CONSTRUCTION LOADALLS

531-70/541-70/535-95/533-105/535-125 HiViz/540-140 HiViz/540-170/540-180 HiViz/540-200

Gross power: 55kW/75hp – 93kW/125hp, Lift capacity: 3100kg – 4100kg, Lift height: 7m – 20m
Unrivalled pedigree...
JCB first pioneered the telehandler concept back in 1977 and have
continued to develop the concept to meet the needs of both rental
companies and contractors alike. You’ll therefore find that these latest
Loadalls represent the ultimate in innovation, cost of ownership and
corporate responsibility, not to mention: power, productivity, safety, and a
whole lot more besides. No wonder then, forty years after developing our
first Loadall, JCB remains the world’s number one telehandler manufacturer.

to the Loadall range is the 540-180 HiViz which boasts an

impressive 4000kg lift capacity and 18m lift height. This new addition to
the HiViz range is further evidence of the importance JCB places on site
safety – no other manufacturer can compete with the safety and visibility
of the JCB HiViz range.
UNRIVALLED PRODUCTIVITY. The JCB EcoMAX engine produces its
power and torque at low engine speeds,
which makes it highly responsive to
operate. With a variable geometry turbo
THE NEW CONSTRUCTION LOADALL for superb performance at low revs, you Unrivalled forward reach and lift height along with
can expect greater fuel efficiency.*
RANGE IS DESIGNED TO MAKE THE MOST an industry leading compact design, the JCB Loadall
EFFICIENT USE OF YOUR TIME AND range can take the place of a mobile crane, wheel
MONEY. THAT MEANS YOU CAN EXPECT loader, skid steer or industrial forklift.
SUPERLATIVE PERFORMANCE, VERSATILITY,
VISIBILITY, CYCLE TIMES AND ERGONOMICS.
CLASS- LEADING PRODUCTIVITY IS A GIVEN.

A productive machine.
Class-leading JCB hydraulics produce the fastest
cycle times, ensuring the most efficient lifting,
extending and pushing.

1 The new 540-180 HiViz has a precise high-speed Multi-function single lever servo
control provides fast and accurate
double boom chain extension system to maximise load placement and control direction
job site efficiency. Electro servo hydraulics and a change is easy at the flick of a switch.*
high-flow 110 l/min hydraulic pump also ensure fast
cycle times.

2 The unique regenerative hydraulic system, part of

JCB’s SMART Technology package, harnesses
gravitational forces, diverting oil back to the rams
while the arm is lowering. On the 540-180 HiViz
and 540-200 this feature helps to reduce cycle
times by up to 20% and fuel consumption by 4.4%.
3 A JCB Construction Loadall is extremely

manoeuvrable; the compact wheelbase, large

steering lock angles and 3 steer modes save valuable
time on site. 1 2 3

*Model dependent.

4 CONSTRUCTION LOADALLS 531-70/541-70/535-95/533-105/535-125 HiViz/540-140 HiViz/540-170/540-180 HiViz/540-200

UNRIVALLED SAFETY AND SECURITY.

ON-SITE SAFETY IS OF PARAMOUNT IMPORTANCE, SO JCB

CONSTRUCTION LOADALLS HAVE A WEALTH OF FEATURES
DESIGNED TO PROTECT THEMSELVES, THEIR OPERATORS
AND ANY BYSTANDERS. THEY’RE ALSO EQUIPPED WITH
A COMPREHENSIVE SECURITY PACKAGE.
The cab is Roll Over Protection System
Protecting your A safer choice. (ROPS) and Falling Objects Protection
most important assets. 2 A reversing camera and pulse radar options are System (FOPS) certified, so operators
are safe at all times.
1 The low boom profile and pivot point provide now available on selected models, the screen is dash
unrivalled rearward visibility to obstacles and on site mounted and cameras can be mounted to rear and
traffic. A full set of side and rear-view mirrors offside for operator peace of mind. For extra safety,
enhance all-round visibility and safety compliance. we fit a reversing alarm as standard.

3 Sway frames enable an operator to make their

Secure your Loadall from theft. The operator presence switch on
machine absolutely level before commencing lifting.
LiveLink tracking provides valuable real-time machine Construction Loadalls disables drive
when an operator leaves their seat;
location data. Geofencing alerts help to ensure your A JCB Construction Loadall has hose burst check this prevents accidental operation.
machine is only used in specified areas. valves (HBCVs) to protect the rams from collapse
in the event of hose failure.
JCB factory-fit immobilisers can help reduce
insurance premiums. The system arms itself
automatically after a set period following engine It’s not only JCB’s revolutionary HiViz range that places
shutdown, and you can choose between key or
the JCB Loadall as one of the safest telehandlers on the
4-digit keypad activation.
market; Our patented load control system and sway
In many territories, our Loadall security system is
Thatcham-approved. The package comprises a JCB
frames allows for a safer and more stable load placement,
LiveLink telematic GPS vehicle tracker, an immobiliser whilst hose burst check valves protects the driver and
and a Cesar Datatag. bystanders in the event of hose failure.
Simple and effective Cesar anti-theft registration
comes as standard on all UK Loadalls. The Cesar To protect fellow workers on the job site, a new reversing
recognition system is used by police across the UK camera and pulse radar options are now available on
and Ireland. 1 2 3
selected models, the screen is dash mounted and cameras
can be mounted to rear and offside for full visibility around
the machine.

6 CONSTRUCTION LOADALLS 531-70/541-70/535-95/533-105/535-125 HiViz/540-140 HiViz/540-170/540-180 HiViz/540-200

UNRIVALLED COST OF OWNERSHIP.

A JCB CONSTRUCTION LOADALL ISN’T JUST EFFICIENT

TO USE – IT’S HUGELY EFFICIENT TO OWN AND OPERATE
TOO. WE’VE DESIGNED THESE MACHINES TO GIVE YOU
THE MAXIMUM POSSIBLE RETURN ON YOUR INVESTMENT,
WITH GREAT FUEL EFFICIENCY, UNPARALLELED RESALE
VALUE AND LOW RUNNING COSTS ALL PART OF
THE PACKAGE.

Powering low cost of ownership. By comparison the 55kW EcoMAX equipped

1 Many competitor machines require a DPF to
machines consumed 0.64l/h less (1.7kg of CO²/h)
than the 81kW equivalents. This equates to 14.3%
meet Stage IV/Tier 4 Final (T4F) legislation. Instead, By producing high levels of power and
less fuel consumption. torque even at engine speeds as low as
a JCB Loadall uses a sealed-for-life SCR system.
1300– 1400rpm, the EcoMAX engine
Among the many benefits of this setup is that there’s can provide fuel-efficient matching of
no loss of productivity during DPF regeneration or Holding its value. transmission and hydraulics.
replacement costs. A JCB Construction Loadall is a valuable asset:
big global demand, plus legendary productivity, plus
2 The 81kW (109hp) and 93kW (125hp) EcoMAX super build quality equals maximum resale value.
engines are fitted with a variable speed cooling fan The SMART POWER, 55kW/74hp JCB EcoMAX engine
that automatically reacts to ambient temperature, This, in part, is down to the ability to remap the variant will remain free of after-treatment, a DOC and
adjusting fan speed for maximum economy and engine to run on lower-grade fuels, which means your
minimum noise. machine (where legislation permits) can be resold
a DPF until 2019. Available across the range, this unique
across different territories, further boosting residuals. engine greatly reduces maintenance costs and can use
Using real life fuel consumption data, accessed via
up to 14.3% less fuel than the 81kW variant.
our LiveLink Telematics system through 8.5 million
customer hours and 10,000 machines, JCB’s Loadall
range consumed an average of 5.1l/h, which equates The SMART POWER, 55kW engine can’t be matched
to 13.5kg of CO² per hour thanks to our efficient by competitor equivalents. JCB is the only manufacturer
1 2
high torque EcoMAX engine. to manufacture their entire driveline meaning that all
components are configured specifically to get the most
out of each model variant.

8 CONSTRUCTION LOADALLS 531-70/541-70/535-95/533-105/535-125 HiViz/540-140 HiViz/540-170/540-180 HiViz/540-200

UNRIVALLED MACHINE UPTIME.
The filters on a Loadall (engine oil, hydraulic
oil and fuel) are centrally located for fast,
easy servicing. The air filter double element
TO MAKE THE MOST OF YOUR INVESTMENT, YOU NEED design simplifies cleaning. Yet another
reason why Construction Loadalls have
MACHINERY TO SPEND ITS TIME WORKING, NOT BEING best-in-class SAE serviceability ratings.

WORKED ON. THAT’S WHY JCB LOADALLS HAVE LONG

SERVICE INTERVALS AND, WHEN MAINTENANCE DOES NEED
TO BE CARRIED OUT, IT’S EASY AND QUICK TO PERFORM.

Maintaining productivity.
1 Most T4F engines use a Diesel Particulate Filter A dry lubricant system means a Loadall’s wear pads are
(DPF). EcoMAX doesn’t, so there’s no loss of extremely durable, with 500- hour service intervals.
productivity during the regeneration process, nor
4 Our construction Loadall range is fitted with a
the extra expense of replacing a DPF.
cyclonic air filtration system including an aspirator
All daily checks, greasing and serviceable components pre-filtration device to maximise filter life. 4

can be accessed at ground level. Our optional

centralised greasing system makes for quicker and
easier servicing.*
2 You can access a Construction Loadall’s battery
easily (and without specialist tools) via a lockable
cover that’s opened with the ignition key.

3 It’s easy to fill both the diesel and AdBlue tanks

from ground level. Both tanks also have built-in

pre-filters in the filler necks to guard against dirt To prove how good our EcoMAX engines
and contaminants. 1 2 3 are, we’ve tested them for 110,000 hours in
* Model Dependent
70 different machines across the toughest
applications and environments.
10 CONSTRUCTION LOADALLS 531-70/541-70/535-95/533-105/535-125
531-70/535-95/533-105/535-125 HiViz/540-140
HiViz/540-140
HiViz/540-140/540-170/541-70/540-200
HiViz/540-170/540-180 HiViz/540-200
UNRIVALLED STRENGTH AND DURABILITY. We’ve fitted a tough inverted
2 U-shaped boom pressing with
fully welded closing plates. For
JCB manufactures hydraulic cylinders,
IN ORDER TO BE TRULY PROFITABLE, CONSTRUCTION LOADALLS
extra strength, we’ve reduced the
number of joints and stress points cabs, axles, transmissions and engines that
are all purpose built for the JCB Loadall range.
across our integrated boom nose
ARE DESIGNED TO PROVIDE YOU WITH MAXIMUM UPTIME. OUR and one-piece closing plate.

MACHINES ARE AS TOUGH AS POSSIBLE, USING TOP QUALITY

COMPONENTS AND INNOVATIVE MANUFACTURING PROCESSES.
THIS, IN TURN, ENSURES MAXIMUM SERVICE LIFE.
The boom on a Construction Loadall
is mounted low in the one-piece fully
welded chassis, providing a very rigid 4
structure and maximum over-the-
Tried and tested. shoulder visibility.
1 The new Construction Loadall range’s stringent 4 Lift and displacement rams are centralised to

testing programme has included prolonged high ensure load stresses are evenly distributed.
stress loading of the chassis, boom and other key
components, as well as cold climate testing and
5 The lift, tilt and extension rams are held in place
repeated transmission use over thousands of cycles. by keyhole castings for greater structural integrity.

Heavy-duty axle feet help your

Tough boom design. Construction Loadall to absorb
2 For ultimate strength and durability, there’s a the stresses generated during
material rehandling applications.
large boom overlap of over 1m on every model.
Hoses are routed through this boom structure for
maximum protection.

Built-in protection.
3 Construction Loadall bonnets are protected

from damage by being side-mounted on the chassis

and recessed.

Fold-up rear lights can be kept clear and well

protected from potential damage on site.

Opt for front and top screen roof guards for added
protection from falling objects. 1 3 5

12 CONSTRUCTION LOADALLS 531-70/541-70/535-95/533-105/535-125

531-70/535-95/533-105/535-125 HiViz/540-140
HiViz/540-140
HiViz/540-140/540-170/541-70/540-200
HiViz/540-170/540-180 HiViz/540-200
UNRIVALLED COMFORT AND EASE OF USE.

FOR A MACHINE TO PROVIDE MAXIMUM EFFICIENCY,

IT NEEDS TO BE INTUITIVE AND COMFORTABLE TO 1

OPERATE. WE’VE THEREFORE DESIGNED THE

CONSTRUCTION LOADALL RANGE TO PROVIDE THE
4

MOST ERGONOMIC OPERATOR ENVIRONMENT ON

THE MARKET SO THAT YOU GET THE MOST OUT New single lever control reduces operator
OF BOTH MACHINE AND OPERATOR. fatigue by 8%, raising concentration levels
and site safety.

Comfortably in control. Visibly better.

1 As standard, the 540-180, 540-140 and 535-125 Visibility is excellent, courtesy of direct glazing,
have simple-to-use twin manual levers with a manual a large roof screen, standard-fit tinted cab glass
auxiliary. The 540-170 and 540-200 Loadalls are and a low mounted boom.
fitted with a servo joystick for fast and precise control
(this feature is optional on a 540-180, 540-140 and Roof bars are strategically placed for maximum
535-125). visibility when placing at height. Choose cab, front
and rear lights for ultimate visibility.
2 Backlit switches are crystal clear, even in the dark.
And new instruments and a Hi-Res TFT screen form
an intuitive automotive-style layout.

3 To create the perfect driving position, opt for the

easily adjustable tilting telescopic steering column.

4 The 7-speed fan heater creates the most

comfortable, productive operator environment.

2 2 3

14 CONSTRUCTION LOADALLS 531-70/541-70/535-95/533-105/535-125

531-70/535-95/533-105/535-125 HiViz/540-140
HiViz/540-140
HiViz/540-140/540-170/541-70/540-200
HiViz/540-170/540-180 HiViz/540-200
 The 55kW/74hp engine variant on the 18m
Loadall is free of after-treatment and DEF

THE NEW 540-180 HIVIZ: A SMART INVESTMENT FROM JCB. until 2019. This is achieved by the unique
ability to perfectly match all JCB-built
components for unbeatable performance
Most Tier 4 Final / Stage IIIb engines use
with the minimum about of fuel.
a Diesel Particulate Filter (DPF). EcoMAX
INTRODUCING THE NEW 18M 540-180 HIVIZ LOADALL, THIS doesn’t, so there’s no loss of productivity
INDUSTRY LEADING TELESCOPIC HANDLER OFFERS INCREDIBLE during the regeneration process, nor the
RETURN ON INVESTMENT FOR THE RENTAL INDUSTRY, WHILST extra expense of replacing a DPF.
ENSURING PERFORMANCE AND ONSITE SAFETY IS UNRIVALLED.

A smart investment. Work smarter with JCB LiveLink.

Boasting the industry’s lowest cost of ownership, the 3 JCB’s own telematics and fleet management
new 540-180 HiViz is designed to maximise your system, Livelink, allows you to keep abreast of your
return on investment throughout it’s life. Furthermore, machine fleet. Along with tracking machine hours,
JCB’s unrivalled residual value means your Loadall is LiveLink enables you to monitor fuel consumption,
worth more when it’s time to replace your machine. service and maintenance alerts.

Industry’s lowest service LiveLink’s real-time geofencing alerts tell you

maintenance costs. when machines move out of predetermined
1 The 540-180 HiViz is designed to spend as much zones, and real-time curfew alerts inform you
time on site as possible. With the lowest 1000hr of unauthorised usage.
servicing costs in the industry, along with ground level
daily checks, lead to an industry leading SAE rating.

New on the 540-180 HiViz is the optional

centralised greasing system, making daily checks and
maintenance even easier.

2 We’ve also taken into account transportation costs.

The small footprint of the 540-180 HiViz means it can

be transported in a curtain-sided trailer, whilst tie down
points have been designed to ensure securing the
Loadall can be completed from ground level.

1 2 3

16 CONSTRUCTION LOADALLS 531-70/541-70/535-95/533-105/535-125 HiViz/540-140 HiViz/540-170/540-180 HiViz/540-200

THE NEW 540-180 HIVIZ: WORKING SMARTER.
With a 10% greater turning circle than the
JCB’s patented Adaptive Load
THERE’S NO MACHINE THAT WORKS HARDER ON SITE – FROM Control system, a solution for the
European standard EN15000,
UNLOADING THE FIRST TRUCK TO LIFTING THE LAST ROOF TILE, provides smooth progressive boom
extension for safe load retention.
540-170 as well as 1000kg lighter thanks to
A TELESCOPIC HANDLER NEVER STOPS. WITH UNIQUE SAFETY a shortened chassis and lightweight boom
FEATURES AND INDUSTRY LEADING PRODUCTIVITY, THE 540-180 sections, the 540-180 HiViz is one of the
HIVIZ CAN DO IT ALL .
most manoeuvrable machines around.

Being smart about safety.

1 The HiViz range of JCB Loadalls has long stood

for class leading visibility. The 540-180 is the latest in

the HiViz range to benefit from the low boom pivot
point, enabling unrivalled visibility around the machine.

Sway frames enable an operator to make their machine

absolutely level before commencing a lift.

Smart productivity and efficiency.

2 A clever 4-piece boom design combines a

hydraulic ram and chains to extend or retract all the

sections proportionally in one fast, smooth movement.

JCB’s unique regenerative hydraulics harness

gravitational forces, diverting oil back to the rams
while the arm is lowering. This feature helps to
reduce cycle times by up to 20% and fuel
consumption by 4.4%.

The JCB EcoMAX engine produces its power and

torque at low engine speeds, which makes it highly
responsive to operate. With a variable geometry turbo
for superb performance at low revs, you can expect
greater fuel efficiency. 1

18 CONSTRUCTION LOADALLS 531-70/541-70/535-95/533-105/535-125 HiViz/540-140 HiViz/540-170/540-180 HiViz/540-200

UNRIVALLED WORK HEIGHT. Further widening the versatility of the
JCB Loadall, the aerial work platform
is more mobile and cost effective than
JCB AERIAL WORK PLATFORMS ARE AVAILABLE FOR THE
540-200, 540-180, 540-170 AND 540-140 LOADALLS, ALLOWING a boom or scissor lift.
PERSONNEL TO WORK AT UP TO 20.3M. YOU CAN ALSO CHOOSE
FROM TWO PLATFORM TYPES, ENSURING THAT YOU CAN MEET
EVEN THE MOST DIFFICULT ACCESS REQUIREMENTS.

A full range of options.

1 By offering our work platforms across three Loadall

models, you can be assured of raising personnel to

heights up to 20.3m, with a working reach of up
to 11.63m.

With two platforms to choose from, you can select

your perfect solution:

> 2.2m fixed, payload 1000kg, 3 persons. 2 1

> 2.4m extending to 4.4m with 180-degree

slewing, payload 500kg, 3 persons.

Safe operation.
2 JCB aerial platforms have an interlock on the park

brake and stabilisers, with full radio remote control

and single key remote activation.

3 There’s a built-in motion control system to guard

against forward overload; all platform and machine
combinations conform to EN280 standards for
complete peace of mind. 3

20 CONSTRUCTION LOADALLS 531-70/541-70/535-95/533-105/535-125

531-70/535-95/533-105/535-125 HiViz/540-140
HiViz/540-140
HiViz/540-140/540-170/541-70/540-200
HiViz/540-170/540-180 HiViz/540-200
UNRIVALLED VERSATILITY THROUGH ATTACHMENTS.

CUSTOMERS CHOOSE JCB CONSTRUCTION LOADALLS

BECAUSE THEY’RE LOOKING FOR THE ULTIMATE IN
EFFICIENCY, RETURN ON INVESTMENT, SAFETY AND
PRODUCTIVITY. ALL JCB LOADALLS HAVE A VERSATILE
SINGLE BOOM AUXILIARY FEATURE WHICH CAN POWER
MANY ATTACHMENTS. THE JCB QUICKHITCH SYSTEM MAKES
ATTACHMENT CHANGING FAST AND EASY. 1 2

Concrete skip. Crane hook.

1 A lever-operated discharge gate controls the 5 Speed up the process of picking up suspended
release of concrete. Fork pockets allow side or rear loads with a crane hook mounted on the forks.
pick-up and the low profile version is ideal for This feature makes full use of your versatile
working within restricted heights. Construction Loadall.

Integral sideshift. Extension jib.

7
2 Especially useful when working at height, this 6 It’s easy and efficient to handle bulky, suspended
feature lets you position forks ready for load pick-up, loads such as roof trusses, tanks, ducting and 3 4

as well as sideshift a load during placing. prefabricated components with this lightweight
strong attachment.
General purpose shovel.
Fork positioner.
3 This attachment is ideal for efficient re-handling of 7 To reduce operator downtime, manual fork
materials including sand, soil and building waste. shifting is eliminated by innovative hydraulically
controlled fork spacing.
Sweeper collectors.
4 Designed to meet the needs of the modern plant
hire company and construction operator, our
sweeper collector has a one-piece canopy to take all
the knocks of everyday use. 5 6

22 CONSTRUCTION LOADALLS 531-70/541-70/535-95/533-105/535-125

531-70/535-95/533-105/535-125 HiViz/540-140
HiViz/540-140
HiViz/540-140/540-170/541-70/540-200
HiViz/540-170/540-180 HiViz/540-200
LIVELINK, WORK SMARTER. VALUE ADDED.

LIVELINK IS AN INNOVATIVE SOFTWARE JCB’S WORLDWIDE CUSTOMER SUPPORT IS FIRST CLASS.

Productivity and cost benefits
SYSTEM THAT LETS YOU MANAGE JCB WHATEVER YOU NEED AND WHEREVER YOU ARE, WE’LL BE
By providing information like idle time monitoring
MACHINES REMOTELY – ONLINE, BY and machine fuel consumption, JCB LiveLink AVAILABLE QUICKLY AND EFFICIENTLY TO HELP MAKE SURE
helps reduce your fuel usage, saving money YOUR MACHINERY IS PERFORMING TO ITS FULL POTENTIAL.
EMAIL OR BY MOBILE PHONE. ACCESS and improving productivity. Machine location

EVERYTHING FROM MACHINE ALERTS information can help improve efficiency

and perhaps even reduce insurance costs.
TO FUEL REPORTS AND HISTORY
INFORMATION, WITH ALL DATA STORED
AT A SECURE CENTRE.

Maintenance benefits Security benefits

Manage machine maintenance easily – LiveLink’s real-time geofencing alerts tell you
1 2 3
accurate hours monitoring and service alerts when machines move out of predetermined
improve maintenance planning, while zones, and real-time curfew alerts inform you
real-time location data helps you manage of unauthorised usage. Further benefits include 1 Our Technical Support Service provides instant 3 JCB Assetcare offers comprehensive extended
your fleet. Critical machine alerts and real-time location information.
access to factory expertise, day or night, while our warranties and service agreements, as well as
maintenance history records are also available.
Finance and Insurance teams are always on hand to service-only or repair and maintenance contracts.
provide fast, flexible, competitive quotes. Irrespective of what you opt for, our maintenance
teams around the world charge competitive labour
2 The global network of JCB Parts Centres is rates, and offer non-obligation quotations as well as
another model of efficiency; with 16 regional bases, fast, efficient insurance repair work.
we can deliver around 95% of all parts anywhere in
the world within 24 hours. Our genuine JCB parts
are designed to work in perfect harmony with your
machine for optimum performance and productivity.
Manufacturing Facilities
Dealers
Parts Distribution Centres

24 CONSTRUCTION LOADALLS 531-70/541-70/535-95/533-105/535-125 HiViz/540-140 HiViz/540-170/540-180 HiViz/540-200 CONSTRUCTION LOADALLS 531-70/541-70/535-95/533-105/535-125 HiViz/540-140 HiViz/540-170/540-180 HiViz/540-200 25
 SPECIFICATION CONSTRUCTION LOADALLS 531-70/541-70/535-95/533-105/535-125 HiViz/540-140 HiViz/540-170/540-180 HiViz/540-200 CONSTRUCTION LOADALLS 531-70/541-70/535-95/533-105/535-125 HiViz/540-140 HiViz/540-170/540-180 HiViz/540-200 SPECIFICATION

STATIC DIMENSIONS LIFT PERFORMANCE

531-70 541-70 535-95 535-95 Sway
8 8
61°
2.4m 61° 9.5 5m
2.4m 9.5
C 7
60˚ 2m 2,400 kg 7
60˚ 2m 2,250 kg 9
5m
9
4m
3,100 kg 1.5m 2,700 kg 1.5m 50° 4m 50°
6 50˚ 1m
6 50˚
1m
2,500 kg 8 8
3m
3m
3,000 kg 0.5m 4,100 kg 0.5m 7 40° 7 40°
2m
5 40˚ 5 40˚ 2m
2,700 kg 3,500 kg 3,500 kg 6 1m
2,500 kg 4 30˚ 3,000 kg 4 30˚
3,500 kg 6
30°
1m
3,000 kg 30°
3,000 kg 5 2,500 kg
5
2,000 kg 2,500 kg
3 3 2,500 kg 4 1,600 kg 4 20°
20˚ 20°
1,500 kg 20˚
2,000 kg 1,600 kg 1,000 kg
1,250 kg 2 1,500 kg 2 1,000 kg 3 3
10˚ 0.5m 10˚ 0.5m
800 kg 10°
800 kg 10°
2 2
1 1
500 kg 500 kg
1 1
0˚ 0˚
0 0 0° 0°
-4˚ 0 0
-4˚
A -4° -4°
5 4 3 2 1 0 Metres 5 4 3 2 1 0 Metres 8 7 6 5 4 3 2 1 0 Metres 8 7 6 5 4 3 2 1 0 Metres

Maximum lift capacity kg 3100 4100 3500 3500

Lift capacity to full height kg 2400 2250 1600 1600
Lift capacity at full reach kg 1250 1500 500 500
Lift height m 7.0 7.0 9.50 9.50
H Reach at maximum lift height m 0.54 0.54 2.49 2.49
Maximum forward reach m 3.7 3.7 6.52 6.52
Reach with 1 tonne load m 3.7 3.7 5.08 5.08
D J E K Placing height m 6.3 6.3 8.78 8.78
Complies with stability test EN 1459 Annex B. Chassis Levelling (Sway) with stabilisers retracted (Sway angle ±9°).
F
B
G LIFT PERFORMANCE
533-105 Stabilisers retracted 533-105 Stabilisers extended 535-125 HiViz Stabilisers retracted Sway 535-125 HiViz Stabilisers extended Sway
61° 60° 65° 12 13
10 5m 5m 0 kg 6m 70°
STATIC DIMENSIONS 10 60°
1,500 kg 11
60°
5m
12 6m
9 50° 4m 4m 60°
9 11 5m
Machine model 531-70 541-70 535-95 533-105 535-125 HiViz 540-140 HiViz 540-170 540-180 HiViz 540-200 8 3m
50°
3m
10 50° 4m
4m
8 10 50°
9 3m
A Overall height m 2.49 2.49 2.49 2.49 2.59 2.59 2.69 2.59 2.72 40° 2m 2m 3,500 kg 9 3m
7 40° 40°
3300 kg 7 2,500 kg 8 2m 40° 2m
B Overall width (over tyres)* m 2.23 2.23 2.36 2.36 2.35 2.35 2.44 2.35 2.44 3300 kg 6
1m 1m
2,000 kg 7 1m 3,000 kg 8

3000 kg
30° 2500 kg 6
30° 30° 2,500 kg 7 1m
30°
C Inside width of cab m 0.94 0.94 0.94 0.94 0.94 0.94 0.94 0.94 0.94 2500 kg
5
2000 kg 5
1,500 kg
6
6
5 2,000 kg
D Front track m 1.81 1.81 1.87 1.87 1.90 1.90 1.90 1.90 1.97 2000 kg 4 20°
4 20° 1,000 kg 20° 3,500 kg 1,500 kg 5
1500 kg 20°
1500 kg 3
4 3,000 kg 4
E Wheelbase m 2.75 2.75 2.75 2.75 2.75 2.75 2.75 2.75 2.75 1250 kg
3 500 kg 1,350 kg
1000 kg 2
10°
10°
3
3
2 10° 10°
F Overall length to front tyres m 4.38 4.38 4.38 4.38 4.74 4.74 5.08 4.75 5.09 500 kg 1000 kg 2 2 0.5m
1 200 kg 0.5m
375 kg 1

3200kg
0° 1 1
G Overall length to front carriage m 4.99 4.99 4.99 5.38 5.80 6.23 6.36 6.27 6.81 0
0°
0 0
0° 0°
-4° 0
-4°
H Ground clearance m 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.40 0.41
8 7 6 5 4 3 2 1 0 Metres 8 7 6 5 4 3 2 1 0 Metres 10 9 8 7 6 5 4 3 2 1 0 Metres 10 9 8 7 6 5 4 3 2 1 0 Metres
J Front wheel centre to carriage m 1.25 1.25 1.20 1.62 1.68 2.11 1.94 2.15 2.39
K Rear wheel centre to rear face m 0.99 0.99 1.04 1.01 1.37 1.37 1.67 1.37 1.67 Maximum lift capacity kg 3300 3300 3500 3500
Overall width with stabilisers fully deployed m NA NA NA 2.63 2.57 2.57 3.55 3.39 3.82 Lift capacity to full height kg 1000 2500 1500 3500

Outside turn radius (over tyres) m 3.7 3.7 3.7 3.7 3.75 3.75 4.10 3.75 4.1 Lift capacity at full reach kg 375 1000 200 1350

Carriage rollback angle degrees 42.6 42.6 41.0 41.2 37.0 37.0 39 36.50 39 Lift height m 10.22 10.22 11.6 12.27
Reach at maximum lift height m 2.69 1.99 2.01 0.54
Carriage dump angle degrees 37.5 37.5 24.0 24.0 12.5 12.5 8.8 12.50 8.8
Maximum forward reach m 6.83 6.83 8.06 8.06
Weight kg 7060 7850 8215 8850 10066 10880 12060 11380 12985
Reach with 1 tonne load m 6.83 6.83 5.31 8.06
Tyres 15.5/80-24 15.5/80-24 15.5/80-24 15.5/80-24 15.5/80-24 15.5/80-24 15.5/80-24 15.5-25 17.5-25
Placing height m 9.44 9.82 11 11.75
* Type dependent
Complies with stability test EN 1459 Annex B. Chassis Levelling (Sway) with stabilisers retracted (Sway angle ±9°).
 SPECIFICATION CONSTRUCTION LOADALLS 531-70/541-70/535-95/533-105/535-125 HiViz/540-140 HiViz/540-170/540-180 HiViz/540-200 CONSTRUCTION LOADALLS 531-70/541-70/535-95/533-105/535-125 HiViz/540-140 HiViz/540-170/540-180 HiViz/540-200 SPECIFICATION

LIFT PERFORMANCE LIFT PERFORMANCE

540-140 HiViz Stabilisers retracted Sway 540-140 HiViz Stabilisers extended Sway 540-170 Stabilisers retracted Sway 540-170 Stabilisers extended Sway 540-140 HiViz Man platform Stabilisers extended 540-170 HiViz Man platform Stabilisers extended 540-180 HiViz Man platform Stabilisers extended 540-200 HiViz Man platform Stabilisers extended
60° 70° 20 20
73° 16 70˚ 60˚ 70˚ 60˚ 70˚
14 60˚ 10.64m 12m
70° 57˚ 73˚ 19 19 11m
14 12 7 70˚ 15 50° 10m 58˚ 20
70° 7m 11m
0 kg 13 7m
13
60° 11.57m 16
16.7m 10m
14
18
50˚ 9m
18 10m 19
50˚ 10m
60° 6m 6m 60˚ 17 17 9m
12 18
50˚ 13 8m 9m
12 6m 5m 5m 8m 16 45˚ 16 8m
4,000 kg 11 50° 10 14 40°
7m
17
8m
11 50° 5m 4m 50˚ 12 15 15 50˚ 7m 16
4m 6m 7m
3,500 kg 4m 10 40˚ 6m 11 14
40˚
14 6m 15
10 40° 3m 4,000 kg 3m 12 5m 6m
40° 3m 9 8 10 30° 13 13 5m 14
40˚ 40˚ 5m
9 4,000 kg 2m 2m 4,000 kg 4m 500 kg 12 4m 12 4m 13
3,000 kg 2m
3,500 kg 8 30˚ 10 9 3m 40˚ 4m
2,500 kg 8
30°
1m 1m 3,500 kg 11
500 kg
11
1,000 kg
3m 12
3m
30° 1m 7 3,000 kg 30˚
8 2m 2m 11
7
3,000 kg
6
3,000 kg 2m 365 kg 10 30˚ 10
500 kg 2m
2,000 kg 6
0m 8 7 9 1m 9 1m 10 30˚ 1m
6 2,500 kg
1,500 kg 2,500 kg 20°
20˚ 0m 6 8 8 30˚ 9
5 20° 5 2,000 kg 250 kg
1,000 kg 2,000 kg 4 2,000 kg 6 20˚
5 7
20˚
7 8

4 4 1,500 kg 7
500 kg 1,500 kg 1,500 kg 4
6 6
20˚ 6
20˚
3 3 10° 1,000 kg 10˚
1,000 kg
4 5 5
200 kg 10° 1,250 kg 2 0.5m 500 kg 2
0.5m 10˚ 3
4 4
5
2 10˚
0.5m 800 kg 2 2 3 3 10˚
4
10˚
1 1
0°
250 kg 0.5m
1 2 2
3
0˚ 0˚
0
0°
0 0 kg 0
0 0 1 1
2
-4° -4˚ 1
-4˚ 1- 0 0
12 11 10 9 8 7 6 5 4 3 2 1 0 Metres 12 11 10 9 8 7 6 5 4 3 2 1 0 Metres 0
11 10 9 8 7 6 5 4 3 2 1 0 Metres 11 10 9 8 7 6 5 4 3 2 1 0 Metres 10 8 6 4 2 0 Metres 14 12 10 8 6 4 2 0 Metres 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Metres 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Metres

Maximum lift capacity kg 4000 4000 4000 4000 365kg basket 500kg basket 1000kg basket
Lift capacity to full height kg 1500 3000 1500 2500 Machine capacity kg 4000 4000 4000 4000 4000 4000
Lift capacity at full reach kg 200 1250 0 800 Personnel work height m 15.6 19.09 19.25 19.25 19.25 20.3
Lift height m 12.89 13.78 11.57 16.7 Personnel work reach at maximum reach m 11.75 11.75 13.16 12.17 10.18 11.63
Reach at maximum lift height m 3.09 1.01 4.32 1.97 Platform rated capacity kg 500 500 365 500 1000 500
Maximum forward reach m 9.70 9.64 9.04 12.50 Capacity at full reach kg 365 500 @ 10.78m 365 @ 13.16m 500@ 12.17m 1000 @10.18m 500 @ 11.63m
Reach with 1 tonne load m 6.61 9.64 5.76 11.70 Maximum forward reach (slewed platform) m 11.14 10 12.5 11.5 10.18m 11.12
Placing height m 12.40 13.30 10.90 16.20 Capacity to full working height kg 500 500 365 500 1000 500
Complies with stability test EN 1459 Annex B. Chassis Levelling (Sway) with stabilisers retracted (Sway angle ±9°).

LIFT PERFORMANCE POINT LOADS

540-180 HiViz Stabilisers retracted Sway 540-180 HiViz Stabilisers extended Sway 540-200 Stabilisers retracted Sway 540-200 Stabilisers extended Sway At maximum machine lift capacity (i.e. 4 tonne on a 540-170)
4,000 kg
22

20
73˚
70˚
531-70 541-70 535-95 533-105 535-125 HiViz 540-140 HiViz 540-170 540-180 HiViz 540-200
18
73.6˚ 3,500 kg
19
60˚
Load per front wheel kg 4731 5616 5540 5565 6365 6880 7541 6560 7723
12 70˚ 11 18
11m
Load per rear wheel kg 441 480 440 476 415 415 610 1131 730
17
45˚ 9m 10m 45˚ 17
11 16 60˚ 10 3,000 kg
8m 4,000 kg
9m 16 50˚
40˚ 40˚
Load per stabiliser kg N/A N/A N/A 4188 5151 6010 5824 6243 5760
15
10 7m 8m 9 15
3,000 kg 50˚ 2,500 kg
9
6m 3,500 kg
14
7m 4,000 kg 14
8
With no load on the forks and boom retracted in travel position
13
2,500 kg 5m 40˚
6m 3,000 kg 2,000 kg
13
8 30˚ 4m 3,000 kg
12
40˚ 5m 30˚
2,000 kg 7 12
2,500 kg Load per front wheel kg 1803 1847 1957 2312 2499 2484 2694 2608 2992
11
7 3m 4m
11
1,500 kg 2m 2,500 kg
10
3m 6 1,500 kg
30˚
6 2,000 kg 10

20˚
9

8
30˚
2m
5 20˚ 9 Load per rear wheel kg 1819 2200 2273 2078 2530 3060 3457 3462 3462
5 2,000 kg 1,500 kg 1,000 kg
1,000 kg 7 8
4 4
20˚
1,000 kg 7 20˚
750 kg 3,500 kg 1,500 kg
6
750 kg
3 10˚ 5 3 6
500 kg 4,000 kg 500 kg 10˚
4 5
2 1,000 kg 2 500 kg
250 kg 0.5m 10˚
3
0.5m
200 kg 4
10˚
1 2
0 kg 550 kg 1 200 kg
3

0
0˚ 1 0 kg 2
-3˚ 1˚
0 0 1
-1
-1
-4˚
12 11 10 9 8 7 6 5 4 3 2 1 0 Metres 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Metres -1 0
-0.2˚
11 10 9 8 7 6 5 4 3 2 1 0 Metres -1
17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Metres

Maximum lift capacity kg 4000 4000 4000 4000

Lift capacity to full height kg 500 2500 500 1500
Lift capacity at full reach kg 0 550 0 200
Lift height m 10.69 17.51 10.27 20
Reach at maximum lift height m 6.92 1.88 6.42 2.82
Maximum forward reach m 10.47 13.34 9.63 15.9
Reach with 1 tonne load m 6.25 11.72 6.25 10.65
Placing height m 10.0 17.0 9.1 19.1
Complies with stability test EN 1459 Annex B. Chassis Levelling (Sway) with stabilisers retracted (Sway angle ±9°).
 SPECIFICATION CONSTRUCTION LOADALLS 531-70/541-70/535-95/533-105/535-125 HiViz/540-140 HiViz/540-170/540-180 HiViz/540-200

ENGINE
JCB EcoMAX T4 Final, Capacity 4 cyclinder 4.4ltrs, Aspiration turbocharged cooled
531-70 541-70 535-95 533-105 535-125 HiViz 540-140 HiViz 540-170 540-180 HiViz 540-200
Engine 55kW (75hp) @ 2200rpm, 400Nm torque at 1300rpm Standard Standard Standard Standard Standard Standard Option Standard Standard
Engine 81kW (109hp) @ 2200rpm, 512Nm torque at 1300rpm Option Option Option Option Option Option Standard N/A Option
Engine 93kW (125hp) @ 2200rpm, 550Nm torque at 1300rpm Option Option Option Option Option Option Option N/A Option

HYDRAULIC CYCLE TIMES

531-70 541-70 535-95 533-105 535-125 HiViz 540-140 HiViz 540-170 540-180 HiViz 540-200
Boom raise s 7.2 8.8 9.1 8.8 10.4 13.5 22.7 13.8 17.3
Boom lower s 5.4 6.5 7.7 8.5 8.1 11 23.4 10.2 15.9
Extend s 6.8 6.8 10.5 13.2 15.7 15.6 18.3 22.4 28.1
Retract s 5 5 11.2 13.6 12.8 14.4 16.7 17.9 22.7
Bucket dump s 3.5 3.5 2.4 2.4 1.8 1.7 4.2 2.9 6.1
Bucket crowd s 2.9 2.9 3.5 3.4 2.3 2.0 4.6 2.6 5.9

HYDRAULICS TRANSMISSION Torque converter, 4 speed powershift gearbox.

Hydraulic System Pressure (bar) Max. Pump flow (litres) Travel speed 531-70/541-70/535-95/533-105: 29kph, 33kph (when 2/4WD select is specified).
531-70 241 82 Travel speed 535-125/540-140/540-170: 29kph. Optional 33kph transmission.
541-70 260 82 Travel speed 540-180/540-200: 29kph.

535-95 241 82 BRAKING Service brake: Servo-assisted, hydraulically oil-immersed multi-disc on front and rear axle.
533-105 241 82 Parking brake: Hand operated disc brake on output of gearbox. (93kW/125hp – oil immersed disc type).
535-125 260 110 CAB Conforms to ROPS ISO 3471 and FOPS ISO 3449
540-140 260 110
OPTIONS Front and rear working lights, rotating flashing beacon, fire extinguisher, traction and industrial tyres, electrical
540-170 260 90+72 2/4WD select, limited slip differential in front axle, windscreen and roof guard, air suspension seat, deluxe
540-180 260 103 cab trim, roof and front screen blind, radio kit, air conditioning, reversing fan, deluxe trim, armrest (SLC
540-200 260 110 only), roof moulding.
Single lever mechanical joystick, with push button extend and retract.

NOISE AND VIBRATION Single lever servo joystick option on 535-125, 540-140 & 540-180.
55kW 81kW 93kW Uncertaincy Measurement conditions. Options of rear or rear & offside reversing cameras with the extra option to add pulse radar all with dash
mounted screen.
Determined in accordance with the test method
Noise at the operator station LpA 77 80 81 +/- 1 dB Centralised greasing available on the 540-180 HiViz
defined in EN12053.
Guaranteed equivalent sound power (external noise)
Noise emission from the machine LWA 104 106 107 +/- 1 dB determined in accordance with the dynamic test conditions
defined in 2000/14/EC.
Hand-arm vibration m/s2 <2.5 <2.5 <2.5 N/A ISO 5349-2:2001 dynamic test conditions.
 ONE COMPANY, OVER 300 MACHINES.

Construction Loadalls
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531-70/541-70/535-95/533-105/535-125 HiViz/540-140 HiViz/540-170/540-180 HiViz/540-200
Gross power: 55kW/75hp – 93kW/125hp, Lift capacity: 3100kg – 4100kg, Lift height: 7m – 20m www.carbonbalancedpaper.com
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JCB Sales Limited, Rocester, Staffordshire, United Kingdom ST14 5JP.

Tel: +44 (0)1889 590312 Email: salesinfo@jcb.com
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©2009 JCB Sales. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means, electronic,
mechanical, photocopying or otherwise, without prior permission from JCB Sales. All references in this publication to operating weights, sizes, capacities and other performance
measurements are provided for guidance only and may vary dependant upon the exact specification of machine. They should not therefore be relied upon in relation to suitability
9999/5972 en-GB 11/16 Issue 2 (T4F) for a particular application. Guidance and advice should always be sought from your JCB Dealer. JCB reserves the right to change specifications without notice. Illustrations and
specifications shown may include optional equipment and accessories. All images are correct at time of print. The JCB logo is a registered trademark of J C Bamford Excavators Ltd.