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(Reaffirmed 2016)

(Reaffirmed!2014)!

(Reaffirmed 2015)
(Reaffirmed 2019)

(Reaffirmed 2014)

(Reaffirmed 2013)

(Reaffirmed 2012)

(Reaffirmed 2011)

(Reaffirmed 2010)

(Reaffirmed 2009)

(Reaffirmed 2008)

(Reaffirmed 2007)

(Reaffirmed 2006)

(Reaffirmed 2005)
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"I" I I IIh" I'lpe, ,Ind I Ittlll~' Sectional Committee. M rD I')

I ()i{1 V. ()I{I)

I hi, IIlUI,IIl '>I,IIIU,IIU ( 1',111 I ) (~I'lh Revlsloll) wa' ddopled by Ihe IllllL.llI 01 Illdl.lll '>t.llld,lI,h. dlier IhL UI,,1i
1III,dl/l·d bl the ~teel lube,. I'II,e, ,md 1ilill1gs ScctlolMI (ommlliec had oecll ,Ipploved by Ihe Mel,lIlulglcal
l nglllcLllIlg DIV ''''lOn COUll<. II

I hi, ,LlIld,ud ".1' 111,1 pubh,heu III 1')<;8 ,lIld ,ub\c~ucllily levlsed III 1'1(, I 19(,K 1971.1979 ,mu 1990 respeundy

In till" I\"\ '-"t III 1111..' 10110\\ tllg 1lI.1I1l IlHh.ldH.• ltl()ll~ hdVC hC1..1l Ill,\(.h.

.1) 1\/1 tit..: .IIllCnOIllLllh lHl the tilth ICVI-;IOI1 htlvc bCCIlIIH..olpOI.ltld

b) (. hLIllIL~li Lompo ... ,tlOll 101 ~calllk~s tube . . ( l<lule ,Uhlly\, . . ) 11,1\ lH.'l'll II1UlI pOI.lIeU ,1Ild 101 m,l1H1I.tLturlllg
(.I \\eldL'd lube,. I'> I074S 'lIol-lolied sleel strip lor \\elued luh," ,111<1 pipe, 01 I'> 'i 11 (old lolled 'ow
(.II bOil ,led ,hech allu SlripS' have been 1I1Liudeu
1..) PCIIllI"'~lbh: V,HI.lllun III case ofploduCI analy ... ,"t of ..,camlc" .. lLIhc.., 101 ,til <;pcLlficd clelllcnt . . 1\.1VL bL.:cll
IIll0lPOldlcd

d) I'11Ivl'lOll 101 ,upply 01 lubes "llh bevel elld 1M, been II1CO'lh'ldlCU

rn thl'" llHlIltl)
thl Iq~,lIl.ttlOl1"" govcrnlllg. the u..,c 01 tube ... tOi (011 v..:) lll~ "1I.tlill ,ilL 1,lId dU\\1l Illlh .. indl.11l H\)J!LI
Rq:ul.lIIOIlS rtlhll,hcu hy Ihc C~nlral Bodc" 110,11 d

\\ hill. Inrmul.HlIlg thl~ ... tand"ld. due consH.kl.ltlOn h.l ... been given to lil .. II.llk pi dl. I ILl':" lollu\\'u.l III the lOlllltl \
riclu Duc cnn"'ldcr,ltloll has "Iso been given tu Illtclll,ltlOll.iI LO~lldllldtIUIl.IIIHlIlg till. . . t.l!llldld~ prcvdlilllg
1111111 . .
III dllklcnt UHll1tr".:,> t\ ....... I . . I.lIlCe has bt!en dCllvcd 110111 the loll(lwlll~ puhIIL.llhHl ....

C,lI bon steel tubel., SUlt,lblc 10! ~Lll.'\\ 1Ill-! 1ll .1(. .. 01 d.IIlLl \\ JIll I "'l) I nLlllhlt IUlldl ()1 6.11l1/,1IIOn
tOI'tand::lIdl.l.HIUIl

~LIC\\oed and ~ockctcd ~teel tllb" . . ,IIH.I tubUJ.ll . . dlld 101 pl'lI11 Lilt! . . Il.·cllubc'> sUII.lbk 101
\\ eldlllg 01 f01 screwlIlg to l3'-' 21 IlJX"i PIP':- thlc,llh 101 tuhl.!,> <1110 fitllng \\ hel ~ prc~ ... t11 t:'~
tight 101lltc;; nrc made nn the thlc,Hh

I II" ,I,lIlli,tlu LOIII,IIIl' clau,,-, 6.4. 7.1. 7.1.1.11.2 16.2 ,lIld 17.J wlmh "ill 1", .1Il dgrcelllcill oet\lClil the
Ill.lI1uLIClllll'!.tnt! the pllllh<h":l

I hl (llhl'l p.lI t 01 thl~ . . t.!IH.I.lld I~ I~ I.:! ~9 ( P.,,\ 1) 1992 SP~lltIL,1I101l Illi IlIlld . . ILI.I luhl., . . luhld.lI.., .1I1d ()(h~1
\\Iollght ~k~1 tlttlng .... 1',lIt:! Mild c;;teel socket. tllblll<lt~ .1I1U othcr \\Iought c;;(('(01 plp,- 1llIlng . . ( /(1/11111 I ( \ /\/{)/I )'

101 the pm po~~ of ut!t.lutng whethel c.l pattllul.1I rcqulrt!l1lcnt ot 1111,\ ,,1.lllll.l1 d b UHllp1i..:d \\ nil tile tlll,d ".lIuc,
"b,cl'cu or cah.ulatcd. e\ple'~lng the rcstllt of a te~t or an,llysl>. sh.dl be loullucu oil III ,""lId,IIlLL' \11111
I'> 2 1'160 'Rule, 101 10"I1UIIl~ offnulllencal ,alucs (I el 1\,,£1)' I he number 01 Slgl1I fiC.lIli pl.lcc, Icl,lIncd 111 Ihe
I<'UI1UCU olt valuc ~I\(lulu [", Ihe '"me a< that 01 the sp~cllicd value III Ih" ,tandalu
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IS 1239 ( Part I ) : 2004

Indian Standard
STEEL TUBES, TUBULARS AND OTHER WROUGHT
STEEL FITTINGS - SPECIFICATION
PART 1 STEEL TUBES

( Sixth Revision)
1 SCOPE IS No Tille
1.1 This standard ( Part I ) covers the requirements 2329.1985 Method for bend test on metallic
for welded and seamless plain end or screwed and tubes ( In full section) ( jlnt
socketed steel tubes intended for use for water, revISion)
non-hazardous gas, air and steam. This standard is
4711:1974 Methods for sampling of steel pipes,
applicable to tubes of size 6 mm nominal bore to
tubes and fittings (first reV/Hon )
I SO mm nominal bore.
4736: 1986 Hot dIp ZinC coatIngs on mild steel
1.2 Medium and heavy tubes only are recommended
tubes (/Irst revISIOn)
for cll1'T)'ing steam services. The maximum permissible
pressure and temperatures for different sizes of tubes 4740: 1979 Code of practice for packaging of
are given in Annex A for guidance only. steel tubes (f,rsl revIS/on)
2 REFERENCES 8999: 1979 Gauging practice for pipe threads
where pressure tight JOlnt~ arc
The following standards contain provisions whIch
required on the threads
through reference in this text, constitute provisions
of this standard. At the time of publication, the 10748' 1995 Hot rolled stcel strip for weldeu
editions indicated were valid. All standards are subject tubes and pIpes (first re' I"un )
to revision and parties to agreements based on thIs
12278 1988 Method for ring tensile test 011
standard are encouraged to Investigate the possibIlIty
metalliC tubes
of applying the most recent editions of the standards
indicated below: 3 TERMINOLOGY
IS No Title 3.1 Black Tube
228 Method for chemical anal."sis of Tube as manufactured Without any subsequent surface
steels treatment.
513:1994 Cold-rolled low carbon steel sheets 3.2 Nominal Bore
and strips (fourth revIsion)
A size reference denoting tile approxlI1lJtc bore of [he
554: 1999 Pipe threads where pressure-tight tube. For each size of tube, the outside diameter IS
joints are made on the threads - fixed by the corresponding screw thread dimenSIons
Dimensions, tolerances and of IS 554 and therefore, the actual bore of each size
designation (fourth revision) of tube will vary according to the thid.ness.
1239 Mild steel tubes, tubulars and
3.3 Plain End
(Part2): 1992 other wrought steel fittings: Part 2
Mild steel socket, tubulars and other The ends are cleanly finIShed by normdl uebumng
wrought steel pipe fittings (fourth process.
revis/on)
3.4 Bevel End
1387: 1993 General requirements for the supply
of metallurgical materials (second The finished tube end shall be with a specified angle
re~ision ) and root face as given in Fig I
1608: 1995 Mechanical testing of metals - 3.5 Thbe, Pipe
Tensile testing ( second revision)
A long, hollow, open-ended object of circular or other
2328: 1983 Method for nattening test on cross-section The term tube is synonymous with the
metallic tubes (first revision) term pipe.

'2. ~I IIISI:".I>f(J7
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IS 1239 ( Part I ) : 2004

6 MANUFACTURE

6.1 Seamless steel tube shall be made from tested

quality steel manufactured by any approved process
and shall be fully killed.

6.1.1 Chemical composition of the steel shall comply

with Table I in Ladle Sample analysis.

Table I Chemical ComposItion (Ladle Analysis)

Percent, Max

Corbon "".ne .... t Sulphur Phosphorus

(I) (2) (3) (4)
0.20 1.30 0.040 0.040

6.2 The welded tubes shall be manufactured from

hot-rolled steel strip for welded tubes and pipes
conforming to IS 10748 or Cold-rolled low carbon sleel
sheets and strips conforming to IS 513.

6.3 Steel tubes shall be manufactured by one of the

FlU. I TUBE END WITH 30° BEVElLING
following processes:
3.6 Socket
a) Hot-finished seamless (HFS);
The screwed coupling utilized in joining the tubes
b) Electric resistance welded (ERW);
together.
c) High frequency induction welded (HFIW);
NOTE -- The term socket i$ synonymous with the term
coupler. d) Hot-finished welded (HFW); and
e) Cold-finished seamless (CDS).
3.7 Length
NOTE - Tubes mode by manual welding are not coven.-d
3.7.1 Random Length by this specification.

Normal manufacturing lengths, which may vary over 6.4 Light, medium and heavy tubes shall be either
a wide range; alternatively, a length range may be agreed welded or seamless as agreed to between the purchaser
to between the purchaser and the manufacturer. and the manu facturer.
3.7.2 E.tact Length of Screwed and Socketed Tube 6.5 For welded tubes, the height of the internal weld
fin shall not be greater than 60 percent of the specified
The length of the tube exclusive of the socket.
wall thickness.
3.7.3 Length of Screwed and Socketed Tube
6.6 All electric welded tubes used for steam services
The length of the tube inclusive ofthe socket on one shall be normalized. Only medium and heavy class of
end with handling tight. tube shall normally be used for steam services.
NOTE - Handling light means that the socket is so NOTE - HFS and HfW lubes need nol be normalized.
lighl rolled lhal il should nol rail down during handting
or transit. 7 CHEMICAL COMPOSITION
4 DESIGNATION 7.1 The analysis of steel shall be carried out either
Steel tubes covered by this standard shall be designated by the method specified in IS 228 and its relevant parts
or any other established instrumental/chemical
by their nominal bore and shall be further classified
as light, medium and heavy depending on the wall methods. In case of dispute the procedure given in
thickness; and screwed and socketed or plain-end/ IS 228 and its relevant parts shall be the referee method.
bevel-end to denote end condition, and black or However, where method is not given in IS 228 and its
galvanized to denote surface condition. relevant parts, the referee method shall be as agreed
to between the purchaser and the manufacturer.
5 SUPPLY OF MATERIALS
7.1.1 Product Analysis
General requirements relating Co the supply of steel
tubes shall conform to IS 1387. If so agreed between the purchaser and the

2
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IS 1239 ( Part I ) : 2004

manufacturer, the product analysis may be carried out. permitted on the tubes and sockets.
Maximum permissible variations in the case of product
analysis over the maximum limits specified in Table I a) Thickness:
shall be as given in Table 2. I) Welded tubes:
Table 2 Permissible Variation for Product Light tubes + not limited
Analysis - 8 percenl
( Clause 7.1.1 ) Medium and heavy i Ilot lillllttoJ
SI No. Content Variation Over Speciril:t..I t,;bes 10 percenl
Limit Pcrcut, Max
2) Seamless tubes + not IlIllited
(I) (2) (3) -12.5 percent
i) Carbon 0.02 b) Mass:
ii) Manganese 0.04
I) Single tube ( light + 10 perct:nt
iii) Sulphur O.OOS
series) - S percenl
iv) I'hosphorus O.OOS
2) Single tube ( medium '- 10 percenl
NOTE -In case of welded lubes, produci analysis shall
not be applicable to rimming steel. and heavy series)
J) For quantities per + 7.5 percellt
8 DIMENSIONS
load of 10 tonnes, .- -' percellt
8.1 The dimensions and nominal mass oftubes shall Min ( light series)
be in accordance with Tables, 3,4 and 5 subject to 4) For quantities per 1 7.5 percent
the tolerances permitted in 9.
load of 10 tonnes.
8.1.1 Thickn~ss and mass mentioned in Tables 3, 4 "1111 (medium and
and 5 are applicable to both black and galvanized tubes. heavy ,cries)
NOTE Fnr th~ puqll):-'~ 01 Illlnlllllllll \\1:1f!llIn~lll \d
9 TOLERANCES ON THICKNESS AND MASS
15 (Qnlles lot. the \HIg.h11ll:nt lIla~ ht' dOll I.: III ,:(111\\.'lm"ll!

9.1 The following manufacturing tolerances shall be lots al Ihe np(lI)Jl of Ih . : Ill'JllllLH.:rlll~r

Table 3 Dimensions and Nominal Mass of Steel Tubes - Lighl

(Clauses 8. I and 10. I. I . I )

Nomin •• Ouuidt l>iamttrr Thickness 'JaU!; of rube

~--
Bore Maximum Minimum rlain End Scre" cd and
Sockctc:t.I
mm min mm kg./m ~g., III

(I) (2 ) (3 ) (4 ) (S) (I>I

6 1(1.1 9.7 1 H (UMI o :;63

8 I) 6 13.2 o 515 o ~ I~
10 17 I 16.7 O,b70 () b-:'(l

15 2 I ·1 21.0 2 U I) 947 (l 1)5(1

20 26.9 26.4 2. 3 !K 1 ~I)

25 338 33.2 2. 6 'lX ~ (Ill

32 42.5 41.9 2.tI ~ ~~ 2. ~ 7

40 48.4 47.8 .2.9 -' 2.1 :'.27

SO 60.2 59.6 2.9 4.0X 4.15

65 760 7S.2 .3 .2 571 5H3

80 88 7 87.9 .12 6.72 6 89
1110 1139 113.0 q 7~ III ()
3 "
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IS 1239 (Part 1 ): 2004

Table 4 Dimensions and Nominal Mass of Steel Tubes - Medium

(Clause 8 1 )

Nominal Outside pi.meter Tbickacu M.II or Tub.

Durr Maximum Minimum PI.in End Screwed and
Socketed
mm mm mm mm kglm kglm
(I) (2) (3) (4) (5) (6)
6 106 98 20 0404 0407
140 13 2 2 3 0641 0645
10 175 167 2 3 0839 0843
15 21 8 21 0 2 6 I 21 122
20 27 3 26 5 2 6 I 56 I 57
25 14 2 33 3 3 2 2 41 2 43
32 429 420 3 2 3 10 3 13
40 488 479 3 2 3 56 360
50 608 597 36 503 5 10
65 766 75 3 3 6 642 654
80 89 5 88 0 40 8 36 8 53
100 1/50 1/ 3 I 4 5 122 125
125 140 8 138 5 4 8 159 164
150 1665 1639 4 8 18 9 195

Table 5 Dimensions and Nominal Mass of Steel Tubes - Heavy

( Clause 8 I )

Nomlnall Out.ide Diameter Thickness M ..., of Tube

Bore MaXImum Minimum PI.in End Screwed Ind
Socketed
mOl mm mm mm kglm kglm
(I) (2) (3) (4) (5) (6)
6 10 5 9 8 26 0487 0490
140 13 2 29 0765 0769
10 17 5 167 29 I 02 I 03
15 21 8 21 0 3 2 I 44 I 45
20 27 3 265 3 2 I 87 I 88
25 342 333 40 2 93 2 95
12 429 420 40 3 79 382
40 48 8 479 40 437 441
50 608 59 7 45 6 19 626
65 766 753 4 5 793 8 OS
80 89 5 880 4 8 990 10 I
100 1/ 5 0 1131 54 14 5 148
125 1408 1385 54 179 18 4
150 1665 163 9 5 4 21 3 21 9

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IS 1239 (Part I ): 2004

10 JOINTS 11.3 Approximate Length

10.1 All screwed tubes shall be supplied with pipe When approximate lengths are required, either for
threads conforming to IS 554. Gauging in accordance screwed and socketed tubes or for plain end tubes,
with IS 8999 shall be considered as an adequate tcst each tube shall be within ± 150 mm of the specified
for conformity of threads of IS 554. length.

10.1.1 Un less speci fied otherwise, tubes shall be 12 GALVANIZING

supplied screwed with taper threads and fitted
with one socket having parallel thread. The socket 12.1 Where tubes are required to be galvanized, the
zinc coating on the tubes shall be in accordance with
shall conform to all requirements ( except 6.4 ) of
IS4736.
IS 1239 (Part 2).
12.2 Tubes, which are to be screwed, shall be
10.1.1.1 In case of light tubes the application of taper
pipe threads may be modified by permitting the outside galvanized before screwing.
diameter of the tubes to be within the limits shown in 13 LEAK PROOF TEST
col 2 and 3 of Tahle 3. Where the tube approaches
the lower limit of outside diameter, some incomplete 13.1 Each tuh" shall be tested for leak tlghlnc" '"
threads ( perfect at root and imperfect at the crest) an in-process test at manufacturer's works either b)
may be expected from and beyond the gauge plane hydrostatic test or alternatively by eddy cllrrenlleq,
Such incomplete threads, shall not be regarded as in accordance with Annex B.
jllstification for rejection of the tubes. Also the minimum
13.1.1 Hydroslatlc test shall be carried oul ,II "
length of threads in lIght tubes shall be 80 percent of
pressure of." MPa and the same maintained for at lL'cl"it
that specified in IS 554.
3 and shall not show allY leakage in th\,.' pire
10.2 The plam end pipes shall be supplied with square NOTI I h~ dWll'!! 1JI Il:st I .. o.tt Iht: JI~L·It.:tloll ill tilL'
cut. However, bevel end may also be supplied onl11utual manufal.:iurcl
agreement bel ween the purchaser and Ihe manufacturer
( see Fig. 1 ) 14 TEST ON TUDES

II LENGTHS Following tests shall be conducted by the m311ufacturL'r

on tubes.
Following lolerances shall be applied on lengths of
tubes. 14.1 The tens lie strength shall be at 1.:,,,1 320 M I'"
( 320 N/mlll'). The test shall be cJ!Tied Ollt Oil tlrli
11.1 Ihndom u,ngth section or strip cut 1'1'0111 the selected tube., in
accordance with IS 1608 and IS 12278
4 to 7 m, unless othelwise specified Includes one socket
for screwed and socketed tubes. NOlES
I For \\L'ldL'J lub~ ... thL' :-.Irip 1~Il .. ik IC"! ~PL'l'll\l'-·ll ... h;d!
11.1.1 For orders of over 150 m of anyone size of not 1.:0111;1111 th<.: \ ... cltl
tube, it shall he permISsible to supply short random
2 For g,ti\l'lIIl/t.:J luhL· .... /l1ll' I.:ililtlll);! Ill;l~ hl' 1,'I11II\"li
lengths from ~ to 4 m provided that the number of
by Slf1PP1l1~ rrlm til tCllsll~ 11: ... 1
such length does not exceed 5 percent of the total
number oflenglhs for sizes below 65 mm nominal bore 14.1.1 The elongation percent on d gauge kn:;lh of
and above. 7.5 percent of such short random length 5.65"JSu' where So i'i the original cross~sectlolllli area
shall be permitted. In addition, it shall be permissible of the test specimen. shall be as follows
for two lenglhs to be joined together to make a random
Nominal Bore t:longal!ul1
length. provided Ihal Ihe number of such joint lengths
l)ercl!nl. ~"lfl
docs not exceed 5 percent of the total number oflengths
for sizes below 65 mm nominal bore and 7.5 percent a) For steam services for all sill'S ~o

of the total number of lengths for sizes 65 mm and b) For other services:
ahove.
I) Up to and including 25 mm 12
11.2 EXllct Length 2) Over 25 mm up to and 20
including 150 mm
Unless otherwise agreed to between the manufacturer
and the purchaser, where exact lengths are specified, 14.2 Bend Test on Tubes Up to and Indudill!: 50 mm
either for screwed and socketed tubes or for plain- Nominal Bore
end tubes each tube shall be within ~ ~ mm of the
specified length. When tested in accordance WIth IS 2129 tht' tubes
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IS 1239 (Part I): 2004

shall be capable of withstanding the bend test without a lot. Each lot shall be sampled separately and assessed
showing any signs offracture or failure. Welded tubes for conformity to this specification.
shall be bent with the weld at 90· to the plane of bending.
The tubes shall not be filled for this test. 16.2 Samplln& and Criterion for Conformity
Unless otherwise agreed to between the manufacturer
14.2.1 Ungalvanized tubes shall be capable of being
bent cold without cracking through 180· round a fonner and the purchaser the procedure for sampling of tubes
having a radius at the bottom of groove in the plane for various tests and criteria for conformity, IS 4711
of bending, equal to at least six times the outside shall be followed.
diameter of the tube. 17 MARKING
14.2.2 Galvanized tubes shall be capable of being 17.1 Each tube shall be marked with manufacturer's
bent cold, without cracking of the steel, through 90· name or trade-mark, IS No. that is, IS 1239 (Part I )
round a former having a radius at the bottom of the and class oftubes, that is, L, M, and H, for light, medium
groove equal to at least eight times the outside diameter and heavy class.
of the tubes.
17.2 The different classes of tubes shall be
14.3 Flattening Test on lUbes Above 50 mm Nominal distinguished by colour bands, which shall be applied
Bore as follows before the tubes leave the manufacturer's
Rings not less than 40 mm in length cut from the ends works:
of the selected tubes shall be flattened cold between a) Light tubes - Yellow
parallel plates with the weld, if any at 90° ( point of
b) Medium tubes -- Blue
maximum bending) in accordance with [S 2328. No
opening shall occur by fracture in the weld area until c) Heavy tubes -- Red
the distance between the plates is less than 75 percent NOTE - For oxport purpose the colour band on the
of the original outside diameter of the tube and no light tubes may be painled yellow or brown.
cracks or breaks in the metal elsewhere than in the 17.3 Unless otherwise agreed to between the
weld shall occur until the distance between the plates manufacturer and the purchaser a white colour band
IS less than 60 percent of the original outside diameter.
shall be applied at each end of the tubes for steam
NOTE ._. Slighl premalure cracking allhe edges would services.
nOl be deemed to affect compliance with this standard,
NOTE .. -- Additional colour bands, as given In 17.2
14.3.1 The test rings may have the inner and outer to 17.4 may also be applied.
edges rounded. 17.4 Tubes having length more than 7 shall have two
14.4 Ite-test 75 mm bands, one near each end. All other lengths
shall have one 75 mm band.
Should anyone of the test pieces first selected fail
to pass any of the tests specified above, two further 17.5 BIS Certification Marking
samples shall be selected for testing in respect of each The tubes may also be marked with the Standard Mark,
failure. Should the test pieces from both these details for which may be obtained from the Bureau of
additional samples pass, the material shall be deemed Indian Standards.
to comply with the requirements of that particular test.
Should the test pieces from either of these additional 17.5.1 The use of the Standard Mark is governed by
samples fail, the material represented by the test samples the provisions of the Bureau ofIndian Standards Act,
shall be deemed as not complying with the standard. 1986 and the Rules and Regulations made thereunder.
The details of conditions under which the licence for
IS WORKMANSHIP the use of Standard Mark may be granted to
All pipes shall be cleanly finished and reasonably free manufacturers or producers may be obtained from the
from injurious defects. The ends shall be free from Bureau of Indian Standards.
sharp edges and burrs of the pipe. The tubes shall 18 PROTECTION AND PACKING
be reasonably straight.
Black tubes not otherwise protected shall be varnished
16 SAMPLING FOR TUBES or suitably painted externally throughout the length
16.1 Lot for the purpose of drawing samples all tubes unless ordered unvarnished or unpainted. Where
bearing same designation and manufactured under a tubes are bundled for transport, all qualities of tubes
single process shall be grouped together to constitute shall be packed in accordance with [S 4740.

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IS 1239 ( Pari I ) : 2004

ANNEX A
(Clause 1.2)
MAXIMUM PERMISSIBLE PRESSURE AND TEMPERATURE FOR TUBES FOR
CONVEYING STEAM

A-I The maximum permissible pressure and A-2 For tubes fitted with appropriate flanges or
temperature for tubes with screwed and socketed joints suitably butt welded together, the maximum
shall be as given in Table 6. permissible pressure shall be 2.06 MPa and the
maximum permissible temperature 260°C.

Table 6 Maximum Permissible Pressure and Temperature for Tubes with Steel Couplings or
Screwed and Socketed Joints
( C1allse A-I)

Nominal Bore Maximum Permiuiblc Maximum Pcrmiuiblc

Preuurc Temperature
mm Mr. "C
(I) (2) (3)
Up to and including 25 mm 1.20 260
Over 25 mm up to and including 40 mm 1.03 260
Over 40 mm up to and including 80 mm 0.86 260
Over 80 mm up to and including 100 mm 0.69 260
0.83 177
Over 100 mm up to and including 125 mm 0.69 171
Over 125 mm up to and including I SO mm 0.50 160
NOTE - I MPa = I N/mm' =0 102 0 kgimm .
'

ANNEXB
( Clause 13.1 )
EDDY CURRENT TESTING OF TUBES AS AN ALTERNATIVE TO THE HYDRAULIC
LEAK TIGHTNESS TEST

B-1 METHODS OF TEST concentric test coil ( applicable to welded or seamles!

tubes ), or (b) segmental coil covering the weld anI
B-I.1 The tubes shall be tested for imperfections using ± 15° arc from weld line ( applicable to welde(
a concentric coil or segment coil or a rotating tube or tubes) on either side.
rotary probe eddy current technique in accordance
with this Annex. B-1.3.2 Method B

B-l.2 The tube shall be sufficiently straight to ensure The tube to be tested or the test coil assembly is rotate
Ihe validity of the test and the surface shall be free and translated relative to each other so the test co
from any foreign matter that would interfere with the describes a helical path over the tube surface. Th
interpretation of the test. pitch of the helical scan shall ensure that the who!
of the tube surface is effectively covered. This methc
B-1.3 Two methods of test are permitted (at the is applicable to seamless tubes only.
manufacturer's option). The equipment maybe located
on or off the tube mill. B-2 CALIBRATION OF TEST EQUIPMENT

B-1.3.1 MelhodA B-2.1 The equipment shall be calibrated usir

standard tube containing holes as defined in B-2
The tube to be tested is passed through the (a) for Method A or standard notches as defin.
7
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IS 1139 (Part I ): 2004

in 8-2.3 for Method B. The standard tube for off- 8-3.2 The calibration of the equipment shall be checked
line equipment shall have similar electromagnetic at the commencement and at the end of each working
properties and same diameter and thickness as the period and at intervals not exceeding 2 h.
tube to be tested. For online equipment, running tube
may be considered as standard tube. B-3.3 If on checking during production testing the
reference standard defect is not detected even after
8-2.1 Method A changing the sensitivity by 2dB to allow for equipmel1t
drift, the equipment· shall be recalibrated. Followil1g
The standard defect shall be a circular hole drilled
recalibration, all tubes tested since the previous check
radially completely through the tube wall on the
shall be retested, unless recordings from individually
welding. The diameters of the drills required to make
identified tubes are available that permit classification
these holes shall be as follows:
of those tubes into 'suspect' and 'acceptable'
Nominal Bore of the Tubes Drill Diameter categories.
mm mm
8-4 TEST PROCEDURE
Up to and includ ing I S 12
20,2S-32 1.7 Pass the tube to be inspected through the test unit
at the appropriate production speed, maintaining the
40-50 22 production speed constant with ± 10 percent under
6S-80 2.7 conditions identical to those used in the calibration
lOO-I2S 3.2 of the equipment.
ISO 3.7 NOTE - Identical conditions include all instruml"nt
settin8~ mechanical motion. positioning oftht: encircling
8-2.3 Method B coil(s) in relatioQ to the tube and any other factor that
arrect the validity of the technique.
The standard test piece shall have a longitudinal notch
0.8 mm or less in width machined parallel to the tube 8-5 ACCEPTANCE
axis on the outer surface of the tube. The depth of
the notch shall not exceed 12 V. percent of the specified 8-5.1 Any tube producing a signal lower th~n the
thickness of the tube or 0.3 mm whichever is greater. signals from the standard sh~" be deemed to have
The Jength of the notch at full depth shall not exceed passed this test.
SOmm.
8-5.2 Since NOT systems are known to be sensitive
8-3 CALIBRATION PROCEDURE to some features which do not cause leak, the tube
rejected by NOT may be retested hydraulically and
8-3.1 The equipment and test coils shall be adjusted whatever tubes pass the hydraulic test shall be
to produce in a consistent manner a clearly identifiable accepted.
signal from the standard defect(s) on the standard
tube and this signal shall be used to set the triggrer/ 8-5.3 The tubes rejected in 8-5. t may also be rdested
alarm level of the equipment. For calibration purposes off-line NOT equipment. Those which do not produce
the relative speed between the standard tube reject level signals shall be accepted. Others may be
containing standard defect and the test coils shall be accepted after cropping off the portion producing reject
the same as that used during the production. level signals.

8
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Bureau of Indian Standards

BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote harmonious
development of the activities of standardization, marking and quality cenification of goods and attending to
connected matters in the country.

Copyright
BIS has the copyright of all its publications. No pan of these publications may be reproduced in any form
without the prior permission in writing of BIS. This does not preclude the free use, in course of implementing
the standard, of necessary details, such as symbols and sizes, type or grade designations. Enquiries relating to
copyright be addressed to the Director (Publications), BIS.

Review of Indian Standards

Amendments are issued to standards as the need arises on the basis of comment,. Standards arc also reviewed
periodically; a standard along with amendments' is reaffirmed when such review indicates that no changes are
needed; if the review indicates that changes are needed, it is taken up for revision. Uscrs of Indian Standards
should ascenain that they are in possession of the latest amendments or edition by referring to the latest issue of
'81S Catalogue' and 'Standards: Monthly Additions'.

This Indian Standard has been developed from Doc: No. MTD 19 (4264).

Amendments Issued Since Publication

----·--A~m-e-ndr;;ent No-.~------·-----;D~ate of Issue Text Affected
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BUREAU OF INDIAN STANDARDS

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PRINTED BY THE GENERAL MANAGER GOVERNMENT OP rNDlA PRESS, NASHIK

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AMENDMENT NO. 1 NOVEMBER 2005

TO
IS 1239 ( PART 1 ) : 2004 STEEL TUBES, TUBULARS
AND OTHER WROUGHT STEEL FITTINGS
SPECIFICA TION
PART 1 STEEL TUBES
( Sixth Revision)
( Page I, clause 3.3 ) - Substitute the followwg for the c"\lslmg
'The ends of the tubes shall be fimshed clean.'

( Page 2, clause 6.3 ) - Substltutc the followmg for the eXlsUflg clause'
. Steel tubes shall be manufactured through one of the followmg processes.
a) Hot-filllshed seamless (HFS)'
b) Cold-fimshed seamless (CDS),
c) Hot-fimshed welded (HFW), and
d) Electnc resistance welded or high frequency Inducuon welded (ERW or
HFIW)
!wn E - 1 ube, made hy manu31 welding are not ,overed by thiS speclfreatton '

( Page 3, clause 9.1, Note) - Substitute' \0 tonnes lot' Jar' 15 tonnes lot'
( Page 5, clause 13.1.1, itncs 2 and 1 ) -- Substltute the followmg for the
eXlstmg
'Hydrostallc test sh.all be earned out at a pressure of 5 IvfPa and the same
mamtamed for atic3st 1 scconds and shall not show any leakage in the pipe. '

( Page 6, clause 17.4 ) -- SubstJlute the following for the eXIsting clause
'Tubes havmg random length 4 to 7 metres shall have two 75 nun bands one
near each end Tubes havmg exact length and approximate length as prescribed
m clauses 11.2 and 11.3 shall have one 75 mm band.'

(MID 19)

1·---11 111'>/\1),(17