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    3S Heater installation guide 42332_rev B

    Uploaded by

    STEVEN
    for manual spa control

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    3S Heater installation guide 42332_rev B

    Uploaded by

    STEVEN
    12 views4 pages
    for manual spa control

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

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    for manual spa control

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    12 views4 pages

    3S Heater installation guide 42332_rev B

    Uploaded by

    STEVEN
    for manual spa control

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    You are on page 1of 4

    1 3S HEATER

    Heater Installation Guide 42332_rev B

    INSTALLATION GUIDE
    Balboa Generic Model Series BP2000 BP2100 BP6013 BP501 BP601
    Agency Prefix B20 BP21 BP21 BP501 BP6

    of the jumper picture. If “HTR DISBL” or “HTR DSBL”


    WARNING (abbreviations for Heater Disable) is not near J29, then
    the 3S heater is incompatible with this system pack.
    There are no user serviceable parts inside the system. 5C - If something is already connected to J29,
    All connections must be made by a qualified electrician please contact our technical support at
    in accordance with the country or local electrical codes techsupport@balboawater.com.
    in effect at the time of installation.
    6 - Each connector is labeled on the system pack circuit
    board. The text is small, so a flashlight and magnifying
    Installation Precautions glass can help with identification.
    7 - Do not bump or bend the heater posts.
    1 - Make sure the system pack is powered Off at 8 - Do not pull or apply unnecessary pressure
    the GFCI or circuit breaker before starting the to the heater connector wires.
    installation process.
    Wiring Diagram
    2 - These instructions apply to system packs with one
    of the following agency prefixes: BP20, BP21, BP501,
    BP6. The agency prefix is noted on the system pack H
    identification label (view page 2).
    3 - The M7 temperature sensor connector has a
    locking tab (A). Depress the tab before disconnecting I
    the sensor from the circuit board. When installing
    the new heater, make sure the locking tab is
    aligned properly with the circuit board connector.
    Misalignment may cause damage. The connectors are
    small, so a flashlight and magnifying glass can help
    with alignment. A Locking Tab
    4 - The third temperature sensor switch connector has
    alignment tabs (E). Make sure the tabs are aligned
    properly with the circuit board connector.
    Misalignment may cause damage.
    The connectors are small, so a flashlight and
    magnifying glass can help with alignment.
    5A - Find J29 on the wiring diagram (H). The wiring
    diagram is on the inside surface of the system pack
    cover. J29 may be at the bottom right of the diagram E Alignment Tabs

    of the board, or more toward the bottom center


    of the board.
    5B - Confirm that on the wiring diagram “HTR DISBL”
    or “HTR DSBL” is written near J29 ( I ). It may be
    above or below the “J29” text and may be on the
    same side of the jumper picture or on the other side

    3S Heater Installation
    ©2019 Balboa Water Group. Single Source Solution. All rights reserved.
    3030 Airway Avenue, Suite B | Costa Mesa, CA 92626 | p 714.384.0384 | www.balboawater.com
    Specifications subject to change without notice.
    2 Heater Installation Guide 42332_rev B

    Nomenclature

    AGENCY PREFIX Each connector is labeled


    on the circuit board. In this
    The agency prefix is noted
    example the label is J29.
    on the identification label,
    The location of J29 may vary
    which is on the top surface
    depending on which system
    of the system pack.
    pack model you have. All
    In this example the agency
    other connector locations
    prefix is BP20.
    vary, depending on the
    system pack model.
    Identification label
    Circuit Board Circuit Board Label

    System Pack System Pack Without Cover J29 is a heater disable switch input.
    Agency Prefixes: BP20, BP21, BP501, BP6

    M7 Temperature Heater Third Temperature


    A B E
    Sensor Connectors Connector Sensor Switch
    Connector

    C D
    Heater Mounting
    Posts Nuts

    3S Heater

    3S Heater Installation
    ©2019 Balboa Water Group. Single Source Solution. All rights reserved.
    3030 Airway Avenue, Suite B | Costa Mesa, CA 92626 | p 714.384.0384 | www.balboawater.com
    Specifications subject to change without notice.
    3 Heater Installation Guide 42332_rev B

    Installation Instructions
    Step 1 Tools / Supplies
    Power Off the system pack at the GFCI
    or circuit breaker.

    Step 2 3S Heater

    Remove the system pack cover by loosening two


    screws (F) with a phillips head screwdriver. Wrench, 3/8” (9.5mm),
    open end

    Step 3 Phillips screwdriver


    If the agency prefix is BP501 or BP6, disconnect the
    heater connector (B) from J46 on the circuit board.
    If the agency prefix is BP20 or BP21, disconnect the Nyogel 760G
    heater connector (B) from J44 on the circuit board.
    .
    Applicator stick
    for Nyogel

    Heater F
    B
    Connector

    System pack with cover

    3S Heater

    3S Heater Installation
    ©2019 Balboa Water Group. Single Source Solution. All rights reserved.
    3030 Airway Avenue, Suite B | Costa Mesa, CA 92626 | p 714.384.0384 | www.balboawater.com
    Specifications subject to change without notice.
    4 Heater Installation Guide 42332_rev B

    Step 4 If the agency prefix is BP20 or BP21, use an applicator


    stick to apply Nyogel 760G to the three metal contacts
    Disconnect both M7 temperature sensors (A) from J16 (G) on J44.
    and J17 on the circuit board. The connectors have Cover all surfaces of the metal contacts. Nyogel
    locking tabs (refer to page 1). Depress the locking tab provides corrosion protection.
    before disconnecting the sensor from the circuit board.

    Step 5
    Remove the heater from the system pack. The heater
    is mounted to the system pack with two nuts on
    mounting posts (D). Loosen the nuts with an open
    ended 3/8” (9.5mm) wrench, and remove the heater.

    Step 6
    Install the new heater into the system pack, and
    tighten the two mounting nuts (D).
    G Three Metal Contacts

    Step 7 Step 10
    Connect the M7 temperature sensors (A) to J16 and If the agency prefix is BP501 or BP6, connect the heater
    J17 on the circuit board. The locking tabs only align connector (B) to J46 on the circuit board.
    one way on the J16 and J17 connectors (refer to page
    If the agency prefix is BP20 or BP21, connect the heater
    1). Misalignment may cause damage.
    connector (B) to J44 on the circuit board.
    You will hear a click when the connection is secure.
    Step 8
    Connect the third temperature sensor switch (view “E” Step 11
    on page 2) to the circuit board at J29. The connector Install the system pack lid and tighten the two
    has alignment tabs that only align one way on the J29 mounting screws (F).
    connector (view “E” on page 1). Misalignment may
    cause damage.
    Confirm that “HTR DISBL” or “HTR DSBL” is written near Step 12
    J29 on the wiring diagram (view “H” and “ I “ on page Power On the system pack at the GFCI
    1). If J29 isn’t thus labeled as Heater Disable, the 3S or circuit breaker.
    heater is incompatible with this system pack.
    If something is already connected to J29, F
    please contact our technical support at
    techsupport@balboawater.com.

    Step 9
    If the agency prefix is BP501 or BP6, use an applicator
    stick to apply Nyogel 760G to the three metal contacts
    (G) on J46. System pack with cover

    3S Heater Installation
    ©2019 Balboa Water Group. Single Source Solution. All rights reserved.
    3030 Airway Avenue, Suite B | Costa Mesa, CA 92626 | p 714.384.0384 | www.balboawater.com
    Specifications subject to change without notice.

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