m1 - 8 Version 6.0x Integrated
m1 - 8 Version 6.0x Integrated
m1 - 8 Version 6.0x Integrated
Litho U.S.A.
Table Of Contents
PreCommissioning Hibernation Mode . . . . . . . . . . . . Integrated Modular Controller (IMC) Description . . . IMC Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reading Runtime Values . . . . . . . . . . . . . . . . . . . . . . . Unit StartUp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Main Controller Operation . . . . . . . . . . . . . . . . . . . . . . Supply Air Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reheat Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Discharge Air Control . . . . . . . . . . . . . . . . . . . . . . . . . . Modulating Gas Valve (MGV) . . . . . . . . . . . . . . . . . . . Load Shedding Options . . . . . . . . . . . . . . . . . . . . . . . . Power Exhaust Operation . . . . . . . . . . . . . . . . . . . . . . 1 1 4 6 8 10 16 22 27 34 40 40 41 Unit Component Operation . . . . . . . . . . . . . . . . . . . . . 43 Low Ambient Fan Cycling . . . . . . . . . . . . . . . . . . . . . . 46 Optional Economizer . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Service Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Testing Unit Function . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Displaying Sensor Readings . . . . . . . . . . . . . . . . . . . . 61 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 ThirdParty Zoning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Electronic Configure To Order (ECTO) Control Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 IMC Board Inputs and Outputs . . . . . . . . . . . . . . . . . . 95 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Alphabetical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 IMC M18 Version 6.0x Summary Sheet . . . . . . . . . . 104
*2P0509*
05/09
Page 1
*P505365M*
505,365M
#3 & 4 Compressor
#2 Compressor
Economizer
Packaged Unit
Gas / Electric & Electric / Electric 024, 030, 036, 042, 048, 060, 072 (3, 3.5, 4, 5, & 6 Ton) 3 ton 5 ton
A55 M1 S
A57 C1
A59 C2
A60 E1
A58 G1
A61 HP1
A56 EM1 o
A67 RH1 o
Humiditrol Reheat
*A133 GP1 o
A
SC/ SG
LC/ LG/ LH
Gas / Electric & Electric / Electric 090, 102, 120, 150 (7.5, 8.5, 10, 12.5 Ton) Heat Pump 090, 102, 120, 150 (7.5, 8.5, 10, 12.5 Ton) Gas / Electric & Electric / Electric 120 (10 Ton) Gas / Electric & Electric / Electric 156, 180, 210, 240, 300S (13, 15, 18.5, 20 & 25 Ton)
S S S
S S S
o o o
o o o
B
SC/ SG
S S S S S S S S S
S S
S S o o
o o S o o o
o o
o o o o o o o
Electric / Electric 156, 180, 210, 240, 300S (13, 15, 18.5, 20, 25 Ton) Heat Pump 180, 240 (15, 20 Ton) Gas / Electric 240H (20 Ton) Electric / Electric 240H, 288H (20, 24 Ton) Gas / Electric 248, 300H. 360 (21, 25, 30 Ton) Electric / Electric 248, 300H, 360 (21, 25, 30 Ton) Gas / Electric 420, 480, 540, 600 (35, 40, 45, 50 Ton) Electric / Electric 420, 480, 540, 600 (35, 40, 45, 50 Ton)
S S S S S S
S S S S S S o o o
SC/ SG
D
LC/ LG
o o
o o
o o
o o
S = required; o = optional *Up to three A133 General Purpose boards can be used. Each board must be set to a different mode. An optional A138 FS1 board adds Y3, Y4, W3, and W4 24VAC inputs. This board is only required for applications with a 4stage thermostat or DDC.
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HEAT SECTION
HEAT SECTION
BUS LED INDICATES NETWORK TRAFFIC XMIT LED INDICATES THE IMC IS TRANSMITTING
DIP SWITCHES
UNIT
1 2 4 8 16 HP GAS OPT1 1PH
ADDRESS
MODE
UNIT TEST RECALL ECTO TEMP OPT2 SHIFT
XMIT
EXPANSION PORTS
EXPANSION PORT
EXPANSION PORT
A56 (EM1): Economizer and/ A59 (C2): or Power Exhaust Compressors 3 or 4, Fan, and/or 4 or 6 Outdoor Fans, (1)A133 (GP1): or VAV A61 (HP1): Heat Pump Compressor 2 3 Outdoor fans 1 Reversing valve
A57 (C1): Second compressor 1 Outdoor fan, and/ or (2)A133 (GP1): MGV
A58 (G1): Second Gas Valve or, A60 (E1): Second Electric Heat Section, and/or, A67 (RH1): Humiditrol Control, and/or (3) A133 (GP1): GP
G W1 W2 Y1 Y2 OCP P110 1
1
NUMBERS 1" INDICATE TERMINAL NUMBER 1
Page 3
IMC Components
LED Indicators Table 2. IMC LED Operation Indications
LED Heartbeat (green) Status Flashing *Flickering Steady Off Steady On A55 board Indication Normal board operation N/A No voltage to M1 board; see A" fig. 2 Defective Board (replace) Addon Boards Normal Operation Check Electrical Connections No voltage to M1 board; see A" fig. 2 Defective Board (replace)
The pushbutton (located to the right of the LED display) has various functions depending on DIP switch settings; it is used to toggle through LED displays and turn outputs off and on. When there are no error codes currently active, or LAL/LS/ dF events to display, then a scrolling display will show the IMC software version and the L Connection address. If an IMC M18 BACnet Module is active, then the BACnet MAC address is included in the scrolling display. The scrolling display is seen when there is no other information to be displayed. In previous IMC versions the display would have been blank. Resetting the Controller Reset the M1 controller by holding down the pushbutton for at least three seconds. The LEDs display 8.8.8.", flash several times, then turn off.
*A flickering" LED flashes significantly faster than flashing LED. BUS (green) XMIT (amber) Thermostat Input (amber) Flickering ON Flickering ON Indicates a thermostat demand Network traffic present IMC is transmitting G Blower on W1 1st stage heat W2 2nd stage heat Y1 1st stage cool Y2 2nd stage cool OCPOccupied
DIP Switches
DIP switches must be set correctly for proper unit operation. Refer to figures 3, 4, 5, 6, and 7 to check DIP switch settings. DIP switches are particular to each type of unit not all switches shown in this manual will be in all units.
NOTE LEDs are energized by 24 vac thermostat inputs. Disregard LEDs when A138 FS1 board is used. IMPORTANT Check DIP switches BEFORE applying power to unit. The M1 checks switch position on powerup and after a reset.
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NoteAll economizer modes of operation, except DSET, will modulate dampers to 55F (13C) supply air (ECTO 6.23).
DIF
ENTHALPY SETPOINT
ENTHALPY SETPOINT
DIF
ENTHALPY SETPOINT
DIF
ENTHALPY SETPOINT
VAV GP
GP VAV MGV
LC/LG 210, 240, 300S units which contain four condenser fans and four compressors.
(B AND C BOX HEAT PUMP UNITS ONLY; NO HEAT PUMPS IN D BOX SIZE)
090 & 120 units which contain two fans.
FAN 2 SW1 4
EXAMPLE OF ADDRESS 1 4
+1 0 4 +4 +8 8 0 16 =13 2
Controller address is the sum of values printed on the circuit board; not the numbers printed on the switch.
EXAMPLE OF ADDRESS 13
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ByPassing Delays
With DIP switches in normal operation setting, a short push of the pushbutton will bypass timers (such as compressor minimum run, blower delay, and compressor minimumoff). Delays are bypassed to energize unit functions immediately (or de-energize) for start-up and troubleshooting purposes. NOTE Each unit contains various delays and control components. Not all units will have the same components. See unit wiring schematic for applicable timers and delays. Example: If the unit contains a blower delay, the delay will keep the blower from immediately starting. A short push of the pushbutton will bypass this delay and the blower will operate. In the same manner, if the unit has a compressor minimum run delay, a short push of the pushbutton will bypass the delay and the compressor(s) will deenergize.
Readout values can be large numbers with several digits. The value to the right of the decimal point is tenths of an hour.
Set the MODE DIP UNIT TEST" and RECALL" switches to ON"
MODE
ON UNIT TEST RECALL ECTO TEMP OPT2 SHIFT
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The IMC will set alarm code 100 if a GP1 board set to VAV mode is plugged in but at least one of the ECTO 0.01 or 0.23 or 8.16 option is not selected. ECTO 0.01 sets air delivery option, VAV, CAVB or staged. ECTO 0.23 sets the optional digital output operation. ECTO 8.16 selects the exhaust fan control option. Alarm 100 will also be set if ECTO 0.23 set to option 115 and ECTO 8.16 is set to option 815. The GP1 board set to VAV mode can also be used as a general purpose board if the ECTO 0.01 is set to 0. In this mode the digital output may be programmed to operate according to the ECTO 0.23 and the analog inputs may be used to monitor analog signals. At least one of the following ECTO values must be set or the IMC will display alarm 100: ECTO 0.01, 0.23, or 8.16.
GP1 (3)A133 GP
GP
1 2
TB18
TB19
TB22
Figure 10. GP1 Board Position on IMC Variable Air Volume (VAV) Mode
The GP1 operates in the Variable Air Volume mode when the DIP switch is set to VAV. In this mode, the field wiring terminal block TB18 is connected to the GP1. This mode is used to control supply blower VFD on VAV units or bypass dampers on CAV units. This mode is also used on all exhaust fan modes except single stage fans controlled by fresh air damper position. See the VAV mode input/outputs in the back of this manual.
Page 7
Unit StartUp
Verify IMC Functions (local thermostat mode only)
On initial unit startup identify the following IMC functions:
IMPORTANT Before applying power, make sure MODE DIP switches, and UNIT SHIFT" switch are off. At least one UNIT ADDRESS switch should be on.
Unit Startup with TB1 Jumpers NOTE Use TB1 jumpers only when a thermostat is installed and the IMC is set to system mode 0 (ECTO 6.01=0). 1. Disconnect power or turn thermostat (or electronic temperature control device) off. 2. Jumper TB1 terminals 6 (24V) to 3 (G) to maintain blower operation throughout checkout. 3. Jumper terminals as follows to confirm heating, cooling, and blower operation. NOTE When a jumper is removed, a delay may keep a component functioning. A short press on the M1 pushbutton will reset the delay.
Jumper TB16 to TB13 TB16 to TB118 TB16 to TB112 TB16 to TB12 TB16 to TB113 TB16 to *TB822 TB16 to *TB823 TB16 to *TB824 TB16 to *TB825 Signal G Y1 Y2 W1 W2 W3 W4 Y3 Y4 What is tested Blower FirstStage Cooling SecondStage Cooling FirstStage Heating SecondStage Heating ThirdStage Heating FourthStage Heating ThirdStage Cooling FourthStage Cooling
1. Heartbeat LED on each board will flash. 2. LED readout will flash 8.8.8" and turn off. 3. Thermostat input indicating LEDs will appropriately turn on. Consider the IMC an input and output junction point; thermostat inputs at P110 result in an output to unit components (see 24VAC BO signal types in Input and Output tables). If the heartbeat LED is not flashing, see table 2 for heartbeat operation. If the LED readout contains a code, refer to the Diagnostics" section to troubleshoot. If the thermostat input indicating lights are not responding appropriately, check the thermostat or DDC. Figure 11 shows terminal block designations. Not all terminals blocks are found on all units.
Unit Operation
Basic cooling and heating functions may be energized to test major unit components by using the IMC testing function or by using jumper wires on TB1. Unit Startup with IMC Test Function Use Testing Unit Function" section to simulate thermostat inputs. If outdoor fans, blowers, reversing valves, or the service relay do not respond appropriately, delays or low ambient temperatures may be preventing operation. In that case, use Testing Unit Function" section to create an output from the IMC to test specific components.
Delays or low ambient temperatures may prevent outdoor fan, blower, reversing valve, or the service relay operation. Use Testing Unit Function" section to create an output from the IMC to test specific outputs.
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S37 Bldg. Press. Sw. Stg. 1 Input S39 Bldg. Press. Sw. Stg. 2 Input Common RLYH (24VAC) RLYNO Output to K201 A30 Supply Press. Sensor Input (010VDC) A34 Bldg. Press. Sensor Input (010VDC) Optional AI (010VDC) Optional AI (010VDC) Analog Ground Analog Output to Supply VFE A96 (010VDC) or ByPass Damper B9 (210VDC) Analog Output to Exhaust VFD (A137) TB18 (010VDC) Used on VAV units, units with optional exhaust VFD, and/or units set up for supply bypass dampers. A133 GP1 board (DIP set to VAV).
1 2 3 4 5 6 7 8 9 10 11 12
26 27 28 29
W3 W4 Y3 Y4
TB8
Used on large units equipped with optional A138 FS1 board.
1 2 3 4 5 6 7 8 9 10 11 12
TB19
DI1 DI2 Common RLYH (24VAC) RLYNO AI1 (010VDC) AI2 (010VDC) AI3 (010VDC) AI4 (010VDC) Analog Ground Analog Output to A76 MGV Driver (010VDC) AO2 (010VDC)
1 2 3 4 5 6 7 8 9 10 11 12
DI1 DI2 Common RLYH (24VAC) RLYNO AI1 (010VDC) AI2 (010VDC) AI3 (010VDC) AI4 (010VDC) Analog Ground AO1 (010VDC) AO2 (010VDC)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
Global (Econ) W1 G
24VAC Common (24VAC) 24VAC OCP CO2 Sensor () Y2 W2 CO2 Sensor (+) (010VDC) Zone Sensor Zone Sensor Y1 Service Output (24VAC) RH Sensor (+) (010VDC) Remote Smoke Alarm Remote A42 Humiditrol Reheat (EMS Digital Option)
TB1
Note TB1 designations do not apply to units using DDC modules. Refer to manufacturers literature when a DDC module is used.
TB22
Used on units with optional A133 GP1 board; used as general purpose I/O. (DIP set to GP).
Used on units with optional modulating gas valve and A133 GP board. (DIP set to MGV).
Page 9
Diagnostics
IMC Error Codes
When an error occurs, the A55 M18 will display an error code which corresponds to control function. See table 4 and figure 12. Error codes are stored and can be recalled later.
The most recent error code will be displayed first. If no codes are stored, a zero will be displayed. Stored codes are displayed in reverse order with each short push of the pushbutton. When the LED code no longer turns off" and back on", the last code has been reached. To read the error codes again, turn the MODE DIP RECALL" off and back on. The most recent error code will again be displayed (with later codes stored in reverse). Example: 1. Set MODE DIP RECALL" to ON". See figure 13. 2. Read display and refer to IMC Error Code tables.
Service Output
STORED ERROR CODE EXAMPLE: The IMC provides a 24 VAC output to monitor specific lockout error conditions (default). An asterisk in the error code table (Table 4) indicates an error condition which energizes the service output. To activate the service light, connect the thermostat (or other alarm or monitoring device) service light terminal to unit TB1 terminal 19. See plug P1133 in inputs and outputs table. Also see relay output (9) in Testing Unit Function" section. Turn on MODE DIP RECALL" or reset control to deactivate the service relay output. The service output may also be used for other purposes. See Service Output Operation section.
ERROR CODE READOUT 13" INDICATES S4 HIGH PRESSURE SWITCH HAS OPENED THREE TIMES (DEFAULT) AND COMPRESSOR ONE HAS BEEN DEENERGIZED (SEE UNIT DIAGRAM; K1 COMPRESSOR 1 CONTACTOR IS IN S4 LEG).
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Page 11
ALARMS
Error #
Problem
Action
Error #
Problem
Action
*Service output energized (default). + Not stored in memory. S97 (Low Press. 4) has opened 3 (default) times during a demand. The number of times is defined in ECTO 1.13 or 4.15. Compr 4 locked off. Requires a reset or two short pushes of pushbutton to restore. Compr. 1 off. Compr. 1 locked off. Requires a reset or two short pushes of pushbutton to restore. Compr. 2 off. Compr. 2 locked off. Requires a reset or two short pushes of pushbutton to restore. Compr. 3 off. Compr. 3 locked off. Requires a reset or two short pushes of pushbutton to restore. Compr. 4 off. Compr. 4 locked off. Requires a reset or two short pushes of pushbutton to restore. Heating demand ignored. No heating. Cooling demand ignored. No cooling.
ALARMS
29*
3031 Reserved. 32 33* 34 35* 36 37* 38 39* 40+ 41+ S49 (Freezestat 1) is open. S49 (Freezestat 1) has opened 3 (default) times during a demand. The number of times is defined in ECTO 4.04. S50 (Freezestat 2) is open. S50 (Freeze stat 2) has opened 3 (default) times during a demand. The number of times is defined in ECTO 4.04. S53 (Freeze stat 3) is open. S53 (Freeze stat 3) has opened 3 (default) times during a demand. The number of times is defined in ECTO 4.04 S95 (Freeze stat 4) is open. S95 (Freeze stat 4) has opened 3 (default) times during a demand. The number of times is defined in ECTO 4.04. Return air temperature (RT16) exceeded heating limit set in ECTO 5.06. See operation section. Return air temperature (RT16) exceeded cooling limit set in ECTO 5.07. See operation section. Gas valve 1 is energized but no demand. (GV1). Check gas control and wiring. Gas valve 2 is energized but no demand. (GV3). Check gas control and wiring. No 24VAC relay power on A60 (E1) board, K95 input. (A60) No 24VAC relay power on A58 (G1) board, TB351 input. (A58) No 24VAC relay power on A61(HP1) board, TB341 input. (A61) No 24VAC relay power on A59 (C2) board, TB351 input. (A59) Gas Unit: S10, S130, or S131 (Primary Heat Limit) is open. Other Units: Jumper is open A55 P111 pin 1 and 2. Gas Unit: S10, S130, S131 (Primary Heat Limit) has opened 3 (default) times during a demand ECTO 3.04. Other Units: Jumper is open. A55 P111 pin 1 & 2. Gas Unit: S21 (Secondary Heat Limit 1) is open. Other Units: Jumper is open. A55 P111 pin 1 and 2. Gas Unit: S21 (Secondary Heat Limit 1) has opened 3 (default) times during a demand ECTO 3.04. Other Units: Jumper is open. A55 P111 pin 1 and 2. Gas Unit: S47 (Roll Out) is open. Other Units: S15 (El. Heat Limit) is open. Gas Unit: S47 (Roll Out Switch 1) opened 1 (default) time during a demand. ECTO 3.08. Other Units: S15 (El. Heat Limit 1) has opened 3 or 5 (default) times during a demand. ECTO 1.04 or 2.04. Gas Unit: S18 (Combustion Air Proof Switch 1) is open. Other Units: S63 (El. Heat Limit) is open. Gas Unit: S18 (Combustion Air Proof Switch 1) has opened 3 (default) times during a demand. ECTO 3.07. Other Units: S63 (El. Heat Limit) has opened 3 (default) times during a demand. ECTO 2.04 Gas valve 1 not energized two minutes after thermostat demand. Check gas supply, ignition control, and wiring. (GV1)
4243 Reserved. 44* 45* 46* 47* 48* 49* 50 51* 52 53* 54 55* 56 Unit off Unit off. Second heat section off. Second heat section off. Second compr. Off. Third and fourth compr. Off. First heat section off. First heat section off. First heat section off. First heat section off. First heat section off. First heat section off. First heat section off.
57*
First heat section off. Only action taken is storing code in memory.
58
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Error #
Problem
Action
*Service output energized (default). + Not stored in memory. Gas valve 1 not energized 3 (default) times (2 minutes after a demand). Check gas supply, ignition control and wiring. ECTO 3.09. (GV1) S99 (Primary Heat Limit 2) is open. S99 (Prim. Ht. Lim. 2) has opened 3 (default) times during a demand. ECTO 3.04 S100 (Secondary Heat Limit 2) is open. S100 (Secondary Heat Limit 2) has opened 3 (default) times during a demand. ECTO 3.04. S69 (Roll Out Switch 2) is open. S69 (Roll Out Switch 2) has opened 1 (default) times during a demand. ECTO 3.08. S45 (Combustion Air Proof Switch 2) is open. S45 (Combustion Air Proof Switch 2) has opened 3 (default) times during a demand. ECTO 3.07. Gas valve 2 not energized two minutes after demand. Check gas supply, ignition control, and wiring (GV3). Gas valve 2 not energized 3 (default) times (2 minutes after demand). Check gas supply, ignition control and wiring. ECTO 3.09. (GV3). Network fails to send all remote sensor data within 5minute window. Cleared by IMC reset or when missing network data is received. Zone sensor (A2) problem. Check sensor and wiring. Only action taken is storing code in memory. Second heat section off. Second heat section off. Second heat section off. Second heat section off. Second heat section off. Second heat section off. Second heat section off. Second heat section off. Only action taken is storing code in memory. Only action taken is storing code in memory. Local sensor data is used for sensors which failed to update. IMC will switch over to the backup mode option set with ECTO 6.01. If no backup mode is selected, the unit will shut down. The control defaults to a high outdoor temp. operation. No reheat. No free cooling. Economizer damper will close. All economizer modes. No FAC, FAH, DACC, or DACH. No free cooling if economizer is in TMP (temperature) mode, dampers will closed. Main control has locked out all addon boards. Reset control to restore. Main board has reset the communications to the addon boards.
7072 Reserved. 73
74*
Outdoor Temperature (RT17) Sensor Problem. Check wiring and sensor. Relative humidity sensor (A91) problem. Check sensor and wiring. Discharge (Supply) Air Temperature Sensor (RT6) problem. Check wiring and sensor. Return Air Temperature Sensor (RT16) problem. Check wiring and sensor. A major communication problem between the main board and addon boards has occurred. Alarm can also be caused by multiple GP1 (A133) boards set to the same mode. A communication problem between the main board and addon board has occurred. Alarm can also be caused by multiple GP1 (A133) boards set to the same mode.
78*
79*
80
81
IMC configuration error. Unit DIP sw. is set to cooling or heat pump unit but ECTO 4.24 options 1 & 2 apply to gas units OR Unit DIP sw. is set to heat pump but ECTO No reheat. 4.24 options 3, 5, 6, and 7 apply to Humiditrol units. Main board reset or power outage has occurred. IMC configuration error. The addon boards plugged into the main control dont agree with the UNIT DIP switch settings. I.E. Switch is set for gas, but main board detects an electric heat board. Check UNIT DIP switch setting and addon boards types. An addon board did not respond or is not recognized when polled by main control during system powerup. Addon board with problem will have flickering heartbeat or no heartbeat. Only action taken is store code in memory. Note This code is always recorded at power up and is only displayed in error recall mode. Unit is off.
82
83*
84*
Main control has locked out all addon boards. Reset control to restore.
Page 13
ALARMS
Error #
Problem
Action
*Service output energized (default). + Not stored in memory. Humiditrol reheat ECTO 4.24 is set to option 3, 5, 6, or 7, or ECTO 4.25 is set to 100, but RH1 addon board is not installed OR the RH1 addon board is detected No reheat. but ECTO 4.24 is not set to option 3, 5, 6, or 7, or ECTO 4.25 set to 100. Thermostat input conflict. Simultaneous heat and cool demands. Check thermostat wiring. UNIT (equipment type) DIP switch has changed while unit is energized. Check UNIT DIP switch setting and reset control. Make sure the UNIT DIP switch settings agree with the unit type. This may indicate a problem with the ECTO chip. No address is set on unit address DIP switch SW3. Any one switch on SW3 must be in on" position. SW3 is factory set with switch #2 in on position. RAM error. Outdoor enthalpy sensor (A7) open. Check sensor and wiring. Indoor enthalpy sensor (A62) open. Check sensor and wiring. The control has changed the system mode because of an error with the controlling sensor or because of a loss of communication. Zone sensor setpoint outofrange error. ECTO parameter has been changed by the pushbutton. Four stage interface failure A138. ECTO 6.01 set to option 12 when no A138 board present can also cause this alarm Four stage interface A138 detected but ECTO 6.01 is not set to option 12 or equipment type is set to heat pump. ECTO memory chip write error. Outdoor Air Control Sensor (A24) open. Cleared by IMC reset. VAV, CAV, w/bypass damper, or exhaust fan configuration error. Cases that can cause this alarm: Unit is off. Unit is off. Controller will operate on factory default ECTO settings. Local operation only. System reset. No economizer free cooling operation if economizer mode is set to ODE or DIF. No economizer free cooling operation if economizer mode is set to DIF. IMC has switched over to the backup mode option set with ECTO 6.01. IMC reverts to default 65F (18C) heating and 80F (27C) cooling setpoints. For information only. Indicates that someone has made an ECTO change. No heating or cooling. No heating or cooling. ECTO settings may not be saved. No OAC operation. Damper closed to minimum position.
ALARMS
100
1 2 3 4 5 6 7 8
GP1 (A133 w/ DIP set to VAV) present but no ECTO 0.01, 0.23, or 8.16 option selected. ECTO 0.01, 0.23, or 8.16 option is selected, but no GP1 present (A133 w/DIP set to VAV). ECTO 8.16 option 123 is selected but no A56 board present. ECTO 0.23 set to option 115 and ECTO 8.16 is set to option 815. ECTO 5.01 set to option 57 and ECTO 8.16 is set to option 815. ECTO 5.01 set to option 57, but no GP1 present (A133 w/DIP set to VAV). ECTO 5.01 set to option 57, but no EM1 (A56) present. ECTO 7.25 option 1215 selected, but no GP1 present (A133 w/DIP set to VAV).
MGV configuration error. Cases that can cause this alarm: 101
1 2 3 ECTO 3.13 option 16 or ECTO 3.21 option 115 selected, but no GP1 (A133) (W/DIP set to MGV) is present. GP1 (A133) (W/DIP set to MGV) is present, but no ECTO 3.13 option 16 nor ECTO 3.21 option 115 has been selected. ECTO 7.25 option 811 selected, but no GP1 (A133) (W/DIP set to MGV) is present.
102
2 3 4 5
ECTO 9.01 option 111, ECTO 9.12 option 111 or ECTO 9.23 option 115 selected, but no GP1(A133) (w/DIP set to GP) present. GP1(A133) (w/DIP set to GP) present, but no ECTO 9.01 option 111 nor ECTO 9.12 option 111, nor ECTO 9.23 option 115 has been selected. ECTO 7.25 option 47 selected, but no GP1 (A133) (W/DIP set to GP) is present. ECTO 5.26 option 23 selected, but no GP1 (A133) (W/DIP set to GP) is present. ECTO 5.26 option 23 selected, but ECTO 9.01 is not set to 5.
General configuration error. ECTO option is set to use an input that is not present. Cases that can cause this alarm: 103
1 2 3 4 5 6 7 ECTO 7.25 option 1 is selected ECTO 7.25 option 2 or 3 selected, but no A56 board present. ECTO 7.04 option is set to less than 71F (Reheat_FAT enabled) but no A56 board present. ECTO 5.04 option 4 (DACC) or ECTO 5.09 option 1 (DACH) selected on heat pumps. DACC and DACH not allowed on heat pumps. ECTO 4.24 option is set to 13 or 57 (reheat modes) and ECTO 5.04 option 4 (DACC) is selected. DACC is not allowed with reheat. ECTO 7.04 option is set to less than 71F (Reheat_FAT enabled) and ECTO 4.24 is set to option 0 or 1. Reheat_FAT not allowed with ECTO options 0 or 1. ECTO 7.22 Input source (X) is greater than 9.
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Error #
Problem
Action
*Service output energized (default). + Not stored in memory. Reserved. Economizer configuration error. ECTO 6.26 does not agree with A56 DIP settings, or ECTO 6.26 is out of range for mode selected. Cases that can cause this alarm: 1 A56 DIP is set to ODE and ECTO 6.26 is set to a nonzero value. 2 A56 DIP is set to TMP, A56 pot is set to ABCD, and ECTO 6.26 is set to a temperature setting greater than 70F or less than 35F. 3 A56 DIP is set to TMP, A56 pot is set to DIFF and ECTO 6.26 is set to a temperature setting greater than 40F or less than 0F. Building air pressure sensor A34 problem. Occurs only when: 1GP1 is present. 2A133 DIP switch is set to VAV. 3ECTO 8.16 is set to 47 or 1223. 4A34 input (A133_P1947) is less than 0.2VDC (.48"w.c.) or higher than 9.8VDC (0.48"w.c.). The error code is cleared when the A34 sensor input is between 0.2 and 9.8 VDC.
104
105
106*
107*
Supply duct pressure sensor A30 problem. Occurs only when: 1GP1 is present. 2A133 DIP switch is set to VAV. 3ECTO 0.01 is not 0. 4PID mode is selected in ECTO 0.01 AND A30 sensor input (A133_P1946) is greater than 9.8VDC Unit off. (4.9"w.c.) OR the blower has been operating for at least 16 seconds, the VFD or bypass damper output is greater than ECTO 0.26, AND A30 sensor input is less than 0.2VDC (0.10"w.c.). Supply duct pressure exceeded maximum limit set by ECTO 0.21 for more that 20 seconds. Error 107 and/or 108 has occurred 3 (default) times (ECTO 0.22). Error 107 has occurred once (ECTO 0.22 set to 0). Error 108 lockout disabled (ECTO 0.22 set to 0). Error 107 accumulation is cleared after 8 hrs. of no error 107 and on IMC reset. Error 108 accumulation is cleared on IMC reset only. IMC waiting up to 5 minutes for network sensor data defined in ECTO 5.27. Clears when all network data is received. Internal EEPROM CRC error. Internal EEPROM erase error. Internal EEPROM write error. Internal PLL clock error. UNIT TEST switch in test mode. UNIT TEST switch in test mode at reset. Hibernation mode. To insure correct voltage phasing before startup, use refrigerant pressure gauges to check proper compressor operation and arrow label for blower rotation. Compressor damage will be the responsibility of the installer. To wake the unit, slide bottom two (OPT2, SHIFT) MODE switches to the right, wait 3 sec, and slide back. Reserved. Error buffer overflow. Reserved. This means multiple errors occurred and some have not been stored. Unit off.
108
109*
Unit off. Defaults loaded at reset. Store code in memory. Store code in memory. Unit off. IMC unit test operation only. BACnet Analog Output objects put outofservice. L Connection reports offline. Normal operation.
117
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ALARMS
Option 2 (Default) Two Stages: Cooling operation is shown in table 5. A Y2 demand brings 1/2 or 2/3 mechanical stages of cooling during economizer operation. Option 3 Three Stages: Cooling operation is shown in table 6. Three cooling stages (option 3) requires the use of a threestage cool thermostat and a K27 relay. See wiring pictorial in figure 14 and wiring diagram control C section.
Thermostat Mode
Units are shipped from the factory in system mode 0, Thermostat Mode. The IMC will operate two stages of heating and cooling based on the thermostat Y1, Y2, W1, W2, G, and OCP (occupied) demands.
Cooling Stages
The IMC allows three different staging options; adjust ECTO 5.04 to select the option. Option 1 TwoStages: A Y2 demand brings on all mechanical stages of cooling during economizer operation.
Figure 14. 3stage Cool (ECTO 5.04 Option 3) Wiring Heating Stages
The IMC default thermostat operation is for two heating stages. See table 7 for gas heat units, table 8 for electric heat units, and table 9 for heat pump units.
Table 5. Thermostat Mode Operation Default (Two Cooling Stages ECTO 5.04 Option 2)
Number of Compressors 1 2 3 4 No Economizer
Y1 Demand Y2 Demand Adds Y1 Demand
With Economizer
Y2 Demand Adds
CP1 = Compressor 1, CP2 = Compressor 2, CP3 = Compressor 3, CP4 = Compressor 4. (1) ECTO 5.04 option 1 will bring on all available mechanical cooling. *Assumes outdoor air is suitable for cooling.
Table 6. Thermostat Mode Operation (Three Cooling Stages ECTO 5.04 Option 3)
Number of Compressors 1 2 3 4 No Economizer
Y1 Demand Y2 Demand Adds Y3 Demand Adds Y1 Demand
With Economizer
Y2 Demand Adds Y3 Demand Adds
CP1 = Compressor 1, CP2 = Compressor 2, CP3 = Compressor 3, CP4 = Compressor 4. *Assumes outdoor air is suitable for cooling.
1 1 2 2
Gas Valve 1 Low Rate High Rate Both Valves Low Rate Both Valves
Gas Valve 1 High Rate High Rate Both Valves High Rate Both Valves
1 1 2 2
1 2 1 2
Stage 1 Stage 1 High Rate Both Sections Low Rate Both Sections
Stage 1 Stage 2 High Rate Both Sections High Rate Both Sections
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NOTE The RT16 has a lower resolution than the A2 zone sensor and should only be used as backup.
Max
15 3.75 15 3.75 1
Units
Counts W:DegF Counts W:DegF Option
Description
Supplemental heat stage 1 differential. Used in zone sensor applications. Note: Differential temperature must be = to or < ECTO 1.19. Supplemental heat stage 2 differential. Used in zone sensor applications. Note: Differential temperature must be = to or > ECTO 1.18 Supplemental heat stage 1 latch option. Used in zone sensor applications. 0: Latch Disabled 1: Latch Enabled
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Name
Sup_HT_2_ Latch_Option Sup_HT_1_ StgUp_Timer Sup_HT_2_ StgUp_Timer StgDn_Timer
Default
0 0 0 0 0 19 304
Max
1 225 3600 225 3600 225 3600
Units
Option Counts F:Sec Counts F:Sec. Counts F:Sec
Description
Supplemental heat stage 2 latch option. Used in zone sensor applications. 0: Latch Disabled 1: Latch Enabled Supplemental heat stage 1 stageup timer. The maximum time that stage 1 runs before calling supplemental heat stage 1. Used in zone sensor applications. Disabled if set to 0. Supplemental heat stage 2 stageup timer. The maximum time that supplemental heat 1 runs before calling supplemental heat stage 2. Used in zone sensor applications. Disabled if set to 0. Time delay before a lower stage turns off following a higher stage termination. Used in zone sensor applications.
1.22
1.23 1.24
Electric Heat
2.06 2.07 2.08 Stg_Latch_Option StgUp_Timer StgDn_Timer 0 0 0 0 0 0 57 912 0 0 1 225 3600 225 3600 Option Counts F:Sec Counts F: Sec Stage latch option. Used in zone sensor applications. 0: Latch Disabled 1: Latch Enabled Stage up timer. The maximum time that lower stage runs before calling next heat stage. Used in zone sensor applications. Disabled if set to 0. Time delay before a lower stage turns off following a higher stage termination. Used in zone sensor applications.
Gas Heat
3.10 3.11 3.12 Stg_Latch_ Option StgUp_Timer StgDn_Timer 0 0 0 0 0 0 57 912 0 0 1 225 3600 225 3600 Option Counts F: Sec Counts F: Sec Stage latch option. Used in zone sensor applications. 0: Latch Disabled 1: Latch Enabled Stageup timer. The maximum time that lower stage runs before calling next heat stage. Used in zone sensor applications. Disabled if set to 0. Time delay before a lower stage turns off following a higher stage termination. Used in zone sensor applications.
Cooling
4.17 Stg_2_Latch
0 0 0 0 0 0 0 0 0 0 0
Option
Stage 2 latch option. Used in zone sensor applications. 0: Latch Disabled 1: Latch Enabled Stage 3 latch option. Used in zone sensor applications. 0: Latch Disabled 1: Latch Enabled Stage 4 latch option. Used in zone sensor applications. 0: Latch Disabled 1: Latch Enabled Stage 2 stage up timer. The maximum time that cooling stage 1 runs before calling cooling stage 2. Used in zone sensor applications. Disabled if set to 0. Stage 3 stage up timer. The maximum time that cooling stage 2 runs before calling cooling stage 3. Used in zone sensor applications. Disabled if set to 0. Stage 4 stage up timer. The maximum time that cooling stage 3 runs before calling cooling stage 4. Used in zone sensor applications. Disabled if set to 0. Time delay before a lower stage turns off following a higher stage termination. Used in zone sensor applications.
4.18
Stg_3_Latch
Option
4.19
4.20
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General
5.25 Zone_Sensor_ StartUp_ Delay 15 2 15 2 225 30 Counts C:Min. Startup demand delay. Holds off all unit operation zone sensor and CAVB applications. Hold off FAHReheat, FAC, FAH options and all GP outputs. May be used to stagger unit startups. Does NOT delay demands in thermostat mode. System mode of operation. Control Value System Mode 0 Local Thermostat 1 Zone Sensor 2 Zone Sensor 3 Zone Sensor 4 Remote Demand 5 Remote Demand 6 Remote Demand 7 Remote Demand 8 Future Use 9 Future Use 10 Future Use 11 Future Use 12 A138 4Stg. Tstat Interface Backup Mode None None Local Thermostat Return Air Sensor None Local Thermostat Return Air Sensor Zone Sensor None Local Thermostat Return Air Sensor Zone Sensor None
6.01
System_Mode
12
Option
6.02
OCP_HT_ BkUp_ SP UnOcp_HT_ BkUp_SP Ocp_CL_ BkUp_ SP UnOcp_CL_ BkUp_SP Override_ Timer HT_Stg_DB CL_Stg_DB Stg_1_HT_Diff Stg_1_CL_Diff Stg_2_HT_Diff Stg_2_CL_Diff Stg_3_CL_Diff Stg_4_CL_Diff Zone_Sensor Autochangeover DB_Min
20 95 20 95 20 95 20 95 0 0 4 1 4 1 0 0 0 0 0 0 0 0 0 0 0 0 8 2
Counts Z:DegF Counts Z:DegF Counts Z:DegF Counts Z:DegF Counts E: Sec Counts W:DegF Counts W:DegF Counts W:DegF Counts W:DegF Counts W:DegF Counts W:DegF Counts W:DegF Counts W:DegF Counts W:DegF
Backup occupied heating setpoint. Used if the communications link is lost for 5 minutes between the IMC and NCP. Used only with zone sensor applications. Setpoint temperature must be < or = (6.04 6.15). Backup unoccupied heating setpoint. Used if the communications link is lost for 5 minutes between the IMC and NCP. Used only in zone sensor applications. Setpoint temperature must be < or = (6.05 6.15). Backup occupied cooling setpoint. Used if the communications link is lost for 5 minutes between the IMC and NCP. Used only in zone sensor applications. Setpoint temperature must be > or = (6.02 + 6.15). Backup unoccupied cooling setpoint. Used if the communications link is lost for 5 minutes between the IMC and NCP. Used only in zone sensor applications. Setpoint temperature must be > or = (6.03 + 6.15). After hours override timer. Only used on zone sensor applications without a Network Control Panel (NPC). Heating deadband. Used only with IMC zone sensor applications. Deadband must be < or = 6.15 6.08. Cooling deadband. Used only with zone sensor applications. Deadband must be < or = 6.15 6.07. Heating stage 1 differential. Used only with zone sensor applications. Differential temperature must be < or = 6.11. Cooling stage 1 differential. Used only with zone sensor applications. Differential temperature must be < or = 6.12. Heating stage 2 differential. Used only with zone sensor applications. Differential temperature must be > or = 6.09. Cooling stage 2 differential. Used only with zone sensor applications. Differential temperature must be > or = 6.10 AND < or = 6.13. Cooling stage 3 differential. Used only with zone sensor applications. Differential temperature must be > or = 6.12 AND < or = 6.14. Cooling stage 4 differential. Used only with zone sensor applications. Differential temperature must be > or = 6.13. Minimum autochangeover deadband temperature. Deadband must be > or = (6.07 + 6.08). Used in zone sensor applications.
6.03
6.04
6.05 6.06 6.07 6.08 6.09 6.10 6.11 6.12 6.13 6.14 6.15
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Cooling stageup timers 15 minutes. ECTO 4.204.22. Cooling stagedown timers 15 minutes. ECTO 4.23.
1.5F Diff ECTO 6.13 1.0F Diff. ECTO 6.12 ON
C4
OFF 1.0F ECTO 6.14 6.08
76
75F Default Occupied Cooling Setpoint ECTO 6.04
ON
C3
OFF 0.5F ECTO 6.136.08
C2
OFF 0.0F ECTO 6.126.08
75
C1
OFF 0.5F
74
73
ECTO 6.08
72
1F Heating Stage Deadband (All Stages Same Setting)
71
70F Default Occupied Heating Setpoint ECTO 6.02
ECTO 6.07
H1
70
ON 0.5F
H2
ON 1.0F ECTO 6.11
69
ECTO 6.09
H3
ON 1.5F
H4
ON 2.0F ECTO 6.25
68
ECTO 6.24
Heating stageup timers 15 minutes. ECTO 3.11. Heating stagedown timers 0 minutes. ECTO 3.12.
Figure 15. Zone Sensor Stages For Gas / Electric Units (Default Values Shown)
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tric/electric units; not heat pump units. See tables 11 through 13 for operation. IMPORTANT The FS1 is not required for 4 stage operation when using the zone sensor or discharge air control modes. Use the input demand LEDs on the FS1 board instead of the M18 board. See figure 16.
Number of Compressors 3 4
Table 11. FS1 Cooling Operation (ECTO 6.01 Option 12) No Economizer With Economizer
Y1 Demand CP1 CP1 Y2 Demand Adds CP2 CP2 Y3 Demand Adds CP3 CP3 Y4 Demand Adds CP3 CP4 Y1 Demand Free Cool Free Cool Y2 Demand Adds CP1 CP1 Y3 Demand Adds CP2 CP2 Y4 Demand Adds CP3 CP3 + 4
Table 12. FS1 Gas Heat Operation (ECTO 6.01 Option 12)
Demand Operation (2 Heat Sect. w/2Stg. Gas Valves)
W1 W2 W3 W4 Low Rate, 1st Heat Section Low Rate, Both Gas Valves High Rate, 1st Heat Section; Low Rate, 2nd Heat Section High Rate Both Gas Valves W1 W2 W3 W4
Table 13. FS1 Electric Heat Operation (ECTO 6.01 Option 12)
Demand Operation (Two, 2Stage Heat Sections)
Stage 1 on 1st heat section Stage 1 on both heat sections Stage 2 on 1st section; Stage 1 on 2nd section Stage 2 on both heat sections
DATA
1 P201
Data LED only flashes if a heat or cool demand is present. Outputs to A55 P110
TB17
Inputs from TB1
P199
P200
CLK
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The GP1 sensor inputs and VFD outputs are 010VDC. Duct static pressure sensor (A30) is 05 w.c. The IMC has a maximum supply duct pressure limit (ECTO 0.21, default 2 w.c.) If this limit is exceeded the control will shut off the unit. After an off delay time of 5 minutes (ECTO 5.02), the blower will reenergize. The control will lockout on the third trip (ECTO 0.22) and an IMC reset will be required. The following examples describe air delivery for optional supply air VFD and bypass damper configurations. Refer to table 14 for a summary of ECTO 0.01 options.
3Local Thermostat Mode, CAV Bypass Zoning Units ECTO 6.01 option 0 (default) or 12 ECTO 0.01 option 1 This configuration is used for 3rd party zoning systems that utilize a blower bypass damper for controlling duct static. There are four different setpoints: one for cooling, one for ventilation, one for operation during smoke alarm modes, and one for heating. Blower operates when the G demand is energized. The blower also operates anytime a heat limit trips. All delays as described in Local Tstat Mode still apply. The IMC controls duct static pressure by reading the duct pressure and varying the bypass damper position between minimum and maximum positions. The min/max damper positions and static pressure setpoints are listed as follows:
Operation Min. Position Default ECTO Max. Position Default ECTO Duct Static SP Default ECTO
2Zone Sensor mode, Single Zone CAV Units ECTO 6.01 option 1,2,3 This configuration is used with an L Connection Zone sensor for single zone constant air volume application. Blower cycles with demand unless ECTO 6.17 is set to 1. In that case the blower will operate continuously during occupied periods and cycles with demands during unoccupied periods. All delays as described in Local Tstat Mode still apply.
Cooling Ventilation
20% 20%
0.17 0.17
100% 100%
0.19 0.19
1.00"w.c . 1.00"w.c .
0.16 0.14
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0.17 0.18
100% 100%
0.19 0.19
1.00"w.c . 1.00"w.c .
0.13 0.15
Operation
Cooling Ventilation
50% 50%
0.06 0.06
100% 100%
0.08 0.08
0.05 0.03
0.06
100%
0.08
0.02
This configuration is used for L Connection Zoning that utilizes a blower bypass damper for controlling duct static. There are four different setpoints: one for cooling, one for ventilation, one for operation during smoke alarm modes, and one for heating. Network commands energize the blower. Blower will cycle with demand unless ECTO 6.17 is set to 1. In that case, the blower will operate continuously during occupied periods and will cycle during unoccupied periods. Blower also operates anytime a heat limit trips. All delays as described in Local Tstat Mode still apply. The IMC controls duct static pressure by reading the duct pressure and varying the bypass damper position between and minimum and maximum positions. The min/max damper positions and static pressure setpoints are listed as follows:
Operation Min. Position Default ECTO
0.07
100%
0.08
0.04
This configuration is a special case application where the blower speed is staged by the factory installed VFD for fixed speeds for different operation. There are seven different speed stages, one for each cooling compressor stage (4), one for ventilation, one for heating and one for operation during smoke alarm modes. The blower is enabled by a G demand. The default staged speeds are listed as follows:
Operation Cooling compressor 1 Cooling compressor 2 Cooling compressor 3 Cooling compressor 4 Ventilation or economizer free cooling Smoke Alarm Modes Heating
(1)Staged
Staged Speed
(1)Default
ECTO
Max. Position
Default ECTO
Cooling Ventilation
20% 20%
This configuration is used for 3rd party VAV zoning systems. Blower speed is controlled by the factory installed VFD between a minimum and maximum speed to maintain duct static pressure setpoints. There are four different setpoints: one for cooling, one for ventilation, one for operation during smoke alarm modes, and one for heating. The blower is enabled by a G demand. The IMC controls the duct static pressure by reading the duct pressure and varying the blower speed on units with VFDs. The min/max speed and static pressure setpoints are listed as follows:
This configuration is used for L Connection VAV zoning systems. There are four different setpoints: one for cooling, one for ventilation, one for operation during smoke alarm modes, and one for heating. Network commands energize the blower. Blower will cycle with demand unless ECTO 6.17 is set to 1. In that case the blower will operate continuously during occupied periods and will cycle during unoccupied periods. Network commands controls occupied/unoccupied periods. All delays as described in Local Tstat Mode still apply. Blower speed is controlled by the factory installed VFD between a minimum and maximum speed to maintain duct static pressure setpoints. There are three different set-
Page 23
points, one for cooling, one for ventilation and one for operation during smoke alarm modes. The IMC controls the duct static pressure by reading the duct pressure and varying the blower speed on units with VFDs The min/max. speed and static pressure setpoints are listed below:
Operation Min. Position Default ECTO
Speed %
Max. Position
Default ECTO
Cooling Ventilation
50% 50%
0 10 20 30 40 50 60 70 80 90 100
0 6 12 18 24 30 36 42 48 54 60
0 1 2 3 4 5 6 7 8 9 10
This configuration is a special-case application where the blower speed is staged by the factory installed VFD for fixed speeds for different operation. There are seven different speed stages, one per cooling stage (4), one for ventilation, one for heating and one for operation during smoke alarm modes. Network commands energize the blower which will cycle with demand.
Staged Speed Operation
(1)Default
ECTO
Cooling compressor 1 Cooling compressor 2 Cooling compressor 3 Cooling compressor 4 Ventilation or economizer free cooling Smoke Alarm Modes Heating
(1) Staged
0 (closed) 10 20 30 40 50 60 70 80 90 100
10 9.2 8.4 7.6 6.8 6.0 5.2 4.4 3.6 2.8 2.0
IMC
P Gain VFD or Bypass Damper
I Gain
Feedback
D Gain
VFD Control
The IMC is only compatible with the factory installed variable frequency drives (VFD) in VAV units used to control the supply blower and exhaust fan(s). The analog control for the VFDs is 010VDC. This manual uses percent (%) for all blower and fan speeds. For example, 50% blower speed equals 30Hz equals 5VDC.
Static Pres. Sensor
Figure 17. PID Operation Diagram For VAV/ CAVB Air Delivery and Exhaust Fan Control
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Tuning In the event that the PID loop requires tuning, the following two methods are recommended depending on the severity of the problem: 1. In most cases the parameters will only need a small adjustment. In that case use the following table as a basic guide.
Change Desired Reduce Response time Reduce Overshoot Reduce Settling Time Reduce Offset (steady state error) ECTO P" Parameter Increase Decrease Increase ECTO I" Parameter Decrease Increase Decrease Decrease ECTO D" Parameter Decrease Increase Decrease
2. If method 1 adjustment does not stabilize the system, you may use the following tuning method: NOTE To use this method the system must be allowed to operate at the manual reset value (% output) without damaging the system. A Set the P, I and D constants to 0 (off). B Start system. Analog output value will be at the ManRS value (%). C Monitor system. System should be stable. If system is not stable at this point check for other problems. Adjusting the PID parameters will not solve this problem. D If system is stable, gradually increase the P" parameter until system starts oscillating (moving above and below setpoint, continuously). E Reduce the P" parameter to 4070% of the value set in step 6. F Gradually start adding some I" by setting the I" ECTO parameter to 127 and reduce setting until the steady state error (offset) is reduced to an acceptable level. G If necessary, increase the D" parameter to reduce overshoot. Use of D" can increase settling time and/or lead to instability. H NOTE In most cases, its best to not use any D" parameter.
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Reheat Operation
General
Reheat is a combination of cooling to dehumidify and heating to maintain space temperature. Supermarket reheat uses gas heat and Humiditrol units route hot gas to a reheat coil downstream of the evaporator. A gas heat unit is required for Supermarket Reheat and a Humiditrol unit is required for Humiditrol Reheat. Economizer operation is disabled during reheat operation except for Supermarket Reheat operation ECTO 4.24 option 1.
RH MEASUREMENT / DISPLAY
ECTO 4.24 option 4 When an optional relative humidity sensor is installed, the % RH can be displayed on the IMC readout and over the L Connection network via the NCP and/or PC software. Option 4 is NOT used to control Humiditrol or Supermarket Reheat. Option 4 may be used for outside air dehumidification. Refer to figure 19.
A2 Room Thermostat
S86 DEHUMIDISTAT
TB1 6 7
S S S S S S S
Blower energized. Occupied time period. One previous cooling demand must have occurred. ECTO 4.24 option 5 One previous cooling demand must have occurred. ECTO 4.24 option 6 Blower energized. Occupied time period. ECTO 4.24 option 7 No additional conditions. Humiditrol reheat will deenergize when the RH drops to ECTO 4.25 minus 4.26. An optional RH sensor is required. See figure 19. See tables 18 through 23 for reheat compressor staging. Shaded rows indicate reheat operation.
VOUT
24
Figure 20. Humiditrol Reheat Diagram (ECTO 4.25 set to 100 for digital control)
Page 27
REHEAT
This option can be used with ECTO 4.24 options 27 only not with option 1. Refer to table 17.
REHEAT
4.24
Reheat_ Control
Option
4.25
Reheat_SP
0 0
60 60
100 100
Counts P:%RH
1 1
3 3
10 10
Counts P:%RH
Reheat RH deadband. Used of Reheat option 2,3,5,6,or 7. Reheat is on when RH>=ECTO 4.25 and off when RH< ECTO 4.25 ECTO 4.26.
Name
Reheat_FAH_ OAT_SP Reheat_FAH _%_ Damper Reheat_FAH _SP
Min
113 60 5 5 139 70
Default
136 45 40 40 138 Disabled
Max
175 20 100 100 183 40
Units
Counts Y:DegF Counts P:% Counts
Description
Outdoor air temperature setpoint that enables fresh air heating for reheat demand and opens damper to ECTO 7.03 when outdoor air is less than setpoint. Fresh air damper position during Fresh Air Heating reheat operation. Fresh Air Heating Reheat setpoint. Minimum value of 138 disables FAHReheat.
X:Deg F
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Table 18. 1Compressor Humiditrol Default Operation (using 2stage Thermostat or Zone Sensor)
Demands
Reheat Valve 1 On Dehumidification Free Cooling On
Unit Operation
Economizer
CP1 On
Summary Idle. CP1 Reheat (Reheat Stage 1) CP1 Reheat (Reheat Stage 1) CP1 Cool Free Cool CP1 Cool CP1 Cool CP1 Cool Free Cool, CP1 Cool CP1 Cool CP1 Cool
X X X X X X X X X
X X
Free cooling operation is only available on units equipped with an economizer. Default dehumidification demand = RH (A91) > 60% (RH setpoint ECTO 4.25). Optional dehumidification demand = TB124 energized if ECTO 4.25 is set to 100 (digital demand). Heating demand overrides reheat.
Table 19. 2Compressor Humiditrol Default Operation (using 2stage Thermostat or Zone Sensor)
Demands
Dehumidification Reheat Valve 1 On
Unit Operation
Zone Sensor
Free Cooling On
Economizer
CP1 On
TStat
CP2 On
Summary Idle. CP1 Reheat (Reheat Stage 1) CP1 Reheat (Reheat Stage 1) CP1 Cool Free Cool
X X 1st 1st 1st 1st 2nd 2nd 2nd 2nd N/A N/A N/A N/A 1st 1st 1st 1st 2nd 2nd 2nd 2nd 3rd 3rd 3rd 3rd X X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X X X X X X X
X X
X X
CP1 Reheat, CP2 Cool (Reheat Stage 2) CP1 Reheat, CP2 Cool (Reheat Stage 2) CP1 Cool, CP2 Cool Free Cool, CP1 Cool CP1 Cool, CP2 Cool CP1 Cool, CP2 Cool CP1 Cool, CP2 Cool Free Cool, CP1 Cool, CP2 Cool CP1 Cool, CP2 Cool CP1 Cool, CP2 Cool
Free cooling operation is only available on units equipped with an economizer. Default dehumidification demand = RH (A91) > 60% (RH setpoint ECTO 4.25). Optional dehumidification demand = TB124 energized if ECTO 4.25 is set to 100 (digital demand). Heating demand overrides reheat.
Page 29
REHEAT
Table 20. 3Compressor Humiditrol Default Operation (using 2stage Thermostat or Zone Sensor)
Demands
Reheat Valve 1 On Reheat Valve 2 On Dehumidification
Unit Operation
Free Cooling On
Economizer
CP1 On
CP2 On
CP3 On
TStat
Summary Idle. CP1 Reheat, CP2 Reheat (Reheat Stage 1) CP1 Reheat, CP2 Reheat (Reheat Stage 1) CP1 Cool, CP2 Cool Free Cool
X X 1st 1st X X X X X X X X X X X
X X X X X X X X X
X X x X X X X X X X X X X X
X X
X X
REHEAT
X X
X X
CP1 Reheat, CP2 Reheat, CP3 Cool (Reheat Stage 2) CP1 Reheat, CP2 Reheat, CP3 Cool (Reheat Stage 2) CP1 Cool, CP2 Cool, CP3 Cool Free Cool, CP1 Cool, CP2 Cool CP1 Cool, CP2 Cool, CP3 Cool CP1 Cool, CP2 Cool, CP3 Cool
Free cooling operation is only available on units equipped with an economizer. Default dehumidification demand = RH (A91) > 60% (RH setpoint ECTO 4.25). Optional dehumidification demand = TB124 energized if ECTO 4.25 is set to 100 (digital demand). Heating demand overrides reheat.
Table 21. 3Compressor Humiditrol Default Operation (using 4stage Thermostat DDC with FS1 board or Zone Sensor)
Demands
TStat DDC, or Zone Sensor Reheat Valve 1 On Reheat Valve 2 On Dehumidification
Unit Operation
Economizer
Free Cooling On
CP2 On
CP1 On
CP3 On
Summary Idle. CP1 Reheat, CP2 Reheat (Reheat Stage 1) CP1 Reheat, CP2 Reheat (Reheat Stage 1) CP1 Cool Free Cool
X X 1st 1st 1st 1st 2nd 2nd 2nd 2nd 3rd 3rd 3rd 3rd 4th 4th 4th 4th X X X X X X X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X X X X X X X X X X
X X
X X
X X
X X
CP1 Reheat, CP2 Reheat, CP3 Cool (Reheat Stage 2) CP1 Reheat, CP2 Reheat, CP3 Cool (Reheat Stage 2) CP1 Cool, CP2 Cool Free Cool, CP1 Cool CP1 Cool, CP2 Cool CP1 Cool, CP2 Cool CP1 Cool, CP2 Cool, CP3 Cool Free Cool, CP1 Cool, CP2 Cool CP1 Cool, CP2 Cool, CP3 Cool CP1 Cool, CP2 Cool, CP3 Cool CP1 Cool, CP2 Cool, CP3 Cool Free Cool, CP1 Cool, CP2 Cool, CP3 Cool CP1 Cool, CP2 Cool, CP3 Cool CP1 Cool, CP2 Cool, CP3 Cool
Free cooling operation is only available on units equipped with an economizer. Default dehumidification demand = RH (A91) > 60% (RH setpoint ECTO 4.25). Optional dehumidification demand = TB124 energized if ECTO 4.25 is set to 100 (digital demand). Heating demand overrides reheat.
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Unit Operation
Free Cooling On
Economizer
CP1 On
CP2 On
CP3 On
CP4 On
TStat
Summary Idle. CP1 Reheat, CP2 Reheat (Reheat Stage 1) CP1 Reheat, CP2 Reheat (Reheat Stage 1) CP1 Cool, CP2 Cool Free Cool
X X X X X X X X X
X X X X X X X X X X X X X X X X X X X
X X
X X
X X
X X
CP1 Reheat, CP2 Reheat, CP3 Cool, CP4 Cool (Reheat Stage 2) CP1 Reheat, CP2 Reheat, CP3 Cool, CP4 Cool (Reheat Stage 2) CP1 Cool, CP2 Cool, CP3 Cool, CP4 Cool Free Cool, CP1 Cool, CP2 Cool CP1 Cool, CP2 Cool, CP3 Cool, CP4 Cool CP1 Cool, CP2 Cool, CP3 Cool, CP4 Cool
Free cooling operation is only available on units equipped with an economizer. Default dehumidification demand = RH (A91) > 60% (RH setpoint ECTO 4.25). Optional dehumidification demand = TB124 energized if ECTO 4.25 is set to 100 (digital demand). Heating demand overrides reheat.
Table 23. 4Compressor Humiditrol Default Operation (using 4stage Thermostat DDC with FS1 board or Zone Sensor)
Demands
TStat, DDC, or Zone Sensor Reheat Valve 1 On Reheat Valve 2 On Dehumidification
Unit Operation
Free Cooling On
Economizer
CP1 On
CP2 On
CP3 On
CP4 On
Summary Idle. CP1 Reheat, CP2 Reheat (Reheat Stage 1) CP1 Reheat, CP2 Reheat (Reheat Stage 1) CP1 Cool Free Cool
X X 1st 1st 1st 1st 2nd 2nd 2nd 2nd 3rd 3rd 3rd 3rd 4th 4th 4th 4th X X X X X X X X X X X X X X X X X X X X X
X X X X X X X X X X X X X X X X X
X X
X X
X X
X X X X X X X X X X X X X
X X
X X
X X
CP1 Reheat, CP2 Reheat, CP3 Cool (Reheat Stage 2) CP1 Reheat, CP2 Reheat, CP3 Cool (Reheat Stage 2) CP1 Cool, CP2 Cool Free Cool, CP1 Cool
X X X X X X X X X
X X
X X
X X
CP1 Reheat, CP2 Reheat, CP3 Cool, CP4 Cool (Reheat Stage 3) CP1 Reheat, CP2 Reheat, CP3 Cool, CP4 Cool (Reheat Stage 3) CP1 Cool, CP2 Cool, CP3 Cool Free Cool, CP1 Cool, CP2 Cool CP1 Cool, CP2 Cool, CP3 Cool CP1 Cool, CP2 Cool, CP3 Cool
X X X X
CP1 Cool, CP2 Cool, CP3 Cool, CP4 Cool Free Cool, CP1 Cool, CP2 Cool, CP3 Cool, CP4 Cool CP1 Cool, CP2 Cool, CP3 Cool, CP4 Cool CP1 Cool, CP2 Cool, CP3 Cool, CP4 Cool
Free cooling operation is only available on units equipped with an economizer. Default dehumidification demand = RH (A91) > 60% (RH setpoint ECTO 4.25). Optional dehumidification demand = TB124 energized if ECTO 4.25 is set to 100 (digital demand).
Page 31
REHEAT
below FAH setpoint (60F typical). Cooling is energized when discharge air temperature rises above FAC setpoint (80F typical). Heat pump units operate only one stage of electric heat during FAH mode instead of compressors. FAT will operate up to four stages of heating and cooling to maintain discharge air temperature. FAC will terminate when the return air temperature is less than 60F. If ECTO 5.05 is set to 1, FAC will terminate when the return air temperature is less than 65F default (ECTO 5.07). FAH will terminate when the return air temperature is greater than 80F. If ECTO 5.05 is set to 1, FAH will terminate when the RAT is greater than 85F (ECTO 5.06). Figure 21 illustrates stages of fresh air tempering operation. Refer to table 24 for ECTO parameters.
Default
138 Disabled 15 10 60 480 3 2 45 180 30 120 56 1792 108 Disabled 15 10 60 480 3 2 45 180 30 120
Max
183 40 22 15 225 1800 30 20 225 900 150 600 225 7200 154 60 22 15 225 1800 30 20 225 900 150 600
Units
Counts X:DegF Counts V:DegF Counts C:Sec Counts V:DegF Counts B: Sec. Counts B: Sec. Counts D: Sec. Counts
Description
Fresh Air Heating setpoint. To enable FAH, set this to a value between 40F (183) and 70F (139). Minimum value (138) disables Fresh Air Heating. Fresh Air Heating stage deadband. Fresh Air heating minimum cycle time. Fresh Air Heating stage differential. 0 value for first stage heating only for Fresh Air Heating. Discharge Air Control Heating and Fresh Air Heating stageup time delay. Discharge Air Control Heating and Fresh Air Heating stagedown time delay.
X:DegF
Counts V:DegF Counts C: Sec. Counts V:DegF Counts B: Sec. Counts B: Sec.
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Note MGV units modulate the gas valves to control FAH. FAC stageup delay is adjusted by ECTO 7.19 (default = 3 minutes). FAC stagedown delay is adjusted by ECTO 7.20 (default = 2 minutes). FAC minimum cycle time is adjusted by ECTO 7.08 (default 8 minutes). All compressor minimum run delays apply. 85
80F + 2F ECTO 7.06 + 7.09 80F + (4F) ECTO 7.06 + (7.09 x 2) ON
C4
ON
C3
80
ON
C2 C1
OFF OFF OFF
75
70
10F FAT Heating and Cooling Stage Deadband Same For All Stages
Changeover Deadband Must Be Greater Than 5F FAT auto changeover delay default 30 minutes ECTO 7.05
65
OFF
H1
60F Typical FAT Heating Setpoint ECTO 6.20
OFF
H2
60
ON
H3
ON (ECTO 6.20 7.01) 60F 2F ON ECTO 6.20 (7.01 x 2) 60F 4F ON ECTO 6.20 (7.01 x 3) 60F 6F
H4
55
FAH stageup delay is adjusted by ECTO 7.13 (default = 3 minutes). FAH stagedown delay is adjusted by ECTO 7.14 (default = 2 minutes). FAH minimum cycle time is adjusted by ECTO 6.22 (default 8 minutes). Heat pumps operate only one stage of electric heat during FAH. All heating delays apply.
Figure 21. Fresh Air Tempering (FAT) Stages Default Values Shown
Page 33
Adjust ECTO 5.04 to option 4 to enable discharge air control cooling. IMPORTANT Discharge air sensor RT6 must be moved to the supply air duct, preferably after a 90 degree branch of the main duct. DACC is initiated by an input in one of three ways: 1. Y1 input from an external device ECTO 6.01 must be set to 0, local thermostat mode. 2. Cooling demand while in zone sensor mode 6.01 must be set to 1, 2, or 3. ECTO
61 60 59 58 57
55F + 2F Diff ECTO 7.16 + 7.21 ON 55F + 4F Diff. ECTO 7.16 + (7.21 X 2) ON
ON
C4
C3
56 55 54 53 52 51 50
OFF 55F 5F ON
C2
OFF
C1
OFF
OFF
ECTO 7.167.18
Unoccupied DACC_SP DAC Cooling StageUp Delay 3 minutes DAC Cooling StageDown Delay 2 minutes
Figure 22. Discharge Air Control Cooling (DACC) Stages Default Values Shown For outdoor air based DACC setpoint reset, the discharge Outdoor Air Reset
IMPORTANT Outdoor air reset can be used to adjust the free cooling setpoint (ECTO 6.23) when DACC is not used. All references to the DACC setpoint apply to the free cooling setpoint. The DACC and free cooling setpoint can be automatically reset when outdoor air temperature becomes cooler. Use ECTO 8.07 to enable Outdoor Air Reset. air cooling setpoint starts to increase when the outdoor air temperature (OAT) drops to the DACC_OAT_RS_SP (ECTO 8.05) (default 80F). The reset setpoint will continue to increase at the rate equal to the DACC_OAT_RS_Adjustment_Band (ECTO 8.07) divided by the DACC_OAT_RS_Proportional_Band (ECTO 8.06). See the following example:
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EXAMPLE: The application calls for the discharge air cooling occupied setpoint (DACC_OCP_SP) (ECTO 7.16) to be 55F when OAT is 80F or higher. When the OAT drops below 80F, the setpoint needs to increase proportionately with the OAT decrease (maximum setpoint increase of 10F). The 10F OAT decrease is called the DACC_OAT_RS_ Proportional_Band and the setpoint increase of 10F is called the DACC_OAT_RS_ Adjustment_Band. See figure 23. DACC or Free Cooling Setpoint
DACC_OAT_RS_ Proportional_Band ECTO 8.06 Example 10F 65F DACC_OAT_RS Adjustment Band ECTO 8.07 Example 10F 55F 70F Outdoor Air Temp. 80F DACC_OAT_RS_SP ECTO 8.05
crease at the rate equal to the DACC_RAT_RS_Adjustment_Band (ECTO 8.04) divided by the DACC_RAT_RS_Proportional_Band (ECTO 8.03). See the following example: EXAMPLE: The application calls for the discharge air occupied setpoint (DACC_OCP_SP) (ECTO 7.16) to be 55F when RAT is 70F or higher. When the RAT drops below 70F, the setpoint needs to increase proportionately with the OAT decrease (maximum setpoint increase of 10F). The 10F RAT difference is called the DACC_RAT_RS_ Proportional_Band and the setpoint increase of 10F is called the DACC_RAT_RS_ Adjustment_Band. See figure 24.
65F
Reset Setpoint Approx.60F (at 65F RAT) DACC_RAT_RS Adjustment Band ECTO 8.04 Example 10F
55F
60F Return Air Temp.
70F
DACC_RAT_RS_SP ECTO 8.02
S S S
ECTO 8.02 DACC_RAT_RS_SP Set to 70F ECTO 8.03 DACC_RAT_RS_Proportional_Band Set to 10F ECTO 8.04 DACC_ RAT_ RS_Adjustment_Band Set to 10F (this setting enables DACC return air reset).
Page 35
5.04
CL_Staging
Option
6.01
System_Mode
12
Option
DACC_OCP_SP DACC_ UnOCP_SP DACC_Stg_DB DACC_&_FAC_ StgUp_Delay DACC_&_FAC_ StgDn_Delay DACC_Stg_Diff DACC_RS_ Total_LT DACC_RAT_RS _SP DACC_RAT_ RS_Proportional_ Band. DACC_RAT_ RS_ Adjust_ Band DACC_OAT_ RS_SP DACC_OAT_ RS_ Proportional_ Band. DACC_OAT_ RS_ Adjust_ Band
Counts Counts
Discharge Air Control Cooling setpoint during occupied period. Discharge Air Control Cooling setpoint during unoccupied period. Discharge Air Control Cooling stage deadband. Discharge Air Control Cooling and Fresh Air Cooling stageup delay. Discharge Air Control Cooling and Fresh Air Cooling stagedown time delay. Discharge Air Cooling stage differential. Discharge Air Control Cooling total reset limit. This limits the total DACC reset allowed. Also used to reset free cooling setpoint (6.23). Discharge Air Control Cooling return air reset setpoint. Also used to reset free cooling setpoint (6.23). Discharge Air Control Cooling return air reset proportional band. Also used to reset free cooling setpoint (6.23). Discharge Air Control Cooling return air reset adjustment band. 0 disables return air cooling reset. Also used to reset free cooling setpoint (6.23). Discharge Air Control Cooling outdoor air temperature cooling reset setpoint. Also used to reset free cooling setpoint (6.23). Discharge Air Control Cooling outdoor ambient temperature cooling proportional band. Also used to reset free cooling setpoint (6.23). Discharge Air Control Cooling outdoor temperature ambient cooling adjustment reset band. 0 disables outdoor air cooling reset. Also used to reset free cooling setpoint (6.23).
X:DegF
Counts V:DegF Counts B: Sec. Counts B: Sec. Counts V:DegF Counts V:DegF Counts
X:DegF
Counts V:DegF Counts V:DegF Counts Y:DegF Counts
O:DegF
Counts
8.07
O:DegF
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Heating
The discharge air control heating (DACH) option automatically cycles up to 4 stages of heating to maintain a discharge air control heating setpoint (DACH_SP). DACH option applies to gas/electric and electric /electric units only; DACH is not allowed with heat pumps units. Refer to figure 25 for DACH heating stages. Adjust ECTO 5.09 to option 1 to enable discharge air control. IMPORTANT Discharge air sensor RT6 must be moved to the supply air duct, preferably after a 90 degree branch off of the main duct. DACH is initiated by an input in one of three ways: 1. W1 input from an external device ECTO 6.01 must be set to 0, local thermostat mode. 2. Heating demand while in zone sensor mode ECTO 6.01 must be set to 1, 2, or 3. 3. L Connection network command ECTO 6.01 must be set to 4, 5, 6 or 7.
OFF
H1
ON
OFF
H2
ON 110F 2F Diff ECTO 7.10 7.15 ON 110F (2F Diff X 2) ECTO 7.10 (7.15 X 2)
OFF
H3
H4
ON
Unoccupied DACH_SP is adjusted DACH StageUp Delay 3 minutes DACH StageDown Delay 2 minutes
Figure 25. Discharge Air Control Heating (DACH) Stages Default Values Shown
Page 37
DACH Setpoint
to decrease proportionately with the RAT increase (maximum setpoint increase of 10F). The 10F RAT difference is called the DACH_RAT_RS_ Proportional_Band and the setpoint increase of 10F is called the DACC_RAT_RS_ Adjustment_Band. See figure 27.
DACH_OAT_RS Adjustment Band ECTO 8.14 Example 10F 100F 40F Outdoor Air Temp. 50F DACH_OAT_RS_SP ECTO 8.12 Reset Setpoint (Approx. 105F at 45F OAT) 110F
DACH_RAT_RS Adjustment Band ECTO 8.11 Example 10F 100F 70F Return Air Temp. DACH_RAT_RS_SP ECTO 8.09 80F Reset Setpoint Approx.105F (at 75F RAT)
Figure 26. Outdoor Air Reset Example To use example values, set the following parameters: S ECTO 8.12 DACH OAT RS SP Set to 40F S ECTO 8.13 DACH OAT RS Proportional Band Set S
to 10F ECTO 8.14 DACH OAT RS Adjustment Band Set to 10F (this setting enables DACH outdoor air reset).
S S S
ECTO 8.09 DACH_RAT_RS_SP Set to 70F ECTO 8.10 DACH_RAT_RS_Proportional_Band Set to 10F ECTO 8.11 DACH_ RAT_ RS_Adjustment_Band Set to 10F (this setting enables DACH return air reset).
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Name
HT_Staging
Default
2
Max
2
Units
Option
Description
Heating staging options: 0 No heating operation. 1 Discharge air control with up to 4 stages. 2 Thermostat operation. System mode of operation. Control Value 0 1 2 3 4 5 6 7 8 9 10 11 12 System Mode Local Thermostat Zone Sensor Zone Sensor Zone Sensor Remote Demand Remote Demand Remote Demand Remote Demand Future Use Future Use Future Use Future Use A138 4Stg. Tstat Interface Backup Mode None None Local Thermostat Return Air Sensor None Local Thermostat Return Air Sensor Zone Sensor None Local Thermostat Return Air Sensor Zone Sensor None
6.01
System_Mode
12
Option
DACH_OCP _SP DACH_UnOCP _SP DACH_Stg_DB DACH_&_FAH_ StgUp_Delay DACH_&_FAH_ StgDn_Delay DACH_Stg_ Diff DACH_RS_ Limit DACH_RAT_ RS_SP. DACH_RAT_ RS_Proportional_ Band DACH_RAT_ RS_Adjust_ Band DACH_OAT_ RS_SP DACH_OAT_R S_Proportional_ Band. DACH_OAT_R S_Adjust_ Band
Counts
X:DegF
Counts
Discharge Air Control Heating setpoint during occupied period. Discharge Air Control Heating setpoint during unoccupied period. Discharge Air Control Heating deadband. Discharge Air Control Heating and Fresh Air Heating stageup time delay. Discharge Air Control Heating and Fresh Air Heating stagedown time delay. Discharge Air Control Heating stage differential Discharge Air Control Heating reset limit. This limits the total DACH reset allowed. Discharge Air Control Heating return air heating reset setpoint. Discharge Air Control Heating return air heating reset proportional band. Discharge Air Control Heating return reset adjustment band. 0 value disables return air heating reset. Discharge Air Control Heating outdoor temperature reset setpoint. Discharge Air Control Heating temperature reset proportional band. Discharge Air Control Heating outdoor temperature reset adjustment band. 0 disables outdoor temperature heating reset
X:DegF
Counts V:DegF Counts B: Sec. Counts B: Sec. Counts V:DegF Counts V:DegF Counts
X:DegF
Counts V:DegF Counts V:DegF Counts Y:DegF Counts
O:DegF
Counts O:DegF
Page 39
IMC Output
The IMC 010VDC output to the MGVs increases to modulate valves further closed during a reduced heating demand. The IMC 010VDC output to the MGVs decreases to modulate valves further open during a higher heating demand.
Heating Demand Reduces Heating Demand Increases IMC Output to MGVs Increases IMC Output to MGVs Reduces MGVs Modulate Further Closed MGVs Modulate Further Open Heating Output Lowers Heating Output Increases
Operation
The IMC will control modulating gas valves to maintain 110F (default) discharge air during the heating cycle. The left heat section will operate when 2550% of nameplate heat is needed. Both heat sections will operate when 50100% of the nameplate heat is needed. The normally open MGV will allow full heating capacity should the MGV fail.
Testing
1. Operate the unit in heating mode. 2. Turn the OPT1 and OPT2 switches ON. See figure 28. The unit will operate at maximum heating input after ECTO 3.05 delay (default 30 seconds). 3. Turn the OPT2 switch OFF. The unit will operate at minimum heating input. 4. Turn OPT1 switch OFF. NOTE BOTH OPT1 AND OPT2 SWITCHES MUST BE OFF FOR NORMAL UNIT OPERATION.
UNIT
HP GAS OPT1 1PH
MODE
UNIT TEST RECALL ECTO TEMP OPT2 SHIFT
12 or 13 14 or 15
IMC BOARD
TURN UNIT OPT1 SWITCH ON FOR MINIMUM MGV HEATING OUTPUT TURN UNIT OPT1 AND MODE OPT2 SWITCHES ON FOR MAXIMUM MGV HEATING OUTPUT
This option also selects the digital input used and determines which compressors are shed on units equipped with 1 or 3 (odd) compressors. See table 26.
To shut down the whole unit, digital input A55_P110_9 (TB123) (A42) can be deenergized. The M18 readout will display LS" when the unit is in load shedding mode.
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CAV units with single stage exhaust fans use the A56_P1153 output to energize the exhaust relay when the fresh air damper position reaches 50% Travel (ECTO 8.20) when the blower is operating. The exhaust will deenergize when the damper position decreases 10% (ECTO 8.21) less than the setpoint or when the blower is deenergized. VAV units with VFDs could use this option for single stage operation. In that case, the A56_P1153 output is used to enable the VFD and the exhaust fan will operate at speed set with ECTO 8.17 (50% default). 1 2 3 Always Occupied Blower is energized. A133 Digital Input 1 (P1941)(TB181) (Pressure Switch S37) Input energized by pressure switch setting.
On units equipped with an A133 board set for VAV operation, the exhaust fan will be energized when enabled and the Digital Input 1 is energized. This option typically would have a building pressure switch connected to the Digital Input. VAV units with VFDs could use this option for single stage operation. In that case, the A56_P1153 output is used to enable the VFD and the exhaust fan will operate at speed set with ECTO 8.17 (50% default). 4 5 6 7
(1)
Always Occupied Blower is energized A133 Digital Input 1 (P1941) is energized (enable switch) A133 Analog Input 2 (P1947) (TB187) (Pressure Sensor A34) 0.3"w.c.(1) 8.20 0.04"w.c.(1) 8.21
Settings require adjustment in most cases. CAV units equipped with an A133 board set for VAV operation, the power exhaust will be energized when enabled and the Analog Input voltage is at or above ECTO 8.20 setting. Exhaust air will deenergize when the voltage decreases by the deadband set with ECTO 8.21. This option typically would have a building pressure sensor connected to the Analog Input. VAV units with VFDs could use this option for single stage operation. In that case, the A56_P1153 output is used to enable the VFD and the exhaust fan will operate at speed set with ECTO 8.17 (50% default)
TwoStage Exhaust
8
(1)
Input1
# 1 2
Blower is energized
10% Travel
Settings must be adjusted for proper operation. Units equipped with an A133 board set for VAV operation and twostage exhaust fans use the A56_P1153 output to energize the exhaust relay for stage one when the fresh air damper position reaches 50% Travel (ECTO 8.20) when the blower is operating. The A133_P1945 output energizes exhaust fan relay (K201) for stage two when the fresh air damper position reaches (ECTO 8.23) when the blower is operating. ECTO 8.23 must be adjusted for this operation. Stage 2 will deenergize when the damper position decreases the % set with ECTO 8.24 less than the setpoint or when the blower is deenergized. Stage two will not energize until 0 seconds default (ECTO 8.25) after stage one. Stage 1 will not deenergize until stage two has been deenergized for 100 Seconds (ECTO8.22).
Page 41
Setpoints ECTO
Units equipped with an A133 board set for VAV operation and twostage exhaust fans use the A56_P1153 output to energize the exhaust relay for stage one when enabled. Stage two will not energize until 0 seconds default (ECTO 8.25) after stage one. Stage 1 will not deenergize until stage two has been deenergized for 100 Seconds (ECTO 8.22). VAV units with VFDs could use this option for two stage operation. In that case, the A56 P1153 output is used to enable the VFD and the exhaust fan will operate at speed set with ECTO 8.17 (50% default) for stage 1 and ECTO 8.18 for stage 2. 0.3"w.c. 12 Always 0.42"w.c.(1) 0.3"w.c. 13 Occupied A133 Analog Input 2 (TB187)(P1947) (Pressure Sensor A34) 14 Blower is energized A133 Digital Input 1 (P1941) is energized (Enable Switch) 0.42"w.c.(1) 0.3"w.c. 0.42"w.c.(1) 0.3"w.c. 0.42"w.c.(1) 8.20 8.23 8.20 8.23 8.20 8.23 8.20 8.23 1 2 1 2 1 2 1 2 0.04 VDC 0.25"w.c.(1) 0.04 VDC 0.25"w.c.(1) 0.04 VDC 0.25"w.c.(1) 0.04 VDC 0.25"w.c.(1) 8.21 8.24 8.21 8.24 8.21 8.24 8.21 8.24
15
(1)
Settings must be adjusted for proper operation. Units equipped with an A133 board set for VAV operation and twostage exhaust fans use the exhaust fan relay for stage one when Digital Input 1 (P1941) is energized and enabled. The A133_P1945 output energizes the exhaust fan relay K201 for stage two when Digital Input 2 (P1942) is energized and enabled. Stage two will not energize until 0 seconds default (ECTO 8.25) after stage one. Stage 1 will not deenergize until stage two has been deenergized for 100 Seconds (ECTO 8.22). This option typically would have two building pressure switches connected to the two Digital Inputs. VAV units with VFDs could use this option for two stage operation. In that case, the A56_P1153 output is used to enable the VFD and the exhaust fan will operate at speed set with ECTO 8.17 (50% default) for stage 1 and ECTO 8.18 (100% default) for stage 2. Option ECTO 8.16 16 17 18 19
(1)
ECTO 8.21
Settings must be adjusted for proper operation. Units with exhaust VFDs use this option for variable speed exhaust operation. The A56_P1153 output is used to enable the VFD. The VFD will vary the exhaust motor speed to maintain the static pressure setpoint (ECTO 8.20). ECTO 8.20 must be adjusted for this operation. If exhaust operates at minimum speed for a time period of 30 seconds, it will deenergize for a minimum time period of 30 seconds. Exhaust will energize when feedback exceeds the setpoint by 10%. This option typically would have a building pressure sensor connected to the Analog Input The PID loop proportional (P) constant may be adjusted by ECTO 8.23, integral (I) constant may be adjusted by ECTO 8.24, derivative may be adjusted by E.CTO 8.25 and the reset value may be adjusted by ECTO 8.22.
VFD Exhaust
20 21 22 23
(1)
Setpoints
Minimum Speed
Always Occupied Blower is energized A133 Digital Input 1 (P1941) is energized (Enable Switch) A133 Analog Input 2 (TB187)(P1947)(Pres- 0.30"w.c. sure Sensor A34) 8.20 0.30"w.c. 8.19 10% (1) 8.21
Settings must be adjusted for proper operation. Units with exhaust VFDs use this option for variable speed exhaust operation. The A56_P1153 output is used to enable the VFD. The VFD will vary the exhaust motor speed to maintain the static pressure setpoint (ECTO 8.20). ECTO 8.20 must be adjusted for this operation. Exhaust fan will not cycle off while enabled. This option typically would have a building pressure sensor connected to the Analog Input. The PID loop proportional (P) constant may be adjusted by ECTO 8.23, integral (I) constant may be adjusted by ECTO 8.24, derivative may be adjusted by ECTO 8.25 and the reset value may be adjusted by ECTO 8.22.
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Miscellaneous Components
Unoccupied Or Night Setback Mode During the unoccupied time period dampers do not operate at minimum position (no minimum ventilation requirements during unoccupied period). Local Thermostat Mode The unoccupied time period occurs when there is no input at A55 (M18) board P1102 or unit TB1 terminal 9. Zone Sensor Mode The occupied time period is controlled by the optional NCP when installed. The TB19 input is ignored while in the zone sensor mode except during back up operation. Gas and Electric Heat WarmUp Mode (During occupied time period) Many building codes require a percentage of fresh outdoor air when a conditioned space is occupied. A 24 vac input at unit TB1 terminal 9 (A55 or M18 board P1102) energizes the occupied" (usually daytime) time period. A fieldprovided and installed thermostat or energy management system provides the input. The first 60 minutes (default) of the first heating demand of the occupied time period is called the warmup mode". During the warmup mode the IMC keeps economizer dampers closed to conserve energy. (ECTO 2.01, 3.01). The warmup mode may be bypassed by pressing the pushbutton a short push. Heat Pump WarmUp Mode The default IMC setting allows supplemental heat to be used during warmup mode. Supplemental heat may be locked out during warmup mode for energy savings in two different ways. See the Electronic Configure to Order Control Parameters section to lock out supplemental heat during warmup. ECTO 1.01, 1.17. CoolDown Mode (During occupied time period) To conserve energy, the IMC ignores secondstage cooling demand and the economizer opens the first 30 minutes (default) OR one cooling cycle (whichever happens first) when the occupied time period starts. The cooldown mode applies only when outdoor air is suitable for free cooling. ECTO 4.01. The cooldown mode may be bypassed by pressing the pushbutton a short push. Air Flow Switch (S52Optional) The air flow switch closes during normal unit operation. If air flow is interrupted 16 seconds after blower demand, S52 opens and the IMC deenergizes the compressor, gas valves, electric heat, and closes economizer damper. The service alarm output will turn on. Dirty Filter Switch (S27Optional) The dirty filter switch is open during normal unit operation. A dirty filter will close S27 and the M18 will display and store the error code and turn on the service alarm output.
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Defrost Readout The readout will display dF1 when the first stage is operating in defrost mode, dF2 will display when the second stage is operating in defrost mode, and dF will display when both stages are operating in defrost mode. The readout does not function during the defrost test. Supplemental Heat Lock Out The IMC will not allow the delayed (K16 and K18) bank of electric heat to be energized if the outdoor temperature is above 30F default (ECTO1.06). The IMC will not allow any banks of electric heat to energize when outdoor air temperature is above 40F default (ECTO 1.07). Test Supplemental Electric Heat Operation To test the operation of supplemental electric heat at outdoor temperatures above 40F (default), turn on W2 input only (emergency heat). See Testing Unit Function" section. Supplemental electric heat will be energized. To test supplemental heat with compressor operating, disconnect outdoor air temperature sensor RT17. Thermostats With Emergency Heat Function When ONLY the W2 thermostat input is energized, the IMC will lockout compressor operation and energize only electric heat. Electric heat temperature lockouts are also ignored.
Defrost Test Unit must be operating in heating mode to initiate a defrost test. To initiate defrost: 1. Turn RECALL and UNIT TEST DIP switches to ON". The software version will be displayed. 2. Hold pushbutton down for five seconds (long push).
NOTE Only stages currently operating in heating are tested. If both stages are operating in heating, both stages of defrost are tested and the defrost times for both stages are synchronized. 3. Defrost will terminate automatically when defrost pressure switch (S46 or S104) opens. NOTE To terminate defrost manually, press the pushbutton (short push). Rerun a defrost test: 1. Press the pushbutton (short push) to bypass delays. 2. Hold pushbutton down for five seconds (long push).
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Control De-Energizes Unit If the low pressure switch trips three times (default) during a thermostat demand, the IMC will lock out the compressor. The number of times required to de-energize the unit is adjustable. (ECTO 1.13, 4.15).
rameter 5.05. Change ECTO 5.06 to interrupt a heating demand and ECTO 5.07 to interrupt a cooling demand. If return air temperatures are exceeded, the demand will be interrupted. Error codes 40 or 41 are displayed but not stored in memory for recall. Smoke Detector (A17Optional) If smoke detector senses smoke, normally opened contacts close. The IMC turns off the unit and closes the economizer dampers. Variations in damper position and power exhaust and blower operation may be changed (ECTO 5.01). See table 28. Safety Switch Input (A42Optional) The IMC has a 24 volt optional input (P1109) which may be used for additional safety switches (such as a blower overload, loss of phase protector, or supply duct high pressure limit switch). Wire the safety switch in series with the input. When the input is deenergized, the IMC will turn off all outputs and display error code #20 (ECTO 5.08). For normal operation, the input must be energized with 24VAC.
VFD Off Off Speed = ECTO 8.19 Speed = ECTO 8.19 Speed = ECTO 8.19 Building Static SP=ECTO 8.19 Building Static SP=ECTO 8.19 Building Static SP=ECTO 8.19
Off Off On On On On On On
Fresh Air Damper Closed Open Closed Open Closed Closed Open Closed
Description Unit Off Positive Pressure Negative Pressure w/ Blower Exhaust fan at fixed speed Purge Exhaust fan at fixed speed Negative Pressure Exhaust fan at fixed speed Negative Pressure w/ Blower Exhaust fan modulates Purge Exhaust fan modulates Negative Pressure Exhaust fan modulates
(1)Blower with VFDs operation depends on ECTO 0.01 settings. If set to PID, supply static SP = ECTO 0.02, if set to staged, blower speed = ECTO 0.02. For CAV units with bypass dampers, supply static SP= ECTO 0.13. (2)Both exhaust fan stages will operate on units with two stage fans.
Page 45
the heating mode on heat pump units. Compressors are de-energized by the IMC below 0F/18C (default). See ECTO 4.08, 4.09, 4.10, and 4.11 to adjust the cutout temperature. Multiple low ambient switches on the same fan must ALL be open to deenergize fan. The M18 readout will display LAL" when one or more compressors are locked out in a low ambient condition.
CONDENSER FANS
A BOX
Gas / Electric & Electric / Electric: LC/LG 036 3 ton LC/LG 042 3 ton LC/LG 048 4 ton LC/LG 060 5 ton LC/LG 072 6 ton
CONDENSER FAN
A BOX
Gas / Electric & Electric / Electric SC/SG 036 3 ton
A BOX
Gas / Electric & Electric / Electric SC/SG 060 5 ton
CONDENSER FANS
1 S11
CP1A55K10 COMPRESSOR
1 S11
CP1 OR 2 A57K10
1 S11
CP1 OR 2A55K10
1 A55K1
COMPRESSOR 1 A55K1
COMPRESSOR 1 A55K1
2 S11
CP1 OR 2 A57K10
B BOX
Gas / Electric & Electric / Electric: LC/LG 090 7 ton LC/LG 102 8 ton LC/LG 120 10 ton LC/LG 150 12 ton
COMPRESSORS
B BOX
Heat Pump: LH 090 LH 102 LH 120 LH 150 7 ton 8 ton 10 ton 12 ton
1 A55K1
2 A57K2
COMPRESSORS
S84 2 CP2A61K149
1 A55K1
A57K2
B BOX
Gas / Electric & Electric / Electric: SC/SG 120 10 ton
1
S84 S11 CP1 OR 2 A55K10
C BOX
Gas / Electric & Electric / Electric: LC/LG 156 13 ton S11 LC/LG 180 15 ton S84 S85 via K1591&2
2 55F
CP1 OR 2 A57K68
AnyA59K149 AnyA55K10
COMPRESSORS
A55K1 A57K2
3 55F
COMPRESSORS
CP1 OR 2 A57K68
4
55F
2
55F
Key:
CP1 CP2 CP3 CP4 40F 55F
Description
1 A55K1
2 A57K2
Compressor 1 Compressor 2 Compressor 3 Compressor 4 IMC (TP1) Deenergizes fan below 40F/4.4C (default ECTO 4.06) IMC (TP2) Deenergizes fan below 55F/13C (default ECTO 4.07) Fan energized when liquid pressure is higher than 275 psig R22 / 450 psig R410A; Deenergized when liquid line pressure less than 150 psig R22 / 240 psig R410A. Note A box units fans are deenergized at 140 psig.
Figure 29. Compressor and Fan Operation (top view of unit not to scale)
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Key:
CP1 CP2 CP3 CP4 40F 55F
Description
Compressor 1 Compressor 2 Compressor 3 Compressor 4 IMC (TP1) Deenergizes fan below 40F/4.4C (default ECTO 4.06) IMC (TP2) Deenergizes fan below 55F/13C (default ECTO 4.07) Fan energized when liquid pressure is higher than 275 psig R22 / 450 psig R410A; Deenergized when liquid line pressure less than 150 psig R22 / 240 psig R410A. Note A box units fans are deenergized at 140 psig. IMC board delays the fan 2 second (default 4.16) after thermostat demand. CONDENSER FANS 4 S85 S94 CP3 or 4 A59K150 5 55F 1 40F
C BOX
Gas / Electric & Electric / Electric LC/LG 210 17 ton LC/LG 240 20 ton LC/LG 300S 25 ton COMPRESSORS
A59K14 A55K1 A57K2
CONDENSER FANS
3S85
S94 CP3 or 4 A59K149
S84 S11
CP1 or 2 A55K10
4
A59K146
2 55F
CP1 or 2 A57K68
55F
CP3 or 4 A59K150
C BOX
Heat Pump: LH 180 15 ton LH 240 20 ton 2
CONDENSER FANS
1
S11 CP1A55K10
55F
CP1 A61K68
D BOX
Gas / Electric & Electric / Electric: SC/SG 240H 20 ton SC/SG 288H 24 ton LC/LG 248 21 ton LC/LG 300H 25 ton LC/LG 360 30 ton
4 COMPRESSORS
A55K1 A61K2
3
S84 CP2A61K149
55F
CP2A61K150
COMPRESSOR ENERGIZED
6 40F 4
CP3 or 4 A59K153
E BOX
Gas / Electric & Electric / Electric: SC/SG 420 35 ton SC/SG 480 40 ton SC/SG 520 45 ton SC/SG 600 50 ton COMPRESSOR ENERGIZED IMC OUTPUT COMPONENT ENERGIZED BY IMC
40F
4 S85 S94
CONDENSER FANS
CP2A59K150 6
CP1A55K149 1
A59K14
2
40F
A57K2 1 A55K1
CP2A59K153 5
55F
CP1A57K10 2
55F
COMPRESSORS
CP2A59K152
CP1A59K68
Figure 30. Compressor and Fan Operation (top view of unit not to scale)
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Optional Economizer
General
The A56 (EM1) economizer board controls economizer damper position. Damper position determines how much outdoor air is used for free cooling or for indoor air quality (IAQ) requirements. The A56 also controls the optional power exhaust fans. On a cooling demand, outdoor air is used for free cooling instead of firststage compressor(s) when outdoor air is suitable (OAS).
Heartbeat LED
Flashing green LED indicates normal operation (See figure 31).
pressors start. Selecting 0 allows the damper to continue to modulate while compressors are on, but the effect of mechanical cooling will tend to force the damper closed to its minimum position. The default value of 2 keeps all mechanical cooling off until the damper modulates to its maximum position (ECTO 5.23) and stays there for at least 3 minutes. If the damper has been continuously in this position for at least three minutes, then a second stage cooling demand will be allowed to turn on the first stage of mechanical cooling. While the mechanical cooling is on the damper is held to its maximum position, and does not modulate until the second stage demand is satisfied.
ECONOMIZER
GLO
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STEADY YELLOW OUTDOOR AIR SUITABLE" LED INDICATES OUTDOOR AIR CAN BE USED FOR COOLING LED FLASHING GREEN HEARTBEAT" LED INDICATES NORMAL OPERATION A56 SOFTWARE VERSION
DIP SWITCH
TMP DIFFERENTIAL
(Sensible Temperature or Network OAS)
TMP OFFSET
(Sensible Temperature) B C D Set to DIF
TMP
(Sensible Temperature) B Set to A A ECTO 6.26 must be set to setpoint value (3570F; 1.621C). DIF C D
DIF
ENTHALPY SETPOINT
ENTHALPY SETPOINT
ODE DIFFERENTIAL
(Outdoor Enthalpy) B C D Set to DIF
ODE
(Outdoor Enthalpy) B Set to A C D
GLO
(Global Enthalpy)
DIF
DIF
ENTHALPY SETPOINT
ENTHALPY SETPOINT
Enthalpy Setpoint
Figure 32. A56 (EM1) Free Cooling Settings Table 30. Enthalpy Control Setpoints
Control Setting A B C D Enthalpy Control Setpoint At 50% Relative Humidity Approximate Degrees F (C) 73 (23) 70 (21) 67 (19) 63 (17)
This setting pertains to the ODE free cooling mode only. The IMC will enable free cooling when outdoor air enthalpy (A7) is less than the A56 EM1 enthalpy setpoint. Table 30 shows the approximate enthalpy setpoints for each potentiometer setting at 50% relative humidity. The recommended enthalpy setpoint is A". If the economizer is allowing air which is too warm or too humid to enter the system, the enthalpy control may be changed to a lower setting (B, C, or D).
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ECONOMIZER
Example: At setting A", the enthalpy control will modulate dampers open when outdoor air is at 73F and 50% relative humidity. If space temperatures are too warm, rotate the potentiometer to B". The enthalpy control will now modulate dampers open when outdoor air is 70F and 50% relative humidity.
Economizer Checkout
The following checkout procedures are completed with unit energized. Confirm proper operation of the heartbeat LED on the A56 (EM1) economizer control board. See IMC Board Components" section. Step 1 will determine whether the A56 EM1 is allowing full damper travel. Use step 2 when the damper does not respond to step 1. Steps 3, 4, 5, and 6 checkout the operating modes; checkout only the mode that applies to the unit being worked on. Use DSET" Operation checkout only when step 1 refers to it. CAUTION Power exhaust fans will be functional. To prevent operation of gravity exhaust fans, disconnect power to unit and then PED jack/plug P/J18.
100
ECONOMIZER
Step 1. A56 Economizer Board Output Voltage I Set the A56 DIP switch to DSET. JAdjust the MIN POS SET potentiometer (on A56 board) to the 0% position (fully counterclockwise). The motor will slowly modulate to the closed position. K Adjust the MIN POS SET potentiometer to the 100% position (fully clockwise). The motor will slowly modulate to the fully opened position. L 4If the motor does not respond, go to step 2. If the motor does respond properly, go to the appropriate mode of operation checkout. Step 2. DSET" OPERATION A Disconnect J115 from P115 on A56 EM1 board. B Set the DIP switch to the DSET" position. C Adjust the MIN POS SET potentiometer to the 0% position (fully counterclockwise). D Measure the voltage on P115 between pin 2 (VOT) and pin 1 (TB342) using pin 1 as common. Voltage should read approximately 2 volts DC on EM1 (A56) software version 1.02 and higher; voltage should read approximately zero on EM1 (A56) software version 1.00 and 1.01. E Adjust the MIN POS SET potentiometer to the 100% position (fully clockwise).
NOTE Allow approximately 30 seconds for voltage to react.
Set potentiometer to approximate damper minimum position; check actual position on economizer damper motor.
D D
Measure the voltage between P115 pin 2 and 1 with pin 1 as common. Voltage should read approximately 10 volts DC. Connect J115 to P115 and measure the same terminals again. This confirms that output voltage is correct at the board and the connector. If the voltage changes more than .5VDC, there may be a wiring or motor problem. If voltage at P115 pin 2 and 1 remains 10 volts, check continuity in wiring between the control board and the damper motor.
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Step 4. ODE" Mode of Operation In the ODE mode, dampers open for free cooling when the outdoor enthalpy is less than the enthalpy setpoint; dampers will modulate discharge air temperature (RT6) to 55F (13C). A B Set the A56 DIP switch to ODE mode. To simulate low outdoor enthalpy, set the enthalpy setpoint to B." Disconnect A7 outdoor enthalpy sensor jack/plugs J/P104. Connect a 200 ohm resistor across plug J1041 and J1042. J104 is located in the filter access area. After a few seconds delay, the yellow OAS LED on the A56 board should turn on. If the OAS LED does not turn on, check all connections and wiring between J104 and the control.
C D
Step 5. ODE Differential" Mode of Operation In the DIF mode, dampers open for free cooling when the outdoor air enthalpy is lower than the return air enthalpy; dampers will modulate discharge air temperature (RT6) to 55F (13C). A B C Set the A56 DIP switch to ODE. Set the enthalpy setpoint potentiometer to DIF. Use two resistors to simulate outdoor air enthalpy suitable.
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ECONOMIZER
Step 3.
Disconnect J/P105 A62 return air enthalpy sensor jack/plug. Place a 750 ohm resistor between J1051 and J1053. J/P105 is located in the filter access area. D Disconnect A7 outdoor enthalpy sensor jack/ plugs J/P104. Connect a 100 ohm resistor across J1041 and J1042. D After a few seconds delay, the yellow OAS LED will turn on. E If the OAS LED does not turn on, check all connections and wiring between J104 and A56, and between J105 and A56. Step 6. All TMP" Modes of Operation In the TMP modes, the damper opens for free cooling when the outdoor air temperature is: S Less than return air temperature (TMP DIFFERENTIAL) S ECTO 6.26 less than return air temperature (TMP OFFSET) S Less than ECTO 6.26 (TMP) In all modes, dampers will modulate discharge air temperature (RT6) to 55F (13C). Refer to the Displaying Sensor Inputs" section to read return air (RT16) and outdoor air (RT17) temperatures. If outdoor air is not cooler than return air, simulate a colder outdoor air temperature with a resistor. Select a resistor value that corresponds to a temperature (see table 31): S Less than return air temperature (TMP DIFFERENTIAL)
D
S S
ECTO 6.26 less than return air temperature (TMP OFFSET) Less than ECTO 6.26 (TMP)
After a few seconds delay, the yellow OAS LED on the A56 board should turn on. D If the OAS LED does not turn on, check all connections and wiring between RT17 and the A55 main control board, and RT16 and the main control board. Step 7. GLO Modulating Mode of Operation In the GLO (modulating) mode, dampers modulate open for free cooling when the global input is energized; dampers will modulate discharge air temperature (RT6) to 55F (13C). NOTE The global input turns on the blower. A Set the A56 DIP switch to GLO. B Connect a jumper between TB16 (24vac) and TB11 (global). The blower will be energized and the damper will slowly open if discharge air temperature (RT6) is greater than 55F (13C). NOTE On A56 software version 1.00, OAS LED is not used in global enthalpy mode. On A56 software versions 1.01 and higher, OAS LED is on if the global input is on. C Disconnect 24vac to TB11. The blower will turn off and the damper will close. D If the damper does not actuate check all connections and wiring between J115 and J3.
RT17 is located on the right wall of the control/ compressor section on nonheat pump units. RT17 is located on the right front corner mullion of heat pump units. Disconnect 1/4" quick connect terminals on wires leading from sensor. Jumper RT17 wires leading back to control with the appropriate resistor.
ECONOMIZER
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Step 8. Enthalpy Sensor Operation (A7 and A62) A Connect a DC ammeter as shown in figures 35 and/or 36. The reading will be between 4 and 20 ma. depending on outdoor temperature and humidity. Refer to figure 37 to approximate reading. If the meter reads zero, check sensor wiring harness for continuity and/or check polarity of sensor wiring.
DISCONNECT J/P104
DC AMMETER
DC AMMETER
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ECONOMIZER
Default Operation The IMC has a 010VDC IAQ input for a standard 02000ppm CO2 sensor. The economizer starts opening at a CO2 level of 500 ppm ( start open" setpoint) and reaches full open at a CO2 level of 1000ppm ( full open" setpoint). The damper opens to 100%. Determine damper travel position using the following formula. CO2ppm Start Open ppm 5 For example: at a CO2 level of 750ppm, the damper will be approximately 50% open. % Damper Travel = % Damper Travel = 750500 5 = 50%
NOTE When changing CO2 setpoint range, start open" setpoint should be less than full-open" setpoint. % Damper = Travel CO2ppm Start Open ppm X Full Open Start Open Max. Open (ECTO 5.16)
Example: An application requires the dampers open at 800 CO2 ppm and reach full open at 1200. If the CO2 level in the space reads 1000 ppm, calculate the damper percent open as follows. 200 1000 800 = = .5 X 100 = 50% Damper Travel 1200 800 400
Use Displaying Sensor Inputs" section to read CO2 ppm. Figure 38 shows default or proportional operation.
Damper Travel: % of Maximum Open (ECTO 5.16)
Low Temp. Operation High Temp. Operation
100
40F
ECTO 5.20
75F
ECTO 5.21
66
30F
85F
33
Min. Position
20F
95F
ECONOMIZER
500
ECTO 5.17
105F
ECTO 5.22
CO2 (ppm)
Min. Position
ECTO 5.18 (full)
CO2 (ppm)
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OPEN
100 MIN POS SET NOTE Damper set" mode locks economizer into minimum position.
3. Return the IMC MODE DIP TEMP" switch to OFF. 4. Adjust ECTO 9.02 to the sensor voltage. Refer to the IMC manual provided with each rooftop unit.
MODE
ON
SW2 6 10 11 TB22
10
15
UNIT TB1
Velocity Sensor Range The velocity sensor is factory set for 05m/s. (0984ft/min.) If a higher velocity is required, move the sensor jumper as shown in figure 43.
05m/s (0984ft/min.) 07.5m/s (01476ft/min.) 010m/s (01968ft/min.)
Factory Setting
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ECONOMIZER
Name
OAC_Dampr_St art_Open_SP OAC_Dampr_F ull_Open_SP
Default
2.51 5.02
Max.
10 10
Units
R: Volt R: Volt
Description
Damper start open" setpoint for Outdoor Air Control. Level where fresh air damper begins to open. Damper full open" setpoint for Outdoor Air Control. Level where fresh air damper is opened to maximum. IAQ input source and mode (03 operate only when blower is on). 0 DCV System IAQ. Either A55_ P11412 (TB115) or network IAQ. 1 DCV System IAQ. Either A55_ P11412 (TB115) or network IAQ with no OAT limits. 2 Outdoor Air Control Sensor A24 (A133_P1946) (TB226). 3 Outdoor Air Control Sensor A24 (A133_P1946) (TB226) with no OAT limits. 4 DCV System IAQ. Either A55_ P11412 (TB115) or network IAQ with blower on/auto operation. 5 DCV System IAQ. Either A55_ P11412 (TB115) or network IAQ with blower on/auto operation with no OAT limits. Analog output channel 1 control mode. 0 No operation. Analog Output 1 off. Enabled When Control 1 Occupied PID setpoint A Unoccupied PID setpoint B 2 Occupied PID setpoint A Unoccupied Staged output B 3 Occupied Staged output A Unoccupied PID setpoint B 4 Occupied Staged output A Unoccupied Staged output B 5 Blower On PID setpoint A Blower Off PID setpoint B 6 Blower On PID setpoint A Blower Off Staged output B 7 Blower On Staged output A Blower Off PID setpoint B 8 Blower On Staged output A Blower Off Staged output B 9 DI2 (A133_P1942) on PID setpoint B (1) DI1 (A133_P1941) on PID setpoint A (2) Otherwise off 10 DI2 (A133_P1942) on PID setpoint B (1) DI1 (A133_P1941) on Staged output A (2) Otherwise off 11 DI2 (A133_P1942) on Staged output B (1) DI1 (A133_P1941) on Staged output A (2) Otherwise off (1) DI1 (A133_P1942) doesnt matter (2) DI2 (A133_P1941) is off Analog output channel 1 setpoint A
5.26
IAQ_Input_ Source/Mode
Option
ECONOMIZER
9.01
A01_control_ mode
11
Option
9.02
0 0 0.5 0 0 0
9.09 9.10
Analog output channel 1 PID loop proportional constant. Analog output channel 1 PID loop integral constant.
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Service Relay
Service Relay Operation
The IMC Service Relay output (A55_P1133) (TB119) default operation indicates that service is required. Table 4 indicates these critical alarms with an asterisk.
If the default operation is not required, the Service Relay output may be used as a control output. Use ECTO 7.22 to choose the input which will trigger the Service Relay output. The formula X + (32 x Y) + (16 x Z) is used to select the option. See table 32. If ECTO 7.22 input sources 79 are used, the setpoint and deadband must be set with ECTO 7.23 and 7.24.
7.22
127
Option
Delay 7.24 ON
Delayedoff. On when input is >= ECTO 7.23. Off when input is < ECTO7.23 3 for >= ECTO 7.24 seconds. (Fixed 3count hysteresis loop on edge.) Inversion Z: 0 Output not inverted. 1 Output inverted. 7.23 Service_ Output_ SP 0 0 0 132 2 16 2 1 64 127 996 100 51 13 102 13 8 416 255 2000 100 31 255 2000 100 162 8160 Counts I:ppm P: % Y:DegF Counts I:ppm P: %
7.24
Service_ Output_ DB
O:DegF
D:Sec.
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Example 1: Use the Service output to energize a dehumidifier at 60% RH and turn off at 55% RH. (Refer to figure 44.) 1. Determine:
ECTO 7. 22 Input Source X to option 7" (RH) Algorithm Y to option 0" (hysteresis loop) Inversion Z option 0" (output not inverted) X + (32 x Y) + (16 x Z) 7 + (32 x 0) + (16 x 0) 7
Humidifier On
3. Set ECTO 7.22 to 7". 4. Set ECTO 7.23 to 60% (60 counts) for 60% RH 5. Set ECTO 7.24 to 5% (5 counts) for 5% deadband.
Dehumidifier On
3. Set ECTO 7.22 to 23". 4. Set ECTO 7.23 to 35% (35 counts) for 35% RH 5. Set ECTO 7.24 to 5% (5 counts) for 5% deadband.
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Within seconds 0" is displayed indicating blower output. Decimal point indicates digital output is energized LED READOUT
Fan 6 (1) Reversing Valve 1 Reversing Valve 2 Service Relay Reheat Solenoid Reheat Solenoid Exhaust Fan Stg. 1 / VFD Enable Exhaust Fan Stg. 2 VAV A012 VAV A023 GP Relay Out GP AO1 GP AO2
2. Press the pushbutton to toggle the readout downward from 0 to 18. Press the pushbutton twice (double push) to toggle the output upward from 18 to 0. 3. When the readout for the desired unit function is displayed, press and hold the pushbutton to turn on" the digital output and energize the function. A decimal point will appear when the output is energized. 4. Turn the output off" by pressing down on the pushbutton until the decimal disappears. 5. Analog Outputs Only (14, 15, 17, 18) Move the mode DIP shift" to on. See figure 50. 0100% is equivalent to a 010 Vdc analog output. A single push on the pushbutton increases the readout 1% or .1 volts. A double push decreases the output by 10% or 1 volt. Advance to the desired percentage or voltage. Press and hold the pushbutton to send the value to the analog output.
MODE
ON
UNIT TEST RECALL ECTO TEMP OPT2 SHIFT
*Analog outputs (1) Fans which are controlled by a low ambient pressure switch will not be energized. (2) Supply VFD speed or CAVB damper control. (3) Exhaust fan VFD speed control
Check unit functions as follows. 1. Move the MODE DIP UNIT TEST" to ON (see figure 48). The readout will display 0" indicating a blower output (see figure 49).
For example: an E" will be shown if both the UNIT TEST and the ECTO display switches are in the ON" position. (IMC BOARD OUTPUTS) MODE
ON
UNIT TEST RECALL ECTO TEMP OPT2 SHIFT
SW2
Figure 51. Incorrect Mode DIP Switch Settings Example For Digital Output To Check Fan 3 Operation (See Figure 52): 1. Set MODE DIP to UNIT TEST". 2. With a short press, toggle pushbutton until number 3 is indicated. 3. Press pushbutton until decimal appears; fan three will be energized. 4. Press pushbutton until decimal goes off; fan three will be de-energized.
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NOTE When a low ambient switch is used on fan three, the fan will not be energized.
Readout indicates output is to outdoor fan 3.
Press and hold the pushbutton until the decimal appears (indicates fan 3 output is ON).
Press and hold the pushbutton until the decimal disappears (indicates fan 3 output is OFF).
MODE
ON
UNIT TEST RECALL ECTO TEMP OPT2 SHIFT
SW2 NOTE MODE DIP SHIFT" must be turned on before MODE DIP UNIT TEST".
Press and hold the pushbutton until the decimal disappears (indicates fan 3 output is OFF).
With short pushes, toggle pushbutton to increase readout to desired output in % (30% shown). Press and hold pushbutton to send the value to output.
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Readout Input Thermostat Energi Input zed Simulation Y1 & G Y2 & G W1 W2 Function 1st Stage Cooling 1st & 2nd Stage Cooling 1st & 2nd Stage Cooling 1st Stage Heating Y1, Y2, & G Gas & Electric 1st & 2nd Stage Heating Heat Pump Em. Heat Unit Off (Default) 1st & 2nd Stage Heating W1 & W2 SMOKE
Press and hold the pushbutton until the decimal appears (indicates fan 3 output is ON).
Readout
Input Energized
Function
The display will read E to indicate a wrong combination of dip switches have been set (see figure 57). A single push on the pushbutton will display the next reading and a double push will display the previous reading (see table 36). A long push will bypass time delays.
MODE
ON
UNIT TEST RECALL ECTO TEMP OPT2 SHIFT
1st & 2nd Stage Cooling 1st, 2nd & 3rd Stage Cooling 1st Stage Heating Y1, Y2, & G W1 W2 Gas & Electric 1st & 2nd Stage Heating Heat Pump Em. Heat W1 & W2 SMOKE 1st & 2nd Stage Heating Unit Off (Default)
SW2
4. Press and hold the pushbutton to turn ON" an output. A decimal indicates the output is energized. Press and hold the pushbutton until the decimal disappears. This indicates the output is turned OFF" (see figure 55). Example: To check compressor operation: 1. Set MODE DIP to SHIFT". Set MODE DIP to UNIT TEST". 2. With a short push, toggle pushbutton until c11" is indicated. 3. Press pushbutton until decimals appear; all compressors will be energized. NOTE Units may have more than one compressor per stage of cooling. Refer to unit wiring schematic to determine which compressors are energized by first and secondstage cooling demands. Turning off the MODE DIP UNIT TEST" and MODE DIP SHIFT" returns unit to normal operation and resets all delays except blower off delays used with compressor operation. Reset power to digital temperature control modules once tests are complete. This will reset any alarms which may have been caused by testing.
c11 readout indicates the input is to first and secondstage cooling (table 34) Press and hold the pushbutton until the decimals appear (C1.1.). This simulates a Y1 and Y2 thermostat demand.
FOR EXAMPLE: AN E" WILL BE SHOWN IF BOTH THE TEMP AND THE ECTO SWITCHES ARE IN THE ON" POSITION.
Figure 57. Incorrect Mode DIP Switch Settings Table 36. Read Sensor Output
Readout Output Outdoor Air Temperature F (RT17) Return Air Temperature F (RT16) Discharge Air Temperature F (RT6) Zone Air Temperature (A2 Optional) IAQ Sensor ppm/10 (A63 Optional) OAC Sensor Volt x 10 (A24 Optional) IAQ Economizer Damper Position % (Optional) Economizer Damper Position % (Optional) Indoor Relative Humidity % (A91/A37Optional)
Temperature Sensors
RT6 monitors supply air temperature. RT16 monitors return air temperature. The main function of RT6 and RT16 Is controlling the economizer. Both are also used for diagnostic purposes. RT17 monitors outdoor air temperature. RT17 is used when controlling low ambient fan cycling, Low ambient compressor lockout, strike three control, high ambient strip heat lockout, economizer control, and other control functions. Outdoor, return, supply, and zone air sensor temperatures are displayed to the nearest degree. NOTE RT6, RT16, and RT17 do not sense enthalpy", or total heat content of air.
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Outdoor, return air, and supply air sensors are factoryprovided and installed. Zone air sensors are fieldprovided and installed.
SW2
Example: 1. Set MODE DIP TEMP" to ON". 2. Toggle pushbutton until C02 reading is alternately flashing with an output reading. Figure 58 shows an output reading of 100. 3. Divide output reading by 20 to get IAQ sensor output voltage (see figure 58).
Display reading alternates.
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Readout Number
Digital Inputs
Readout
00 01 10 11
On On
AI1 (TB186) 025 010vdc=0 to 5"w.c. Supply 5 Static Pr. AI2 (TB187) 010vdc=0.5 025 to 0.5"w.c. 5 Bldg. Static Pr. 025 AI3 (TB188) 5 010vdc 025 AI4 (TB189) 5 010vdc
4 5
0 = 0.00 25 = 0.98 50 = 1.96 75 = 2.94 100 = 3.92 125 = 4.90 150 = 5.88 175 = 6.86 200 = 7.84 225 = 8.82 255 = 10.00
= 0.00 = 0.50 = 1.00 = 1.50 = 2.00 = 2.50 = 3.00 = 3.50 = 4.00 = 4.50 = 5.00
= 0.5 = 0.4 = 0.3 = 0.2 = 0.1 = 0.0 = 0.1 = 0.2 = 0.3 = 0.4 = 0.5
Readout Number
00 01 10 11
On On
Readout Number
Analog Input AI1 (TB226) 010vdc AI2 (TB227) 010vdc AI3 (TB228) 010vdc AI4 (TB229) 010vdc
Readout=Volts (DC)
0255
0255
0255 0255
10
0 = 0.00 25 = 0.98 50 = 1.96 75 = 2.94 100 = 3.92 125 = 4.90 150 = 5.88 175 = 6.86 200 = 7.84 225 = 8.82 255 = 10.00
Readout Number
00 01 10 11
11
On On
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Readout Number Readout
Analog Input AI1 (TB196) 010vdc AI2 (TB197) 010vdc AI3 (TB198) 010vdc AI4 (TB199) 010vdc
Readout=Volts (DC)
12
0255
13
0255
14 15
0255 0255
0 = 0.00 25 = 0.98 50 = 1.96 75 = 2.94 100 = 3.92 125 = 4.90 150 = 5.88 175 = 6.86 200 = 7.84 225 = 8.82 255 = 10.00
Sensors
The IMC is only compatible with L connections sensors provided with the unit or purchased separately as specified in the Engineering Handbook. IMPORTANT All 010Vdc sensors require two separate twisted pair cables with shield. one cable is used for the 24Vac power and one cable is used for the 010Vdc output. Zone sensors require a single twisted pair cable with shield. The shield drain wires must be connected to the common at the unit field wiring terminal block only. The shield drain wires must not be connected to common at the sensor.
OAC Sensor
The optional outdoor air control sensor is an analog sensor with a 010Vdc output. Three velocity ranges are available (see table 45). The sensor is powered with 24Vac.
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ThirdParty Zoning
The IMC has many features which allow easy interface with thirdparty VAV or bypass damper changeover zoning systems. See Figure 60 for a VAV unit wiring summary and figure 61 for a CAV unit w/CAVB wiring summary. In addition to providing VFD control (VAV units) and bypass damper control (CAV units), the IMC provides discharge air control for cooling and/or heating. More options are available which control single-stage, two-stage, or modulating power exhaust fans. Only 4 digital inputs are required to control the rooftop unit for thirdparty zoning applications: G (blower enable), OCP (occupied), Y1 (enables discharge cooling) and W1 (enables discharge heating).
bypass damper to hold a constant supply duct static pressure. The IMC uses a pressure sensor input and a PID control loop to maintain duct static pressure. For increased flexibility, the IMC has separate adjustable static pressure setpoints for ventilation, cooling, heating and smoke alarms.
Cooling Operation
When a Y1 signal is energized the IMC will control up to 4 stages of cooling (depending RTU size) to automatically maintain a constant discharge air cooling temperature. The IMC also has advanced discharge air cooling reset options based on return air temperature and/or outside air temperature.
RTU w/M18
TB1 3rd Party Zoning Control System Ventilation Demand Occupied Demand Cooling Demand Heating Demand Common G
OCP Y1 W1 C
TB18
Figure 60. Field Wiring Summary for VAV Unit with Supply Air VFD
RTU w/M18 24VAC Digital Signals TB1 Ventilation Demand Occupied Demand 3rd Party Zoning Control System Cooling Demand Heating Demand Common G
OCP Y1 W1 C
TB18
Figure 61. Field Wiring Summary for CAV Unit with Bypass Damper
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VFD Control The IMC is only compatible with the factoryinstalled variable frequency drives (VFD) provided in VAV units. The VFD is used to control the supply blower and exhaust fan(s). The analog control for the VFDs is 010Vdc. This manual uses percent (%) to indicate blower and fan speeds. For example, 50% blower speed is equal to 30Hz and 5Vdc.
Speed % 0 10 20 30 40 50 60 70 80 90 100 Motor Frequency (Hz) 0 6 12 18 24 30 36 42 48 54 60 VFD Control Voltage (VDC) 0 1 2 3 4 5 6 7 8 9 10
Heating Operation
When a W1 signal is energized, the IMC will control up to 4 stages of heating (depending on RTU size) to automatically maintain a constant discharge air heating temperature. The IMC also has advanced discharge air heating reset options based on return air temperature and/or outside air temperature.
Supply Bypass Damper Control The IMC is only compatible with bypass damper actuators specified in the Engineering Handbook. The actuators control the supply air volume for constant air volume units equipped with a bypass damper (CAVB) in zoning applications. The analog control for the actuator is 210Vdc. Dampers are closed at 10Vdc and fully open at 2Vdc. This manual uses percent (%) to indicate bypass damper position. For example, 70% bypass damper position is equal to 4.4Vdc.
Bypass Damper Position (%) 0 (closed) 10 20 30 40 50 60 70 80 90 100 Control Voltage (VDC) 10 9.2 8.4 7.6 6.8 6.0 5.2 4.4 3.6 2.8 2.0
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Table 46. Air Delivery Setup for CAV w/Bypass for Changeover Zoning Applications
ECTO No. 0.01 0.10 0.11 0.12 0.13 0.14 0.15 0.16 0.17 Name Supply_VAV_ Control_ Mode PID_P_ Constant PID_I_Constant PID_D_ Constant CAVB_SMK_ SP CAVB_ Vent_ SP CAVB_ HT_ SP CAVB_CL_SP CAVB_Min_ Output_for SMK_Vent_CL CAVB_Min_ Output_ for HT CAVB_Max_ Output CAVB_ManRS Supply_Static_ Shutdown_ SP Supply_Static_ Lockout_Counts Default Setting 0 17 12 0 1.00"w.c. 1.00"w.c. 1.00"w.c. 1.00"w.c. 20% Setting Required 1 Select (Recommend default) Select (Recommend default) Select (Recommend default) Select 05"w.c. Select 05"w.c. Select 05"w.c. Select 05"w.c. Select 20100% (Recommend default) Select 20100% (Recommend default) Select 20100% (Recommend default) Select 20100% (Recommend default) Select 05.0"w.c. Select 05 counts (Recommend default) Description Sets PID control of bypass damper for all modes, ventilation, cooling, heating and smoke alarms. PID Proportional constant PID Integral constant PID derivative constant Supply static pressure setpoint during smoke alarm. Typically 1 to 1.5"w.c. Supply static pressure setpoint during ventilation only. Typically 1 to 1.5"w.c. Supply static pressure setpoint during heating. Typically 1 to 1.5"w.c. Supply static pressure setpoint during cooling. Typically 1 to 1.5"w.c. Minimum output to bypass damper during smoke alarm, ventilation only and cooling. Sets minimum air delivered. Bypass damper motor is set to 10 to 2 volts with 10 v being closed. Minimum output to bypass damper during heating. Sets minimum delivered. Maximum output to bypass damper for all modes. Sets the maximum air delivered. Bypass damper manual reset value output. Output when blower is off. Supply static shutdown setpoint. Unit will shutdown for ECTO 5.02 minutes if duct pressure exceeds this value for 20 seconds The number of occurrences before permanent lockout. Counter resets when IMC resets. A value of 0 will disable lockout. Sets PID control of VFD all modes, ventilation, cooling, heating and smoke alarms. VAV supply static pressure setpoint during smoke detection. VAV supply static pressure setpoint during ventilation. VAV supply static pressure setpoint during heating. VAV supply static pressure setpoint during cooling. Supply minimum speed for cooling, ventilation or smoke. If minimum is >= manual reset (ECTO 0.09), then manual reset used is shifted to (ECTO 0.07 + ECTO 0.08) / 2 Supply minimum speed for heating. If minimum is >= manual reset (ECTO 0.09), then manual reset used is shifted to (ECTO 0.06 + ECTO 0.08) / 2 Supply maximum output. Supply PID manual reset value.
0.18
20%
0.19
100%
52% 2.0"w.c. 3
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Name
Setting Required
Description
7.20
120Sec.
Discharge Air Control Cooling and Fresh Air Cooling stagedown time delay. Discharge Air Cooling stage differential.
7.21
2F
DACC_RS_Limit DACC_RAT_RS_SP DACC_RAT_RS_ Proportional_Band DACC_RAT_RS_ Adjust_Band DACC_OAT_ RS_SP DACC_OAT_RS_ Proportional_ Band. DACC_OAT_RS_ Adjust_Band
Discharge Air Control Cooling total reset limit. This limits the total DACC reset allowed. Discharge Air Control Cooling return air reset setpoint Discharge Air Control Cooling return air reset proportional band. Discharge Air Control Cooling return air reset adjustment band. 0 disables return air cooling reset. Discharge Air Control Cooling outdoor air temperature cooling reset setpoint. Discharge Air Control Cooling outdoor ambient temperature cooling proportional band. Discharge Air Control Cooling outdoor temperature ambient cooling adjustment reset band. 0 disables outdoor air cooling reset
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ECTO No.
Name
Default Setting
Setting Required
Description Option 1 sets control to operate discharge air control heating when W1 is energized. Discharge Air Control Heating setpoint during occupied period. Discharge Air Control Heating setpoint during unoccupied period. Discharge Air Control Heating deadband.
7.13
180 Sec.
Discharge Air Control Heating and Fresh Air Heating stageup time delay.
Discharge Air Control Heating stage differential Discharge Air Control Heating reset limit. This limits the total DACH reset allowed. Discharge Air Control Heating return air heating reset setpoint. Discharge Air Control Heating return air heating reset proportional band. Discharge Air Control Heating return reset adjustment band. 0 value disables return air heating reset. Discharge Air Control Heating outdoor temperature reset setpoint. Discharge Air Control Heating temperature reset proportional band. Discharge Air Control Heating outdoor temperature reset adjustment band. 0 disables outdoor temperature heating reset
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ECTO No.
Name
Default Setting
Setting Required
Two stage exhaust fan (controlled by A56_P1153 and A133_P1945 outputs) Mode Enable Input 1 Input 2
8 9 10 11 12 13 14 15 Blower Always Occupied Blower Always Occupied Blower A133_P1941 D_POS A133_P1941 A133_P1941 A133_P1941 A133_P1947 A133_P1947 A133_P1947 A133_P1947 D_POS A133_P1942 A133_P1942 A133_P1942 A133_P1947 A133_P1947 A133_P1947 A133_P1947 Use ECTO 8.208.25 for stage setpoints, deadbands and stage delays. Use ECTO 8.17 for 010VDC stage 1 output. Use ECTO 8.18 for 010VDC stage 2 output.
8.16
Exh_Fan_ Control
For option 915, Stage 2 will not turn on until ECTO 8.25 seconds after stage 1. Stage 1 wont turn off until ECTO 8.22 seconds after stage turns off. VFD (PID) controlled exhaust fan with on/off cycling at minimum speed (cycled by A56_P115_3 and speed controlled by VFD) Mode Enable Analog Input
Use ECTO 8.198.25 for 16 Always A133_P1947 setpoint and PID 17 Occupied A133_P1947 constants. 18 Blower A133_P1947 19 A133_P1941 A133_P1947 Min. speed cycling: On at 10% over setpoint. Off after 30 seconds at minimum speed. Minimum 30 seconds off.
VFD (PID) controlled exhaust fan (always on when enabled) (cycled by A56_P115_3 and speed controlled by VFD) Mode Enable Analog Input
20 Always A133_P1947 21 Occupied A133_P1947 22 Blower A133_P1947 23 A133_P1941 A133_P1947 Always on at least minimum speed when enabled. Use ECTO 8.208.25 for setpoint and PID constants.
50% 100% 0.3"w.c. 50% 0.3"w.c. 50% 10% 0.04 10% 100 Sec. 20 Counts "w.c. 64 Counts .25"w.c. 0 Counts 0 Sec.
Select 0100% Select 0100% Select 0.5 0.5"w.c. 0100% Select 0.5 0.5"w.c. 0100% Select 0100% 01.0"w.c. Select 0100% 0200 Sec. Select 0255Counts 0.5 0.5"w.c. Select 0255 Counts 01.0"w.c. Select 0127 Counts 0254Sec.
Speed setpoint for stage 1 exhaust fan when using a VFD for controlling exhaust fan in staged mode. Speed setpoint for stage 2 exhaust fan when using a VFD for controlling exhaust fan in staged mode. Exhaust fan smoke mode setpoint for PID option control Staged setpoint for during smoke alarm. Value used depends on smoke mode (ECTO 5.01) Exhaust fan setpoint for PID option control Stage 1 setpoint Exhaust fan minimum speed Staged 1 deadband. Exhaust fan PID loop manual reset value Stage 1 offdelay. Exhaust fan PID loop proportional constant Staged 2 setpoint. Exhaust fan PID loop integral constant Staged 2 deadband. Exhaust fan PID loop derivative constant Staged 2 ondelay.
Exh_Fan_SP Stage_1_SP Exh_Fan_Min. Staged_ 1_DB Exh_Fan_ ManRS Stg_1_Off_Delay Exh_Fan_PID_P _Constant Stg_2_SP Exh_Fan_PID_ I_ Constant Stg_2_DB Exh_Fan_PID_D_Co nstant Stg_2_On_Delay
8.24
8.25
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NOTE A qualified systems integrator with adequate training and experience is required to integrate and commission the IMC LonTalk module into a thirdparty LonTalk building automation system. A LonWorks network configuration software tool such as LonMaker (or equivalent) is required to commission the LonWorks network. An external interface file (XIF) will be made available upon request.
JUMPER
Refer to the Installation Instructions for the IMC LonTalk module for installation. Refer to the Service Literature for the IMC LonTalk module for data point and programming information.
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S S
M18 board pushbutton and display optional PC with PC converter and UC software
MODE
ON UNIT TEST RECALL ECTO TEMP OPT2 SHIFT
A short push will move the display to the next parameter. A double push will move the display to the previous parameter. A long push will move the reading to the next block.
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7. Short push the pushbutton until readout displays 180". 8. To store the new ECTO control parameter, turn off the SHIFT switch. Wait for the parameter number to reappear. Turn off the ECTO switch. The readout will turn off and decimals will turn on. The control resets when new ECTO parameters are stored ( 8.8.8." readout will flash).
In addition, the PC software allows the user to save unit configuration files. The saved file can be used to apply the same settings to other units. The unit controller software can directly access a unit by plugging into the M1 board phone jack and connecting to a serial port using a PC converter. Any unit on the same daisychained network can be adjusted from any unit M1 board or the NCP. A LAN ethernet converter and phone modem are also available for remote connections.
PC Phone LAN
The L connection unit controller PC software is recommended when adjusting multiple ECTO parameters. Unit controller PC software allows the user to adjust parameters using real units (no conversion from display readout). PC software is faster than using the pushbutton/display interface on the M1 board.
+ G SYS BUS ON BC, IMC, OR NTC SYS BUS ON BC, IMC, OR NTC + G
BC
NTC
SYS BUS ON NCP AND/OR PC CONVERTER, ETHERNET CONVERTER, OR PHONE MODEM 1 2 3 + Shield
Connect + terminals of NCP to + terminals on the controller SYS BUS terminal block. Connect terminals of NCP to terminals on the controller SYS BUS terminal block. Do not connect the cable shield to the G" terminal on the controller SYS BUS terminal block. Connect the shield wire to the NCP SHIELD" terminal only; connect unit shield wires together. If the NCP 24VAC supply is not grounded, connect the shield to G" terminal on the last controller.
ECTO
0.02
0.03
0.04
0.05
0.06
VAV_Press_ SMK_ SP VAV_SMK_ Stg_ Output VAV_ Press_ Vent_ SP VAV_VT_ Stg_ Output VAV_ Press_ HT_SP VAV_HT_Stg_O utput VAV_Press_ CL_ SP VAV_CL_Stg_1 _ Output VAV_Min_Output_for_CL_ VT_SMK VAV_Min_Output_for_HT VAV_Max_ Output VAV_PID_ ManRS PID_P_ Constant PID_I_ Constant PID_D_ Constant CAVB_SMK_SP CAVB_VT_SP VAV_CL_Stg_2 _Output
0 0 0 0 0 0 0 0 0 0 0 0 30 30 30 30 40 40 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
51 1.00 51 51 1.00 51 51 1.00 51 51 1.00 51 50 50 50 50 100 100 60 60 17 12 0 51 1.00 51 1.00 51 51 1.00 51 51 1.00 51
255 5.0 100 255 5.0 100 255 5.0 100 255 5.0 100 100 100 100 100 100 100 100 100 127 127 127 255 5.0 255 5.0 100 255 5.0 100 255 5.0 100
Counts N:"w.c. P: % Counts N:"w.c. P:% Counts N:"w.c. P:% Counts N:"w.c. P:% Counts P:% Counts P:% Counts P:% Counts P:% Counts Counts Counts Counts N:"w.c. Counts N:"w.c. P:% Counts N:"w.c. P:% Counts N:"w.c. P:%
ECTO
0.13 0.14
0.15
0.16
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0.18
20 20
20 20
100 100
Counts P:%
0.19
40 40 20 20 0 0 0
N:"w.c.
Counts
0.23
127
Option
0.24
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ECTO
Max
255 10.0 2000 100 162 8160 1.0 5.0 101 101
Units
Counts R:Volts I:ppm P:%
Description
0.25
O:DegF
D:Sec. L:"w.c. N:"w.c. Count P:%
0.26
Supply_StaticSensor_Low_ Alarm_Check
Supply Static Pressure Sensor (A30) connected at (A133_P195_6) (TB18_6) alarm threshold. Blower percent speed before checking sensor after a 20 second delay. A value of 101 disables the low threshold or open" alarm trap. Warmup time delay. The time that the supplemental heat is held off during the first demand of warmup. This parameter is only used if the parameter 1.17 is set to option 1. Blower on delay. The time before the blower turns on after a heating demand. Blower off delay. The time the blower stays on after the heating demand is lost Service output activation. Maximum Primary and Secondary Limit occurrences stored before service relay is energized. If max value is set, service output is disabled. Note: Heating stage is not locked out. Time delay between 1 & 2 stage of supplemental heat. Temperature setpoint for lockout for the second bank of supplemental heat. Note: Temperature must be < or = to ECTO 1.07. Temperature setpoint for lockout of first bank of supplemental heat. Note: Temperature must be = to or > ECTO1.06. Low ambient lockout for compressor 1. 254 value equals 30 F (34C). A value of 255 (31F) will disable low ambient lockout function. Note: This lockout is for heating only. Temperature must be < or = 1.09. Low ambient lockout for compressor 2. 254 value equals 30 F (34C). A value of 255 (31F) will disable low ambient lockout function. Note: This lockout is for heating only. Temperature must be > or = 1.08. Compressor minimum off delay. Used on 1 PH units. Also used on all units after an alarm occurs. Compressor minimum run time. Used on 3 PH units. Maximum High Pressure occurrences stored before control locks off compressor stage and energizes the service output. If max value is set, lockout and service output features are disabled. Maximum Low Pressure occurrences stored before control locks off compressor stage and energizes the service output. If max value is set, lockout and service output features are disabled. Defrost options: 0: No supplemental heating during defrost. 1: Supplemental heating on during defrost. Minimum time allowed between defrost cycles. 1= 32 minutes 2= 64 minutes 3=96 minutes Maximum defrost time allowed. Warmup mode option. 0 Supplemental heat may be used during warmup. Use depends on outdoor temperature. See ECTO 1.06 and 1.07. 1 For the first demand cycle, lockout supplemental heat for the first 30 minutes (default). Time is adjustable by changing the parameter WARMUP DLY # 1.01. 2 For future use. Supplemental heat stage 1 differential. Used in zone sensor applications. Note: Differential temperature must be = to or < ECTO 1.19. Supplemental heat stage 2 differential. Used in zone sensor applications. Note: Differential temperature must be = to or > ECTO 1.18
1.04
1.13 1.14
1 0
3 1
8 1
Counts Option
ECTO
1.15
1 2 10
2 3 15
3 5 25
1.16
1.17
WmUp_Option
Option
1.18 1.19
0 0 0 0
8 2 12 3
15 3.75 15 3.75
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1.21
0 0 0 0 0 0 0 0
0 0 0 0 0 19 304 0
1.22
Heating off delay. Service relay activation. Maximum Combustion Air Inducer proof switch occurrences stored before service output is energized. If max value is set, service output is disabled. Note: Heating stage is not locked out. Service output activation. Maximum Roll Out Switch occurrences stored before service relay is energized. If max value is set, service output disabled. Note: Heating stage is not locked out. Service output activation. Maximum Gas Valve Sense occurrences stored before service output is energized. If max value is set, service output is disabled. Note: Heating stage is not locked out. Stage latch option. Used in zone sensor applications. 0: Latch Disabled 1: Latch Enabled Stageup timer. The maximum time that lower stage runs before calling next heat stage. Used in zone sensor applications. Disabled if set to 0.
3.08
Counts
1 0 0 0
3 0 57 912
6 1 225 3600
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ECTO
Max
225 3600
Units
Counts F: Sec
Description
Time delay before a lower stage turns off following a higher stage termination. Used in zone sensor applications. Modulating Gas Valve Mode 0 A133 (GP1) not installed. 1 A133 (GP1 w/DIP set to MGV) installed, but no MGV. Data logging only. 2 Twostage fire; min. or 100% (with or without lowfire FAH) 3 2 + modulating FAH 4 Direct mode. AI1 (A133_P19411) scaled to 0100% and output on AO1. AI2 (A133_P194_12)scaled to 0100% and output on AO2. 5 DACH control; min. to maximum (with or without lofire FAH) 6 5 + modulating FAH Lighting sequence is followed for all modes; 26. See ECTO 3.14 and 3.15. Modulating gas startup delay. At startup, run burners on low stage main gas valves(s) with MGV(s) at 100% for ECTO 3.05 seconds. Increase burners to high stage of main gas valve(s) with MGV(s) opened to ECTO 3.15 for ECTO 3.14 seconds. Begin PID or staged control of MGV(s). Modulating gas valve maximum. Modulating gas valve minimum. Modulating gas valve PID manual reset value. Modulating gas valve PID proportional constant. Modulating gas valve PID integral constant. Modulating gas valve PID derivative constant.
3.13
MGV_Control_ Mode
Option
3.14
MGV_startup_ Phase2_delay MGV_Max MGV_Min MGV_PID_ ManRS MGV_PID_P_ Constant MGV_PID_I_ Constant MGV_PID_D_ Constant
2 4 60 60 0 0 0 0 0 0 0
8 16 80 80 20 20 50 50 40 0 0
150 300 100 100 100 100 100 100 127 127 127
Counts A: Sec. Counts P:% Counts P:% Counts P:% Counts Counts Counts
ECTO
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3.21
127
Option
Inversion Z:
0 Output not inverted. 1 Output inverted. 0 0 o 0 132 0.5 0 2 0 16 2 1 64 0.01 0 127 5.0 996 100 51 0 2.5 13 .50 102 13 8 416 0.05 .25 255 10.0 2000 100 31 0.5 5.0 255 10.0 2000 100 162 8160 1.0 5.0 Counts R:Volts I:ppm P:% Y:DegF M:"w.c. N:"w.c. Counts R:Volts I:ppm P:%
OFF 0.24
3.22
O:DegF
D:Sec. L:"w.c. N:"w.c.
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ECTO
3.23
4.04
4.09
4.10
1 0 0 0
3 1 2 0
8 120 240 1
4.18
Stg_3_Latch
Option
ECTO
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4.24
Reheat_ Control
0 1 2 3
0 0 7 Option
4 5 6 7
No reheat. Supermarket reheat using DeHumidistat (Tstat mode only) Supermarket reheat using RH sensor. Humiditrol reheat. Conditions: Blower must be energized, Must be occupied, At least one previous cooling demand. RH measurement / display. No Supermarket or Humiditrol reheat. Humiditrol reheat. Conditions: At least one previous cooling demand. Humiditrol reheat. Conditions: Blower must be energized, Must be occupied. Humiditrol reheat. Conditions: None
Percent relative humidity where supermarket or Humiditrol reheat demand is energized. Used of Reheat option 2,3,5,6,or 7. Reheat is deenergized at setpoint deadband (ECTO 4.26). 4.25 Reheat_SP 0 0 60 60 100 100 Counts P:%RH If value = 100, Humiditrol reheat is controlled by the digital input A67_P1755 (TB124) only. Energized input signal calls for reheat demand. L Connection Network RH setpoint will override this setpoint. (Such as from NCP).
ON
4.26
Reheat_ RH_DB
1 1
3 3
10 10
Counts P:%RH
Reheat RH deadband. Used of Reheat option 2,3,5,6,or 7. Reheat is on when RH>=ECTO 4.25 and off when RH< ECTO 4.25 ECTO 4.26. Freecooling Low Ambient Lockout Setpoint. When outdoor air is suitable for free cooling and an economizer is present, the compressor will not run when ambient is below this value. A value of 207 (0 degF) disables this feature. A value of 81 (80 degF) locks out compressor operation whenever OAS, regardless of OAT. Smoke alarm control options. 0 Unit off. 1 Blower on, exhaust fan off, OD air damper open (positive pressure) 2 Blower on, exhaust fan on, OD air damper closed (negative pressure). On VAV units, exhaust fan will run at speed set in ECTO 8.19 with blower). 3 Blower on, exhaust fan on, OD air damper open (purge). On VAV units, exhaust fan will run at speed set in ECTO 8.19. 4 Blower off, exhaust fan on, OD air damper closed (negative pressure). On VAV units, exhaust fan will run at speed set in ECTO 8.19. 5 Blower on, exhaust fan on, OD air damper closed (negative pressure). On VAV units, exhaust fan will run to maintain pressure setpoint set in ECTO 8.19 with blower). 6 Blower on, exhaust fan on, OD air damper open (purge). On VAV units, exhaust fan will run to maintain pressure setpoint set in ECTO 8.19. 7 Blower off, exhaust fan on, OD air damper closed (negative pressure). On VAV units, exhaust fan will run to maintain pressure setpoint set in ECTO 8.19. Off time delay if a norun" error occurs. Off delay for error codes 5, 10, 11, 20, 21, 44, 45, 83, 86 and 87. Degrees Celsius option for A55 Display 0: Displays degrees Fahrenheit 1: Displays degrees Celsius
4.27
FC_LAL_SP
81 80
136 45
207 0
Counts Y:DegF
5.01
SMK_Alarm
Option
5.02 5.03
8 64 0
38 304 0
225 1800 1
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ECTO
5.04
CL_Staging
Option
RAT_LT RAT_HT_LT RAT_CL_LT A42_Input_ Occurrences HT_Staging LP_Strike_3_ Run_Time_1 LP_Strike_3_ Run_Time_2 LP_Strike_3_ Run_Time_3 LP_Strike_3_ Run_Time_4 LP_Strike_3_ Off_Time LP_Strike_3_ Temp_SP DCV_Max_ Damper_Open
0 95 100 124 80 1
0 117 85 146 65 3
1 154 60 154 60 15
5.09
2 45 360 90 720 15 120 38 304 113 14464 97 70 100 100 64 502 2.51 128 1004 5.02 191 10 144 40 89 75 42 105 100 100 101 101
Option Counts C:Sec. Counts C: Sec. Counts C:Sec. Counts C:Sec. Counts E:Sec Counts Y:Deg. Counts P:% Count I:PPM R: Volt Count I:PPM R: Volt Counts Y:Deg.F Counts Y:Deg.F Counts Y:Deg.F Counts Y:Deg.F Counts P:% Counts P: %
191 10 100 100 255 2000 10 255 2000 10 255 31 255 31 255 31 255 31 100 100 100 100
DCV_Damper _Start_Open_ SP
OAC_Dampr_St art_Open_SP DCV_Dampr_ Full_Open_SP OAC_Dampr_F ull_Open_SP DCV_Low_T em p_Override_ Full_Closed DCV_Low_T em p_ Override_ Start_Closing DCV HighTemp. Override Start Closing DCV_High_T em p_ Override_ Full_Close Free_CL_ Max_Damper Min_Damper_ Position
5.18
ECTO
5.19
5.20
5.21
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5.26
IAQ_Input_ Source/Mode
Option
5.27
Net_Sig_ Sources
15
Option
6.01
System_Mode
12
Option
6.02
OCP_HT_ BkUp_ SP UnOcp_HT_ BkUp_SP Ocp_CL_ BkUp_ SP UnOcp_CL_ BkUp_SP Override_ Timer HT_Stg_DB CL_Stg_DB Stg_1_HT_Diff Stg_1_CL_Diff
20 95 20 95 20 95 20 95 0 0 4 1 4 1 0 0 0 0
Counts Z:DegF Counts Z:DegF Counts Z:DegF Counts Z:DegF Counts E: Sec Counts W:DegF Counts W:DegF Counts W:DegF Counts W:DegF
6.03
Backup unoccupied cooling setpoint. Used if the communications link is lost for 5 minutes between the IMC and NCP. Used only in zone sensor applications. Setpoint temperature must be > or = (6.03 + 6.15). After hours override timer. Only used on zone sensor applications without a Network Control Panel (NCP). Heating deadband. Used only with IMC zone sensor applications. Deadband must be < or = 6.15 6.08. Cooling deadband. Used only with zone sensor applications. Deadband must be < or = 6.15 6.07. Heating stage 1 differential. Used only with zone sensor applications. Differential temperature must be < or = 6.11. Cooling stage 1 differential. Used only with zone sensor applications. Differential temperature must be < or = 6.12.
15 3.75 15 3.75 12 3 12 3
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ECTO
6.04
Backup occupied cooling setpoint. Used if the communications link is lost for 5 minutes between the IMC and NCP. Used only in zone sensor applications. Setpoint temperature must be > or = (6.02 + 6.15).
Max
12 3 12 3 12 3 12 3 40 10 225 900 1
Units
Counts W:DegF Counts W:DegF Counts W:DegF Counts W:DegF Counts W:DegF Counts B: Sec Option
Description
Heating stage 2 differential. Used only with zone sensor applications. Differential temperature must be > or = 6.09. Cooling stage 2 differential. Used only with zone sensor applications. Differential temperature must be > or = 6.10 AND < or = 6.13. Cooling stage 3 differential. Used only with zone sensor applications. Differential temperature must be > or = 6.12 AND < or = 6.14. Cooling stage 4 differential. Used only with zone sensor applications. Differential temperature must be > or = 6.13. Minimum autochangeover deadband temperature. Deadband must be > or = (6.07 + 6.08). Used in zone sensor applications. Autochangeover time delay. Delay between heating and cooling modes. Blower control option for zone sensor applications during occupied periods. 0 = Blower cycles with demands 1 = Continuous blower Zone sensor calibration offset. Counts: 20 16 12 8 4 0 4 8 12 16 20 Offset 5 4 3 2 1 0 1 2 3 4 5 (F) F is an offset added to the zone sensor reading. Example: If the zone sensor is reading 2F high, it can be corrected by setting the count value to 8 (2F offset). Free cooling lockout SP. Locks out free cooling when outdoor temperature is below this value. Default value 161 disables free cooling lockout. Fresh Air Heating setpoint. To enable FAH, set this to a value between 40F (183) and 70F(139). Minimum value (138) disables Fresh Air Heating. Fresh Air Heating stage deadband. Fresh Air heating minimum cycle time. Economizer modulates dampers to maintain supply air temperature (RT6) at this setpoint during free cooling. DACC reset applies. See ECTO 8.018.07. Heating stage 3 differential temperature. Used only with zone sensor applications. Differential temperature must >= ECTO 6.11. Heating stage 4 differential temperature. Used only with zone sensor applications. Differential temperature must >= ECTO 6.24. Economizer outdoor air suitable for free cooling setpoint. A56 DIP switch selects TEMP" or enthalpy ODE" mode. A56 POT selects enthalpy ABCD or differential mode. Conditions for free cooling: A56 DIP SW settings POT set to AD POT set to DIFF ECTO Counts = 0 TEMP RAT > OAT RAT > OAT ODE ODE < POT IDE > ODE ECTO Counts not =0 TEMP OAT < ECTO RAT>OAT+ECTO
ODE = OUTDOOR ENTHALPY OAT = OUTDOOR TEMPERATURE IDE = INDOOR ENTHALPY RAT=RETURN TEMPERATURE
6.18
Counts W:DegF Counts Y:DegF Counts X:DegF Counts V:DegF Counts C:Sec Counts X:Deg.F Counts W:DegF Counts W:DegF
6.26
Economizer_ Free_CL_SP
0 0 132
0 0 132
255 20 31
ECTO
6.27
Economizer_ Profile
Option
Economizer operating profile during free cooling when compressor cooling is on. 0 Damper continues to modulate. 1 Damper opens to ECTO 5.23. 2 Same as 1, but additionally holds off compressor cooling until the damper has modulated to ECTO 5.23 value for 3 minutes.
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Max
30 20 175 20 100 100 183 40 225 7200 154 60 22 15 225 1800 30 20 154 60 154 60 30 20 225 900 150 600 30 20 183 40 183 40 30 20 225 900 150 600 30 20
Units
Counts V:DegF Counts Y:DegF Counts P:% Counts
Description
Fresh Air Heating stage differential. 0 value for first stage heating only for Fresh Air Heating. Outdoor air temperature setpoint that enables fresh air heating for reheat demand and opens damper to ECTO 7.03 when outdoor air is less than setpoint. Fresh air damper position during Fresh Air Heating reheat operation. Fresh Air Heating Reheat setpoint. Minimum value of 138 disables FAHReheat. Fresh air Tempering (FAH or FAC) autochangeover delay. Fresh Air Cooling setpoint. To enable FAC, set this to a value between 60F (154) and 90F(109). Minimum value of 91F (108) disables FAC. Fresh Air Cooling stage deadband. Fresh Air Cooling minimum cycle time. Fresh Air Cooling stage differential between stages. Set to 0 for first stage cooling only for Fresh Air Cooling. Discharge Air Control Heating setpoint during occupied period. Discharge Air Control Heating setpoint during unoccupied period. Discharge Air Control Heating deadband. Discharge Air Control Heating and Fresh Air Heating stageup time delay. Discharge Air Control Heating and Fresh Air Heating stagedown time delay. Discharge Air Control Heating stage differential Discharge Air Control Cooling setpoint during occupied period. Discharge Air Control Cooling setpoint during unoccupied period. Discharge Air Control Cooling stage deadband. Discharge Air Control Cooling and Fresh Air Cooling stageup delay. Discharge Air Control Cooling and Fresh Air Cooling stagedown time delay. Discharge Air Cooling stage differential.
X:DegF
Counts D: Sec. Counts
X:DegF
Counts V:DegF Counts C: Sec. Counts V:DegF Counts
X:DegF
Counts
X:DegF
Counts V:DegF Counts B: Sec. Counts B: Sec. Counts V:DegF Counts
X:DegF
Counts
X:DegF
Counts V:DegF Counts B: Sec. Counts B: Sec. Counts V:DegF
Page 85
ECTO
7.22
127
Option
Algorithm Y for input sources 79: 0 Hysteresis loop On when input >= ECTO 7.23 Off when input < ECTO 7.23ECTO 7.24 1 Window On when input is in range; >= ECTO 7.25 and <= ECTO 7.23 + ECTO 7.24 (Fixed 3count hysteresis loop on rising and falling edges of window.) 2 Delayedon On when input is >= ECTO 7.23 for >= ECTO 7.24 seconds. Off when input is < ECTO 7.233. (Fixed 3count hysteresis loop on edge.) 3 Delayedoff On when input is >= ECTO 7.23. Off when input is < ECTO7.23 3 for >= ECTO 7.24 seconds. (Fixed 3count hysteresis loop on edge.) Inversion Z: 0 Output not inverted. 1 Output inverted.
OFF 7.23
ON
OFF 7.23
7.23
Service_ Output_ SP
0 0 0 132 2 16 2 1 64
7.24
Service_ Output_ DB
O:DegF
D:Sec. Load shedding option used to disable half of available mechanical cooling. Select the load shedding input signal source: 0 No load shedding. 2 EM1 GLO (A56_P1154) (A56 wDIP NOT in set to global mode). 4 DI1 (A133_P1941, DIP set to GP) 6 DI2 (A133_P1942, DIP set to GP) 8 DI1 (A133_P1941, DIP set to MGV). 10 DI2 (A133_P1942, DIP set to MGV) 12 DI1 (A133_P1941, DIP set to VAV) 14 DI2 (A133_P1942, DIP set to VAV) These options select load shedding that will round up (fractional compressors on). 1 compressor unit compressor is not disabled. 3 compressor unit only compressor 3 is disabled. Add one to any option to select load shedding that will round down (fractional compressors off). 1 compressor unit compressor is disabled. 3 compressor unit compressors 2 and 3 are disabled.
ECTO
7.25
Load_Shed_ Option
15
Option
7.26
BACnet_MAC
128
128
Address / Option
BACnet MAC Address. A value of 0127 sets the BACnet MAC address to that value; 128 sets the MAC address to the unit address set on the ADDRESS DIP switch.
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Default
15 10 139 70 15 10 0 0 81 80 31 20 0 0 15 10 139 70 15 10 0 0 144 40 31 20 0 0
Max
29 20 169 50 44 30 44 30 144 40 94 60 47 30 29 20 169 50 44 30 44 30 255 31 94 60 47 30
Units
Counts V:DegF Counts
Description
Discharge Air Control Cooling total reset limit. This limits the total DACC reset allowed. Also used to reset free cooling setpoint (6.23). Discharge Air Control Cooling return air reset setpoint. Also used to reset free cooling setpoint (6.23). Discharge Air Control Cooling return air reset proportional band. Also used to reset free cooling setpoint (6.23). Discharge Air Control Cooling return air reset adjustment band. 0 disables return air cooling reset. Also used to reset free cooling setpoint (6.23). Discharge Air Control Cooling outdoor air temperature cooling reset setpoint. Also used to reset free cooling setpoint (6.23). Discharge Air Control Cooling outdoor ambient temperature cooling proportional band. Also used to reset free cooling setpoint (6.23). Discharge Air Control Cooling outdoor temperature ambient cooling adjustment reset band. 0 disables outdoor air cooling reset. Also used to reset free cooling setpoint (6.23). Discharge Air Control Heating reset limit. This limits the total DACH reset allowed. Discharge Air Control Heating return air heating reset setpoint. Discharge Air Control Heating return air heating reset proportional band. Discharge Air Control Heating return reset adjustment band. 0 value disables return air heating reset. Discharge Air Control Heating outdoor temperature reset setpoint. Discharge Air Control Heating temperature reset proportional band. Discharge Air Control Heating outdoor temperature reset adjustment band. 0 disables outdoor temperature heating reset
X:DegF
Counts V:DegF Counts V:DegF Counts Y:DegF Counts
O:DegF
Counts
O:DegF
Counts V:DegF Counts
X:DegF
Counts V:DegF Counts V:DegF Counts Y:DegF Counts
O:DegF
Counts O:DegF
Page 87
ECTO
Name
Default
0
Max
255
Units
Counts
Description
Reserved. Single stage (controlled by A56_p1153 output) Mode Enable Input 1 0 Blower D_POS Use ECTO 8.20 and 8.21 1 Always A133_P1941 for setpoint and dead2 OCP A133_P1941 band. 3 Blower A133_P1941 4 Always A133_P1947 Use ECTO 8.17 for 5 Occupied A133_P1947 010VDC stage 1 output 6 Blower A133_P1947 if A133 (VAV) present. 7 A133_P1941 A133_P1947 Two stage exhaust fan (controlled by A56_p1153 & A133_p1945 outputs) Mode Enable Input 1 Input 2 Use ECTO 8.208.25 for 8 Blower D_POS D_POS 9 Always A133_P1941 A133_P1942 stage setpoints, dead10 Occupied A133_P1941 A133_P1942 bands and stage delays. 11 Blower A133_P1941 A133_P1942 Use ECTO 8.17 for 12 Always A133_P1947 A133_P1947 010VDC stage 1 output. 13 Occupied A133_P1947 A133_P1947 Use ECTO 8.18 for 14 Blower A133_P1947 A133_P1947 010VDC stage 2 output. 15 A133_P1941 A133_P1947 A133_P1947 For option 915, Stage 2 will not turn on until ECTO 8.25 seconds after stage 1. Stage 1 wont turn off until ECTO 8.22 seconds after stage 2 turns off. VFD (PID) controlled Exhaust Fan with on/off cycling at minimum speed (Cycled by A56_P1153 and Speed controlled by VFD) Mode Enable Analog Input Use ECTO 8.198.25 for 16 Always A133_P1947 setpoint and PID 17 Occupied A133_P1947 constants. 18 Blower A133_P1947 19 A133_P1941 A133_P1947 Min. speed cycling: On at 10% over setpoint. Off after 30 seconds at minimum speed. Minimum 30 seconds off. VFD (PID) controlled Exhaust Fan (Always on when enabled) (Cycled by A56_P1153 and Speed controlled by VFD) Mode Enable Analog Input Use ECTO 8.208.25 for 20 Always A133_P1947 setpoint and PID 21 Occupied A133_P1947 constants. 22 Blower A133_P1947 23 A133_P1941 A133_P1947 Always on at least minimum speed when enabled. Speed setpoint for stage 1 exhaust fan when using a VFD for controlling exhaust fan in staged mode. Speed setpoint for stage 2 exhaust fan when using a VFD for controlling exhaust fan in staged mode. Exhaust fan smoke mode setpoint for PID option control Staged setpoint for during smoke alarm. Value used depends on smoke mode (ECTO 5.01) Exhaust fan setpoint for PID option control Stage 1 setpoint. Exhaust fan minimum speed. Staged 1 deadband. Exhaust fan PID loop manual reset value. Stage 1 offdelay. (Only used for 2 stage operation) Exhaust fan PID loop proportional constant. The P constant must be limited to 127. Recommended setting = 17.
8.16
Exh_Fan_ Control
23
Option
100 100 100 100 255 0.5 100 255 0.5 100 0.5 255 100 100 1.0 100 100 200 255
Counts P:% Counts P:% Counts M:"w.c. P:% Counts M:"w.c. P:% M:"w.c. Counts P:% P:% L:"w.c. Counts P: % A:Sec. Counts
ECTO
8.20
Exh_Fan_SP Stage_1_SP
8.21
Exh_Fan_Min Staged_1_DB
8.22
8.23
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Max
10.0 100 0.5 255 100 1.0 127 254
Units
R:Volts P:% M:"w.c. Counts P:% L:"w.c. Counts A: Sec.
Description
Block 9 Optional A133 Board in GP Mode (DIP switch set to GP) Parameters
Analog output channel 1 control mode. 0 No operation. Analog Output 1 off. Enabled When 1 Occupied Unoccupied 2 Occupied Unoccupied 3 Occupied Unoccupied 4 Occupied Unoccupied 5 Blower On Blower Off 6 Blower On Blower Off 7 Blower On Blower Off 8 Blower On Blower Off 9 DI2 (A133_P1942) on DI1 (A133_P1941) on Otherwise off 10DI2 (A133_P1942) on DI1 (A133_P1941) on Otherwise off 11 DI2 (A133_P1942) on DI1 (A133_P1941) on Otherwise off (1) DI1 (A133_P1942) doesnt matter (2) DI2 (A133_P1941) is off Analog output channel 1 setpoint A Staged output A Analog output channel 1 setpoint B Staged output B. Analog output channel 1 startup value. Value set to Analog Output during the optional startup time delay set by ECTO 9.05. Analog output channel 1 startup delay. Optional time delay before PID loop starts. Analog output channel 1 minimum output. Analog output channel 1 maximum output. Analog output channel 1 PID loop manual reset value. Analog output channel 1 PID loop proportional constant. Control PID setpoint A PID setpoint B PID setpoint A Staged output B Staged output A PID setpoint B Staged output A Staged output B PID setpoint A PID setpoint B PID setpoint A Staged output B Staged output A PID setpoint B Staged output A Staged output B PID setpoint B (1) PID setpoint A (2) PID setpoint B (1) Staged output A (2) Staged output B (1) Staged output A (2)
9.01
A01_control_ mode
11
Option
9.02
AO1_SP_A Stg_Output_A
0 0 0.5 0 0 0 0 0.5 0 0 0 0 0 0 0 0 0 0 0 0 0
127 5.00 0 2.5 100 127 5.00 0 2.5 100 50 50 0 0 20 20 100 100 50 50 0
255 10.0 0.5 5.0 100 255 10.0 0.5 5.0 100 100 100 250 500 100 100 100 100 100 100 127
Counts R:Volts M:"w.c. N:"w.c. P:% Counts R:Volts M:"w.c. N:"w.c. P:% Counts P:% Counts A:Sec. Counts P:% Counts P:% Counts P:% Counts
9.03
AO1_SP_B Stg_Output_B AO1_Startup_ Value AO1_Startup_ Delay AO1_Min_ Output AO1_ Max_ Output AO1_PID_ ManRS AO1_PID_P_ Constant
Page 89
ECTO
Description
Analog output channel 1 PID loop integral constant. Analog output channel 1 PID loop derivative constant. Analog output channel 2 control mode. 0 No operation. Analog Output 2 off. Enabled When Control 1 Occupied PID setpoint A Unoccupied PID setpoint B 2 Occupied PID setpoint A Unoccupied Staged output B 3 Occupied Staged output A Unoccupied PID setpoint B 4 Occupied Staged output A Unoccupied Staged output B 5 Blower On PID setpoint A Blower Off PID setpoint B 6 Blower On PID setpoint A Blower Off Staged output B 7 Blower On Staged output A Blower Off PID setpoint B 8 Blower On Staged output A Blower Off Staged output B 9 DI2 (A133_P1942) on PID setpoint B(1) DI1 (A133_P1941) on PID setpoint A(2) Otherwise off 10 DI2 (A133_P1942) on PID setpoint B (1) DI1 (A133_P1941) on Staged output A (2) Otherwise off 11 DI2 (A133_P1942) on Staged output B(1) DI1 (A133_P1941) on Staged output A (2) Otherwise off (1)DI1 (A133_P1942) doesnt matter. (2)DI2 (A133_P1941) is off Analog output channel 2 setpoint A Staged output A. Analog output channel 2 setpoint B. Staged output B. Analog output channel 2 startup value. Value set to Analog Output during the optional startup time delay set by ECTO 9.16. Analog output channel 2 startup delay. Optional time delay before PID loop starts. Analog output channel 2 minimum output. Analog output channel 2 maximum output. Analog output channel 2 PID loop manual reset value. Analog output channel 2 PID loop proportional constant. Analog output channel 2 PID loop integral constant. Analog output channel 2 PID loop derivative constant.
Block 9 Optional A133 Board in GP Mode (DIP switch set to GP) Parameters (continued)
9.10 9.11 0 0 0 0 127 127
9.12
AO2_Control_ Mode
11
Option
9.13
AO2_SP_A Stg_Output_A AO2_SP_B Stg_Output_B AO2_Startup_ Value AO2_Startup_ Delay AO2_Min_ Output AO2_Max_ Output AO2_PID_ ManRS AO2_PID_P_ Constant AO2_PID_I_ Constant AO2_PID_D_ Constant
0 0 0.5 0 0 0 0 0.5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
127 5.00 0 2.5 100 127 5.00 0 2.5 100 50 50 0 0 20 20 100 100 50 50 0 0 0
255 10.0 0.5 5.0 100 255 10.0 0.5 5.0 100 100 100 250 500 100 100 100 100 100 100 127 127 127
Counts R:Volts M:"w.c. N:"w.c. P:% Counts R:Volts M:"w.c. N:"w.c. P:% Counts P:% Counts A:Sec. Counts P:% Counts P:% Counts P:% Counts Counts Counts
9.14
ECTO
505365M 05/09
Page 90
Block 9 Optional A133 Board in GP Mode (DIP switch set to GP) Parameters (continued)
9.23
DO_Control_ Mode
127
Option
Algorithm Y for input sources 715: 0 Hysteresis loop On when input >= ECTO 9.24 Off when input < ECTO 9.24ECTO 9.25 1 Window On when input is in range; >= ECTO 9.24 and <= ECTO 9.24 + ECTO 9.25 (Fixed 3count hysteresis loop on rising and falling edges of window.) 2 Delayedon. On when input is >= ECTO 9.24 for >= ECTO 9.25 seconds. Off when input is < ECTO 9.24 3. (Fixed 3count hysteresis loop on edge.) 3 Delayedoff. On when input is >= ECTO 9.24. Off when input is < ECTO 9.24 3 for >= ECTO 9.25 seconds. (Fixed 3count hysteresis loop on edge.) Inversion Z: 0 Output not inverted. 1 Output inverted.
9.24
DO_SP
9.25
DO_DB
127 5.0 996 100 51 0 2.5 13 .50 102 13 8 416 .05 .25
255 10.0 2000 100 31 0.5 5.0 255 10.0 2000 100 162 8160 1.0 5.0
O:DegF
D:Sec. L:"w.c. N:"w.c.
Page 91
ECTO
ECTO
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ECTO
ECTO
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Page 94
the input or output, and the type of input or output. Example: To Determine If 24 Volts Is Being Supplied To The K3 Blower Contactor: 1. Using the unit wiring diagram and figure 68, locate K3 and identify appropriate IMC board and jack/plug. (A55 Main Board and J/P11311.) 2. Find the I&O table for P113. Pin 11 shows a 24 volt output to the blower.
Page 95
I/O
MAIN 24V POWER A59 (C2) A56 (EM1) A55 (M1) P114 A57 (C1) P117 OR P120 OR P175
SENSORS INPUTS
P115
P116
P110
P111
P112
P113 OUTPUTS
A61 (HP1)
COMPRESSOR SAFETY INPUTS ROOM THERMOSTAT (A2) HEAT SECTION SAFETY INPUTS
A138 (FS1) OR A133 (GP1) VAV P194 P199 P200 OR A133 (GP1) MGV P194 OR A133 (GP1) GP P194
P201
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Plug #P113 Outputs Plug #P112 Cooling Safety Plug #P111 Heat Safety Plug #P110 Control Inputs
1, 2 3, 4 5, 6 7, 8 9, 10 11, 12 13, 14
Pin #
1 2 3 4 5 6, 7 8 9 10 11 12
1 2 3 4 5 6, 7 8, 9 10 11 12
1 2 3 4 5 6 7 8 9
S10C S10NC S10NO S21C S21NC S47 S18 GV1 TB351 TB352
Label
24VAC (For Relay Outs) Return (For Trans. Prot.) Service Relay Output (24VAC OUT) Compressor 1 Fan 1 Low Pressure (Low Amb. Control Fan 1) RV1 (1) Reversing Valve CAB 1 (Combustion Air Blower Relay 1) H2/E2 (Heat2/Electric Heat 2) Blower H1/E1 (Heat1/ Electric Heat 1)
LP1 (Low Pressure 1) HP1 (High Pressure 1) FRZ1 (Freeze Stat 1) DFT1 (Defrost Temperature Stat 1) DFP1 (Defrost Pressure 1) DFS (Dirty Filter Switch) AFS (Air Flow Switch)
PLT1C (Primary Limit 1) PLT1NC (Primary Limit 1) PLT1NO (Primary Limit 1) SLT1C (Secondary Limit 1) SLT1NC (Secondary Limit 1) ROS1 (Roll Out Switch 1) CAB1(Comb. Air Proof 1 Switch) GV1 (Gas Valve 1 Sense) 24 VAC (For heating outputs & blower) Return (For Trans. Prot.)
Room Thermostat Common Occupied (on when occupied) High Cool Demand Low Cool Demand High Heat Demand Low Heat Demand Blower Demand Smoke Detector (Norm. OFF) Option 1 (Norm. ON)
Description
Page 97
24VAC POWER 24VAC POWER 24VAC DO 24VAC DO 24VAC DO SW (24VAC) 24VAC DO 24 VAC DO 24 VAC DO 24 VAC DO 24 VAC DO SW (24VAC) SW (24VAC) SW (24VAC) SW (24VAC) SW (24VAC) SW (24VAC) SW (24VAC) SW (24VAC) SW (24VAC) 24VAC DI 24VAC POWER 24VAC POWER SW (24VAC) SW (24VAC) 24VAC COM 24VAC DI 24VAC DI 24VAC DI 24VAC DI 24VAC DI 24VAC DI 24VAC DI 24VAC DI
Type
I/O
Plug #P117 A58 G1 Board Plug #P116 A57 C1 Plug #P115 A56 EM1 Economizer Board Plug #P114 Analog Inputs
1 2 3 4 5 6 7 8 9 10, 11 12, 13 14 1 2, 3 4 5 6, 7 8, 9 10, 11 12, 13
505365M 05/09
Pin #
1 2 3 4 5 6 7 8 9 10 11 12 13 14
1 2 3 4 5 6 7 8 9
TB351 TB352 K19A W2 A121 S99C S99NC S100C S100NC S69 S45 GV2
TB342 TB341 A2 () A2 (+) RT16 RT16 (+) RT6 RT6 (+) A91 () A91 (+) A63 () A63 (+) RT17 () RT17 (+)
Label
24VAC IN Return (For Trans. Prot.) CAB2 (Combustion Air Blower Relay 2) H4 (Heat 4) H3 (Heat 3) PLT2C (Primary Limit 2) PLT2NC (Primary Limit 2) 2C (Secondary Limit 2) SLT2NC (Secondary Limit 2) ROS2 (Roll Out Switch 2) CAB2 (Comb. Air Proof 2 Switch) GV2 (Gas Valve 2 Sense)
Return (For Trans. Prot.) Low Press (Low Ambient Control, Fan 2) Fan 2 Compressor 2 HP2 (High Pressure 2) FRZ2 (Freeze Stat 2) LP2 (Low Pressure 2) Reserved
Zone Sensor
Description
I/O
Type
Plug #P122 Compressor Safety Plug #P121 A61 HP1 Board Plug #P120 A60 E1 Board Plug #P119 Compressor Safety Plug #P118 A59 C2 Board
1, 2 3, 4 5, 6 7, 8 9, 10 11, 12 13, 14 1 2 3, 4 5 6, 7 8 9 10 11 12 15, 16 1, 2 3, 4 5, 6 7, 8 9, 10 11, 12
Pin #
1 2 3 4, 5 6 7 8 9
1 2 3 4
TB351 TB352 S11 K149 S85 K150 K152 K153 K14 K146 RT14
Label
HP2 (High Pressure 2) FRZ2 (Freeze Stat 2) LP2 (Low Pressure 2) DFT2 (Defrost Temperature Stat 2) DFP2 (Defrost Pressure 2) Reserved
24VAC IN Common Fan 2 Low Press (Low Ambient Control, Fan 2) Fan 3 (Fan 2 on B Box Heat Pump) Fan 4 RV2 (Reversing Valve 2) Compressor 2
HP3 (High Press. 3) HP4 (High Press. 4) FRZ3 (Freeze Stat 3) LP3 (Low Press. 3) FRZ4 (Freeze Stat 4) LP4 (Low Press. 4) Reserved
24VAC Common Low Press (Low Amb. , Fan 3) Fan 3 Low Press (Low Amb., Fan 4) Fan 4 Fan 5 Fan 6 Compressor 3 Compressor 4 Reserved
Description
Page 99
SW (24VAC) SW (24VAC) SW (24VAC) SW (24VAC) SW (24VAC) RES. (05VDC) SW (24VAC) SW (24VAC) SW (24VAC) SW (24VAC) SW (24VAC) SW (24VAC) RES (05VDC)
24VAC POWER 24VAC POWER 24VAC DO SW (24VAC) 24VAC DO 24VAC DO 24VAC DO 24VAC DO
24VAC POWER 24VAC POWER SW (24VAC) 24VAC DO SW (24VAC) 24VAC DO 24VAC DO 24VAC DO 24VAC DO 24VAC DO RES (05 VDC)
Type
I/O
I/O
Table 50. IMC Board Inputs and Outputs
Pin #
1 2 3 4 5 6 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7
Label
Description
Type
Common 24VAC Reheat Solenoid #1 Reheat Solenoid #2 Digital Input 1 (Used For Digital Humiditrol Option) Digital Input 2 (Reserved for future use)
24VAC POWER 24VAC POWER 24VAC DO 24VAC DO 24VAC DI 24VAC DI 24VAC DI 24VAC DI 24VAC DI 24VAC DI 24VAC DI 24VAC DI 24VAC DI 24VAC DI 24VAC 24VAC DI 24VAC DI 24VAC DI 24VAC DI 24VAC DI 24VAC DI 24VAC DI 24VAC DI
Plug #P199 A138 Four Stage Control Board Inputs from TB8 when present
Digital Input Thermostat demand, heating 4th stage Digital Input Thermostat demand, heating 3rd stage Digital Input Thermostat demand, cooling 4th stage Digital Input Thermostat demand, cooling 3rd stage Digital Input Thermostat demand, heating 4th stage Digital Input Thermostat demand, heating 3rd stage Digital Input Thermostat demand, cooling 4th stage Digital Input Thermostat demand, cooling 3rd stage
TB17 A138 Four Stage Control Board Field wiring when no TB8 Plug #P200 A138 Four Stage Control Board Inputs from TB1
C OCP Y2 Y1 W2 W1 G A17 A42
Plug #P201 A138 Four Stage Control Board Outputs to A55 P110
COM OCP G A17 A42 CLK DATA Common 24VAC Digital Output Thermostat demand, occupied 24VAC DO Digital Output Thermostat demand, blower 24VAC DO Digital Output Smoke Detector Trip 24VAC DO Digital Output Option 1 (shutdown) (normally energized) 24VAC DO Data Output Bus Clock 27VDC(1) data Data Output Bus Data 27VDC(1) data (1) Output is data and difficult to measure. 27VDC is the peak voltage.
Common Digital Input Thermostat demand, occupied Digital Input Thermostat demand, cooling 2nd stage. Digital Input Thermostat demand, cooling 1st stage. Digital Input Thermostat demand, heating 2nd stage. Digital Input Thermostat demand, heating 1st stage. Digital Input Thermostat demand, blower Digital Input Smoke Detector Trip Digital Input Option 1 (shutdown) (normally energized)
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I/O
Table 50. IMC Board Inputs and Outputs
Pin #
Pin # 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
Label
Description
Type
Description Digital Input 1 (Optional Building Static Pressure S37 for stg1 Exhaust Fan) Digital Input 2 (Optional Building Static Pressure S39 for stg 2 Exhaust Fan ) Common 24VAC Relay contact (Output to K201, Exhaust Fan Stg 2) Analog Input 1 (Supply duct static pressure sensor A30) Analog Input 2 (Optional Building Static Pressure Sensor A34) Analog Input 3 Analog Input 4 Analog Ground Analog Output 1 (Supply Blower VFD A96) or (ByPass Damper) Analog Output 2 (Optional Exhaust Fan VFD A137) Digital Input 1 Digital Input 2 Common 24VAC Relay contact Analog Input 1 Analog Input 2 Analog Input 3 Analog Input 4 Analog Ground Analog Output 1 Analog Output 2 Digital Input 1 Digital Input 2 Common Relay contact Relay contact Analog Input 1 Analog Input 2 Analog Input 3 Analog Input 4 Analog Ground Analog Output 1 (MGV Driver A76) Analog Output 2
Type 24VAC DI 24VAC DI NORelay NORelay 010VDC AI 010VDC AI 010VDC AI 010VDC AI GND 010VDC AO 010VDC AO 24VAC DI 24VAC DI NORelay NORelay 010VDC AI 010VDC AI 010VDC AI 010VDC AI GND 010VDC AO 010VDC AO 24VAC DI 24VAC DI NORelay NORelay 010VDC AI 010VDC AI 010VDC AI 010VDC AI GND 010VDC AO 010VDC AO
Plug P194 A133 (DIP set to GP) General Purpose Board TB22
Abbreviations
A55 A56 A57 A58 A59 A60 A61 A67 A133 A138 AI AO BL C1 C2 C1 C2 C3 C4 CAI CAVB COM CL CP1 CP2 CP3 CP4 CSP DAC DACC DACH DAP DAT DB DCV DI Diff DIP DO ECTO E1 EM1 FAC FAH FAT FC FS1 G GLO GP1 H1 H2 H3 H4 M1 board. Main RTU control board EM1 board. Economizer control addon board C1 board. First compressor addon board G1 board. Gas heat addon board C2 board. Second compressor addon board E1 board. Electric heat addon board HP1 board. Heat pump addon board RH1 board. Humiditrol reheat addon board GP1 Board. General purpose addon board DIP selects 3 functions FS1 Board. Four-stage thermostat interface addon board Analog input Analog output Blower 1st compressor addon board (A57) 2nd compressor addon board (A59) 1st stage cooling 2nd stage cooling 3rd stage cooling 4th stage cooling Combustion air inducer Constant air volume with bypass damper Electrical common Cooling Compressor 1 Compressor 2 Compressor 3 Compressor 4 Cooling setpoint Discharge (supply) air control Discharge (supply) air control cooling Discharge (supply) air control heating Discharge (supply) air pressure Discharge (supply) air temperature Deadband Demand controlled ventilation Digital input Differential DIP switch Digital output Electronic configure to order (control parameters) Electric heat addon board (A60) Economizer control board (A56) Fresh air cooling control Fresh air heating control Fresh air tempering control. See FAC & FAH Free cooling Four stage interface board FS11 (A138). Thermostat demand, blower Global mode or input (economizer) General purpose board GP11 (A133) 1st stage heating 2nd stage heating 3rd stage heating 4th stage heating Heat pump addon board (A61) High pressure Heating setpoint Heating Indoor air quality. Often synonymous with CO2 level in ppm IDE Indoor enthalpy. Depends on temperature and humidity IMC Integrated modular control. M1 with or without attached boards w.c. Inches of water column LED Light emitting diode. An indicator light, found either as individual elements or grouped together as segments to form characters LP Low pressure LT Limit M1 Main IMC board (A55). M18 contains IMC software version 5.00 or later MGV Modulating gas valve MSAV Multi Stage Air Volume OAC Outdoor air control OAS Outdoor air suitable for free cooling OAT Outdoor air temperature OCP Thermostat demand, occupied mode ODE Outdoor enthalpy. Depends on temperature and humidity PID Proportional, integral and derivative based control loop PPM Parts per million (mostly used for CO2 measurements) RAP Return air pressure RAT Return air temperature RH Relative humidity RH1 Humiditrol reheat board RH11 (A67). RS Reset RTU Roof top unit RT6 Discharge air temperature sensor RT16 Return air temperature sensor RT17 Outdoor air temperature sensor SMK Smoke detection mode (alarm) SP Setpoint Stg Stage TB Terminal block UnOCP Unoccupied W1 Thermostat demand, heat stage 1 W2 Thermostat demand, heat stage 2 W3 Thermostat demand, heat stage 3 W4 Thermostat demand, heat stage 4 VAC Alternating current voltage VAV Variable air volume. Accomplished with a variable frequency drive (VFD) VDC Direct current voltage VFD Var. frequency drive. An AC inverter used to vary motor speed VT Ventilation Y1 Thermostat demand, cooling stage one Y2 Thermostat demand, cooling stage two Y3 Thermostat demand, cooling stage three Y4 Thermostat demand, cooling stage four ZAT Zone air temperature HP1 HP HSP HT IAQ
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Alphabetical Index
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 BACnett Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Code Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Configuration Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Demand Control Ventilation . . . . . . . . . . . . . . . . . . . . . 53 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 DIP Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Discharge Air Control . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Displaying Sensor Readings . . . . . . . . . . . . . . . . . . . . 61 Economizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 ECTO Electronic Configure To Order Control . . . . . . 72 Fresh Air Tempering (FAT) Mode . . . . . . . . . . . . . . . . 32 General Purpose GP1 Board . . . . . . . . . . . . . . . . . . . . 7 IMC Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Load Shedding Options . . . . . . . . . . . . . . . . . . . . . . . . 40 LonTalkt Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Low Ambient Fan Cycling . . . . . . . . . . . . . . . . . . . . . . 46 Main Controller Operation . . . . . . . . . . . . . . . . . . . . . . 16 Modulating Gas Valve (MGV) . . . . . . . . . . . . . . . . . . . 40 Networking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Outdoor Air CFM Control . . . . . . . . . . . . . . . . . . . . . . . 55 PID Loop Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Power Exhaust Operation . . . . . . . . . . . . . . . . . . . . . . 41 Reading Runtime Values . . . . . . . . . . . . . . . . . . . . . . . 6 Reheat Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Service Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Service Relay Operation . . . . . . . . . . . . . . . . . . . . . . . 57 Smoke Detector Options . . . . . . . . . . . . . . . . . . . . . . . 45 Software Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 StartUp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Summary Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Supply Air Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Testing Unit Function . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Thermostat Simulation Test . . . . . . . . . . . . . . . . . . . . . 60 Third Party Zoning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Unit Component Operation . . . . . . . . . . . . . . . . . . . . . 43 Unit Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Unit StartUp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Zoning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
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Fig. 54
Low ambient lockout. Load shedding. 1st stage defrost. 2nd stage defrost.
Analog Outputs: MODE DIP SHIFT ON" Tap button to toggle output value. Hold button to send value to output.
MODE DIP SHIFT OFF" UNIT TEST OFF"
Table 33
Defrost Test
UNIT TEST DIP ON" RECALL DIP ON" Start test Hold pushbutton for long push (5 seconds). Terminate Test Press pushbutton. Note: Defrost will occur on each stage that is operating in heating.
Table 36
Fig. 9
Lights
Green blinking (HB) LED is the control Heartbeat"; indicates normal operation.
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