Safe Operating Procedure

Manual Engine Hoist

The instructions recommended within this document apply to normal risk conditions. If the Engine
Hoist is to be operated in a dangerous or hostile environment, the user/client is responsible for
conducting an appropriate risk analysis and applying suitable controls to mitigate those additional
risks.
This instruction should be read in conjunction with the Risk Assessment procedure for the Engine
Hoist.

Safety risks:
• Hydraulic Failure
• Manual Handling
• Crushing

You must wear this personal protective equipment when doing this task:

Foot High Eye

Protection Visibility Protection

Pre-Operational Checks:
 Locate and ensure you are familiar with all hoist operations and controls.
 Ensure no slip/trip hazards are present in workspace and walkways.
 Put the Engine Hoist in a suitable location for safe operation and apply the brakes.
 Check that all fittings and connections and safety guards are in fitted and good
condition prior to starting e.g. Pins and bolts.
 Check for signs of hydraulic fluid leaks and ensure no cracks or damage on hoist.
 Faulty equipment must not be used. Immediately report suspect machinery to Rapid
Hire.
 Access and egress is clear.
 lighting is appropriate for task.
 Ensure exclusion zone is clearly marked.
Safe Operation:
1. Use equipment in applications for which it is intended for.
2. Be aware of “pinch points” and keep fingers and feet away.
3. Check there is sufficient height for ram and boom.
4. Be sure load is secured and cannot move from the vertical line.
5. Use correctly rated SWL slings or chains to secure engine.
6. The approved lifting weight for each crane is stamped on the identification plate and
must not be exceeded.
7. The hoist must only be used on smooth, hard, level surfaces.
8. Lifting arm to clear the engine bay, wheel crane into position at the front of the
vehicle.
9. Close bleed valve on ram and pump handle to set ram to required height for
positioning hook over the engine.
10. Connect hook to engine sling and Ensure load is balanced.
11. Pump ram so engine clears vehicle body and lower engine crane slowly.
12. Be sure equipment will not tip over, roll or slide or fall when not being operated.
13. Leave the machine in a work area that is safe, clean and in a tidy state.

SOP-0010 Version 1.0

Page 1 of 2 Approval Date August 2017
Safe Operating Procedure
Manual Engine Hoist

Storage & Maintenance:

1. Before storage, twist release valve 1-1/2 turns counter clockwise to release pressure
in hydraulic cylinder.
2. Clean down hoist and check over for damage after each lift.
3. Store in a clean, dry area to protect hoist from moisture.

SOP-0010 Version 1.0

Page 2 of 2 Approval Date August 2017
 Manual Engine Hoist Risk Assessment

Likely Risk Who/ What What is the Rate What Risk Control Actions Needs to Be Taken? Time
Issue may be Level? (What needs to be considered so that the risks are identified and effectively Frame
harmed? (Rate risk as Low, controlled)
(Specific Persons) Medium or High)
Crushing Participants Severity of Risk (S) – 3 • Operative to be trained in correct use of Engine Hoist Each hire
Operators Likelihood of Risk (L) – 2 • Hoist to be used in compliance with manufacturer’s instructions
Spectators Overall Risk (S x L) = 6 • Ensure operator’s hands and body parts are kept clear during operation and
Staff MEDIUM maintenance.
• Ensure appropriate guarding is installed and in good working order prior to use
• Keep clear of load at all times
• Ensure lifting weight is not over the recommended weight stamped on hoist
• Ensure lifting chains or slings are in good working order and not damaged
Hydraulic Participants Severity of Risk (S) - 2 • Ensure equipment is maintained and in good condition before use DO NOT Each hire
Failure Operators Likelihood of Risk (L) - 2 USE FAULTY EQUIPMENT. REPORT IMMEDIATELY TO RAPID HIRE
Spectators Overall Risk ( S x L) = 4 • Conduct periodic maintenance to ensure smoother operation
Staff MEDIUM • Check hydraulic fluid levels and check for leaks or damage before use
Manual Participants Severity of Risk (S) - 2 • Use equipment as per manufacturers recommendations Each hire
Handling Operators Likelihood of Risk (L) - 2 • Be alert when working with engine hoist under load
Spectators Overall Risk ( S x L) = 4 • Keep hand clear of pinch points
Staff MEDIUM • Allow hoist to do the lifting do not attempt to assist
• Keep area clear of other workers whilst hoist is under load
Slips, Trips and Participants Severity of Risk (S) - 1 • Wear appropriate footwear Each hire
falls Operators Likelihood of Risk (L) - 2 • Ensure engine hoist is stable and on even ground
Spectators Overall Risk (S x L) = 3 • Ensure appropriate cleaning and housekeeping practices are maintained to
Staff LOW minimise the risk of slips, trips and falls
Calculation of Risk Evaluation
Severity of Risk (S) is judged by evaluating the effects of the hazard if the risk occurs. This is evaluated as Minor = 1, Major = 2, Serious = 3
Risk Likelihood (L) - The likelihood of the harm occurring is evaluated on the basis of: Unlikely =1, Possible = 2, Likely = 3
Overall Risk is calculated by multiplying the figure for Severity (S) and Likelihood (L).
The overall risk figure calculated is related to the Risk Level of either Low: 1 to 3; Medium: 4 to 6 or High: 7 to 9
NB This is a generic risk assessment only. It is advisable to carry out a site-specific assessment prior to using this equipment.

RA-0010 Version 1.0

Page 1 of 1 Approval Date August 2017