Codeware, Inc.: Houston, TX, USA

PC ODRAVANJE
INENJERING
PETROKEMIJA, d.d., KUTINA
Codeware, Inc.
Houston, TX, USA
www.codeware.com
COMPRESS Pressure Vessel Design Calculations
Item: Split Stream Dearator

Vessel No: V-1234
Customer: Magaladon Oil Venture
Contract: C-45490-R56
Designer: John Doe
Date: April 1, 2001
You can edit this page by selecting Cover Page settings... in the report menu.
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Table Of Contents
1. Deficiencies Summary
2. Pressure Summary
3. Revision History
4. Settings Summary
5. Thickness Summary
6. Weight Summary
7. Test Report
8. Vacuum Summary
9. Design Conditions Summary
10. Data Inputs Summary
11. Materials and Gaskets Summary
12. Tubesheet Maximum Pressure Report
13. Tubesheet -- TEMA
14. Tubesheet -- ASME
15. Tubes
16. Pass Partition
17. Baffle Summary
18. Seismic Code
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Deficiencies Summary
No deficiencies found.
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Pressure Summary
Pressure Summary for Tube side chamber
Total
P
Design
( kPa)
Design
(C)
Front Head
3150.0
Straight Flange on Front Head
MAWP
( kPa)
MAP
( kPa)
266.0
3598.66
4138.46
0.00
3150.0
266.0
3861.00
4440.15
Tubesheet (see Maximum Pressure

Rating note)
3150.0
266.0
7256.69
Tubes
3150.0
266.0
Tube Side Flange (front)
3150.0
Tube Side Flange (front) - Flange Hub
3150.0
Identifier
MAEP
( kPa)
Corrosion
Impact
Test
MDMT
(C)
MDMT
Exemption
266.0
-196.0
Note 1
0.00
No
N/A
266.0
-196.0
Note 2
0.00
No
17058.90
7256.69
266.0
-17.8
Note 3
0.00
No
28076.28
31303.44
14780.53
266.0
-196.0
Note 4
0.00
No
266.0
3911.14
4440.09
0.00
266.0
-196.0
Note 2
0.00
No
266.0
3259.33
3700.13
N/A
266.0
-196.0
Note 2
0.00
No
external
(C)
Allowance
(mm)
Chamber design MDMT is -17.78C

Chamber rated MDMT is -17.78C @ 3259.33 kPa
Chamber MAWP hot & corroded is 3259.33 kPa @ 266.0C
Chamber MAP cold & new is 3700.13 kPa @ 20.0C
Chamber MAEP is 0.00 kPa @ 266.0C
Vacuum rings did not govern the external pressure rating.
Pressure Summary for Shell side chamber
Total
P
Design
( kPa)
Design
(C)
(see Maximum Pressure

Rating note)
1050.0
266.0
7256.69
17058.90
7256.69
Shell
1050.0
150.0
2028.08
2152.89
Straight Flange on Rear Shell Head
1050.0
150.0
1796.87
Rear Shell Head
1050.0
150.0
Tubes
3150.0
Shell Side Flange (front)

Shell Side Flange (front) - Flange Hub
Identifier
Tubesheet
MAWP
( kPa)
MAP
( kPa)
MAEP
( kPa)
Corrosion
Impact
Test
MDMT
(C)
MDMT
Exemption
266.0
-17.8
Note 3
0.00
No
N/A
150.0
-196.0
Note 2
0.00
No
1796.87
N/A
150.0
-31.3
Note 6
0.00
No
1686.52
1686.52
0.00
150.0
-31.3
Note 5
0.00
No
266.0
14780.53
14780.53
28076.28
266.0
N/A
N/A
0.00
No
1050.0
150.0
3921.76
4452.15
0.00
150.0
-196.0
Note 2
0.00
Yes
1050.0
150.0
1794.07
1794.07
N/A
150.0
-196.0
Note 2
0.00
Yes
external
(C)
Allowance
(mm)
Chamber design MDMT is -17.78C

Chamber rated MDMT is -17.78C @ 1686.52 kPa
Chamber MAWP was used in the MDMT determination
Chamber MAWP hot & corroded is 1686.52 kPa @ 150.0C
Chamber MAP cold & new is 1686.52 kPa @ 20.0C
Chamber MAEP is 0.00 kPa @ 150.0C
Vacuum rings did not govern the external pressure rating.
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Notes for Maximum Pressure Rating:

Note
#
Details
1.
The largest tubesheet MAWP/MAP values have been selected from the multiple design conditions to maximize the hydrotest pressure and to comply with
UG-20(b). The MAWP/MAP selected for the shell side may not be coincident with the MAWP/MAP selected for the tube side (and vice versa).
2.
The chamber MAWP listed above is based on the largest tubesheet MAWP values from the multiple design conditions. The lowest tubesheet MAWP values
should be considered when determining the final chamber MAWP. Refer to the Tubesheet Maximum Pressure Report for the lowest tubesheet maximum
pressure ratings.
Notes for MDMT Rating:

Note #
Exemption
Details
1.
Straight Flange governs MDMT
2.
Rated MDMT per UHA-51(d)(1)(a) = -196 C
3.
Tubesheet Impact testing per UHA-51(a) is required by UHA-51(d)(3)(a).
4.
Impact test exempt per UHA-51(d)
5.
Straight Flange governs MDMT
6.
Material impact test exemption temperature from Fig UCS-66M Curve B = -27.75 C
Fig UCS-66.1M MDMT reduction = 3.5 C, (coincident ratio = 0.9381302)
UCS-66 governing thickness = 10 mm
Design notes are available on the Settings Summary page.
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Revision History
No.
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Date
1/30/2012
Operator
Notes
XPMUser New vessel created Heat Exchanger. [Build 6258]
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Settings Summary
COMPRESS Build 6258
Units: SI
Datum Line Location: 0.00 mm from right seam
Design
ASME Section VIII Division 1, 2007 Edition Metric
Design or Rating:
Get Thickness from Pressure
Minimum thickness:
1.50 mm per UG-16(b)
Design for cold shut down only:
No
Design for lethal service (full radiography required):
No
Design nozzles for:
Design P, find nozzle MAWP and MAP
Corrosion weight loss:
100% of theoretical loss
UG-23 Stress Increase:
1.20
Skirt/legs stress increase:
1.0
Minimum nozzle projection:
152.40 mm
Juncture calculations for > 30 only:
Yes
Preheat P-No 1 Materials > 1.25&#34 and <= 1.50" thick:

Butt welds are tapered per Figure UCS-66.3(a).
No
Hydro/Pneumatic Test
Shop Hydrotest at user defined pressure
Test liquid specific gravity:
1.00
Maximum stress during test: 90% of yield

Required Marking - UG-116
Shell Side
UG-116 (e) Radiography:
RT1
UG-116 (f) Postweld heat treatment: None

Tube Side
UG-116 (e) Radiography:
RT1
UG-116 (f) Postweld heat treatment: None

Code Cases\Interpretations
Use Code Case 2547:
No
Apply interpretation VIII-1-83-66:
Yes
Apply interpretation VIII-1-86-175: Yes

Apply interpretation VIII-1-83-115: Yes
Apply interpretation VIII-1-01-37:
Yes
Disallow UG-20(f) exemptions:
No
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UG-22 Loadings
UG-22 (a) Internal or External Design Pressure :
Yes
UG-22 (b) Weight of the vessel and normal contents under operating or test conditions:
No
UG-22 (c) Superimposed static reactions from weight of attached equipment (external loads):
No
UG-22 (d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs:
No
UG-22 (f) Wind reactions:
No
UG-22 (f) Seismic reactions:

Note: UG-22 (b),(c) and (f) loads only considered when supports are present.
No
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Thickness Summary
Component
Identifier
Material
Diameter
(mm)
Length
(mm)
Nominal t
(mm)
Design t
(mm)
Joint
E
Load
Front Head
SA-240 304
1524.00 ID
410.40
25.00*
21.88
1.0000
Internal
SA-240 304
1524.00 ID
2100.00
25.00
20.33
1.0000
Internal
Tubesheet
SA-182 F51 Forgings S31803
1605.00 OD
207.00
207.00
137.41
1.0000
Unknown
Tubes
SA-789 Wld. tube <= 25 S32750
19.050 OD
8233.00
1.65
0.38
1.0000
External
Shell
SA-240 304
1524.00 ID
8208.00
12.00
6.18
1.0000
Internal
SA-516 70
1524.00 ID
50.00
10.00
5.83
1.0000
Internal
Rear Shell Head
SA-516 70
1524.00 ID
396.67
10.00*
6.22
1.0000
Internal
Nominal t: Vessel wall nominal thickness

Design t:
Required vessel thickness due to governing loading + corrosion
Joint E:
Longitudinal seam joint efficiency
Head minimum thickness after forming
Load
internal:
Circumferential stress due to internal pressure governs
external:
External pressure governs
Wind:
Combined longitudinal stress of pressure + weight + wind governs
Seismic:
Combined longitudinal stress of pressure + weight + seismic governs
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Weight Summary
Weight ( kg) Contributed by Vessel Elements
Component
Metal
New*
Metal
Corroded*
Insulation &
Supports
Lining
Piping
+ Liquid
Operating
Liquid
Test
Liquid
Front Head
2,580.57
2,580.57
0.00
0.00
0.00
0.00
4,848.44
Tubesheet
2,286.68
2,286.68
0.00
0.00
0.00
0.00
0.00
Shell
3,815.16
3,815.16
0.00
0.00
0.00
0.00
9,489.91
Tubes
15,497.85
15,497.85
0.00
0.00
0.00
0.00
4,167.00
Rear Shell Head
220.41
220.41
0.00
0.00
0.00
0.00
554.99
TOTAL:
24,400.68
24,400.68
0.00
0.00
0.00
0.00
19,060.34
* Shells with attached nozzles have weight reduced by material cut out for opening.
Weight ( kg) Contributed by Attachments
Component
Nozzles &
Flanges
Body Flanges
New
Corroded
New
Corroded
Packed
Beds
Trays &
Supports
Rings &
Clips
Vertical
Loads
Front Head
1,455.86
1,455.86
0.00
0.00
0.00
0.00
0.00
0.00
Tubesheet
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
Shell
1,405.13
1,405.13
0.00
0.00
0.00
725.72
0.00
0.00
Rear Shell Head
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
TOTAL:
2,860.99
2,860.99
0.00
0.00
0.00
725.72
0.00
0.00
Vessel operating weight, Corroded: 27,987 kg

Vessel operating weight, New:
27,987 kg
Vessel empty weight, Corroded:
27,987 kg
Vessel empty weight, New:
27,987 kg
Vessel test weight, New:
47,048 kg
Vessel center of gravity location - from datum - lift condition

Vessel Lift Weight, New: 27,987 kg
Center of Gravity:
5,481.92 mm
Vessel Capacity
Shell side Capacity** (New):
10,053 liters
Shell side Capacity** (Corroded): 10,053 liters

Tube side Capacity** (New):
9,023 liters
Tube side Capacity** (Corroded): 9,023 liters

**The shell and tube capacity does not include volume of nozzle, piping or other attachments.
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Test Report
Shop test pressure determination for Tube side chamber based on user defined pressure
Shop test gauge pressure is 5,650 kPa at 20 C
The shop test is performed with the vessel in the horizontal position.
Identifier
Local test Test liquid

pressure static head
kPa
kPa
Front Head
5,664.93
14.93
5,664.93
14.93
Tubes
5,664.67
14.67
5,664.93
14.93
Tubesheet
5,664.93
14.93
Notes:
(1) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.
The field test condition has not been investigated for the Tube side chamber.
Shop test pressure determination for Shell side chamber based on user defined pressure
Shop test gauge pressure is 1,770 kPa at 20 C
The shop test is performed with the vessel in the horizontal position.
Identifier
Local test Test liquid

pressure static head
kPa
kPa
Shell
1,784.93
14.93
1,784.93
14.93
Rear Shell Head
1,784.93
14.93
Tubes
1,784.67
14.67
Tubesheet
1,784.93
14.93
1,784.93
14.93
Notes:
(1) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.
The field test condition has not been investigated for the Shell side chamber.
The test temperature of 20 C is warmer than the minimum recommended temperature of -14.25 C so the brittle
fracture provision of UG-99(h) has been met.
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Vacuum Summary
Elevation
Component
Line of Support
above Datum
(mm)
Length Le
(mm)
Front Head
11500.40
N/A
1/3 depth of Front Head
11218.46
N/A
Straight Flange on Front Head Top
11090.00
2533.47
Straight Flange on Front Head Bottom
8990.00
2533.47
8685.00
N/A
Tubesheet
8685.00
N/A
8478.00
N/A
Shell Top
8208.00
8656.89
Shell Bottom
0.00
8656.89
Straight Flange on Rear Shell Head Top
0.00
8656.89
Straight Flange on Rear Shell Head Bottom
-50.00
8656.89
1/3 depth of Rear Shell Head
-178.89
N/A
Rear Shell Head
-446.67
N/A
Note
For main components, the listed value of 'Le' is the largest unsupported length for the component.
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Design Conditions Summary

Design Conditions
Description
Tube Side
Shell Side
Condition 1
Condition 2
Tube side hydrotest
Shell side hydrotest
Pressure (kPa)
3,150
3,150
5,664.93
Design temperature (C)
266
266
20
20
Et (MPa)
195,233.402
195,233.402
195,300.005
195,300.005
St (MPa)
204.706*
204.706*
496.8*
496.8*
Pressure (kPa)
1,050
1,050
1,784.93
150
150
20
20
Es (MPa)
195,233.402
195,233.402
195,300.005
195,300.005
Ss (MPa)
130
130
207
207
266
266
20
20
E (MPa)
195,233.402
195,233.402
195,300.005
195,300.005
S (MPa)
161
161
403.2
403.2
Tubesheet
*The allowable tensile stress from Section II-D has been divided by 0.85 as the calculated stresses are longitudinal.
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Data Inputs Summary
General Options
Identifier
105-B_rev1
ASME VIII-1,
2007 Edition
Metric
Codes
Description
U-tube Class R
TEMA Eighth Edition (1999)
Double split flow shell
SIZE 60-324.1339 TYPE BHU
Shell material: SA-240 304

Maximum
tubesheet
to
tube
Tube supports\baffle plates present
support
distance:
1,341
mm
Perform ASME tube design check
Maximum tube support

separation: 2,332.34 mm
Baffles support all tubes: Yes
Tube Options
Tube material: SA-789 Wld. tube <= 25 S32750
Tube dimensions, new, mm
Tube to tubesheet joint option
Tube length from outer tubesheet face to bend: L t= 8,233 mm

do= 19.05
tt= 1.65
Inner corrosion: 0
Outer corrosion: 0
Tube to tubesheet joint calculations have not been performed
Channel and Shell Options

Shell dimensions
new, mm
Front channel
dimensions, new, mm
Material:
SA-240 304
Di= 1,524
ts= 12
Inner corrosion: 0
Type: bonnet
Torispherical head
Inner corrosion: 0
Outer corrosion: 0
Outer corrosion: 0
MDMT:
-17.78 C
MDMT: -17.78 C
Cylinder
SA-240 304
Di= 1,524
tc= 25
L= 2,100
Closure
SA-240 304
Di= 1,524
tmin= 25
LSF= 2,100
Tubesheet Options
Tube Layout
Tubesheet dimensions,
mm
(front and rear)
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Shear does
not govern
Tube count: 2270
Material:
SA-182 F51
Forgings
S31803
T = 207
OD = 1,605
Impact test
is not
performed
Not normalized
Produced fine grain

practice
Tube pitch: 25.4 mm
Shell side
corrosion = 0
Tube side
corrosion = 0
PWHT not performed
Pattern: 90 (square)
MDMT = -17.78
C
Tubesheet
pass groove depth =
3
Gasketed shell
side
Gasketed tube side
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Materials and Gaskets Summary
Materials And Gaskets

Part
Quantity
Size
Material
Gasket
Front torispherical head
1524.00 ID x 25 mm min thk
SA-240 304
Front channel cylinder
1524.00 ID x 25 thk
x 2100.00 mm
SA-240 304
1810.00 OD x 230 mm thk
SA-182 F304L > 125
Front tubesheet
1605.00 OD x 207 mm thk
Spiral-wound metal, asbestos filled Stainless,

Monel, and nickel-base alloys
1605.00 OD x 1570.00 ID mm
1810.00 OD x 230 mm thk
SA-182 F304L > 125
Spiral-wound metal, asbestos filled Stainless,

Monel, and nickel-base alloys
1605.00 OD x 1570.00 ID mm
Front Tubesheet flange

bolts
48
48 mm dia. stud x 798.30 mm

long
SA-193 B7
Tubes
1135
19.05 OD x 1.65 wall mm
SA-789 Wld. tube <= 25

S32750
Shell cylinder
1524.00 ID x 12 mm thk
x 8208.00 mm
SA-240 304
Rear torispherical head
1524.00 ID x 10 mm min thk
SA-516 70
Front pass partition
13 mm thk
SA-516 70
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Tubesheet Maximum Pressure Report

ASME Tubesheet Maximum Pressure Ratings
Description
Condition 1
Condition 2
Tube side hydrotest
Pressure (kPa)
7,256.69
7,256.69
17,058.9
266
266
20
20
Pressure (kPa)
7,256.69
7,256.69
17,058.9
150
150
20
20
266
266
20
20
Tube Side
Shell Side
Tubesheet
TEMA Tubesheet Maximum Pressure Ratings

Description
Condition 1
Condition 2
Tube side hydrotest
Pressure (kPa)
8,523.26
8,523.26
11,491.17
266
266
20
20
Pressure (kPa)
8,523.26
8,523.26
11,491.17
150
150
20
20
266
266
20
20
Tube Side
Shell Side
Tubesheet
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Tubesheet -- TEMA
TEMA RCB-7.13 Required Effective Tubesheet Thickness, in (mm)

Actual Tubesheet Thickness Used, T Nominal = 8.1496 in (207 mm)
TMin effective for bending/shear, corr
= TNominal - Larger (Tube Side Pass Groove Depth, Tube Side Corrosion) - Shell
Side Corrosion
= 8.1496 - Larger(0.1181, 0) - 0 = 8.0315 in (204 mm)

TMin effective for bending/shear, new
= TNominal - Larger (Tube Side Pass Groove Depth, Tube Side Corrosion) - Shell
Side Corrosion
= 8.1496 - Larger(0.1181, 0) - 0 = 8.0315 in (204 mm)

RCB-7.132
(bending)
= 1 - 0.785/(Pitch/Tube OD) 2 = 1 - 0.785/(1/0.75) 2 =

0.5584
F = 1.25
Equations used
Tbending = (F*G/3)*(P/(*S)) 1/2

RCB-7.133
(shear)
DL = 4*A/C
Tshear = 0.31*DL*(P/S)/(1 - d o/Pitch)
Shear does not control if (P/S) < 1.6*(1 - d o/Pitch)2
Shell Side
Condition 1
Tbending =
(1.25*62.60197/3)*(152.2896/(0.5584*23,351.08)) 1/2
= 2.8189 (71.6 mm)
Shear does not control as (152.2896/23,351.08) <
1.6*(1 - 0.75/1) 2
Corroded
Tube Side
Tbending =
(1.25*62.60197/3)*(456.8689/(0.5584*23,351.08)) 1/2
= 4.8825 (124.02 mm)
1.6*(1 - 0.75/1) 2
Shell Side
Condition 2
Tbending =
(1.25*62.60197/3)*(152.2896/(0.5584*23,351.08)) 1/2
= 2.8189 (71.6 mm)
1.6*(1 - 0.75/1) 2
Corroded
Tube Side
Tbending =
(1.25*62.60197/3)*(456.8689/(0.5584*23,351.08)) 1/2
= 4.8825 (124.02 mm)
1.6*(1 - 0.75/1) 2
Tube side hydrotest
New
Tube Side
Tbending =
(1.25*62.60197/3)*(821.6292/(0.5584*58,479.22)) 1/2
= 4.1375 (105.09 mm)
1.6*(1 - 0.75/1) 2
New
Shell Side
Tbending =
(1.25*62.60197/3)*(258.8826/(0.5584*58,479.22)) 1/2
= 2.3225 (58.99 mm)
1.6*(1 - 0.75/1) 2
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Tubesheet -- ASME
ASME Section VIII, Division 1, 2007 Edition Metric
Tubesheet
Type of heat exchanger:
Simply supported:
Tubesheet material specification:
Tube layout:
Tubesheet outer diameter, A:
Tubesheet thickness, h:
Number of tubes, Nt:
Tube pitch, p:
Radius to outer tube center, ro:
Total area of untubed lanes, AL:
Pass partition groove depth, hg:
Corrosion allowance shell side , cs:
Corrosion allowance tube side , ct:
Tubesheet poisson's ratio, :
Gasket groove depth shell side:
Gasket groove depth tube side:
U-Tube
Fig. UHX-12.1 Configuration d:
tubesheet gasketed with shell and channel
No
SA-182 F51 Forgings S31803 (II-D Metric p. 126, ln. 37)
Square
1,605 mm
207 mm (tdesign = 137.41 mm)
2270
25.4 mm
726 mm
0.1613 m2
3 mm
0 mm
0 mm
0.3
0 mm
0 mm
Shell
Shell material specification:
Shell inner diameter, Ds:
Shell thickness, ts:
Shell inner corrosion allowance:
Shell outer corrosion allowance:
Shell poisson's ratio, s:
SA-240 304 (II-D Metric p. 90, ln. 4)

1,524 mm
12 mm
0 mm
0 mm
0.31
Channel
Channel material specification:
Channel inner diameter, Dc:
Channel thickness, tc:
Channel inner corrosion allowance:
Channel outer corrosion allowance:
Channel poisson's ratio, c:
SA-240 304 (II-D Metric p. 90, ln. 4)

1,524 mm
25 mm
0 mm
0 mm
0.3
Tubes
Tube material specification:
Tube outer diameter, dt:
Tube nominal thickness, tt:
Tube inner corrosion allowance:
Tube outer corrosion allowance:
Tube expansion depth ratio, :
Tube poisson's ratio, t:
SA-789 Wld. tube <= 25 S32750 (II-D Metric p. 138, ln. 19)
19.05 mm
1.65 mm
0 mm
0 mm
0.85
0.3
Flange
Bolt circle diameter, C:
Shell side gasket load reaction diameter, Gs:
Channel side gasket load reaction diameter, Gc:
1,710 mm
1,590.09 mm
1,590.09 mm
Tube Supports
Tube supports present:
Support all tubes:
Maximum distance from tubesheet to first support:
Maximum distance between tube supports:
Yes
Yes
1,341 mm
2,332.34 mm
Type of construction:
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Summary Tables
Tubesheet Design
Thickness Summary
Condition
tdesign
(mm)
Condition 1
137.4055643
Condition 2
137.4055643
Tube side hydrotest
120.5581797
68.9891382
Bolt Load Summary

Condition
Load Case
Shell design bolt load

Ws
(N)
Channel design bolt load

Wc
(N)
Load case 1
9,367,086.24
9,367,086.24
Load case 2
7,197,497.02
7,197,497.02
Load case 3
9,367,086.24
9,367,086.24
Load case 1
9,367,086.24
9,367,086.24
Load case 2
7,197,497.02
7,197,497.02
Load case 3
9,367,086.24
9,367,086.24
Tube side hydrotest
Load case 1
12,151,259.63
12,151,259.63
Load case 2
7,850,525.5
7,850,525.5
Condition 1
Condition 2
Pressures and Temperatures

Condition
Channel design
temp
Tc
(C)
Shell design
temp
Ts
(C)
Tubesheet design
temp
T
(C)
Tube side design

pressure
Pt
(kPa)
Shell side design

pressure
Ps
(kPa)
Tube design
temp
Tt
(C)
Condition 1
1,050
3,150
266
150
266
266
Condition 2
1,050
3,150
266
150
266
266
Tube side
hydrotest
5,664.93
20
20
20
20
Shell side
hydrotest
1,784.93
20
20
20
20
Material Properties
Condition
Condition 1
Condition 2
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Allowable
Stress
(MPa)
Yield
Stress
(MPa)
Component
Material
Modulus of
Elasticity
(MPa)
Shell
SA-240 304
Es = 185,999.999
Ss = 130
Sy,s =154
Channel
SA-240 304
Ec =178,040.002
Sc =120
Sy,c =133
Tubesheet
E =178,040.002
S =161
S =341
Tubes
SA-789 Wld. tube <= 25 S32750
Et =178,040.002
St =204.706*
Sy,t =401
Shell
SA-240 304
Es = 185,999.999
Ss = 130
Sy,s =154
Channel
SA-240 304
Ec =178,040.002
Sc =120
Sy,c =133
Tubesheet
E =178,040.002
S =161
S =341
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Tube side hydrotest

Tubes
SA-789 Wld. tube <= 25 S32750
Et =178,040.002
St =204.706*
Sy,t =401
Shell
SA-240 304
Es = 195,300.005
Ss = 207
Sy,s =207
Channel
SA-240 304
Ec =195,300.005
Sc =207
Sy,c =207
Tubesheet
E =195,300.005
S =403.2
S =448
Tubes
SA-789 Wld. tube <= 25 S32750
Et =195,300.005
St =496.8*
Sy,t =552
Shell
SA-240 304
Es = 195,300.005
Ss = 207
Sy,s =207
Channel
SA-240 304
Ec =195,300.005
Sc =207
Sy,c =207
Tubesheet
E =195,300.005
S =403.2
S =448
Tubes
SA-789 Wld. tube <= 25 S32750
Et =195,300.005
St =496.8*
Sy,t =552
*The allowable tensile stress from Section II-D has been divided by 0.85 as the calculated stresses are longitudinal.
Calculations for Condition 1 Condition
UHX-12.5.1 Step 1
Do = 2*ro + dt
= (p - dt) / p
d* = MAX{[dt - 2*tt*(Et / E)*(St / S)*], [dt - 2*tt]}
p* = p /(1 - 4*MIN(AL, 4*Do*p) /(*Do2))0.5
* = (p* - d*)/p*
hg' = MAX[(hg - ct), 0]
Condition Condition 1
New or corroded
Do = 2*726 + 19.05 =
1,471.05
New or corroded
= (25.4 - 19.05) /25.4 =
0.25
d = MAX{[19.05 - 2*1.65*(178,040.002 / 178,040.002)*(204.706 / 161)*0.85],
New or corroded
[19.05 - 2*1.65]} =
15.7499998
New or corroded
p* = 25.4 /(1 - 4*MIN(0.1613, 4*1,471.05*25.4) /(*1,471.052))0.5 =
26.6
New or corroded
* = (26.5963171 - 15.7499998)/26.5963171 =
0.407813
hg' =
UHX-12.5.2 Step 2
s = Gs / Do
c = Gc / Do
MTS = Do2 / 16 *[(s -1)*(s2 + 1)*Ps - (c - 1)*(c2 + 1)*Pt]
New or
corroded
Izradio:
Ante Turkalj,d.i.s.
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All load
cases
s = 1,590.09 / 1,471.05 =
1.0809
c = 1,590.09 / 1,471.05 =
1.0809
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New or
corroded
All load
cases
MTS = 1,471.052 / 16 *[(1.0809219 -1)*(1.08092192 + 1)*0 - (1.0809219 -74,756.55

1)*(1.08092192 + 1)*3,150] / 1000 =
Load case
1
New or
corroded
Load case
2
MTS = 1,471.052 / 16 *[(1.0809219 -1)*(1.08092192 + 1)*1,050 - (1.0809219 1)*(1.08092192 + 1)*0] / 1000 =
24,918.85
Load case
3
MTS = 1,471.052 / 16 *[(1.0809219 -1)*(1.08092192 + 1)*1,050 - (1.0809219 1)*(1.08092192 + 1)*3,150] / 1000 =
-49,837.7
UHX-12.5.3 Step 3
E* / E = 0 + 1** + 2**2 + 3**3 + 4**4
* = 0 + 1** + 2**2 + 3**3 + 4**4
New or corroded
h/p = 207/25.4 =
8.1496
New or corroded
- from Fig. UHX-11.4(a) E*/E =
0.4684
New or corroded
E* = 0.4683965*178,040.002 =
83,393.321
New or corroded
- from Fig. UHX-11.4(b) * =
0.3154
UHX-12.5.5 Step 5
K = A / Do
F = ((1 - *) / E*)*(E*ln(K))
New or corroded
All load cases
K = 1,605 / 1,471.05 =
1.0911
New or corroded
All load cases
F = ((1 - 0.3153799) / 83,393.321)*(178,040.002*ln(1.0911)) =
0.1274
UHX-12.5.6 Step 6
M* = MTS + Wmax*(Gc - Gs) / (2**Do)
Load case 1
M* = -74,756.55 + 9,367,086.24*(1,590.09 - 1,590.09) / (2**1,471.05) =
-74,756.55
Load case 2
M* = 24,918.85 + 7,197,497.02*(1,590.09 - 1,590.09) / (2**1,471.05) =
24,918.85
Load case 3
M* = -49,837.7 + 9,367,086.24*(1,590.09 - 1,590.09) / (2**1,471.05) =
-49,837.7
New or corroded
UHX-12.5.7 Step 7
Mp = (M* - (Do2 / 32)*F*(Ps - Pt)) / (1 + F)
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2
Mo = Mp + (Do / 64)*(3 +
*)*(P
- Pt)
M = Max[Abs(Mp),Abs(Mo)]
New or
corroded
New or
corroded
Load case
1
Mp = (-74,756.55 - (1,471.052 / 32)*0.1274*(0 - 3,149.9999) / 1000) / (1 +

0.1274) =
-42,242.38
Load case
2
Mp = (24,918.85 - (1,471.052 / 32)*0.1274*(1,049.9999 - 0) / 1000) / (1 +

0.1274) =
14,080.79
Load case
3
Mp = (-49,837.7 - (1,471.052 / 32)*0.1274*(1,049.9999 - 3,149.9999) / 1000) /

(1 + 0.1274) =
-28,161.59
Load case
1
Mo = -42,242.38 + (1,471.052 / 64)*(3 + 0.3153799)*(0 - 3,149.9999) / 1000 = -395,359.55
Load case
2
Load case
3
New or
corroded
Mo = 14,080.79 + (1,471.052 / 64)*(3 + 0.3153799)*(1,049.9999 - 0) / 1000 =
131,786.51
Mo = -28,161.59 + (1,471.052 / 64)*(3 + 0.3153799)*(1,049.9999 - 3,149.9999)

-263,573.04
/ 1000 =
Load case
1
M = Max[Abs(-42,242.38),Abs(-395,359.55)] =
395,359.55
Load case
2
M = Max[Abs(14,080.79),Abs(131,786.51)] =
131,786.51
Load case
3
M = Max[Abs(-28,161.59),Abs(-263,573.04)] =
263,573.04
UHX-12.5.8 Step 8
= 6*M / (**(h - hg')2)
Stress
(MPa)
Allowable
2*S
(MPa)
Overstressed?
Load case 1
= 6*395,359.5 / (0.4078128*(207 - 3)2) =
139.773
322
No
Load case 2
= 6*131,786.5 / (0.4078128*(207 - 3)2) =
46.591
322
No
Load case 3
= 6*263,573 / (0.4078128*(207 - 3)2) =
93.182
322
No
New or corroded
UHX-12.5.9 Step 9
= (1 / (4*))*(Do / h)*ABS(Ps - Pt)
Tubesheet Shear Stress
Stress
(MPa)
Allowable
(MPa)
Overstressed?
Load case 1
= (1 / (4*0.25))*(1,471.05 / 207)*ABS(0 - 3,150) / 1000 =
22.386
128.8
No
Load case 2
= (1 / (4*0.25))*(1,471.05 / 207)*ABS(1,050 - 0) / 1000 =
7.462
128.8
No
Load case 3
= (1 / (4*0.25))*(1,471.05 / 207)*ABS(1,050 - 3,150) / 1000 =
14.924
128.8
No
New or corroded
Calculations for Condition 2 Condition
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UHX-12.5.1 Step 1
Do = 2*ro + dt
= (p - dt) / p
p* = p /(1 - 4*MIN(AL, 4*Do*p) /(*Do2))0.5
* = (p* - d*)/p*
hg' = MAX[(hg - ct), 0]
New or corroded
Do = 2*726 + 19.05 =
1,471.05
New or corroded
= (25.4 - 19.05) /25.4 =
0.25
d = MAX{[19.05 - 2*1.65*(178,040.002 / 178,040.002)*(204.706 / 161)*0.85],
New or corroded
[19.05 - 2*1.65]} =
15.7499998
New or corroded
p* = 25.4 /(1 - 4*MIN(0.1613, 4*1,471.05*25.4) /(*1,471.052))0.5 =
26.6
New or corroded
* = (26.5963171 - 15.7499998)/26.5963171 =
0.407813
hg' =
UHX-12.5.2 Step 2
s = Gs / Do
c = Gc / Do
MTS = Do2 / 16 *[(s -1)*(s2 + 1)*Ps - (c - 1)*(c2 + 1)*Pt]
New or
corroded
All load
cases
s = 1,590.09 / 1,471.05 =
1.0809
New or
corroded
All load
cases
c = 1,590.09 / 1,471.05 =
1.0809
Load case
1
New or
corroded
MTS = 1,471.052 / 16 *[(1.0809219 -1)*(1.08092192 + 1)*0 - (1.0809219 -74,756.55

1)*(1.08092192 + 1)*3,150] / 1000 =
Load case
2
MTS = 1,471.052 / 16 *[(1.0809219 -1)*(1.08092192 + 1)*1,050 - (1.0809219 1)*(1.08092192 + 1)*0] / 1000 =
24,918.85
Load case
3
MTS = 1,471.052 / 16 *[(1.0809219 -1)*(1.08092192 + 1)*1,050 - (1.0809219 1)*(1.08092192 + 1)*3,150] / 1000 =
-49,837.7
UHX-12.5.3 Step 3
E* / E = 0 + 1** + 2**2 + 3**3 + 4**4
* = 0 + 1** + 2**2 + 3**3 + 4**4
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New or corroded
h/p = 207/25.4 =
8.1496
New or corroded
0.4684
New or corroded
E* = 0.4683965*178,040.002 =
83,393.321
New or corroded
0.3154
UHX-12.5.5 Step 5
K = A / Do
F = ((1 - *) / E*)*(E*ln(K))
New or corroded
All load cases
K = 1,605 / 1,471.05 =
1.0911
New or corroded
All load cases
F = ((1 - 0.3153799) / 83,393.321)*(178,040.002*ln(1.0911)) =
0.1274
UHX-12.5.6 Step 6
Load case 1
M* = -74,756.55 + 9,367,086.24*(1,590.09 - 1,590.09) / (2**1,471.05) =
-74,756.55
Load case 2
M* = 24,918.85 + 7,197,497.02*(1,590.09 - 1,590.09) / (2**1,471.05) =
24,918.85
Load case 3
M* = -49,837.7 + 9,367,086.24*(1,590.09 - 1,590.09) / (2**1,471.05) =
-49,837.7
New or corroded
UHX-12.5.7 Step 7
Mp = (M* - (Do2 / 32)*F*(Ps - Pt)) / (1 + F)
Mo = Mp + (Do2 / 64)*(3 + *)*(Ps - Pt)
New or
corroded
New or
corroded
Load case
1
Mp = (-74,756.55 - (1,471.052 / 32)*0.1274*(0 - 3,149.9999) / 1000) / (1 +

0.1274) =
-42,242.38
Load case
2
Mp = (24,918.85 - (1,471.052 / 32)*0.1274*(1,049.9999 - 0) / 1000) / (1 +

0.1274) =
14,080.79
Load case
3
Mp = (-49,837.7 - (1,471.052 / 32)*0.1274*(1,049.9999 - 3,149.9999) / 1000) /

(1 + 0.1274) =
-28,161.59
Load case
1
Mo = -42,242.38 + (1,471.052 / 64)*(3 + 0.3153799)*(0 - 3,149.9999) / 1000 = -395,359.55
Load case
2
Izradio:
Ante Turkalj,d.i.s.
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Mo = 14,080.79 + (1,471.052 / 64)*(3 + 0.3153799)*(1,049.9999 - 0) / 1000 =
131,786.51
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Load case
3
New or
corroded
Mo = -28,161.59 +
(1,471.052
/ 64)*(3 + 0.3153799)*(1,049.9999 - 3,149.9999)

-263,573.04
/ 1000 =
Load case
1
M = Max[Abs(-42,242.38),Abs(-395,359.55)] =
395,359.55
Load case
2
M = Max[Abs(14,080.79),Abs(131,786.51)] =
131,786.51
Load case
3
M = Max[Abs(-28,161.59),Abs(-263,573.04)] =
263,573.04
UHX-12.5.8 Step 8
= 6*M / (**(h - hg')2)
Stress
(MPa)
Allowable
2*S
(MPa)
Overstressed?
Load case 1
= 6*395,359.5 / (0.4078128*(207 - 3)2) =
139.773
322
No
Load case 2
= 6*131,786.5 / (0.4078128*(207 - 3)2) =
46.591
322
No
Load case 3
= 6*263,573 / (0.4078128*(207 - 3)2) =
93.182
322
No
New or corroded
UHX-12.5.9 Step 9
Stress
(MPa)
Allowable
(MPa)
Overstressed?
Load case 1
= (1 / (4*0.25))*(1,471.05 / 207)*ABS(0 - 3,150) / 1000 =
22.386
128.8
No
Load case 2
= (1 / (4*0.25))*(1,471.05 / 207)*ABS(1,050 - 0) / 1000 =
7.462
128.8
No
Load case 3
= (1 / (4*0.25))*(1,471.05 / 207)*ABS(1,050 - 3,150) / 1000 =
14.924
128.8
No
New or corroded
Calculations for Tube side hydrotest Condition

UHX-12.5.1 Step 1
Do = 2*ro + dt
= (p - dt) / p
p* = p /(1 - 4*MIN(AL, 4*Do*p) /(*Do2))0.5
* = (p* - d*)/p*
hg' = MAX[(hg - ct), 0]
Condition Tube side hydrotest
New
Do = 2*726 + 19.05 =
1,471.05
New
= (25.4 - 19.05) /25.4 =
0.25
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*
d = MAX{[19.05 - 2*1.65*(195,300.005 / 195,300.005)*(496.8 / 537.6)*0.85],
New
[19.05 - 2*1.65]} =
16.4578796
New
p* = 25.4 /(1 - 4*MIN(0.1613, 4*1,471.05*25.4) /(*1,471.052))0.5 =
26.6
New
* = (26.5963171 - 16.4578796)/26.5963171 =
0.381197
hg' =
UHX-12.5.2 Step 2
s = Gs / Do
c = Gc / Do
MTS = Do2 / 16 *[(s -1)*(s2 + 1)*Ps - (c - 1)*(c2 + 1)*Pt]
New
All load
cases
s = 1,590.09 / 1,471.05 =
1.0809
New
All load
cases
c = 1,590.09 / 1,471.05 =
1.0809
New
Load case 1
MTS = 1,471.052 / 16 *[(1.0809219 -1)*(1.08092192 + 1)*0 - (1.0809219 -134,441.55

1)*(1.08092192 + 1)*5,664.93] / 1000 =
UHX-12.5.3 Step 3
E* / E = 0 + 1** + 2**2 + 3**3 + 4**4
* = 0 + 1** + 2**2 + 3**3 + 4**4
New
h/p = 207/25.4 =
8.1496
New
0.4362
New
E* = 0.4361677*195,300.005 =
85,183.558
New
0.3184
UHX-12.5.5 Step 5
K = A / Do
F = ((1 - *) / E*)*(E*ln(K))
New
All load cases
K = 1,605 / 1,471.05 =
1.0911
New
All load cases
F = ((1 - 0.3184018) / 85,183.558)*(195,300.005*ln(1.0911)) =
0.1362
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UHX-12.5.6 Step 6
New
M* = -134,441.55 + 12,151,259.63*(1,590.09 - 1,590.09) / (2**1,471.05) =
Load case 1
-134,441.55
UHX-12.5.7 Step 7
Mp = (M* - (Do2 / 32)*F*(Ps - Pt)) / (1 + F)
Mo = Mp + (Do2 / 64)*(3 + *)*(Ps - Pt)
New
Load case 1
New
Load case 1
New
Load case 1
Mp = (-134,441.55 - (1,471.052 / 32)*0.1362*(0 - 5,664.9332) / 1000) / (1 + 0.1362) =
-72,409.52
Mo = -72,409.52 + (1,471.052 / 64)*(3 + 0.3184018)*(0 - 5,664.9332) / 1000 = -708,031.31

M = Max[Abs(-72,409.52),Abs(-708,031.31)] =
708,031.31
UHX-12.5.8 Step 8
= 6*M / (**(h - hg')2)
Stress
(MPa)

New
Load case 1
= 6*708,031.3 / (0.3811971*(207 - 3)2) =
267.79
Allowable
(MPa)
Overstressed?
806.4
No
UHX-12.5.9 Step 9
New
Load case 1
= (1 / (4*0.25))*(1,471.05 / 207)*ABS(0 - 5,664.93) / 1000 =
Stress
(MPa)
Allowable
(MPa)
Overstressed?
40.258
322.56
No
Calculations for Shell side hydrotest Condition

UHX-12.5.1 Step 1
Do = 2*ro + dt
= (p - dt) / p
p* = p /(1 - 4*MIN(AL, 4*Do*p) /(*Do2))0.5
* = (p* - d*)/p*
hg' = MAX[(hg - ct), 0]
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Condition Shell side hydrotest

New
Do = 2*726 + 19.05 =
1,471.05
New
= (25.4 - 19.05) /25.4 =
0.25
d = MAX{[19.05 - 2*1.65*(195,300.005 / 195,300.005)*(496.8 / 537.6)*0.85],
New
[19.05 - 2*1.65]} =
16.4578796
New
p* = 25.4 /(1 - 4*MIN(0.1613, 4*1,471.05*25.4) /(*1,471.052))0.5 =
26.6
New
* = (26.5963171 - 16.4578796)/26.5963171 =
0.381197
hg' =
UHX-12.5.2 Step 2
s = Gs / Do
c = Gc / Do
MTS = Do2 / 16 *[(s -1)*(s2 + 1)*Ps - (c - 1)*(c2 + 1)*Pt]
New
All load
cases
s = 1,590.09 / 1,471.05 =
1.0809
New
All load
cases
c = 1,590.09 / 1,471.05 =
1.0809
New
Load case 2
MTS = 1,471.052 / 16 *[(1.0809219 -1)*(1.08092192 + 1)*1,784.93 - (1.0809219 42,360.45

1)*(1.08092192 + 1)*0] / 1000 =
UHX-12.5.3 Step 3
E* / E = 0 + 1** + 2**2 + 3**3 + 4**4
* = 0 + 1** + 2**2 + 3**3 + 4**4
New
h/p = 207/25.4 =
8.1496
New
0.4362
New
E* = 0.4361677*195,300.005 =
85,183.558
New
0.3184
UHX-12.5.5 Step 5
K = A / Do
F = ((1 - *) / E*)*(E*ln(K))
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New
All load cases
K = 1,605 / 1,471.05 =
1.0911
New
All load cases
F = ((1 - 0.3184018) / 85,183.558)*(195,300.005*ln(1.0911)) =
0.1362
UHX-12.5.6 Step 6
New
M* = 42,360.45 + 7,850,525.5*(1,590.09 - 1,590.09) / (2**1,471.05) =
Load case 2
42,360.45
UHX-12.5.7 Step 7
Mp = (M* - (Do2 / 32)*F*(Ps - Pt)) / (1 + F)
Mo = Mp + (Do2 / 64)*(3 + *)*(Ps - Pt)
New
Load case 2
Mp = (42,360.45 - (1,471.052 / 32)*0.1362*(1,784.9328 - 0) / 1000) / (1 + 0.1362) =
22,815.12
New
Load case 2
Mo = 22,815.12 + (1,471.052 / 64)*(3 + 0.3184018)*(1,784.9328 - 0) / 1000 =
223,089.71
New
Load case 2
M = Max[Abs(22,815.12),Abs(223,089.71)] =
223,089.71
UHX-12.5.8 Step 8
= 6*M / (**(h - hg')2)
Stress
(MPa)

New
Load case 2
= 6*223,089.7 / (0.3811971*(207 - 3)2) =
84.376
Allowable
(MPa)
Overstressed?
806.4
No
UHX-12.5.9 Step 9
New
Load case 2
Izradio:
Ante Turkalj,d.i.s.
01/2012
= (1 / (4*0.25))*(1,471.05 / 207)*ABS(1,784.93 - 0) / 1000 =
Stress
(MPa)
Allowable
(MPa)
Overstressed?
12.685
322.56
No
TU.O.401/12
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PC ODRAVANJE
INENJERING
Tubes
ASME Section VIII Division 1, 2007 Edition Metric
Component:
Material specification:
Impact test exempt per UHA-51(d)
Tubes
SA-789 Wld. tube <= 25 S32750 (II-D Metric p. 138, ln. 19)
Internal design pressure: P = 3150 kPa @ 266C

External design pressure: Pe = 1050 kPa @ 266C
Static liquid head:
Pth =14.6734 kPa (SG=1.0000, Hs=1497.53 mm, Horizontal test head)
Corrosion allowance:
Inner C = 0.00 mm
Design MDMT = -17.78C

Rated MDMT = -196.00C
Estimated weight: New = 6.8272 kg

Capacity:
New = 1.8372 liters
OD = 19.05 mm
Length Lc = 8233.00 mm
t = 1.65 mm
Outer C = 0.00 mm
No impact test performed

Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed
corr = 6.8272 kg
corr = 1.8372 liters
Design thickness, (at 266.00C) Appendix 1-1

t
=
=
=
P*Ro/(S*E + 0.40*P) + Corrosion

3150.00*9.52/(174000*1.00 + 0.40*3150.00) + 0.00
0.1727 mm
Maximum allowable working pressure, (at 266.00C) Appendix 1-1

P
=
=
=
S*E*t/(Ro - 0.40*t) - Ps
174000*1.00*1.4438 / (9.52 - 0.40*1.4438) - 0.0000
28076.2773 kPa
Maximum allowable pressure, (at 20.00C) Appendix 1-1

P
=
=
=
S*E*t/(Ro - 0.40*t)
194000*1.00*1.4438 / (9.52 - 0.40*1.4438)
31303.4355 kPa
External Pressure, (Corroded & at 266.00C) UG-28(c)

L/Do = 8233.0000/19.0500 = 50.0000
Do/t = 19.0500/0.380533 = 50.0614
From table G:
A = 0.000439
From table HA-5 Metric: B = 39.4251 MPa

Pa = 4*B/(3*(Do/t))
= 4*39.4251/(3*(19.0500/0.380533))
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= 1050.0466 kPa
Design thickness for external pressure Pa = 1050.0466 kPa
= t + Corrosion = 0.380533 + 0.00 = 0.38 mm
Maximum Allowable External Pressure, (Corroded & at 266.00C) UG-28(c)
L/Do = 8233.0000/19.05 = 50.0000
Do/t = 19.05/1.4438 = 13.1948
From table G:
A = 0.007138
From table HA-5 Metric: B = 146.2697 MPa

Pa = 4*B/(3*(Do/t))
= 4*146.2697/(3*(19.05/1.4438))
= 14780.5322 kPa
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INENJERING
TEMA RCB-9.132 Pass Partition Plate Calculations
Minimum Front Pass Partition Plate Thickness
Front tube side pressure drop:

Front pass plate material:
Front pass plate allowable stress:
Front pass plate dimension:
Front pass plate dimension:
Front pass plate thickness, new:
Front pass plate corrosion allowance:
Front pass plate fillet weld leg size, new
q= 0
psi (0 kPa)
SA-516 70 (II-D Metric p. 18, ln. 22)
S = 19,870.1699psi (137 MPa)
a = 180.7775 in (4,591.75 mm)
b = 59.9409
in (1,522.5 mm)
T = 0.5118
in (13 mm)
C =0
in (0 mm)
0
in (0 mm)
From TABLE RCB-9.131

t = 0.5
From TABLE RCB-9.132, long sides fixed, a/b = 3.0159, B = 0.5
t = b*(q*B/(1.5*S))1/2 + C
= 59.94094*(0*0.5/(1.5*19,870.17))1/2 + 0
= 0 in (0 mm)
The pass partition plate thickness of 13 mm is adequate.
Pass partition minimum weld size = 0.75*t + C/0.7= 0 in (0 mm)
The pass partition fillet weld size of 0 mm is adequate.
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Baffle Summary Report

Baffle Name
Distance from
Cut Distance
Cut Direction
Baffle Weight (kg)
Front Tubesheet (mm)
from Center (mm)
Baffle #1
347.66
Downwards
762.00
145.14
Baffle #2
2680.00
Upwards
762.00
145.14
Baffle #3
4015.00
Downwards
762.00
145.14
Baffle #4
5350.00
Upwards
762.00
145.14
Baffle #5
6685.00
Downwards
762.00
145.14
Baffle Material:
SA-204Gr.304L
Baffle Type:
Single Segmental
Baffle Orientation:
Horizontal
Baffle Shell Clearance:
4.00 mm
(7.94 mm TEMA (Max))
Baffle Thickness:
16.00 mm
(15.88 mm TEMA)
Baffle Diameter:
1516.00 mm
Baffle Count:
Maximum Tubesheet to Baffle Distance:
1341.00 mm
Maximum Baffle to Baffle Distance:
2332.34 mm
Distance from Shell Side Tubesheet Face to Bend:
8026.00 mm
Baffle Group Weight:
725.72 kg
Baffle Material Density (assumed):

* Each baffle supports every tube
7833.41 kg/m
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Seismic Code
Seismic calculations were not performed because:
Vessel is horizontal.
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PC ODRAVANJE

PETROKEMIJA, d.d., KUTINA

COMPRESS Pressure Vessel Design Calculations

Item: Split Stream Dearator

PRORAUN IZMJENJIVAA E 21 105-B

PETROKEMIJA, d.d., KUTINA

PRORAUN IZMJENJIVAA E 21 105-B

PETROKEMIJA, d.d., KUTINA

PRORAUN IZMJENJIVAA E 21 105-B

PETROKEMIJA, d.d., KUTINA

Straight Flange on Front Head

Tubesheet (see Maximum Pressure

Tube Side Flange (front)

Tube Side Flange (front) - Flange Hub

Chamber design MDMT is -17.78C

(see Maximum Pressure

Straight Flange on Rear Shell Head

Rear Shell Head

Shell Side Flange (front)

Chamber design MDMT is -17.78C

PRORAUN IZMJENJIVAA E 21 105-B

PETROKEMIJA, d.d., KUTINA

Notes for Maximum Pressure Rating:

Notes for MDMT Rating:

Straight Flange governs MDMT

Rated MDMT per UHA-51(d)(1)(a) = -196 C

Tubesheet Impact testing per UHA-51(a) is required by UHA-51(d)(3)(a).

Impact test exempt per UHA-51(d)

Straight Flange governs MDMT

UCS-66 governing thickness = 10 mm

Design notes are available on the Settings Summary page.

PRORAUN IZMJENJIVAA E 21 105-B

PETROKEMIJA, d.d., KUTINA

XPMUser New vessel created Heat Exchanger. [Build 6258]

PRORAUN IZMJENJIVAA E 21 105-B

PETROKEMIJA, d.d., KUTINA

Get Thickness from Pressure

1.50 mm per UG-16(b)

Design for cold shut down only:

Design for lethal service (full radiography required):

Design nozzles for:

Design P, find nozzle MAWP and MAP

Corrosion weight loss:

100% of theoretical loss

UG-23 Stress Increase:

Skirt/legs stress increase:

Minimum nozzle projection:

Juncture calculations for > 30 only:

Preheat P-No 1 Materials > 1.25&#34 and <= 1.50" thick:

Maximum stress during test: 90% of yield

UG-116 (f) Postweld heat treatment: None

UG-116 (f) Postweld heat treatment: None

Apply interpretation VIII-1-83-66:

Apply interpretation VIII-1-86-175: Yes

Disallow UG-20(f) exemptions:

PRORAUN IZMJENJIVAA E 21 105-B

PETROKEMIJA, d.d., KUTINA

UG-22 (f) Wind reactions:

UG-22 (f) Seismic reactions: