P1219
P1219
PROBLEM 12-19
Statement: The 500-mm-dia steel roller in Figure P12-8 has been tested on a dynamic balancing machine at 100
rpm and shows the unbalance forces given below. Determine the angular locations and required
diameters of 25-mm deep holes drilled radially inward from the surface in planes 2 and 3 to
dynamically balance the system.
Units: rpm 2 t rad min
1
:=
Given: Forces and locations:
F
1
0.230 N := u
1
30 deg := l
1
200 mm :=
F
4
0.620 N := u
4
135 deg := l
4
550 mm :=
Distance between correction planes: l
B
300 mm :=
Correction weight radii: Plane 2 R
A
237.5 mm := Plane 3 R
B
237.5 mm :=
Test speed: e 100 rpm :=
Solution: See Figure P12-8 and Mathcad file P1219.
1. Resolve the force vectors into xy components in the arbitrary coordinate system associated with the test
apparatus.
F
1x
F
1
cos u
1 ( ) := F
1x
0.199N = F
1y
F
1
sin u
1 ( ) := F
1y
0.115N =
F
4x
F
4
cos u
4 ( ) := F
4x
0.438 N = F
4y
F
4
sin u
4 ( ) := F
4y
0.438N =
2. Solve equations 12.3 for summation of moments about O, which is at plane 1. Negative mass is used.
mR
Bx
F
1x
l
1
F
4x
l
4
+
l
B
e
2
:= mR
Bx
8.540 10
3
kg m =
mR
By
F
1y
l
1
F
4y
l
4
+
l
B
e
2
:= mR
By
6.630 10
3
kg m =
3. Solve equations 12.2d and 12.2e for the position angle and mass-radius product required in plane B (3). Also,
solve for the weight and drill diameter required at the given radius.
u
B
atan2 mR
Bx
mR
By
, ( ) := u
B
142.176 deg =
mR
B
mR
Bx
2
mR
By
2
+ := mR
B
0.0108kg m =
W
3
mR
B
g
R
B
:= W
3
0.446 N = (removed)
7800 kg m
3
:= depth 25 mm :=
d
3
2
W
3
t depth g
:= d
3
17.241 mm =
4. Solve equations 12.4c for forces in x and y directions in plane A (4).
mR
Ax
F
1x
F
4x
e
2
mR
Bx
:= mR
Ax
0.0107 kg m =
mR
Ay
F
1y
F
4y
e
2
mR
By
:= mR
Ay
0.012 kg m =
DESIGN OF MACHINERY SOLUTION MANUAL 12-19-2
5. Solve equations 12.2d and 12.2e for the position angle and mass-radius product required in plane A (4).
u
A
atan2 mR
Ax
mR
Ay
, ( ) := u
A
47.441 deg =
mR
A
mR
Ax
2
mR
Ay
2
+ := mR
A
0.0159kg m =
W
4
mR
A
g
R
A
:= W
4
0.655 N = (removed)
d
4
2
W
4
t depth g
:= d
4
20.876 mm =