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Imp01 Body 11

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2001 IMPREZA SERVICE MANUAL QUICK REFERENCE INDEX

BODY SECTION

HVAC SYSTEM AC
(HEATER, VENTILATOR AND A/C)

HVAC SYSTEM (AUTO A/C) AC


(DIAGNOSTICS)

AIRBAG SYSTEM AB

AIRBAG SYSTEM (DIAGNOSTICS) AB


This service manual has been prepared
to provide SUBARU service personnel
SEAT BELT SYSTEM SB
with the necessary information and data
for the correct maintenance and repair
of SUBARU vehicles. LIGHTING SYSTEM LI
This manual includes the procedures
for maintenance, disassembling, reas-
sembling, inspection and adjustment of WIPER AND WASHER SYSTEMS WW
components and diagnostics for guid-
ance of experienced mechanics.
Please peruse and utilize this manual ENTERTAINMENT ET
fully to ensure complete repair work for
satisfying our customers by keeping
their vehicle in optimum condition. COMMUNICATION SYSTEM COM
When replacement of parts during
repair work is needed, be sure to use
SUBARU genuine parts. GLASS/WINDOWS/MIRRORS GW

BODY STRUCTURE BS

INSTRUMENTATION/DRIVER INFO IDI

SEATS SE

SECURITY AND LOCKS SL

IMMOBILIZER (DIAGNOSTICS) IM

SUNROOF/T-TOP/CONVERTIBLE TOP SR
(SUNROOF)
All information, illustration and specifi-
cations contained in this manual are EXTERIOR/INTERIOR TRIM EI
based on the latest product information
available at the time of publication
approval.

FUJI HEAVY INDUSTRIES LTD. G1830GE6


INSTRUMENTATION/DRIVER INFO

IDI
Page
1. General Description ....................................................................................2
2. Combination Meter System.........................................................................4
3. Combination Meter Assembly ...................................................................19
4. Speedometer.............................................................................................21
5. Tachometer ...............................................................................................22
6. Fuel Gauge ...............................................................................................23
7. Water Temperature Gauge .......................................................................24
8. Ambient Sensor.........................................................................................25
GENERAL DESCRIPTION
INSTRUMENTATION/DRIVER INFO

1. General Description
A: SPECIFICATIONS
Speedometer Electric pulse type
Temperature gauge Thermistor cross coil type
Fuel gauge Resistance cross coil type
Tachometer Electric impulse type
Turn signal indicator light 14 V — 1.4 W
Charge indicator light LED
Oil pressure indicator light LED
ABS warning light LED
CHECK ENGINE warning light
LED
(Malfunction indicator light)
HI-beam indicator light 14 V — 1.4 W
Door open warning light LED
Seat belt warning light LED
Combination meter
Brake fluid and parking brake warning
LED
light
FWD indicator light LED
AIRBAG warning light LED
Meter illumination light 14 V — 3 W, 14 V — 2 W
AT OIL TEMP. warning light LED
LO indicator light LED
HOLD indicator light LED
Immobilizer indicator light LED
POWER indicator light 14 V — 2 W
Low fuel warning light LED
AT select lever position indicator light 14 V — 100 mA
LCD back light 14 V — 1.4 W

IDI-2
GENERAL DESCRIPTION
INSTRUMENTATION/DRIVER INFO

B: CAUTION
• Be careful not to damage meters and instrument panel.
• Be careful not to damage meter glasses.
• Make sure that electrical connector is connected securely.
• After installation, make sure that each meter operates normally.
• Use gloves to avoid damage and getting fingerprints on the glass surface and meter surfaces.
• Do not apply excessive force to circuit plate.
• Do not drop or otherwise apply impact.

C: PREPARATION TOOL
1. GENERAL TOOLS
TOOL NAME REMARKS
Circuit Tester Used for measuring resistance and voltage.

IDI-3
COMBINATION METER SYSTEM
INSTRUMENTATION/DRIVER INFO

2. Combination Meter System


A: SCHEMATIC
1. COMBINATION METER
METER-01

METER-01
To C: i12 (GREEN)

C1 C7

C8
C3

C4
C13

C6 C14

To B: i11 (GREEN)

B1 B15

B16

B7

B8

B29

B14
B30

To A: i10 (GREEN)

A1

A2

A5

A6

A9

A10

GG64-20A

IDI-4
METER-02

PARKING BRAKE SWITCH

BRAKE FLUID LEVEL


WARNING SWTCH PARKING BRAKE/BRAKE FLUID LEVEL WARNING LIGHT
B19

GENERATOR
CHARGE WARNING LIGHT
B1

OIL PRESSURE SWITCH OIL PRESSURE WARNING LIGHT


B2

TRANSMISSON CONTROL MODULE AT OIL TEMP WARNING LIGHT


B5

FWD INDICATOR LIGHT


B4

ABS CONTROL MODULE ABS WARNING LIGHT


B3

ENGINE CONTROL MODULE MALFUNCTION INDICATOR LIGHT


C6

IDI-5
SEAT BELT SWITCH SEAT BELT WARNING LIGHT
B9

DOOR SWITCH DOOR WARNING LIGHT


B

B14 A10

B13
COMBINATION METER SYSTEM

IMMOBILIZER CONTROL MODULE IMMOBILIZER INDCATOR LIGHT


B6
B
A

METER-04
METER-03

GG64-20B
METER-02
INSTRUMENTATION/DRIVER INFO
METER-03

METER-02
A
DIMMER SWITCH HEAD LIGHT RELAY RH
HI-BEAM
B

B29 B30

TURN SIGNAL INDICATOR LIGHT LH TURN SIGNAL SWITCH


C7
IGN

TURN SIGNAL INDICATOR LIGHT RH


A3

IGN

IGN
AIRBAG CIRCUIT B18 AIRBAG CONTROL MODULE
INSTRUMENTATION/DRIVER INFO

INHIBITOR AIRBAG WARNING LIGHT


SWITCH

P
C14

R
C13

N
C12

IDI-6
D
C11

3
DIMMER CIRCUIT

C10

2
C4
COMBINATION METER SYSTEM

1
C5

POWER PILOT LIGHT


B10

SNOW HOLD PILOT LIGHT


B15
AWD-LO SWITCH
CIRCUIT
DIMMER

AWD-LO INDICATOR LIGHT


B10
E
D
C

METER-04
METER-04
METER-04

GG64-20C
METER-03
METER-04

METER-03
METER-02
METER-03
METER-03
TAIL & ILLUMINATION
ILLUMINATION
RELAY

E
B
D
C
LIGHT
B

A9 A8

A6
BRIGHT
SWITCH

C3

BACK LIGHT
ODO/TRIP LCD
DRIVER
IGNITION SWITCH

LIGHT
OUT TEMP
LCD BACK
THERMOMETER
A7
+

WATER TEMPERATURE GAUGE


C9

C
C8 H

FUEL GAUGE MODULE


BATTERY

FUEL GAUGE

C2

I/F
F

I/F

IDI-7
LOW-FUEL
POWER CIRCUIT WARNING LIGHT
DRIVER

ENGINE CONTROL MODULE A5


I/F
TACHOMETER
COMBINATION METER SYSTEM

AT A2
I/F

TRANSMISSION CONTROL MODULE

MT
CUSTOM CPU

VEHICLE SPEED SENSOR


TRIP
TRIP A
SPEEDOMETER

CHANGE
AT : AT MODEL

MT : MT MODEL

AMBIENT SENSOR
B8 ODO METER
TRIP METER
RESET SWITCH
B

AC B11
I/F

AUTO A/C OUT.TEMP


AC : WITH AUTO A/C MODEL

CONTROL
MODULE AC B12
I/F

BUZZER

GG64-20D
METER-04
INSTRUMENTATION/DRIVER INFO
COMBINATION METER SYSTEM
INSTRUMENTATION/DRIVER INFO

2. OUTSIDE TEMPERATURE INDICATOR LHD MODEL


TO POWER SUPPLY ROUTING
O/T(L)-01

O/T(L)-01
FB-36 FB-8 FB-9
F/B FUSE NO. 13 M/B FUSE NO. 2 M/B FUSE NO. 2
(IG) (B)

RW

LR

LR
AC : WITH AUTO A/C MODEL

LR 20 LR LR A10
POWER
RW 23 GOr GOr A7 I/F COMBINATION
A: B282 CIRCUIT
METER
A11 YB YB 12 YB AC YB B12 I/F
B: B283 A: i10
CUSTOM LCD
AUTO A/C B9 BP AC BP 22 BP BP B11 I/F
CPU B: i11
CONTROL B17 BL AC BL 21 BL BL B8
MODULE B A6
B36 i1
BP

BL

B62 i2
24
5

F45 B37
BP

BL

B
BP

BL

F78
1

AMBIENT
REF. TO GND-03
SENSOR

F78 A: i10 (GREEN) A: B282 (GRAY) B: B283 (GRAY) i2

1 2 F45
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10
9 10 11 12 13 14 15 16 11 12 13 14 15 16 17 18 19 20
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 23 24

B36 (BLACK) B: i11 (GREEN)

1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11 12 13 14
12 13 14 15 16 17 18 19 20 21 22 23 24 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

GL96-20

IDI-8
COMBINATION METER SYSTEM
INSTRUMENTATION/DRIVER INFO

3. OUTSIDE TEMPERATURE INDICATOR RHD MODEL


TO POWER SUPPLY ROUTING
O/T(R)-01

O/T(R)-01
FB-36 MB-10
F/B FUSE NO. 13 M/B FUSE NO.2
(IG)
AT : AT MODEL

GW

LR
MT : MT MODEL
AT

MT
MT AC : WITH AUTO A/C MODEL

AT
GW

GW
LR

LR
B38 B36
21
GW 22

4
3
i3 i1

GW
LR

LR
AT MT
AT MT
A7 GW

A10 LR
I/F POWER CIRCUIT
COMBINATION
CUSTOM LCD METER
CPU A: i10

B: i11
I/F I/F
W B12

Or B11

B8
A6
YB
B
AC

YB
Or
W

i2
23

26
21
24

B37
YB
Or
W

A11 W AMBIENT SENSOR


AUTO A/C
A: B282 B: B283 CONTROL B17 YB AC YB 14 YB YB 1
MODULE
B9 Or AC Or 13 Or Or 2
B

B62 F45 F78

REF. TO GND-03

F78 (BLACK) A: i10 (GREEN) i1 (BLACK) A: B282 (GRAY) F45 (BLACK)

1 2 1 2 3 4 5 6 i3 (BLACK)
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8
7 8 9 10 11 12 13 14
9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18

B: B283 (GRAY) B: i11 (GREEN) i2

1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 11 12 13 14
10 11 12 13 14 15 16 17 18 19 20 21
11 12 13 14 15 16 17 18 19 20 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
22 23 24 25 26 27 28 29 30 31 32

GR96-20

IDI-9
COMBINATION METER SYSTEM
INSTRUMENTATION/DRIVER INFO

B: INSPECTION
CAUTION:
When measuring voltage and resistance of the ECM, TCM, or each sensor, use a tapered pin with a
diameter of less than 0.64 mm (0.025 in) in order to avoid poor contact. Do not insert the pin more
than 2 mm (0.08 in).
1. SYMPTOM CHART
Symptom Repair order Reference
Combination meter assembly does not operate. (1) Power supply <Ref. to IDI-11, CHECK
(2) Ground circuit POWER SUPPLY AND
GROUND CIRCUIT,
INSPECTION, Combi-
nation Meter System.>
Speedometer does not operate. (1) (MT) Vehicle speed sensor MT: <Ref. to IDI-12,
(AT) Transmission control module CHECK VEHICLE
(2) Harness SPEED SENSOR,
(3) Speedometer INSPECTION, Combi-
nation Meter System.>
AT: <Re. to IDI-<Ref. to
IDI-13, CHECK
TRANSMISSION CON-
TROL MODULE,
INSPECTION, Combi-
nation Meter System.>
Tachometer does not operate. (1) Engine control module <Ref. to IDI-14, CHECK
(2) Harness ENGINE CONTROL
(3) Tachometer MODULE, INSPEC-
TION, Combination
Meter System.>
Fuel gauge does not operate. (1) Fuel level sensor <Ref. to IDI-15, CHECK
(2) Harness FUEL LEVEL SEN-
(3) Fuel gauge SOR, INSPECTION,
Combination Meter
System.>
Water temperature gauge does not operate. (1) Engine coolant temperature sensor <Ref. to IDI-16, CHECK
(2) Harness ENGINE COOLANT
(3) Water temperature gauge TEMPERATURE SEN-
SOR, INSPECTION,
Combination Meter
System.>
Outside temperature indicator does not operate. (1) Ambient sensor <Ref. to IDI-17, CHECK
(2) Harness OUTSIDE TEMPERA-
(3) Combination meter TURE INDICATOR,
(4) Auto A/C control module INSPECTION, Combi-
nation Meter System.>

IDI-10
COMBINATION METER SYSTEM
INSTRUMENTATION/DRIVER INFO

2. CHECK POWER SUPPLY AND GROUND CIRCUIT

Step Check Yes No


1 CHECK POWER SUPPLY FOR COMBINA- Is the voltage more than 10 V? Go to step 2. Check harness for
TION METER. open or short
5)Remove combination meter. <Ref. to IDI-19, between ignition
REMOVAL, Combination Meter Assembly.> switch and combi-
6)Disconnect combination meter harness con- nation meter.
nector.
7)Turn ignition switch to ON.
8)Measure voltage between combination
meter connector (i10) and chassis ground.
Connector & terminal
(i10) No. 7 (+) — Chassis ground (−):
2 CHECK POWER SUPPLY FOR COMBINA- Is the voltage more than 10 V? Go to step 3. Check harness for
TION METER. open or short
Measure voltage between combination meter between fuse and
connector (i10) and chassis ground. combination
Connector & terminal meter.
(i10) No. 10 (+) — Chassis ground (−):
3 CHECK GROUND CIRCUIT OF COMBINA- Is the resistance less than 10 Replace combina- Repair wiring har-
TION METER. Ω? tion meter printed ness.
1)Turn ignition switch to OFF. circuit.
2)Measure resistance of harness between
combination meter connector (i10) and chassis
ground.
Connector & terminal
(i10) No. 6 (+) — Chassis ground (−):

IDI-11
COMBINATION METER SYSTEM
INSTRUMENTATION/DRIVER INFO

3. CHECK VEHICLE SPEED SENSOR

Step Check Yes No


1 CHECK VEHICLE SPEED SENSOR. Is the voltage less than 1V Check speedome- Go to step 2.
1)Set the vehicle on a free roller, or lift-up the ←→ more than 4 V? ter. <Ref. to IDI-21,
vehicle and support it with safety stands. REMOVAL,
2)Remove the combination meter with harness Speedometer.>
connector.
Warning:
Be careful not to get caught in the running
wheels.
3)Drive the vehicle at a speed greater than 20
km/h (12 MPH).
4)Measure voltage between combination
meter connector (i10) and chassis ground.
Connector & terminal
(i10) No. 2 (+) — Chassis ground (−):
2 CHECK VEHICLE SPEED SENSOR POWER Is the voltage more than 10 V? Go to step 3. Check harness for
SUPPLY. open or short
1)Turn ignition switch to OFF. between ignition
2)Disconnect vehicle speed sensor harness switch and vehicle
connector. speed sensor.
3)Turn ignition switch to ON.
4)Measure voltage between vehicle speed
sensor connector (B17) and engine ground.
Connector & terminal
(B17) No. 3 (+) — Engine ground (−):
3 CHECK HARNESS BETWEEN VEHICLE Is the resistance less than 10 Go to step 4. Repair wiring har-
SPEED SENSOR AND ENGINE GROUND. Ω? ness.
1)Turn ignition switch to OFF.
2)Measure resistance between vehicle speed
sensor connector (B17) and engine ground.
Connector & terminal
(B17) No. 2 (+) — Engine ground (−):
4 CHECK HARNESS BETWEEN VEHICLE Is the resistance less than 10 Replace vehicle Repair wiring har-
SPEED SENSOR AND COMBINATION Ω? speed sensor. ness.
METER.
1)Disconnect connector from combination
meter.
2)Measure resistance between vehicle speed
sensor harness connector and combination
meter harness connector.
Connector & terminal
(B17) No. 1 — (i10) No. 2:

IDI-12
COMBINATION METER SYSTEM
INSTRUMENTATION/DRIVER INFO

4. CHECK TRANSMISSION CONTROL MODULE

Step Check Yes No


1 CHECK TRANSMISSION CONTROL MOD- Is the voltage less than 1 V Go to step 2. Check transmis-
ULE SIGNAL. ←→ more than 4 V? sion control mod-
1)Set the vehicle on a free roller, or lift-up the ule. <Ref. to AT-2,
vehicle and support it with safety stands. Basic Diagnostic
Warning: Procedure.>
Be careful not to get caught in the running
wheels.
2)Drive the vehicle faster than 10 km/h (6
MPH).
3)Measure voltage between transmission con-
trol module connector (B56) and chassis
ground.
Connector & terminal
(B56) No. 17 (+) — Chassis ground (−):
2 CHECK HARNESS BETWEEN TRANSMIS- Is the resistance less than 10 Check speed Repair wiring har-
SION CONTROL MODULE AND COMBINA- Ω? meter. <Ref. to IDI- ness.
TION METER. 21, REMOVAL,
1)Turn ignition switch to OFF. Speedometer.>
2)Disconnect connector from transmission
control module and combination meter.
3)Measure resistance between transmission
control module harness connector (B56) and
combination meter harness connector (i10).
Connector & terminal
(B56) No. 17 — (i10) No. 2:

IDI-13
COMBINATION METER SYSTEM
INSTRUMENTATION/DRIVER INFO

5. CHECK ENGINE CONTROL MODULE

Step Check Yes No


1 CHECK ENGINE CONTROL MODULE SIG- Is the voltage 0 ←→ 13 V or Go to step 2. Check engine con-
NAL. more? trol module. <Ref.
1)Start the engine. to EN(SOHC)-2,
2)Measure voltage between engine control Basic Diagnostic
module connector (B136: turbo engine model) Procedure.> or
or (B134: non-turbo engine model) and engine <Ref. to
ground. EN(SOHCw/
Connector & terminal oOBD)-2, Basic
Turbo engine model: Diagnostic Proce-
(B136) No. 9 (+) — Engine ground (−): dure.> or <Ref. to
Non-turbo engine model: EN(DOHC
(B134) No. 30 (+) — Engine ground (−): TURBO)-2, Basic
Diagnostic Proce-
dure.>
2 CHECK HARNESS BETWEEN COMBINA- Is the resistance less than 10 Check tachome- Repair wiring har-
TION METER AND ENGINE CONTROL MOD- Ω? ter. <Ref. to IDI-22, ness.
ULE. REMOVAL,
1)Turn ignition switch to OFF. Tachometer.>
2)Disconnect connector from engine control
module and combination meter.
3)Measure resistance between engine control
module harness connector (B136: turbo
engine model) or (B134: non-turbo engine
model) and combination meter harness con-
nector (i10).
Connector & terminal
Turbo engine model:
(B136) No. 9 — (i10) No. 5:
Non-turbo engine model:
(B134) No. 30 — (i10) No. 5:

IDI-14
COMBINATION METER SYSTEM
INSTRUMENTATION/DRIVER INFO

6. CHECK FUEL LEVEL SENSOR

Step Check Yes No


1 CHECK ENGINE TYPE. Is the engine type SOHC with- Go to step 3. Go to step 2.
out OBD?
2 CHECK FUEL LEVEL SENSOR. Is the fuel level sensor OK? Check fuel gauge. Replace the fuel
1)Check fuel level sensor. <Ref. to <Ref. to IDI-23, level sensor.
EN(SOHC)-186, DTC P0462 — FUEL LEVEL REMOVAL, Fuel
SENSOR CIRCUIT LOW INPUT —, Diagnos- Gauge.>
tic Procedure with Diagnostic Trouble Code
(DTC).> or <Ref. to EN(DOHC TURBO)-190,
DTC P0462 — FUEL LEVEL SENSOR CIR-
CUIT LOW INPUT —, Diagnostic Procedure
with Diagnostic Trouble Code (DTC).>
3 CHECK FUEL LEVEL SENSOR. Is the resistance 2 to 5 Ω Go to step 4. Replace the fuel
1)Remove fuel level sensor. <Ref. to (FULL) and 92 to 95 Ω level sensor.
FU(SOHCw/oOBD)-56, REMOVAL, Fuel Level (EMPTY)?
Sensor.>
2)Measure resistance between fuel level sen-
sor terminals when setting the float to FULL
and EMPTY position.
Terminals
No. 3 — No. 5:
4 CHECK HARNESS BETWEEN FUEL LEVEL Is the resistance less than 10 Go to step 5. Repair wiring har-
SENSOR AND COMBINATION METER. Ω? ness.
1)Disconnect connector from combination
meter.
2)Measure resistance between fuel level sen-
sor harness connector terminal and combina-
tion meter harness connector terminal.
Connector & terminal
(R58) No. 3 — (i12) No. 2:
5 CHECK FUEL LEVEL SENSOR GROUND Is the resistance less than 10 Fuel level sensor Repair wiring har-
CIRCUIT. Ω? is OK. ness.
Measure resistance between fuel level sensor
harness connector terminal and chassis
ground.
Connector & terminal
(R58) No. 5 — Chassis ground:

IDI-15
COMBINATION METER SYSTEM
INSTRUMENTATION/DRIVER INFO

7. CHECK ENGINE COOLANT TEMPERATURE SENSOR

Step Check Yes No


1 CHECK ENGINE COOLANT TEMPERATURE Is engine coolant temperature Go to step 2. Replace engine
SENSOR. sensor OK? coolant tempera-
Check engine coolant temperature sensor. ture sensor.
<Ref. to EN(SOHC)-122, DTC P0117 —
ENGINE COOLANT TEMPERATURE SEN-
SOR CIRCUIT LOW INPUT —, Diagnostic
Procedure with Diagnostic Trouble Code
(DTC).> or <Ref. to EN(SOHCw/oOBD)-76,
DTC 21 ENGINE COOLANT TEMPERATURE
SENSOR, Diagnostic Procedure with Diagnos-
tic Trouble Code (DTC).> or <Ref. to
EN(DOHC TURBO)-114, DTC P0117 —
ENGINE COOLANT TEMPERATURE SEN-
SOR CIRCUIT LOW INPUT —, Diagnostic
Procedure with Diagnostic Trouble Code
(DTC).>
2 CHECK HARNESS BETWEEN ENGINE Is the resistance less than 10 Check water tem- Repair wiring har-
COOLANT TEMPERATURE SENSOR AND Ω? perature gauge. ness.
COMBINATION METER. <Ref. to IDI-24,
1)Turn ignition switch to OFF. REMOVAL, Water
2)Disconnect connector from engine coolant Temperature
temperature sensor and combination meter. Gauge.>
3)Measure resistance between engine coolant
temperature sensor harness connector (E8)
and combination meter harness connector
(i12).
Connector & terminal
(E8) No. 3 — (i12) No. 9:

IDI-16
COMBINATION METER SYSTEM
INSTRUMENTATION/DRIVER INFO

8. CHECK OUTSIDE TEMPERATURE INDICATOR

Step Check Yes No


1 CHECK AIR CONDITIONER TYPE. Is the vehicle equipped with Go to step 6. Go to step 2.
auto A/C?
2 CHECK POWER SUPPLY FOR AMBIENT Is the voltage more than 4V? Go to step 3. Replace combina-
SENSOR. tion meter printed
1)Turn ignition switch OFF. circuit.
2)Disconnect connector from combination
meter.
3)Turn ignition switch ON.
4)Measure voltage between combination
meter terminal and chassis ground.
Connector & terminal
(i11) No. 11 (+) — Chassis ground (−):
3 CHECK HARNESS BETWEEN AMBIENT Is the resistance less than 10 Go to step 4. Repair wiring har-
SENSOR AND COMBINATION METER. Ω? ness.
1)Turn ignition switch OFF.
2)Disconnect connector from ambient sensor.
3)Measure resistance between ambient sensor
harness connector terminal and combination
meter harness connector terminal.
Connector & terminal
LHD model:
(F78) No. 1 — (i11) No. 11:
(F78) No. 2 — (i11) No. 8:
RHD model:
(F78) No. 2 — (i11) No. 11:
(F78) No. 1 — (i11) No. 8:
4 CHECK AMBIENT SENSOR. Is the ambient sensor OK? Go to step 5. Replace the ambi-
1)Remove ambient sensor. ent sensor.
2)Check ambient sensor. <Ref. to IDI-25,
INSPECTION, Ambient Sensor.>
5 CHECK OUTSIDE TEMPERATURE INDICA- Is the outside temperature indi- Repair poor con- Replace combina-
TOR. cator indicating 25°C (77°F)? tact of ambient tion meter printed
1)Connect combination meter harness con- sensor harness circuit.
nector. connector.
2)Connect a resistor (2.2 kΩ) between termi-
nals of ambient sensor harness connector.
3)Turn ignition switch ON and check the out-
side temperature indicator display.
6 CHECK POWER SUPPLY FOR COMBINA- Is the voltage more than 4V? Go to step 7. Replace auto A/C
TION METER. control module.
1)Turn ignition switch OFF.
2)Disconnect connector from auto A/C control
module.
3)Turn ignition switch ON.
4)Measure voltage between auto A/C control
module terminal and chassis ground.
Connector & terminal
(B282) No. 11 (+) — chassis ground (−):

IDI-17
COMBINATION METER SYSTEM
INSTRUMENTATION/DRIVER INFO

Step Check Yes No


7 CHECK HARNESS BETWEEN AUTO A/C Is the resistance less than 10 Go to step 8. Repair wiring har-
CONTROL MODULE AND COMBINATION Ω? ness.
METER.
1)Turn ignition switch OFF.
2)Disconnect connector from combination
meter.
3)Measure resistance between auto A/C con-
trol module harness connector terminal and
combination meter harness connector termi-
nal.
Connector & terminal
(B282) No. 11 — (i11) No. 12:
8 CHECK POWER SUPPLY FOR AMBIENT Is the voltage more than 4V? Go to step 9. Replace auto A/C
SENSOR. control module.
1)Turn ignition switch ON.
2)Measure voltage between auto A/C control
module terminal and chassis ground.
Connector & terminal
(B283) No. 9 (+) — chassis ground (−):
9 CHECK HARNESS BETWEEN AMBIENT Is the resistance less than 10 Go to step 10. Repair wiring har-
SENSOR AND COMBINATION METER. Ω? ness.
1)Turn ignition switch OFF.
2)Disconnect connector from ambient sensor.
3)Measure resistance between ambient sensor
harness connector terminal, combination
meter harness connector terminal and auto
A/C control module harness connector termi-
nal.
Connector & terminal
LHD model:
(F78) No. 1 — (i11) No. 11:
(F78) No. 1 — (B283) No. 9:
(F78) No. 2 — (i11) No. 8:
RHD model:
(F78) No. 2 — (i11) No. 11:
(F78) No. 2 — (B283) No. 9:
(F78) No. 1 — (i11) No. 8:
10 CHECK AMBIENT SENSOR. Is the ambient sensor OK? Go to step 11. Replace the ambi-
1)Remove ambient sensor. ent sensor.
2)Check ambient sensor. <Ref. to IDI-25,
INSPECTION, Ambient Sensor.>
11 CHECK OUTSIDE TEMPERATURE INDICA- Is the outside temperature indi- Repair poor con- Replace combina-
TOR. cator indicating 25°C (77°F)? tact of ambient tion meter printed
1)Connect combination meter and auto A/C sensor harness circuit.
control module harness connector. connector.
2)Connect a resistor (2.2 kΩ) between termi-
nals of ambient sensor harness connector.
3)Turn ignition switch ON and check the out-
side temperature indicator display.

IDI-18
COMBINATION METER ASSEMBLY
INSTRUMENTATION/DRIVER INFO

3. Combination Meter Assem-


bly
A: REMOVAL
1) Disconnect ground cable from battery.
2) Set tilt steering at the lowest position.
3) Remove screws and detach meter visor.

: Hook pawl
BO0012
4) Remove screws of combination meter and pull
out the meter toward you.

BO0013
5) Disconnect connector in the upper area of com-
bination meter to remove meter.
CAUTION:
• Be careful not to damage meter or instrument
panel.
• Pay particular attention to avoid damaging
the meter glass.
B: INSTALLATION
Install in the reverse order of removal.
CAUTION:
• Make sure that electrical connector is con-
nected securely.
• Make sure that each meter operates normally.

IDI-19
COMBINATION METER ASSEMBLY
INSTRUMENTATION/DRIVER INFO

C: DISASSEMBLY
CAUTION:
Use gloves to avoid damage and getting fingerprints on the glass surface and meter surfaces.
1) Disengage claw (F) to remove case (B) from back cover (A).
2) Disengage claw (G) to remove meter glass (E), reflector (D), and window plate (C) from inner case.

BO0014
3) Pull up claw (A) in portion (B) of combination 1. BULB REPLACEMENT
meter printed circuit (C) with combination pliers.
Push out speedometer and tachometer assembly
(D) and fuel gauge and water temperature gauge
assembly (E) using hole (F).
4) Pull up claw in the center of combination meter
printed circuit (C), and remove circuit plate from
case (G).

BO0016

(1) Tachometer
(2) Speedometer and tachometer
(3) Turn RH
(4) HI-beam
BO0015
(5) Speedometer
(6) POWER
(7) Turn LH
(8) Fuel gauge
(9) Temperature gauge
(10) LCD (Outside temperature indicator)
(11) LCD (Odometer and tripmeter)

D: ASSEMBLY
Assemble in the reverse order of disassembly.

IDI-20
SPEEDOMETER
INSTRUMENTATION/DRIVER INFO

4. Speedometer
A: REMOVAL
Disassemble combination meter, and then remove
speedometer and tachometer assembly. <Ref. to
IDI-20, DISASSEMBLY, Combination Meter As-
sembly.>
B: INSTALLATION
Install in the reverse order of removal.
C: INSPECTION
Measure resistance between speedometer termi-
nals.

B6M1232A

Tester connection Resistance


Terminals SIN+ —SIN— 200±8 Ω
Terminals COS+ —COS— 200±8 Ω

If NG, replace speedometer and tachometer as-


sembly.
If OK, replace combination meter printed circuit.

IDI-21
TACHOMETER
INSTRUMENTATION/DRIVER INFO

5. Tachometer
A: REMOVAL
Disassemble combination meter, and then remove
speedometer and tachometer assembly. <Ref. to
IDI-20, DISASSEMBLY, Combination Meter As-
sembly.>
B: INSTALLATION
Install in the reverse order of removal.
C: INSPECTION
Measure resistance between tachometer termi-
nals.

B6M1232A

Tester connection Resistance


Terminals SIN+ —SIN— 200±8 Ω
Terminals COS+ —COS— 200±8 Ω

If NG, replace speedometer and tachometer as-


sembly.
If OK, replace combination meter printed circuit.

IDI-22
FUEL GAUGE
INSTRUMENTATION/DRIVER INFO

6. Fuel Gauge
A: REMOVAL
Disassemble combination meter, and then remove
water temperature gauge and fuel gauge assem-
bly. <Ref. to IDI-20, DISASSEMBLY, Combination
Meter Assembly.>
B: INSTALLATION
Install in the reverse order of removal.
C: INSPECTION
Measure resistance between fuel gauge terminals.

B6M1233A

Tester connection Resistance


Terminals IGN — GND 170±10 Ω
Terminals IGN — UNIT 35±10 Ω
Terminals UNIT — GND 136±10 Ω

If NG, replace water temperature gauge and fuel


gauge assembly.
If OK, replace combination meter printed circuit.

IDI-23
WATER TEMPERATURE GAUGE
INSTRUMENTATION/DRIVER INFO

7. Water Temperature Gauge


A: REMOVAL
Disassemble combination meter, and then remove
tachometer and water temperature gauge and fuel
gauge assembly. <Ref. to IDI-20, DISASSEMBLY,
Combination Meter Assembly.>
B: INSTALLATION
Install in the reverse order of removal.
C: INSPECTION
Measure resistance between fuel gauge terminals.

B6M1233A

Tester connection Resistance


Terminals IGN — GND 208±10 Ω
Terminals IGN — UNIT 56±10 Ω
Terminals UNIT — GND 264±10 Ω

If NG, replace water temperature gauge and fuel


gauge assembly.
If OK, replace combination meter printed circuit.

IDI-24
AMBIENT SENSOR
INSTRUMENTATION/DRIVER INFO

8. Ambient Sensor
A: REMOVAL
1) Disconnect ground cable from battery.
2) Disconnect ambient sensor connector.
3) Remove ambient sensor (A) from radiator lower
panel.

(A)

BO0277

B: INSTALLATION
Install in the reverse order of removal.
C: INSPECTION
Measure resistance between ambient sensor ter-
minals.

B6M1537

Tester connection Resistance


1—2 2.2 kΩ/25°C (77°F)

If NG, replace the ambient sensor.

IDI-25
AMBIENT SENSOR
INSTRUMENTATION/DRIVER INFO

IDI-26

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