999 Chain d=2 1
26 001605103A0700004 0161583C0006 Inserted pin 1
27 1999900000 Key ring 2
28 001605103A0703000 0160183C0015 Wire sleeve 1
2-13
˚Ø Pump
tinu gnipmuP
2-14
˚Ø Pump

29 001690204A0000004 Transition bushing 2
30 1081000666 GB/T3452.1-1992 O-ring 280×7 2
31 001690202A0000004 0167802A0002 Spectacle wear plate 1
32 001690202A0000005 0167802A0003 Cutting ring 1
Pumping unit
33 001690202A0000006 0167802A0004 Rubber spring 1
34 001690207A0100000 S-pipe valve 1
35 000190201A0000011 0010202A0006 Bushing 1
36 1040000130 GB/T5782-2000 Bolt M16×160-8.8 8
37 1040300065 GB/T93-1987 Washer 16 14
38 1081000648 GB/T3452.1-1992 O-ring 280×5.3 2
2-15
˚Ø Pump
tinu gnipmuP
2-16
˚Ø Pump

39 1040100094 GB/T70.1-2000 Screw M16×40-8.8 6
40 001690204A0000001 Shaft sleeve 1
41 1081000429 GB/T3452.1-1992 O-ring 95×2.65 2
42 1040100348 GB/T70.1-2000 Screw M4×12-8.8 2
Pumping unit
43 1040300044 GB/T93-1987 Washer 4 2
44 000190201A0000029 0167502A0014 Key 2
45 000190201A0000023 0160402A0012 Stop block t10 1
46 1040300067 GB/T93-1987 Washer 10 2
47 1040000114 GB/T5783-2000 Bolt M10×25-8.8 2
48 001690204A0000002 Nut M80×3 1
49 000190201A0000017 0160402F0026 Limit board t12 4
50 1040000098 GB/T5783-2000 Bolt M8×16-8.8 8
51 1040300063 GB/T93-1987 Washer 8 16
52 001690204A0000005 Ball bearing 4
54 001690202A0000002 0166102A0001 Rocker 1
55 000190201A0000026 0160402A0010 End bearing 1
56 000190201A0000033 0160402A0011 Gasket 110.5×105×1.5 1
57 1081000442 GB/T3452.1-1992 O-ring 106×3.55 1
58 000190201A0000032 0160402A0008 DU bearing 1
59 000190201A0000031 0160402A0015 Yx-Seal ring 1
60 000190201A0000030 0160402A0016 J-dustproof ring d105 1
61 1081000551 GB/T3452.1-1992 O-ring 125×5.3 1
62 001690204A0000006 Locating pin 1
63 001690201A0000009 0167502A0012 Washer 1
64 000190201A0000016 0160402F0025 Adjusting shim 2
65 001690201A0000007 0160402F0045 Limit board 4
66 1040000652 GB/T5782-2000 Bolt M8×80-8.8 8
67 000190201A0200000 Left swing cylinder 1
68 000190201A0300000 Right swing cylinder 1
69 001690204A0000003 Bearing pedestal 1
70 000190201A0000028 0167502A0013 Screw plug 3
2-17
˚Ø Pump
S-pipe valve 001690207A0100000
tinu gnipmuP
2-18
˚Ø Pump
S-pipe valve 001690207A0100000

1 1040000149 GB/T5783-2000 Bolt M12×50-8.8 2
2 1040300054 GB/T93-1987 Washer 12 2
3 1040200096 GB/T6170-2000 Nut M12-8 2
4 000190201A0000020 0167502A2001 Moving scraper 1
Pumping unit
5 001690207A0101000 S-pipe valve 1
6 000190201A0100001 0010302A0013 Shaft sleeve 1
2-19
˚Ø Pump
Left swing cylinder 000190201A0200000

Pumping unit
2-20
˚Ø Pump
Left swing cylinder 000190201A0200000

1 001600001A0000029 0160402F6000 Repair kit 1
2 000190201A0300001 0160402F5001 Piston rod 1
3 1081400502 FR guide ring 1
Pumping unit
5 1081200129 Dustproof ring A1 1
6 000190201A0300003 0160402E4002 Gasket 90×84.5×1.5 2
7 1081000439 GB/T3452.1-1992 O-ring 82.5×3.55 2
8 000190201A0300002 0160402F5002 Guide sleeve 1
9 1040300054 GB/T93-1987 Washer 12 14
10 1040100562 GB/T70.1-2000 Screw M12×25-10.9 6
11 1081000480 Rhombus seal 1
12 1140101558 Screw plug 1
14 000190201A0300007 0160402F5006 Piston 1
15 1081000434 GB/T3452.1-1992 O-ring 37.5×3.55 1
16 1081400511 FR guide ring 2
17 1081000506 OK piston seal 1
18 1010300514 Check valve 1
19 000190201A0200001 0160402F6005 Flange on top of 1

cylinder
20 1040100482 GB/T78-2000 Screw M8×12 1
21 1040100453 GB/T70.1-2000 Screw M12×40-10.9 8
22 000190201A0300006 0160402F6003 Ajust bolt 1
23 000190201A0300005 0160402F6004 Locking nut 1
24 1081000424 GB/T3452.1-1992 O-ring 8×1.8 1
2-21
˚Ø Pump
Right swing cylinder 000190201A0300000

Pumping unit
2-22
˚Ø Pump
Right swing cylinder 000190201A0300000

1 001600001A0000029 0160402F6000 Repair kit 1
2 000190201A0300001 0160402F5001 Piston rod 1
3 1081400502 FR guide ring 1
Pumping unit
5 1081200129 Dustproof ring A1 1
6 000190201A0300003 0160402E4002 Gasket 90×84.5×1.5 2
7 1081000439 GB/T3452.1-1992 O-ring 82.5×3.55 2
8 000190201A0300002 0160402F5002 Guide sleeve 1
9 1040300054 GB/T93-1987 Washer 12 14
10 1040100562 GB/T70.1-2000 Screw M12×25-10.9 6
11 1081000480 Rhombus seal 1
12 1140101558 Screw plug 1
14 000190201A0300007 0160402F5006 Piston 1
15 1081000434 GB/T3452.1-1992 O-ring 37.5×3.55 1
16 1081400511 FR guide ring 2
18 1010300514 Check valve 1
19 000190201A0300004 0160402F6005 Flange on top of 1

cylinder
20 1040100482 GB/T78-2000 Screw M8×12 1
21 1040100453 GB/T70.1-2000 Screw M12×40-10.9 8
22 000190201A0300006 0160402F6003 Ajust bolt 1
23 000190201A0300005 0160402F6004 Locking nut 1
24 1081000424 GB/T3452.1-1992 O-ring 8×1.8 1
2-23
˚Ø Pump
Pumping mechanism 001690304F0000000 1/2

Pumping unit
2-24
˚Ø Pump

1 1040000914 GB/T5782-2000 Bolt M24×220-8.8 16
2 1040300255 GB/T848-2002 Washer 24-200HV 16
3 1040300049 GB/T93-1987 Washer 24 16
4 1040200102 GB/T6170-2000 Nut M24-8 16
Pumping unit
5 1040200110 GB/T6170-2000 Nut M16-8 8
6 1040300052 GB/T97.1-2002 Washer 16-200HV 10
7 001613902A0120001 Connection pedestal 2
8 001613902A0120100 U-bolt assembly G 2
9 001690302A0000005 0168803B0002 Connecting plate 1
10 1040300065 GB/T93-1987 Washer 16 22
11 1040000082 GB/T5783-2000 Bolt M16×40-8.8 8
12 1100700007 JB/T7274.4-1994 Handle M10×40 1
13 001690301A0000001 0167903A0001 Screw 1
14 1040200113 GB/T6170-2000 Nut M10-8 1
15 001690304B0200000 Water tank cover 1
16 001690304B0100000 Pedestal of 1
approaching switch
17 1040000023 GB/T5782-2000 Bolt M16×65-8.8 6
18 1102500017 Hinge 2
19 1040100149 GB/T819.1-2000 Screw M6×16-4.8 8
20 1040200111 GB/T6170-2000 Nut M6-8 4
21 1040300062 GB/T93-1987 Washer 6 4
22 1040200288 GB/T923-1988 Nut M12-6 1
23 1040300054 GB/T93-1987 Washer 12 1
24 001690304F0000001 Locating pin 1
25 001690304F0100000 Drainage tie rod 1
26 1040100094 GB/T70.1-2000 Screw M16×40-8.8 8
27 001690302A0000001 0168803B0001 Connection flange 2
28 1040300038 GB/T93-1987 Washer 20 8
29 1040100359 GB/T70.1-2000 Screw M20×50-8.8 8
31 1140101420 GB/T3287-2000 Elbow A1-1-Zn 2
32 001690301A0000007 0167503A0001 Joint of water pipe 2
2-25
˚Ø Pump

Pumping unit
2-26
˚Ø Pump

33 1990200130 Clamp 2
34 001690301A0000008 0166403A0004 Water pipe 31.5 1
35 1140101560 GB/T3287-2000 Inner joint N8-1-Zn 1
36 1040200280 GB/T6172.1-2000 Nut M36-05 6
Pumping unit
37 1040200276 GB/T6170-2000 Nut M36-8 6
38 001690301A0000010 0160403F0003 Washer 36 5
39 001690304B0000001 Tie rod 1 4
40 001690304B0000002 Tie rod 2 1
41 001690304B0000003 Tie rod 3 1
42 1040300261 GB/T93-1987 Washer 36 1
43 001690301A0000012 0167503A0002 Support seating 1
2-27
˚Ø Pump
Concrete piston 001696902A0000000

Pumping unit
2-28
˚Ø Pump
Concrete piston 001696902A0000000

1 1040100360 GB/T70.1-2000 Screw M20×100-8.8 4
2 1040300038 GB/T93-1987 Washer 20 4
3 001696902A0000001 0166469A0001 Connection flange 1
4 001696902A0000002 0166169B0003 Guide ring 1
Pumping unit
5 001696902A0000003 0166469A0002 Press plate 1
6 001696902A0000004 0166169B0002 Piston 1
2-29
˚Ø Pump
Pumping cylinder assembly 001696108C0000000

Pumping unit
2-30
˚Ø Pump
Pumping cylinder assembly 001696108C0000000

1 001696108C1000000 Cylinder unit 2
Pumping unit
2-31
˚Ø Pump
Cylinder unit 001696108C1000000

Pumping unit
2-32
˚Ø Pump
Cylinder unit 001696108C1000000

1 001696108C1100000 Pumping cylinder 1
2 000196101A0400000 0170561F4000 Cover of approaching 2

switch
4 1140101545 GB/T5625.1-1985 Pipe joint A6 1
Pumping unit
5 001696101A0000001 0160461D3000 Bronze pipe φ6×1-30 1
2-33
˚Ø Pump
Pumping cylinder 001696108C1100000 1/2

Pumping unit
2-34
˚Ø Pump

1 000100001A0000008 Repair kit 1
2 1040300049 GB/T93-1987 Washer 24 8
3 001696108B1100001 Rear cover 155×5.3 1
4 1140101558 Screw plug 3
Pumping unit
5 1081000480 Rhombus seal 3
6 1081400984 FR guide ring 2
8 1081401004 FR guide ring 2
10 001696108B1102000 Location cylinder 1
11 1081000665 GB/T3452.1-1992 O-ring 155×5.3 1
12 1040300506 Gasket 1
13 1089900029 JB/ZQ4224-1997 Gasket A150×141.62×2 3
14 1081000550 GB/T3452.1-1992 O-ring 140×5.3 4
15 1081000505 OD piston rod seal 1
16 1040100482 GB/T78-2000 Screw M8×12 2
17 001696103A0100005 Gasket 70.4×65×1.5 2
18 1081400501 SBK guide ring 1
19 1081000492 BS piston rod seal 1
20 1081000504 BA piston rod seal 1
21 1081200133 AM dustproof ring 1
22 001696103A0100006 Sensor hub of 1

approaching switch
23 001696108B1100004 Piston rod 22 1
24 001696108B1100003 GB/T3452.1-1992 Piston body 1
25 1081000919 GB/T3452.1-1992 O-ring 65×3.55 1
26 1081000616 GB/T3452.1-1992 O-ring 180×5.3 1
27 1081400528 Piston ring 2
28 001696108B1100002 Location piston 1
29 1040300224 GB/T895.1-1986 Gasket 90 1
30 001696108C1101000 Oil cylinder block 1
31 1081000483 Rhombus seal 7
32 1140101566 Screw plug 7
2-35
˚Ø Pump

Pumping unit
2-36
˚Ø Pump

33 1081000485 Rhombus seal 2
34 001696102A0100006 0167561B1006 Transit bolt of 2

approaching switch M22×1.5/M12×1
35 1081000479 Rhombus seal 2
36 001696103A0000001 Screw plug M12×1 2
Pumping unit
37 001696108B1103000 Guide sleeve 1
38 1040300065 GB/T93-1987 Washer 16 6
39 1040100358 GB/T70.1-2000 Screw M16×110-8.8 6
40 1081000441 GB/T3452.1-1992 O-ring 92.5×3.55 1
41 1081000450 GB/T3452.1-1992 O-ring 109×3.55 1
42 001696101A0200007 0160461H5007 Gasket 3 116×110.52×1.5 1
43 1081000432 GB/T3452.1-1992 O-ring 118×2.65 1
45 1040300054 GB/T93-1987 Washer 12 12
46 1040100425 GB/T70.1-2000 Screw M12×35-10.9 12
47 1040100455 GB/T70.1-2000 Screw M24×100-8.8 8
2-37
2-38
Chapter 3 Concrete pipe assembly
Chapter 3
!!!!!!!!!!!!!!
˚Ø Pump
Undercarriage concrete pipe assembly 001619102C0200000
ylbmessa epip etercnoC
3-2
˚Ø Pump
Undercarriage concrete pipe assembly 001619102C0200000

1 1081000465 GB/T3452.1-1992 O-ring Φ180 1
2 001693301A0010000 0167571B0100 Pipe clamp 180A I 1
3 001693302A0514000 Bent pipe 1
4 001613902A0201000 Pipe support A 1
5 001693301A0008000 HBG3.9A Pipe clamp 150A I 3
6 1081000464 GB/T3452.1-1992 O-ring Φ150 3
7 001620402B0201000 150 bracket A 1

001693304S1001000 Φ161×6×1400A 1
Concrete pipe assembly

9 001619102C0201000 150 bracket 1
10 Lengthened elbow
001693302S1303000 Φ150×R650(598)A-40 1
11 001620402B0203000 Taper pipe support 1
12 001693303A0013000 Tapered pipe

150A-125B×1400-1 1
13 001620402B0204000 Fixing bracket B 1

001693304S0001000 Φ133×4.5×3000B-1 1
15 001693301A0014100 Pipe clamp 125B VII 5
16 001693301A0014003 Φ125 seal ring -1 5
17 001619102C0202000 Fixed support 1

001693304S0534000 Φ133×4.5×1910B 1
19 001619102C0203000 Installation gasket A 2
20 Bent pipe
001693302S0301000 Φ124×R275B-45° 1

001693304S0408000 Φ133×4.5×895B 1
22 Bent pipe
001693302S0502000 Φ124×R275B-90° 1
3-3
3-4
Chapter 4 Chassis and frame protective

device
Chapter 4
!!!!!!!!!!!!!!
˚Ø Pump
Chassis refit 001619153B0000000 1/2
emarf dna sissahC
ecived evitcetorp
4-2
˚Ø Pump
Chassis refit 001619153B0000000 1/2

1 1120400015 Benz chassis 1
2 001604653A0000001 0164652A0001 Connection board 1 2
3 001618853A0000002 Connection board B t10 13
4 001619153B0010000 Drive shaft A 1
5 001619153B0020000 Drive shaft B 1
6 001608253A0800000 Pneumatic mechanism 1
7 001605153A0000001 0160653D0105 Bolt M14×50-10.9 8
8 1040200278 GB/T6170-2000 Nut M14-10 8
9 001613253A0010000 0168853A1000 PTO assembly 1
10 001613753A0020000 Drive shaft B 1
11 001605153A0000004 0160452C0001 Bolt M14×55-10.9 74
12 1040200293 GB/T6177.1-2000 Nut M14-8 74
13 1040200112 GB/T6170-2000 Nut M14-8 74
Chassis and frame

protective device
14 001613253A0020000 0163953A3000 Rearlight(L) 1
15 001613253A0030000 0163953A4000 Rear light(R) 1
16 001608253A0000002 Connection board B t12 1
17 001620353A0006000 License mounting

ASSY 1
18 001611653A0030000 Spare wheel bracket 1

assembly
19 1040001600 GB/T5782-2000 Bolt M14×130-10.9 2
20 1140101690 Quick joint 4
21 1140101691 Quick joint 11
22 1140101692 Quick joint 4
23 001621253A0000001 Right mounting board t8 1
24 001621253A0000002 Left mounting board t8 1
25 001621253A0000003 Mounting plate t6 1
26 001621253A0000004 Mounting pedestal t5 1
27 1040200325 GB/T6170-2000 Nut M12-10 4
28 1040000844 GB/T5782-2000 Bolt M12×50-8.8 4
29 1040300041 GB/T97.1-2002 Washer 12-200HV 4
30 1040200073 GB/T6170-2000 Nut M16-10 2
31 1040000257 GB/T5782-2000 Bolt M16×50-8.8 2
32 1040300052 GB/T97.1-2002 Washer 16-200HV 2
4-3
˚Ø Pump
Chassis refit 001619153B0000000 2/2
emarf dna sissahC
ecived evitcetorp
4-4
˚Ø Pump
Chassis refit 001619153B0000000 2/2

33 001618253A0000001 Heat insulation 1
34 001607853A0200000 0162953A4000 Multi-pump bracket 1
35 001609053A0000001 0169753A0003 Mounting board of t10 1

washing system
36 001621253A0000100 Gearbox cover 1
37 1040200573 GB/T6177.1-2000 Nut M12-10 4
38 1040200282 GB/T6177.1-2000 Nut M16-8 2
Chassis and frame

protective device
4-5
˚Ø Pump
Drive shaft A 001619153B0010000
emarf dna sissahC
ecived evitcetorp
4-6
˚Ø Pump
Drive shaft A 001619153B0010000

1 001613753A0010001 Bushing φ130×6-60 1
Chassis and frame

protective device
4-7
˚Ø Pump
Drive shaft B 001619153B0020000
emarf dna sissahC
ecived evitcetorp
4-8
˚Ø Pump
Drive shaft B 001619153B0020000

1 001613753A0010001 Bushing φ130×6-60 1
Chassis and frame

protective device
4-9
˚Ø Pump
Pneumatic mechanism 001608253A0800000
emarf dna sissahC
ecived evitcetorp
4-10
˚Ø Pump
Pneumatic mechanism 001608253A0800000

1 1010300532 Check valve 1
2 1010300646 Reducing valve with

meter 1
3 1140101500 Quick joint 5
4 001605353A0600001 PLN-8×1.25-SW Plastic air pipe L=5000 2
5 001605153A0600001 WY-PP-AD 13.0 Corrugated tube L=5m 2
6 1140109762 Air pipe joint A 2
7 000198931A1200008 0165524B0003 Transit joint M22×1.5/G1/4" 2
8 000198920A1200001 0160453B0902 Double worm joint R1/8/R1/8 1
9 1000200005 Muffler 2
10 1040000235 GB/T5783-2000 Bolt M4×35-8.8 4
11 1040300044 GB/T93-1987 Washer 4 4
12 1040300045 GB/T97.1-2002 Washer 4-200HV 4
13 1010300533 Solenoid valve 1
Chassis and frame

protective device
14 1029900014 Coil 2
4-11
˚Ø Pump
PTO assembly 001613253A0010000
emarf dna sissahC
ecived evitcetorp
4-12
˚Ø Pump
PTO assembly 001613253A0010000

1 001604453A0201000 0162953B2100 Hoisting board A 1
2 001605153A0200004 0160653C0303 Washer A t6 4
3 1040200282 GB/T6177.1-2000 Nut M16-8 4
4 1040200073 GB/T6170-2000 Nut M16-10 4
5 001605153A0200005 0160653C0304 Washer B t5 4
6 1040300067 GB/T93-1987 Washer 10 8
7 1040200113 GB/T6170-2000 Nut M10-8 8
8 1040000366 GB/T5783-2000 Bolt M10×35-10.9 8
9 001605153A0200006 0160653C0305 Gasket 4
10 001605153A0203000 0160653D0201 Buffer 4
11 1040000039 GB/T5782-2000 Bolt M16×130-8.8 4
12 001604453A0204000 0162953B2400 Hoisting board B 1
13 001605153A0000004 0160452C0001 Bolt M14×55-10.9 28
Chassis and frame

protective device
14 1040200283 GB/T6177.1-2000 Nut M14-10 28
15 1040200278 GB/T6170-2000 Nut M14-10 28
16 1040100359 GB/T70.1-2000 Screw M20×50-8.8 10
17 1040300038 GB/T93-1987 Washer 20 10
18 001604453A0202000 0162953B2200 Connection board A 1
19 1030200189 P.T.O 1
20 1081000445 GB/T3452.1-1992 O-ring 165×3.55 1
21 001604453A0203000 0162953B2300 Connection board B 1
4-13
˚Ø Pump
P.T.O 1030200189 1/2

Chassis and frame
protective device
4-14
˚Ø Pump
P.T.O 1030200189 1/2

1 1039900327 Gear 1
2 1052000047 Bearing 1
3 1081000959 O-ring 1
4 1140105262 Installation flange 1
5 1040700008 Splined hub 1
6 1039900326 Gear 1
7 1030700120 Jackshaft 1
8 1081000958 O-seal 1
9 1999901376 Dustproff of PTO 1
10 1039900325 Gear 1
11 1140105261 Flange 2
12 1081000957 O-ring 2
13 1052000048 Bearing 2
Chassis and frame

protective device
14 1081000956 O-ring 2
15 1140105260 End flange 2
16 1052000045 Bearing 2
17 1040500938 Pin 2
18 1040700007 Bushing 1
20 1040100474 GB/T70.1-2000 Bolt M12×35-8.8 12
21 1040100659 GB/T70.1-2000 Bolt M5×100-8.8 2
22 1070300091 Switch air cylinder 1
23 1079900334 Piston 1
24 1081001985 Gasket 1
25 1081001987 O-ring 2
26 1990201079 Clamp 1
27 1081001988 O-ring 2
28 1081400674 Locating ring 1
29 1109900077 Shifting fork 1
30 1039900324 Glide gear 1
31 1030700121 Half shaft 1
32 1999901373 End cap 1
4-15
˚Ø Pump
P.T.O 1030200189 2/2

Chassis and frame
protective device
4-16
˚Ø Pump
P.T.O 1030200189 2/2

33 1040100122 GB/T70.1-2000 Screw M8×25-8.8 2
34 1040301015 Copper gasket 2
35 1021402182 Power gaining sensor 1
36 1140105270 Hexagon plug 1
37 1030700122 Half axis of gear 1
38 1052000046 Bearing 1
39 1050100072 Glide bearing 1
40 1110800013 Spring 1
41 1054500039 Steel ball 1
42 1050100073 Glide bearing 2
43 1081000960 O-ring 1
44 1030700119 Output shaft 1
45 1052000049 Bearing 1
Chassis and frame

protective device
46 1999901375 Ventilate plug 1
47 1140105269 Hexagon plug 2
48 1089900306 Seal bar 2
49 1040100038 GB/T70.1-2000 Screw M12×50-8.8 24
4-17
˚Ø Pump
Drive shaft B 001613753A0020000
emarf dna sissahC
ecived evitcetorp
4-18
˚Ø Pump
Drive shaft B 001613753A0020000

1 001613753A0010001 Bushing φ130×6-60 1
Chassis and frame

protective device
4-19
˚Ø Pump
Frame protective device assembly 001619102B0000000
emarf dna sissahC
ecived evitcetorp
4-20
˚Ø Pump
Frame protective device assembly 001619102B0000000

1 001619102B0100000 Secondary frame 1
assembly
2 001622702A0800000 Control box 1
3 001619102B0300000 Protective device 1
4 001619102B0400000 Walk platform and 1

attachment
5 001620402A0700000 Support plate 2
6 001619102A0500000 Boom support

assembly 1
7 001620402A0600000 Toolbox assembly 1
Chassis and frame

protective device
4-21
˚Ø Pump
Secondary frame assembly 001619102B0100000
emarf dna sissahC
ecived evitcetorp
4-22
˚Ø Pump
Secondary frame assembly 001619102B0100000

1 001620902A0101006 Right beam C t6 1
2 001620402A0105000 Stair assembly 1
3 1040000116 GB/T5783-2000 Bolt M10×20-8.8 6
4 1040300061 GB/T97.1-2002 Washer 10-200HV 6
5 1040300067 GB/T93-1987 Washer 10 6
6 001619202B0100001 Connection board t10 1
7 001620402A0103000 Handrail 1
8 1040300068 GB/T93-1987 Washer 14 8
9 1040000164 GB/T5783-2000 Bolt M14×30-8.8 8
10 001618202A0120000 Connection beam 1
11 1040000267 GB/T5783-2000 Bolt M8×20-8.8 2
12 1040300066 GB/T97.1-2002 Washer 8-200HV 35
13 1040200192 GB/T6170-2000 Nut M8-8 33
Chassis and frame

protective device
14 1040000647 GB/T5783-2000 Bolt M8×65-8.8 33
15 1040300063 GB/T93-1987 Washer 8 35
16 001620902A0101002 Right beam B L45x45x4 9
17 001619202B0120000 Mounting pedestal

of water tank 2
18 001620902A0101004 Left beam B L45x45x4 3
19 1040000129 GB/T5783-2000 Bolt M20×70-8.8 4
20 1040300106 GB/T97.1-2002 Washer 20-200HV 4
21 1040300038 GB/T93-1987 Washer 20 4
22 001605102A0102000 0167552B2000 Pump unit support 1
23 001619102B0110000 Auxiliary frame 1
4-23
˚Ø Pump
Walk platform and attachment 001619102B0400000
emarf dna sissahC
ecived evitcetorp
4-24
˚Ø Pump
Walk platform and attachment 001619102B0400000

1 001608902A0401000 0164458B0100 Pipe support 2
2 1040200278 GB/T6170-2000 Nut M14-10 8
3 001605153A0000001 0160653D0105 Bolt M14×50-10.9 8
4 001618202A0400100 Connection rod 4
5 1040300051 GB/T97.1-2002 Washer 6-200HV 24
6 1040300062 GB/T93-1987 Washer 6 24
7 1040000107 GB/T5783-2000 Bolt M6×20-8.8 24
8 1040200111 GB/T6170-2000 Nut M6-8 22
9 001618202A0400004 Installation ring t3 8
10 1999901134 Mudguard 4
11 001609502G0400003 Press bar t3 2
12 001605102A0400002 0161158A0009 Rubber mudguard 2
13 001620302B0400100 Searchlight assembly 1
Chassis and frame

protective device
14 1040002368 GB/T37-1988 Bolt M8×25-8.8 56
15 1040300063 GB/T93-1987 Washer 8 56
16 1040300210 GB/T96.1-2002 Washer 8-200HV 52
17 1040200192 GB/T6170-2000 Nut M8-8 56
18 001619102C0401000 Walk platform(R) 1
19 001619102C0402000 Walk platform(L) 1
20 001620402A0404000 Distributor valve cover 1
21 1990201189 Wire clip 4
4-25
˚Ø Pump
Support plate 001620402A0700000

Chassis and frame
protective device
4-26
˚Ø Pump
Support plate 001620402A0700000

1 1040002368 GB/T37-1988 Bolt M8×25-8.8 4
2 1040300066 GB/T97.1-2002 Washer 8-200HV 4
3 1040300063 GB/T93-1987 Washer 8 4
4 1040200259 GB/T6178-1986 Nut M8-8 4
5 001620402A0701000 Mounting pedestal 2
6 1040000090 GB/T5783-2000 Bolt M10×30-8.8 4
7 1040300061 GB/T97.1-2002 Washer 10-200HV 8
8 1040300067 GB/T93-1987 Washer 10 4
9 1040200113 GB/T6170-2000 Nut M10-8 4
10 001610902A0701000 Support plate gasket 1
11 001605102A0700001 0161172A0009 Support plate 2
Chassis and frame

protective device
4-27
˚Ø Pump
Boom support assembly 001619102A0500000

Chassis and frame
protective device
4-28
˚Ø Pump
Boom support assembly 001619102A0500000

1 1040000122 GB/T5783-2000 Bolt M10×35-8.8 4
2 1040300061 GB/T97.1-2002 Washer 10-200HV 4
3 001610902A0500001 0169860A0001 Shim A 1
4 001619102A0501000 Top support 1
5 1040000065 GB/T5783-2000 Bolt M16×45-8.8 6
6 1040300065 GB/T93-1987 Washer 16 6
7 1040300052 GB/T97.1-2002 Washer 16-200HV 6
8 001619102A0502000 Boom support 1
9 1040000288 GB/T5783-2000 Bolt M8×25-8.8 2
10 1040300066 GB/T97.1-2002 Washer 8-200HV 2
11 1040300063 GB/T93-1987 Washer 8 2
12 1040200183 GB/T6170-2000 Nut M8-10 2
13 001616802A0502000 Approaching switch

assembly 1
Chassis and frame

protective device
14 001605103A0800001 0160460A0002 Rubber gasket 1
15 001619102A0503000 Electricity auxiliary 1
4-29
˚Ø Pump
Toolbox assembly 001620402A0600000
emarf dna sissahC
ecived evitcetorp
4-30
˚Ø Pump
Toolbox assembly 001620402A0600000

1 001620402A0601000 Tool box 1
2 001620402A0602000 Toolbox support 1 2
5 1040200096 GB/T6170-2000 Nut M12-8 22
6 1040300054 GB/T93-1987 Washer 12 22
7 1040300041 GB/T97.1-2002 Washer 12-200HV 22
8 1040000094 GB/T5783-2000 Bolt M12×35-8.8 8
9 1040000154 GB/T5783-2000 Bolt M12×55-8.8 12
10 1040000644 GB/T5783-2000 Bolt M12×85-8.8 2
11 001620402A0600001 Rubber support block 1 2
12 001620402A0600002 Rubber support block 2 2
13 001620402A0600003 Rubber support plate t3-480×550 1
Chassis and frame

protective device
4-31
4-32
Chapter 5 Hydraulic system
Chapter 5
!!!!!!!!!!!!!!
˚Ø Pump
Hydraulic schematic of pumping system 001621217A0000000 1/2

Hydraulic system
5-2
˚Ø Pump

1 1019900244 Plug 14
2 1010600435 Oil suction filter 1
3 1010300566 Solenoid reversal valve 2
4 1010300658 Dual-channel ball valve 1
6 1010600052 Oil return filter 1
7 1010000085 Gear pump 1
8 1010000358 Constant pressure 1

valve
9 1019900048 Pressure detecting joint 2
10 1010100065 Washing motor 1
11 1019900049 Pressure switch 1
13 1010300569 Additional overflow 2

valve
15 1010100059 Mixing motor 1
16 1010300542 Check valve 1
17 1010300578 Ball valve 1
18 1010800017 Accumulator 1
Hydraulic system
19 1010302072 Hydraulic reversal
valve 1
21 1010300522 Overflow valve 1
22 1019900047 Manometer 1
23 1010300541 Ball valve 2
24 1010000088 Piston pump 1
25 1010000120 Piston pump 1
26 1021400066 Pressure sensor 2
27 1010301554 Check valve 4
28 1019900050 Manometer 1
29 1010300557 Check valve 6
31 1010400026 Cooler 1
32 1010300530 Flush valve 2
5-3
˚Ø Pump

Hydraulic system
5-4
˚Ø Pump

33 1010300580 Inserted valve core 6
34 1021400068 Manometer 1
36 1010300577 Check valve 4
37 1010300529 Shuttle valve 1
38 1010300581 Solenoid proportional 1

reducing valve
39 1060200000 Water suction filter 1
40 1010301532 Check valve 1
43 1020700939 Wire plug 1
Hydraulic system
5-5
˚Ø Pump
Oil suction filter 1010600435

Hydraulic system
5-6
˚Ø Pump

1 1010600139 Filter element 1
2 1019900554 Pressure difference 1

signal sender
Hydraulic system
5-7
˚Ø Pump
Solenoid reversal valve 1010300566

Hydraulic system
5-8
˚Ø Pump

1 1019900491 Electromagnet 2
Hydraulic system
5-9
˚Ø Pump

Hydraulic system
5-10
˚Ø Pump


signal sender
Hydraulic system
5-11
˚Ø Pump
Oil return filter 1010600052

Hydraulic system
5-12
˚Ø Pump
Oil return filter 1010600052

2 1019900490 Vacuum meter 1
Hydraulic system
5-13
˚Ø Pump

Hydraulic system
5-14
˚Ø Pump

Hydraulic system
5-15
˚Ø Pump

Hydraulic system
5-16
˚Ø Pump

Hydraulic system
5-17
˚Ø Pump
Mixing motor 1010100059

Hydraulic system
5-18
˚Ø Pump
Mixing motor 1010100059

1 1030700117 Output shaft of mixing 1
motor
2 1019900496 Repair kit 1
3 1081000437 O-ring 1
Hydraulic system
5-19
˚Ø Pump
Accumulator 1010800017
metsys ciluardyH
5-20
˚Ø Pump
1 1019900483 Balloon 1
2 1070500227 Charging valve 1
3 1010800069 Seal kit of accumulator 1
4 1079900332 Charging tools 1
5 001600000A0000002 0166119A1100 Charging joint 1
6 001600000A0000003 0166119A1200 Mandril 1
Hydraulic system
5-21
˚Ø Pump

Hydraulic system
5-22
˚Ø Pump

Hydraulic system
5-23
˚Ø Pump
metsys ciluardyH
5-24
˚Ø Pump

Hydraulic system
5-25
˚Ø Pump
Cooler 1010400026
Hydraulic system
5-26
˚Ø Pump
Cooler 1010400026
1 1020000220 Fan motor 1
2 1999901358 Fan motor cover 1
Hydraulic system
5-27
˚Ø Pump
metsys ciluardyH
5-28
˚Ø Pump
1 1070500226 Charging valve 1
2 1019900492 Balloon 1
3 1019801828 Rubber bow 1
4 1010800070 Seal kit of accumulator 1
5 1079900332 Charging tools 1
Hydraulic system
5-29
˚Ø Pump
Water suction filter 1060200000

Hydraulic system
5-30
˚Ø Pump
Water suction filter 1060200000

Hydraulic system
5-31
˚Ø Pump

Hydraulic system
5-32
˚Ø Pump

Hydraulic system
5-33
˚Ø Pump
Pumping circuit piping layout 001619118A0400000
metsys ciluardyH
5-34
˚Ø Pump
Pumping circuit piping layout 001619118A0400000

1 001619118A0402000 Pumping cylinder unit 1
3 1990200289 Pipe clamp 7
4 1140101487 Combined T-joint 4
5 001607518A0002000 High-low pressure

control valve block 1
6 1140101476 Elbow joint 2
7 001620418A0006000 Mounting bracket of 1

main valve block
switch valve block 1
9 1140101513 T-joint 1
10 1140101480 Elbow joint 3
11 001618218A0000001 Mounting plate of minor 1

valve block
12 1040000288 GB/T5783-2000 Bolt M8×25-8.8 4
13 1040300063 GB/T93-1987 Washer 8 4
14 001619118A0105000 Vents layout on oil tank 1
15 1140101737 Elbow joint 5
16 001607518A0003000 Controller valve 1

unit(EC)
17 001620518A0003000 Return multichannel 1
18 000198930A0200002 0169318A0004 Straight joint M12×1.5/M16×1.5 1
Hydraulic system
19 001618218A0003000 Temperature control
valve lock 1
20 001619118A0104000 Accumulator
assembly(small) 1
21 001620518A0004000 Cooler ASSY. 1
22 001616318A0002000 Groups of double 1

pumps with output 180
23 001620518A0002000 Cooler multichannel 1
24 000198930A0100052 Straight joint M42×2/M26×1.5 2
25 1081000488 Rhombus seal 2
26 000198930A0300001 0161518B0100 Neighbor joint G1/4/M16×1.5 1
27 1140101479 Elbow joint 2
28 1140101511 Elbow joint 2
5-35
˚Ø Pump
Pumping cylinder unit 001619118A0402000

Hydraulic system
5-36
˚Ø Pump
Pumping cylinder unit 001619118A0402000

3 001600003A0000488 Multichannel of piston 1

side(R)
4 1140101478 Elbow joint 8
6 001600003A0000484 Multichannel block of 1

rod side(R)
7 001600003A0000483 Multichannel of rod 1
side(L)
8 001600003A0000486 Multichannel of piston 1
side(L)
Hydraulic system
5-37
˚Ø Pump
Multichannel of piston side(R) 001600003A0000488

Hydraulic system
5-38
˚Ø Pump
Multichannel of piston side(R) 001600003A0000488

piston side(R)
2 1040100017 GB/T70.1-2000 Screw M14×45-8.8 8
3 1040300068 GB/T93-1987 Washer 14 8
4 000198931A0700002 0010318A0003 High-pressure flange 2

half 1 1/4
5 000198930A0100023 0165018E0019 Straight joint M33×2/M22×1.5 1
7 1040000621 GB/T70.1-2000 Screw M16×120-8.8 4
8 1040300065 GB/T93-1987 Washer 16 4
9 1140101583 Screw plug 1
10 1081000479 Rhombus seal 1
11 1140101558 Screw plug 1
12 1081000480 Rhombus seal 1
13 1081000580 GB/T3452.1-1992 O-ring 67×3.55 1
14 1140101567 Screw plug 1
15 1081000485 Rhombus seal 1
Hydraulic system
5-39
˚Ø Pump
Multichannel block of rod side(R) 001600003A0000484

Hydraulic system
5-40
˚Ø Pump
Multichannel block of rod side(R) 001600003A0000484

2 1040100382 GB/T70.1-2000 Screw M16×55-8.8 4
3 1040300065 GB/T93-1987 Washer 16 4
4 1040100017 GB/T70.1-2000 Screw M14×45-8.8 8
5 1040300068 GB/T93-1987 Washer 14 8

half 1 1/4
7 1140101566 Screw plug 1
9 001600003A0000482 Piston side

multichannel 1
10 1081003032 O-ring 1
Hydraulic system
5-41
˚Ø Pump
Multichannel of rod side(L) 001600003A0000483

Hydraulic system
5-42
˚Ø Pump
Multichannel of rod side(L) 001600003A0000483

2 1040100382 GB/T70.1-2000 Screw M16×55-8.8 4
3 1040300065 GB/T93-1987 Washer 16 4
4 1040100017 GB/T70.1-2000 Screw M14×45-8.8 8
5 1040300068 GB/T93-1987 Washer 14 8

half 1 1/4
7 1140101566 Screw plug 1
9 001600003A0000482 Piston side

multichannel 1
10 1081003032 O-ring 1
Hydraulic system
5-43
˚Ø Pump
Multichannel of piston side(L) 001600003A0000486

Hydraulic system
5-44
˚Ø Pump
Multichannel of piston side(L) 001600003A0000486

piston side(L)
2 1040100017 GB/T70.1-2000 Screw M14×45-8.8 8
3 1040300068 GB/T93-1987 Washer 14 8

half 1 1/4
5 000198930A0100023 0165018E0019 Straight joint M33×2/M22×1.5 1
7 1040000621 GB/T70.1-2000 Screw M16×120-8.8 4
8 1040300065 GB/T93-1987 Washer 16 4
9 1140101583 Screw plug 1
10 1081000479 Rhombus seal 1
11 1140101558 Screw plug 2
12 1081000480 Rhombus seal 2
13 1081000580 GB/T3452.1-1992 O-ring 67×3.55 1
14 1140101567 Screw plug 1
15 1081000485 Rhombus seal 1
Hydraulic system
5-45
˚Ø Pump
High-low pressure control valve block 001607518A0002000

Hydraulic system
5-46
˚Ø Pump
High-low pressure control valve block 001607518A0002000

3 000198930A1000007 0162118B1500 Dump joint M14×1.5/M16×1.5 1

0014918C0001 control valve block 1
5 1140101557 Screw plug 3
7 1040000267 GB/T5783-2000 Bolt M8×20-8.8 2
8 1040300066 GB/T97.1-2002 Washer 8-200HV 2
9 1040100030 GB/T70.1-2000 Screw M5×50-8.8 4
10 1040300060 GB/T93-1987 Washer 5 4
Hydraulic system
5-47
˚Ø Pump
High-low pressure switch valve block 001619118A0403000 1/2

Hydraulic system
5-48
˚Ø Pump

1 1140101558 Screw plug 15
2 1081000480 Rhombus seal 15
4 1140101559 Screw plug 2
6 1040000621 GB/T70.1-2000 Screw M16×120-8.8 16
7 1040300065 GB/T93-1987 Washer 16 16
8 000198931A0600001 0161518D7900 Elbow flange joint 1 1/4/M52×2 4
9 1081000474 O-ring 12
10 1040100017 GB/T70.1-2000 Screw M14×45-8.8 48
11 1040300068 GB/T93-1987 Washer 14 48

half 1 1/4
13 1140101583 Screw plug 4
14 1081000479 Rhombus seal 4
15 1140101567 Screw plug 3
16 1081000485 Rhombus seal 3
17 001619118A0101001 Pressure switch valve

block 1
18 1140101568 Screw plug 10
Hydraulic system
19 1081000487 Rhombus seal 10
20 1040100359 GB/T70.1-2000 Screw M20×50-8.8 24
21 1040300038 GB/T93-1987 Washer 20 24
22 1140101557 Screw plug 6
23 1081000478 Rhombus seal 5
24 001620418A0003002 Cover plate 6
25 1081000540 GB/T3452.1-1992 O-ring 11.8×1.8 5
26 1140101476 Elbow joint 3
27 001613918A0005000 Controller valve unit 1
28 001616018A0206000 Oil filling valve block 1
30 1140101513 T-joint 1
32 1040100060 GB/T70.1-2000 Screw M8×60-8.8 2
5-49
˚Ø Pump

Hydraulic system
5-50
˚Ø Pump

33 1040100105 GB/T70.1-2000 Screw M6×25-8.8 2
34 001600003A0000481 Rod cylinder insert

valve 2
35 1081003032 O-ring 4
36 1040000134 GB/T5783-2000 Bolt M16×25-8.8 4
Hydraulic system
5-51
˚Ø Pump
Controller valve unit 001613918A0005000

Hydraulic system
5-52
˚Ø Pump
Controller valve unit 001613918A0005000

2 1140101557 Screw plug 3
4 1040000267 GB/T5783-2000 Bolt M8×20-8.8 2
5 1040300066 GB/T97.1-2002 Washer 8-200HV 2
6 1040100030 GB/T70.1-2000 Screw M5×50-8.8 2
7 1040300060 GB/T93-1987 Washer 5 2

0014918C0001 control valve block 1
9 1140101558 Screw plug 1
10 1081000480 Rhombus seal 1
Hydraulic system
5-53
˚Ø Pump
Oil filling valve block 001616018A0206000

Hydraulic system
5-54
˚Ø Pump
Oil filling valve block 001616018A0206000

1 1040100180 GB/T70.1-2000 Screw M6×60-8.8 4
2 1040300051 GB/T97.1-2002 Washer 6-200HV 4
4 1040100030 GB/T70.1-2000 Screw M5×50-8.8 8
5 1040300060 GB/T93-1987 Washer 5 8
6 000198930A1000007 0162118B1500 Dump joint M14×1.5/M16×1.5 2
8 000198930A1000012 0167218A0013 Dump joint M14×1.5/M16×1.5 2
9 001607518A0001002 0167518H0002 Controlling valve block 1
10 1140101558 Screw plug 1
11 1140101557 Screw plug 1
12 1081000478 Rhombus seal 1
Hydraulic system
5-55
˚Ø Pump
Vents layout on oil tank 001619118A0105000 1/2
metsys ciluardyH
5-56
˚Ø Pump

1 1081000474 O-ring 1
2 001605118A0000001 0167218A0006 1 1/4 flange plate 1
3 1040300067 GB/T93-1987 Washer 10 64
4 1040100071 GB/T70.1-2000 Screw M10×25-8.8 24
5 1040000114 GB/T5783-2000 Bolt M10×25-8.8 44
6 1040300061 GB/T97.1-2002 Washer 10-200HV 20
7 1140101630 Flange half 4
8 1040300054 GB/T93-1987 Washer 12 20
9 1040000575 GB/T5783-2000 Bolt M12×35-10.9 8
10 000198930A0600008 0162118B1110 Flange joint 1 1/2/M52×2 1
11 1081000569 GB/T3452.1-1992 O-ring 195×3.55 1
12 001600003A0000308 Return transition flange 1
13 1040100073 GB/T70.1-2000 Screw M8×30-8.8 6
14 1040300063 GB/T93-1987 Washer 8 6
15 001605120A0000004 0165020E0022 Seal gasket 1
16 001605120A0000002 0165020E0021 Transition flange plate 1
17 1040000304 GB/T5783-2000 Bolt M4×40-8.8 6
18 1040200100 GB/T6170-2000 Nut M4-8 6
Hydraulic system
19 1040100637 GB/T819.1-2000 Screw M4×16-4.8 6
20 1040300045 GB/T97.1-2002 Washer 4-200HV 6
21 1040300044 GB/T93-1987 Washer 4 6
22 001605120A0020000 0160154C0110 Cover of airfilter 1
24 001607219A0050000 0161518D1700 Diffuser 1
26 1081000488 Rhombus seal 4
27 1081000485 Rhombus seal 5
28 1140101567 Screw plug 5
29 1140101559 Screw plug 3
30 1081000487 Rhombus seal 8
31 1140101568 Screw plug 1
32 1081000467 GB/T3452.1-1992 O-ring 258×7 5
5-57
˚Ø Pump
metsys ciluardyH
5-58
˚Ø Pump

33 001613918A0001001 0165118B1600 Transition flange board 4
34 001607249A0010000 0161518D7000 Suction joint of inclined 1

shaft pump
35 1081000475 O-ring 5
36 000198930A1200001 0161518D9400 Temperate sensor

transit joint M33×2/G1/4 1
37 1140101583 Screw plug 2
38 1081000479 Rhombus seal 2
39 000198930A0600022 0169818A5001 Flange joint 1 1/2/M52×2 2
40 000198930A0100026 0161518D8000 Straight joint M33×2/M45×2 2
41 1081000483 Rhombus seal 3
42 000198930A0100048 Straight joint M18×1.5/M26×1.5 1
43 000198930A0100024 0167520B0012 Straight joint M33×2/M16×1.5 1
45 001605119A0030000 0167118A0100 Suction joint of constant 1

pressure valve
46 000198930A0100021 0161518D8400 Straight joint M33×2/M18×1.5 1
47 001618218A0005001 Flange cover 1
48 001605149A0000005 0160218A0025 Offlet joint 1
50 1010300520 Ball valve 2
Hydraulic system
51 000198930A1200016 Offlet joint 1
52 1140101566 Screw plug 2
53 000198931A1200005 0161518D1500 Screw plug G1 G1 1
55 001607218A0020000 0161518D2400 Drainage device 1
56 001600003A0000305 Pressure joint 1
57 1040100054 GB/T70.1-2000 Screw M12×35-8.8 12
5-59
˚Ø Pump
Controller valve unit(EC) 001607518A0003000
metsys ciluardyH
5-60
˚Ø Pump
Controller valve unit(EC) 001607518A0003000

1 1140101557 Screw plug 6
3 1040100351 GB/T70.1-2000 Screw M5×30-8.8 4
4 1040300060 GB/T93-1987 Washer 5 12
5 001605118A0005001 0168818A0009 Cover of constant 1

power valve
6 1081000538 GB/T3452.1-1992 O-ring 8.75×1.8 4
7 1040100180 GB/T70.1-2000 Screw M6×60-8.8 4
8 1040300062 GB/T93-1987 Washer 6 4
9 1140101558 Screw plug 4
10 1081000480 Rhombus seal 10
11 001605118A0005002 0161518C2900 Mounting board of 1

reducing valve
12 1081000424 GB/T3452.1-1992 O-ring 8×1.8 3
13 000198930A1000003 0161518D7100 Dump joint M14×1.5/M16×1.5 1
14 1040101035 GB/T70.1-2000 Screw M4×50-8.8 4
15 1040300044 GB/T93-1987 Washer 4 4
16 1140101583 Screw plug 3
17 1081000479 Rhombus seal 3
18 000198930A1000007 0162118B1500 Dump joint M14×1.5/M16×1.5 3
Hydraulic system
20 1040100036 GB/T70.1-2000 Screw M5×25-8.8 4
21 1019900084 Hydraulic valve cover 1
22 1040100030 GB/T70.1-2000 Screw M5×50-8.8 4
23 001605118A0005003 0168818A0003 Controlling valve block 1
5-61
˚Ø Pump
Return multichannel 001620518A0003000

Hydraulic system
5-62
˚Ø Pump
Return multichannel 001620518A0003000

1 001610918A0000002 0166118A0100 Multi-channel block 1
2 1040300062 GB/T93-1987 Washer 6 4
3 1040100355 GB/T70.1-2000 Screw M6×55-8.8 4
6 000198930A0100022 0165018B0011 Straight joint M42×2/M52×2 1
9 000198931A1200005 0161518D1500 Screw plug G1 G1 1
Hydraulic system
5-63
˚Ø Pump
Temperature control valve lock 001618218A0003000
metsys ciluardyH
5-64
˚Ø Pump
Temperature control valve lock 001618218A0003000

1 001609918A0100001 zhph010907164418A01 Cooler reversal valve 1
2 1140101567 Screw plug 2
4 000198930A0100054 Straight joint M22×1.5/M36×2 1
6 1040100272 GB/T70.1-2000 Screw M6×40-8.8 4
7 1040300062 GB/T93-1987 Washer 6 4
8 000198930A1200012 0011719G0001 Joint M22×1.5/M33×2 1
11 1040000288 GB/T5783-2000 Bolt M8×25-8.8 4
12 1040300063 GB/T93-1987 Washer 8 4
Hydraulic system
5-65
˚Ø Pump
Accumulator assembly(small) 001619118A0104000

Hydraulic system
5-66
˚Ø Pump
Accumulator assembly(small) 001619118A0104000

1 000198930A0100053 Straight joint M42×2/M36×2 1
2 001605118A0040000 0167118A8000 Small accumulator 1

hoop
3 1040200111 GB/T6170-2000 Nut M6-8 2
4 1040300062 GB/T93-1987 Washer 6 2
Hydraulic system
5-67
˚Ø Pump
Cooler ASSY. 001620518A0004000

Hydraulic system
5-68
˚Ø Pump
Cooler ASSY. 001620518A0004000

2 1081000436 GB/T3452.1-1992 O-ring 53×3.55 1
3 000198931A1200004 0016118A0004 Screw plug M48×2 M48×2 1
6 000198930A0100051 Straight joint 1
Hydraulic system
5-69
˚Ø Pump
Groups of double pumps with output 180 001616318A0002000 1/2

Hydraulic system
5-70
˚Ø Pump

4 1140101632 Elbow joint 4
6 1081000474 O-ring 10

half 1 1/4
8 000198931A0600001 0161518D7900 Elbow flange joint 1 1/4/M52×2 2
9 1040100361 GB/T70.1-2000 Screw M14×100-8.8 8
10 1040300068 GB/T93-1987 Washer 14 16
11 1081000425 GB/T3452.1-1992 O-ring 34.5×1.8 4
12 000198930A0510006 0163818A0600 Gemel bolt G1 2
13 000198930A0520007 0161518D7300 Gemel joint M36×2 2
14 000198930A0100014 0165018B0023 Straight joint 3/4-16UNF/M26×1.5 1
15 1081000484 Rhombus seal 2
16 000198930A0600007 0165018B0009 Flange joint 1 1/4/M52×2 1
17 000198930A0700001 0010319A0019 Flange half 1 1/4 1
18 1040100408 Screw 4
Hydraulic system
19 1040300054 GB/T93-1987 Washer 12 4
20 1040100105 GB/T70.1-2000 Screw M6×25-8.8 8
21 1040300062 GB/T93-1987 Washer 6 8
22 1081000529 O-ring 1
23 000198930A0600002 0165020B0004 Flange joint M36×2 1
24 000198930A0600003 0165020B0005 Flange joint M22×1.5 1
25 1081000476 O-ring 1
26 000198930A1000009 0161518D5100 Dump joint 3/4-16UNF/M26×1.5 1
27 1140101479 Elbow joint 2
29 1081000479 Rhombus seal 2
31 000198930A1200002 0160418A0048 Oil filling & 2

pressure-detecting joint M33×2/M12×1.5
32 1081000487 Rhombus seal 1
5-71
˚Ø Pump

Hydraulic system
5-72
˚Ø Pump

33 1081000480 Rhombus seal 6
34 000198930A0100056 Straight joint M14×1.5/M16×1.5 4
37 1040100415 GB/T70.1-2000 Screw M14×130-8.8 8
38 000198931A0600035 CK090516881801 Elbow flange joint 2
39 1140101567 Screw plug 2
40 001605118A0002001 0160318A3900 Multi-channel block 2
41 000101018B0000001 180 main pump block 2
42 1140101558 Screw plug 2
43 1140101476 Elbow joint 2
45 1081000483 Rhombus seal 2
46 000198931A0600006 0161519D4300 Flange joint 3/4"/M36×2 1
47 1140101563 Flange half 1
48 1081000472 O-ring 1
49 1040100407 Screw 4
50 1040300067 GB/T93-1987 Washer 10 4
Hydraulic system
51 000198930A1000006 0014918A0002 Dump joint R1/4/M12×1.5 1
52 000198930A1000005 0167218A0009 Dump joint G1/4/M16×1.5 1
5-73
˚Ø Pump
Cooler multichannel 001620518A0002000

Hydraulic system
5-74
˚Ø Pump
Cooler multichannel 001620518A0002000

2 1140101567 Screw plug 1
3 1140101583 Screw plug 1
6 001616018A0200001 Multi-channel block 1
7 1040300060 GB/T93-1987 Washer 5 4
8 1040100438 GB/T70.1-2000 Screw M5×55 4
Hydraulic system
5-75
˚Ø Pump
Distribution circuit piping layout 001619119A0100000

Hydraulic system
5-76
˚Ø Pump
Distribution circuit piping layout 001619119A0100000

1 001609619A0201000 Swing cylinder ASSY. 1
3 1140101476 Elbow joint 1
4 1140101704 Elbow joint 1
5 1990200289 Pipe clamp 10
6 000198930A0300001 0161518B0100 Neighbor joint G1/4/M16×1.5 1
7 001609619A0202000 Accumulator
assembly(big) 1
9 1140101511 Elbow joint 4
10 1140104608 Elbow joint 2
11 001620419A0001000 Distributing valve block 1
12 1040000114 GB/T5783-2000 Bolt M10×25-8.8 4
13 1040300067 GB/T93-1987 Washer 10 4
Hydraulic system
5-77
˚Ø Pump
Distributing valve block 001620419A0001000
metsys ciluardyH
5-78
˚Ø Pump
Distributing valve block 001620419A0001000

1 1040300060 GB/T93-1987 Washer 5 8
2 1040100030 GB/T70.1-2000 Screw M5×50-8.8 8
3 000198930A1000012 0167218A0013 Dump joint M14×1.5/M16×1.5 1
6 1040100097 GB/T70.1-2000 Screw M10×30-8.8 12
7 1040300067 GB/T93-1987 Washer 10 12
8 1140101564 Flange half 3
9 1140101490 High-pressure flange 2

joint
10 1081000477 O-ring 3
12 1140101557 Screw plug 6
13 1081000478 Rhombus seal 6
15 000198931A0600007 0161519E0400 Flange joint 1"/G3/4 1
17 1081000486 Rhombus seal 1
18 1081000487 Rhombus seal 3
Hydraulic system
19 000198930A1200004 0010918A0011 Joint M33×2 M33×2/M33×2 1
20 1040100380 GB/T70.1-2000 Screw M12×45-8.8 4
21 1040300054 GB/T93-1987 Washer 12 10
22 1081000479 Rhombus seal 1
23 1140101583 Screw plug 1
24 000198930A1000003 0161518D7100 Dump joint M14×1.5/M16×1.5 1
25 1040100259 GB/T70.1-2000 Screw M12×55-8.8 6
26 001618219A0001001 Distributing valve block 1
27 1140101659 Screw plug 1
5-79
˚Ø Pump
Accumulator assembly(big) 001609619A0202000

Hydraulic system
5-80
˚Ø Pump
Accumulator assembly(big) 001609619A0202000

1 001605119A0000003 0168819A0004 Joint 1
2 1081000586 GB/T3452.1-1992 O-ring 67×2.65 1
5 1140101566 Screw plug 1
8 1040200192 GB/T6170-2000 Nut M8-8 2
9 1040300063 GB/T93-1987 Washer 8 2
10 001607719A0006000 0167118A4000 Hoop 1
11 000198930A0300006 Neighbor joint G1/4/M16×1.5 1
12 1140101598 Clapboard nut 1
13 1081000480 Rhombus seal 1
Hydraulic system
5-81
˚Ø Pump
Swing cylinder ASSY. 001609619A0201000

Hydraulic system
5-82
˚Ø Pump
Swing cylinder ASSY. 001609619A0201000

3 000198930A0100010 0014818C0002 Straight joint M27×2/M36×2 1
4 000198930A0510007 0018618C0008 Gemel bolt M27×2/M36×2 1
5 000198930A0520008 0162119C2410 Gemel joint M22×1.5 1
6 1081000426 GB/T3452.1-1992 O-ring 28×1.8 2
7 1140101737 Elbow joint 1
Hydraulic system
5-83
˚Ø Pump
Pipelaying of rabbling and cleaning circuit 001619120A0100000

Hydraulic system
5-84
˚Ø Pump
Pipelaying of rabbling and cleaning circuit 001619120A0100000

2 1990200115 Double clamp 10
3 1140101429 Elbow joint 8
4 001619120A0101000 Welding soleplate 1
5 001607220A0010000 0169320A2000 Rabbling and cleaning

valve block 1
6 001704120A0200000 Mixing motor ASSY. 1
8 000198930A1000001 0010030853 Dump joint M10×1/M12×1.5 1
9 001609618A0206000 Manometer assembly 1
10 1140101486 T-joint 2
11 1990200114 Pipe clamp 11
15 1990200289 Pipe clamp 2
17 000198930A1000021 Dump joint 1
18 1040000114 GB/T5783-2000 Bolt M10×25-8.8 2
Hydraulic system
19 1040300067 GB/T93-1987 Washer 10 2
20 1140101478 Elbow joint 1
5-85
˚Ø Pump
Mixing motor ASSY. 001704120A0200000

Hydraulic system
5-86
˚Ø Pump
Mixing motor ASSY. 001704120A0200000

1 000198930A0100004 0165020B0007 Straight joint G1/M22×1.5 2
3 000198930A0100005 0165020B0008 Straight joint G1/4/M22×1.5 1
Hydraulic system
5-87
˚Ø Pump
Rabbling and cleaning valve block 001607220A0010000

Hydraulic system
5-88
˚Ø Pump
Rabbling and cleaning valve block 001607220A0010000

1 1140101557 Screw plug 5
3 1140101583 Screw plug 1
8 001607220A0010002 0169320A0011 Choke plug/end cap 1
9 1040000267 GB/T5783-2000 Bolt M8×20-8.8 4
10 1040300063 GB/T93-1987 Washer 8 4
11 001607220A0010001 0167520A1000 Mixing & Cleaning 1

valve block
12 1040100356 GB/T70.1-2000 Screw M6×90-8.8 8
13 1040300062 GB/T93-1987 Washer 6 8
Hydraulic system
5-89
˚Ø Pump
Hydraulic schematic of boom 001619150A0000000

Hydraulic system
5-90
˚Ø Pump
Hydraulic schematic of boom 001619150A0000000

1 1010000089 Bent axis axial piston
pump 1
3 1010600436 Compressed oil filter 1
4 1010300552 Counterbalance valve 1
5 001611250A0010000 Multi-valve(8 times) 1
6 1140101574 Manometer-test point

joint 1
8 1010300553 Slewing control valve 1
9 1010300595 Balance valve 1
14 1010500092 Air filter 1
15 1019900226 Level gauge 1
16 1019900420 Oil level sensor 1
17 1019900244 Plug 1
Hydraulic system
5-91
˚Ø Pump
Bent axis axial piston pump 1010000089

Hydraulic system
5-92
˚Ø Pump
Bent axis axial piston pump 1010000089

Hydraulic system
5-93
˚Ø Pump
Compressed oil filter 1010600436

Hydraulic system
5-94
˚Ø Pump
Compressed oil filter 1010600436

1 1019800514 Signal sender 1
Hydraulic system
5-95
˚Ø Pump
Multi-valve(8 times) 001611250A0010000

Hydraulic system
5-96
˚Ø Pump
Multi-valve(8 times) 001611250A0010000

1 1010301627 Reversal multi-channel
valve 1
2 1010302606 Multi-valve blade 3
6 1010300584 Final block 1
Hydraulic system
5-97
˚Ø Pump
Reversal multi-channel valve 1010301627

Hydraulic system
5-98
˚Ø Pump
Reversal multi-channel valve 1010301627

1 1010301436 Pressure limit valve 1
2 1081000993 O-ring 4
3 1081000941 O-ring 2
4 1081000971 O-ring 1
5 1081000973 O-ring 1
6 1040300672 Gasket 3
7 1081001020 O-ring 1
8 001600001A0000151 Repair kit 1
Hydraulic system
5-99
˚Ø Pump
Multi-valve blade 1010302605

Hydraulic system
5-100
˚Ø Pump
Multi-valve blade 1010302605

1 1999901338 Handle pedestal of 1
multi-channel valve
2 1019900508 Multi-channel valve
handle of boom 1
3 1010302631 Valve core 2
4 1081000993 O-ring 4
5 1081000941 O-ring 2
6 1081000971 O-ring 1
7 1081000973 O-ring 1
8 1081000970 O-ring 1
9 1081000992 O-ring 1
10 1999901339 Spring cover 1
11 1022200607 Socket 1
13 1081000854 O-ring 2
14 1081001020 O-ring 2
15 001600001A0000019 PSV 4S1F/370-3 Repair kit of multi-valve 1
Hydraulic system
5-101
˚Ø Pump
Final block 1010300584

Hydraulic system
5-102
˚Ø Pump
Final block 1010300584

1 1040002247 Bolt 2
2 1040300734 GB/T97.1-2002 Washer 10-200HV 2
3 1040200745 GB/T6170-2000 Nut M10 2
4 1040200294 GB/T923-1988 Cover nut M10 2
5 1040200454 GB/T923-1988 Cover nut M8 1
6 1040200764 Nut 1
7 1040300066 GB/T97.1-2002 Washer 8-200HV 1
8 1040002248 Bolt 1
Hydraulic system
5-103
˚Ø Pump

Hydraulic system
5-104
˚Ø Pump


signal sender
Hydraulic system
5-105
˚Ø Pump
Air filter 1010500092

Hydraulic system
5-106
˚Ø Pump
Air filter 1010500092

1 1019900500 Air filter 1
2 1010500133 Filter web 1
Hydraulic system
5-107
˚Ø Pump
Pipelaying of boom circuit 001619149A0100000 1/2

Hydraulic system
5-108
˚Ø Pump

1 001619549A0000100 Slewing control valve 1
assembly
2 001619549A0000200 Slewing reducer 2
hydraulic assembly
3 001619549A0000300 Cooler valve assembly 1
4 001619549A0000400 Pump of placing boom 1

assembly
5 001619549A0000500 Hydraulic oil filter 1
assembly
6 001619049A0000600 Multi-valve of placing 1
boom assembly
7 001619149A0101000 Pipelaying of 1st 1
section
8 001619149A0102000 Pipelaying of 2nd 1
section
9 001619149A0103000 Pipelaying of 3rd 1
section
10 001619149A0104000 Pipelaying of 4th 1
section
11 001619149A0105000 Pipelaying of 5th 1
section
12 001619149A0106000 1st boom cylinder
piping 1
13 001619149A0107000 2nd boom cylinder

piping 1
14 001619149A0108000 3rd boom cylinder

piping 1
15 001619149A0109000 4th boom cylinder

piping 1

piping 1

piping 1
18 1140101517 Straight clapboard joint 7
Hydraulic system
22 1140101512 Elbow joint 3
23 1140101594 Nut 6
24 1140101539 PSR cutting sleeve 6
25 1990200284 Pipe clamp 7
27 1140101586 Nut 2
29 1990200052 Pipe clamp 2
30 1140101510 Elbow joint 1
31 1140101476 Elbow joint 1
5-109
˚Ø Pump

Hydraulic system
5-110
˚Ø Pump

33 1140101588 Nut 4
34 1990200289 Pipe clamp 4
38 1140101632 Elbow joint 2
39 1140101704 Elbow joint 1
40 1140101515 Radius accomodating

Joint 1
42 1140101534 Elbow joint 1
Hydraulic system
5-111
˚Ø Pump
Slewing control valve assembly 001619549A0000100

Hydraulic system
5-112
˚Ø Pump
Slewing control valve assembly 001619549A0000100

3 1040300063 GB/T93-1987 Washer 8 2
4 1040000098 GB/T5783-2000 Bolt M8×16-8.8 2
Hydraulic system
5-113
˚Ø Pump
Slewing reducer hydraulic assembly 001619549A0000200

Hydraulic system
5-114
˚Ø Pump
Slewing reducer hydraulic assembly 001619549A0000200

Hydraulic system
5-115
˚Ø Pump
Cooler valve assembly 001619549A0000300

Hydraulic system
5-116
˚Ø Pump
Cooler valve assembly 001619549A0000300

2 001609949A0100007 Cooler valve 1
3 1040300063 GB/T93-1987 Washer 8 4
4 1040100069 GB/T70.1-2000 Screw M8×20-8.8 4
Hydraulic system
5-117
˚Ø Pump
Pump of placing boom assembly 001619549A0000400

Hydraulic system
5-118
˚Ø Pump
Pump of placing boom assembly 001619549A0000400

1 1040300054 GB/T93-1987 Washer 12 8
2 1040000169 GB/T5783-2000 Bolt M12×45-8.8 4
4 000198930A0100020 0161518D8300 Straight joint M12×1.5/M18×1.5 1
6 1040100235 GB/T70.1-2000 Screw M10×40-8.8 4
7 1040300067 GB/T93-1987 Washer 10 4
8 1081000427 GB/T3452.1-1992 O-ring 25×2.65 1
9 1140103014 High-pressure flange 1

joint
10 1140101664 Flange half 1
11 001618249A0012000 Suction flange ASSY of 1

inclined shaft pump
Hydraulic system
5-119
˚Ø Pump
Hydraulic oil filter assembly 001619549A0000500

Hydraulic system
5-120
˚Ø Pump
Hydraulic oil filter assembly 001619549A0000500

2 1040300067 GB/T93-1987 Washer 10 3
3 1040000116 GB/T5783-2000 Bolt M10×20-8.8 3
4 001613903A0104001 Mounting board of 1

oil filter
Hydraulic system
5-121
˚Ø Pump
Multi-valve of placing boom assembly 001619049A0000600
metsys ciluardyH
5-122
˚Ø Pump
Multi-valve of placing boom assembly 001619049A0000600

3 1140101482 Elbow joint 1
5 1140101992 Screw plug 1
11 1040000018 GB/T5783-2000 Bolt M8×30-8.8 4
12 1040300063 GB/T93-1987 Washer 8 4
13 1040300230 GB/T97.1-2002 Washer 8-140HV 4
14 001604649A0000001 0162149B0302 Sign: board of 1

multi-valve
Hydraulic system
5-123
˚Ø Pump
Pipelaying of 1st section 001619149A0101000

Hydraulic system
5-124
˚Ø Pump
Pipelaying of 1st section 001619149A0101000

3 1140101535 T-joint 1
5 1990200068 Pipe clamp 5
6 1990200085 Pipe clamp 5
7 1990200083 Pipe clamp 40
8 1990200052 Pipe clamp 40
10 1140101482 Elbow joint 2
Hydraulic system
5-125
˚Ø Pump
Pipelaying of 2nd section 001619149A0102000

Hydraulic system
5-126
˚Ø Pump
Pipelaying of 2nd section 001619149A0102000

1 1019900136 5-times board 1
2 1140101849 Elbow joint 13
3 1140101535 T-joint 2
6 1140101482 Elbow joint 1
7 1990200052 Pipe clamp 41
8 1990200083 Pipe clamp 38
Hydraulic system
5-127
˚Ø Pump
Pipelaying of 3rd section 001619149A0103000

Hydraulic system
5-128
˚Ø Pump
Pipelaying of 3rd section 001619149A0103000

3 1140101535 T-joint 1
5 1140101482 Elbow joint 1
6 1990200052 Pipe clamp 26
7 1990200083 Pipe clamp 26
Hydraulic system
5-129
˚Ø Pump
Pipelaying of 4th section 001619149A0104000
metsys ciluardyH
5-130
˚Ø Pump

1 1140101535 T-joint 1
3 1140101482 Elbow joint 1
6 1990200052 Pipe clamp 25
7 1990200083 Pipe clamp 22
Hydraulic system
5-131
˚Ø Pump

Hydraulic system
5-132
˚Ø Pump

2 1140101593 Nut 6
5 1990200083 Pipe clamp 5
6 1990200052 Pipe clamp 10
Hydraulic system
5-133
˚Ø Pump
1st boom cylinder piping 001619149A0106000
metsys ciluardyH
5-134
˚Ø Pump
1st boom cylinder piping 001619149A0106000

1 1140208548 High-pressure hinge
joint 4
6 1140101482 Elbow joint 1
Hydraulic system
5-135
˚Ø Pump
2nd boom cylinder piping 001619149A0107000

Hydraulic system
5-136
˚Ø Pump
2nd boom cylinder piping 001619149A0107000

joint 4
Hydraulic system
5-137
˚Ø Pump
3rd boom cylinder piping 001619149A0108000

Hydraulic system
5-138
˚Ø Pump
3rd boom cylinder piping 001619149A0108000

joint 4
Hydraulic system
5-139
˚Ø Pump
4th boom cylinder piping 001619149A0109000
metsys ciluardyH
5-140
˚Ø Pump

joint 4
Hydraulic system
5-141
˚Ø Pump

Hydraulic system
5-142
˚Ø Pump

joint 4
Hydraulic system
5-143
˚Ø Pump

Hydraulic system
5-144
˚Ø Pump

joint 4
Hydraulic system
5-145
˚Ø Pump
Hydraulic schematic of base structure 001620458A0000000

Hydraulic system
5-146
˚Ø Pump
Hydraulic schematic of base structure 001620458A0000000

1 1010301905 Multi-valve 2
2 1010300538 Outrigger hydraulic lock 4
3 1010300697 Order valve 2
4 1010300539 Outrigger bidirectional 4

lock
5 1010302583 Order valve 2
Hydraulic system
5-147
˚Ø Pump
Pipelaying of base structure circuit 001619157A0100000
metsys ciluardyH
5-148
˚Ø Pump
Pipelaying of base structure circuit 001619157A0100000

1 001619157A0101000 Pipelaying of base 1
structure
2 001619157A0102000 Pipelaying of front 1
left outrigger
3 001619157A0103000 Pipelaying of front 1
right outrigger
4 001619157A0104000 Pipelaying of rear 1
left outrigger
5 001619157A0105000 Pipelaying of rear 1
right outrigger
6 001619057A0006000 Telescopic cylinder
pipelaying 1
7 001619057A0007000 Telescopic cylinder

pipelaying 1
Hydraulic system
5-149
˚Ø Pump
Pipelaying of base structure 001619157A0101000

Hydraulic system
5-150
˚Ø Pump
Pipelaying of base structure 001619157A0101000

2 1140101586 Nut 40
4 1990200083 Pipe clamp 8
5 1990200052 Pipe clamp 18
7 1140101478 Elbow joint 2
8 001619557A0001001 Mounting board of 2

outrigger multivalve
9 1140101589 Nut 4
12 000198930A0300003 0162157A0600 Neighbor joint G3/8/M18×1.5 2
13 1140101600 Neighbor nut 2
14 1081000482 Rhombus seal 10
15 1040100069 GB/T70.1-2000 Screw M8×20-8.8 8
16 1040100060 GB/T70.1-2000 Screw M8×60-8.8 6
17 1040300063 GB/T93-1987 Washer 8 14
18 1040300066 GB/T97.1-2002 Washer 8-200HV 14
Hydraulic system
19 1040200192 GB/T6170-2000 Nut M8-8 6
21 1140101510 Elbow joint 6
22 1140101477 Elbow joint 10
24 000198930A0100055 Straight joint 8
5-151
˚Ø Pump
Pipelaying of front left outrigger 001619157A0102000
metsys ciluardyH
5-152
˚Ø Pump
Pipelaying of front left outrigger 001619157A0102000

2 001618257A0002001 Outrigger transit joint 1 4
3 1140101557 Screw plug 4
5 1040000109 GB/T5783-2000 Bolt M6×16-8.8 24
6 1040300062 GB/T93-1987 Washer 6 24
8 1140101586 Nut 12
10 1140101477 Elbow joint 6
15 001605157A0000004 Hinge joint G3/8 2
16 1040100148 GB/T70.1-2000 Screw M8×45-8.8 4
17 1040300063 GB/T93-1987 Washer 8 4
Hydraulic system
5-153
˚Ø Pump
Pipelaying of front right outrigger 001619157A0103000
metsys ciluardyH
5-154
˚Ø Pump
Pipelaying of front right outrigger 001619157A0103000

3 1140101557 Screw plug 4
5 1040000109 GB/T5783-2000 Bolt M6×16-8.8 24
6 1040300062 GB/T93-1987 Washer 6 24
8 1140101586 Nut 12
10 1140101477 Elbow joint 6
15 001605157A0000004 Hinge joint G3/8 2
16 1040100148 GB/T70.1-2000 Screw M8×45-8.8 4
17 1040300063 GB/T93-1987 Washer 8 4
Hydraulic system
5-155
˚Ø Pump
Pipelaying of rear left outrigger 001619157A0104000
metsys ciluardyH
5-156
˚Ø Pump
Pipelaying of rear left outrigger 001619157A0104000

2 1140101586 Nut 10
4 1990200052 Pipe clamp 5
5 1990200075 Double clamp 7
7 1140101510 Elbow joint 2
8 001605157A0000001 0160154A1011 Hinge joint G3/8 2
9 001605157A0000002 0160154A1009 Front outrigger dump

plug φ1.5 2
10 1140101471 Straight combined joint 1
11 1040100148 GB/T70.1-2000 Screw M8×45-8.8 4
12 1040300063 GB/T93-1987 Washer 8 4
Hydraulic system
5-157
˚Ø Pump
Pipelaying of rear right outrigger 001619157A0105000
metsys ciluardyH
5-158
˚Ø Pump
Pipelaying of rear right outrigger 001619157A0105000

2 1140101586 Nut 10
4 1990200052 Pipe clamp 5
5 1990200075 Double clamp 7
7 1140101510 Elbow joint 2
8 001605157A0000001 0160154A1011 Hinge joint G3/8 2
9 001605157A0000002 0160154A1009 Front outrigger dump

plug φ1.5 2
10 1140101471 Straight combined joint 1
11 1040100148 GB/T70.1-2000 Screw M8×45-8.8 4
12 1040300063 GB/T93-1987 Washer 8 4
Hydraulic system
5-159
˚Ø Pump
Telescopic cylinder pipelaying 001619057A0006000
metsys ciluardyH
5-160
˚Ø Pump

3 1140101586 Nut 4
4 1140101535 T-joint 1
5 1140101477 Elbow joint 5
6 001605149A0000002 0160149A0015 Screw plug 2
8 001605157A0000001 0160154A1011 Hinge joint G3/8 1
9 001616057A0006001 Block of SCCA(T-11A) 1

Order valve
10 1040100237 GB/T70.1-2000 Screw M6×30-8.8 3
11 1040300062 GB/T93-1987 Washer 6 3
Hydraulic system
5-161
˚Ø Pump
metsys ciluardyH
5-162
˚Ø Pump

3 1140101586 Nut 4
4 1140101535 T-joint 1
5 1140101477 Elbow joint 5
6 001605149A0000002 0160149A0015 Screw plug 2
8 001605157A0000001 0160154A1011 Hinge joint G3/8 1
9 001616057A0006001 Block of SCCA(T-11A) 1

Order valve
10 1040100237 GB/T70.1-2000 Screw M6×30-8.8 3
11 1040300062 GB/T93-1987 Washer 6 3
Hydraulic system
5-163
˚Ø Pump
Lubrication system 001692406A0000000 1/2

Hydraulic system
5-164
˚Ø Pump

1 001692401A0000024 19 958 0802 Straight soft pipe 5×8-15000 1
2 001692401A0000026 Hose (protecting the AD13-15000 1

air pipe)
3 1140101502 L quick joint 1
4 1991800135 Manometer 1
5 1019900439 Pressure regulator 1
6 1140101551 Double worm joint 1
7 1000200174 Muffler 2
8 1010302328 Dual solenoid valve 1
9 1019900440 Eletromagnet & socket 2
10 1040000235 GB/T5783-2000 Bolt M4×35-8.8 2
11 1040300044 GB/T93-1987 Washer 4 2
12 1140104631 Quick joint 1
13 1140101644 Double worm joint ESK 1
14 1010300601 Sphere valve 1
15 001692401A0000020 19 958 0702 Straight soft pipe 4×6-500 1
16 1140101501 L-quick joint 1
17 1040100122 GB/T70.1-2000 Screw M8×25-8.8 4
18 1040300063 GB/T93-1987 Washer 8 6
Hydraulic system
19 1070000025 Pneumatic lubricant
pump 1
20 1080400087 90°Pole of long hose 1
21 1080400021 Worm pipe sleeve 6
22 001692401A0000021 1001 20 200 High-pressure hose φ8.6×2.3-3000 1
23 1080400016 90°expanding core 3
25 1040100272 GB/T70.1-2000 Screw M6×40-8.8 4
26 1040300062 GB/T93-1987 Washer 6 4
27 1010600044 Mesh filter 1
28 1080400057 Elbow joint 3
29 001692401A0000023 Bronze pipe φ6×1-16000 1
30 001692401A0000004 0011424B0002 Soleplate of 1st clamp 4
31 001692401A0000005 0011424B0001 Cover of 1st clamp 4
32 1040000151 GB/T5783-2000 Bolt M5×12-8.8 29
5-165
˚Ø Pump

Hydraulic system
5-166
˚Ø Pump

33 1040300060 GB/T93-1987 Washer 5 29
34 001692401A0000006 0011424B0004 Soleplate of 2nd clamp 6
35 001692401A0000007 0011424B0003 Cover of 2nd clamp 6
36 001692401A0000008 0011424B0006 Soleplate of 3rd clamp 5
37 001692401A0000009 0011424B0005 Cover of 3rd clamp 5
38 1080400019 SSV8-K distributor 1
39 001692401A0000010 0011424B0008 Soleplate of 4th clamp 1
40 001692401A0000011 0011424B0007 Cover of 4th clamp 1
41 001692401A0000013 0160824D2101 Lengthen joint 1 1
42 001692401A0000014 Lengthen joint 2 1
44 001692401A0000015 Mounting plate of 1

double wire distributor
45 1080400018 Double wire distributor 1
47 1081000480 Rhombus seal 4
48 1040100024 GB/T70.1-2000 Screw M8×65-8.8 2
49 1080400015 Straight expanding core 2
50 001692401A0000017 0018624A0003 Screw plug G1/4 2
Hydraulic system
51 001692401A0000016 Greasing T-joint 2
53 1010301996 Check valve joint of 10

oil filling point
5-167
˚Ø Pump
Mesh filter 1010600044

Hydraulic system
5-168
˚Ø Pump
Mesh filter 1010600044

Hydraulic system
5-169
˚Ø Pump
Cleaning system 001692501A0000000
metsys ciluardyH
5-170
˚Ø Pump
Cleaning system 001692501A0000000

1 1040200096 GB/T6170-2000 Nut M12-8 4
2 000192501A0100000 0167525B1000 Mounting board of 1

gasket
3 1040000101 GB/T5783-2000 Bolt M12×40-8.8 4
4 1040300054 GB/T93-1987 Washer 12 4
5 1060000026 Water pump 1
6 1040000090 GB/T5783-2000 Bolt M10×30-8.8 4
7 1040300067 GB/T93-1987 Washer 10 8
8 1040300211 GB/T96.1-2002 Washer 10-200HV 8
9 1040200113 GB/T6170-2000 Nut M10-8 2
10 1040000152 GB/T5783-2000 Bolt M10×40-8.8 4
11 001692501A0000006 0165525C0002 Filter hoisting board 1
12 001692501A0000003 0167125B0001 Joint of water pipe 2
13 1060200001 Filter of water pipe 1
14 001692501A0000001 0167525A0001 Exit flange 1
15 001692501A0000002 0160425C0006 Entrance flange 1
16 1140101560 GB/T3287-2000 Inner joint N8-1-Zn 3
17 1140101420 GB/T3287-2000 Elbow A1-1-Zn 2
18 1140101421 GB3287-2000 T-joint G1 B1-1 1
Hydraulic system
19 1990200037 Clamp 2
20 1010300521 Ball valve 1
21 001692501A0000007 25M-5 Joint of water pipe 1
5-171
˚Ø Pump
Water pump 1060000026

Hydraulic system
5-172
˚Ø Pump
Water pump 1060000026

1 1069900040 Manometer 1
2 1060100144 Pressure-regulating
valve 1
3 1069900041 Repair kit of water 1

pump
4 1140214824 Washing hose 1
5 1069900001 Squirt gun 1
Hydraulic system
5-173
˚Ø Pump
Filter of water pipe 1060200001

Hydraulic system
5-174
˚Ø Pump
Filter of water pipe 1060200001

Hydraulic system
5-175
5-176
Chapter 6 Electrical system
Chapter 6
!!!!!!!!!!!!!!
˚Ø Pump
X0 main control cabinet power wiring harness 001619127300A3A21

Electrical system
6-2
˚Ø Pump
X0 main control cabinet power wiring harness 001619127300A3A21

1 1022200929 Power connector plug 1
2 1022260108 Power female pin 2
3 1022260110 Spacer 1
4 1022200931 Lock nut 1
5 1022305278 Wire 5.3
6 1022258126 Terminal 1
7 1022305145 Wire 5.3
8 1022258097 Terminal 1
Electrical system
6-3
˚Ø Pump
X1 cab signal main branch harness 001619127300A3A31

Electrical system
6-4
˚Ø Pump
X1 cab signal main branch harness 001619127300A3A31

1 1022270089 ITT plug 1
2 1022259186 ITT ferrule 1
3 1022270092 Female pin 27
4 1022302040 Cable 15
5 1022305177 Wire 161.1
6 1022258006 Terminal 2
7 1022260061 Waterproof 4
8 1022259034 Sheath 1
9 1022258005 Terminal 2
10 1022259033 Sheath 1
Electrical system
6-5
˚Ø Pump
X2 main branch of outrigger box wiring harness 001619127300A3A41

Electrical system
6-6
˚Ø Pump
X2 main branch of outrigger box wiring harness 001619127300A3A41

1 1022270089 ITT plug 1
2 1022259186 ITT ferrule 1
3 1022270092 Female pin 22
4 1022270093 Big female pin 2
5 1022305177 Wire 72.5
6 1021108081 Terminal 6
7 1022259018 Sheath 2
8 1022258006 Terminal 12
9 1022260061 Waterproof 12
10 1022259038 Sheath 2
11 1022305274 Wire 12.4
12 1022258095 Terminal 1
13 1022200795 Terminal 4
14 1022259016 Sheath 2
15 1022200009 Terminal 4
16 1022200006 Valve plug 2
17 1022396106 Cable ferrule plug 2
Electrical system
6-7
˚Ø Pump
Branch of outrigger box wiring harness 001619127300A3A42

Electrical system
6-8
˚Ø Pump
Branch of outrigger box wiring harness 001619127300A3A42

1 1020803457 Button box 2
2 1020519537 Emergency button 2
3 1020509002 Emergency stop holder 2
4 1020509014 Emergency stop

contact 2
5 1020302024 1 NC contact 2
6 1029802159 Emergency stop sign 2
7 1020501010 Push button 2
8 1020806275 Support 2
9 1020509015 NO contact 2
10 1020509003 Button membrane 2
11 1022258100 Terminal 12
12 1022305177 Wire 8.4
13 1022258005 Terminal 12
14 1022260061 Waterproof 12
15 1022259037 Sheath 2
Electrical system
6-9
˚Ø Pump
X3 main branch of multi-valve wiring harness 001619127300A3A51

Electrical system
6-10
˚Ø Pump
X3 main branch of multi-valve wiring harness 001619127300A3A51

1 1022270089 ITT plug 1
2 1022259186 ITT ferrule 1
3 1022270092 Female pin 19
5 1022200773 Connector 4
6 1022305177 Wire 89.4
7 1022200009 Terminal 26
8 1022258006 Terminal 2
10 1022259034 Sheath 1
11 1020803054 Button box 1
12 1020501010 Push button 1
13 1020806275 Support 1
14 1020509015 NO contact 1
16 1022258100 Terminal 2
17 1022258005 Terminal 2
18 1022259033 Sheath 1
Electrical system
6-11
˚Ø Pump
X4 main branch of turing flat wiring harness 001619127300A3A61

Electrical system
6-12
˚Ø Pump
X4 main branch of turing flat wiring harness 001619127300A3A61

1 1022270089 ITT plug 1
2 1022259186 ITT ferrule 1
3 1022270092 Female pin 22
5 1022200595 Terminal 2
6 1022305177 Wire 96.9
7 1022259034 Sheath 3
8 1022258006 Terminal 8
10 1022258100 Terminal 4
11 1020515015 Limit switch 1
12 1020515023 Travel switch 1
13 1022200009 Terminal 8
14 1022260120 Terminal 4
15 1022200677 Joint 1
16 1022200309 Valve plug 1
Electrical system
6-13
˚Ø Pump
Branch of caution light 001619127300A3A62

Electrical system
6-14
˚Ø Pump
Branch of caution light 001619127300A3A62

1 1020402087 Caution light 2
2 1020402088 Caution light section 2
3 1022258100 Terminal 2
4 1022200009 Terminal 2
5 1022305177 Wire 2
6 1022258005 Terminal 4
8 1022259033 Sheath 2
Electrical system
6-15
˚Ø Pump
X5 cabinet harness main branch 001619127300A3A71

Electrical system
6-16
˚Ø Pump
X5 cabinet harness main branch 001619127300A3A71

1 1022270089 ITT plug 2
2 1022259186 ITT ferrule 2
3 1022270092 Female pin 66
4 1022305177 Wire 306
Electrical system
6-17
˚Ø Pump
X6 pumping valves harness main branch 001619127300A3A81

Electrical system
6-18
˚Ø Pump
X6 pumping valves harness main branch 001619127300A3A81

1 1022270089 ITT plug 1
2 1022259186 ITT ferrule 1
3 1022270092 Female pin 26
5 1022200309 Valve plug 11
6 1022305177 Wire 120
7 1022301236 Sensor connector 3
8 1022200774 Connector 20
9 1022200773 Connector 6
10 1020499001 Connector with light 2
11 1022200677 Joint 2
12 1022260120 Terminal 4
Electrical system
6-19
˚Ø Pump
X7 main branch of hooper wiring harness 001619127300A3A91

Electrical system
6-20
˚Ø Pump
X7 main branch of hooper wiring harness 001619127300A3A91

1 1022270089 ITT plug 1
2 1022259186 ITT ferrule 1
3 1022270092 Female pin 18
5 1022305177 Wire 204
6 1022258006 Terminal 4
8 1022259034 Sheath 2
9 1022200309 Valve plug 6
10 1022200006 Valve plug 2
11 1022200009 Terminal 4
13 1022200323 Joint 1
14 1022200774 Connector 10
15 1022200773 Connector 3
16 1022200816 Terminal 2
17 1022260015 Waterproof plug 1
18 1020515019 Limit switch 1
19 1022258100 Terminal 2
Electrical system
6-21
˚Ø Pump
X9 wiring harness of remote device and GPS 001619127300A3AB1

Electrical system
6-22
˚Ø Pump
X9 wiring harness of remote device and GPS 001619127300A3AB1

1 1022270089 ITT plug 1
2 1022259186 ITT ferrule 1
3 1022270092 Female pin 10
4 1022302040 Cable 7.2
5 1022302040 Cable 8.8
6 1022303045 Cable 9
Electrical system
6-23
˚Ø Pump
Boom height light wiring harness 001619127300A3AC1

Electrical system
6-24
˚Ø Pump
Boom height light wiring harness 001619127300A3AC1

1 1022259033 Sheath 1
2 1022258005 Terminal 2
4 1022303094 Cable 18
Electrical system
6-25
˚Ø Pump
Boom horn wiring harness 001619127300A3AC2

Electrical system
6-26
˚Ø Pump
Boom horn wiring harness 001619127300A3AC2

1 1022259033 Sheath 1
2 1022258005 Terminal 2
4 1022303094 Cable 43
5 1022200595 Terminal 2
Electrical system
6-27
˚Ø Pump
Outrigger box & integrated box 001619127300A1AT2

Electrical system
6-28
˚Ø Pump
Outrigger box & integrated box 001619127300A1AT2


contact 2
5 1020803358 Button box 2
6 1020501010 Push button 3
7 1020806275 Support 3
8 1020509015 NO contact 3
10 1020803054 Button box 1
Electrical system
6-29
˚Ø Pump
Coders and sensors 001619127300A1AT3

Electrical system
6-30
˚Ø Pump
Coders and sensors 001619127300A1AT3

1 1022200624 Sensor connector(5 1
pin)
3 1022200625 Sensor connector(5 1

pin)
4 1021401016 Turning coder 1
5 1022200677 Joint 1
6 1021402200 Sensor 1
7 1022301236 Sensor connector 2
8 1021402202 Pressure sensor 2
Electrical system
6-31
˚Ø Pump
Proximity switch 001619127300A1AT4

Electrical system
6-32
˚Ø Pump
Proximity switch 001619127300A1AT4

1 1022200323 Joint 1
2 1020516048 1st boom proximity

switch 1
3 1020511271 Proximity switch 2
4 1020499001 Connector with light 2
5 1020516037 Proximity switch 2
Electrical system
6-33
˚Ø Pump
Limit switch 001619127300A1AT5

Electrical system
6-34
˚Ø Pump
Limit switch 001619127300A1AT5

1 1020515019 Limit switch 1
2 1022260015 Waterproof plug 1
Electrical system
6-35
˚Ø Pump
Valve block assembly 001619127300A1AT6

Electrical system
6-36
˚Ø Pump
Valve block assembly 001619127300A1AT6

1 1022200309 Valve plug 18
2 1022200006 Valve plug 4
Electrical system
6-37
˚Ø Pump
Lights and horns of truck concreted pump 001619127300A1AT7

Electrical system
6-38
˚Ø Pump
Lights and horns of truck concreted pump 001619127300A1AT7

1 1023500022 LED working light 1
2 1020401040 License light 1
3 1020402262 LED floodlight 4
4 1020402087 Caution light 2
5 1020402194 Width light 10
6 1020401090 Floodlight 1
7 1020402090 Clearance lamp 3
8 1020401127 Portable light 1
9 1020403005 Horn 2
Electrical system
6-39
˚Ø Pump
Main control cabinet 001619127300A1AT8 1/2

Electrical system
6-40
˚Ø Pump

1 1020809408 Main control cabinet 1
2 1022002063 Screen 1

contact 1
7 1020512039 Knob head 1
8 1020509006 Button holder 1
9 1020511401 Cam switch 1
10 1020501091 Button head 1
11 1020509006 Button holder 1
12 1020809410 Electrical control

cabinet membrane 1
13 1020303339 Relay 2
14 1029802109 Metallic insert 2
15 1020401090 Floodlight 1
16 1020602181 Breaker 2
17 1020602146 Breaker 2
18 1020602174 Breaker 1
19 1020602112 Breaker 1
20 1020102033 Controller 1
21 1029900203 Connection unit 1
22 1020301221 Contactor 1
23 1020303114 Relay 4
Electrical system
24 1020304036 Relay socket 4
25 1022270219 Terminal 8
26 1020102058 PWM rotation voltage

module 1
27 1022200683 ITT plug 1
28 1022270089 ITT plug 7
29 1029100081 Chesses control 1

wire panel
30 1022200538 Plug 1
31 1022259053 Plug 2
32 1029900202 Connection unit 1
6-41
˚Ø Pump

Electrical system
6-42
˚Ø Pump

33 1020102041 Controller 1
Electrical system
6-43
˚Ø Pump
Tail cabinet 001619127300A1AT9

Electrical system
6-44
˚Ø Pump
Tail cabinet 001619127300A1AT9

1 1020809415 Button box 1
2 1020809414 Operation cabinet 1

membrance
3 1020402258 Pilot light 1
4 1020513084 Button switch 3
5 1020402259 Pilot light 1
7 1021102262 Potentionmeter 1
9 1029802085 Nylon plug 1
10 1029804205 Lock nut 1

contact 1
Electrical system
6-45
˚Ø Pump
Electricity of driving cab 0016BEN1029200135

Electrical system
6-46
˚Ø Pump
Electricity of driving cab 0016BEN1029200135

1 1029200135 Swtich panel for BENZ 1
2 1020511008 Switch 1
3 1020402026 Pilot light 1
4 1020513056 Selector 1
5 1020402025 Pilot light 2
6 1020804096 Transfer plate 1
7 1022200863 Connector 1
8 1022200830 Connector 1
9 1022303037 Cable 1.5
Electrical system
6-47
˚Ø Pump
Remote control device 0016RMD1020201109

Electrical system
6-48
˚Ø Pump
Remote control device 0016RMD1020201109

1 1020201109 Remote control device 1
2 1020519072 Linear rocker 6
3 1020519073 Linear rocker 1
4 1020519074 Toggle switch 1
7 1020519077 Transfer 1
potentionmeter
8 1020519078 Emergency stop button 1
9 1020519079 Touch switch 2
10 1020903045 Battery 1
Electrical system
6-49
˚Ø Pump
GPS 0016GPS1029900081
Electrical system
6-50
˚Ø Pump
GPS 0016GPS1029900081
1 1029900081 GPRS locator 1
2 1029801038 SIM card 1
Electrical system
6-51
6-52
Appendix A Hose List
POS. CODE DESCRIPTION SPEC QTY Assembly Position Length

1 1140203181 Hose assembly F461CACF121206-730 1
2 1140203181 Hose assembly F461CACF121206-730 1 Multi-way valve(oil drain) - tank 670
3 1140203195 Hose assembly F481CACF101004-1250 1 Control return - small 4-pass 1250
4 1140203195 Hose assembly F481CACF101004-1250 1 Control return - small 4-pass 1250
5 1140203200 Hose assembly F481CACF181810-1220 1 T1 - small multi-way 1220
6 1140203205 Hose assembly F731C90C303016-750 1 Distribution(B) - swing cylinder 730
7 1140203205 Hose assembly F731C90C303016-750 1 Distribution(A) - swing cylinder 730
8 1140203225 Hose assembly F381CACE101004-750 1 Distribution port B—distributor 750
9 1140203285 Hose assembly F481CACE151508-500 1 Tube - mixer valve(A) 470
10 1140203313 Hose assembly F371C91C161608-300 1
11 1140203517 Hose assembly F481CACF282816-650 1 Connect with swing cylinder oil drain 650
12 1140203545 Hose assembly F461CACF101004-1000 2 Rotation brake - rotation valve 1000
13 1140203550 Hose assembly F461CACA121206-650 1 Multi-way valve(oil drain) - tank 620
14 1140204987 Hose assembly F381CACF101004-680 1 Inclined axial pump - multi-way valve 700
15 1140204987 Hose assembly F381CACF101004-680 1 Distribution port A—distributor 700
17 1140204996 Hose assembly F461CACF121206-730 2 Left outrigger telescopic - tube 750
18 1140204996 Hose assembly F461CACF121206-730 2 Right outrigger telescopic - tube 750
19 1140205024 Hose assembly 1 High-low pressure control right - non-rod

F381CACF101004-800 cavity cover board 800
20 1140205040 Hose assembly F481CACF151508-400 2 Water pump inlet-return oil - tube 400
A-1

21 1140205041 Hose assembly F481CACF181810-700 1 G - cooling valve 700
22 1140205248 Hose assembly F381CACF101004-920 1 Switch valve - oil return high-low 3-channel 950
23 1140205263 Hose assembly F481CACE151508-1250 2 Mixer motor AB - tube 1250
25 1140205354 Hose assembly F461CACF121206-1100 4 Rear vertical 1100
26 1140206636 Hose assembly F381CACF101004-1050 1 High-low pressure oil inlet - shuttle valve 1050
27 1140206661 Hose assembly F381CACF101004-850 1 High-low pressure control left - rod cavity cover board 830
28 1140206664 Hose assembly F461CACF101004-500 1 Rotation motor(oil drain) - Tube 500
29 1140206888 Hose assembly F371C91C161608-1100 4 Rotation valve - rotation motor(AB) 1100
30 1140207218 Hose assembly F381CACF101004-880 1 Main pump - Y2 port 880
31 1140207266 Hose assembly F481CACF282816-1450 1 Flush valve② - tube 1450
32 1140207289 Hose assembly F481CACF282816-1380 1 Main cooler - small accumulator 1380
34 1140207330 Hose assembly F371C91C161608-1900 2 Rotation AB 1900
35 1140207356 Hose assembly F381CACE101004-850 1 Quick valve - non-rod cavity tube 850
36 1140207392 Hose assembly F381CACF424224-1350 1 Radiator(oil return) - filter 1350
37 1140207970 Hose assembly F381CACF101004-380 2 Feed valve inlet - main valve 370
38 1140208321 Hose assembly F381CACF424224-1420 1 C.P.pump suction - filter 1380
39 1140208449 Hose assembly F381CACA424224-900 1 Cooler inlet - multi-way block 900
A-2

41 1140208456 Hose assembly F371C9C9121206-4000 8 Multi-way valve - rotation flat 4000
48 1140209575 Hose assembly F481CACF151508-650S 1
54 1140209988 Hose assembly 461CACF101004-500 1
57 1140210057 Hose assembly F481CACF181810-780 1 T2 - small multi-way 780
59 1140210207 Hose assembly F371C9C9121206-1600S 3
A-3

64 1140210440 Hose assembly F381CACE101004-650 1 Main pump - PS port 650
65 1140210440 Hose assembly F381CACE101004-650 1 Neighbor board Y1 port - main pump 650
67 1140210457 Hose assembly F481CACF101004-630 1 High-low pressure inlet - shuttle valve 630
70 1140210503 胶管总成 F481CACE151508-1100S 1

F481CACE151508-1100S
73 1140210971 Hose assembly F481CACE151508-1250 2
75 1140211095 Hose assembly F481CACF282816-620 1 Cooling valve - tri-channel 620
76 1140211096 Hose assembly F481CACF353520-680 1 Inclined axis pump(suction oil) - filter 680
A-4

81 1140211818 Hose assembly F481CACE181810-1200 1
82 1140211818 Hose assembly F481CACE181810-1200 1 C.P. pump(oil drain) - tank 1200
86 1140217525 Hose assembly F461CACF101004-1400 1 Right rotation drain - left drain 1400
88 1140223321 Hose assembly F381CACE101004-850S 1
89 1140224328 Hose assembly F7316A6N202020-1100 4 Rod cavity - main valve 1090
90 1140205483 Hose assembly F731C90C383820-1590 2 Front main pump - main valve 1590
91 1140205485 Hose assembly F731C91C202012-700 1 Inclined pressure - tube 700
92 1140205491 Hose assembly F381CACE101004-460 2 Main cartridge valve - high-low pressure - tube 480
93 1140205538 Hose assembly F481CACF353520-1050 1 180 pump drain - tank 1030
94 1140205561 Hose assembly F481CACE151508-1100 1 Mixing motor oil drain - tube 1100
96 1140205590 Hose assembly F731C91C202012-850 1 Tube - cooler 850
97 1140206330 Hose assembly F481CACF151508-900 1 Handle valve oil return - tube 880
98 1140203365 Hose assembly F481CACF151508-550 2 Water pump inlet-return oil - tube 550
99 1140203365 Hose assembly F481CACF151508-550 1 Handle valve - water pump inlet 550
100 1140203386 Hose assembly F731C90C383820-1250 2 Rear main pump - main valve 1260
A-5

101 1140203411 Hose assembly F381CACF424224-750 1 Main pump suction - filter 750
102 1140203443 Hose assembly F481CACF282816-720 1 Flush valve① - tube 730
103 1140203451 Hose assembly F481CACF101004-700 1 Small ball valve -distribute valve 700
104 1140205093 Hose assembly F461CACF101004-750 1 Tube - oil tank 750
106 1140205160 Hose assembly F381CACE101004-550 1 Non-rod cavity - tube 550
107 1140205208 Hose assembly F481CACF353520-1320 1 Tube(Dis.V. oil return) - tank 1320
108 1140204245 Hose assembly F381CACF101004-500 1 Small ball valve - accumulator 500
110 1140204300 Hose assembly F371C91C161608-800 1 Left outrigger valve oil inlet 800
112 1140204306 Hose assembly F371C9C9161608-450 1 Right outrigger valve inlet 450
113 1140204339 Hose assembly F481CACF151508-1050 1 Gear pump oil pressing tube 1050
114 1140204349 Hose assembly F481CACF353520-720 1 Inclined axis pump(suction oil) - filter 750
115 1140204349 Hose assembly F481CACF353520-720 1 Dis.V.(oil return) - Tube 720
116 1140204771 Hose assembly F381CACF101004-300 1 Connect with non-rod cavity 300
117 1140204771 Hose assembly F381CACF101004-300 1 Oil feeding valve - rod cavity flange 300
118 1140204778 Hose assembly F481CACF101004-850 1 Suction filter in-out oil 850
119 1140227323 Hose assembly F462CACF121206-400 2 1st outrigger horizontal cylinder - order valve 400
120 1140227578 Hose assembly F372C90C252512-700 1 C.P.pump pressing tube - distribute valve 680
A-6

121 1140227578 Hose assembly F372C90C252512-700 1 Dis.V.(P) - big-accumulator 680
122 1140226340 Hose assembly F372C91C121206-900 2 6th boom cylinder - tube 900
123 1140226340 Hose assembly F372C91C121206-900 1 3rd boom cylinder - tube 900
126 1140226341 Hose assembly F372C91C121206-1000 1 2nd boom hydraulic cylinder - Tube 1000
128 1140226343 Hose assembly F372C91C121206-800 1 5th boom hydraulic cylinder - Tube 800
132 1140226349 Hose assembly F372C9C9121206-2400 8 1st boom - 2nd boom 2350
133 1140226349 Hose assembly F372C9C9121206-2400 1 1st boom - 2nd boom(2nd overflow) 2350
134 1140229304 Hose assembly F462CACF121206-650 1 Left horizontal cylinder - separator 650
135 1140229320 Hose assembly F462CACF121206-600 2 2nd outrigger horizontal cylinder - order valve 590
137 1140206953 Hose assembly F371C9C9161608-550 1 Multi-valve - tube outrigger pressure 550
A-7

143 1140230991 Hose assembly F7316A6A202020-860S 4
144 1140230997 Hose assembly F7316A6N202020-1090S 4
A-8

167 1140211927 Hose assembly F481CACF121206-950 1 Inclined axis pump(oil drain) - tank 950
170 1140228146 Hose assembly F372C9C9161608-1900 4 Rotation table board - 1st boom separator(B) 1900
171 1140202217 Hose assembly F481CACF151508-850 1 Swing oil cylinder(oil drain) - T-joint 820
172 1140202221 Hose assembly F481CACF353520-650 1 180 pump drain - tank 650
173 1140202233 Hose assembly F481CACF151508-650 1 Manual valve(Oil Inlet) - Tube 650
174 1140208548 High-pressure hinge joint G1/4/M16×1.5 24
176 1140208046 Hose assembly F481CACF101004-420 1 Control pressing - tube 420
177 1140208046 Hose assembly F481CACF101004-420 1 High-low pressure return - tube 420
179 1140214157 Hose assembly F481CACE151508-520 1 Tube - mixer valve(B) 520
180 1140214158 Hose assembly F481CACF101004-670 1 Water pump oil drain - oil tank 670
A-9

181 1140229774 Hose assembly F462CACF121206-450 1 Separator - left outrigger lock 450
182 1140229774 Hose assembly F462CACF121206-450 1 Separator - left outrigger lock 420
185 1140217994 Hose assembly F381CACF424224-1650 1 Main pump suction - filter 1620
187 1140218056 Hose assembly F731C90C202012-1050 1 Multi-way valve inlet 1050
188 1140218299 Hose assembly F372CACA121206-1850 2 Right 2nd outrigger(both sides) 1820
189 1140218299 Hose assembly F372CACA121206-1850 2 Left 2nd outrigger(both sides) 1820
191 1140228821 Hose assembly F461CACA121206-620 1
194 1140228915 Hose assembly F372CACA121206-1960S 4
A-10

202 1140203084 Hose assembly F481CACF101004-450 1 Water pump oil drain - oil tank 450
203 1140203084 Hose assembly F481CACF101004-450 1 Suction filter in-out oil 450
204 1140203086 Hose assembly F481CACF101004-500 1 Small ball valve -distribute valve 470
205 1140203091 Hose assembly F481CACF151508-500 1 Water pump(oil return) - tank 500
206 1140203118 Hose assembly F481CACF151508-700 1 Mixing oil return - big multi-way block 670
207 1140203167 Hose assembly F371C9C9252512-850 1 C.P.pump pressing oil - tube 850
209 1140203174 Hose assembly F381CACF101004-350 1 Distribution exteral control port-tube-high/pressure 330
valve
210 1140203175 Hose assembly F381CACF101004-550 1 Inclined axial pump - multi-way valve 530
220 1140215810 Hose assembly F481CACE282816-1650 1 Gear pump(suction oil) - Tube 1630
A-11

222 1140217053 Hose assembly F371C9C9252512-550 1 Ball valve - big-accumulator 540
223 1140217055 Hose assembly F7316A6A202020-850 4 Non-rod cavity - main valve 860
225 1140217056 Hose assembly F461CACF121206-1300 4 Rear swing 1300
227 1140217059 Hose assembly F731C91C202012-2800 1 Multi-way valve(oil return) - tube 2800
228 1140225586 Hose assembly F372CACA121206-1950 2 Right single outrigger(both sides) 1960
229 1140225586 Hose assembly F372CACA121206-1950 2 Left single outrigger(both sides) 1960
236 1140226350 Hose assembly F372C9C9121206-2000 5 3rd boom - 4th boom 2000
237 1140226350 Hose assembly F372C9C9121206-2000 7 2nd boom - 3rd boom 2000
238 1140226352 Hose assembly F372C91C161608-1150 2 2nd boom hydraulic cylinder - Tube 1150
239 1140226352 Hose assembly F372C91C161608-1150 1 1st boom hydraulic cylinder - Tube 1150
A-12

245 1140226414 Hose assembly F462CACF121206-700 1 Left horizontal cylinder - separator 700
246 1140226414 Hose assembly F462CACF121206-700 1 Multi-way valve(oil drain) - tank 670
247 1140226431 Hose assembly F462CACA121206-450 2 Right outrigger transit joint - vertical tube neighbor joint 450
248 1140226431 Hose assembly F462CACA121206-450 2 Left outrigger transit joint - vertical tube neighbor joint 450
249 1140226436 Hose assembly F372C9C9121206-1600 3 4th boom - 5th boom 1600
250 1140226438 Hose assembly F372C9C9121206-1900 6 Rotation table board - 1st boom separator(T) 1900
251 1140226438 Hose assembly F372C9C9121206-1900 3 Rotation table board - 1st boom separator(B) 1900
252 1140226446 Hose assembly F462CACF121206-500 2 1st outrigger horizontal cylinder - order valve 510
253 1140226446 Hose assembly F462CACF121206-500 2 2nd outrigger horizontal cylinder - order valve 490
254 1140226667 Hose assembly F462CACA121206-650 1 Multi-way valve(oil drain) - tank 620
255 1140226669 Hose assembly F462CACF121206-900 2 Right outrigger hydraulic lock - cylinder 900
A-13

268 1140209771 Hose assembly F381CACF101004-780 1 Distribution exteral control port-tube-high/pressure 780
valve
269 1140209771 Hose assembly F381CACF101004-780 1 Outside control port - small ball valve 780

胶管总成
271 1140234170 F462CACF121206-1070S 1
Q/ZLZK1010010
胶管总成
272 1140234172 F462CACF121206-570S 1
Q/ZLZK1010010
A-14
Appendix B Pipe List

1 001693302A0514000 Bent pipe 1 undercarriage
2 001693302A0601000 Bent pipe Φ125×R240B-9° 1 3rd boom section
3 001693302A0601000 Bent pipe Φ125×R240B-9° 1 3rd boom section
4 001693302A1201000 Bent pipe

Φ125×R240B-36° 1 2nd boom section
5 001693302A1201000 Bent pipe

6 001693302A1201000 Bent pipe

7 Lengthened elbow
001693302S1303000 Φ150×R650(598)A-40 1 undercarriage
8 001693303A0013000 Tapered pipe

150A-125B×1400-1 1 undercarriage

001693304S0113000 Φ133×4.5×1220B 1 2nd boom section

001693304S0128000 Φ133×4.5×1020B 1 2nd boom section

001693304S0534000 Φ133×4.5×1910B 1 undercarriage 1910

001693304S0576000 Φ133×4.5×2225B 1 3rd boom section

001693304S0408000 Φ133×4.5×895B 1 undercarriage 895

001693304S0419000 Φ133×4.5×975B 1 1st boom section

001693304S0001000 Φ133×4.5×3000B-1 1 undercarriage 3000

001693304S0010000 Φ133×4.5×3000B-2 1 5th boom section

001693304S0010000 Φ133×4.5×3000B-2 2 4th boom section

001693304S0010000 Φ133×4.5×3000B-2 1 3rd boom section

001693304S0010000 Φ133×4.5×3000B-2 1 2nd boom section

001693304S0010000 Φ133×4.5×3000B-2 1 2nd boom section
B-1

001693304S0010000 Φ133×4.5×3000B-2 3 1st boom section

001693304S0020000 Φ133×4.5×4000B 1 6th boom section

001693304S0215000 Φ133×4.5×800B 1 Swivel table



001693304S1001000 Φ161×6×1400A 1 undercarriage 1400

001693304S0639000 Φ133×4.5×2755B 1 3rd boom section
28 Bent pipe
001693302S0301000 Φ124×R275B-45° 1 undercarriage
29 Bend
001693302S0501000 Φ124xR275(500)B-90° 1 1st boom section
30 Bent pipe
001693302S0502000 Φ124×R275B-90° 1 undercarriage
31 Bent pipe
001693302S0502000 Φ124×R275B-90° 1 6th boom section
32 Bent pipe
001693302S0505000 Φ124×R190.5B-90° 1 6th boom section
33 001693302A0502000 Bent pipe

Φ125×R275B-90° 1 3rd boom section
34 001693302A0502000 Bent pipe

35 001693302A0502000 Bent pipe

36 001693302A0502000 Bent pipe

Φ125×R275B-90° 1 1st boom section
37 001693302A0504000 Bent pipe

Φ125×R180B-90° 1 5th boom section
38 001693302A0504000 Bent pipe

39 001693302A0504000 Bent pipe

40 001693302A0504000 Bent pipe

Φ125×R180B-90° 1 3rd boom section
B-2

41 001693302A0504000 Bent pipe
Φ125×R180B-90° 1 1st boom section
42 001693302A0505000 Bent pipe

Φ125×R190.5B-90° 1 6th boom section
43 001693302A0505000 Bent pipe

Φ125×R190.5B-90° 1 5th boom section
B-3
ZOOMLION HEAVY INDUSTRY SCIENCE AND TECHNOLOGY CO.,LTD.
Address: No.677 Lugu Avenue,Yuelu District, Changsha, Hunan Province,China

Postcode: 410205
Website: http://www.zoomlion.com

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Spare Parts Manual

ZOOMLION HEAVY INDUSTRY SCIENCE AND TECHNOLOGY CO.,LTD.

1. Boom: boom ASSY., swivel device, base structure and outriggers.

9. Hose list: superstructure hose and undercarriage hose in the machine.

Chapter 1 Boom.................................................................................................................................................. 1-1

Boom assembly ..................................................................................................................................................... 1-2

Swivel table ........................................................................................................................................................... 1-4

1st boom assembly................................................................................................................................................ 1-6

2nd boom asembly .............................................................................................................................................. 1-10

3rd boom assembly ............................................................................................................................................. 1-14

4th boom assembly ............................................................................................................................................. 1-18

5th boom assembly ............................................................................................................................................. 1-22

6th boom assembly ............................................................................................................................................. 1-26

Cylinder of 1st section ......................................................................................................................................... 1-28

2nd boom cylinder ............................................................................................................................................... 1-30

3rd boom cylinder ................................................................................................................................................ 1-32

4th boom cylinder ................................................................................................................................................ 1-34

Cylinder of 5th section ......................................................................................................................................... 1-36

6th boom cylinder ................................................................................................................................................ 1-38

Swivel assembly .................................................................................................................................................. 1-40

Reductor .............................................................................................................................................................. 1-42

Base structure and outriggers assembly ............................................................................................................. 1-44

Front right outrigger ............................................................................................................................................. 1-48

Front left outrigger ............................................................................................................................................... 1-50

Base structure ..................................................................................................................................................... 1-52

Support bracket of 2nd boom .............................................................................................................................. 1-54

Rear right outrigger.............................................................................................................................................. 1-56

Rear left outrigger................................................................................................................................................ 1-58

Rear outrigger swing cylinder .............................................................................................................................. 1-60

Front outrigger cylinder(V)................................................................................................................................... 1-62

Rear outrigger cylinder(V) ................................................................................................................................... 1-64

Minor pole cylinder(H) ......................................................................................................................................... 1-66

Left major pole cylinder(H) .................................................................................................................................. 1-68

Right major pole cylinder(H) ................................................................................................................................ 1-70

Chapter 2 Pumping unit ...................................................................................................................................... 2-1

Pumping unit.......................................................................................................................................................... 2-2

Hopper assembly................................................................................................................................................... 2-4

Mixing mechanism................................................................................................................................................. 2-8

Distribution valve assembly ................................................................................................................................. 2-12

S-pipe valve......................................................................................................................................................... 2-18

Left swing cylinder ............................................................................................................................................... 2-20

Right swing cylinder............................................................................................................................................. 2-22

Pumping mechanism ........................................................................................................................................... 2-24

Concrete piston ................................................................................................................................................... 2-28

Pumping cylinder assembly................................................................................................................................. 2-30

Cylinder unit......................................................................................................................................................... 2-32

Pumping cylinder ................................................................................................................................................. 2-34

Chapter 3 Concrete pipe assembly.................................................................................................................... 3-1

Undercarriage concrete pipe assembly ................................................................................................................. 3-2

Chapter 4 Chassis and frame protective device............................................................................................... 4-1

Chassis refit........................................................................................................................................................... 4-2

Drive shaft A .......................................................................................................................................................... 4-6

Drive shaft B .......................................................................................................................................................... 4-8

Pneumatic mechanism ........................................................................................................................................ 4-10

PTO assembly ..................................................................................................................................................... 4-12

P.T.O .................................................................................................................................................................... 4-14

Drive shaft B ........................................................................................................................................................ 4-18

Frame protective device assembly ...................................................................................................................... 4-20

Secondary frame assembly ................................................................................................................................. 4-22

Walk platform and attachment............................................................................................................................. 4-24