5105v105_uk
5105v105_uk
5105v105_uk
MADE
SMARTER
Product manual
5105B
Ex-isolated driver
T E M P E R AT U R E | I . S . I N T E R FA C E S | CO M M U N I C AT I O N I N T E R FA C E S | M U LT I F U N C T I O N A L | I S O L AT I O N | D I S P L AY
No. 5105BV105- UK
From serial no. 0 4 0 0 93126
6 Product Pillars
to meet your every need
Individually outstanding, unrivalled in combination
With our innovative, patented technologies, we make signal conditioning smarter and simpler. Our portfolio is composed of six
product areas, where we offer a wide range of analog and digital devices covering over a thousand applications in industrial
and factory automation. All our products comply with or surpass the highest industry standards, ensuring reliability in even
the harshest of environments and have a 5-year warranty for greater peace of mind.
Our range of temperature transmitters and sensors provides the highest level of signal integrity from the
measurement point to your control system. You can convert industrial process temperature signals to analog, bus or
digital communications using a highly reliable point-to-point solution with a fast response time, automatic self-
calibration, sensor error detection, low drift, and top EMC performance in any environment.
We deliver the safest signals by validating our products against the toughest safety standards. Through our
commitment to innovation, we have made pioneering achievements in developing I.S. interfaces with SIL 2 Full
Assessment that are both efficient and cost-effective. Our comprehensive range of analog and digital intrinsically
safe isolation barriers offers multifunctional inputs and outputs, making PR an easy-to-implement site standard.
Our backplanes further simplify large installations and provide seamless integration to standard DCS systems.
We provide inexpensive, easy-to-use, future-ready communication interfaces that can access your PR installed base
of products. All the interfaces are detachable, have a built-in display for readout of process values and diagnostics,
and can be configured via push-buttons. Product specific functionality includes communication via Modbus and
Bluetooth and remote access using our PR Process Supervisor (PPS) application, available for iOS and Android.
Our unique range of single devices covering multiple applications is easily deployable as your site standard. Having
one variant that applies to a broad range of applications can reduce your installation time and training, and greatly
simplify spare parts management at your facilities. Our devices are designed for long-term signal accuracy, low
power consumption, immunity to electrical noise and simple programming.
Our compact, fast, high-quality 6 mm isolators are based on microprocessor technology to provide exceptional
performance and EMC-immunity for dedicated applications at a very low total cost of ownership. They can be
stacked both vertically and horizontally with no air gap separation between units required.
Our display range is characterized by its flexibility and stability. The devices meet nearly every demand for display
readout of process signals, and have universal input and power supply capabilities. They provide a real-time
measurement of your process value no matter the industry, and are engineered to provide a user-friendly and
reliable relay of information, even in demanding environments.
Ex-isolated driver
5105B
Table of contents
Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Symbol identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
How to demount system 5000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Mounting / installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Electrical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
DIP-switch programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
UL control drawing 5105QU01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5105BV105-UK 3
Warning
This device is designed for connection to hazardous electric voltages.
Ignoring this warning can result in severe personal injury or mechanical damage.
To avoid the risk of electric shock and fire, the safety instructions of this manual must be observed and
the guidelines followed.
The specifications must not be exceeded, and the device must only be applied as described in the
GENERAL following.
Prior to the commissioning of the device, this manual must be examined carefully.
Only qualified personnel (technicians) should install this device.
If the equipment is used in a manner not specified by the manufacturer, the protection provided by the
equipment may be impaired.
Warning
Until the device is fixed, do not connect hazardous voltages to the device.
The following operations should only be carried out on a disconnected device and under ESD-safe
conditions:
HAZARD- Dismantlement of the device for setting of DIP-switches and jumpers.
OUS General mounting, wire connection and disconnection.
Troubleshooting the device.
VOLTAGE
Repair of the device and replacement of circuit breakers must be done by PR electronics A/S only.
Warning
SYSTEM 5000 must be mounted on a DIN rail according to DIN 46277.
The communication connector of SYSTEM 5000 is connected to the input terminals on which dangerous
voltages can occur, and it must only be connected to the programming unit Loop Link by way of the
enclosed cable.
INSTAL-
LATION
Symbol identification
Triangle with an exclamation mark: Read the manual before installation and commissioning of the
device in order to avoid incidents that could lead to personal injury or mechanical damage. Warning /
demand. Potentially lethal situations.
The CE mark proves the compliance of the device with the essential requirements of the directives.
The double insulation symbol shows that the device is protected by double or reinforced insulation.
Ex devices have been approved acc. to the ATEX directive for use in connection with installations in
explosive areas.
4 5105BV105-UK
Safety instructions
Definitions
Hazardous voltages have been defined as the ranges: 75 to 1500 Volt DC, and 50 to 1000 Volt AC.
Technicians are qualified persons educated or trained to mount, operate, and also trouble-shoot technically correct and in
accordance with safety regulations.
Operators, being familiar with the contents of this manual, adjust and operate the knobs or potentiometers during normal
operation.
Receipt and unpacking
Unpack the device without damaging it and check whether the device type corresponds to the one ordered. The packing
should always follow the device until this has been permanently mounted.
Environment
Avoid direct sun light, dust, high temperatures, mechanical vibrations and shock, and rain and heavy moisture. If necessary,
heating in excess of the stated limits for ambient temperatures should be avoided by way of ventilation.
All devices fall under Installation Category II, Pollution Degree 2, and Insulation Class II.
Mounting
Only technicians, who are familiar with the technical terms, warnings, and instructions in the manual and who are able to
follow these, should connect the device. Should there be any doubt as to the correct handling of the device, please contact
your local distributor or, alternatively,
PR electronics A/S
www.prelectronics.com
Mounting and connection of the device should comply with national legislation for mounting of electric materials, i.e. wire
cross section, protective fuse, and location. Descriptions of input / output and supply connections are shown in the block
diagram and side label.
The following apply to fixed hazardous voltages-connected devices:
The max. size of the protective fuse is 10 A and, together with a power switch, it should be easily accessible and close to
the device. The power switch should be marked with a label telling it will switch off the voltage to the device.
Year of manufacture can be taken from the first two digits in the serial number.
UL installation requirements
Use 60/75°C copper conducters only.
For use only in pollution degree 2 or better.
Max. ambient temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60°C
Max. wire size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AWG 26-14
UL file number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E231911
5105BV105-UK 5
How to demount system 5000
First, remember to demount the connectors with hazardous voltages.
Picture 1:
By lifting the bottom lock, the device is detached from the DIN rail.
Picture 2:
Then, by lifting the upper lock and pulling the front plate
simultaneously the PCB is removed.
Switches and jumpers can now be adjusted.
6 5105BV105-UK
Applications
I / P Converter
I Input
P
Supply
Display
Input
Supply
Current, mA
mA Input
Supply
Voltage
V Input
Supply
5105BV105-UK 7
Ex-isolated driver
5105B
• 1- or 2-channel version
• 3- / 5-port 3.75 kVAC galvanic isolation
• Driver for Ex area
• 20 programmable measurement ranges
• Universal supply by AC or DC
Application
• Safety barrier for current signals transmitted to I/P converters and displays mounted in hazardous area.
• Safety barrier for analogue current / voltage signals transmitted to hazardous area.
• 1 : 1 or signal conversion of analogue current / voltage signals.
Technical characteristics
• The 20 factory-calibrated measurement ranges in the 5105B can be selected by the internal DIP-switches without the
need for a recalibration. Special measurement ranges can be delivered.
• PR5105B is based on microprocessor technology for gain and offset. The analog signal is transmitted at a response time
of less than 25 ms.
• Inputs, outputs, and supply are floating and galvanically separated.
Mounting / installation
• Mounted vertically or horizontally on a DIN rail. By way of the 2-channel version up to 84 channels can be mounted per
metre.
8 5105BV105-UK
Order
Electrical specifications
Environmental conditions
Operating temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -20°C to +60°C
Calibration temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20...28°C
Relative humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 95% RH (non-cond.)
Protection degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IP20
Mechanical specifications
Dimensions (HxWxD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 x 23.5 x 130 mm
Weight approx. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225 g
DIN rail type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DIN 46277
Wire size (min....max.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.13...2.08 mm2 AWG 26...14 mm2 stranded wire
Screw terminal torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5 Nm
Vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IEC 60068-2-6
2...13.2 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±1 mm
13.2...100 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±0.7 g
5105BV105-UK 9
Accuracy, the greater of the general and basic values:
General values
Basic values
mA ≤ ±16 μA ≤ ±1.6 μA / °C
Volt ≤ ±8 mV ≤ ±0.8 mV / °C
Current input
Measurement range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0...23 mA
Min. measurement range (span) . . . . . . . . . . . . . . . . . . . . . . . . . . 16 mA
Max. offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20% of max. value
Input resistance: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nom. 10 Ω + PTC 10 Ω
Voltage input
Measurement range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0...10 VDC
Min. measurement range (span) . . . . . . . . . . . . . . . . . . . . . . . . . . 8 VDC
Max. offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20% of max. value
Input resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . > 2 MΩ
Current output
Signal range (span) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0...23 mA
Min. signal range (span) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 mA
Max. offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20% of max. value
Load (max.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ≤ 770 Ω
Load stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ≤ 0.01% of span / 100 Ω
Current limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ≤ 28 mA
Voltage output
Signal range (span) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0...1 VDC / 0...10 VDC
Min. signal range (span) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.8 VDC / 8 VDC
Max. offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20% of max. value
Load (min.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500 kΩ
Ex / I.S. data
Um . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . : 250 V
Uo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . : 28 VDC
Io . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . : 93.0 mADC
Po . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . : 0.65 W
Lo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . : 3 mH
Co . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . : 0.08 µF
10 5105BV105-UK
Observed authority requirements
EMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2014/30/EU
LVD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2014/35/EU
ATEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2014/34/EU
RoHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2011/65/EU
Approvals
DNV-GL, Ships & Offshore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TAA0000101
c UL us, UL 508 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E231911
EAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TR-CU 020/2011
EAC Ex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TR-CU 012/2011
I.S. / Ex approvals
ATEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DEMKO 99ATEX126014
c UL us, UL 913 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E233311
EAC Ex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RU C-DK.HA65.B.00355/19
5105BV105-UK 11
DIP-switch programming
Factory-calibrated standard ranges
When special measurement ranges are delivered, all DIP-switches for the channel in question are OFF.
12 5105BV105-UK
Connections
Supply:
31 32 33
Inputs:
Channel 2 Channel 1
Current Voltage
11 12 13 11 12 13
- + - +
Current Voltage
21 22 23 21 22 23
- + - +
Outputs:
Channel 2 Channel 1
Current Voltage
41 42 43 41 42 43
- mA + - +
V
Current Voltage
51 52 53 51 52 53
- mA + - +
V
5105BV105-UK 13
Block diagram
CH 1 33 Supply
24...230 VAC &
31 24...250 VDC
1 2 3 4 Supply
DP1
V+
0...20 13 Input +,V
mA
2M Ω
Output +, I and V 43 +
12 Input +,I
+ V
PTC -
Ex barrier
10 Ω
V mA 2 1 DP2
11 -
10 V 1V Input -
41
5105B
Output -, I and V Channel 1
53 DP3 23
52 22
DP4
51 5105B 21
CH 2 Channel 2
14 5105BV105-UK
UL control drawing 5105QU01
Hazardous (Classified) Location Non-hazardous
Class I, Division 1, Group A,B,C,D Associated apparatus
Class I , Zone 0 and 1, Group IIC Galvanically isolated
Class II, Division 1 Group E, F, G
24....230VAC &
24....230VDC
entity parameters:
Supply
Supply
Vmax. (Ui) ≥ Voc (Uo)
31 33
Imax. (Ii) ≥ Isc (Io)
Pi ≥ Po
Ca ≥ Ccable + Ci 43 13
La ≥ Lcable + Li + + +
V mA 42 12 + V
The sum of capacitance and inductance of cable and - - -
Voltage or
CH1
current output
53 23
+ + +
V mA 52 22 + V
- - -
21 -
51
CH2 5105B
Installation notes:
1) The maximum nonhazardous location voltage is 250 VAC/DC.
2) The installation shall be in accordance with the National Electrical Code NFPA 70, Articles 504 and 505.
3) The terminals of the two individual channels shall not be interconnected in any way.
4) Install in Pollution degree 2 or better
5) Use 60 / 75 °C copper conductors with wire size AWG: (26 – 14).
6) Warning: Substitution of components may impair intrinsic safety.
Rev. AA 2003-02-12
5105BV105-UK 15
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