Monitor Testing and Alignment: Contents at A Glance
Monitor Testing and Alignment: Contents at A Glance
Monitor Testing and Alignment: Contents at A Glance
Further Study
When set-up and ventilated properly, computer monitors are notoriously rugged devices.
The CRT itself enjoys a reasonably long life span. By their very nature, CRTs are remarkably tolerant to physical abuse and can withstand wide variations in power and signal voltages. However, even the best CRT and its associated circuitry suffers eventual degradation with age and use. Monitor operation can also be upset when major sub-assemblies are replaced, such as circuit boards or deflection assemblies. Maintenance and alignment procedures are available to evaluate a monitors performance and allow you to keep it
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working within its specifications. This chapter illustrates a comprehensive set of procedures that can be performed to test and adjust the monitors performance. Keep in mind that this chapter uses test patterns generated with the commercial utility MONITORS available on the companion CD.
The MONITORS utility is commercial software that is included on the companion CD in encrypted format. To use MONITORS, youll need to purchase the unlock code. See the order form at the back of this book for more ordering information.
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You paid for that warranty when you bought the monitor. Of course, most monitors in need of service are already out of warranty. Only three exceptions might prompt you to ignore a warranty. First, the warranty might already be void if you purchased the monitor used. Manufacturers typically support the warranty only for the original purchaser (the individual that returns the warranty card). Third-party claims are often refused, but it might still be worth a call to the manufacturers service manager just to be sure. Second, any warranty is only as good as the manufacturer. A manufacturer that goes out of business is not concerned with supporting your monitor, although reputable manufacturers that close their doors will turn over their service operations to an independent repair house. Again, a bit of detective work might be required to find out if the ultimate service provider will honor the units warranty. Finally, you might choose to ignore a warranty for organizations with poor or unclear service performance. Call the service provider and ask about the turn-around time and return procedures. If they dont know or you cant get a straight answer, chances are that your monitor is going to sit untouched for quite a while.
HIGH-VOLTAGE CAUTIONS
It is also important to remind you that a computer monitor uses very high voltages for proper operation. Potentially lethal shock hazards exist within the monitor assembly both from ordinary ac line voltage, as well as from the CRT anode voltage developed by the flyback transformer. You must exercise extreme caution whenever the monitors outer housings are removed.
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MAKING AN ADJUSTMENT
Monitor adjustments are not difficult to make, but each adjustment should be the result of careful consideration rather than a random, haphazard shot in the dark. The reason for this concern is simpleit is just as easy to make the display worse. Changing adjustments indiscriminately can quickly ruin display quality beyond your ability to correct it. The following three guidelines will help you make the most effective adjustments with the greatest probability of improving image quality. First, mark your adjustment (Fig. 57-1). Use a narrow-tip indelible marker to make a reference mark along the body of the adjustment. It does not have to be anything fancy. By making a reference mark, you can quickly return the adjustment to the exact place it started. A reference mark can really save the day if you get lost or move the wrong adjustment. Second, concentrate on only one adjustment for any one alignment procedure. For example, if you are trying to optimize horizontal linearity, you should only be concerned with the horizontal linearity adjustment. If you do not have documentation that describes the location of each control, check the silk-screen labels on the PC board. If you absolutely cannot locate the needed adjustment point, skip the alignment and move on to the next test. When you do move an adjustment, move it slowly and in very small increments (perhaps 1 8 to 14 turn). Check the display after each step. If the display fails to improve, return the
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FIGURE 57-1
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control to its original location (a snap to do if youve made a reference mark) and try it in the opposite direction. Finally, avoid using metal tools (such as screwdrivers) to make your adjustments. Some of the controls in a monitor are based on coils with permeable cores. Inserting steel tools to make an adjustment will throw the setting offthe display might look fine with the tool inserted, but degrade when the tool is removed. As a general rule, use plastic tools (such as TV-alignment tools) that are available from almost any electronics store.
Many newer monitors forego the use of discrete adjustments in favor of electronic onscreen controls. Before opening a monitor for alignment, check for on-screen controls, as described in Chapter 2. VR203 horizontal phase VR205 dynamic pincushion VR201 horizontal frequency VR202 horizontal hold VR303 vertical height VR207 horizontal width VR403 blue bias VR406 blue drive VR402 green bias VR405 green drive VR401 blue bias VR404 blue drive FIGURE 57-2 VR301 horizontal height VR801 horizontal center VR501 high voltage VR408 white balance Flyback transformer Focus (top) Screen (bottom) Video connector A typical main PC board for a monitor.
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FIGURE 57-3
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SCREEN CONTROL
The CRT screen grid provides a form of master control over the electron beam(s), which affects the displays overall brightness. A proper screen grid setting is important so that the brightness and contrast controls work within an appropriate range. Select the Blank raster test from the alignment software main menu. Adjust the monitors brightness and contrast controls to their maximum levelsthe background raster should be plainly visible. Locate the screen voltage control. In Fig. 57-2, the screen voltage control is located just below the focus control on the flyback transformer assembly. Slowly adjust the screen voltage control until the background raster is just barely visible. Set the monitors brightness control to its middle (detent) position. The background raster should now be invisible. Press any key to return to the main menu. You might reduce the monitors contrast control to achieve a clear image.
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FOCUS
When an electron beam is first generated in a CRT, electrons are not directed very well. A focus electrode in the CRTs neck acts to narrow the electron stream. An improperly focused image is difficult to see and can lead to excessive eye strain, resulting in headaches, fatigue, etc. The Focus test pattern allows you to check the image clarity and optimize the focus, if necessary. Focus is a subjective measurementit depends on your perception. You would be wise to confer with another person while making focus adjustments because their perception of the display might be different than yours. Because focus is indirectly related to screen brightness and contrast, you should set the screen controls for an optimum display. An image that is too bright or has poor contrast might adversely affect your perception of focus. Start the companion software if it is not running already. Select the Blank raster test from the alignment software main menu. Adjust the screen brightness to its middle (detent) position or until the displays background raster disappears (the screen should be perfectly dark). Press any key to return to the main menu, then select the White purity test. The display should be filled with a solid white box. Adjust screen contrast to its maximum position, or until a good white image is achieved. Once the display conditions are set properly, press any key to return to the main menu. Now, select the Focus test pattern (Fig. 57-4) from the main menu. You will see a screen filled with the letter m. Review the entire screen carefully to determine if the image is out of focus. Again, it is wise to get a second opinion before altering the focus. If the image requires a focus adjustment, gently and slowly alter the focus control. For the sample main board shown in Fig. 57-2, the focus control is located on the flyback transformer assembly. Once you are satisfied with the focus, press any key to return to the main menu.
DYNAMIC PINCUSHION
A computer-generated image is produced in two dimensionsit is essentially flat. Unfortunately, the traditional CRT face is not flat (although some new CRT designs use an extremely flat face). When a flat image is projected onto a curved surface, the image becomes distorted. Typically, the edges of the image bow outward making straight lines appear convex (barrel distortion). Monitor raster circuitry is designed to compensate for
FIGURE 57-4
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FIGURE 57-5
this distortion and allows the image to appear flateven though it is being projected onto a slightly curved surface. This is known as the dynamic pincushion circuit (or just the pincushion). However, if the pincushion circuit overcompensates for curvature, the edges of an image will appear to bow inward, making straight lines appear concave. It is a simple matter to check the dynamic pincushion. Select the Convergence test (crosshatch) pattern from the main menu. A white grid will appear in the display. Inspect the outer border of the grid pattern. If the edges of the border appear straight and true, the dynamic pincushion is set properly and no further action is needed. If the edges appear to bow outward, the pincushion is undercompensated. If the edges appear to bow inward, the pincushion is overcompensated. In either case, you will need to make a minor adjustment to the dynamic pincushion control. Figure 57-2 lists VR205 as the dynamic pincushion control, but your monitor probably uses different nomenclature. Before making such an adjustment, you might wish to confer with another individual because their perception of the display might be different from yours. If you cannot locate the dynamic pincushion control, simply move on to the next test.
HORIZONTAL PHASE
When brightness and contrast are set to their maximum levels, you will see a dim, dark gray rectangle formed around the screen image. This border is part of the rasterthe overall area of the screen, which is hit by the electron beam(s). Ideally, the raster is just slightly larger than the typical image. You are able to control the position of an image within this raster area. This is known as horizontal phase. The image should be horizontally centered within the raster area. The term phase is used because it refers to the amount of delay between the time the horizontal scan (raster) starts and the time where pixel data starts. By adjusting this delay, you effectively shift the image left or right in the raster area (which should remain perfectly still). Select the Phase test pattern from the alignment software main menu. A phase pattern will appear (Fig. 57-5). Set the monitors brightness and contrast controls to their maximum valuesthe raster should now be visible around the image. Locate the horizontal phase control. The sample main board shown in Fig. 57-2 indicates VR203 as the horizontal phase control. Carefully adjust the horizontal phase control until the image is approximately centered in the raster. This need not be a precise adjustment, but a bit of
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raster should be visible all around the image. Return the monitor brightness control to its middle (detent) position and reduce the monitor contrast control, if necessary, to achieve a crisp, clear image.
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FIGURE 57-6
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If the horizontal lines are not spaced evenly apart, there might be a vertical linearity problem. Find the vertical linearity adjustment (Fig. 57-2 shows VR201). Mark the starting point, then slowly adjust the control until the vertical linearity improves. If there is no improvement in one direction (or linearity worsens), return to the starting point and try the adjustment in the opposite direction. If there is still no improvement (or linearity worsens again), return the control to its starting position and take no further actionthe fault might be in the vertical drive circuit. Refer to Chapter 27 on monitor troubleshooting for detailed service procedures.
STATIC CONVERGENCE
Convergence is a concept that relates expressly to color CRTs. A color CRT produces three electron beamsone for each of the primary colors (red, green, and blue). These electron beams strike color phosphors on the CRT face. By adjusting the intensity of each electron beam, any color can be producedincluding white. The three electron beams must converge at the shadow mask, which is mounted just behind the phosphor layer. The shadow mask maintains color purity by allowing the beams to impinge only where needed (any stray or misdirected electrons are physically blocked). Without the shadow mask, stray electrons could excite adjacent color phosphors and result in strange or unsteady colors. If the beams are not aligned properly, a beam might pass through an adjacent mask aperture and excite an undesired color dot. Proper convergence is important for a quality color display. It is simple matter to check convergence. Be certain to allow at least 15 minutes for the monitor to warm up. Select the Convergence test (dots) from the alignment software main menu. An array of white dots should appear on the display. Observe the dots carefully. If you can see any shadows of red, green, or blue around the dots, convergence alignment might be necessary. If the dot pattern looks good, then select Convergence test (crosshatch) pattern from the main menu. A white grid should appear. Once again, observe the display carefully to locate any primary color shadows that might appear around the white lines. If the crosshatch pattern looks good, no further action is necessary, so press any key to return to the main menu. If you determine that a convergence alignment is necessary, be sure to select the Convergence test (crosshatch) from the main menu. Locate the convergence rings located on the CRTs neck, just behind the deflection yokes (Fig. 57-7). Using a fine-tip black marker, mark the starting position of each convergence ring, relative to the glass CRT neck. This is a vital step because it will allow you to quickly return the rings to their original positions if you run into trouble. Convergence alignment is delicate, so it is easy to make the display much worse if you are not very careful. Also, this alignment must be performed with monitor power applied, so be extremely careful to protect yourself from shock hazards. The alignment process is not difficult, but requires a bit of practice and patience to become proficient. As the following procedure shows, you will align the red and blue electron beams to make magenta, then you will align the green electron beam over the magenta pattern to make white. Keep in mind that this procedure uses the monitor alignment software (MONITORS) included on the Companion CD. While the crosshatch pattern is displayed, press the letter M on the keyboard which will switch the crosshatch pattern to a magenta color. Magenta is a combination of blue
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Purity rings Magenta convergence rings White convergence rings Convergence locking rings
FIGURE 57-7
and red (by choosing magenta, the green electron beam is effectively shut down, so there is less clutter in the display). Loosen the metal band holding the rings in place. Do not remove the band. You might also have to loosen a locking ring before moving the convergence rings. Move the magenta convergence rings together or separately until the blue and red shadows overlap to form a uniform magenta crosshatch pattern. Be sure to move these rings only in small, careful steps. By moving the rings together, you adjust red and blue overlap in the vertical lines. By moving the rings separately, you adjust red and blue overlap in the horizontal lines. If you get into trouble, use the starting marks to return the rings to their original locations and start again. Once the magenta pattern is aligned, press the letter W on the keyboard, which will switch the crosshatch pattern to its original white color (thus activating the green electron beam). Adjust the white convergence rings until any green shadows overlap the crosshatch to form a uniform white grid, as desired. As with the magenta rings, moving the white convergence rings together will adjust green overlap in the vertical lines. Moving the white convergence rings separately will adjust green overlap in the horizontal lines. If the image appears white, carefully secure the locking ring and setup band. Recheck the convergence as you tighten the assembly to be sure nothing has shifted. Do not overtighten the setup bandyou stand a good chance of damaging the CRT.
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DYNAMIC CONVERGENCE
You will probably hear convergence referred to as being static and dynamic. These terms refer to the convergence in different areas of the display. Static refers to the convergence in the center area of the display. Dynamic refers to the convergence around the perimeter of the display. Although static convergence provides a good overall alignment with a minimum of fuss, dynamic convergence is a more difficult alignment because it requires inserting rubber wedges between the edge of the deflection yoke(s) and the CRT funneltouchy procedures even for a practiced hand. If a visible misconvergence is around the display
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FIGURE 57-8
perimetereven after a careful static convergence alignment, you will have to consider a dynamic convergence procedure. As you might expect, dynamic convergence is perhaps the most unforgiving alignment procedureonce you remove the wedges or alter their positions, it is extremely difficult to restore them (even with alignment marks). Unfortunately, there are no formal procedures for positioning the wedges, so you are often left to your own trial-and-error calls. In the end, you should avoid dynamic convergence adjustments, if possible. Dynamic convergence alignment requires several important steps. First, start the white convergence (crosshatch) pattern and allow the monitor to warm up for at least 15 minutes. Then, mark and remove all three wedges (be sure they are free to move). When you tilt the deflection yoke up and down, you will see distortion (as illustrated in the A portion of Fig. 57-8). As you see, misconvergence increases near the screen edge. Use the first two wedges to align the up/down positioning of the deflection yokethe distortion shown in Fig. 57-8 should disappear. Next, when you tilt the deflection yoke right and left, you will see distortion (as illustrated in the B portion of Fig. 57-8). Use the third wedge to eliminate that distortion. You might have to tweak the three wedges to optimize the dynamic convergence. Finally, you should secure the wedges in place with a dab of high-temperature/high-voltage epoxy. The problem with dynamic convergence is that you often make the display worse when removing the wedges (even with installation marks) because you typically have to break the hold of any epoxy and wrench the wedges free. As a consequence, it is extremely dif-
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ficult to just tweak an existing dynamic convergence calibrationin virtually all cases, it is an all-or-nothing proposition. With this in mind, you should evaluate the need for dynamic convergence very carefully before proceeding. If you do choose to proceed, be sure to leave yourself plenty of time.
COLOR PURITY
Another concern is color puritythat is, a solid color should have the same hue across the entire display. If discoloration develops in the display, purity might need to be restored by degaussing (demagnetizing) the monitor. Typically, the discoloration follows a semicircular pattern around one side or corner with several bands of different color distortions (Fig. 57-9)the color banding appears almost like a rainbow. Sometimes the discoloration involves the entire screen, but that is rare. Such discoloration might be caused by an externally induced magnetic field that has permanently magnetized some material in the monitor. The three CRT electron beams are guided to their appropriate phosphor dots by a magnetic deflection system. The beams converge and pass through a shadow mask near the phosphor surface, ensuring that the red beam hits the red phosphor, the blue beam hits the blue phosphor, and the green beam hits the green phosphor. If some component within the CRT (frequently, it is the shadow mask itself) has become sufficiently magnetized, the beams receive an undesired deflection and will not land on the appropriate phosphor (or will land partly on one color and partly on another). The result is an impure color that arcs around the magnetized area. Location is an important clue to this problem. If the discoloration moves or disappears when the monitor is moved, it is not being caused by a permanent magnetization, but by some magnetic interference in or near the monitor. Placing a highly magnetic or electromagnetic source (such as a strong industrial magnet or power supply) on or near the monitor can cause such discoloration. If the discoloration does not move when the monitor is moved, it might be caused by permanent magnetization in the shadow mask. In that case, degaussing is necessary. Checking color purity is a straightforward procedure. Select the White purity test from the main menu. A white box will fill the entire screen. If there are any areas of discoloration, degaussing is probably necessary. Degaussing removes permanent magnetization by introducing an alternating magnetic field that is stronger than the offending permanent
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Discolored areas
FIGURE 57-9
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magnetization. This field will energize the magnetic domains of the material and induce an alternating magnetic field. Then, if the amplitude of the alternating magnetic field is gradually reduced to zero, the magnetic domains in the material will be left disorganized and scrambled. This effectively demagnetizes the monitor. The easiest way to degauss a monitor is often to let the monitor do it. All modern color monitors have built-in degaussing coils and circuits. There will be a thick, black coil of wire wrapped in tape or other insulation surrounding the CRT face plate. Usually, it is coiled around the CRT behind its mounting ears. That is the internal degaussing coil. The coil is connected to the ac supply through a thermistor current-limiting circuit. The thermistor has a low resistance when cold and a higher resistance when warm (typically a 10:1 ratio). It is in series with the degaussing coil so that when started cold, a large current will flow through the coil, then will decrease to a low value. The internal degaussing coil thus automatically degausses the monitor every time it is turned on. This degaussing occurs while the monitor screen is blank (the video system has not yet initialized) so that the resulting discoloration during auto-degaussing is not visible. Unfortunately, design limitations reduce the magnetic field strength available from internal degaussing coils. That limits the amount of permanent magnetization that can be neutralized by internal degaussing. If a monitor has been strongly magnetized, internal degaussing might not be enough and discoloration eventually results. Manual degaussing requires a hand-held degaussing coil. You might have to search a bit to find one, but they are available. The basic principle involved in operating a manual degaussing coil is the same as the auto-degaussing assemblies already in place on color monitorsintroduce a strong alternating magnetic field, then slowly reduce its amplitude to zero. Start the companion software (if it is not already running) and select the White purity test from the main menu. A white rectangle should fill the entire image. Discoloration should be visible. Hold the degaussing coil near the monitor, flip the degaussing coil switch on and slowly move the coil away from the monitor as smoothly as you can. The image will discolor drastically when the degaussing coil is activated. When the coil is at arms length from the monitor flip the degaussing switch off. You might need to repeat this procedure several times. When the monitor is degaussed properly, the white image should be consistent at all points on the display.
Excessive degaussing can damage the monitor. Wait between 15 to 30 minutes before repeating a degaussing procedure.
COLOR DRIVE
Once color convergence and purity are set correctly, you should turn your attention to the color drive levels (also known as white balance). Select the White purity test from the alignment software main menu. A white box will fill the entire screen. Set the screen contrast to its highest level and reduce brightness to its middle (detent) position. The background raster should disappear. Ideally, all three color signal levels should be equal and the resulting image should be a pure whiterather like a blank piece of white photocopier paper. However, judging the quality of a display color is largely a subjective evaluation. You will need an oscilloscope to measure the actual voltage level of each color signal in
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order to set them equally. If you do not have an oscilloscope (or do not have access to one), do not attempt to adjust the color drive settings by-eye. Use your oscilloscope to measure the signal levels being generated by the red, green, and blue video drivers. These three color signals are actually driving the CRT. With the full white pattern being displayed, all three color signals should be equal (probably around 30 volts, although your own monitor might use slightly different signal levels). Even if you are not quite sure what the level should be, all three signals must be set to the same level to ensure a white image. If you do not know what the level should be, find the highest of the three color signals and use that as a reference. Adjust the gain levels of the other two colors until both levels match the reference. Reduce contrast and inspect the image again. It should remain white (and all three signals should be equal). Disconnect your oscilloscope and press any key to return to the main menu.
Further Study
That concludes Chapter 57. Be sure to review the glossary and chapter questions on the accompanying CD. If you have access to the Internet, take a look at some of these monitor maintenance resources: AnaTek: http://www.anatekcorp.com Repair World: http://www.repairworld.com
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