Unit - 10
Unit - 10
Unit - 10
Lecture Number 46
Turnout Design & Maintenance
RAJAT RASTOGI
CIVIL ENGINEERING
1
Discussed in Previous Lecture
• Number of Crossings
• Turnout Design
– Coles method
– Method 2
– IRS method
2
Today’s Discussion
• Turnout Design
– Numerical
– Curved turnout
– High-speed turnout
• Inspection and Maintenance
– For switches
– For points
– For crossings
3
Turnout Design – IRS method
• Design:
– TL = (G – d – h*Sinα)* Cot (α+β)/2 + h*Cos α
– R = (G – d – h*Sinα) / [Cos β – Cos α]
4
Turnout Design – IRS method: Numerical 1
5
Turnout Design – IRS method: Numerical 1
• Solution
– TL = (G – d – h*Sinα)* Cot (α+β)/2 + h*Cos α
– TL = (1.676 – 0.136 – 0.864*Sin 6.7098)*Cot
(6.7098 + 1.5742)/2 + 0.864*Cos 6.7098
– TL = 20.73 m Railway Engineering by Chandra and Agarwal
6
Turnout Design – IRS method: Numerical 2
• Solution
– G = 1.676 m, d = 133mm, h = 1.418 m, N = 12, β =
1o08’00” = 1.1333, α = 4o45’49” = 4.7636
– TL = (G – d – h*Sinα)* Cot (α+β)/2 + h*Cos α
7
Turnout Design – IRS method: Numerical 2
• Solution
– TL = (1.676 – 0.133 – 1.418*Sin 4.7636)*Cot
(4.7636 + 1.1333)/2 + 1.418*Cos 4.7636
– TL = 29.084 m
– R = (G – d – h*Sinα) / [Cos β – Cos α] Railway Engineering by Chandra and Agarwal
8
Turnout – Curved Switches
9
Turnout – Curved Switches
10
Turnouts
11
Turnouts
13
High—Speed Turnout
14
High—Speed Turnout
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High—Speed Turnout
• Contd.
– Basic design features for 1 in 12 turnout:
• CMS crossing, with rail clearance as: At throat
44mm, at opposite nose 44mm, at end of flare
64mm
• Flare slope 1 in 31 for crossing
• Check rail clearance as: at opposite nose 41mm, at
end of flare slope 63mm, flare slope 1 in 68
16
Inspection & Maintenance – Points & Crossings
• General
– P&C shall be laid without the 1 in 20 cant unless
otherwise specified
– No junction fishplate be used at stock rail joint or at
the heel of the crossing
– Weld stock and lead rail joints
– Use special spherical washer on skew side to flush fit
the head of the nut of the bolt with the web of the
rail
– Ensure correct spacing of sleepers as per type of
turnout
17
Inspection & Maintenance – Points & Crossings
• General
– Clearance at the toe, heel of switch, checkrail, wing
rail be maintained within permissible limits
– Chairs, fastenings, fittings be properly secured
– Packing under the sleepers shall not be loose or
defective
– If creep is observed, then elastic fastenings shall be
examined
– Maintenance cycle be created in areas with large
number of P&C, like marshalling yards, sidings,
terminal stations, etc.
18
Inspection & Maintenance – Points & Crossings
• Maintenance of Switch
– Badly worn or damaged stock or tongue rails be
replaced when:
• Chipped or cracked for cumulative length of
200mm over a length of 1000mm
• Chipping is defined as worn out to a depth of
10mm over a continuous length of 10mm
• It is badly twisted or bent causing a gap of 5mm or
more at the toe
• If wear on the stock rail exceeds the limits as:
19
Inspection & Maintenance – Points & Crossings
• Maintenance of Switch
– Wear limits for the stock rail:
• Loss of section: 52 kg/m rail 6%; 60 kg/m rail 7%
• Due to corrosion: 1.5mm in web or foot
• Vertical wear: 52 kg/m rail 8mm; 60 kg/m rail 13mm
• Lateral wear: Curves – ‘A’ and ‘B’ route 8mm
• Lateral wear: Curves – ‘C’ and ‘D’ route 10mm
• Lateral wear: Straight – ‘A’ and ‘B’ route 6mm
• Lateral wear: Straight – ‘C’ and ‘D’ route 8mm
20
Inspection & Maintenance – Points & Crossings
• Maintenance of Switch
– Lubricate the gauge face of the tongue rail
– The gap between the top of the leading stretcher
bar and bottom of stock rail should be between
1.5 mm to 5 mm
– Tongue rails shall bear evenly on all the slide
chairs. In closed condition it must bear evenly
against the slide blocks
21
Inspection & Maintenance – Points & Crossings
• Maintenance of Crossing
– Reason for damage to the nose of crossing shall be
ascertained before renewal
– To avoid hitting of nose, it shall be ensured that the
checkrail clearance should be between 41 to 45 mm
for fan-shaped turnout
– In obtuse Crossings, the distance between the throat
and the nose must be maintained correctly
– In diamond crossings, obtuse crossings should be
laid square to each other with respect to the center
line of the acute Crossings
22
Inspection & Maintenance – Points & Crossings
• Maintenance of Crossing
– Maximum permissible vertical wear on wing rails
or nose of crossing shall be 10 mm
– On Rajdhani / Shatabdi routes conditioning /
resurfacing by welding shall be planned on
reaching the following wear limits:
• Built-up / welded crossing 6mm
• CMS crossing 8mm
• Deduction be made in above wear for CMS
crossing on account of cant of 1 in 20
23
Inspection & Maintenance – Points & Crossings
• Maintenance of Crossing
– On CMS crossing deduction in wear limits:
• For 52 kg/m rail section 2.0mm
• For 60 kg/m rail section 2.5mm
• For heat-treated welded crossing 3.5mm
• Maintenance of lead portion and turn-in curve
– Check versine at stations at 3.0 m intervals. It should
not be more than 3mm at each station in lead curve
and turn-in curve
– Check versine of turn-in curves on loops at stations
at 3 m interval for sharpness of the curve
24
Inspection & Maintenance – Points & Crossings
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Inspection & Maintenance – Points & Crossings
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Inspection & Maintenance – Points & Crossings
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Inspection & Maintenance – Points & Crossings
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Inspection & Maintenance – Points & Crossings
30
Inspection & Maintenance – Points & Crossings
31
Sleepers at Points & Crossings
Interlaced
Sleepers
32
Sleepers at Points & Crossings
Through Sleepers
33
Today we have discussed the Turnout design, curved
turnouts, turnouts for high-speed tracks, Inspection
and maintenance of switches, crossings, lead and
curved section, and points and crossings.
Arrangement of sleepers at points and crossings is
also discussed.
Thank You
34
RAILWAY ENGINEERING
Lecture Number 47
Track Junctions & Design - I
RAJAT RASTOGI
CIVIL ENGINEERING
1
Discussed in Previous Lecture
• Turnout Design
– Numerical
– Curved turnout
– High-speed turnout
• Inspection and Maintenance
– For switches
– For points
– For crossings
2
Today’s Discussion
• Track Junctions
– Layouts
• Based on flexure
• Based on Split
• Other Layouts
– Crossover Design
3
Track Junctions
4
Track Junctions
5
Track Junctions - Flexure
• Similar Flexure
– Turnout continues to run in the same direction as
the main line curve even after branching off from it themoscowtimes.com
6
Track Junctions - Flexure
• Contrary Flexure
– Turnout takes a turn in the direction opposite to
mwrail.org.uk
7
Track Junctions - Split
• Symmetrical Split
– Symmetrical about center line of the mail track
medium.com
8
Track Junctions - Split
• Un-Symmetrical Split
– This is not symmetrical about center line of the
mwrail.org.uk
mail track
– It splits in to two opposite direction with unequal
radii
– It still provides an opportunity to turn in left and
right directions
– It consist of a pair of points, 4 curved lead rails, 2
check rails, one acute angle crossing
9
Track Junctions - Split
10
Track Junctions - Split
11
Track Junctions – Double Turnout
• Double Turnout
– This is an improvement over the Three Throw switch
– Turnouts take off from the main line track at two
different locations
– The distance between the two switches shall be
sufficient for operation or throw of the point Railway Engineering by Chandra and Agarwal
12
Track Junctions – Double Turnout
• Double Turnout
– These are mostly used in congested areas, or
where traffic is heavy or to economize on space
13
Track Junctions - Crossover
14
Track Junctions – Crossover Design
15
Track Junctions – Crossover Design
16
Track Junctions – Crossover Design
• Coles Design:
– Straight portion of the track ST
– ST = (D – G)*N – G*(1 + N2)
– Where G = Gauge of the track
– N = Number of crossing
–
Railway Engineering by Chandra and Agarwal
Overall length of the crossover TL
– TL = Curved lead of first turnout + Straight portion
+ Curved lead of second turnout
– Curved lead of the turnout (as discussed in the
turnout design) = 2GN
17
Track Junctions – Crossover Design
• Coles Design:
– TL = 2GN + (D – G)*N – G*(1 + N2) + 2GN
– TL = (D – G)*N + G*{4N - (1 + N2)}
– As value of square of ‘N’ is much larger than 1,
then (1 + N2) ~ N2
– TL = (D + 2G)*N Railway Engineering by Chandra and Agarwal
– TL = 2GN + ST + 2GN
– TL = 4GN + ST
18
Track Junctions – Crossover Design: Numerical 1
19
Track Junctions – Crossover Design: Numerical 2
• Consider the data: Two parallel BG tracks,
turnout 1 in 12, center-to-center distance
between tracks 5 m, heel divergence 133mm,
calculate the length of straight portion, overall
length of the crossover, radius of curved lead and
lead distance. Use Coles method
• Solution: Railway Engineering by Chandra and Agarwal
20
Track Junctions – Crossover Design: Numerical 2
• Solution:
– Radius of turnout curve R = 1.5G + 2GN2
– R = 1.5*1.676 + 2*1.676*122 = 485 m
– Lead of crossing = L = CL – SL
– L = 2GN – (2R*d – d2) Railway Engineering by Chandra and Agarwal
21
Track Junctions – Crossover Design
22
Track Junctions – Crossover Design
23
Track Junctions – Crossover Design: Numerical 3
• Solution:
– G = 1.676 m, D = 5m, N = 12,
– Angle of crossing Cot α = N
– α = 4.7636o = 4o45’49”
24
Track Junctions – Crossover Design: Numerical 3
• Solution:
– Horizontal projection on straight main track = ST
– ST = D*Cot – G*Cot /2
– ST = 5*Cot 4.7636 – 1.676*Cot 4.7636/2
– ST = 60 + 40.29 = 100.29 m Railway Engineering by Chandra and Agarwal
25
Track Junctions – Crossover Design
26
Track Junctions – Crossover Design: Numerical 4
• Solution:
– G = 1.676 m, D = 5m, N = 12
– Radius of turnout R = 1.5G + 2GN2
27
Track Junctions – Crossover Design: Numerical 4
• Solution:
– R = 1.5*1.676 + 2*1.676*122 = 485.202 ~ 485 m
– L = {D (4R – 2G - D)}
– L = {5*(4*485 – 2*1.676 – 5)} = 98.27 m
– Horizontal projection between TNC = S = L - 4GN Railway Engineering by Chandra and Agarwal
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Track Junctions – Crossover Design: Numerical 5
• Solution:
– G = 1.676 m, D = 5m, N1 = 12, N2 = 16
– Radius of turnout R = 1.5G + 2GN2
29
Track Junctions – Crossover Design: Numerical 5
• Solution:
– G = 1.676 m, D = 5m, N1 = 12, N2 = 16
– Radius of 1 in 12 turnout R1 = 1.5G + 2GN12
– R1 = 1.5*1.676 + 2*1.676*122 = 485 m
– R2 = 1.5*1.676 + 2*1.676*162 = 860.63 ~ 861 m Railway Engineering by Chandra and Agarwal
31
RAILWAY ENGINEERING
Lecture Number 48
Track Junctions & Design II
RAJAT RASTOGI
CIVIL ENGINEERING
1
Discussed in Previous Lecture
• Track Junctions
– Layouts
• By flexure
• By split
• Other layouts
– Crossover Design
2
Today’s Discussion
• Track Junctions
– Layouts
• Diamond
• Slip
• Scissors
• Gauntlet
• Triangle
• Double Junction
• Fan shaped layout
3
Track Junctions - Diamond
4
Track Junctions - Diamond
6
Track Junctions – Diamond: Numerical 6
7
Track Junctions – Diamond: Numerical 6
• Solution
– AB = BC = AE Cosec α = G Cosec α
– AB = BC = 1.676*Cosec 4.7636 = 20.18 m
– AC = AE Cosec α/2 = 1.676*Cosec 4.7636/2
– AC = 40.33 m Railway Engineering by Chandra and Agarwal
8
Track Junctions - Slip
9
Track Junctions - Slip
10
Track Junctions - Slip
11
Track Junctions – Scissor Crossover
• It is a combination of two crossovers between
the two parallel tracks
• This allows the trains on either track to change
its direction. This is an improvement over single
crossover.
• It is provided at locations where providing two
crossovers is not feasible due to space Piniterest.com
restrictions
• Consists of four pairs of points and switches, six
acute angle crossings, two obtuse angle
crossings, check rails and straight lengths
12
Track Junctions – Scissor Crossover
13
Track Junctions – Scissor Crossover
• Classification:
– Type-III: In this type of scissor crossover, the acute
crossing of the diamond falls outside the lead of
the main line turnout. Thus, the acute crossing of
the diamond is far away from the crossing of the Piniterest.com
14
Track Junctions – Gauntlet Track
15
Track Junctions – Gauntlet Track
16
Track Junctions – Gauntlet Track
Cs.trains.com
17
Track Junctions – Gathering Lines
18
Track Junctions – Gathering Lines
19
Track Junctions – Gathering Lines
20
Track Junctions – Gathering Lines
21
Track Junctions – Triangle
rails, etc.
• An engine at ‘P’ will first go to ‘R’, then reverse
to ‘Q’, and then goes to ‘P’ with a change in the
direction
22
Track Junctions – Triangle
23
Track Junctions – Double Junction
tracks
• This arrangement can also occur with curved
mail line tracks
24
Track Junctions – Fan Shaped Layout
25
Track Junctions – Fan Shaped Layout
26
Track Junctions – Fan Shaped Layout
27
Track Junctions – Fan Shaped Layout
28
Today we have discussed the different layouts of track
junctions like diamond, slip, scissor, gauntlet,
triangle, double junction and fan shaped layouts.
Thank You
29
RAILWAY ENGINEERING
Lecture Number 49
Signaling - I
RAJAT RASTOGI
CIVIL ENGINEERING
1
Discussed in Previous Lecture
• Track Junctions
– Layouts
• Diamond
• Slip
• Scissors
• Gauntlet
• Triangle
• Double Junction
• Fan shaped layout
2
Today’s Discussion
• Signalling on Tracks
– Objectives of signalling
– Classification
– Types – Audible, Visual – Hand
operated, Fixed Semaphore Stop
signals, Distant / Warner signals
3
Signalling
4
Signalling – Objectives
6
Signalling
• Classification of Signals
– Based on Operating Characteristics
• Communication of message in visual form
– Based on Functional Characteristics
• To communicate whether to stop, proceed
cautiously, do shunting operation
– Based on Locational Characteristics
• Reception and departure signals
7
Signalling
• Classification of Signals
– Based on Constructional Characteristics
• Semaphore or coloured light signal
– Based on Special Characteristics
• Calling-on signal, repeater signal, coaching signal,
etc.
8
Signals - Types
9
Signals
• Required at Stations:
– Class-A station: Warner, home, starter
• Outer signal can be provided after taking
permission
– Class-B station: Outer and home
• In multi-aspect upper quadrant system, distant
home and outer signals are provided
– Class-C station: Warner and home
• In MAUQ system, warner signal is replaced by a
distant signal
10
Signals
• Audible
– Detonators are used to warn the loco pilot
– These are used during low visibility conditions
– These are fixed to the rails, and detonates as the
train passes over them
– Placed at least 270 m before the signal, two in https://iriset.railnet.gov.in/content/ppt/sig/S1.pdf
numbers at an interval of 10 m
• Visual
– Hand operated and
– Fixed Installations
11
Move
Signals towards
the
person
• Visual: Hand Operated signalling
Red or green flags
fixed to wooden Move
slowly
handle are used.
for
STOP coupling
Bare arms can be
https://iriset.railnet.gov.in/content/ppt/sig/S1.pdf
used in daytime.
During night,
hand lamps with
Proceed green and red
slides are used.
12
Signals
• Fixed Signals
– These are fixed on the ground by the side of the
track. These can be:
– Running Signals: STOP signal, Permissive signal
– Subsidiary signal: Calling-on signal, position light
shunt signal, etc.
– STOP signals, Multi-Aspect (MAS) signal: Home,
Starter, Advance Starter, Gate signal
– STOP Signal, Two-Aspect (TAS) signal: Outer, Starter,
Advance Starter, Gate signal
13
Signals
• Fixed Signals
– Permissive signals in MAS: Distant signal, Inner
Distant Signal
– Permissive signals in TAS: Warner signal
14
Signals
• Semaphore Signals
– Consists of the following:
• Movable arm
• Spectacle, holding two colour glasses
• Lamp for night indication
Railway Engineering by Chandra and Agarwal
• Crank rod, cam, lever and counter weights
• Signal post
• Chain and pulley
• Wire to cabin
15
Signals
• Semaphore Signals
– Side towards the pilot is painted red with a
vertical white strip
– Other side is painted white with a black vertical
strip
– It is provided with a lamp for viewing signal at Railway Engineering by Chandra and Agarwal
16
Aspect: Stop Caution Proceed
Signals
• Semaphore Signals
Stop Proceed
17
Signals
18
Signals
• Semaphore Signals
– Horizontal position – Red – ON (Stop). This is also
the normal position of the signal.
– 90o above Horizontal – Green – OFF (proceed)
– Signals are designed to fall-safe (i.e. come to Stop Railway Engineering by Chandra and Agarwal
21
Signals
• Semaphore Signals
Variants
22
Signals
23
Signals
24
Signals
25
Signals
26
Signals
27
Signals
28
Signals
29
Signals
31
Signals
32
Signals
34
RAILWAY ENGINEERING
Lecture Number 50
Signaling - II
RAJAT RASTOGI
CIVIL ENGINEERING
1
Discussed in Previous Lecture
• Signalling on Tracks
– Objectives of signalling
– Classification
– Types – Audible, Visual – Hand
operated, Fixed Semaphore Stop
signals, Distant / Warner signals
2
Today’s Discussion
• Signalling on Tracks
– Coloured Aspect Signals
– Reception signals
– Routing signals
– Departure signals
– Schedule of Aspects
3
Signals
4
Signals
5
Signals
be prepared to Stop at
next Stop signal
Attention: Proceed
and be prepared to
pass at next signal
with restricted speed
6
Signals
8
Signalling
• Reception Signals
– These are the signals which are provided at the
entry of the track from a block section to a station
section
– These are of three types
• Outer signal
• Home signal
• Routing signal
9
Signalling
10
Signalling
11
Signalling
12
Signalling
13
Signalling – Aspect Control of Reception Signals
Warner Outer Home Indication
Red Red Red Stop at Outer signal
Red Green Green Enter the station, Stop at Starter of concerned line in ON
Green Green Green Run through via main line if all signals ahead are OFF
Distant Home Indication
https://ecr.indianrailways.gov.in/cris/uploads/files/1603
Yellow Red Stop at Outer signal 174622179
15
Signalling
16
Signalling
17
Signalling
18
Signalling
• Departure Signals
– These signals control the dispatch of trains from
the station
– These are of Two types:
• Starter Signal
• Advance Starter Signal
• Starter Signal
– This is a stop signal and marks the limit up to
which a line can be occupied without infringing in
other lines
19
Signalling
• Starter Signal
– Separate starter signal is provided for each line
– A train can leave from the station only when this
signal is in OFF position (proceed)
– These are provided just in rear of facing point
• Advance Starter Signals
– These are last stop signals on station limits
– These are provided beyond trailing points and
switches at a distance 180 m or more (120 m in
MACL)
20
Signalling
21
Signalling – Aspect Control of Departure Signals
Starter Advanced Indication Two Aspect Signalling
Starter
Red Red Stand in rear of Starter
https://ecr.indianrailways.gov.in/cris/uploads/files/1603
Green Red Shunt up to Advanced Starter 174622179
23
Signalling – Minimum Visibility Distance
Two Aspect Lower Quadrant Signalling
Outer signal 1200 m in sections with
sanctioned speed 100 kmph or
more
800 m if sanctioned speed is
less than 100 kmph
Warner signal 400 m
Home signal 400 m
Main Starter signal 400 m
All other signal 200 m
24
Signalling – Minimum Visibility Distance
Multi Aspect Signalling
Distant signal 400 m
Inner Distant signal 200 m
All Stop signals 200 m
25
Signalling – Aspects of Stop Signals
Distant Inner Home Main Loop Advance Indication
signal Distant signal line line d starter to pilot
signal starter starter
Double Yellow Red -- -- -- Stop dead
yellow at home
Green Double Yellow Red -- -- Stop dead
Yellow at main line
starter
Green Green Green Green -- Green Run
through on
main line
26
Signalling – Aspects of Stop Signals
Distant Inner Home Main Loop Advance Indication
signal Distant signal line line d starter to pilot
signal starter starter
Double Double Yellow with -- Red -- Stop dead
Yellow Yellow route at loop line
indicator starter
Double Double Yellow with -- Yellow Green Run
Yellow Yellow route through via
indicator loop line
27
Signalling – Aspects of Stop Signals
28
Signalling – Aspects of Stop Signals
29
Signalling – Aspects of Stop Signals
30
Signalling – Aspects of Stop Signals
31
Signalling – Aspects of Stop Signals
32
Location of Signals in MACL
https://ecr.indianrailways.gov.in/cris/uploads/files/1603
174622179
33
Today we have discussed the coloured aspect signals used
on IR, the reception signals like outer signal and home
signal, routing signals, departure signals like starter
signal and advanced starter signal. The aspect control
for different combination of signals are also discussed.
Thank You
34