Eed
Eed
Eed
direct!{
No-Volt
coll
35 amp
l•
.t
I
I
I
(NVC)
II
I
I
Over Load - -
I Coll (OL(;)
I
lo
D
I.
l
.y resul I
I L F A_ I
L..----- _j
DC Armature
supply
--,go--
. FIG. 2.1
• The starter has three main terminals L, A and F. means +Ve Line, Field and Armature.
• It has startir,g resistance which is divided into several sections and conn~ctt:~ in series
with armature.
!!!"-_Jhe tapping points of starting resistance are brought out IQ numbers of studs.
I
I • The no volt coil (NVC) is connected in the shunt field circuit. One end of handle is connected
to the terminal L through the overload release :ULR) coil.
-I
Iii r mm
t,:t,·uu·uf ~ of Fkd I kul f)n•~• ;
•
4• .. _____......,.. .,...,."'"''--•~•u•,•-·""' ~ .,.. .,, ~-~· - 1 -l l -:-,-,~-~J;;:~~~;;,~,~~h,~l<)l-k ~,~e ~1
·- ~,--...,.~
.--- · . 11 1 , ;ly 1ij ~w1t1·111' l 1 1111 111111 . 1 , •
• To ~,11,\ thn 111111111 , ,.. 4l JI . I I • ,-, I ,u,d flil' (tcl<f i~ ~ tlllllt'l (c..i •
I
. l'' lllllfl wti,1 n I'" Ium,,•1 ll ll.lllr,-
' I I' ' l' lllll(l'l I1011 Wtl i I jl ' :,.~
~ .
I t' .,
'I '
.
1111I 1n M.'fl CS
l 11 ·
'
dm;ll
1
.
Iy 1iO!l11 "
~ '"\j 1111~ 1t11•t Ill lhit ~Ullii' IJIII(! I,,,
It llfl ~ 1c ~1.. l nlll , . l!I
t' II Ill h • ' •. ,
,
• When ,peed control of d,c. m?lor is to he done, a variable resistance is connected in series L
with the faeld winding. When three-point starter is used, there one difficulty arises. Tc i
•·., . ~ the gpeed. the field resistance has to be increas:ed. This reduces till! field cur:-er.! 11 •
Now thi1 f1eld current passes through the NVC, so the n:13gneti<:m of the- N\'C is \\e:ikene'd. >r
. •. So it i1 unable to create enough c,ecuomagnetic pull, to over coi&: the srring t~r.,iJr..
Hence the 5tarting arm is pull back to the OFF position and thus disn"nnecting the mori)f •
from the supply, So l·JK)int ~tarter is not used for variable ~~cd J .c. motor. to
-t
DC Armature
supply Ra
FIG. 2.2 ·
• Slarting .
· rs are cut when ·the handle
· resisto ·
is taken slowly .. an<I when
to the on pos111on
·
the· stani ng resistance 1s ·
• fully cut, the annature · is connected directly across the supp IY·
0
. As lhe s·upptY .
· no cltange
· _lo the no volt coil is in~ependent;--there 1s ·in ·t1·ie cum:nt f
Nvc d . . .. . I
~e to the changes in the field resistance. L1 is connected to the posittve termma
of the s~PPtY and L2 .1s connected to the negative · of_the suppIY·
. terminal
►
I
.$6
Elements of Electrical Design '
• b :.\"'te J\."l:;it i!:t.nct, &here IUt' 11,rce tcm1in.aJs c 6. L. A and F. While in four-point starter; '
ur h:r tcrmir.als tr. l. 1• L2• F and A.
t"r"t
r--------------------7
I --r~- I t
I .w,--,--.. I (
I I
I I
I I
I I
I I
I I
I I
I ~_,. I
I .-...:i:I~ I
I I
I I
spring l
l
I-
I
I
D I
(OYerload I
------ -----~~---- ~~
SERJES FlB.D
WINDING
..
ARMATURE
I
FlG. 2.3
• I:i d,c. ~ r:iotor. the current limiting variable resistance is ronnecteJ in series with
L~ ~~- There are only two tenninals coming out of this type of starter. One terminal
v.fad1 is cwu.d L is connected to the positive of the supply and other terminal which
is maned A is coonected 10 the motor. Negative terminal of the motor is conrected to
me negArive terminal of the supply. There is an electromagnet in the starter over which
a oo \'Olt arJ is wound. Coil of the over load rely is connected in series, Terminals a
~ --·· - ur b are in parallel to the NVC.
• ~-r.ezs the IUpply is gi\·cn and the handle is brought to the on stud, the supply is given
to lhc mcxor through the current limiting resistance, which limi1s the staning current. The
.. , -
!>esign.
--._;.l· ·Design of Starters. ,r .
..
starter
• I resistance is cut slow! . . 47
position h. I • y when the handle is lllovcJ sl l '
. . , t e soft iron piccc(s) is nttrnctcd . owy ro the on po.~ilion. In the on
resistance is fully cut nnd I . : . to the ori electromagnet of NVC tl1e ·t· .
· lllotor g 'l I f
l IC ·• s art1ng
'- c s t ,c. ull supply voltage.
4 DESIGN OF,, S~UER~: ·
<;Tu, Mny 2015, 201(,, Der. 2012, 2015
I
2.4.1 Resistanrc Cnlculatlon Or DC
1'
c:f • ' Shunt Motor Starter :
'\
.ff)
, l
R
R2
_ _ __ _,.!R [l__ _ _ •I
l
,. Rn.1 ~
Rn
STUDS OF STARTER !r-•--.u.811:o•J.!1■.;.;ir;•--~
•l
•~--~r-A JlMA-~- ~----17 I
I 1
I
SUPPLY .L_. ______n-1 n n+1 II ARMATURE
VOLTAGE ____ J
FIELD ,
• Let,
11 = Upper Currl!nt limit during starting. l
I
I~ = Lower current li,nit during starting
i;
n = Number of resistance sections or elemenLs
n + l =· number of studs
. .
;
' s with
R1, R2, R3 .:.. ~n+l = Total resistance in circuit, on · 1s1, ~nd, 3nct...
•I rminal r1, r2, r3, .... = resistances of sections
which ra = Motor armature sections
J
:led to
V = Supply .voltage
which ·
nals a ~ = Back e.m.f.
• • The resis~• between different studs should be so ·graded that the current remains
beteween upper and lower limits. The \'ariation of current during starting process is sh0wn
I given
·'
l ,t. The in fig. 2.5 .
: Elements of Electr· ·
I , 48 ,. _ , ICall\
1 , 1, .· . . ' ~
Current
J2!.-~- ~ _.::)f--~r --"t'7 7.
.I
I
t
.I
I I
I I I
I I I I
I I I
I ,.,.. d .... , I I I
I I I I
l I
I
I
I
I
I
I I I
"'--""
2 3
------
4 5 ------ -- nme
6
stud■
• When starter·arm makes contact with stud No. 1, the current immediately rise hJ vii
V
I,=- (:. N = 0 So Eb = 0)
R,
• As the speed grows up, ~ack emf Ebl is developed and hence the armalure rurrenr <lecrc
to valu~ 12•
_ V - E1,1
I2 -
Ra
• When the staner·are again move to stud No. 2, the current ag.iin ri se to value 1• h·-
1
some resistance is cutout. ln very short time speed doesn ·t chanoe
emf (Eb 1) is unaltered.
::, so the v:ih1t: 1•f i .
II -- V - Eb2
R2 ·.
• In d.c. shu~nt motor, the back emf Eb a. N.~. In d.c. shunt motor N and ~ an: ctll1i'.!
'I Ebl = Eb2 . .
I
·1 · from equation_(I) and (2)
·.'J .!t·= R, . .
. '. j- .. . .. l2 ; R2 : .. . .... ,.
;w:''?' ~: ' S,llliMj:~~--a;~i Ill .~ linc1:(~
......: !,:_ ' ' •.. : ... ·: .; ~ ... / . . . ' : ' ·. ·, ' .
0
,.,
I• ·
'
·Design or Starters 49
_ V - E1,11
I2 -
R,,
_ V •· E1,,,
and I1 - - - - -
R~♦ I /'
R,, R11 ♦ I
12 R2
l
Now,
a
11 _ RI
_
X
_R2
X ........ .. . X
Rn - I _R,,
X
I
j ./
I
R2 R3 R,, R11 t l
I·
ct.'' =-'
R
,~ (·: R//i I= 'i,) I
J
:s R Jf, .... (6)
Cl= _j_
( r,,
• If we know the value of RI and armature resistance ru, we can calculate tl,e value of
•
a by using equation (6).
R,
R,,I• = -a
,,t.
•I
Ele,.Ele_Design.•(Sem-V)/2016/ 7
1-
;,
19 .I: ~o
' i' .
~
1,:1t-mr11H or ti:!Hlrlrnl lh:1cl1:11
r" • R(Ml ) •
.&.
u
1:1
r '[., • Sl, rcsi~t;m(e or ditl'l-rent l,CCtions
,·. , . r1 = R1 - R2
r2 = R2 - R3
r.l = R.1 - R.a
. . -- - - . --
\ rn '"" Rn - Rn+I .
·,
\ \ Ex:,mple-2.1 : The armature resistance or u 250 V D.C. shunt motor _l!I O.! n. Tht
l ~ inimum and maximum current durina= starting are 50.25 A nnd 67 A resprclhcly,
Dt·trrmi,w the nmnher or srctions or the starter and resistance of cnch scrllon,
l Solution :
u = _J_ =- - - = 1.33
~
12 50.25 - ~
t
R1 = 3.73 n
.
!·;
1! ·
or Startt.rs S1
R '2.-~
- l
R2 = .:.:.l.= f.80 n l
'
a }.
1,
R
Rl =~= 2.10 n !.
a ~
,.~
R ~
'R 4 = ~ = 1.ss n I!
R
a
R5 = -.i = 1.19 0
a.
I
~
I
~
t
·r
t •'!
!ii
R
R6 =~=0.89 0
I
J
a I
R
R7 = _!_ = 0.67 0
a.
R1
R1 =-=0.50O
. a.
,1 = R, - R2 =!0.93 nl
r1 = R2
r =R
3 3 -
r5 = Rs -
,6 = R6 -
- R3 90.70
R =!0.52 OI
4
,.. = R4 - Rs :z:!0.39 nl
R7
OI
R6 =I0.30
OI
=lo.22 nl "
I I
\
r7 ~·R; -R 1 ={o:"i'fnl
(Check R1 is equal to .ra)
Example-2.l : The armature resistance of 220 V D.C. shunt motor is 0.4 n. Tht full
.load CUfflJlt Is 26 Amp. The ratio of maximum current at starting to full load cumnt
or
-·• l.538. Calculate tbe number resis~nce St(ti~ns and ,·alue of each resistan~e sectiom
to be used In this starttr.
Solutioa :
Supply voltage = 220 V D.C.
~
r· Armature resistance ra = 0.4 0
a =@ill
-.--
' .
1:
~- I
•
M.,,\1 ;111111 \ 1111ml 11 .., u I}
I u \8 ¥, }(,)
,, ,10 Atup,
ff
'
I,, - It 2
' ) " • Sli. 'I• • , \'l
. .''
.
U,
' ' 1
I{ ~"1 • ~~- -=- 0.1)K U
. • ll
R,~
1{ 11 .. , \ " O,hJ U
lt
R, Q -~~.Fi OAI n
(t
\
'
· ·n,e \'Uluc or the srdion ,c~l~rnn,·\'~ ure
, 1 :.i R1 - R·, c.ln."-' uj
r1.:. R: - R.t :;(1.25 Uj
~, :: RJ - R4 ::(0.K1)2!
' '.' '• :: R. - R~~10.~3 ,D • ct \ , t CI
\\'hen thr motor is rnnning and when the supply fail s the arrangcmrnt is made ro hring the
handle of the starter to the off position, so the motor docs not start of its own when the supply
is re.~torcd. rf this feature is not provided, the motor will start without lir,niting rhe starting
cum:nt and the damage may occur to the motor due to increc1sed srnrting current.
'2.8.J Types of starters :
The following types of starters are used for the three- pha.,e induction rno10r.
•
(l) Din~ct on lin1~starter -~
(I) Direct on line {DOL) starter : ~ GTU, May 201<,, Dcc.-.201J, 2015
• In figure 2.11 is shown the,.control circuit and in figure
2.12 is shown the pdwcr drcuit of the. DOL starter.. . BT
• Looking to the control circuit it is found that, contactor OFFh
C is connected in series with ·off button B1, on button ON~ 82 I C4
a;. contact e of the over load rela)f~and connected
across the supply terminals B and Y. Hold on contact
C4 of contactor C is connected in parallel to the on
. push button 13 2. These connections arc _aJso .shown.jn . . C
the power circuit. ·
Y----
j
7! Elcmrnb of 1':lcrlrlcal fle~lgn
•'
·-1. ►'
ln piJ,,cr drcuit 1)10 conncctionJ of lends UVW of the motor through thermal over
\ l('t1J relay ~nJ m:,in c~ntacts .C: , C nnd C 'of the. main contaclor C ond the main
1 1 3
!ti'.' sw1t..:h to the supply phu~c·R, Y; B are· shown . .
t~ whtn the m:1in swit~h ls m:1Je on nnd
when th.! ON push button B2 is prc~scd,
the Cl'ntac!Or C is enl'rgiM1.
Mnin contncts C1• C2, and C~ nre con-
;-1 I
E ·t-•.
,w~t~J nnJ the 111\'tor gets power motor
st:ms. Hold \ln contact C4 is also cncr-
.: r1--r-r1
L;;, ,-r-"/ :MAIN SWITCH
giml. \\'hl:n the fingl'r from the on push r I
i I
huuon i, liftect. tlwn nlso the supply to
l: L
the contactor is continued through the r- ..,______ _ 7
cont:1ct C4• , let ........,__ __, 1
I I I
1
I'
i!
(2) Auto transformer starter ': Fig. 2.12 DOL ,tarter
• · In this starter rcduw su?.ply volt-
age is given to the motor with the help
of the auto transformer ot the time of t
starting. So the motor starts taking the
RUN I!'\ 1 I!'\ 1 I!'\ 1
. reduced current at starting. When mo- · /. I◄ / / _ _ _ __,
W/
l tor gathers speed the auto transformer . Off {t 4' 4 ~ (11
l is disconnected and the full suppl) START
.\ ·
voltage is given to _the motor.
In figure 2.13 manual starter is shown.
A 6-pole, three-position switch is
'T~- shown. There arc three posi_tions of .Ill~-... ,
, switch : OFF, START and RUN. No
power is nvail~ble to the motor in the Fig. 2_13 Manual auto transformer starter
'j
i·' OFF positi~n of the handle.
nlffllFIII
i:.:
(
I
L
73
·~gn -Gf Starten
When the main switch is made m l :-1ml till'
81
h~~uc is bro\lght to tho START position, sup- 82..-=~
Off'
ON
ply tem,inals R, Y, B are connected to the tl' l •
m~·als a. b, c of the .auto transformer through r, I S2
. e
the tenninals 2, 4, 6 of the sta1ter and the re-
l1
duced voltage is applied to the motor. Motor
s TO
starts laking the reduced starting current.
• 'When the motor runs at about 70 % of the v-1.----+----4~-
nonnal speed, the handle is brought quickly to Fig. 2.14 Control circuit of tF,e
*
l
the RUN position, supply leads R, Y, B are automatic autotransformer C
~
ronnectc- · •o t\Je motor leads directly through
--,
t
l
the contacts 2, 4, 6 and l, 3, 5 of the starter. Motor gets the ful1 voltage. In this starter .1
I
3\
11::1 l
t also the over load protection and the no volt protection arc provided as usual (It is not
I shown in this).
-·
7
, 62 ~
I
• Let ..::. suppose that the motor takes the starting t:u1-re11l lsc when CO!rncctcd directly to i
•
.
--.J
I
'
the supply. If the lapping of the auto transformer is K, then the motor rnnt:nt becomes
equal to K /sc> while the R - - - - - - - - - - - I
"
supply line current l----4-I--4r-----
r+-f-l-:
•. becomes equal to K2 lsc·
1
• Due to the use of the auto l - -; I MAIN SWITCH
I :
transformer the cost of this I . I
• I I
• ' .· starter is more. L- - - .J
UPPLY
• ..In figures 2.14 and 2.15
·. ...
•
I
I
1
;
t
j .
the circuits . of the ~
aulOmali(- auto transformer
starter are ~wn. In figure
2.14 dM: control circuit and
R 1
·
AUTOTRANSFORMER
in figure 2.1 S is shown the
t . ~ circuit.
'
1
I r
• When thc,st,11 push button
ii- pressed. circuit of the
cont.actor S is completed lliERMAL
' . ,...
f and its coil is energized. OVERLOAD
f RELAY
I Motor gets supply through Fig. 2.15 Automatic
·the auto transformer. autotransformer starter
1 .
e._ae_Delign_(S--V}/2016/ 10
• •
.
♦ .
H
M, ,11,1 11 .. ,,~ 1.1~\li )' IIII ,, I l•I' ' I I I 11/f,, ,, di\ l <J')f ./l ,,,, •, j
') • .I! f
'1111' ,, ; '
I I
(
1'
I
I
F1g, 2.11 Prtndple of the ,tar-~l
1· ll atarte,
I
I • W t~ lhe aame load i, W>netced int.tar
and c,,rmect!1J t1J tLe tu; ;Jy. c--l, , •-..,:
r
V,Jltage CJ( Vi l .fi v,Jll&, .,, ttll! J,ha
-.e curm1t lie:c..,,:ne} J" I ./3 a·.J
i' Line ~ u ~ ~_tlic _l(t~ is cor,nteltd
in ~•~ /,~/ .[J
Line cuffcnt wtien the ~r.sd i~;;~~~1td
i; tk!w
-- -- -- -- :- -~ -- - --:...::..=-~:/ :-.,_::. C