40C8 (1T40C450E1) AL115C Mio (S0ULTY) Sporty

AL115C ( 40C8 ) PHILIPPINES
1T40C-450E1
( )
AL115C
PARTS CATALOGUE
©2017 by Yamaha Motor Co., Ltd.
1st edition, October 2017
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are 6. The asterisk (*) before a reference number indicates modified items after the first edition.
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
3. The number of components for assembly

• Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the
part name as shown below.
• The numeral appearing to the right of each component part indicates the quantity of
parts for each assembly unit.
PART NO. DESCRIPTION Q’TY REMARKS

2F5–83310–60 FRONT FLASHER LIGHT ASSY 2
115–83311–60 .BULB (6V–18W) 1
4. Applicable colours of graphics are represented in the “REMARKS” as shown below.
PART NO. DESCRIPTION Q’TY REMARKS

2N4–24110–00–X5 FUEL TANK COMP. 2 MXR
3J1–24240–10 .GRAPHIC, FUEL TANK 1 FOR MXR
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
FOREWORD
7. Applicable Serial No. 9. Applicable Starting Serial No.
Frame Serial No. Engine Serial No. Frame Serial No.
Serial No. Name Of Q’ty Column Model Code
Engine Serial No.
Serial No. Name Of Q’ty Column Model Code

8. Applicable Colour Code (The (*) mark shows Model colour.)
Abbreviation Colour Name Colour Code

MBL2(*) MAT BLACK 2 0582
MNM3(*) MAT GRAY METALLIC 3 1278
MYR2(*) MAT YELLOWISH RED 2 1721
YB YAMAHA BLACK 0033
CONTENTS
ENGINE
CYLINDER..............................................................................1 INDEX
CRANKSHAFT & PISTON......................................................3
VALVE.................................................................................... 4 NUMERICAL INDEX...............................................................47
CAMSHAFT & CHAIN............................................................ 5
OIL PUMP...............................................................................6
AIR SHROUD & FAN..............................................................7
INTAKE...................................................................................8
CARBURETOR.......................................................................10
EXHAUST...............................................................................12
CRANKCASE......................................................................... 13
CRANKCASE COVER 1.........................................................15
STARTER............................................................................... 17
CLUTCH................................................................................. 18
TRANSMISSION.................................................................... 20
CHASSIS
FRAME................................................................................... 21
FENDER................................................................................. 22
SIDE COVER..........................................................................23
REAR ARM & SUSPENSION.................................................24
STEERING............................................................................. 25
FUEL TANK............................................................................ 27
SEAT...................................................................................... 28
FRONT WHEEL......................................................................29
FRONT BRAKE CALIPER......................................................30
REAR WHEEL........................................................................ 31
STEERING HANDLE & CABLE..............................................32
FRONT MASTER CYLINDER................................................ 34
STAND & FOOTREST............................................................35
LEG SHIELD...........................................................................37
GENERATOR......................................................................... 38
STARTING MOTOR............................................................... 39
FLASHER LIGHT....................................................................40
METER................................................................................... 41
HEADLIGHT........................................................................... 42
TAILLIGHT..............................................................................43
HANDLE SWITCH & LEVER..................................................44
ELECTRICAL 1.......................................................................45
ELECTRICAL 2.......................................................................46
FIG. 1 CYLINDER
REF.
40C8
PART NO. DESCRIPTION REMARKS
NO.
1 5TL–E1102–00 CYLINDER HEAD ASSY 1 UR
5TL–E1102–20 CYLINDER HEAD ASSY 1 UR
2 5LW–11133–10 .GUIDE, VALVE 1 1
3 5LW–11134–10 .GUIDE, VALVE 2 1
4 93210–09800 .O-RING 2
5 90116–08806 .BOLT, STUD 2
6 90153–06803 .SCREW, HEXAGON 1
7 90430–06014 .GASKET 1
8 28D–E1185–00 COVER, CYLINDER HEAD SIDE 3 1
9 28D–E1165–00 PLATE, BREATHER 1
10 28D–E3185–00 BOLT, BREATHER 1
11 28D–E1155–00 SEAL, LABYRINTH 1
12 93210–71462 O-RING 1
13 91317–06020 BOLT,HEX.SOCKET HEAD 2
14 4ST–E1186–00 COVER, CYLINDER HEAD SIDE 2 2
15 93210–448G4 O-RING 2
16 90201–08609 WASHER, PLATE 2
17 92902–08200 WASHER 2
18 90176–08805 NUT, CROWN 4
19 94700–00868 PLUG, SPARK (NGK C6HSA) 1
20 5LW–E1181–00 GASKET, CYLINDER HEAD 1 1
21 91810–14809 PIN, DOWEL 2
22 91810–14809 PIN, DOWEL 2
23 95027–06100 BOLT, FLANGE 2
24 5LW–E1310–00 CYLINDER 1
25 5LW–E1351–00 GASKET, CYLINDER 1
26 19S–E4987–00 HOSE 1
1
FIG. 1 CYLINDER
REF.
40C8
NO.
27 90467–09006 CLIP 2
2
FIG. 2 CRANKSHAFT & PISTON
REF.
40C8
NO.
1 28D–E1400–00 CRANKSHAFT ASSY 1
2 2D5–E1412–00 .CRANK 1 1
3 5MX–E1681–10 .PIN, CRANK 1 1
4 93310–528Y8 .BEARING 1
5 5MX–E1651–10 .ROD, CONNECTING 1
6 2D5–E1422–00 .CRANK 2 1
7 5LW–E3452–00 .COVER, ROTOR FILTER 1
8 93306–305X3 .BEARING 1
9 93306–372Y1 .BEARING 1
10 5TL–E3324–00 .GEAR, PUMP DRIVE 1
11 90280–03017 KEY, WOODRUFF 1
12 5MX–E1631–00 PISTON (STD) 1
5MX–E1636–00 PISTON (0.50MM O/S) 1 AP
5MX–E1638–00 PISTON (1.00MM O/S) 1 AP
13 5MX–E1633–10 PIN, PISTON 1
14 93450–16068 CIRCLIP 2
15 5MX–E1603–10 PISTON RING SET (STD) 1
5MX–E1605–10 PISTON RING SET (0.50MM O/S) 1 AP
5MX–E1607–10 PISTON RING SET (1.00MM O/S) 1 AP
3
FIG. 3 VALVE
REF.
40C8
NO.
1 5LW–E2111–00 VALVE, INTAKE 1
2 5LW–E2121–00 VALVE, EXHAUST 1
3 5MX–E2119–00 SEAL, VALVE STEM 2
4 5MX–E2116–00 SEAT, VALVE SPRING 2
5 28D–E2113–00 SPRING, VALVE INNER 2
6 5TL–E2118–00 LOCK, VALVE SPRING RETAINER 4
7 33M–12117–01 RETAINER, VALVE SPRING 2
8 2P2–E2151–00 ARM, VALVE ROCKER 2
9 5VV–E2159–10 SCREW, VALVE ADJUSTING 2
10 2P2–E2158–00 NUT, LOCK 2
11 4ST–E2156–00 SHAFT, ROCKER 2 2
4
FIG. 4 CAMSHAFT & CHAIN
REF.
40C8
NO.
1 5TL–E2170–00 CAMSHAFT ASSY 1 1 UR
5LW–E2170–10 CAMSHAFT ASSY 1 1 UR
2 93306–002X2 BEARING 1
3 5MX–E2176–00 SPROCKET, CAM CHAIN 1
4 5MX–E1145–00 PLATE, BREATHER 2 1
5 95817–08016 BOLT, FLANGE 1
6 94568–B3090 CHAIN 1
7 5VV–E2231–00 GUIDE, STOPPER 1 1
8 5MX–E2241–00 GUIDE, STOPPER 2 1
9 5MX–E2210–00 TENSIONER ASSY, CAM CHAIN 1
10 5MX–E2213–01 GASKET, TENSIONER CASE 1
12 5LW–E111F–00 PLATE 1
14 93210–15862 O-RING 1
15 3B3–E2157–00 BOLT 1
5
FIG. 5 OIL PUMP
REF.
40C8
NO.
1 28D–E3300–10 OIL PUMP ASSY 1
2 5LW–E3475–00 GASKET 1
3 98507–05020 SCREW, PAN HEAD 2
4 5LW–E5351–00 PLUG, DRAIN 1
5 5LW–E3411–00 STRAINER, OIL 1
6 90501–16004 SPRING, COMPRESSION 1
7 93210–29800 O-RING 1
6
FIG. 6 AIR SHROUD & FAN
REF.
40C8
NO.
1 5LW–E2651–00 AIR SHROUD, CYLINDER 1 1
2 5LW–E2658–00 DAMPER, AIR SHROUD 1 1
3 5LW–E2652–00 AIR SHROUD, CYLINDER 2 1
4 5TL–E2682–00 PROTECTOR, HEAT 1
5 14D–E2653–10 AIR SHROUD, CYLINDER 3 1
6 90387–067V1 COLLAR 3
9 5TL–E2669–00 DAMPER, AIR SHROUD 4 1
10 98507–06020 SCREW, PAN HEAD 2
11 92907–06600 WASHER, PLATE 2
12 97707–60530 SCREW, TAPPING 2
13 97707–60530 SCREW, TAPPING 1
14 97707–60430 SCREW, TAPPING 1
15 98507–06025 SCREW, PAN HEAD 1
16 92907–06600 WASHER, PLATE 1
17 90105–06804 BOLT, FLANGE 1
18 5LW–E2611–00 FAN 1
19 95027–06012 BOLT, FLANGE 3
20 5LW–E3569–00 PLUG, BLIND 1
21 5TL–E2631–10 DEFLECTOR 1 1
22 5TL–E2681–10 PLATE 1
23 5TL–E2633–00 PLATE 1
24 90480–14817 GROMMET 2
25 90387–06052 COLLAR 2
26 98507–06020 SCREW, PAN HEAD 2
27 90201–06088 WASHER, PLATE 2
7
FIG. 7 INTAKE
REF.
40C8
NO.
1 19S–E3585–01 MANIFOLD 1
2 5MX–E3595–10 JOINT 1
3 5MX–E3556–01 GASKET, MANIFOLD 1
4 93210–25803 O-RING 1
5 95817–06070 BOLT, FLANGE 2
6 5MX–E3474–01 BAND 1
7 19S–E4411–00 CASE, AIR CLEANER 1 1
8 19S–E4412–00 CAP, CLEANER CASE 1 1
9 4D0–E4450–00 ELEMENT ASSY, AIR CLEANER 1
10 19S–E4453–00 JOINT, AIR CLEANER 1 1
11 5VV–E4452–00 SEAL 2
12 5VV–E443E–00 PIPE, DRAIN 1
13 90467–12800 CLIP 1
14 90163–05803 SCREW, TAPPING 5
15 4D0–E4437–00 DUCT 1
16 4D0–E4467–00 SEAL 1
17 5VV–E4462–00 SEAL 1
18 4D0–E4417–00 COVER 1 1
19 92907–05200 WASHER 1
20 5MX–E3575–01 BAND 1
21 90119–06182 BOLT, WITH WASHER 2
23 90387–06891 COLLAR 3
24 90462–08806 CLAMP 1
25 90464–60810 CLAMP 1
26 90173–06803 NUT, SQUARE 2
27 90387–060U2 COLLAR 2
8
FIG. 7 INTAKE
REF.
40C8
NO.
28 40C–F1691–10 FLAP 1
9
FIG. 8 CARBURETOR
REF.
40C8
NO.
1 19S–E4901–10 CARBURETOR ASSY 1 1
2 5TL–E4940–00 .DIAPHRAGM ASSY 1
3 19S–E4916–00 .JET NEEDLE COMP. 1
4 19S–E4133–00 .SPRING, THROTTLE STOP 1
5 4D0–E4936–00 .SEAT, SPRING 1
6 3TJ–14564–40 .O-RING 1
7 19S–E4933–00 .SPRING, DIAPHRAGM 1
8 28D–E4025–00 .SCREW, WASHER 2
9 19S–E4947–00 .JET, NEEDLE 1
10 5TL–E414G–00 .PIPE, MAIN BLEED 1
11 19S–E4943–00 .JET, MAIN (#110) 1
12 19S–E4948–00 .JET 1
13 19S–E4923–00 .SCREW, PILOT 1
14 5ST–E4160–00 .COIL, SPRING 1
15 3TJ–14952–40 .WASHER 1
16 3TJ–14562–40 .O-RING 1
17 663–14159–00 .CLIP 1
18 5TL–E4985–00 .FLOAT 1
19 676–14548–00 .PIN, FLOAT ARM 1
20 688–14592–00 .SCREW 3
21 5TL–E4984–00 .GASKET, FLOAT CHAMBER 1
22 98502–04012 .SCREW, PAN HEAD 4
23 5TL–E4191–00 .PLUG, DRAIN 1
24 5TL–E4922–00 .SCREW, THROTTLE 1
25 4TV–14557–00 .WASHER 1
26 5TL–E4531–00 .SPRING, ADJUST SCREW 1
27 5TL–E4170–00 .DIAPHRAGM ASSY 1
10
FIG. 8 CARBURETOR
REF.
40C8
NO.
28 3TJ–14536–40 .GASKET 1
29 5TL–E4275–00 .SPRING 1
30 5TL–E4280–00 .COVER, CARBURETOR 1
31 4D0–E4173–00 .COVER, PLUNGER CAP 1
32 5TL–E4174–00 .CAP, PLUNGER 1
33 5TL–E4171–00 .PLUNGER, STARTER 1
34 5TL–E4135–00 .COIL, SPRING 1
35 28D–E4196–00 .PIPE, OVER FLOW 1 1
36 5BF–14919–00 .CLIP 1
37 5TL–E4945–00 .FLOAT VALVE COMP. 1
38 19S–E5941–00 .CLIP. SPECIAL 1
39 4D0–E4357–00 .WASHER, PLAIN 1
11
FIG. 9 EXHAUST
REF.
40C8
NO.
1 19S–E4611–01 PIPE, EXHAUST 1 1
2 19S–E4711–04 MUFFLER 1 1
3 31S–E4718–00 PROTECTOR, MUFFLER 1 1
4 31S–E4728–00 PROTECTOR, MUFFLER 2 1
5 95707–06500 NUT, FLANGE 2
6 92907–06200 WASHER 2
7 90111–06807 BOLT,HEX. SOCKET BUTTON 2
8 14D–E4613–00 GASKET, EXHAUST PIPE 1
9 95707–08500 NUT, FLANGE 2
10 95817–10060 BOLT, FLANGE 1
11 95817–10045 BOLT, FLANGE 2
12 5MX–E4714–00 GASKET, MUFFLER 1
14 90201–086P8 WASHER, PLATE 1
15 19S–E4881–00 HOSE, BEND 1 1
16 90467–22048 CLIP 2
17 95027–06020 BOLT, FLANGE 2
18 19S–E4803–00 AIR INDUCTION SYSTEM ASSY 1
19 5TL–E3545–00 HOSE 1 1
12
FIG. 10 CRANKCASE
REF.
40C8
NO.
1 5TL–E5150–11 CRANKCASE ASSY 1 UR
5TL–E5150–31 CRANKCASE ASSY 1 UR
5VV–E5150–11 CRANKCASE ASSY 1 UR
2 28D–F7121–00 BUSH 2 UR
5MX–F7121–00 BUSH 2 UR
3 5MX–F2216–00 BUSH, REAR SHOCK ABSORBER 1
4 5TL–F2123–00 BUSH 1 2
5 5TL–E5371–00 BREATHER 1
6 5TL–E5373–00 PIPE, BREATHER 1
7 14D–E5408–00 ELEMENT 2 1
8 90467–11106 CLIP 1
9 90467–11106 CLIP 1
10 91810–14809 PIN, DOWEL 2
11 95027–06060 BOLT, FLANGE 7
12 95027–06100 BOLT, FLANGE 1
13 95027–06050 BOLT, FLANGE 1
14 5LW–E5417–00 COVER, CAP 1
15 93102–19800 OIL SEAL 1
16 93211–07800 O-RING 1
17 5LW–E5453–00 GASKET 1
18 99480–05010 PIN 1
19 95027–06070 BOLT, FLANGE 2
20 95027–06016 BOLT, FLANGE 1
21 93102–22810 OIL SEAL 1
22 5LW–E3416–00 PIPE, OIL 1 1
23 5MX–E1391–00 BOLT, STUD 1 4
24 95817–08016 BOLT, FLANGE 1
13
FIG. 10 CRANKCASE
REF.
40C8
NO.
25 90430–08119 GASKET 1
26 5LW–E5363–00 PLUG, OIL 1
27 93210–148H8 O-RING 1
28 14D–E5421–00 COVER, CRANKCASE 2 1
29 14D–E5461–00 GASKET, CRANKCASE COVER 2 1
30 91810–14809 PIN, DOWEL 2
31 90110–06846 BOLT, HEXAGON SOCKET HEAD 4
32 90110–06849 BOLT, HEXAGON SOCKET HEAD 2
33 5LW–E5113–00 PLATE 1
34 28D–E5362–00 PLUG, OIL LEVEL 1
35 5LW–E3769–00 O-RING 1
36 90340–12808 PLUG, STRAIGHT SCREW 1
37 4YS–E1198–00 GASKET 1
14
FIG. 11 CRANKCASE COVER 1
REF.
40C8
NO.
1 14D–E5411–10 COVER, CRANKCASE 1 1
2 5LW–E5451–00 GASKET, CRANKCASE COVER 1 1
3 5LW–E5371–01 BREATHER 1
4 4ST–E443E–00 PIPE, DRAIN 1
5 90467–11106 CLIP 1
6 5LW–15659–01 SHAFT 1
7 14D–E5191–00 PLATE 1
8 98907–06010 SCREW, BIND 6
9 91810–14809 PIN, DOWEL 2
10 95027–06025 BOLT, FLANGE 10
11 95027–06035 BOLT, FLANGE 2
12 95027–06060 BOLT, FLANGE 1
13 90462–10802 CLAMP 1
14 14D–E5407–01 ELEMENT 1 1
15 14D–E5333–00 COVER 1
16 14D–E5472–00 SEAL, AIR DUCT 1
18 14D–E5497–00 PLATE, DUST SEAL 1
19 5TL–E5475–00 DUCT, AIR 1
20 14D–E5492–00 COVER 1
21 14D–E5315–00 SEAL, CRANKCASE 2
22 5TL–E5494–00 SEAL, PROTECTOR 1
23 95027–06040 BOLT, FLANGE 1
24 95027–06060 BOLT, FLANGE 1
25 92907–06200 WASHER 2
26 14D–E5413–00 COVER 1
27 14D–E5481–00 BOLT 1 2
15
FIG. 11 CRANKCASE COVER 1
REF.
40C8
NO.
28 14D–E5316–00 DAMPER 1 1
29 14D–E5473–00 DUCT, AIR 1
30 14D–E5484–00 CLAMP 2 2
31 14D–E5471–00 DUCT, AIR 1
32 14D–E5477–00 DUCT, AIR 1
33 90159–06033 SCREW, WITH WASHER 2
16
FIG. 12 STARTER
REF.
40C8
NO.
1 28D–E5524–00 WHEEL, STARTER 1
2 93306–809Y0 BEARING 1
3 93440–45827 CIRCLIP 1
4 5VV–E5570–10 STARTER CLUTCH ASSY 1
5 5TL–E5650–10 IDLE GEAR ASSY 1
6 5LW–15521–00 SHAFT 1 1
7 90201–10018 WASHER, PLATE 2
8 5LW–E5532–00 PLATE, IDLE GEAR 1
9 95027–06012 BOLT, FLANGE 2
10 28D–E5601–00 KICK SHAFT ASSY 1
11 90508–32768 SPRING, TORSION 1
12 90380–15809 BUSH, SOLID 1
13 90201–154E8 WASHER, PLATE (T=1.0) 1
14 99009–15400 CIRCLIP 1
15 93102–15801 OIL SEAL 1
16 5MX–E5620–01 KICK CRANK ASSY 1
18 4VP–E5630–00 KICK PINION ASSY 1
19 5MX–E5673–00 CLIP 1
17
FIG. 13 CLUTCH
REF.
40C8
NO.
1 2D5–E6111–00 GEAR, PRIMARY DRIVE 1 UR
28D–E6111–00 GEAR, PRIMARY DRIVE 1 UR
2 90201–06060 WASHER, PLATE 1
3 95027–06010 BOLT, FLANGE 1
4 99009–17400 CIRCLIP 1
5 93306–203YY BEARING 1
6 93102–17812 OIL SEAL 1
7 90170–10317 NUT 1
8 93300–638Y8 BEARING 1
9 93210–06800 O-RING 1
10 5LW–E7620–00 PRIMARY SLIDING SHEAVE COMP. 1
11 93101–21803 OIL SEAL 2
12 28D–17632–00 WEIGHT 6
13 5TL–E7623–00 CAM 1
14 28D–17653–00 SLIDER 3
15 90387–16811 COLLAR 1
16 90201–16008 WASHER, PLATE 1
17 5TL–E7641–01 V-BELT 1
18 5TL–E7611–00 SHEAVE, PRIMARY FIXED 1
19 90214–14002 WASHER, CLAW 1
20 5MX–E5657–00 CLUTCH, ONEWAY 1
21 90208–12050 WASHER, CONICAL SPRING 1
22 95307–12700 NUT 1
23 14D–E6620–00 CLUTCH CARRIER ASSY 1
24 5TL–E6611–03 CLUTCH HOUSING COMP. 1
25 5TL–E7660–00 SECONDARY FIXED SHEAVE COMP. 1
26 5TL–E7670–00 SECONDARY SLIDING SHEAVE 1
18
FIG. 13 CLUTCH
REF.
40C8
NO.
27 5TL–E7465–00 OIL SEAL 2
28 5TL–E7465–10 O-RING 2
29 5TL–E7664–00 PIN, GUIDE 3
30 5TL–E7683–00 SPRING, SECONDARY 1
31 5TL–E7684–00 SEAT, SECONDARY SPRING 1
32 5TL–E7668–00 NUT 1
19
FIG. 14 TRANSMISSION
REF.
40C8
NO.
1 5TL–E7410–10 MAIN AXLE COMP. (13T/47T) 1
2 93306–301XT BEARING 1
3 93311–315Y6 BEARING 1
4 90201–15008 WASHER, PLATE 1
5 90201–15016 WASHER, PLATE 1
6 5MX–E7421–10 AXLE, DRIVE 1 UR
5MX–E7421–20 AXLE, DRIVE 1 UR
7 5TL–E7211–00 GEAR, 1ST WHEEL (42T) 1
8 90208–21002 WASHER, CONICAL SPRING 1
9 93306–054X9 BEARING 1
10 93102–26800 OIL SEAL 1
11 93410–20070 CIRCLIP 1
12 93306–203YY BEARING 1
20
FIG. 15 FRAME
REF.
40C8
NO.
1 40C–F1110–00 FRAME COMP. 1
2 14D–F1278–00 MOLD 1
3 28D–F1410–00 ENGINE BRACKET COMP. 1
4 90105–10066 BOLT, FLANGE 2
5 9560L–10200 NUT, SELF-LOCKING 2
6 5MX–F7114–00 STOPPER, MAIN STAND 2
7 90387–08754 COLLAR 2
8 90105–08048 BOLT, FLANGE 2
9 95602–08200 NUT, U FLANGE 2
10 5TL–F1459–00 SPACER 1
11 93306–003YR BEARING 2
12 5TL–F5181–01 AXLE, WHEEL 1
13 90201–12688 WASHER, PLATE 1
14 90185–12011 NUT, SELF-LOCKING 1
15 28D–F8356–00 STAY 1 1
16 95807–06012 BOLT, FLANGE 2
17 5TL–F8100–00 TOOL KIT 1
21
FIG. 16 FENDER
REF.
40C8
NO.
1 40C–F1511–00–PE FENDER, FRONT 1 UR FOR MNM3
40C–F1511–00–PH FENDER, FRONT 1 UR FOR MBL2
40C–F1511–00–PJ FENDER, FRONT 1 UR FOR MYR2
2 90387–068S1 COLLAR 3
3 95807–06014 BOLT, FLANGE 3
4 14D–F1611–00 FENDER, REAR 1
6 90109–063F1 BOLT 2
7 90183–05807 NUT, SPRING 3
8 97707–50016 SCREW, TRUSS HEAD TAPPING 2
9 40C–F1621–10 FLAP 1
10 14D–F163A–00 COVER, REAR FENDER 1 1
11 14D–F163E–00 COVER, REAR FENDER 2 1
22
FIG. 17 SIDE COVER
REF.
40C8
NO.
1 14D–F172W–00 COVER 1
3 1CV–F1711–00–P6 COVER, SIDE 1 1 UR FOR MNM3
1CV–F1711–00–P7 COVER, SIDE 1 1 UR FOR MBL2
1CV–F1711–00–PC COVER, SIDE 1 1 UR FOR MYR2
4 1CV–F1721–00–P6 COVER, SIDE 2 1 UR FOR MNM3
1CV–F1721–00–P7 COVER, SIDE 2 1 UR FOR MBL2
1CV–F1721–00–PC COVER, SIDE 2 1 UR FOR MYR2
5 90183–05807 NUT, SPRING 4
6 90445–08834 HOSE 2
9 40C–F173B–00 EMBLEM 3D 1
10 40C–F174B–00 EMBLEM 3D 1
23
FIG. 18 REAR ARM & SUSPENSION
REF.
40C8
NO.
1 31P–F2171–00 ARM, REAR 1 1
2 93306–302X4 BEARING 1
3 93106–28802 OIL SEAL 1
4 93106–28803 OIL SEAL 1
5 90387–15819 COLLAR 2
6 95817–08040 BOLT, FLANGE 2
7 28D–F2210–01 SHOCK ABSORBER ASSY, REAR 1
8 90105–08121 BOLT, FLANGE 1
9 95307–10600 NUT 1
10 90201–12190 WASHER, PLATE 1
11 90201–10141 WASHER, PLATE 1
24
FIG. 19 STEERING
REF.
40C8
NO.
1 28D–F3100–40 FRONT FORK ASSY 1
2 28D–F3136–20 .TUBE, OUTER 2 1
3 3AY–F3145–00 ..OIL SEAL 1
4 5P0–F3156–00 ..RING, SNAP 1
5 28D–F3126–20 .TUBE, OUTER (L.H) 1
6 3AY–F3145–00 ..OIL SEAL 1
7 5P0–F3156–00 ..RING, SNAP 1
8 28D–F3110–00 .INNER TUBE COMP.1 2
9 28D–F3170–00 .CYLINDER COMP., FRONT FORK 2
10 2JG–F3157–00 .RING, PISTON 2
11 5D9–F3152–00 .SPRING, SUB 2
12 509–F3158–L0 .GASKET 2
13 278–F3181–50 .BOLT, HEXAGON SOCKET HEAD 2
14 5LM–F3144–00 .SEAL, DUST 2
15 28D–F3141–00 .SPRING, FRONT FORK 2
16 28D–F3340–00 .UNDER BRACKET COMP. 1
17 18G–23411–00 ..RACE, BALL 1 1
18 4D0–F3346–00 .BOLT 1 4
19 28D–F3111–00 .BOLT, CAP 2
20 2JG–F3147–00 .O-RING 2
21 14D–F334G–00 .BRACKET 1 1
22 4D0–F3165–00 .WASHER, FELT 2
23 5P0–F3153–00 .RING, SNAP 2
24 156–23412–00 RACE, BALL 2 1
25 5TL–2341E–00 RETAINER, BALL BEARING (16) 1
26 22F–23412–01 RACE, BALL 2 1
27 22F–23411–01 RACE, BALL 1 1
25
FIG. 19 STEERING
REF.
40C8
NO.
28 5TL–2341E–10 RETAINER, BALL BEARING (19) 1
29 5TL–F3416–00 COVER, BALL RACE 2 1
30 90179–25033 NUT 2
31 28D–F5875–00 HOLDER, BRAKE HOSE 1 1
32 28D–F5876–00 HOLDER, BRAKE HOSE 2 1
33 95802–06010 BOLT, FLANGE 2
34 28D–F1161–10 HOLDER, CABLE 1
35 95802–06010 BOLT, FLANGE 1
36 BB3–F1668–00 LABEL, TIRE 1
26
FIG. 20 FUEL TANK
REF.
40C8
NO.
1 14D–F4110–00 FUEL TANK COMP. 1
2 40C–F4188–10 MOLD, FUEL TANK 1
3 95807–06012 BOLT, FLANGE 2
4 14D–F4181–00 DAMPER, LOCATING 1 1
5 4YS–F4514–00 NET, FILTER 1 1
6 4D0–F4311–00 PIPE, FUEL 1 1
7 19S–F4312–01 PIPE 2 1
8 19S–F4313–00 PIPE 3 1
9 90467–10008 CLIP 2
10 90467–09006 CLIP 2
11 90467–08075 CLIP 2
12 5HV–F4500–01 FUEL COCK ASSY 1 1
14 4YY–F4610–00 CAP ASSY 1
15 4YY–F4612–00 .PACKING, CAP 1
27
FIG. 21 SEAT
REF.
40C8
NO.
1 14D–F4730–30 DOUBLE SEAT ASSY 1
2 14D–F470F–30 .SEAT COVER COMP. 1
3 14D–F4741–00 .PAD, SEAT 2
4 14D–F473R–00 BOX 1 1
5 5TL–F6199–00 PLUG, BLIND 1
6 90109–063F1 BOLT 4
7 90183–05807 NUT, SPRING 4
8 14D–F1398–00 HANGER, HELMET 2
10 5TL–F4727–00 PIN, SEAT FITTING 1
11 5TL–F4726–00 HINGE, SEAT 1
12 95707–06500 NUT, FLANGE 2
13 5TL–F4780–00 SEAT LOCK ASSY 1
14 5TL–F4792–00 PLATE 1
15 95707–06500 NUT, FLANGE 2
16 5TL–F117K–01 STAY, LOCK 1
18 5TL–F478E–00 CABLE, SEAT LOCK 1
19 40C–F4773–10–33 HANDLE, SEAT 1 YB
20 95827–06020 BOLT, FLANGE 4
28
FIG. 22 FRONT WHEEL
REF.
40C8
NO.
1 5TL–F5168–A1–33 CAST WHEEL, FRONT 1 YB
2 90560–10292 SPACER 1
3 93106–20816 OIL SEAL 1
4 93306–300YF BEARING 2
5 94107–14814 TIRE (70/90-14M/C 34P NF59 E) 1 INOUE
6 94207–14802 TUBE (70/90-14M/C TR4) 1 INOUE
7 90387–10277 COLLAR 1
8 3AY–F5181–01 AXLE, WHEEL 1
10 90201–101J1 WASHER, PLATE 1
11 5TL–F5190–01 GEAR UNIT ASSY 1
29
FIG. 23 FRONT BRAKE CALIPER
REF.
40C8
NO.
1 5TL–F582U–21 DISK, BRAKE (RIGHT) 1
2 90111–08815 BOLT,HEX. SOCKET BUTTON 4
3 44D–F580U–02 CALIPER ASSY (RIGHT) 1
4 5P0–F5802–00 .PISTON ASSY, CALIPER 1
5 5YP–F5803–50 ..CALIPER SEAL KIT 1
6 5YP–F5917–00 .BOOT, CALIPER 1
7 5YP–F5937–00 .BOOT 2 1
8 4C9–W0048–00 .BLEED SCREW KIT 1
9 3C1–F5805–10 .BRAKE PAD KIT 1
10 5YP–F5925–01 .CLIP 2
11 5P0–F5919–01 .SUPPORT, PAD 1
12 5YP–F5924–00 .PIN, PAD 1
13 5YP–F5939–00 .CLIP, PAD 1
14 5P0–F5827–00 .SHIM, CALIPER 2
15 90149–10805 SCREW 2
30
FIG. 24 REAR WHEEL
REF.
40C8
NO.
1 5TL–F5338–A1–33 CAST WHEEL, REAR 1 YB
2 94108–14812 TIRE (80/90-14M/C 40P NR76A D) 1 INOUE
3 94208–14802 TUBE (80/90-14M/C TR4) 1 INOUE
4 5LW–F5326–01 PIN, PIVOT 1
5 95707–10500 NUT, FLANGE 1
6 93210–07802 O-RING 1
7 5MX–F530K–00 BRAKE SHOE SET 1
8 90506–12001 SPRING, TENSION 1
10 5MX–F5351–00 CAMSHAFT 1
11 5LW–F5355–00 LEVER, CAMSHAFT 1
12 5MX–F533A–00 PLATE, INDICATOR 1
13 90206–14093 WASHER, WAVE 1
14 90101–06278 BOLT 1
16 90201–20276 WASHER, PLATE (T=1.0) 1
31
FIG. 25 STEERING HANDLE & CABLE
REF.
40C8
NO.
1 28D–F6110–00 HANDLE COMP. 1
2 90105–10896 BOLT, FLANGE 1
4 40C–F6143–00–PG COVER, HANDLE UPPER 1 1 UR FOR MNM3
40C–F6143–00–PJ COVER, HANDLE UPPER 1 1 UR FOR MBL2
40C–F6143–00–PK COVER, HANDLE UPPER 1 1 UR FOR MYR2
5 5TL–F6145–00 COVER, HANDLE UPPER 2 1
6 90183–05807 NUT, SPRING 5
9 5TL–F6240–00 GRIP ASSY 1
10 5TL–F6241–00 GRIP 1
11 2PH–F6280–00 REAR VIEW MIRROR ASSY (LEFT) 1
12 2PH–F6290–00 REAR VIEW MIRROR ASSY (RIGHT) 1
13 14D–F6311–00 CABLE, THROTTLE 1 1
14 98507–05016 SCREW, PAN HEAD 1
15 14D–F6351–01 CABLE, BRAKE 1
16 28D–F637G–00 HOLDER, WIRE 1
17 4YY–F7114–00 STOPPER, MAIN STAND 1
18 98507–06040 SCREW, PAN HEAD 1
19 98507–06014 SCREW, PAN HEAD 1
20 90501–16003 SPRING, COMPRESSION 1
21 90175–06013 NUT, WING 1
22 90249–12008 PIN 1
23 14D–F6331–00 CABLE, STARTER 1 1
24 40C–F6270–00 CAP GRIP ASSY 1
25 98507–05025 SCREW, PAN HEAD 2
32
FIG. 25 STEERING HANDLE & CABLE
REF.
40C8
NO.
26 40C–F6113–00 DAMPER 1
33
FIG. 26 FRONT MASTER CYLINDER
REF.
40C8
NO.
1 14D–F5872–01 HOSE, BRAKE 1 1
2 90401–10812 BOLT, UNION 2
3 90201–10118 WASHER, PLATE 4
4 5P0–F583T–03 MASTER CYLINDER ASSY 1
5 5P0–W0041–00 .CYLINDER KIT, MASTER 1
6 5P0–F5854–00 .DIAPHRAGM, RESERVOIR 1
7 5P0–F5852–00 .CAP, RESERVOIR 1
8 36Y–2589H–00 .SCREW 2
9 5TL–F5867–01 .BRACKET, MASTER CYLINDER 1
10 5P0–F5855–00 .BUSH,DIAPHRAGM 1
34
FIG. 27 STAND & FOOTREST
REF.
40C8
NO.
1 40C–F7111–00 STAND, MAIN 1
2 90249–10002 PIN 1
3 90201–10119 WASHER, PLATE 1
4 99001–08600 CIRCLIP 1
6 5LW–F7254–00 HOOK 1
7 40C–F7481–00 BOARD, FOOTREST 1
8 90183–05807 NUT, SPRING 11
9 14D–F7414–00 DAMPER, FOOTREST 1
11 90109–063F1 BOLT 2
13 40C–F7311–10 STAND, SIDE 1
14 90109–08881 BOLT 1
17 4YY–F7114–00 STOPPER, MAIN STAND 1
18 14D–F7430–00 REAR FOOTREST ASSY 1 1
19 14D–F7431–00 .FOOTREST, REAR 1 1
20 14D–F7432–00 .BRACKET 1 1
21 90501–12743 .SPRING, COMPRESSION 1
22 93501–04830 .BALL 1
23 91701–08035 .PIN 1
24 91401–25015 .PIN, COTTER 1
25 95807–08016 BOLT, FLANGE 2
26 14D–F7440–00 REAR FOOTREST ASSY 2 1
27 14D–F7441–00 .FOOTREST, REAR 2 1
35
FIG. 27 STAND & FOOTREST
REF.
40C8
NO.
28 14D–F7442–00 .BRACKET 2 1
29 90501–12743 .SPRING, COMPRESSION 1
30 93501–04830 .BALL 1
31 91701–08035 .PIN 1
32 91401–25015 .PIN, COTTER 1
33 95807–08016 BOLT, FLANGE 2
36
FIG. 28 LEG SHIELD
REF.
40C8
NO.
1 40C–F8311–00–PG LEG SHIELD 1 1 UR FOR MNM3
40C–F8311–00–PJ LEG SHIELD 1 1 UR FOR MBL2
40C–F8311–00–PK LEG SHIELD 1 1 UR FOR MYR2
4 28D–F8312–00 LEG SHIELD 2 1
7 28D–F836K–01 PANEL, INNER 1 1
9 40C–F8385–00 COVER, UNDER 1
11 14D–F8395–00 COVER, UNDER 2 1
13 5TL–F1552–01 FENDER, INNER 1
14 5TL–F3108–00 EMBLEM 1
15 40C–F8315–00 EMBLEM 1 UR FOR MNM3
40C–F8315–10 EMBLEM 1 UR FOR MBL2
40C–F8315–20 EMBLEM 1 UR FOR MYR2
16 40C–F832L–80 GRAPHIC, 13 1 UR FOR MNM3
40C–F832L–B0 GRAPHIC, 13 1 UR FOR MBL2
40C–F832L–A0 GRAPHIC, 13 1 UR FOR MYR2
37
FIG. 29 GENERATOR
REF.
40C8
NO.
1 5TL–H1450–02 ROTOR ASSY 1
2 5TL–H1410–13 STATOR ASSY 1
4 98507–06016 SCREW, PAN HEAD 2
5 90201–12688 WASHER, PLATE 1
6 90179–12248 NUT 1
38
FIG. 30 STARTING MOTOR
REF.
40C8
NO.
1 19S–H1800–00 STARTING MOTOR ASSY 1
2 5VV–H1801–10 .BRUSH SET 1
3 5VV–H182M–10 .O-RING 2
4 3UH–H1828–01 .SCREW SET 2
5 5VV–H182L–00 .O-RING 1 1
6 19S–H183G–00 .CORD COMP. 1
39
FIG. 31 FLASHER LIGHT
REF.
40C8
NO.
1 28D–H3301–10 FRONT FLASHER LIGHT ASSY 1 1
2 5HV–H3311–00 .BULB (12V-10W) AMBER 2
3 5YW–H4714–00 .BULB (12V-5W) 2
4 28D–H3312–00 .LENS, FLASHER 1
5 28D–H331E–00 .CORD ASSY 1
6 14D–F834E–00 DAMPER 3 1
7 28D–F834E–00 DAMPER 3 2
40
FIG. 32 METER
REF.
40C8
NO.
1 40C–H3510–00 SPEEDOMETER ASSY 1
2 5TL–H3511–10 .LENS, SPEEDOMETER 1
3 5TL–H353F–10 .CASE, METER LOWER 1
4 5TL–H3517–00 .BULB (T-6.5 12V-1.7W) 3
5 5TL–H3509–10 .SOCKET CORD ASSY 1
7 5TL–H3550–00 SPEEDOMETER CABLE ASSY 1
41
FIG. 33 HEADLIGHT
REF.
40C8
NO.
1 28D–H4310–00 HEADLIGHT UNIT ASSY 1
2 5HV–H4314–00 .BULB (12V-32/32W) 1
3 28D–H4140–00 .SOCKET CORD ASSY 1
4 5TL–H4374–00 CLIP 2
5 95807–06010 BOLT, FLANGE 1
42
FIG. 34 TAILLIGHT
REF.
40C8
NO.
1 14D–H4710–00 TAILLIGHT UNIT ASSY 1
2 4AC–H4714–00 .BULB (12V-21/5W) 1
3 5HV–H3311–00 .BULB (12V-10W) AMBER 2
4 14D–H4743–00 .LENS, LICENCE LIGHT 1
5 14D–H4721–00 .LENS, TAILLIGHT 1
6 14D–H4711–00 .BASE, TAILLIGHT 1
7 5TL–H4735–00 .SOCKET CORD ASSY 1
8 14D–H4723–00 .GASKET, TAIL LENS 1
9 97707–40612 .SCREW, TAPPING 4
10 3S0–F153E–20 .EMBLEM, YAMAHA 1
11 90480–01868 .GROMMET 2
12 14D–F386J–00 .CUSHION 1
13 14D–H3535–00 .TUBE 1
14 14D–F8371–00 DAMPER 2
43
FIG. 35 HANDLE SWITCH & LEVER
REF.
40C8
NO.
1 14D–H3973–01 SWITCH, HANDLE 3 1
2 5TL–H3941–10 .LEVER, STARTER 1
3 5TL–H3947–10 .SPRING 1
4 5TL–H397X–10 .SPACER 1
5 9850L–06008 .SCREW, PAN HEAD 1
6 5TL–H3955–20 BRACKET 1 1
9 5TL–H3975–31 SWITCH, HANDLE 2 1
11 5TL–H2911–20 HOLDER, LEVER 1 1
12 5TL–H3912–20 LEVER 1 1
13 90109–06814 BOLT 1
14 95602–06100 NUT, S/L 1
15 5TL–H3980–10 FRONT STOP SWITCH ASSY 1
16 9870M–03008 SCREW, FLAT HEAD 1
18 5TL–H3922–00 LEVER 2 1
19 90109–06577 BOLT 1
20 95602–06100 NUT, S/L 1
21 5TL–H3980–20 FRONT STOP SWITCH ASSY 1
44
FIG. 36 ELECTRICAL 1
REF.
40C8
NO.
1 2BB–H2100–00 BATTERY ASSY (YUASA YTZ4V) 1
2 40C–H2129–10 COVER, BATTERY 1
3 5TL–H2131–00 BAND, BATTERY 1
4 14D–H2150–01 FUSE HOLDER ASSY 1
5 5TL–H2151–00 .FUSE (10A) 1
6 19S–H2116–00 WIRE, MINUS LEAD 1
7 5TL–XH250–22 MAIN SW. STRG. LOCK SUB ASSY 1
8 5TP–H2552–00 .CAP, SWITCH 1
10 92907–06600 WASHER, PLATE 2
11 40C–H2590–10 WIRE HARNESS ASSY 1
45
FIG. 37 ELECTRICAL 2
REF.
40C8
NO.
1 19S–H5540–01 C.D.I. UNIT ASSY 1
2 1S7–H5546–00 BAND 1
3 5TL–H2310–10 IGNITION COIL ASSY 1
4 98507–06016 SCREW, PAN HEAD 2
5 90465–10037 CLAMP 1
6 5MX–H2370–00 PLUG CAP ASSY 1
7 5TL–H1960–00 RECTIFIER & REGULATOR ASSY 1
9 5TP–H1940–00 STARTER RELAY ASSY 1
10 5D9–H3350–00 FLASHER RELAY ASSY 1
11 10B–H3371–00 HORN 1
12 95807–06010 BOLT, FLANGE 1
13 14D–H5752–01 SENDER UNIT ASSY, FUEL METER 1
14 5ER–H5757–00 RETAINER 1
15 4US–H5753–01 GASKET, SENDER UNIT 1
46
NUMERICAL INDEX
REF. REF. REF. REF. REF. REF.

PART NO. PART NO. PART NO. PART NO. PART NO. PART NO.
NO. NO. NO. NO. NO. NO.
5LW–11133–10 1 – 2 5LW–E2111–00 3 – 1 5TL–E414G–00 8 – 10 5TL–E5150–31 10 – 1 5TL–E7465–00 13 – 27 28D–F3136–20 19 – 2

5LW–11134–10 1 – 3 28D–E2113–00 3 – 5 5ST–E4160–00 8 – 14 14D–E5191–00 11 – 7 5TL–E7465–10 13 – 28 28D–F3141–00 19 – 15
33M–12117–01 3 – 7 5MX–E2116–00 3 – 4 5ST–E4160–00 8 – 27 14D–E5315–00 11 – 21 5TL–E7611–00 13 – 18 5LM–F3144–00 19 – 14
663–14159–00 8 – 17 5TL–E2118–00 3 – 6 5TL–E4171–00 8 – 33 14D–E5316–00 11 – 28 5LW–E7620–00 13 – 10 3AY–F3145–00 19 – 3
3TJ–14536–40 8 – 28 5MX–E2119–00 3 – 3 4D0–E4173–00 8 – 31 14D–E5333–00 11 – 15 5TL–E7623–00 13 – 13 19 – 6
676–14548–00 8 – 19 5LW–E2121–00 3 – 2 5TL–E4174–00 8 – 32 5LW–E5351–00 5 – 4 5TL–E7641–01 13 – 17 2JG–F3147–00 19 – 20
4TV–14557–00 8 – 25 2P2–E2151–00 3 – 8 5TL–E4191–00 8 – 23 28D–E5362–00 10 – 34 5TL–E7660–00 13 – 25 5D9–F3152–00 19 – 11
3TJ–14562–40 8 – 16 4ST–E2156–00 3 – 11 28D–E4196–00 8 – 35 5LW–E5363–00 10 – 26 5TL–E7664–00 13 – 29 5P0–F3153–00 19 – 23
3TJ–14564–40 8 – 6 3B3–E2157–00 4 – 15 5TL–E4275–00 8 – 29 5TL–E5371–00 10 – 5 5TL–E7668–00 13 – 32 5P0–F3156–00 19 – 4
688–14592–00 8 – 20 2P2–E2158–00 3 – 10 5TL–E4280–00 8 – 30 5LW–E5371–01 11 – 3 5TL–E7670–00 13 – 26 19 – 7
5BF–14919–00 8 – 36 5VV–E2159–10 3 – 9 4D0–E4357–00 8 – 39 5TL–E5373–00 10 – 6 5TL–E7683–00 13 – 30 2JG–F3157–00 19 – 10
3TJ–14952–40 8 – 15 5TL–E2170–00 4 – 1 19S–E4411–00 7 – 7 14D–E5407–01 11 – 14 5TL–E7684–00 13 – 31 509–F3158–L0 19 – 12
5LW–15521–00 12 – 6 5LW–E2170–10 4 – 1 19S–E4412–00 7 – 8 14D–E5408–00 10 – 7 40C–F1110–00 15 – 1 4D0–F3165–00 19 – 22
5LW–15659–01 11 – 6 5MX–E2176–00 4 – 3 4D0–E4417–00 7 – 18 14D–E5411–10 11 – 1 28D–F1161–10 19 – 34 28D–F3170–00 19 – 9
28D–17632–00 13 – 12 5MX–E2210–00 4 – 9 4D0–E4437–00 7 – 15 14D–E5413–00 11 – 26 5TL–F117K–01 21 – 16 278–F3181–50 19 – 13
28D–17653–00 13 – 14 5MX–E2213–01 4 – 10 4ST–E443E–00 11 – 4 5LW–E5417–00 10 – 14 14D–F1278–00 15 – 2 28D–F3340–00 19 – 16
18G–23411–00 19 – 17 5VV–E2231–00 4 – 7 5VV–E443E–00 7 – 12 14D–E5421–00 10 – 28 14D–F1398–00 21 – 8 4D0–F3346–00 19 – 18
22F–23411–01 19 – 27 5MX–E2241–00 4 – 8 4D0–E4450–00 7 – 9 5LW–E5451–00 11 – 2 28D–F1410–00 15 – 3 14D–F334G–00 19 – 21
156–23412–00 19 – 24 5LW–E2611–00 6 – 18 5VV–E4452–00 7 – 11 5LW–E5453–00 10 – 17 5TL–F1459–00 15 – 10 5TL–F3416–00 19 – 29
22F–23412–01 19 – 26 5TL–E2631–10 6 – 21 19S–E4453–00 7 – 10 14D–E5461–00 10 – 29 40C–F1511–00–PE 16 – 1 14D–F386J–00 34 – 12
5TL–2341E–00 19 – 25 5TL–E2633–00 6 – 23 5VV–E4462–00 7 – 17 14D–E5471–00 11 – 31 40C–F1511–00–PH 16 – 1 14D–F4110–00 20 – 1
5TL–2341E–10 19 – 28 5LW–E2651–00 6 – 1 4D0–E4467–00 7 – 16 14D–E5472–00 11 – 16 40C–F1511–00–PJ 16 – 1 14D–F4181–00 20 – 4
36Y–2589H–00 26 – 8 5LW–E2652–00 6 – 3 5TL–E4531–00 8 – 26 14D–E5473–00 11 – 29 3S0–F153E–20 34 – 10 40C–F4188–10 20 – 2
5TL–E1102–00 1 – 1 14D–E2653–10 6 – 5 19S–E4611–01 9 – 1 5TL–E5475–00 11 – 19 5TL–F1552–01 28 – 13 4D0–F4311–00 20 – 6
5TL–E1102–20 1 – 1 5LW–E2658–00 6 – 2 14D–E4613–00 9 – 8 14D–E5477–00 11 – 32 14D–F1611–00 16 – 4 19S–F4312–01 20 – 7
5LW–E111F–00 4 – 12 5LW–E2659–02 6 – 7 19S–E4711–04 9 – 2 14D–E5481–00 11 – 27 40C–F1621–10 16 – 9 19S–F4313–00 20 – 8
5MX–E1145–00 4 – 4 5LW–E2668–02 6 – 8 5MX–E4714–00 9 – 12 14D–E5484–00 11 – 30 14D–F163A–00 16 – 10 5HV–F4500–01 20 – 12
28D–E1155–00 1 – 11 5TL–E2669–00 6 – 9 31S–E4718–00 9 – 3 14D–E5492–00 11 – 20 14D–F163E–00 16 – 11 4YS–F4514–00 20 – 5
28D–E1165–00 1 – 9 5TL–E2681–10 6 – 22 31S–E4728–00 9 – 4 5TL–E5494–00 11 – 22 BB3–F1668–00 19 – 36 4YY–F4610–00 20 – 14
5LW–E1181–00 1 – 20 5TL–E2682–00 6 – 4 19S–E4803–00 9 – 18 14D–E5497–00 11 – 18 40C–F1691–10 7 – 28 4YY–F4612–00 20 – 15
28D–E1185–00 1 – 8 28D–E3185–00 1 – 10 19S–E4881–00 9 – 15 28D–E5524–00 12 – 1 1CV–F1711–00–P6 17 – 3 14D–F470F–30 21 – 2
4ST–E1186–00 1 – 14 28D–E3300–10 5 – 1 19S–E4901–10 8 – 1 5LW–E5532–00 12 – 8 1CV–F1711–00–P7 17 – 3 5TL–F4726–00 21 – 11
4YS–E1198–00 10 – 37 5TL–E3324–00 2 – 10 19S–E4916–00 8 – 3 5VV–E5570–10 12 – 4 1CV–F1711–00–PC 17 – 3 5TL–F4727–00 21 – 10
5LW–E1310–00 1 – 24 5LW–E3411–00 5 – 5 5TL–E4922–00 8 – 24 28D–E5601–00 12 – 10 1CV–F1721–00–P6 17 – 4 14D–F4730–30 21 – 1
5LW–E1351–00 1 – 25 5LW–E3416–00 10 – 22 19S–E4923–00 8 – 13 5MX–E5620–01 12 – 16 1CV–F1721–00–P7 17 – 4 14D–F473R–00 21 – 4
5MX–E1391–00 10 – 23 5LW–E3452–00 2 – 7 19S–E4933–00 8 – 7 4VP–E5630–00 12 – 18 1CV–F1721–00–PC 17 – 4 14D–F4741–00 21 – 3
28D–E1400–00 2 – 1 5MX–E3474–01 7 – 6 4D0–E4936–00 8 – 5 5TL–E5650–10 12 – 5 14D–F172W–00 17 – 1 40C–F4773–10–33 21 – 19
2D5–E1412–00 2 – 2 5LW–E3475–00 5 – 2 5TL–E4940–00 8 – 2 5MX–E5657–00 13 – 20 40C–F173B–00 17 – 9 5TL–F4780–00 21 – 13
2D5–E1422–00 2 – 6 5TL–E3545–00 9 – 19 19S–E4943–00 8 – 11 5MX–E5673–00 12 – 19 40C–F174B–00 17 – 10 5TL–F478E–00 21 – 18
5MX–E1603–10 2 – 15 5MX–E3556–01 7 – 3 5TL–E4945–00 8 – 37 19S–E5941–00 8 – 38 5TL–F2123–00 10 – 4 5TL–F4792–00 21 – 14
5MX–E1605–10 2 – 15 5LW–E3569–00 6 – 20 19S–E4947–00 8 – 9 28D–E6111–00 13 – 1 31P–F2171–00 18 – 1 5TL–F5168–A1–33 22 – 1
5MX–E1607–10 2 – 15 5MX–E3575–01 7 – 20 19S–E4948–00 8 – 12 2D5–E6111–00 13 – 1 28D–F2210–01 18 – 7 3AY–F5181–01 22 – 8
5MX–E1631–00 2 – 12 19S–E3585–01 7 – 1 5TL–E4984–00 8 – 21 5TL–E6611–03 13 – 24 5MX–F2216–00 10 – 3 5TL–F5181–01 15 – 12
5MX–E1633–10 2 – 13 5MX–E3595–10 7 – 2 5TL–E4985–00 8 – 18 14D–E6620–00 13 – 23 28D–F3100–40 19 – 1 5TL–F5190–01 22 – 11
5MX–E1636–00 2 – 12 5LW–E3769–00 10 – 35 19S–E4987–00 1 – 26 5TL–E7211–00 14 – 7 5TL–F3108–00 28 – 14 5MX–F530K–00 24 – 7
5MX–E1638–00 2 – 12 28D–E4025–00 8 – 8 5LW–E5113–00 10 – 33 5TL–E7410–10 14 – 1 28D–F3110–00 19 – 8 5LW–F5326–01 24 – 4
5MX–E1651–10 2 – 5 19S–E4133–00 8 – 4 5TL–E5150–11 10 – 1 5MX–E7421–10 14 – 6 28D–F3111–00 19 – 19 5TL–F5338–A1–33 24 – 1
5MX–E1681–10 2 – 3 5TL–E4135–00 8 – 34 5VV–E5150–11 10 – 1 5MX–E7421–20 14 – 6 28D–F3126–20 19 – 5 5MX–F533A–00 24 – 12
47
NUMERICAL INDEX

5MX–F5351–00 24 – 10 14D–F7431–00 27 – 19 28D–H3312–00 31 – 4 90109–063F1 21 – 6 90201–101J1 22 – 10 90501–16003 25 – 20

5LW–F5355–00 24 – 11 14D–F7432–00 27 – 20 28D–H331E–00 31 – 5 27 – 11 90201–12190 18 – 10 90501–16004 5 – 6
5P0–F5802–00 23 – 4 14D–F7440–00 27 – 26 28D–H331E–00 37 – 10 90109–06577 35 – 19 90201–12688 15 – 13 90506–12001 24 – 8
5YP–F5803–50 23 – 5 14D–F7441–00 27 – 27 10B–H3371–00 37 – 11 90109–06814 35 – 13 29 – 5 90506–15001 24 – 9
3C1–F5805–10 23 – 9 14D–F7442–00 27 – 28 5TL–H3509–10 32 – 5 90109–08881 27 – 14 90201–15008 14 – 4 90506–20514 27 – 16
44D–F580U–02 23 – 3 40C–F7481–00 27 – 7 40C–H3510–00 32 – 1 90110–06846 10 – 31 90201–15016 14 – 5 90506–35002 27 – 5
5P0–F5827–00 23 – 14 5TL–F8100–00 15 – 17 5TL–H3511–10 32 – 2 90110–06849 10 – 32 90201–154E8 12 – 13 90508–32768 12 – 11
5TL–F582U–21 23 – 1 40C–F8311–00–PG 28 – 1 5TL–H3517–00 32 – 4 90111–06807 9 – 7 90201–16008 13 – 16 90560–10292 22 – 2
5P0–F583T–03 26 – 4 40C–F8311–00–PJ 28 – 1 14D–H3535–00 34 – 13 90111–08815 23 – 2 90201–20276 24 – 16 91317–06012 4 – 13
5P0–F5852–00 26 – 7 40C–F8311–00–PK 28 – 1 5TL–H353F–10 32 – 3 90116–08806 1 – 5 90206–14093 24 – 13 91317–06014 36 – 9
5P0–F5854–00 26 – 6 28D–F8312–00 28 – 4 5TL–H3550–00 32 – 7 90119–05071 37 – 16 90208–12050 13 – 21 91317–06016 4 – 11
5P0–F5855–00 26 – 10 40C–F8315–00 28 – 15 5TL–H3912–20 35 – 12 90119–05804 11 – 17 90208–21002 14 – 8 91317–06020 1 – 13
5TL–F5867–01 26 – 9 40C–F8315–10 28 – 15 5TL–H3922–00 35 – 18 90119–06044 16 – 5 90214–14002 13 – 19 29 – 3
14D–F5872–01 26 – 1 40C–F8315–20 28 – 15 5TL–H3941–10 35 – 2 27 – 10 90249–10002 27 – 2 35 – 17
28D–F5875–00 19 – 31 40C–F832L–80 28 – 16 5TL–H3947–10 35 – 3 90119–06182 7 – 21 90249–12008 25 – 22 91317–06025 12 – 17
28D–F5876–00 19 – 32 40C–F832L–A0 28 – 16 5TL–H3955–20 35 – 6 90119–06211 7 – 22 90280–03017 2 – 11 26 – 11
5YP–F5917–00 23 – 6 40C–F832L–B0 28 – 16 14D–H3973–01 35 – 1 90149–10805 23 – 15 90340–12808 10 – 36 91317–08040 9 – 13
5P0–F5919–01 23 – 11 14D–F834E–00 31 – 6 5TL–H3975–31 35 – 9 90153–06803 1 – 6 90380–15809 12 – 12 91401–25015 27 – 24
5YP–F5924–00 23 – 12 28D–F834E–00 31 – 7 5TL–H397X–10 35 – 4 90159–06033 11 – 33 90387–06052 6 – 25 27 – 32
5YP–F5925–01 23 – 10 28D–F8356–00 15 – 15 5TL–H3980–10 35 – 15 21 – 17 90387–060U2 7 – 27 91701–08035 27 – 23
5YP–F5937–00 23 – 7 28D–F836K–01 28 – 7 5TL–H3980–20 35 – 21 90159–06817 17 – 7 90387–067V1 6 – 6 27 – 31
5YP–F5939–00 23 – 13 14D–F8371–00 34 – 14 28D–H4140–00 33 – 3 28 – 5 90387–06891 7 – 23 91810–14809 1 – 21
28D–F6110–00 25 – 1 40C–F8385–00 28 – 9 28D–H4310–00 33 – 1 90159–06842 28 – 2 90387–068S1 16 – 2 1 – 22
40C–F6113–00 25 – 26 14D–F8395–00 28 – 11 5HV–H4314–00 33 – 2 90163–05803 7 – 14 90387–08754 15 – 7 10 – 10
40C–F6143–00–PG 25 – 4 5TL–H1410–13 29 – 2 5TL–H4374–00 33 – 4 90170–10317 13 – 7 90387–10277 22 – 7 10 – 30
40C–F6143–00–PJ 25 – 4 5TL–H1450–02 29 – 1 14D–H4710–00 34 – 1 90173–06803 7 – 26 90387–15819 18 – 5 11 – 9
40C–F6143–00–PK 25 – 4 19S–H1800–00 30 – 1 14D–H4711–00 34 – 6 90175–06013 25 – 21 90387–16811 13 – 15 92902–08200 1 – 17
5TL–F6145–00 25 – 5 5VV–H1801–10 30 – 2 4AC–H4714–00 34 – 2 90176–08805 1 – 18 90401–10812 26 – 2 92907–05200 7 – 19
5TL–F6199–00 21 – 5 3UH–H1828–01 30 – 4 5YW–H4714–00 31 – 3 90179–12248 29 – 6 90430–06014 1 – 7 92907–06200 9 – 6
5TL–F6240–00 25 – 9 5VV–H182L–00 30 – 5 14D–H4721–00 34 – 5 90179–25033 19 – 30 90430–08119 10 – 25 11 – 25
5TL–F6241–00 25 – 10 5VV–H182M–10 30 – 3 14D–H4723–00 34 – 8 90183–05807 16 – 7 90445–08834 17 – 6 92907–06600 6 – 11
40C–F6270–00 25 – 24 19S–H183G–00 30 – 6 5TL–H4735–00 34 – 7 17 – 5 90462–08806 7 – 24 6 – 16
2PH–F6280–00 25 – 11 5TP–H1940–00 37 – 9 14D–H4743–00 34 – 4 21 – 7 90462–10802 11 – 13 36 – 10
2PH–F6290–00 25 – 12 5TL–H1960–00 37 – 7 19S–H5540–01 37 – 1 25 – 6 90464–60810 7 – 25 93101–21803 13 – 11
14D–F6311–00 25 – 13 2BB–H2100–00 36 – 1 1S7–H5546–00 37 – 2 27 – 8 90465–10037 37 – 5 93102–15801 12 – 15
14D–F6331–00 25 – 23 19S–H2116–00 36 – 6 14D–H5752–01 37 – 13 90185–08009 27 – 15 90467–08075 20 – 11 93102–17812 13 – 6
14D–F6351–01 25 – 15 40C–H2129–10 36 – 2 4US–H5753–01 37 – 15 90185–10011 25 – 3 90467–09006 1 – 27 93102–19800 10 – 15
28D–F637G–00 25 – 16 5TL–H2131–00 36 – 3 5ER–H5757–00 37 – 14 90185–10811 22 – 9 20 – 10 93102–22810 10 – 21
40C–F7111–00 27 – 1 14D–H2150–01 36 – 4 5P0–W0041–00 26 – 5 90185–12011 15 – 14 90467–10008 20 – 9 93102–26800 14 – 10
4YY–F7114–00 25 – 17 5TL–H2151–00 36 – 5 4C9–W0048–00 23 – 8 90185–14814 24 – 15 90467–11106 10 – 8 93106–20816 22 – 3
27 – 17 5TL–H2310–10 37 – 3 5TL–XH250–22 36 – 7 90201–06060 13 – 2 10 – 9 93106–28802 18 – 3
5MX–F7114–00 15 – 6 5MX–H2370–00 37 – 6 90101–06278 24 – 14 90201–06088 6 – 27 11 – 5 93106–28803 18 – 4
28D–F7121–00 10 – 2 5TP–H2552–00 36 – 8 90105–06804 6 – 17 90201–08609 1 – 16 90467–12800 7 – 13 93210–06800 13 – 9
5MX–F7121–00 10 – 2 40C–H2590–10 36 – 11 90105–08048 15 – 8 90201–086P8 9 – 14 90467–22048 9 – 16 93210–07802 24 – 6
5LW–F7254–00 27 – 6 5TL–H2911–20 35 – 11 90105–08121 18 – 8 90201–10018 12 – 7 90480–01868 34 – 11 93210–09800 1 – 4
40C–F7311–10 27 – 13 28D–H3301–10 31 – 1 90105–10066 15 – 4 90201–10118 26 – 3 90480–14817 6 – 24 93210–148H8 10 – 27
14D–F7414–00 27 – 9 5HV–H3311–00 31 – 2 90105–10896 25 – 2 90201–10119 27 – 3 90501–12743 27 – 21 93210–15862 4 – 14
14D–F7430–00 27 – 18 34 – 3 90109–063F1 16 – 6 90201–10141 18 – 11 27 – 29 93210–25803 7 – 4
48
NUMERICAL INDEX

93210–29800 5 – 7 95602–08200 15 – 9 98502–04012 8 – 22

93210–448G4 1 – 15 9560L–10200 15 – 5 98507–05016 25 – 14
93210–71462 1 – 12 95707–06500 9 – 5 98507–05016 5 – 3
93211–07800 10 – 16 21 – 12 98507–05025 25 – 25
93300–638Y8 13 – 8 21 – 15 98507–06014 25 – 19
93306–002X2 4 – 2 95707–08500 9 – 9 98507–06016 29 – 4
93306–003YR 15 – 11 95707–10500 24 – 5 37 – 4
93306–054X9 14 – 9 95802–06010 19 – 33 98507–06020 6 – 10
93306–203YY 13 – 5 19 – 35 6 – 26
14 – 12 95807–06010 33 – 5 98507–06025 6 – 15
93306–300YF 22 – 4 37 – 12 98507–06040 25 – 18
93306–301XT 14 – 2 95807–06012 15 – 16 9850L–06008 35 – 5
93306–302X4 18 – 2 20 – 3 9870M–03008 35 – 16
93306–305X3 2 – 8 95807–06014 16 – 3 98907–06010 11 – 8
93306–372Y1 2 – 9 95807–08016 27 – 25 99001–08600 27 – 4
93306–809Y0 12 – 2 27 – 33 99009–15400 12 – 14
93310–528Y8 2 – 4 95817–06070 7 – 5 99009–17400 13 – 4
93311–315Y6 14 – 3 95817–08016 4 – 5 99480–05010 10 – 18
93410–20070 14 – 11 10 – 24
93440–45827 12 – 3 95817–08040 18 – 6
93450–16068 2 – 14 95817–10045 9 – 11
93501–04830 27 – 22 95817–10060 9 – 10
27 – 30 95827–06020 21 – 20
94107–14814 22 – 5 97507–06512 20 – 13
94108–14812 24 – 2 97507–06525 30 – 7
94207–14802 22 – 6 97607–05216 35 – 7
94208–14802 24 – 3 97607–06216 37 – 8
94568–B3090 4 – 6 97707–40612 34 – 9
94700–00868 1 – 19 97707–50012 25 – 8
95027–06010 13 – 3 35 – 8
95027–06012 6 – 19 97707–50016 16 – 8
12 – 9 17 – 2
95027–06016 10 – 20 17 – 8
95027–06020 9 – 17 21 – 9
95027–06025 11 – 10 25 – 7
95027–06035 11 – 11 27 – 12
95027–06040 11 – 23 28 – 3
95027–06050 10 – 13 28 – 6
95027–06060 10 – 11 28 – 8
11 – 12 28 – 10
11 – 24 28 – 12
95027–06070 10 – 19 31 – 8
95027–06100 1 – 23 32 – 6
10 – 12 34 – 15
95307–10600 18 – 9 35 – 10
95307–12700 13 – 22 97707–60430 6 – 14
95602–06100 35 – 14 97707–60530 6 – 12
35 – 20 6 – 13
49

40C8 (1T40C450E1) AL115C Mio (S0ULTY) Sporty

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40C8 (1T40C450E1) AL115C Mio (S0ULTY) Sporty

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AL115C ( 40C8 ) PHILIPPINES

3. The number of components for assembly

PART NO. DESCRIPTION Q’TY REMARKS

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO. DESCRIPTION Q’TY REMARKS

Frame Serial No. Engine Serial No. Frame Serial No.

Serial No. Name Of Q’ty Column Model Code

Engine Serial No.

Serial No. Name Of Q’ty Column Model Code

Abbreviation Colour Name Colour Code

5TL–E1102–20 CYLINDER HEAD ASSY 1 UR

2 5LW–11133–10 .GUIDE, VALVE 1 1

3 5LW–11134–10 .GUIDE, VALVE 2 1

5 90116–08806 .BOLT, STUD 2

6 90153–06803 .SCREW, HEXAGON 1

8 28D–E1185–00 COVER, CYLINDER HEAD SIDE 3 1

9 28D–E1165–00 PLATE, BREATHER 1

10 28D–E3185–00 BOLT, BREATHER 1

11 28D–E1155–00 SEAL, LABYRINTH 1

13 91317–06020 BOLT,HEX.SOCKET HEAD 2

14 4ST–E1186–00 COVER, CYLINDER HEAD SIDE 2 2

16 90201–08609 WASHER, PLATE 2

18 90176–08805 NUT, CROWN 4

19 94700–00868 PLUG, SPARK (NGK C6HSA) 1

20 5LW–E1181–00 GASKET, CYLINDER HEAD 1 1

21 91810–14809 PIN, DOWEL 2

22 91810–14809 PIN, DOWEL 2

23 95027–06100 BOLT, FLANGE 2

25 5LW–E1351–00 GASKET, CYLINDER 1

3 5MX–E1681–10 .PIN, CRANK 1 1

5 5MX–E1651–10 .ROD, CONNECTING 1

7 5LW–E3452–00 .COVER, ROTOR FILTER 1

10 5TL–E3324–00 .GEAR, PUMP DRIVE 1

11 90280–03017 KEY, WOODRUFF 1

12 5MX–E1631–00 PISTON (STD) 1

5MX–E1636–00 PISTON (0.50MM O/S) 1 AP

5MX–E1638–00 PISTON (1.00MM O/S) 1 AP

13 5MX–E1633–10 PIN, PISTON 1

15 5MX–E1603–10 PISTON RING SET (STD) 1

5MX–E1605–10 PISTON RING SET (0.50MM O/S) 1 AP

5MX–E1607–10 PISTON RING SET (1.00MM O/S) 1 AP

2 5LW–E2121–00 VALVE, EXHAUST 1

3 5MX–E2119–00 SEAL, VALVE STEM 2

4 5MX–E2116–00 SEAT, VALVE SPRING 2

5 28D–E2113–00 SPRING, VALVE INNER 2

6 5TL–E2118–00 LOCK, VALVE SPRING RETAINER 4

7 33M–12117–01 RETAINER, VALVE SPRING 2

8 2P2–E2151–00 ARM, VALVE ROCKER 2

9 5VV–E2159–10 SCREW, VALVE ADJUSTING 2

10 2P2–E2158–00 NUT, LOCK 2

11 4ST–E2156–00 SHAFT, ROCKER 2 2

5LW–E2170–10 CAMSHAFT ASSY 1 1 UR

3 5MX–E2176–00 SPROCKET, CAM CHAIN 1

4 5MX–E1145–00 PLATE, BREATHER 2 1

5 95817–08016 BOLT, FLANGE 1

7 5VV–E2231–00 GUIDE, STOPPER 1 1

8 5MX–E2241–00 GUIDE, STOPPER 2 1

9 5MX–E2210–00 TENSIONER ASSY, CAM CHAIN 1

10 5MX–E2213–01 GASKET, TENSIONER CASE 1