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Track gear box disassembly

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Service Information

Document Title: Function Group: Information Type: Date:


Track gearbox, disassembly Service Information 30/09/2024
Profile:
EC750D L Volvo

Track gearbox, disassembly


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Valid for serial numbers


Model Production site Serial number start Serial number stop
EC750D L Volvo

Preparation before disassembly


Refer to the Track gearbox description for gearbox disassembly illustrations show. See Track gearbox, description.
Disassembly

Op nbr 00000

Tools:
14609308 Impact puller
14609309 Lifting device
8932-00380 Impact puller

NOTE!
Thoroughly clean the gearbox assembly prior to disassembly.

Select a clean work area.

Match mark attached components to indicate proper positioning during reassembly.

Take care not to mix parts of sub assemblies i.e. planetary bearings, gears and thrust washers.

Thoroughly clean all parts and the inside of the casings.

Inspect and analyze all failures.

Determine the root cause!

NOTE!
The components can be very heavy and large dimensions: pay attention during the handling.

The gearbox disassembly ends with the below operation. All items are available for the necessary inspections. Evaluating that
pieces to replace the pieces that are subject to general wear and tear are the following:

– Gears.

– Bearings.
– All the seals.

Replace the used or irregular parts respecting the following steps:

1. Accurately remove dirt, and in particular properly clean the seals, bearings and locking rings seating.

Figure 1

2. Lubricate the parts before connecting them.

3. In the case of damaged gears, for example a planetary, do not proceed to replace the individual gear but the entire
reduction assembly.

4. When reconnecting a part always replace all the seals involved. Add some grease on the seats and on the new seals
to make easier the reassembly.

Reference : Track gearbox, sectional view. See Track gearbox, description.

5. Let the oil drain from the cover and than, unscrew plug and remove it.
Figure 2
Oil drain

6. Unscrew screws and remove cover from the gearbox.

Figure 3
Screw, removal

7. Remove the thrust ring and ring gear. See Track gearbox cover, replacing.
Figure 4
Ring gear, removal

1. Ring gear mounting screws


2. Thrust ring
3. Ring gear

8. Remove the sun gear no.1.

Figure 5
Sun gear, removal

9. Remove the carrier assembly no.1 and thrust ring.

Figure 6
Carrier assembly no.1

30. Carrier assembly No.1 31. Sun gear No.2 32. Retaining ring
33. Planetary gear No.1 34. Needle bearing No.1 35. Washer-thrust No.1
36. Pin-No.1 37. Spring pin
10. Remove the carrier assembly no.2 and thrust ring.

Figure 7
Carrier assembly no.2

22 Carrier assembly No.2 23 Planetary gear No.2 24 Needle bearing No.2


25 Washer-thrust No.2 26 Pin-No.2 27 Spring pin
28 Thrust ring

11. Remove the 3th stage sun gear.

Figure 8
Sun gear, removal

12. Remove the 3th carrier assembly.


Figure 9
Carrier assembly no. 3

13 Carrier assembly No.3 14 Thrust ring 15 Planetary gear No.3


16 Needle bearing No.3 17 Washer-thrust No.3 18 Pin-No.3
19 Spring pin

13. Unscrew and remove the SCREWS_HEX SOCKET from the retainer.

Figure 10
Screws, removal

14. Remove the retainer and shim.


Figure 11
Retainer, removal

15. Remove the spindle.

Figure 12
Spindle, removal

16. Remove the floating seal.

Figure 13
Floating sea, removal

17. Unscrew and remove the SCREWS_HEX from the seal cover.
Figure 14
Screw, removal

18. Remove the seal ring.

Figure 15
Sear ring, removal

19. Remove the ring gear from the housing.

Figure 16
Ring gear, removal

20. Remove the main bearing from housing.


Figure 17
Main bearing, removal

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