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m1 - 8 Version 6.0x Integrated

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E2009

Litho U.S.A.

505,365M 05/09 Supersedes 06/08

M18 VERSION 6.0x INTEGRATED MODULAR CONTROLLER (IMC)

GUIDE TO THE M18 VERSION 6.0x INTEGRATED MODULAR CONTROLLER


IMPORTANT: This manual is for use with IMC board M18 version 6.0x only. Check IMC software version as shown in figure 9 to be sure the IMC version is 6.00 or later.

Table Of Contents
PreCommissioning Hibernation Mode . . . . . . . . . . . . Integrated Modular Controller (IMC) Description . . . IMC Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reading Runtime Values . . . . . . . . . . . . . . . . . . . . . . . Unit StartUp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Main Controller Operation . . . . . . . . . . . . . . . . . . . . . . Supply Air Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reheat Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Discharge Air Control . . . . . . . . . . . . . . . . . . . . . . . . . . Modulating Gas Valve (MGV) . . . . . . . . . . . . . . . . . . . Load Shedding Options . . . . . . . . . . . . . . . . . . . . . . . . Power Exhaust Operation . . . . . . . . . . . . . . . . . . . . . . 1 1 4 6 8 10 16 22 27 34 40 40 41 Unit Component Operation . . . . . . . . . . . . . . . . . . . . . 43 Low Ambient Fan Cycling . . . . . . . . . . . . . . . . . . . . . . 46 Optional Economizer . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Service Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Testing Unit Function . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Displaying Sensor Readings . . . . . . . . . . . . . . . . . . . . 61 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 ThirdParty Zoning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Electronic Configure To Order (ECTO) Control Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 IMC Board Inputs and Outputs . . . . . . . . . . . . . . . . . . 95 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Alphabetical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 IMC M18 Version 6.0x Summary Sheet . . . . . . . . . . 104

PreCommissioning Hibernation Mode Error Code 117


When the IMC display indicates error code 117", the unit is in a precommissioning Hibernation Mode to prevent damage due to incorrect startup. Motors and compressors will not operate. Leaving Hibernation Mode should only be executed by an HVAC technician who is qualified to begin the commissioning process for this equipment. To insure correct voltage phasing before startup, 1) use refrigerant pressure gauges to check proper compressor operation and 2) check arrow label for blower rotation. Compressor damage will be the responsibility of the installer. To wake the unit, slide both the OPT2 and SHIFT switches (found in the MODE DIP switch block next to the display) to the right, wait 3 seconds, and move both switches to the left. The error 117 will clear from the display, and the unit will operate normally.

Integrated Modular Controller (IMC) Description


The Integrated Modular Controller (IMC) provides all rooftop unit control functions to insure its safe and reliable operation. It also provides status and diagnostic information to facilitate troubleshooting. The controllers programmable parameters allow adjustment of time delays and setpoints that enable advanced features. The default configuration requires a standard room thermostat or direct digital controller (DDC). By changing a single parameter, the IMC can also control the unit from a zone sensor. The IMC can also be configured as a network controller when daisychained to the L Connection Network. To simplify configuration, the IMC may be connected to a PC which has been loaded with Unit Controller software. Addon boards connect to the main board to build variations according to application or equipment type. Table 1 shows which boards are provided with each unit. Figure 1 shows the IMC location in each unit. Figure 2 shows the controller components and the location of the expansion boards.

*2P0509*

05/09

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*P505365M*

505,365M

Table 1. IMC Boards by Unit


Controller Boards and Wiring Diagram Designations
VAV, Mod. Gas Valve, and/or General Purpose #2 Compressor & Rev. Valve

#3 & 4 Compressor

#2 Electric Heat Section

#2 Compressor

Economizer

#2 Gas Heat Section

Box Size Footprint


LC/ LG

Packaged Unit
Gas / Electric & Electric / Electric 024, 030, 036, 042, 048, 060, 072 (3, 3.5, 4, 5, & 6 Ton) 3 ton 5 ton

A55 M1 S

A57 C1

A59 C2

A60 E1

A58 G1

A61 HP1

A56 EM1 o

A67 RH1 o

Humiditrol Reheat

IMC Main Controller

*A133 GP1 o

A
SC/ SG

Gas / Electric & Electric / Electric 036, 060 (3, 5 Ton)

LC/ LG/ LH

Gas / Electric & Electric / Electric 090, 102, 120, 150 (7.5, 8.5, 10, 12.5 Ton) Heat Pump 090, 102, 120, 150 (7.5, 8.5, 10, 12.5 Ton) Gas / Electric & Electric / Electric 120 (10 Ton) Gas / Electric & Electric / Electric 156, 180, 210, 240, 300S (13, 15, 18.5, 20 & 25 Ton)

S S S

S S S

o o o

o o o

B
SC/ SG

S S S S S S S S S

S S

S S o o

o o S o o o

o o

o o o o o o o

Electric / Electric 156, 180, 210, 240, 300S (13, 15, 18.5, 20, 25 Ton) Heat Pump 180, 240 (15, 20 Ton) Gas / Electric 240H (20 Ton) Electric / Electric 240H, 288H (20, 24 Ton) Gas / Electric 248, 300H. 360 (21, 25, 30 Ton) Electric / Electric 248, 300H, 360 (21, 25, 30 Ton) Gas / Electric 420, 480, 540, 600 (35, 40, 45, 50 Ton) Electric / Electric 420, 480, 540, 600 (35, 40, 45, 50 Ton)

S S S S S S

S S S S S S o o o

SC/ SG

D
LC/ LG

o o

o o

o o

o o

S = required; o = optional *Up to three A133 General Purpose boards can be used. Each board must be set to a different mode. An optional A138 FS1 board adds Y3, Y4, W3, and W4 24VAC inputs. This board is only required for applications with a 4stage thermostat or DDC.

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A Box (SC/SG) 3 & 5 ton


BLOWER SECTION HEAT SECTION CONDENSER OUTDOOR COIL SECTION

B Box (LC/LG/LH) 7-1/2 12-1/2 ton


BLOWER SECTION

E Box (SC/SG) 35 50 ton

CONDENSER OUTDOOR COIL SECTION

A Box (LC/LG) 3 6 ton


BLOWER SECTION CONDENSER HEAT SECTION OUTDOOR COIL SECTION

HEAT SECTION

C & D Box (LC/LG/LH/SC/SG) 13 30 ton

B Box (SC/SG) 10 ton


BLOWER SECTION CONDENSER OUTDOOR COIL SECTION CONDENSER OUTDOOR COIL SECTION HEAT SECTION

HEAT SECTION

Figure 1. A55 (M1) Main Control Panel Location by Unit


A55 (M18): (main board) 1 Blower 1 Compressor 1 Outdoor fan 1 Gas valve 1 Reversing valve 1 Electric heat section

L CONNECTION NETWORK AND COMPUTER COMMUNICATION PORTS BACnet MODULE (Optional)


BUS

BUS LED INDICATES NETWORK TRAFFIC XMIT LED INDICATES THE IMC IS TRANSMITTING

DIP SWITCHES
UNIT
1 2 4 8 16 HP GAS OPT1 1PH

LED DISPLAY & PUSHBUTTON

ADDRESS

MODE
UNIT TEST RECALL ECTO TEMP OPT2 SHIFT

24V READING DURING NORMAL OPERATION

XMIT

FLASHING GREEN HEARTBEAT" LED INDICATES NORMAL OPERATION

EXPANSION PORTS

EXPANSION PORT

EXPANSION PORT

A56 (EM1): Economizer and/ A59 (C2): or Power Exhaust Compressors 3 or 4, Fan, and/or 4 or 6 Outdoor Fans, (1)A133 (GP1): or VAV A61 (HP1): Heat Pump Compressor 2 3 Outdoor fans 1 Reversing valve

A57 (C1): Second compressor 1 Outdoor fan, and/ or (2)A133 (GP1): MGV

A58 (G1): Second Gas Valve or, A60 (E1): Second Electric Heat Section, and/or, A67 (RH1): Humiditrol Control, and/or (3) A133 (GP1): GP

G W1 W2 Y1 Y2 OCP P110 1

INDICATES THERMOSTAT OR DDC MODULE INPUTS WHEN INSTALLED

1
NUMBERS 1" INDICATE TERMINAL NUMBER 1

NOTEConnector nomenclature on board denotes gas unit functions.

Figure 2. Main Controller (A55 [M18]) and Expansion Boards

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INTEGRATED MODULAR CONTROLLER (IMC)

IMC Components
LED Indicators Table 2. IMC LED Operation Indications
LED Heartbeat (green) Status Flashing *Flickering Steady Off Steady On A55 board Indication Normal board operation N/A No voltage to M1 board; see A" fig. 2 Defective Board (replace) Addon Boards Normal Operation Check Electrical Connections No voltage to M1 board; see A" fig. 2 Defective Board (replace)

The pushbutton (located to the right of the LED display) has various functions depending on DIP switch settings; it is used to toggle through LED displays and turn outputs off and on. When there are no error codes currently active, or LAL/LS/ dF events to display, then a scrolling display will show the IMC software version and the L Connection address. If an IMC M18 BACnet Module is active, then the BACnet MAC address is included in the scrolling display. The scrolling display is seen when there is no other information to be displayed. In previous IMC versions the display would have been blank. Resetting the Controller Reset the M1 controller by holding down the pushbutton for at least three seconds. The LEDs display 8.8.8.", flash several times, then turn off.

*A flickering" LED flashes significantly faster than flashing LED. BUS (green) XMIT (amber) Thermostat Input (amber) Flickering ON Flickering ON Indicates a thermostat demand Network traffic present IMC is transmitting G Blower on W1 1st stage heat W2 2nd stage heat Y1 1st stage cool Y2 2nd stage cool OCPOccupied

DIP Switches
DIP switches must be set correctly for proper unit operation. Refer to figures 3, 4, 5, 6, and 7 to check DIP switch settings. DIP switches are particular to each type of unit not all switches shown in this manual will be in all units.

NOTE LEDs are energized by 24 vac thermostat inputs. Disregard LEDs when A138 FS1 board is used. IMPORTANT Check DIP switches BEFORE applying power to unit. The M1 checks switch position on powerup and after a reset.

SINGLE PHASE UNITS GAS/ELEC ELEC/ELEC HEAT PUMP


POSITION OFF" ON"

LED Display & Pushbutton


On unit powerup, the controllers LED displays 8.8.8." for 8 seconds and then turn off. Confirm that all segments of the LED are functioning (see figure 2 for location). The LEDs display error codes, when present. (See Diagnostics section, Page 10). LAL" displays if any compressors are in Low Ambient Lockout and LS" displays if the unit is functioning in Load Shedding mode. dF" is displayed during heat pump defrost operation. The LEDs display additional information when used with the pushbutton and DIP switch settings as shown throughout this manual.

THREE PHASE UNITS GAS/ELEC ELEC/ELEC HEAT PUMP

OPT1" switch is not currently used.

Figure 3. Unit DIP Switch Settings (A55)

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NoteAll economizer modes of operation, except DSET, will modulate dampers to 55F (13C) supply air (ECTO 6.23).

TMP Differential (Sensible Temperature


or Network OAS)

TMP Offset (Sensible Temperature)


B C D Set to DIF

TMP (Sensible Temperature)


B Set to A A DIF C D

A ECTO 6.26 must be set to default value 0".

DIF

ENTHALPY SETPOINT

ENTHALPY SETPOINT

ECTO 6.26 must be set to offset value (040F; 17.7 4.4C).

ECTO 6.26 must be set to setpoint value (3570F; 1.621C).

ODE Differential (Outdoor Enthalpy)


B C D Set to DIF

ODE (Outdoor Enthalpy)


B Set to A C D

GLO (Global Enthalpy)

DIF

ENTHALPY SETPOINT

DIF

ENTHALPY SETPOINT

ECTO 6.26 must be set to default value 0".

ECTO 6.26 must be set to default value 0".

Figure 4. A56 (EM1) Free Cooling Settings


(C, D AND E BOX NONHEAT PUMP UNITS ONLY)
156 & 180 units which contain four condenser fans and three compressors. FAN 6 3 SW1 4 4 COMP FAN SW1 6 3 COMP SC/SG 240H, 288H, 420, 480, 540, & 600, LC/LG 248, 300H, 360 units which contain six condenser fans, six condenser fan relays, and four compressors. FAN 6 3 COMP SW1 4 4 4 4
1 2 1 2

VAV GP

GP VAV MGV

MSAV or VAV Mode

LC/LG 210, 240, 300S units which contain four condenser fans and four compressors.

General Purpose Mode

Modulating Gas Valve Mode

Figure 7. A133 (GP1) DIP Switch Settings Address DIP Switches


Assign a different address to each L Connection Controller. The value of the five switches on the address DIP switch are labeled on the printed circuit board (1, 2, 4, 8, or 16). DO NOT USE THE NUMBERS PRINTED ON THE DIP SWITCH. The address is the sum of the values of the five switches set to the ON position. See figure 8.
1 2 4 8 16 +1 0 0 0 0 =1

Figure 5. A59 (C2) DIP Switch Settings

(B AND C BOX HEAT PUMP UNITS ONLY; NO HEAT PUMPS IN D BOX SIZE)
090 & 120 units which contain two fans.
FAN 2 SW1 4

EXAMPLE OF ADDRESS 1 4

180 & 240 units which contain four fans.


FAN 2 4 SW1 Switch #2 is not used.

+1 0 4 +4 +8 8 0 16 =13 2

Controller address is the sum of values printed on the circuit board; not the numbers printed on the switch.

EXAMPLE OF ADDRESS 13

Figure 6. A61 (HP1) DIP Switch Settings

Figure 8. Address DIP Switch

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INTEGRATED MODULAR CONTROLLER (IMC)

ByPassing Delays
With DIP switches in normal operation setting, a short push of the pushbutton will bypass timers (such as compressor minimum run, blower delay, and compressor minimumoff). Delays are bypassed to energize unit functions immediately (or de-energize) for start-up and troubleshooting purposes. NOTE Each unit contains various delays and control components. Not all units will have the same components. See unit wiring schematic for applicable timers and delays. Example: If the unit contains a blower delay, the delay will keep the blower from immediately starting. A short push of the pushbutton will bypass this delay and the blower will operate. In the same manner, if the unit has a compressor minimum run delay, a short push of the pushbutton will bypass the delay and the compressor(s) will deenergize.

Readout values can be large numbers with several digits. The value to the right of the decimal point is tenths of an hour.

Table 3. Configuration Data


Description 1 M18 IMC software version, L Connection address, and (optionally) BACnet MAC address Unit typegas/electric 2 Unit typeelectric/electric Unit typeheat pump Expansion boardA67 RH1 Expansion boardA58 G1 Expansion boardA60 E1 Expansion boardA59 C2 Expansion boardA133 GP1 (DIP sw. set to VAV) 3* Expansion boardA57 C1 Expansion boardA61 HP1 Expansion boardA133 GP1 (DIP sw. set to GP) Expansion boardA56 EM1 Expansion boardA133 GP1 (DIP sw. set to MGV) 4 5 Software build code (scrolling display) Display alternates heating and cooling setpoints. Displayed setpoints are only used in zone sensor modes (6.01=1, 2, or 3). Occupancyoccupied 6 Occupancyunoccupied Occupancyoverride 7 8 Application mode commands. Alternates between the two most recently received. BACnet bus speed kbps Readout 6.0x Ly bz 3x 4x 5x 30 50 70 80 A0 b0 c0 d0 E0 F0 xxxx yy HT/CL ocP / 0 ocP / 1 ocP / 2 xxx/yyy xx.x

Check Software Version and Address


Use the MODE DIP to check the IMC software version, the assigned address, and the advanced configuration data shown in table . See figure 9. A single push of the pushbutton will advance to the next display. A double push on the pushbutton will return the readout to the previous display. The first entry is the scrolling software version and device address that is seen under normal operation. It is repeated here so that it can be seen even when its normal display has been replaced by error codes or other information. Turning on the SHIFT DIP while in this display mode will jump to the BACnet bus speed. The bus speed is shown in kbps, and applies to BACnet applications using the IMC M18 BACnet Module (BP1) only. It does not apply to L Connection speed, or BACnet using the older, separately mounted, module (A146). The pushbutton is used to change the value to one of the allowed selections: 9.6, 19.2, 38.4, or 76.8 kbps. Holding the button down will return to the currently used value. The value becomes effective when the SHIFT, UNIT TEST, and RECALL DIPs are turned off.

*Addon board must be installed or readout wont display.

Reading Runtime Values


To read accumulated runtime hours of various components, set DIP switches OPT2 and SHIFT to on", and then use the pushbutton to advance through values indicated in the following table:
Item 1 2 3 4 5 6 7 8 Description Total poweron hours Poweron hours before commissioning Poweron reset counter Blower runtime hours Compressor 1 runtime hours Compressor 2 runtime hours Compressor 3 runtime hours Compressor 4 runtime hours Readout 1 #.# 2 #.# 3# 4 #.# 5 #.# 6 #.# 7 #.# 8 #.#

Set the MODE DIP UNIT TEST" and RECALL" switches to ON"

MODE
ON UNIT TEST RECALL ECTO TEMP OPT2 SHIFT

A single push advances the readout to the next display.

A double push moves the readout to the previous display.

Figure 9. Read Configuration Data

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Optional General Purpose GP1 (A133)


The GP11 addon boards have three optional modes: Variable Air Volume Control (VAV), Modulating Gas Valve Control (MGV), and General Purpose (GP). The mode is determined by the DIP switch setting and the position of the GP1 on the IMC. Each mode uses a different terminal block for field wired inputs and outputs. See figure 10. Up to three GP1 boards can be added to the M18, but the function of each board must be different. For example, two GP1 boards cannot be set to VAV mode. This manual refers to the boards by function: VAV, MGV, and GP. Wiring diagrams refer to the boards numerically: (1) A133 for VAV, (2) A133 for MGV, and (3) A133 for GP as shown in figure 10. TB18, 19, and 22 are also specific to A133 function as shown in figure 10.
VAV
12

The IMC will set alarm code 100 if a GP1 board set to VAV mode is plugged in but at least one of the ECTO 0.01 or 0.23 or 8.16 option is not selected. ECTO 0.01 sets air delivery option, VAV, CAVB or staged. ECTO 0.23 sets the optional digital output operation. ECTO 8.16 selects the exhaust fan control option. Alarm 100 will also be set if ECTO 0.23 set to option 115 and ECTO 8.16 is set to option 815. The GP1 board set to VAV mode can also be used as a general purpose board if the ECTO 0.01 is set to 0. In this mode the digital output may be programmed to operate according to the ECTO 0.23 and the analog inputs may be used to monitor analog signals. At least one of the following ECTO values must be set or the IMC will display alarm 100: ECTO 0.01, 0.23, or 8.16.

General Purpose (GP) Mode


The GP1 operates in the General Purpose mode when the DIP switch is set to GP. In this mode, the field wiring terminal block TB22 is connected to the GP1. This mode is only used for optional control functions. The IMC will set alarm 102 unless ECTO 9.01 option 111, ECTO 9.12 option 111 or ECTO 9.23 option 115 is selected. Option 9.01 selects the PID or staged control operation for analog output 1 and 9.12 selects the PID or staged control operation for analog output 2. ECTO 9.23 selects the operation of the digital output.

MGV A55 (M18)


12

GP1 (1)A133 VAV

GP1 (2)A133 MGV

GP1 (3)A133 GP

GP
1 2

TB18

TB19

TB22

GP1 (A133) board is located underneath the A56 economizer board.

Modulating Gas Valve (MGV) Mode (Gas/Electric Units Only)


The GP1 operates in the Modulating Gas Valve mode when the DIP switch is set to MGV. In this mode, the field wiring terminal block TB19 is connected to the GP1. This mode is used to control modulating gas valves. The IMC will set alarm 101 unless ECTO 3.13 option 16 or ECTO 3.21 option 115 is selected. The GP1 board set to MGV mode can also be used as a general purpose board if the ECTO 3.13 is set to 1. In this mode the digital output may be programmed to operate according to the ECTO 3.21 and the analog inputs may be used to monitor analog signals.

Figure 10. GP1 Board Position on IMC Variable Air Volume (VAV) Mode
The GP1 operates in the Variable Air Volume mode when the DIP switch is set to VAV. In this mode, the field wiring terminal block TB18 is connected to the GP1. This mode is used to control supply blower VFD on VAV units or bypass dampers on CAV units. This mode is also used on all exhaust fan modes except single stage fans controlled by fresh air damper position. See the VAV mode input/outputs in the back of this manual.

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INTEGRATED MODULAR CONTROLLER (IMC)

Unit StartUp
Verify IMC Functions (local thermostat mode only)
On initial unit startup identify the following IMC functions:
IMPORTANT Before applying power, make sure MODE DIP switches, and UNIT SHIFT" switch are off. At least one UNIT ADDRESS switch should be on.

Unit Startup with TB1 Jumpers NOTE Use TB1 jumpers only when a thermostat is installed and the IMC is set to system mode 0 (ECTO 6.01=0). 1. Disconnect power or turn thermostat (or electronic temperature control device) off. 2. Jumper TB1 terminals 6 (24V) to 3 (G) to maintain blower operation throughout checkout. 3. Jumper terminals as follows to confirm heating, cooling, and blower operation. NOTE When a jumper is removed, a delay may keep a component functioning. A short press on the M1 pushbutton will reset the delay.
Jumper TB16 to TB13 TB16 to TB118 TB16 to TB112 TB16 to TB12 TB16 to TB113 TB16 to *TB822 TB16 to *TB823 TB16 to *TB824 TB16 to *TB825 Signal G Y1 Y2 W1 W2 W3 W4 Y3 Y4 What is tested Blower FirstStage Cooling SecondStage Cooling FirstStage Heating SecondStage Heating ThirdStage Heating FourthStage Heating ThirdStage Cooling FourthStage Cooling

1. Heartbeat LED on each board will flash. 2. LED readout will flash 8.8.8" and turn off. 3. Thermostat input indicating LEDs will appropriately turn on. Consider the IMC an input and output junction point; thermostat inputs at P110 result in an output to unit components (see 24VAC BO signal types in Input and Output tables). If the heartbeat LED is not flashing, see table 2 for heartbeat operation. If the LED readout contains a code, refer to the Diagnostics" section to troubleshoot. If the thermostat input indicating lights are not responding appropriately, check the thermostat or DDC. Figure 11 shows terminal block designations. Not all terminals blocks are found on all units.

Unit Operation
Basic cooling and heating functions may be energized to test major unit components by using the IMC testing function or by using jumper wires on TB1. Unit Startup with IMC Test Function Use Testing Unit Function" section to simulate thermostat inputs. If outdoor fans, blowers, reversing valves, or the service relay do not respond appropriately, delays or low ambient temperatures may be preventing operation. In that case, use Testing Unit Function" section to create an output from the IMC to test specific components.

*Only available as an option on larger units containing A138 FS1 board.

Delays or low ambient temperatures may prevent outdoor fan, blower, reversing valve, or the service relay operation. Use Testing Unit Function" section to create an output from the IMC to test specific outputs.

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S37 Bldg. Press. Sw. Stg. 1 Input S39 Bldg. Press. Sw. Stg. 2 Input Common RLYH (24VAC) RLYNO Output to K201 A30 Supply Press. Sensor Input (010VDC) A34 Bldg. Press. Sensor Input (010VDC) Optional AI (010VDC) Optional AI (010VDC) Analog Ground Analog Output to Supply VFE A96 (010VDC) or ByPass Damper B9 (210VDC) Analog Output to Exhaust VFD (A137) TB18 (010VDC) Used on VAV units, units with optional exhaust VFD, and/or units set up for supply bypass dampers. A133 GP1 board (DIP set to VAV).

1 2 3 4 5 6 7 8 9 10 11 12

26 27 28 29

W3 W4 Y3 Y4

TB8
Used on large units equipped with optional A138 FS1 board.

1 2 3 4 5 6 7 8 9 10 11 12

TB19

DI1 DI2 Common RLYH (24VAC) RLYNO AI1 (010VDC) AI2 (010VDC) AI3 (010VDC) AI4 (010VDC) Analog Ground Analog Output to A76 MGV Driver (010VDC) AO2 (010VDC)

1 2 3 4 5 6 7 8 9 10 11 12

DI1 DI2 Common RLYH (24VAC) RLYNO AI1 (010VDC) AI2 (010VDC) AI3 (010VDC) AI4 (010VDC) Analog Ground AO1 (010VDC) AO2 (010VDC)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Global (Econ) W1 G

24VAC Common (24VAC) 24VAC OCP CO2 Sensor () Y2 W2 CO2 Sensor (+) (010VDC) Zone Sensor Zone Sensor Y1 Service Output (24VAC) RH Sensor (+) (010VDC) Remote Smoke Alarm Remote A42 Humiditrol Reheat (EMS Digital Option)

TB1
Note TB1 designations do not apply to units using DDC modules. Refer to manufacturers literature when a DDC module is used.

TB22
Used on units with optional A133 GP1 board; used as general purpose I/O. (DIP set to GP).

Used on units with optional modulating gas valve and A133 GP board. (DIP set to MGV).

Figure 11. Field Wiring Terminal Block Designations

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INTEGRATED MODULAR CONTROLLER (IMC)

Diagnostics
IMC Error Codes
When an error occurs, the A55 M18 will display an error code which corresponds to control function. See table 4 and figure 12. Error codes are stored and can be recalled later.

ERROR CODE 12" INDICATES S4 HIGH PRESSURE SWITCH IS OPEN

The most recent error code will be displayed first. If no codes are stored, a zero will be displayed. Stored codes are displayed in reverse order with each short push of the pushbutton. When the LED code no longer turns off" and back on", the last code has been reached. To read the error codes again, turn the MODE DIP RECALL" off and back on. The most recent error code will again be displayed (with later codes stored in reverse). Example: 1. Set MODE DIP RECALL" to ON". See figure 13. 2. Read display and refer to IMC Error Code tables.

Erase Stored Error Codes


To erase stored error codes the MODE DIP RECALL" switch must be on. Hold down the pushbutton until a zero is displayed. A zero indicates that no error codes are stored. Turn off RECALL switch.

Figure 12. Control Error Code Readout Example


To read stored error codes set MODE DIP RECALL" to ON". See figure 13.
MODE
ON UNIT TEST RECALL ECTO TEMP OPT2 SHIFT

Reset Lockout Conditions


The IMC Error Code table 4 will indicate an error condition (such as a high pressure switch tripping). If an error results in a lockout condition, two successive short pushes of the pushbutton will reset counters, lockout conditions, and timers. Example: Error code 13 indicates that the first-stage high pressure switch has opened three times (default) and the control has de-energized the compressor. A double push on the pushbutton will restart the compressor.

Service Output
STORED ERROR CODE EXAMPLE: The IMC provides a 24 VAC output to monitor specific lockout error conditions (default). An asterisk in the error code table (Table 4) indicates an error condition which energizes the service output. To activate the service light, connect the thermostat (or other alarm or monitoring device) service light terminal to unit TB1 terminal 19. See plug P1133 in inputs and outputs table. Also see relay output (9) in Testing Unit Function" section. Turn on MODE DIP RECALL" or reset control to deactivate the service relay output. The service output may also be used for other purposes. See Service Output Operation section.

ERROR CODE READOUT 13" INDICATES S4 HIGH PRESSURE SWITCH HAS OPENED THREE TIMES (DEFAULT) AND COMPRESSOR ONE HAS BEEN DEENERGIZED (SEE UNIT DIAGRAM; K1 COMPRESSOR 1 CONTACTOR IS IN S4 LEG).

Figure 13. DIP Switch Error Code Recall Setting

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Page 10

Table 4. IMC Error Codes


*Service output energized (default). + Not stored in memory. Power loss for two cycles. This may indicate that the unit power is dirty" or is of low quality. ECTO access error. This may indicate a problem with the ECTO memory chip and parameters may not be changeable. Reserved. A17 input indicates smoke alarm. S52 (Air Flow Switch) This indicates no blower air 16 seconds after blower demand. S27 (Dirty Filter Switch) This indicates a dirty filter. External EEPROM write error. Reserved. 24 VAC power loss at TB351 on A55 (M1) board. P111 pin 11. 24 VAC power loss at TB341 on A55 (M1) board. P113 pin 1. S4 (High Press. 1) is open. Note: On Heat Pump 088S units, S4 or S5 (compr. discharge temp.) is open. S4 (High Press. 1) opened 3 (default) times during a demand. The number of times is defined in ECTO 1.12 or 4.14. Note: On Heat Pump 088S units, S4 or S5 (compr. discharge temp.) has opened 3 (default) times. S7 (High Press. 2) is open. S7 (High Press. 2) opened 3 (default) time during a demand. The number of times is defined in ECTO 1.12 or 4.14. S28 (High Press. 3) is open. S28 (High Press. 3) opened 3 (default) time during a demand. The number of times is defined in ECTO 1.12 or 4.14 S96 (High Press. 4) is open. S96 (High Press. 4) opened 3 (default) time during a demand. The number of times is defined in ECTO 1.12 or 4.14. A42, S42, or S149 input is open between TB16 & TB123. A42 is a phase monitor; S42 is blower overload or inverter fault output; S149 is condensate overflow switch. A42, S42, or S149 input has opened 3 (default) times during a demand. S87 (Low Press. 1) is open. S87 (Low Press. 1 has opened 3 (default) times during a demand. The number of times is defined in ECTO 1.13 or 4.15. S88 (Low Press. 2) is open. S88 (Low Press. 2) has opened 3 (default) times during a demand. The number of times is defined in ECTO 1.13 or 4.15. S98 (Low Press. 3) is open. S98 (Low Press. 3) has opened 3 (default) times during a demand. The number of times is defined in ECTO 1.13 or 4.15. S97 (Low Press. 4) is open. Unit off. Unit off. Compr. 1 off. Compr. 1 locked off. To restore: 1 reset, 2 two short pushes of pushbutton, or 3demand cycles to off. Compr. 2 off Compr. 2 locked off. Requires a reset or two short pushes of pushbutton to restore. Compr. 3 off Compr. 3 locked off. Requires a reset or two short pushes of pushbutton to restore. Compr. 4 off Compr. 4 locked off. Requires a reset or two short pushes of pushbutton to restore. Unit off. Unit locked off. Compr.1 off. Compr 1 locked off. Requires a reset or two short pushes of pushbutton to restore. Compr. 2 off. Compr 2 locked off. Requires a reset or two short pushes of pushbutton to restore. Compr. 3 off. Compr 3 locked off. Requires a reset or two short pushes of pushbutton to restore. Compr.4 off Defined by ECTO 5.01. Default action unit off. Unit off. None Failed to save error code or ECTO value. (None on 3phase units.) 1phase units: IMC will cycle compressor off for 5 minutes (default). Controller will operate with the factory ECTO defaults.

1 2 3 4* 5* 6* 7 89 10* 11* 12 13* 14 15* 16 17* 18 19*

20 21* 22 23* 24 25* 26 27* 28

table continued on next page

Page 11

INTEGRATED MODULAR CONTROLLER (IMC)

ALARMS

Error #

Problem

IMC Error Codes

Action

Error #

Problem

IMC Error Codes

Action

*Service output energized (default). + Not stored in memory. S97 (Low Press. 4) has opened 3 (default) times during a demand. The number of times is defined in ECTO 1.13 or 4.15. Compr 4 locked off. Requires a reset or two short pushes of pushbutton to restore. Compr. 1 off. Compr. 1 locked off. Requires a reset or two short pushes of pushbutton to restore. Compr. 2 off. Compr. 2 locked off. Requires a reset or two short pushes of pushbutton to restore. Compr. 3 off. Compr. 3 locked off. Requires a reset or two short pushes of pushbutton to restore. Compr. 4 off. Compr. 4 locked off. Requires a reset or two short pushes of pushbutton to restore. Heating demand ignored. No heating. Cooling demand ignored. No cooling.

ALARMS

29*

3031 Reserved. 32 33* 34 35* 36 37* 38 39* 40+ 41+ S49 (Freezestat 1) is open. S49 (Freezestat 1) has opened 3 (default) times during a demand. The number of times is defined in ECTO 4.04. S50 (Freezestat 2) is open. S50 (Freeze stat 2) has opened 3 (default) times during a demand. The number of times is defined in ECTO 4.04. S53 (Freeze stat 3) is open. S53 (Freeze stat 3) has opened 3 (default) times during a demand. The number of times is defined in ECTO 4.04 S95 (Freeze stat 4) is open. S95 (Freeze stat 4) has opened 3 (default) times during a demand. The number of times is defined in ECTO 4.04. Return air temperature (RT16) exceeded heating limit set in ECTO 5.06. See operation section. Return air temperature (RT16) exceeded cooling limit set in ECTO 5.07. See operation section. Gas valve 1 is energized but no demand. (GV1). Check gas control and wiring. Gas valve 2 is energized but no demand. (GV3). Check gas control and wiring. No 24VAC relay power on A60 (E1) board, K95 input. (A60) No 24VAC relay power on A58 (G1) board, TB351 input. (A58) No 24VAC relay power on A61(HP1) board, TB341 input. (A61) No 24VAC relay power on A59 (C2) board, TB351 input. (A59) Gas Unit: S10, S130, or S131 (Primary Heat Limit) is open. Other Units: Jumper is open A55 P111 pin 1 and 2. Gas Unit: S10, S130, S131 (Primary Heat Limit) has opened 3 (default) times during a demand ECTO 3.04. Other Units: Jumper is open. A55 P111 pin 1 & 2. Gas Unit: S21 (Secondary Heat Limit 1) is open. Other Units: Jumper is open. A55 P111 pin 1 and 2. Gas Unit: S21 (Secondary Heat Limit 1) has opened 3 (default) times during a demand ECTO 3.04. Other Units: Jumper is open. A55 P111 pin 1 and 2. Gas Unit: S47 (Roll Out) is open. Other Units: S15 (El. Heat Limit) is open. Gas Unit: S47 (Roll Out Switch 1) opened 1 (default) time during a demand. ECTO 3.08. Other Units: S15 (El. Heat Limit 1) has opened 3 or 5 (default) times during a demand. ECTO 1.04 or 2.04. Gas Unit: S18 (Combustion Air Proof Switch 1) is open. Other Units: S63 (El. Heat Limit) is open. Gas Unit: S18 (Combustion Air Proof Switch 1) has opened 3 (default) times during a demand. ECTO 3.07. Other Units: S63 (El. Heat Limit) has opened 3 (default) times during a demand. ECTO 2.04 Gas valve 1 not energized two minutes after thermostat demand. Check gas supply, ignition control, and wiring. (GV1)

4243 Reserved. 44* 45* 46* 47* 48* 49* 50 51* 52 53* 54 55* 56 Unit off Unit off. Second heat section off. Second heat section off. Second compr. Off. Third and fourth compr. Off. First heat section off. First heat section off. First heat section off. First heat section off. First heat section off. First heat section off. First heat section off.

57*

First heat section off. Only action taken is storing code in memory.

58

table continued on next page

505365M 05/09

Page 12

Error #

Problem

IMC Error Codes

Action

*Service output energized (default). + Not stored in memory. Gas valve 1 not energized 3 (default) times (2 minutes after a demand). Check gas supply, ignition control and wiring. ECTO 3.09. (GV1) S99 (Primary Heat Limit 2) is open. S99 (Prim. Ht. Lim. 2) has opened 3 (default) times during a demand. ECTO 3.04 S100 (Secondary Heat Limit 2) is open. S100 (Secondary Heat Limit 2) has opened 3 (default) times during a demand. ECTO 3.04. S69 (Roll Out Switch 2) is open. S69 (Roll Out Switch 2) has opened 1 (default) times during a demand. ECTO 3.08. S45 (Combustion Air Proof Switch 2) is open. S45 (Combustion Air Proof Switch 2) has opened 3 (default) times during a demand. ECTO 3.07. Gas valve 2 not energized two minutes after demand. Check gas supply, ignition control, and wiring (GV3). Gas valve 2 not energized 3 (default) times (2 minutes after demand). Check gas supply, ignition control and wiring. ECTO 3.09. (GV3). Network fails to send all remote sensor data within 5minute window. Cleared by IMC reset or when missing network data is received. Zone sensor (A2) problem. Check sensor and wiring. Only action taken is storing code in memory. Second heat section off. Second heat section off. Second heat section off. Second heat section off. Second heat section off. Second heat section off. Second heat section off. Second heat section off. Only action taken is storing code in memory. Only action taken is storing code in memory. Local sensor data is used for sensors which failed to update. IMC will switch over to the backup mode option set with ECTO 6.01. If no backup mode is selected, the unit will shut down. The control defaults to a high outdoor temp. operation. No reheat. No free cooling. Economizer damper will close. All economizer modes. No FAC, FAH, DACC, or DACH. No free cooling if economizer is in TMP (temperature) mode, dampers will closed. Main control has locked out all addon boards. Reset control to restore. Main board has reset the communications to the addon boards.

59* 60 61* 62 63* 64 65* 66 67* 68 69*

7072 Reserved. 73

74*

75* 76* 77*

Outdoor Temperature (RT17) Sensor Problem. Check wiring and sensor. Relative humidity sensor (A91) problem. Check sensor and wiring. Discharge (Supply) Air Temperature Sensor (RT6) problem. Check wiring and sensor. Return Air Temperature Sensor (RT16) problem. Check wiring and sensor. A major communication problem between the main board and addon boards has occurred. Alarm can also be caused by multiple GP1 (A133) boards set to the same mode. A communication problem between the main board and addon board has occurred. Alarm can also be caused by multiple GP1 (A133) boards set to the same mode.

78*

79*

80

81

IMC configuration error. Unit DIP sw. is set to cooling or heat pump unit but ECTO 4.24 options 1 & 2 apply to gas units OR Unit DIP sw. is set to heat pump but ECTO No reheat. 4.24 options 3, 5, 6, and 7 apply to Humiditrol units. Main board reset or power outage has occurred. IMC configuration error. The addon boards plugged into the main control dont agree with the UNIT DIP switch settings. I.E. Switch is set for gas, but main board detects an electric heat board. Check UNIT DIP switch setting and addon boards types. An addon board did not respond or is not recognized when polled by main control during system powerup. Addon board with problem will have flickering heartbeat or no heartbeat. Only action taken is store code in memory. Note This code is always recorded at power up and is only displayed in error recall mode. Unit is off.

82

83*

84*

Main control has locked out all addon boards. Reset control to restore.

table continued on next page

Page 13

INTEGRATED MODULAR CONTROLLER (IMC)

ALARMS

Error #

Problem

IMC Error Codes

Action

*Service output energized (default). + Not stored in memory. Humiditrol reheat ECTO 4.24 is set to option 3, 5, 6, or 7, or ECTO 4.25 is set to 100, but RH1 addon board is not installed OR the RH1 addon board is detected No reheat. but ECTO 4.24 is not set to option 3, 5, 6, or 7, or ECTO 4.25 set to 100. Thermostat input conflict. Simultaneous heat and cool demands. Check thermostat wiring. UNIT (equipment type) DIP switch has changed while unit is energized. Check UNIT DIP switch setting and reset control. Make sure the UNIT DIP switch settings agree with the unit type. This may indicate a problem with the ECTO chip. No address is set on unit address DIP switch SW3. Any one switch on SW3 must be in on" position. SW3 is factory set with switch #2 in on position. RAM error. Outdoor enthalpy sensor (A7) open. Check sensor and wiring. Indoor enthalpy sensor (A62) open. Check sensor and wiring. The control has changed the system mode because of an error with the controlling sensor or because of a loss of communication. Zone sensor setpoint outofrange error. ECTO parameter has been changed by the pushbutton. Four stage interface failure A138. ECTO 6.01 set to option 12 when no A138 board present can also cause this alarm Four stage interface A138 detected but ECTO 6.01 is not set to option 12 or equipment type is set to heat pump. ECTO memory chip write error. Outdoor Air Control Sensor (A24) open. Cleared by IMC reset. VAV, CAV, w/bypass damper, or exhaust fan configuration error. Cases that can cause this alarm: Unit is off. Unit is off. Controller will operate on factory default ECTO settings. Local operation only. System reset. No economizer free cooling operation if economizer mode is set to ODE or DIF. No economizer free cooling operation if economizer mode is set to DIF. IMC has switched over to the backup mode option set with ECTO 6.01. IMC reverts to default 65F (18C) heating and 80F (27C) cooling setpoints. For information only. Indicates that someone has made an ECTO change. No heating or cooling. No heating or cooling. ECTO settings may not be saved. No OAC operation. Damper closed to minimum position.

ALARMS

85 86* 87* 88 89 90 91* 92* 93* 94 95 96* 97* 98 99*

100

1 2 3 4 5 6 7 8

GP1 (A133 w/ DIP set to VAV) present but no ECTO 0.01, 0.23, or 8.16 option selected. ECTO 0.01, 0.23, or 8.16 option is selected, but no GP1 present (A133 w/DIP set to VAV). ECTO 8.16 option 123 is selected but no A56 board present. ECTO 0.23 set to option 115 and ECTO 8.16 is set to option 815. ECTO 5.01 set to option 57 and ECTO 8.16 is set to option 815. ECTO 5.01 set to option 57, but no GP1 present (A133 w/DIP set to VAV). ECTO 5.01 set to option 57, but no EM1 (A56) present. ECTO 7.25 option 1215 selected, but no GP1 present (A133 w/DIP set to VAV).

Affected features do not operate.

MGV configuration error. Cases that can cause this alarm: 101
1 2 3 ECTO 3.13 option 16 or ECTO 3.21 option 115 selected, but no GP1 (A133) (W/DIP set to MGV) is present. GP1 (A133) (W/DIP set to MGV) is present, but no ECTO 3.13 option 16 nor ECTO 3.21 option 115 has been selected. ECTO 7.25 option 811 selected, but no GP1 (A133) (W/DIP set to MGV) is present.

Affected features (e.g. modulating heat) do not operate.

GP configuration error. Cases that can cause this alarm:


1

102

2 3 4 5

ECTO 9.01 option 111, ECTO 9.12 option 111 or ECTO 9.23 option 115 selected, but no GP1(A133) (w/DIP set to GP) present. GP1(A133) (w/DIP set to GP) present, but no ECTO 9.01 option 111 nor ECTO 9.12 option 111, nor ECTO 9.23 option 115 has been selected. ECTO 7.25 option 47 selected, but no GP1 (A133) (W/DIP set to GP) is present. ECTO 5.26 option 23 selected, but no GP1 (A133) (W/DIP set to GP) is present. ECTO 5.26 option 23 selected, but ECTO 9.01 is not set to 5.

Affected features do not operate.

General configuration error. ECTO option is set to use an input that is not present. Cases that can cause this alarm: 103
1 2 3 4 5 6 7 ECTO 7.25 option 1 is selected ECTO 7.25 option 2 or 3 selected, but no A56 board present. ECTO 7.04 option is set to less than 71F (Reheat_FAT enabled) but no A56 board present. ECTO 5.04 option 4 (DACC) or ECTO 5.09 option 1 (DACH) selected on heat pumps. DACC and DACH not allowed on heat pumps. ECTO 4.24 option is set to 13 or 57 (reheat modes) and ECTO 5.04 option 4 (DACC) is selected. DACC is not allowed with reheat. ECTO 7.04 option is set to less than 71F (Reheat_FAT enabled) and ECTO 4.24 is set to option 0 or 1. Reheat_FAT not allowed with ECTO options 0 or 1. ECTO 7.22 Input source (X) is greater than 9.

Affected features do not operate.

table continued on next page

505365M 05/09

Page 14

Error #

Problem

IMC Error Codes

Action

*Service output energized (default). + Not stored in memory. Reserved. Economizer configuration error. ECTO 6.26 does not agree with A56 DIP settings, or ECTO 6.26 is out of range for mode selected. Cases that can cause this alarm: 1 A56 DIP is set to ODE and ECTO 6.26 is set to a nonzero value. 2 A56 DIP is set to TMP, A56 pot is set to ABCD, and ECTO 6.26 is set to a temperature setting greater than 70F or less than 35F. 3 A56 DIP is set to TMP, A56 pot is set to DIFF and ECTO 6.26 is set to a temperature setting greater than 40F or less than 0F. Building air pressure sensor A34 problem. Occurs only when: 1GP1 is present. 2A133 DIP switch is set to VAV. 3ECTO 8.16 is set to 47 or 1223. 4A34 input (A133_P1947) is less than 0.2VDC (.48"w.c.) or higher than 9.8VDC (0.48"w.c.). The error code is cleared when the A34 sensor input is between 0.2 and 9.8 VDC.

104

105

1Normal ODE operation. 2No free cooling. 3No free cooling.

106*

No exhaust fan operation.

107*

Supply duct pressure sensor A30 problem. Occurs only when: 1GP1 is present. 2A133 DIP switch is set to VAV. 3ECTO 0.01 is not 0. 4PID mode is selected in ECTO 0.01 AND A30 sensor input (A133_P1946) is greater than 9.8VDC Unit off. (4.9"w.c.) OR the blower has been operating for at least 16 seconds, the VFD or bypass damper output is greater than ECTO 0.26, AND A30 sensor input is less than 0.2VDC (0.10"w.c.). Supply duct pressure exceeded maximum limit set by ECTO 0.21 for more that 20 seconds. Error 107 and/or 108 has occurred 3 (default) times (ECTO 0.22). Error 107 has occurred once (ECTO 0.22 set to 0). Error 108 lockout disabled (ECTO 0.22 set to 0). Error 107 accumulation is cleared after 8 hrs. of no error 107 and on IMC reset. Error 108 accumulation is cleared on IMC reset only. IMC waiting up to 5 minutes for network sensor data defined in ECTO 5.27. Clears when all network data is received. Internal EEPROM CRC error. Internal EEPROM erase error. Internal EEPROM write error. Internal PLL clock error. UNIT TEST switch in test mode. UNIT TEST switch in test mode at reset. Hibernation mode. To insure correct voltage phasing before startup, use refrigerant pressure gauges to check proper compressor operation and arrow label for blower rotation. Compressor damage will be the responsibility of the installer. To wake the unit, slide bottom two (OPT2, SHIFT) MODE switches to the right, wait 3 sec, and slide back. Reserved. Error buffer overflow. Reserved. This means multiple errors occurred and some have not been stored. Unit off.

108

109*

Unit lockout. Requires reset.

110+ 111 112 113 114* 115 116

Unit off. Defaults loaded at reset. Store code in memory. Store code in memory. Unit off. IMC unit test operation only. BACnet Analog Output objects put outofservice. L Connection reports offline. Normal operation.

117

Unit off. Cleared during commissioning.

118 126 127 128 255

Page 15

INTEGRATED MODULAR CONTROLLER (IMC)

ALARMS

Main Controller Operation


System Mode
The IMC will operate the unit from a thermostat, zone sensor, zoning system or the FS11 (A138) controller based on the System Mode selected in ECTO 6.01. The default System Mode (option 0) is the thermostat mode. DDC applications use thermostat mode for two or three stage cooling and twostage heating. FS11 mode is used for fourstage heating and fourstage cooling.

Option 2 (Default) Two Stages: Cooling operation is shown in table 5. A Y2 demand brings 1/2 or 2/3 mechanical stages of cooling during economizer operation. Option 3 Three Stages: Cooling operation is shown in table 6. Three cooling stages (option 3) requires the use of a threestage cool thermostat and a K27 relay. See wiring pictorial in figure 14 and wiring diagram control C section.

Thermostat Mode
Units are shipped from the factory in system mode 0, Thermostat Mode. The IMC will operate two stages of heating and cooling based on the thermostat Y1, Y2, W1, W2, G, and OCP (occupied) demands.

A2 Threestage cool thermostat K27 Relay, Transfer 2

Cooling Stages
The IMC allows three different staging options; adjust ECTO 5.04 to select the option. Option 1 TwoStages: A Y2 demand brings on all mechanical stages of cooling during economizer operation.

Figure 14. 3stage Cool (ECTO 5.04 Option 3) Wiring Heating Stages
The IMC default thermostat operation is for two heating stages. See table 7 for gas heat units, table 8 for electric heat units, and table 9 for heat pump units.

Table 5. Thermostat Mode Operation Default (Two Cooling Stages ECTO 5.04 Option 2)
Number of Compressors 1 2 3 4 No Economizer
Y1 Demand Y2 Demand Adds Y1 Demand

With Economizer
Y2 Demand Adds

CP1 CP1 CP1 + CP2 CP1 + CP2

CP1 CP2 CP3 CP3 + CP4

Free Cool Free Cool Free Cool Free Cool

CP1 CP1(1) CP1 + CP2(1) CP1 + CP2(1)

CP1 = Compressor 1, CP2 = Compressor 2, CP3 = Compressor 3, CP4 = Compressor 4. (1) ECTO 5.04 option 1 will bring on all available mechanical cooling. *Assumes outdoor air is suitable for cooling.

Table 6. Thermostat Mode Operation (Three Cooling Stages ECTO 5.04 Option 3)
Number of Compressors 1 2 3 4 No Economizer
Y1 Demand Y2 Demand Adds Y3 Demand Adds Y1 Demand

With Economizer
Y2 Demand Adds Y3 Demand Adds

CP1 CP1 CP1 CP1 + CP2

CP1 CP2 CP2 CP3

CP1 CP2 CP3 CP4

Free Cool Free Cool Free Cool Free Cool

CP1 CP1 CP1 CP1 + CP2

CP1 CP2 CP2 CP3

CP1 = Compressor 1, CP2 = Compressor 2, CP3 = Compressor 3, CP4 = Compressor 4. *Assumes outdoor air is suitable for cooling.

Table 7. Default Thermostat Mode Operation (Gas Heat)


No. of Heat Sections Gas Valve W1 Demand W2 Demand

1 1 2 2

(1) 1 Stage (1) 2 Stage (2) 1 Stage (2) 2 Stage

Gas Valve 1 Low Rate High Rate Both Valves Low Rate Both Valves

Gas Valve 1 High Rate High Rate Both Valves High Rate Both Valves

Table 8. Default Thermostat Mode Operation (Electric Heat)


No. of Heat Sections Stages Per Section W1 Demand W2 Demand

1 1 2 2

1 2 1 2

Stage 1 Stage 1 High Rate Both Sections Low Rate Both Sections

Stage 1 Stage 2 High Rate Both Sections High Rate Both Sections

505365M 05/09

Page 16

Table 9. Thermostat Mode Operation (Heat Pump Heat)


Unit Type W1 Demand W2 Demand Adds

1 Compressor / 1 Stage Electric Heat 2 Compressors / 1 Stage Electric Heat

CP1 Heating CP1 + CP2 Heating

Electric Heat Electric Heat

Zone Sensor Mode


ECTO 6.01 option 1, 2, or 3 allows the IMC to use internal setpoints and input from a zone sensor to operate the unit. An additional thermostat or Energy Management System is not required. Internal setpoints can be adjusted using the pushbutton and DIP switches on the M1 board. Refer to the Electronic Configure To Order (ECTO) section in this manual. In zone sensor mode, during the occupied time period, the default IMC internal heating and cooling setpoints are: Cooling setpoint: 74F (ECTO 6.04) Heating setpoint: 70F (ECTO 6.02) Use ECTO stage differential and deadband options to adjust setpoints in zone sensor mode.

NOTE The RT16 has a lower resolution than the A2 zone sensor and should only be used as backup.

L Connection Network BackUp Setpoints


ECTO 6.02 through 6.05 backup setpoints are used when the communication link has been lost on the L Connection system bus. Five minutes after communication is interrupted, the IMC will reset and start using the backup setpoints. The IMC will default to occupied (6.02 & 6.04) back up setpoints when the factoryinstalled jumper between unit TB18 & 9 is left in place. It is recommended that occupied backup setpoints be used. If the unoccupied (6.03 & 6.05) backup setpoints are desired, remove the factory installed jumper between TB1 8 & 9. During normal zone sensor operation with an NCP, the occupied demands are sent over the network and the occupied input on TB1 is ignored. The occupied input on TB1 is only read if the network communication link is lost.

Network Control Panel (NCP)


The setpoints can also be adjusted using the optional NCP Network Control Panel. When an NCP is installed, the setpoints are determined by the NCP schedule. The NCP communicates with the IMC via the L Connection network bus. Internal IMC setpoints are used only if network communication is interrupted. The zone sensor is wired directly to each unit TB116 and 17. The zone sensor wiring diagram key number is A2.

Heating & Cooling Stages in Zone Sensor Mode


In Zone Sensor Mode, default operation, the IMC controls up to 4 stages of heating and 4 stages of cooling. See figure 15 and ECTO parameters in table 10. The number of stages achieved is dependent on the type of equipment and whether or not an economizer is used. On units with economizers, free cooling becomes stage 1 and all compressor stages shift up one stage. On units with 4 compressors and an economizer, compressors 3 and 4 are controlled together for stage 4. See figure 15 and the ECTO parameters in table 10.

Zone Sensor BackUp Modes


Select the appropriate ECTO 6.01 option to determine the zone sensor backup mode. The backup mode is used in the event that the A2 room sensor fails or is disconnected. Option 1IMC Zone Sensor System Mode 1 has no back up mode of control should the A2 zone sensor fail. Option 2IMC Zone Sensor System Mode 2 will default to a local thermostat if one is installed (should the A2 zone sensor fail). The IMC will switch over and operate based on the signals from the room thermostat. Option 3IMC Zone Sensor System Mode 3 will default to return air sensor RT16 (should the A2 zone sensor fail). The IMC will switch over and operate based on the temperature from the return air sensor. RT16 is standard on all units; therefore IMC Zone Sensor System Mode 3 is the recommended System Mode when units are setup in the zone sensor mode.
Control Parameter No. Name Control Value Min.
0 0 0 0 0

Off Delay in Zone Sensor Mode


In Zone Sensor Mode, the IMC initiates a 2minute off delay on any powerup or reset. During the 2minute delay, no blower, heating, or cooling operation will occur. This delay may be adjusted to stagger the start of each unit, reducing the initial power demand. (ECTO 5.25).

Blower Operation in Zone Sensor Mode


In Zone Sensor Mode, default operation, the IMC cycles the blower with a heat/cool demand. ECTO 6.17 can be changed to allow continuous blower operation.

Table 10. Zone Sensor ECTO Summary


Default
8 2 12 3 0

Max
15 3.75 15 3.75 1

Units
Counts W:DegF Counts W:DegF Option

Description
Supplemental heat stage 1 differential. Used in zone sensor applications. Note: Differential temperature must be = to or < ECTO 1.19. Supplemental heat stage 2 differential. Used in zone sensor applications. Note: Differential temperature must be = to or > ECTO 1.18 Supplemental heat stage 1 latch option. Used in zone sensor applications. 0: Latch Disabled 1: Latch Enabled

Heat Pump Heating


1.18 1.19 1.20 Sup_HT_1_ Diff Sup_HT_2_ Diff Sup_HT_1_ Latch_Option

table continued on next page

Page 17

INTEGRATED MODULAR CONTROLLER (IMC)

Control Parameter No.


1.21

Control Value Min.


0 0 0 0 0 0 0

Name
Sup_HT_2_ Latch_Option Sup_HT_1_ StgUp_Timer Sup_HT_2_ StgUp_Timer StgDn_Timer

Default
0 0 0 0 0 19 304

Max
1 225 3600 225 3600 225 3600

Units
Option Counts F:Sec Counts F:Sec. Counts F:Sec

Description
Supplemental heat stage 2 latch option. Used in zone sensor applications. 0: Latch Disabled 1: Latch Enabled Supplemental heat stage 1 stageup timer. The maximum time that stage 1 runs before calling supplemental heat stage 1. Used in zone sensor applications. Disabled if set to 0. Supplemental heat stage 2 stageup timer. The maximum time that supplemental heat 1 runs before calling supplemental heat stage 2. Used in zone sensor applications. Disabled if set to 0. Time delay before a lower stage turns off following a higher stage termination. Used in zone sensor applications.

1.22

1.23 1.24

Electric Heat
2.06 2.07 2.08 Stg_Latch_Option StgUp_Timer StgDn_Timer 0 0 0 0 0 0 57 912 0 0 1 225 3600 225 3600 Option Counts F:Sec Counts F: Sec Stage latch option. Used in zone sensor applications. 0: Latch Disabled 1: Latch Enabled Stage up timer. The maximum time that lower stage runs before calling next heat stage. Used in zone sensor applications. Disabled if set to 0. Time delay before a lower stage turns off following a higher stage termination. Used in zone sensor applications.

Gas Heat
3.10 3.11 3.12 Stg_Latch_ Option StgUp_Timer StgDn_Timer 0 0 0 0 0 0 57 912 0 0 1 225 3600 225 3600 Option Counts F: Sec Counts F: Sec Stage latch option. Used in zone sensor applications. 0: Latch Disabled 1: Latch Enabled Stageup timer. The maximum time that lower stage runs before calling next heat stage. Used in zone sensor applications. Disabled if set to 0. Time delay before a lower stage turns off following a higher stage termination. Used in zone sensor applications.

Cooling
4.17 Stg_2_Latch

0 0 0 0 0 0 0 0 0 0 0

0 0 0 57 912 57 912 57 912 57 912

1 1 1 225 3600 225 3600 225 3600 225 3600

Option

Stage 2 latch option. Used in zone sensor applications. 0: Latch Disabled 1: Latch Enabled Stage 3 latch option. Used in zone sensor applications. 0: Latch Disabled 1: Latch Enabled Stage 4 latch option. Used in zone sensor applications. 0: Latch Disabled 1: Latch Enabled Stage 2 stage up timer. The maximum time that cooling stage 1 runs before calling cooling stage 2. Used in zone sensor applications. Disabled if set to 0. Stage 3 stage up timer. The maximum time that cooling stage 2 runs before calling cooling stage 3. Used in zone sensor applications. Disabled if set to 0. Stage 4 stage up timer. The maximum time that cooling stage 3 runs before calling cooling stage 4. Used in zone sensor applications. Disabled if set to 0. Time delay before a lower stage turns off following a higher stage termination. Used in zone sensor applications.

4.18

Stg_3_Latch

Option

4.19

Stg_4_Latch Stg_2_StgUp_ Timer Stg_3_StgUp_ Timer Stg_4_StgUp_ Timer StgDn_Timer

Option Counts F:Sec Counts F:Sec Counts F:Sec Counts F:Sec

4.20

4.21 4.22 4.23

table continued on next page

505365M 05/09

Page 18

Control Parameter No. Name

Control Value Min. Default Max Units Description

General
5.25 Zone_Sensor_ StartUp_ Delay 15 2 15 2 225 30 Counts C:Min. Startup demand delay. Holds off all unit operation zone sensor and CAVB applications. Hold off FAHReheat, FAC, FAH options and all GP outputs. May be used to stagger unit startups. Does NOT delay demands in thermostat mode. System mode of operation. Control Value System Mode 0 Local Thermostat 1 Zone Sensor 2 Zone Sensor 3 Zone Sensor 4 Remote Demand 5 Remote Demand 6 Remote Demand 7 Remote Demand 8 Future Use 9 Future Use 10 Future Use 11 Future Use 12 A138 4Stg. Tstat Interface Backup Mode None None Local Thermostat Return Air Sensor None Local Thermostat Return Air Sensor Zone Sensor None Local Thermostat Return Air Sensor Zone Sensor None

6.01

System_Mode

12

Option

6.02

OCP_HT_ BkUp_ SP UnOcp_HT_ BkUp_SP Ocp_CL_ BkUp_ SP UnOcp_CL_ BkUp_SP Override_ Timer HT_Stg_DB CL_Stg_DB Stg_1_HT_Diff Stg_1_CL_Diff Stg_2_HT_Diff Stg_2_CL_Diff Stg_3_CL_Diff Stg_4_CL_Diff Zone_Sensor Autochangeover DB_Min

20 95 20 95 20 95 20 95 0 0 4 1 4 1 0 0 0 0 0 0 0 0 0 0 0 0 8 2

120 70 160 60 100 75 60 85 28 3584 4 1 4 1 2 0.5 2 0.5 4 1 4 1 6 1.5 8 2 12 3

240 40 240 40 240 40 240 40 225 28800 15 3.75 15 3.75 12 3 12 3 12 3 12 3 12 3 12 3 40 10

Counts Z:DegF Counts Z:DegF Counts Z:DegF Counts Z:DegF Counts E: Sec Counts W:DegF Counts W:DegF Counts W:DegF Counts W:DegF Counts W:DegF Counts W:DegF Counts W:DegF Counts W:DegF Counts W:DegF

Backup occupied heating setpoint. Used if the communications link is lost for 5 minutes between the IMC and NCP. Used only with zone sensor applications. Setpoint temperature must be < or = (6.04 6.15). Backup unoccupied heating setpoint. Used if the communications link is lost for 5 minutes between the IMC and NCP. Used only in zone sensor applications. Setpoint temperature must be < or = (6.05 6.15). Backup occupied cooling setpoint. Used if the communications link is lost for 5 minutes between the IMC and NCP. Used only in zone sensor applications. Setpoint temperature must be > or = (6.02 + 6.15). Backup unoccupied cooling setpoint. Used if the communications link is lost for 5 minutes between the IMC and NCP. Used only in zone sensor applications. Setpoint temperature must be > or = (6.03 + 6.15). After hours override timer. Only used on zone sensor applications without a Network Control Panel (NPC). Heating deadband. Used only with IMC zone sensor applications. Deadband must be < or = 6.15 6.08. Cooling deadband. Used only with zone sensor applications. Deadband must be < or = 6.15 6.07. Heating stage 1 differential. Used only with zone sensor applications. Differential temperature must be < or = 6.11. Cooling stage 1 differential. Used only with zone sensor applications. Differential temperature must be < or = 6.12. Heating stage 2 differential. Used only with zone sensor applications. Differential temperature must be > or = 6.09. Cooling stage 2 differential. Used only with zone sensor applications. Differential temperature must be > or = 6.10 AND < or = 6.13. Cooling stage 3 differential. Used only with zone sensor applications. Differential temperature must be > or = 6.12 AND < or = 6.14. Cooling stage 4 differential. Used only with zone sensor applications. Differential temperature must be > or = 6.13. Minimum autochangeover deadband temperature. Deadband must be > or = (6.07 + 6.08). Used in zone sensor applications.

6.03

6.04

6.05 6.06 6.07 6.08 6.09 6.10 6.11 6.12 6.13 6.14 6.15

Page 19

INTEGRATED MODULAR CONTROLLER (IMC)

Units With Economizer: C1=Free Cooling C2=Compressor 1 C3=Compressor 2 C4=Compressor 3 + 4

C1=Cooling Stage 1 C2=Cooling Stage 2 C3=Cooling Stage 3 C4=Cooling Stage 4

H1=Heating Stage 1 H2=Heating Stage 2 H3=Heating Stage 3 H4=Heating Stage 4

Cooling stageup timers 15 minutes. ECTO 4.204.22. Cooling stagedown timers 15 minutes. ECTO 4.23.
1.5F Diff ECTO 6.13 1.0F Diff. ECTO 6.12 ON

2.0F Diff ECTO 6.14 ON

C4
OFF 1.0F ECTO 6.14 6.08

76
75F Default Occupied Cooling Setpoint ECTO 6.04

0.5F Diff. ECTO 6.10 ON

ON

C3
OFF 0.5F ECTO 6.136.08

C2
OFF 0.0F ECTO 6.126.08

75

C1
OFF 0.5F

74

ECTO 6.10 6.08

1F Cooling Stage Deadband (All Stages Same Setting)

73

ECTO 6.08

Autochangeover Deadband Must Be Greater Than ECTO 6.15

72
1F Heating Stage Deadband (All Stages Same Setting)

71
70F Default Occupied Heating Setpoint ECTO 6.02

0.5F Diff. ECTO 6.09 6.07 OFF

ECTO 6.07

H1

0.0F Diff. ECTO 6.11 6.07 OFF 0.5F Diff.

70
ON 0.5F

H2
ON 1.0F ECTO 6.11

ECTO 6.24 6.07 OFF 1.0F Diff.

69

ECTO 6.09

H3
ON 1.5F

ECTO 6.25 6.07 OFF

H4
ON 2.0F ECTO 6.25

68

ECTO 6.24

Heating stageup timers 15 minutes. ECTO 3.11. Heating stagedown timers 0 minutes. ECTO 3.12.

Figure 15. Zone Sensor Stages For Gas / Electric Units (Default Values Shown)

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Page 20

Four Stage Interface Mode


ECTO 6.01 option 12 provides two additional heating and cooling 24VAC demand inputs W3, W4, Y3 and Y4 for large gas/electric and electric/electric units. This option requires a DDC or thermostat with 4 heat/4 cool capability and a unit with a factoryinstalled FS1 board (A138). The FS1 board can only be used on gas/electric and elec-

tric/electric units; not heat pump units. See tables 11 through 13 for operation. IMPORTANT The FS1 is not required for 4 stage operation when using the zone sensor or discharge air control modes. Use the input demand LEDs on the FS1 board instead of the M18 board. See figure 16.

Number of Compressors 3 4

Table 11. FS1 Cooling Operation (ECTO 6.01 Option 12) No Economizer With Economizer
Y1 Demand CP1 CP1 Y2 Demand Adds CP2 CP2 Y3 Demand Adds CP3 CP3 Y4 Demand Adds CP3 CP4 Y1 Demand Free Cool Free Cool Y2 Demand Adds CP1 CP1 Y3 Demand Adds CP2 CP2 Y4 Demand Adds CP3 CP3 + 4

Table 12. FS1 Gas Heat Operation (ECTO 6.01 Option 12)
Demand Operation (2 Heat Sect. w/2Stg. Gas Valves)
W1 W2 W3 W4 Low Rate, 1st Heat Section Low Rate, Both Gas Valves High Rate, 1st Heat Section; Low Rate, 2nd Heat Section High Rate Both Gas Valves W1 W2 W3 W4

Table 13. FS1 Electric Heat Operation (ECTO 6.01 Option 12)
Demand Operation (Two, 2Stage Heat Sections)
Stage 1 on 1st heat section Stage 1 on both heat sections Stage 2 on 1st section; Stage 1 on 2nd section Stage 2 on both heat sections

INPUT DEMAND LEDS


Y3 Y4 Field wiring input if TB8 is not present. W3 W4 Inputs from TB8 (if present). Y1 Y2 Y3 Y4 W1 W2 W3 W4 OCP

DATA

1 P201

Data LED only flashes if a heat or cool demand is present. Outputs to A55 P110

TB17
Inputs from TB1

Clock LED should flash at all times.

P199

P200

CLK

Figure 16. A138 FS1 Four Stage Board

Page 21

INTEGRATED MODULAR CONTROLLER (IMC)

Supply Air Delivery


System Mode
The following examples describe blower function for constant air volume (CAV) applications. 1Local Thermostat Mode, Single Zone CAV Units ECTO 6.01 option 0 (Default) or 12 This configuration is used for thermostat or DDC applications when the blower is controlled by the G thermostat demand 24VAC input. Gas / Electric Units: The blower is delayed 40 seconds (default ECTO 3.02) after the gas valve is energized and 120 seconds (default ECTO 3.03) after the gas valve is deenergized. The blower operates anytime a heat limit trips. Electric / Electric Units: The default on delay is set to 0 (ECTO 2.02). The blower is delayed off for 20 seconds (default ECTO2.03) after the heating demand is terminated. Cooling Operation: The default on and off delays are 0, but may be adjusted by ECTOs 4.02 or 4.03. The ondelay time period starts when the cooling demand is initiated. The offdelay time period starts when the cooling demand is terminated. Heat Pump Operation: The default ondelay is 0 (ECTO 1.02), but the offdelay default is 20 seconds (ECTO 1.03). The ondelay time period starts when the heat pump heating demand is initiated. The offdelay time period starts when the heat pump heating demand is terminated. The following chart summarizes blower delays.
Blower On Delay Unit operation Default ECTO Blower Off Delay Default ECTO

The GP1 sensor inputs and VFD outputs are 010VDC. Duct static pressure sensor (A30) is 05 w.c. The IMC has a maximum supply duct pressure limit (ECTO 0.21, default 2 w.c.) If this limit is exceeded the control will shut off the unit. After an off delay time of 5 minutes (ECTO 5.02), the blower will reenergize. The control will lockout on the third trip (ECTO 0.22) and an IMC reset will be required. The following examples describe air delivery for optional supply air VFD and bypass damper configurations. Refer to table 14 for a summary of ECTO 0.01 options.

Table 14. ECTO 0.01 Selection Summary


ECTO 0.01 0 1 3 7 11 15 19 23 27 31 35 39 43 44 51 55 59 63 Mode CAV CAV w/bypass damper VAV w/VFD (MSAV) VAV w/VFD VAV w/VFD VAV w/VFD VAV w/VFD VAV w/VFD VAV w/VFD VAV w/VFD VAV w/VFD VAV w/VFD VAV w/VFD VAV w/VFD VAV w/VFD VAV w/VFD VAV w/VFD VAV w/VFD SMK PID STG PID STG PID STG PID STG PID STG PID STG PID STG PID STG PID VT PID STG STG PID PID STG STG PID PID STG STG PID PID STG STG PID PID CL PID STG STG STG STG PID PID PID PID STG STG STG STG PID PID PID PID HT PID STG STG STG STG STG STG STG STG PID PID PID PID PID PID PID PID

STG=Staged Control; PID=PID Loop or Modulating Control

Gas Heating Electric Heating Cooling HP Heating

40 Sec. 0 Sec. 0 Sec. 0 Sec.

3.02 2.02 4.02 1.02

120 Sec. 20 Sec. 0 Sec. 20 Sec.

3.03 2.03 4.03 1.03

3Local Thermostat Mode, CAV Bypass Zoning Units ECTO 6.01 option 0 (default) or 12 ECTO 0.01 option 1 This configuration is used for 3rd party zoning systems that utilize a blower bypass damper for controlling duct static. There are four different setpoints: one for cooling, one for ventilation, one for operation during smoke alarm modes, and one for heating. Blower operates when the G demand is energized. The blower also operates anytime a heat limit trips. All delays as described in Local Tstat Mode still apply. The IMC controls duct static pressure by reading the duct pressure and varying the bypass damper position between minimum and maximum positions. The min/max damper positions and static pressure setpoints are listed as follows:
Operation Min. Position Default ECTO Max. Position Default ECTO Duct Static SP Default ECTO

2Zone Sensor mode, Single Zone CAV Units ECTO 6.01 option 1,2,3 This configuration is used with an L Connection Zone sensor for single zone constant air volume application. Blower cycles with demand unless ECTO 6.17 is set to 1. In that case the blower will operate continuously during occupied periods and cycles with demands during unoccupied periods. All delays as described in Local Tstat Mode still apply.

Supply VAV Control Mode


The IMC uses the General Purpose GP1 board to control optional supply air and power exhaust blower variable frequency drives (VFD). The DIP switch on the GP1 board must be set to VAV. See figure 7. The GP1 controls the supply air VFD or bypass damper in response to a duct static pressure reading. VFD powered blowers can be varied or staged.

Cooling Ventilation

20% 20%

0.17 0.17

100% 100%

0.19 0.19

1.00"w.c . 1.00"w.c .

0.16 0.14

505365M 05/09

Page 22

Smoke Alarm 20% Modes Heating 20%

0.17 0.18

100% 100%

0.19 0.19

1.00"w.c . 1.00"w.c .

0.13 0.15

Operation

Min. Speed Default ECTO

Max. Speed Default ECTO

Duct Static SP Default ECTO

Cooling Ventilation

50% 50%

0.06 0.06

100% 100%

0.08 0.08

1.00"w.c . 1.00"w.c . 1.00"w.c . 1.00"w.c .

0.05 0.03

4L Connection Network, CAV Bypass Zoning Units


ECTO 6.01 option 4,5,6,7; ECTO 0.01 option 1

Smoke Alarm 50% Modes Heating 50%

0.06

100%

0.08

0.02

This configuration is used for L Connection Zoning that utilizes a blower bypass damper for controlling duct static. There are four different setpoints: one for cooling, one for ventilation, one for operation during smoke alarm modes, and one for heating. Network commands energize the blower. Blower will cycle with demand unless ECTO 6.17 is set to 1. In that case, the blower will operate continuously during occupied periods and will cycle during unoccupied periods. Blower also operates anytime a heat limit trips. All delays as described in Local Tstat Mode still apply. The IMC controls duct static pressure by reading the duct pressure and varying the bypass damper position between and minimum and maximum positions. The min/max damper positions and static pressure setpoints are listed as follows:
Operation Min. Position Default ECTO

0.07

100%

0.08

0.04

6Local Thermostat Mode, VAV staged units


ECTO 6.01 option 0 (default) or 12; ECTO 0.01 option 3 (MSAV)

This configuration is a special case application where the blower speed is staged by the factory installed VFD for fixed speeds for different operation. There are seven different speed stages, one for each cooling compressor stage (4), one for ventilation, one for heating and one for operation during smoke alarm modes. The blower is enabled by a G demand. The default staged speeds are listed as follows:
Operation Cooling compressor 1 Cooling compressor 2 Cooling compressor 3 Cooling compressor 4 Ventilation or economizer free cooling Smoke Alarm Modes Heating
(1)Staged

Staged Speed
(1)Default

ECTO

Max. Position
Default ECTO

Duct Static SP Default ECTO

51% 51% 51% 51% 51% 51% 51%

0.05 0.14 0.15 0.16 0.03 0.02 0.04

Cooling Ventilation

20% 20%

0.17 0.17 0.17 0.18

100% 100% 100% 100%

0.19 0.19 0.19 0.19

1.00"w.c . 1.00"w.c . 1.00"w.c . 1.00"w.c .

0.16 0.14 0.13 0.15

Smoke Alarm 20% Modes Heating 20%

% speed must be adjusted for each operation.

7L Connection Network, VAV units


ECTO 6.01 option 4, 5, 6, or 7; ECTO 0.01 option 63

5Local Thermostat Mode, VAV units


ECTO 6.01 option 0 (default) or 12; ECTO 0.01 option 63

This configuration is used for 3rd party VAV zoning systems. Blower speed is controlled by the factory installed VFD between a minimum and maximum speed to maintain duct static pressure setpoints. There are four different setpoints: one for cooling, one for ventilation, one for operation during smoke alarm modes, and one for heating. The blower is enabled by a G demand. The IMC controls the duct static pressure by reading the duct pressure and varying the blower speed on units with VFDs. The min/max speed and static pressure setpoints are listed as follows:

This configuration is used for L Connection VAV zoning systems. There are four different setpoints: one for cooling, one for ventilation, one for operation during smoke alarm modes, and one for heating. Network commands energize the blower. Blower will cycle with demand unless ECTO 6.17 is set to 1. In that case the blower will operate continuously during occupied periods and will cycle during unoccupied periods. Network commands controls occupied/unoccupied periods. All delays as described in Local Tstat Mode still apply. Blower speed is controlled by the factory installed VFD between a minimum and maximum speed to maintain duct static pressure setpoints. There are three different set-

Page 23

INTEGRATED MODULAR CONTROLLER (IMC)

points, one for cooling, one for ventilation and one for operation during smoke alarm modes. The IMC controls the duct static pressure by reading the duct pressure and varying the blower speed on units with VFDs The min/max. speed and static pressure setpoints are listed below:
Operation Min. Position Default ECTO

Speed %

Motor Frequency (Hz)

VFD Control Voltage (VDC)

Max. Position
Default ECTO

Duct Static SP Default ECTO

Cooling Ventilation

50% 50%

0.06 0.06 0.06 0.07

100% 100% 100% 100%

0.08 0.08 0.08 0.08

1.00"w.c . 1.00"w.c . 1.00"w.c . 1.00"w.c .

0.05 0.03 0.02 0.04

0 10 20 30 40 50 60 70 80 90 100

0 6 12 18 24 30 36 42 48 54 60

0 1 2 3 4 5 6 7 8 9 10

Supply Bypass Damper Control


The IMC is only compatible with bypass damper actuators specified in the Engineering Handbook. Specified dampers are used to control the supply air volume for constant air volume w/bypass damper (CAVB) zoning applications. The analog control for the actuator is a 210VDC with 10VDC being fully closed. This manual uses percent (%) for bypass damper position. For example, 70% bypass damper position equals 4.4VDC.
Bypass Damper Position (% ) Control Voltage (VDC)

Smoke Alarm 50% Modes Heating


50%

8L Connection Network, VAV Staged Units


ECTO 6.01 option 4,5,6,7; ECTO 0.01 option 3 (MSAV)

This configuration is a special-case application where the blower speed is staged by the factory installed VFD for fixed speeds for different operation. There are seven different speed stages, one per cooling stage (4), one for ventilation, one for heating and one for operation during smoke alarm modes. Network commands energize the blower which will cycle with demand.
Staged Speed Operation
(1)Default

ECTO

Cooling compressor 1 Cooling compressor 2 Cooling compressor 3 Cooling compressor 4 Ventilation or economizer free cooling Smoke Alarm Modes Heating
(1) Staged

51% 51% 51% 51% 51% 51% 51%

0.05 0.14 0.15 0.16 0.03 0.02 0.04


Static Pres. SP

0 (closed) 10 20 30 40 50 60 70 80 90 100

10 9.2 8.4 7.6 6.8 6.0 5.2 4.4 3.6 2.8 2.0

IMC
P Gain VFD or Bypass Damper

I Gain

% speed must be adjusted for each operation.

Feedback

D Gain

VFD Control
The IMC is only compatible with the factory installed variable frequency drives (VFD) in VAV units used to control the supply blower and exhaust fan(s). The analog control for the VFDs is 010VDC. This manual uses percent (%) for all blower and fan speeds. For example, 50% blower speed equals 30Hz equals 5VDC.
Static Pres. Sensor

Figure 17. PID Operation Diagram For VAV/ CAVB Air Delivery and Exhaust Fan Control

505365M 05/09

Page 24

Analog Output Control


The analog outputs on the GP1 boards can be set to closed loop PID or staged control. Most applications such as variable air delivery and variable speed exhaust fans will use the closed loop PID option. The closed loop PID method used by the IMC has four constants, manual reset (ManRS), proportional (P), integral (I) and derivative (D) as shown in figure 17. The PID control constants as well as the output minimum and maximum values, may be adjusted if necessary. Manual Reset (ManRS) The output value when the P, I, and D values are all 0. This is the approximate output expected which allows quicker settling at setpoint. On CAV units with bypass damper, this is also the damper position when blower is off. ManRS can be adjusted between a minimum value and 100%. Proportional Constant (P) To handle the present, this is the value of the gain that is multiplied times the error. The error is the difference between the output and the setpoint. A large value of P" will cause the output to reach the setpoint faster, however, this faster rate can cause the output to overshoot the setpoint. On the other hand, a low value of P" will reduce overshoot, but will cause the output reaction to be too slow. The P"constant ECTO value can be adjusted between 0 127 with 0 being off and 127 being the highest value. Integral Constant (I) To handle the past, this gain is proportional to the amount of time that the error is present. This gain tries to integrate out any offset. A high value of I" can provide fast correction but can cause overshoot and ringing. The I gain should be set to the lowest value possible that corrects the offset. I" can be adjusted between 0127 with 127 being the lowest value. The I" constant ECTO value is inverted. A value of 0 turns the integral factor off. A value of 127 is the minimum and 1 is the maximum. Derivative Constant (D) To handle the future, this gain is proportional to the rate of change of the error and provides a damping factor. The D" constant ECTO value can be adjusted between 0 127 with 0 being off and 127 being the highest value. Most IMC applications do not require using any D" gain.

Tuning In the event that the PID loop requires tuning, the following two methods are recommended depending on the severity of the problem: 1. In most cases the parameters will only need a small adjustment. In that case use the following table as a basic guide.
Change Desired Reduce Response time Reduce Overshoot Reduce Settling Time Reduce Offset (steady state error) ECTO P" Parameter Increase Decrease Increase ECTO I" Parameter Decrease Increase Decrease Decrease ECTO D" Parameter Decrease Increase Decrease

2. If method 1 adjustment does not stabilize the system, you may use the following tuning method: NOTE To use this method the system must be allowed to operate at the manual reset value (% output) without damaging the system. A Set the P, I and D constants to 0 (off). B Start system. Analog output value will be at the ManRS value (%). C Monitor system. System should be stable. If system is not stable at this point check for other problems. Adjusting the PID parameters will not solve this problem. D If system is stable, gradually increase the P" parameter until system starts oscillating (moving above and below setpoint, continuously). E Reduce the P" parameter to 4070% of the value set in step 6. F Gradually start adding some I" by setting the I" ECTO parameter to 127 and reduce setting until the steady state error (offset) is reduced to an acceptable level. G If necessary, increase the D" parameter to reduce overshoot. Use of D" can increase settling time and/or lead to instability. H NOTE In most cases, its best to not use any D" parameter.

Page 25

INTEGRATED MODULAR CONTROLLER (IMC)

Summary of PID Constants ECTO Parameters


Variable Air Delivery PID Constants
No. Name Min 0 0 0 0 0 0 0 0 0 0 0 0.5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Default 60 60 17 12 0 50 50 100 20 .78 20 .42 64 64 0.25 0 0 50 50 0 0 0 50 50 0 0 0 Max 100 100 127 127 127 100 100 200 255 10.0 100 0.5 255 100 1.0 127 254 100 100 127 127 127 100 100 127 127 127 Units Counts P:% Counts Counts Counts Counts P: % A:Sec. Counts R:Volts P:% M:"w.c. Counts P:% L:"w.c. Counts A: Sec. Counts P:% Counts Counts Counts Counts P:% Counts Counts Counts Description VAV supply PID manual reset value. If minimum output, ECTO 0.06 or 0.07 is greater, a computed ManRS value is used. See ECTO 0.06 and 0.07. VAV or CAVB supply PID Proportional constant. VAV or CAVB supply PID Integral constant. VAV or CAVB supply PID derivative constant.

0.09 VAV_PID_ManRS 0.10 PID_P_Constant 0.11 PID_I_Constant 0.12 PID_D_Constant

VAV Exhaust Fan PID Control Constants


8.22 Exh_Fan_ManRS Stg_1_Off_Delay Exh_Fan_PID_P_ 8.23 Constant Stg_2_SP 8.24 Exh_Fan_PID_I_ Constant Stg_2_DB 8.25 Exh_Fan_PID_D_ Constant Stg_2_On_Delay Exhaust fan PID loop manual reset value. Stage 1 offdelay. (Only used for 2 stage operation) Exhaust fan PID loop proportional constant. The P constant must be limited to 127. Recommended setting = 17. Staged 2 setpoint. Exhaust fan PID loop integral constant. The I constant must be limited to 127. Recommended setting = 12. Staged 2 deadband. Exhaust fan PID loop derivative constant. Staged 2 ondelay. Analog output channel 1 PID loop manual reset value. Analog output channel 1 PID loop proportional constant. Analog output channel 1 PID loop integral constant. Analog output channel 1 PID loop derivative constant.

9.08 AO1_PID_ManRS 9.09 AO1_PID_P_Constant 9.10 AO1_PID_I_Constant 9.11 AO1_PID_D_Constant

General Purpose PID Control Constants for GP Analog Output 2 (TB2212)


9.19 AO2_PID_ ManRS 9.20 AO2_PID_P_Constant 9.21 AO2_PID_I_Constant 9.22 AO2_PID_D_Constant Analog output channel 2 PID loop manual reset value. Analog output channel 2 PID loop proportional constant. Analog output channel 2 PID loop integral constant. Analog output channel 2 PID loop derivative constant.

505365M 05/09

Page 26

Reheat Operation
General
Reheat is a combination of cooling to dehumidify and heating to maintain space temperature. Supermarket reheat uses gas heat and Humiditrol units route hot gas to a reheat coil downstream of the evaporator. A gas heat unit is required for Supermarket Reheat and a Humiditrol unit is required for Humiditrol Reheat. Economizer operation is disabled during reheat operation except for Supermarket Reheat operation ECTO 4.24 option 1.

HUMIDITROL REHEAT OPERATION DIGITAL


ECTO 4.25 Set to 100 Humiditrol reheat is controlled by the digital input A67_P1755 (TB124) only. The input signal will energize compressor(s) and reheat solenoid. Connect wiring to TB1 as shown in figure 20. See tables 18 through 23 for reheat compressor staging.

RH MEASUREMENT / DISPLAY
ECTO 4.24 option 4 When an optional relative humidity sensor is installed, the % RH can be displayed on the IMC readout and over the L Connection network via the NCP and/or PC software. Option 4 is NOT used to control Humiditrol or Supermarket Reheat. Option 4 may be used for outside air dehumidification. Refer to figure 19.
A2 Room Thermostat
S86 DEHUMIDISTAT

Supermarket Reheat Operation


ECTO 4.24 Option 1 DeHumidistat Control IMPORTANT Supermarket Reheat is allowed on gas/ electric units only; not electric/electric or heat pump units. A dehumidistat will bring on firststage cooling to dehumidify and a room thermostat will energize heating to maintain indoor temperature. To disable free cooling in this mode, select economizer global mode (figure 32) but do not connect the global input (TB11). An optional dehumidistat is required. Refer to figure 18. ECTO 4.24 Option 2 RH Sensor Control A relative humidity sensor will bring on firststage cooling based on the setpoint set with ECTO 4.25 or from the L Connection network. Firststage cooling will deenergize when RH drops to ECTO 4.25 minus 4.26. A room thermostat or zone sensor will energize heating to maintain indoor temperature. An optional RH sensor is required. Refer to figure 19.

TB1 Unit Terminal Block

K55 BLOWER RELAY

Humiditrol Reheat Operation


A relative humidity sensor will energize firststage compressor(s) and hot gas will be routed to the reheat coil based on the setpoint set with ECTO 4.25 or from the L Connection network. The following options show additional conditions which must be met before reheat will be energized: ECTO 4.24 option 3

Figure 18. Supermarket Reheat Diagram (ECTO 4.24 Option 1)


A91 HUMIDITY SENSOR
VIN GND

TB1 6 7

S S S S S S S

Blower energized. Occupied time period. One previous cooling demand must have occurred. ECTO 4.24 option 5 One previous cooling demand must have occurred. ECTO 4.24 option 6 Blower energized. Occupied time period. ECTO 4.24 option 7 No additional conditions. Humiditrol reheat will deenergize when the RH drops to ECTO 4.25 minus 4.26. An optional RH sensor is required. See figure 19. See tables 18 through 23 for reheat compressor staging. Shaded rows indicate reheat operation.

Two separate shielded cables required.

VOUT

20 0 10VDC = 0100% RH One wire of the two pairs is not connected.

Figure 19. Reheat Sensor Diagram


6 ENERGY MANAGEMENT SYSTEM DEHUMIDIFICATION SWITCH TB1

24

Figure 20. Humiditrol Reheat Diagram (ECTO 4.25 set to 100 for digital control)

Page 27

INTEGRATED MODULAR CONTROLLER (IMC)

REHEAT

OUTSIDE AIR FOR DEHUMIDIFICATION


The IMC has an option that allows FAT heated outside air to be used to dehumidify when outside air temperature is low. When ECTO 4.24 is set to options 27, outside air will be used for dehumidification instead of the compressor. When the outside air temperature is less than setpoint, ECTO 7.04 must be set to 70F or less to enable this option. Additional conditions for operation apply. See table 15. The IMC will use the gas or electric heat to temper discharge air and the outside air will be used to dehumidify (when there is a dehumidification demand and outside air is cool). Adjust the following settings: ECTO 7.02 Outdoor Air Setpoint (50F typical) ECTO 7.03 Damper Position (40% typical) ECTO 7.04 Fresh Air Heating Reheat Setpoint (65F typical)
No. Name Min Default Max Units

This option can be used with ECTO 4.24 options 27 only not with option 1. Refer to table 17.

Table 15. Outside Air for Dehumidification Conditions


ECTO 4.24 Option Outside Air Dehumid. Conditions 1 Not allowed. 2 Allowed. No conditions apply. Allowed, blower must be energized and in occupied mode. No previous cooling 3 demand is required. 4 Allowed. Must be occupied. Allowed, blower must be energized and in occupied mode. No previous cooling 5 demand is required. 6 Allowed. No conditions apply. 7 Allowed. No conditions apply.

REHEAT

Table 16. Summary Of Reheat ECTO Options


Description
Reheat Control Mode 0 No reheat. 1 Supermarket reheat using DeHumidistat (Tstat mode only) 2 Supermarket reheat using RH sensor. 3 Humiditrol reheat. Conditions: Blower must be energized, Must be occupied, At least one previous cooling demand. 4 RH measurement / display. No Supermarket or Humiditrol reheat. 5 Humiditrol reheat. Conditions: At least one previous cooling demand. 6 Humiditrol reheat. Conditions: Blower must be energized, Must be occupied. 7 Humiditrol reheat. Conditions: None Percent relative humidity where supermarket or Humiditrol reheat demand is energized. Used of Reheat option 2,3,5,6,or 7. Reheat is deenergized at setpoint deadband (ECTO 4.26). If value = 100, Humiditrol reheat is controlled by the digital input A67_P1755 (TB124) only. Energized input signal calls for reheat demand. L Connection Network RH setpoint will override this setpoint. (Such as from NCP). OFF 4.254.26 4.26 Reheat_ RH_DB 4.25 ON

4.24

Reheat_ Control

Option

4.25

Reheat_SP

0 0

60 60

100 100

Counts P:%RH

1 1

3 3

10 10

Counts P:%RH

Reheat RH deadband. Used of Reheat option 2,3,5,6,or 7. Reheat is on when RH>=ECTO 4.25 and off when RH< ECTO 4.25 ECTO 4.26.

Table 17. Outside Air for Dehumidification Parameters


No.
7.02 7.03 7.04

Name
Reheat_FAH_ OAT_SP Reheat_FAH _%_ Damper Reheat_FAH _SP

Min
113 60 5 5 139 70

Default
136 45 40 40 138 Disabled

Max
175 20 100 100 183 40

Units
Counts Y:DegF Counts P:% Counts

Description
Outdoor air temperature setpoint that enables fresh air heating for reheat demand and opens damper to ECTO 7.03 when outdoor air is less than setpoint. Fresh air damper position during Fresh Air Heating reheat operation. Fresh Air Heating Reheat setpoint. Minimum value of 138 disables FAHReheat.

X:Deg F

505365M 05/09

Page 28

Table 18. 1Compressor Humiditrol Default Operation (using 2stage Thermostat or Zone Sensor)
Demands
Reheat Valve 1 On Dehumidification Free Cooling On

Unit Operation

TStat or Zone Sensor

Economizer

CP1 On

Summary Idle. CP1 Reheat (Reheat Stage 1) CP1 Reheat (Reheat Stage 1) CP1 Cool Free Cool CP1 Cool CP1 Cool CP1 Cool Free Cool, CP1 Cool CP1 Cool CP1 Cool

X X 1st 1st 1st 1st 2nd 2nd 2nd 2nd X X X X X X X X X X X

X X X X X X X X X

X X

Free cooling operation is only available on units equipped with an economizer. Default dehumidification demand = RH (A91) > 60% (RH setpoint ECTO 4.25). Optional dehumidification demand = TB124 energized if ECTO 4.25 is set to 100 (digital demand). Heating demand overrides reheat.

Table 19. 2Compressor Humiditrol Default Operation (using 2stage Thermostat or Zone Sensor)
Demands
Dehumidification Reheat Valve 1 On

Unit Operation

Zone Sensor

Free Cooling On

Economizer

CP1 On

TStat

CP2 On

Summary Idle. CP1 Reheat (Reheat Stage 1) CP1 Reheat (Reheat Stage 1) CP1 Cool Free Cool

X X 1st 1st 1st 1st 2nd 2nd 2nd 2nd N/A N/A N/A N/A 1st 1st 1st 1st 2nd 2nd 2nd 2nd 3rd 3rd 3rd 3rd X X X X X X X X X X X X X X X X

X X X X X X X X X X X X X X X X X X X X X X X

X X

X X

CP1 Reheat, CP2 Cool (Reheat Stage 2) CP1 Reheat, CP2 Cool (Reheat Stage 2) CP1 Cool, CP2 Cool Free Cool, CP1 Cool CP1 Cool, CP2 Cool CP1 Cool, CP2 Cool CP1 Cool, CP2 Cool Free Cool, CP1 Cool, CP2 Cool CP1 Cool, CP2 Cool CP1 Cool, CP2 Cool

Free cooling operation is only available on units equipped with an economizer. Default dehumidification demand = RH (A91) > 60% (RH setpoint ECTO 4.25). Optional dehumidification demand = TB124 energized if ECTO 4.25 is set to 100 (digital demand). Heating demand overrides reheat.

Page 29

INTEGRATED MODULAR CONTROLLER (IMC)

REHEAT

Table 20. 3Compressor Humiditrol Default Operation (using 2stage Thermostat or Zone Sensor)
Demands
Reheat Valve 1 On Reheat Valve 2 On Dehumidification

Unit Operation

Free Cooling On

Economizer

CP1 On

CP2 On

CP3 On

TStat

Summary Idle. CP1 Reheat, CP2 Reheat (Reheat Stage 1) CP1 Reheat, CP2 Reheat (Reheat Stage 1) CP1 Cool, CP2 Cool Free Cool

X X 1st 1st X X X X X X X X X X X

X X X X X X X X X

X X x X X X X X X X X X X X

X X

X X

REHEAT

1st 1st 2nd 2nd 2nd 2nd

X X

X X

CP1 Reheat, CP2 Reheat, CP3 Cool (Reheat Stage 2) CP1 Reheat, CP2 Reheat, CP3 Cool (Reheat Stage 2) CP1 Cool, CP2 Cool, CP3 Cool Free Cool, CP1 Cool, CP2 Cool CP1 Cool, CP2 Cool, CP3 Cool CP1 Cool, CP2 Cool, CP3 Cool

Free cooling operation is only available on units equipped with an economizer. Default dehumidification demand = RH (A91) > 60% (RH setpoint ECTO 4.25). Optional dehumidification demand = TB124 energized if ECTO 4.25 is set to 100 (digital demand). Heating demand overrides reheat.

Table 21. 3Compressor Humiditrol Default Operation (using 4stage Thermostat DDC with FS1 board or Zone Sensor)
Demands
TStat DDC, or Zone Sensor Reheat Valve 1 On Reheat Valve 2 On Dehumidification

Unit Operation

Economizer

Free Cooling On

CP2 On

CP1 On

CP3 On

Summary Idle. CP1 Reheat, CP2 Reheat (Reheat Stage 1) CP1 Reheat, CP2 Reheat (Reheat Stage 1) CP1 Cool Free Cool

X X 1st 1st 1st 1st 2nd 2nd 2nd 2nd 3rd 3rd 3rd 3rd 4th 4th 4th 4th X X X X X X X X X X X X X X X X X X X X X

X X X X X X X X X X X X X X X X X

X X X X X X X X X X X X X X X X X X X X X X X X X X

X X

X X

X X

X X

CP1 Reheat, CP2 Reheat, CP3 Cool (Reheat Stage 2) CP1 Reheat, CP2 Reheat, CP3 Cool (Reheat Stage 2) CP1 Cool, CP2 Cool Free Cool, CP1 Cool CP1 Cool, CP2 Cool CP1 Cool, CP2 Cool CP1 Cool, CP2 Cool, CP3 Cool Free Cool, CP1 Cool, CP2 Cool CP1 Cool, CP2 Cool, CP3 Cool CP1 Cool, CP2 Cool, CP3 Cool CP1 Cool, CP2 Cool, CP3 Cool Free Cool, CP1 Cool, CP2 Cool, CP3 Cool CP1 Cool, CP2 Cool, CP3 Cool CP1 Cool, CP2 Cool, CP3 Cool

Free cooling operation is only available on units equipped with an economizer. Default dehumidification demand = RH (A91) > 60% (RH setpoint ECTO 4.25). Optional dehumidification demand = TB124 energized if ECTO 4.25 is set to 100 (digital demand). Heating demand overrides reheat.

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Page 30

Table 22. 4Compressor Humiditrol Default Operation (using 2stage Thermostat)


Demands
Reheat Valve 1 On Reheat Valve 2 On Dehumidification

Unit Operation

Free Cooling On

Economizer

CP1 On

CP2 On

CP3 On

CP4 On

TStat

Summary Idle. CP1 Reheat, CP2 Reheat (Reheat Stage 1) CP1 Reheat, CP2 Reheat (Reheat Stage 1) CP1 Cool, CP2 Cool Free Cool

X X 1st 1st 1st 1st 2nd 2nd 2nd 2nd X X X X X X X X X X X

X X X X X X X X X

X X X X X X X X X X X X X X X X X X X

X X

X X

X X

X X

CP1 Reheat, CP2 Reheat, CP3 Cool, CP4 Cool (Reheat Stage 2) CP1 Reheat, CP2 Reheat, CP3 Cool, CP4 Cool (Reheat Stage 2) CP1 Cool, CP2 Cool, CP3 Cool, CP4 Cool Free Cool, CP1 Cool, CP2 Cool CP1 Cool, CP2 Cool, CP3 Cool, CP4 Cool CP1 Cool, CP2 Cool, CP3 Cool, CP4 Cool

Free cooling operation is only available on units equipped with an economizer. Default dehumidification demand = RH (A91) > 60% (RH setpoint ECTO 4.25). Optional dehumidification demand = TB124 energized if ECTO 4.25 is set to 100 (digital demand). Heating demand overrides reheat.

Table 23. 4Compressor Humiditrol Default Operation (using 4stage Thermostat DDC with FS1 board or Zone Sensor)
Demands
TStat, DDC, or Zone Sensor Reheat Valve 1 On Reheat Valve 2 On Dehumidification

Unit Operation

Free Cooling On

Economizer

CP1 On

CP2 On

CP3 On

CP4 On

Summary Idle. CP1 Reheat, CP2 Reheat (Reheat Stage 1) CP1 Reheat, CP2 Reheat (Reheat Stage 1) CP1 Cool Free Cool

X X 1st 1st 1st 1st 2nd 2nd 2nd 2nd 3rd 3rd 3rd 3rd 4th 4th 4th 4th X X X X X X X X X X X X X X X X X X X X X

X X X X X X X X X X X X X X X X X

X X

X X

X X

X X X X X X X X X X X X X

X X

X X

X X

CP1 Reheat, CP2 Reheat, CP3 Cool (Reheat Stage 2) CP1 Reheat, CP2 Reheat, CP3 Cool (Reheat Stage 2) CP1 Cool, CP2 Cool Free Cool, CP1 Cool

X X X X X X X X X

X X

X X

X X

CP1 Reheat, CP2 Reheat, CP3 Cool, CP4 Cool (Reheat Stage 3) CP1 Reheat, CP2 Reheat, CP3 Cool, CP4 Cool (Reheat Stage 3) CP1 Cool, CP2 Cool, CP3 Cool Free Cool, CP1 Cool, CP2 Cool CP1 Cool, CP2 Cool, CP3 Cool CP1 Cool, CP2 Cool, CP3 Cool

X X X X

CP1 Cool, CP2 Cool, CP3 Cool, CP4 Cool Free Cool, CP1 Cool, CP2 Cool, CP3 Cool, CP4 Cool CP1 Cool, CP2 Cool, CP3 Cool, CP4 Cool CP1 Cool, CP2 Cool, CP3 Cool, CP4 Cool

Free cooling operation is only available on units equipped with an economizer. Default dehumidification demand = RH (A91) > 60% (RH setpoint ECTO 4.25). Optional dehumidification demand = TB124 energized if ECTO 4.25 is set to 100 (digital demand).

Page 31

INTEGRATED MODULAR CONTROLLER (IMC)

REHEAT

Fresh Air Tempering (FAT) Mode


Fresh air tempering is used in applications with large outdoor air requirements to reduce temperature fluctuations in the conditioned space. The IMC tempers discharge air by heating or cooling in response to the discharge duct temperature, RT6. Standard heating and cooling demands override FAT heating and cooling demands. IMPORTANT For FAT modes to operate properly, RT6 discharge sensor must be relocated to supply air duct. Adjust ECTO 6.20 to enable fresh air heating (FAH) and ECTO 7.06 to enable fresh air cooling (FAC). Heating is energized when discharge air temperature falls

below FAH setpoint (60F typical). Cooling is energized when discharge air temperature rises above FAC setpoint (80F typical). Heat pump units operate only one stage of electric heat during FAH mode instead of compressors. FAT will operate up to four stages of heating and cooling to maintain discharge air temperature. FAC will terminate when the return air temperature is less than 60F. If ECTO 5.05 is set to 1, FAC will terminate when the return air temperature is less than 65F default (ECTO 5.07). FAH will terminate when the return air temperature is greater than 80F. If ECTO 5.05 is set to 1, FAH will terminate when the RAT is greater than 85F (ECTO 5.06). Figure 21 illustrates stages of fresh air tempering operation. Refer to table 24 for ECTO parameters.

Table 24. Fresh Air Tempering ECTO Summary


Control Parameter No. Name Control Value Min.
139 70 7 5 15 120 0 0 0 0 0 0 28 896 109 90 7 5 15 120 0 0 0 0 0 0

Default
138 Disabled 15 10 60 480 3 2 45 180 30 120 56 1792 108 Disabled 15 10 60 480 3 2 45 180 30 120

Max
183 40 22 15 225 1800 30 20 225 900 150 600 225 7200 154 60 22 15 225 1800 30 20 225 900 150 600

Units
Counts X:DegF Counts V:DegF Counts C:Sec Counts V:DegF Counts B: Sec. Counts B: Sec. Counts D: Sec. Counts

Description
Fresh Air Heating setpoint. To enable FAH, set this to a value between 40F (183) and 70F (139). Minimum value (138) disables Fresh Air Heating. Fresh Air Heating stage deadband. Fresh Air heating minimum cycle time. Fresh Air Heating stage differential. 0 value for first stage heating only for Fresh Air Heating. Discharge Air Control Heating and Fresh Air Heating stageup time delay. Discharge Air Control Heating and Fresh Air Heating stagedown time delay.

Fresh Air Heating (FAH) Parameters


6.20 FAH_SP 6.21 FAH_Stg_DB 6.22 FAH_Min_Cycle_ Time 7.01 FAH_Stg_Diff DACH_&_FAH_StgUp_ Delay DACH_&_FAH_StgDn_ 7.14 Delay 7.13 FAT_Autochange_ 7.05 Delay 7.06 FAC_SP 7.07 FAC_Stg_DB 7.08 FAC_Min_Cycle 7.09 FAC_Stg_Diff DACC_&_FAC_ StgUp_Delay DACC_&_FAC_StgDn_ 7.20 Delay 7.19

Fresh Air Cooling (FAC) Parameters


Fresh air Tempering (FAH or FAC) autochangeover delay. Fresh Air Cooling setpoint. To enable FAC, set this to a value between 60F (154) and 90F (109). Minimum value of 91F (108) disables FAC. Fresh Air Cooling stage deadband. Fresh Air Cooling minimum cycle time. Fresh Air Cooling stage differential between stages. Set to 0 for first stage cooling only for Fresh Air Cooling. Discharge Air Control Cooling and Fresh Air Cooling stageup delay. Discharge Air Control Cooling and Fresh Air Cooling stagedown time delay.

X:DegF
Counts V:DegF Counts C: Sec. Counts V:DegF Counts B: Sec. Counts B: Sec.

505365M 05/09

Page 32

Note MGV units modulate the gas valves to control FAH. FAC stageup delay is adjusted by ECTO 7.19 (default = 3 minutes). FAC stagedown delay is adjusted by ECTO 7.20 (default = 2 minutes). FAC minimum cycle time is adjusted by ECTO 7.08 (default 8 minutes). All compressor minimum run delays apply. 85
80F + 2F ECTO 7.06 + 7.09 80F + (4F) ECTO 7.06 + (7.09 x 2) ON

80F + (6F) ECTO 7.06 + (7.09 x 3) ON

C4

80F Typical FAT Cooling Setpoint ECTO 7.06

ON

C3

80

ON

C2 C1
OFF OFF OFF

75

70

OFF OFF OFF

10F FAT Heating and Cooling Stage Deadband Same For All Stages

FAC ECTO 7.07 FAH ECTO 6.21

Changeover Deadband Must Be Greater Than 5F FAT auto changeover delay default 30 minutes ECTO 7.05

65

OFF

H1
60F Typical FAT Heating Setpoint ECTO 6.20

OFF

H2
60
ON

H3
ON (ECTO 6.20 7.01) 60F 2F ON ECTO 6.20 (7.01 x 2) 60F 4F ON ECTO 6.20 (7.01 x 3) 60F 6F

H4

55

FAH stageup delay is adjusted by ECTO 7.13 (default = 3 minutes). FAH stagedown delay is adjusted by ECTO 7.14 (default = 2 minutes). FAH minimum cycle time is adjusted by ECTO 6.22 (default 8 minutes). Heat pumps operate only one stage of electric heat during FAH. All heating delays apply.

Figure 21. Fresh Air Tempering (FAT) Stages Default Values Shown

Page 33

INTEGRATED MODULAR CONTROLLER (IMC)

Discharge Air Control


Cooling
The discharge air control cooling (DACC) option automatically cycles up to 4 stages of cooling to maintain a discharge air control cooling setpoint (DACC_SP). DACC option applies to gas/electric and electric /electric units only; DACC is not allowed with heat pumps units. When an economizer is installed, adjust free cooling setpoint ECTO 6.23 approximately 2 degrees lower than DACC setpoint. This will allow free cooling to operate before DACC energizes compressors. Refer to figure 22 for DACC cooling stages.

Adjust ECTO 5.04 to option 4 to enable discharge air control cooling. IMPORTANT Discharge air sensor RT6 must be moved to the supply air duct, preferably after a 90 degree branch of the main duct. DACC is initiated by an input in one of three ways: 1. Y1 input from an external device ECTO 6.01 must be set to 0, local thermostat mode. 2. Cooling demand while in zone sensor mode 6.01 must be set to 1, 2, or 3. ECTO

3. L Connection network command ECTO 6.01 must be set to 4, 5, 6 or 7.


55F + 6F Diff. ECTO 7.16 + (7.21 X 3)

C1=Cooling Stage 1 C2=Cooling Stage 2 C3=Cooling Stage 3 C4=Cooling Stage 4

61 60 59 58 57
55F + 2F Diff ECTO 7.16 + 7.21 ON 55F + 4F Diff. ECTO 7.16 + (7.21 X 2) ON

ON

C4

C3

55F Default Occupied DACC Setpoint


ECTO 7.16

56 55 54 53 52 51 50
OFF 55F 5F ON

C2

OFF

55F + (2F X 3) 5F ECTO 7.16 + ( 7.21 X 3) 7.18

C1

OFF

55F + (2F X 2) 5F ECTO 7.16 + ( 7.21 X 2) 7.18

OFF

55F + 2F 5F ECTO 7.16 + 7.21 7.18

ECTO 7.167.18

5F DACC Deadband (All Stages Same Setting)


ECTO 7.18

7.17 7.19 7.20

Unoccupied DACC_SP DAC Cooling StageUp Delay 3 minutes DAC Cooling StageDown Delay 2 minutes

Compressor Minimum Run Times Apply

Figure 22. Discharge Air Control Cooling (DACC) Stages Default Values Shown For outdoor air based DACC setpoint reset, the discharge Outdoor Air Reset
IMPORTANT Outdoor air reset can be used to adjust the free cooling setpoint (ECTO 6.23) when DACC is not used. All references to the DACC setpoint apply to the free cooling setpoint. The DACC and free cooling setpoint can be automatically reset when outdoor air temperature becomes cooler. Use ECTO 8.07 to enable Outdoor Air Reset. air cooling setpoint starts to increase when the outdoor air temperature (OAT) drops to the DACC_OAT_RS_SP (ECTO 8.05) (default 80F). The reset setpoint will continue to increase at the rate equal to the DACC_OAT_RS_Adjustment_Band (ECTO 8.07) divided by the DACC_OAT_RS_Proportional_Band (ECTO 8.06). See the following example:

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Page 34

EXAMPLE: The application calls for the discharge air cooling occupied setpoint (DACC_OCP_SP) (ECTO 7.16) to be 55F when OAT is 80F or higher. When the OAT drops below 80F, the setpoint needs to increase proportionately with the OAT decrease (maximum setpoint increase of 10F). The 10F OAT decrease is called the DACC_OAT_RS_ Proportional_Band and the setpoint increase of 10F is called the DACC_OAT_RS_ Adjustment_Band. See figure 23. DACC or Free Cooling Setpoint
DACC_OAT_RS_ Proportional_Band ECTO 8.06 Example 10F 65F DACC_OAT_RS Adjustment Band ECTO 8.07 Example 10F 55F 70F Outdoor Air Temp. 80F DACC_OAT_RS_SP ECTO 8.05

crease at the rate equal to the DACC_RAT_RS_Adjustment_Band (ECTO 8.04) divided by the DACC_RAT_RS_Proportional_Band (ECTO 8.03). See the following example: EXAMPLE: The application calls for the discharge air occupied setpoint (DACC_OCP_SP) (ECTO 7.16) to be 55F when RAT is 70F or higher. When the RAT drops below 70F, the setpoint needs to increase proportionately with the OAT decrease (maximum setpoint increase of 10F). The 10F RAT difference is called the DACC_RAT_RS_ Proportional_Band and the setpoint increase of 10F is called the DACC_RAT_RS_ Adjustment_Band. See figure 24.

Reset Setpoint (Approx. 60F at 75F OAT)

DACC_RAT_RS_ Proportional_Band ECTO 8.03 Example 10F

DACC or Free Cooling Setpoint

65F

Reset Setpoint Approx.60F (at 65F RAT) DACC_RAT_RS Adjustment Band ECTO 8.04 Example 10F

55F
60F Return Air Temp.

Figure 23. Outdoor Air Reset Example


To use example values, set the following parameters: S ECTO 8.05 DACC OAT RS SP Set to 80F S ECTO 8.06 DACC OAT RS Proportional Band Set to 10F S ECTO 8.07 DACC OAT RS Adjustment Band Set to 10F (this setting enables DACC outdoor air reset.

70F
DACC_RAT_RS_SP ECTO 8.02

Figure 24. Return Air Reset Example


To use example values, set the following parameters:

Return Air Reset


IMPORTANT Return air reset can be used to adjust the free cooling setpoint (ECTO 6.23) when DACC is not used. All references to the DACC setpoint apply to the free cooling setpoint. The DACC and free cooling setpoint can be automatically reset when return air temperature becomes cooler. Use ECTO 8.04 to enable Return Air Reset. For return air based DACC setpoint reset, the discharge air cooling setpoint starts to increase when the return air temperature (RAT) drops to the DACC_RAT_RS_SP (ECTO 8.02) (default 70F). The reset setpoint will continue to in-

S S S

ECTO 8.02 DACC_RAT_RS_SP Set to 70F ECTO 8.03 DACC_RAT_RS_Proportional_Band Set to 10F ECTO 8.04 DACC_ RAT_ RS_Adjustment_Band Set to 10F (this setting enables DACC return air reset).

Discharge Air Cooling Total Reset Limit


ECTO 8.01 (default=10) defines the total DACC setpoint reset limit. This total limit is the sum of both return and outdoor DACC resets. This parameter limits total DACC_SP adjustment band and overrides the adjustment bands for RAT and OAT (ECTO 8.07 & 8.04) if necessary.

Page 35

INTEGRATED MODULAR CONTROLLER (IMC)

Discharge Air Cooling ECTO Parameters Summary


Control Parameter No. Name Min. Control Value Default Max Units Description
Cooling staging options: 0 No cooling operation 1 Basic Tstat operation. Two cooling stages. Units with Economizers Y1=Free Cooling, Y2=adds all mechanical stages. 2 Basic Tstat operation. Two cooling stages. Units with Economizers Y1=Free Cooling, Y2=adds first stage of mechanical. 3 Basic Tstat operation. Three cooling stages. Y1 only = first stage, Y2 only = second stage, Y1+Y2=third stage. Units with Economizers Y2 only adds first stage of mechanical, Y1+Y2 adds first and second stage of mechanical. 4 Discharge air control. Up to four stages. System mode of operation. Control Value 0 1 2 3 4 5 6 7 8 9 10 11 12 System Mode Local Thermostat Zone Sensor Zone Sensor Zone Sensor Remote Demand Remote Demand Remote Demand Remote Demand Future Use Future Use Future Use Future Use A138 4Stg. Tstat Interface Backup Mode None None Local Thermostat Return Air Sensor None Local Thermostat Return Air Sensor Zone Sensor None Local Thermostat Return Air Sensor Zone Sensor None

5.04

CL_Staging

Option

6.01

System_Mode

12

Option

7.16 7.17 7.18 7.19 7.20 7.21 8.01 8.02 8.03

DACC_OCP_SP DACC_ UnOCP_SP DACC_Stg_DB DACC_&_FAC_ StgUp_Delay DACC_&_FAC_ StgDn_Delay DACC_Stg_Diff DACC_RS_ Total_LT DACC_RAT_RS _SP DACC_RAT_ RS_Proportional_ Band. DACC_RAT_ RS_ Adjust_ Band DACC_OAT_ RS_SP DACC_OAT_ RS_ Proportional_ Band. DACC_OAT_ RS_ Adjust_ Band

124 80 124 80 7 5 0 0 0 0 3 2 7 5 124 80 1 1 0 0 50 100 1 1 0 0

161 55 146 65 7 5 45 180 30 120 3 2 15 10 139 70 15 10 0 0 81 80 31 20 0 0

183 40 183 40 30 20 225 900 150 600 30 20 29 20 169 50 44 30 44 30 144 40 94 60 47 30

Counts Counts

Discharge Air Control Cooling setpoint during occupied period. Discharge Air Control Cooling setpoint during unoccupied period. Discharge Air Control Cooling stage deadband. Discharge Air Control Cooling and Fresh Air Cooling stageup delay. Discharge Air Control Cooling and Fresh Air Cooling stagedown time delay. Discharge Air Cooling stage differential. Discharge Air Control Cooling total reset limit. This limits the total DACC reset allowed. Also used to reset free cooling setpoint (6.23). Discharge Air Control Cooling return air reset setpoint. Also used to reset free cooling setpoint (6.23). Discharge Air Control Cooling return air reset proportional band. Also used to reset free cooling setpoint (6.23). Discharge Air Control Cooling return air reset adjustment band. 0 disables return air cooling reset. Also used to reset free cooling setpoint (6.23). Discharge Air Control Cooling outdoor air temperature cooling reset setpoint. Also used to reset free cooling setpoint (6.23). Discharge Air Control Cooling outdoor ambient temperature cooling proportional band. Also used to reset free cooling setpoint (6.23). Discharge Air Control Cooling outdoor temperature ambient cooling adjustment reset band. 0 disables outdoor air cooling reset. Also used to reset free cooling setpoint (6.23).

X:DegF
Counts V:DegF Counts B: Sec. Counts B: Sec. Counts V:DegF Counts V:DegF Counts

X:DegF
Counts V:DegF Counts V:DegF Counts Y:DegF Counts

8.04 8.05 8.06

O:DegF
Counts

8.07

O:DegF

505365M 05/09

Page 36

Heating
The discharge air control heating (DACH) option automatically cycles up to 4 stages of heating to maintain a discharge air control heating setpoint (DACH_SP). DACH option applies to gas/electric and electric /electric units only; DACH is not allowed with heat pumps units. Refer to figure 25 for DACH heating stages. Adjust ECTO 5.09 to option 1 to enable discharge air control. IMPORTANT Discharge air sensor RT6 must be moved to the supply air duct, preferably after a 90 degree branch off of the main duct. DACH is initiated by an input in one of three ways: 1. W1 input from an external device ECTO 6.01 must be set to 0, local thermostat mode. 2. Heating demand while in zone sensor mode ECTO 6.01 must be set to 1, 2, or 3. 3. L Connection network command ECTO 6.01 must be set to 4, 5, 6 or 7.

Outdoor Air Reset


The DACH setpoint can be automatically reset when outdoor air temperature becomes warmer. For outdoor air based DACH setpoint reset, the discharge air control heating setpoint starts to decrease when the outdoor air temperature (OAT) rises to the DACH_OAT_RS_SP (ECTO 8.12) (default 40F). The reset setpoint will continue to decrease at the rate equal to the DACH_OAT_RS_Adjustment_Band (ECTO 8.14) divided by the DACH_OAT_RS_Proportional_Band (ECTO 8.13). See the following example: EXAMPLE: The application calls for the discharge air control heating occupied setpoint (DACC_OCP_SP) (ECTO 7.10) to be 110F when OAT is 40F or lower. When the OAT rises above 40F, the setpoint needs to decrease proportionately with the OAT increase (maximum setpoint increase of 10F). The 10F OAT decrease is called the DACH_OAT_RS_ Proportional_Band and the setpoint decrease of 10F is called the DACC_OAT_RS_ Adjustment_Band. See figure 26.

Note MGV units control discharge air by modulating gas valves.


H1=Heating Stage 1 H2=Heating Stage 2 H3=Heating Stage 3 H4=Heating Stage 4
110F + 5F

115 114 113 112

ECTO 7.10 + 7.12 OFF

5F DACH Deadband (All Stages Same Setting)


ECTO 7.12

OFF

110F Default Occupied DACH Setpoint


ECTO 7.10

111 110 109 108 107 106 105 104

H1
ON

OFF

H2
ON 110F 2F Diff ECTO 7.10 7.15 ON 110F (2F Diff X 2) ECTO 7.10 (7.15 X 2)

OFF

H3

H4
ON

7.11 7.13 7.14

Unoccupied DACH_SP is adjusted DACH StageUp Delay 3 minutes DACH StageDown Delay 2 minutes

110F (2F Diff X 3) ECTO 7.10 ( 7.15 X 3)

Compressor Minimum Run Times Apply

Figure 25. Discharge Air Control Heating (DACH) Stages Default Values Shown

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INTEGRATED MODULAR CONTROLLER (IMC)

DACH_OAT_RS_ Proportional_Band ECTO 8.13 Example 10F 110F

DACH Setpoint

to decrease proportionately with the RAT increase (maximum setpoint increase of 10F). The 10F RAT difference is called the DACH_RAT_RS_ Proportional_Band and the setpoint increase of 10F is called the DACC_RAT_RS_ Adjustment_Band. See figure 27.

DACH_OAT_RS Adjustment Band ECTO 8.14 Example 10F 100F 40F Outdoor Air Temp. 50F DACH_OAT_RS_SP ECTO 8.12 Reset Setpoint (Approx. 105F at 45F OAT) 110F

DACH_RAT_RS_ Proportional_Band ECTO 8.10 Example 10F DACH Setpoint

DACH_RAT_RS Adjustment Band ECTO 8.11 Example 10F 100F 70F Return Air Temp. DACH_RAT_RS_SP ECTO 8.09 80F Reset Setpoint Approx.105F (at 75F RAT)

Figure 26. Outdoor Air Reset Example To use example values, set the following parameters: S ECTO 8.12 DACH OAT RS SP Set to 40F S ECTO 8.13 DACH OAT RS Proportional Band Set S
to 10F ECTO 8.14 DACH OAT RS Adjustment Band Set to 10F (this setting enables DACH outdoor air reset).

Return Air Reset


The DACC setpoint can be automatically reset when return air temperature becomes warmer. For return air based DACH setpoint reset, the discharge air control heating setpoint starts to decrease when the return air temperature (RAT) rises to the DACH_RAT_RS_SP (ECTO 8.09) (default 70F). The reset setpoint will continue to decrease at the rate equal to the DACH_RAT_RS_Adjustment_Band (ECTO 8.11) divided by the DACH_RAT_RS_Proportional_Band (ECTO 8.10). See the following example: EXAMPLE: The application calls for the discharge air control heating occupied setpoint (DACH_OCP_SP) (ECTO 7.10) to be 110F when RAT is 70F or lower. When the RAT increases above 70F, the setpoint needs

Figure 27. Return Air Reset Example


To use example values, set the following parameters:

S S S

ECTO 8.09 DACH_RAT_RS_SP Set to 70F ECTO 8.10 DACH_RAT_RS_Proportional_Band Set to 10F ECTO 8.11 DACH_ RAT_ RS_Adjustment_Band Set to 10F (this setting enables DACH return air reset).

Discharge Air Control Heating Total Reset Limit


ECTO 8.08 (default=10) defines the total DACH setpoint reset limit. This total limit is the sum of both return and outdoor DACH resets. This parameter limits total DACH_SP adjustment band and overrides the adjustment bands for RAT and OAT (ECTO 8.11 & 8.14) if necessary.

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Discharge Air Heating ECTO Parameters Summary


Control Parameter No.
5.09

Control Value Min.


0

Name
HT_Staging

Default
2

Max
2

Units
Option

Description
Heating staging options: 0 No heating operation. 1 Discharge air control with up to 4 stages. 2 Thermostat operation. System mode of operation. Control Value 0 1 2 3 4 5 6 7 8 9 10 11 12 System Mode Local Thermostat Zone Sensor Zone Sensor Zone Sensor Remote Demand Remote Demand Remote Demand Remote Demand Future Use Future Use Future Use Future Use A138 4Stg. Tstat Interface Backup Mode None None Local Thermostat Return Air Sensor None Local Thermostat Return Air Sensor Zone Sensor None Local Thermostat Return Air Sensor Zone Sensor None

6.01

System_Mode

12

Option

7.10 7.11 7.12 7.13 7.14 7.15 8.08 8.09 8.10

DACH_OCP _SP DACH_UnOCP _SP DACH_Stg_DB DACH_&_FAH_ StgUp_Delay DACH_&_FAH_ StgDn_Delay DACH_Stg_ Diff DACH_RS_ Limit DACH_RAT_ RS_SP. DACH_RAT_ RS_Proportional_ Band DACH_RAT_ RS_Adjust_ Band DACH_OAT_ RS_SP DACH_OAT_R S_Proportional_ Band. DACH_OAT_R S_Adjust_ Band

36 140 36 140 7 5 0 0 0 0 3 2 7 5 124 80 1 1 0 0 113 60 1 1 0 0

80 110 95 100 7 5 45 180 30 120 3 2 15 10 139 70 15 10 0 0 144 40 31 20 0 0

124 80 124 80 30 20 225 900 150 600 30 20 29 20 169 50 44 30 44 30 255 31 94 60 47 30

Counts

X:DegF
Counts

Discharge Air Control Heating setpoint during occupied period. Discharge Air Control Heating setpoint during unoccupied period. Discharge Air Control Heating deadband. Discharge Air Control Heating and Fresh Air Heating stageup time delay. Discharge Air Control Heating and Fresh Air Heating stagedown time delay. Discharge Air Control Heating stage differential Discharge Air Control Heating reset limit. This limits the total DACH reset allowed. Discharge Air Control Heating return air heating reset setpoint. Discharge Air Control Heating return air heating reset proportional band. Discharge Air Control Heating return reset adjustment band. 0 value disables return air heating reset. Discharge Air Control Heating outdoor temperature reset setpoint. Discharge Air Control Heating temperature reset proportional band. Discharge Air Control Heating outdoor temperature reset adjustment band. 0 disables outdoor temperature heating reset

X:DegF
Counts V:DegF Counts B: Sec. Counts B: Sec. Counts V:DegF Counts V:DegF Counts

X:DegF
Counts V:DegF Counts V:DegF Counts Y:DegF Counts

8.11 8.12 8.13 8.14

O:DegF
Counts O:DegF

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INTEGRATED MODULAR CONTROLLER (IMC)

Modulating Gas Valve (MGV)


Units equipped with optional modulating gas valves (MGV) contain two modulating gas valves in addition to two standard gas valves.

IMC Output
The IMC 010VDC output to the MGVs increases to modulate valves further closed during a reduced heating demand. The IMC 010VDC output to the MGVs decreases to modulate valves further open during a higher heating demand.
Heating Demand Reduces Heating Demand Increases IMC Output to MGVs Increases IMC Output to MGVs Reduces MGVs Modulate Further Closed MGVs Modulate Further Open Heating Output Lowers Heating Output Increases

Operation
The IMC will control modulating gas valves to maintain 110F (default) discharge air during the heating cycle. The left heat section will operate when 2550% of nameplate heat is needed. Both heat sections will operate when 50100% of the nameplate heat is needed. The normally open MGV will allow full heating capacity should the MGV fail.

Testing
1. Operate the unit in heating mode. 2. Turn the OPT1 and OPT2 switches ON. See figure 28. The unit will operate at maximum heating input after ECTO 3.05 delay (default 30 seconds). 3. Turn the OPT2 switch OFF. The unit will operate at minimum heating input. 4. Turn OPT1 switch OFF. NOTE BOTH OPT1 AND OPT2 SWITCHES MUST BE OFF FOR NORMAL UNIT OPERATION.

Load Shedding Options


The IMC may be setup to deenergize half of the mechanical cooling provided by a rooftop unit. A digital input to either the (A56) economizer board or the (A133) GP1 board is required. This option is set by adjusting ECTO 7.25. See table 25.

Table 25. Adjusting Load Shedding Options


Options 2 or 3 4 or 5 6 or 7 8 or 9 10 or 11 Digital Input (energized for load shedding) A56_P115_4 (TB11) A133_P1941 (TB221) (A133 DIP set to GP) A133_P1942 (TB222) (A133 DIP set to GP) A133_P1941 (TB191) (A133 DIP set to MGV) A133_P1942 (TB192) (A133 DIP set to MGV) A133_P1941 (TB181) (A133 DIP set to VAV) A133_P1942 (TB182) (A133 DIP set to VAV)

UNIT
HP GAS OPT1 1PH

MODE
UNIT TEST RECALL ECTO TEMP OPT2 SHIFT

12 or 13 14 or 15

IMC BOARD
TURN UNIT OPT1 SWITCH ON FOR MINIMUM MGV HEATING OUTPUT TURN UNIT OPT1 AND MODE OPT2 SWITCHES ON FOR MAXIMUM MGV HEATING OUTPUT

This option also selects the digital input used and determines which compressors are shed on units equipped with 1 or 3 (odd) compressors. See table 26.

Table 26. Compressors Disabled by Load Shedding Options


Unit Size 1 Compressor 2 Compressors 3 Compressors 4 Compressors Compressors Disabled By Option 2, 4, 6, 8, 10, 12, 14 None CP2 CP3 CP3 & CP4 Compressors Disabled By Option 3, 5, 7, 9, 11, 13, 15 CP1 CP2 CP2 & CP3 CP3 & CP4

Figure 28. Initiate Maximum & Minimum MGV

To shut down the whole unit, digital input A55_P110_9 (TB123) (A42) can be deenergized. The M18 readout will display LS" when the unit is in load shedding mode.

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Power Exhaust Operation


Single Fan or Blower
The IMC has several exhaust control options selected by ECTO 8.16. The default operation, option 0, is singlestage energized when the fresh air damper opens to 50% Travel (ECTO 8.20). The blower must be operating. Units equipped with an A133 (GP) board with the DIP configuration switch set to VAV, may control the fan by a building pressure switch (S37 or S39) or a pressure transducer (A34).

Exhaust Blower VFD


Units equipped with a power exhaust VFD and A133 (GP) board with the DIP configuration switch set to VAV, may vary the speed of the blower to maintain a building pressure setpoint. There are four exhaust fan enable options to choose from when the unit is equipped with a GP board: 1. On when blower is energized. 2. On always. 3. On during occupied period. 4. On if optional digital input A133_P194_1 (TB181) is energized. See table 27 for more details.
Setpoints Input Fresh Air Damper Position Default 50% Travel ECTO 8.20 Deadband Default 10% Travel ECTO 8.21

Two Fans or Blowers


Units equipped with twostage exhaust fan and A133 (GP) board with the DIP configuration switch set to VAV, may control the fan stage by two fresh air damper position setpoints, two pressure switches or from two pressure sensor setpoints.
SingleStage Exhaust
Enabled when Blower is energized.

Table 27. ECTO 8.16 Exhaust Control


Option ECTO 8.16 0

CAV units with single stage exhaust fans use the A56_P1153 output to energize the exhaust relay when the fresh air damper position reaches 50% Travel (ECTO 8.20) when the blower is operating. The exhaust will deenergize when the damper position decreases 10% (ECTO 8.21) less than the setpoint or when the blower is deenergized. VAV units with VFDs could use this option for single stage operation. In that case, the A56_P1153 output is used to enable the VFD and the exhaust fan will operate at speed set with ECTO 8.17 (50% default). 1 2 3 Always Occupied Blower is energized. A133 Digital Input 1 (P1941)(TB181) (Pressure Switch S37) Input energized by pressure switch setting.

On units equipped with an A133 board set for VAV operation, the exhaust fan will be energized when enabled and the Digital Input 1 is energized. This option typically would have a building pressure switch connected to the Digital Input. VAV units with VFDs could use this option for single stage operation. In that case, the A56_P1153 output is used to enable the VFD and the exhaust fan will operate at speed set with ECTO 8.17 (50% default). 4 5 6 7
(1)

Always Occupied Blower is energized A133 Digital Input 1 (P1941) is energized (enable switch) A133 Analog Input 2 (P1947) (TB187) (Pressure Sensor A34) 0.3"w.c.(1) 8.20 0.04"w.c.(1) 8.21

Settings require adjustment in most cases. CAV units equipped with an A133 board set for VAV operation, the power exhaust will be energized when enabled and the Analog Input voltage is at or above ECTO 8.20 setting. Exhaust air will deenergize when the voltage decreases by the deadband set with ECTO 8.21. This option typically would have a building pressure sensor connected to the Analog Input. VAV units with VFDs could use this option for single stage operation. In that case, the A56_P1153 output is used to enable the VFD and the exhaust fan will operate at speed set with ECTO 8.17 (50% default)

TwoStage Exhaust
8
(1)

Input1

Input2 50% Travel

Setpoints 8.20 8.21

# 1 2

Deadband 20% Travel 64% Travel 8.23 8.24

Blower is energized

Fresh Air Damper Position

10% Travel

Settings must be adjusted for proper operation. Units equipped with an A133 board set for VAV operation and twostage exhaust fans use the A56_P1153 output to energize the exhaust relay for stage one when the fresh air damper position reaches 50% Travel (ECTO 8.20) when the blower is operating. The A133_P1945 output energizes exhaust fan relay (K201) for stage two when the fresh air damper position reaches (ECTO 8.23) when the blower is operating. ECTO 8.23 must be adjusted for this operation. Stage 2 will deenergize when the damper position decreases the % set with ECTO 8.24 less than the setpoint or when the blower is deenergized. Stage two will not energize until 0 seconds default (ECTO 8.25) after stage one. Stage 1 will not deenergize until stage two has been deenergized for 100 Seconds (ECTO8.22).

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INTEGRATED MODULAR CONTROLLER (IMC)

Option ECTO 8.16 9 10 11

2Stage Exhaust (contd)


Enabled when Always Occupied Blower is energized Input1 A133 Digital Input 1 (P1941)(TB181) (Pressure Switch S37) Input2 A133 Digital Input 2 (TB12)(P1942) (Pressure Switch S39) Default

Setpoints ECTO

Deadband Default ECTO

Input energized by pressure switch setting.

Units equipped with an A133 board set for VAV operation and twostage exhaust fans use the A56_P1153 output to energize the exhaust relay for stage one when enabled. Stage two will not energize until 0 seconds default (ECTO 8.25) after stage one. Stage 1 will not deenergize until stage two has been deenergized for 100 Seconds (ECTO 8.22). VAV units with VFDs could use this option for two stage operation. In that case, the A56 P1153 output is used to enable the VFD and the exhaust fan will operate at speed set with ECTO 8.17 (50% default) for stage 1 and ECTO 8.18 for stage 2. 0.3"w.c. 12 Always 0.42"w.c.(1) 0.3"w.c. 13 Occupied A133 Analog Input 2 (TB187)(P1947) (Pressure Sensor A34) 14 Blower is energized A133 Digital Input 1 (P1941) is energized (Enable Switch) 0.42"w.c.(1) 0.3"w.c. 0.42"w.c.(1) 0.3"w.c. 0.42"w.c.(1) 8.20 8.23 8.20 8.23 8.20 8.23 8.20 8.23 1 2 1 2 1 2 1 2 0.04 VDC 0.25"w.c.(1) 0.04 VDC 0.25"w.c.(1) 0.04 VDC 0.25"w.c.(1) 0.04 VDC 0.25"w.c.(1) 8.21 8.24 8.21 8.24 8.21 8.24 8.21 8.24

15
(1)

Settings must be adjusted for proper operation. Units equipped with an A133 board set for VAV operation and twostage exhaust fans use the exhaust fan relay for stage one when Digital Input 1 (P1941) is energized and enabled. The A133_P1945 output energizes the exhaust fan relay K201 for stage two when Digital Input 2 (P1942) is energized and enabled. Stage two will not energize until 0 seconds default (ECTO 8.25) after stage one. Stage 1 will not deenergize until stage two has been deenergized for 100 Seconds (ECTO 8.22). This option typically would have two building pressure switches connected to the two Digital Inputs. VAV units with VFDs could use this option for two stage operation. In that case, the A56_P1153 output is used to enable the VFD and the exhaust fan will operate at speed set with ECTO 8.17 (50% default) for stage 1 and ECTO 8.18 (100% default) for stage 2. Option ECTO 8.16 16 17 18 19
(1)

VFD Exhaust With Low Speed Cycling


Enabled when Always Occupied Blower is energized A133 Digital Input 1 (P1941) is energized (Enable Switch) Input A133 Analog Input 2 (TB187) (P1947) (Pressure Sensor A34)

Setpoints Default 0.30"w.c. ECTO 8.20

Setpoints During Smoke Alarm Default 0.30"w.c. ECTO 8.19

Minimum Speed Default 10%


(1)

ECTO 8.21

Settings must be adjusted for proper operation. Units with exhaust VFDs use this option for variable speed exhaust operation. The A56_P1153 output is used to enable the VFD. The VFD will vary the exhaust motor speed to maintain the static pressure setpoint (ECTO 8.20). ECTO 8.20 must be adjusted for this operation. If exhaust operates at minimum speed for a time period of 30 seconds, it will deenergize for a minimum time period of 30 seconds. Exhaust will energize when feedback exceeds the setpoint by 10%. This option typically would have a building pressure sensor connected to the Analog Input The PID loop proportional (P) constant may be adjusted by ECTO 8.23, integral (I) constant may be adjusted by ECTO 8.24, derivative may be adjusted by E.CTO 8.25 and the reset value may be adjusted by ECTO 8.22.

VFD Exhaust
20 21 22 23
(1)

Setpoints

Setpoints During Smoke Alarm

Minimum Speed

Always Occupied Blower is energized A133 Digital Input 1 (P1941) is energized (Enable Switch) A133 Analog Input 2 (TB187)(P1947)(Pres- 0.30"w.c. sure Sensor A34) 8.20 0.30"w.c. 8.19 10% (1) 8.21

Settings must be adjusted for proper operation. Units with exhaust VFDs use this option for variable speed exhaust operation. The A56_P1153 output is used to enable the VFD. The VFD will vary the exhaust motor speed to maintain the static pressure setpoint (ECTO 8.20). ECTO 8.20 must be adjusted for this operation. Exhaust fan will not cycle off while enabled. This option typically would have a building pressure sensor connected to the Analog Input. The PID loop proportional (P) constant may be adjusted by ECTO 8.23, integral (I) constant may be adjusted by ECTO 8.24, derivative may be adjusted by ECTO 8.25 and the reset value may be adjusted by ECTO 8.22.

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Unit Component Operation


Compressor Protection and Delays
Compressor Minimum Run Time (3 Phase Units Only) Each compressor stage has a minimum run time of four minutes (ECTO 1.11, 4.13). Compressor Off Delay (Single phase units only) Compressors have a five minute (default) compressor off delay. (ECTO 1.10, 4.12). Blower On Delay On gas units, the blower is delayed 40 seconds (default) after the gas valve is energized. There is no blower delay on cooling and heat pump units (ECTO 1.02, 2.02, 3.02, 4.02). Freezestats (S49, S50, S53, S59) Normally closed freezestats open when evaporator coil temperature drops to deenergize the corresponding compressor. Once coil temperature rises the switch automatically resets to allow compressor operation. The corresponding compressor is locked out after three occurrences. (ECTO 4.04). High Pressure Switches (S4, S7, S28, S96) High pressure switches open on a pressure rise to deenergize the corresponding compressor for five minutes (ECTO 5.02). Switches automatically reset when pressure drops. The corresponding compressor is locked out after three occurrences. (ECTO 4.14).

Miscellaneous Components
Unoccupied Or Night Setback Mode During the unoccupied time period dampers do not operate at minimum position (no minimum ventilation requirements during unoccupied period). Local Thermostat Mode The unoccupied time period occurs when there is no input at A55 (M18) board P1102 or unit TB1 terminal 9. Zone Sensor Mode The occupied time period is controlled by the optional NCP when installed. The TB19 input is ignored while in the zone sensor mode except during back up operation. Gas and Electric Heat WarmUp Mode (During occupied time period) Many building codes require a percentage of fresh outdoor air when a conditioned space is occupied. A 24 vac input at unit TB1 terminal 9 (A55 or M18 board P1102) energizes the occupied" (usually daytime) time period. A fieldprovided and installed thermostat or energy management system provides the input. The first 60 minutes (default) of the first heating demand of the occupied time period is called the warmup mode". During the warmup mode the IMC keeps economizer dampers closed to conserve energy. (ECTO 2.01, 3.01). The warmup mode may be bypassed by pressing the pushbutton a short push. Heat Pump WarmUp Mode The default IMC setting allows supplemental heat to be used during warmup mode. Supplemental heat may be locked out during warmup mode for energy savings in two different ways. See the Electronic Configure to Order Control Parameters section to lock out supplemental heat during warmup. ECTO 1.01, 1.17. CoolDown Mode (During occupied time period) To conserve energy, the IMC ignores secondstage cooling demand and the economizer opens the first 30 minutes (default) OR one cooling cycle (whichever happens first) when the occupied time period starts. The cooldown mode applies only when outdoor air is suitable for free cooling. ECTO 4.01. The cooldown mode may be bypassed by pressing the pushbutton a short push. Air Flow Switch (S52Optional) The air flow switch closes during normal unit operation. If air flow is interrupted 16 seconds after blower demand, S52 opens and the IMC deenergizes the compressor, gas valves, electric heat, and closes economizer damper. The service alarm output will turn on. Dirty Filter Switch (S27Optional) The dirty filter switch is open during normal unit operation. A dirty filter will close S27 and the M18 will display and store the error code and turn on the service alarm output.

Gas Units Burner Protection And Delays


Primary or Secondary Limits (S10, S21, S99, S100, S130, S131) If primary or secondary limits open during heating, the IMC will deenergize the gas valve and energize the blower. If primary or secondary limits open three times (default) during a thermostat cycle, the service alarm output will turn on. RollOut Switch (S47, S69) If rollout switch opens, the gas valve will be deenergized and a manual reset is required to restart. Combustion Air Switch (S18, S45) If the combustion air switch opens during heating the gas valve is deenergized. If the combustion air switch opens 3 (default) times, the service alarm output will turn on. Gas Valve Sense If the gas valve is not energized 2 minutes after a heating demand, the M18 will display and store error code 58 for gas valve 1 and 68 for gas valve 2. If the gas valve is energized and deenergized 3 (default) times during a single heating demand, the M18 will display and store error code 59 for gas valve 1 and 69 for gas valve 2. The service relay will be activated. The IMC will also deenergize all outputs and turn on the service output if the gas valve is energized without a heating demand. Gas Valve Delays The IMC has a 30 second (default) delay between first and second stages. A timed off delay (100 seconds default) will prevent gas heat operation until 100 seconds has passed from the previous cycle. (ECTO 3.05, 3.06).

Gas Heat Operation Gas Units


The IMC has gas heat output control for up to two gas heat burners with twostage gas valves. A firststage heat demand energizes the gas valve low fire and a secondstage heat demand energizes the high fire. On units that have two heat sections, a firststage heat demand energizes low fire on both gas valves and a secondstage heat demand energizes high fire on both gas valves.

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INTEGRATED MODULAR CONTROLLER (IMC)

Electric Heat Operation Electric / Electric Units


Electric Heat Operation Firststage heating demand energizes firststage electric heat (K15 and K17). Second stage heating demand energizes secondstage electric heat (K16 and K18). When firststage and secondstage heating demands are simultaneous, a 12second delay will occur between stage one and stage two (ECTO 2.05). Primary or Secondary Limits If an electric heat limit (S15 or S63) opens, electric heat is deenergized. If an electric heat limit opens three times during a thermostat cycle, the service alarm output will turn on (ECTO 2.04).

Heat Pump Operation


Heat Operation Firststage heating demand energizes compressor(s) for firststage heating. Secondstage heating demand energizes supplemental electric heat via K15, K16, K17, and K18 electric heat contactors. K15 and K17 are energized immediately; K16 and K18 are energized after a 12second delay (ECTO 1.05). Primary or Secondary Limits If an electric heat limit (S15 or S63) opens, electric heat is deenergized. If an electric heat limit opens five times during a thermostat cycle, the service alarm output will turn on (ECTO 1.04). Defrost Cycle Defrost is initiated when the defrost temperature switch (S6 or S9) closes. Defrost terminates either when defrost pressure switch (S46 or S104) opens or when 15 minutes (default) has elapsed. (ECTO 1.16). The defrost cycle is not terminated when a thermostat demand ends. Only one defrost cycle is allowed for every 60 minutes (default) of run time. (ECTO 1.15). The first stage of supplemental electric heat is energized when defrost is initiated (default). In units with multiple refrigerant circuits, supplemental electric heat is energized with each defrost circuit. (ECTO 1.14). NOTE If ECTO 1.14 is set to 0", there will be no supplemental heat during defrost. Economizer dampers close during a defrost cycle.

Defrost Readout The readout will display dF1 when the first stage is operating in defrost mode, dF2 will display when the second stage is operating in defrost mode, and dF will display when both stages are operating in defrost mode. The readout does not function during the defrost test. Supplemental Heat Lock Out The IMC will not allow the delayed (K16 and K18) bank of electric heat to be energized if the outdoor temperature is above 30F default (ECTO1.06). The IMC will not allow any banks of electric heat to energize when outdoor air temperature is above 40F default (ECTO 1.07). Test Supplemental Electric Heat Operation To test the operation of supplemental electric heat at outdoor temperatures above 40F (default), turn on W2 input only (emergency heat). See Testing Unit Function" section. Supplemental electric heat will be energized. To test supplemental heat with compressor operating, disconnect outdoor air temperature sensor RT17. Thermostats With Emergency Heat Function When ONLY the W2 thermostat input is energized, the IMC will lockout compressor operation and energize only electric heat. Electric heat temperature lockouts are also ignored.

Low Pressure Switches (S87, S88, S98, S97)


Low pressure switches may trip during lower outdoor temperatures, especially with longer time periods between compressor cycling. Each compressor stage has the strike three control feature. The strike three control has three functions: 1. De-energizes the compressor for five minutes (default) if the low pressure switch trips (once the ignore time period is elapsed). 2. Ignores the low pressure switch for a specified period of time after thermostat demand. 3. Locks out the compressor stage if the low pressure switch trips three times within the same thermostat demand (once the ignore time period is elapsed). Low Pressure Switch Off Once the ignore time period has passed, the low pressure switch will de-energize the compressor. The IMC will prevent compressor operation for five minutes. See ECTO parameter 5.02 to change compressor off time interval. NOTE Low pressure switches are ignored on heat pump units during heating. Ignore Or Shunt Time Period The specified time period varies according to compressor off time and the outdoor ambient temperature. See chart below for low pressure ignore default times and temperatures and the electronic configure to order (ECTO) parameter used to adjust the ignore time period.
Compressor Off Time ECTO 5.14 Short < 4 Hrs Ambient Temperature ECTO 5.15 Cold < 70 F Hot > 70 F 5 Minutes ECTO 5.13 2 Minutes ECTO 5.12 Long > 4 Hrs 12 Minutes ECTO 5.11 6 Minutes ECTO 5.10

Defrost Test Unit must be operating in heating mode to initiate a defrost test. To initiate defrost: 1. Turn RECALL and UNIT TEST DIP switches to ON". The software version will be displayed. 2. Hold pushbutton down for five seconds (long push).
NOTE Only stages currently operating in heating are tested. If both stages are operating in heating, both stages of defrost are tested and the defrost times for both stages are synchronized. 3. Defrost will terminate automatically when defrost pressure switch (S46 or S104) opens. NOTE To terminate defrost manually, press the pushbutton (short push). Rerun a defrost test: 1. Press the pushbutton (short push) to bypass delays. 2. Hold pushbutton down for five seconds (long push).

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Control De-Energizes Unit If the low pressure switch trips three times (default) during a thermostat demand, the IMC will lock out the compressor. The number of times required to de-energize the unit is adjustable. (ECTO 1.13, 4.15).

rameter 5.05. Change ECTO 5.06 to interrupt a heating demand and ECTO 5.07 to interrupt a cooling demand. If return air temperatures are exceeded, the demand will be interrupted. Error codes 40 or 41 are displayed but not stored in memory for recall. Smoke Detector (A17Optional) If smoke detector senses smoke, normally opened contacts close. The IMC turns off the unit and closes the economizer dampers. Variations in damper position and power exhaust and blower operation may be changed (ECTO 5.01). See table 28. Safety Switch Input (A42Optional) The IMC has a 24 volt optional input (P1109) which may be used for additional safety switches (such as a blower overload, loss of phase protector, or supply duct high pressure limit switch). Wire the safety switch in series with the input. When the input is deenergized, the IMC will turn off all outputs and display error code #20 (ECTO 5.08). For normal operation, the input must be energized with 24VAC.

Loss of Power Detection (Single phase units only)


The IMC will turn off compressors for five minutes (default) if a loss of power is detected for two cycles. This indicates a problem with supply voltage; waiting five minutes allows pressures to equalize ensuring startup. (ECTO 5.02).

Thermostat Bounce Delay (Local thermostat mode only)


The IMC will ignore room thermostat inputs for three seconds to prevent sporadic cycling.

Return Air Temperature Limits


Zone temperatures may be limited by changing ECTO pa-

Table 28. Smoke Alarm Operation


ECTO 5.01 0 1 2 3 4 5 6 7 Exhaust Fan Blower Off On (1) On (1) On (1) Off On (1) On (1) Off
Single/Two Stage (2)

VFD Off Off Speed = ECTO 8.19 Speed = ECTO 8.19 Speed = ECTO 8.19 Building Static SP=ECTO 8.19 Building Static SP=ECTO 8.19 Building Static SP=ECTO 8.19

Off Off On On On On On On

Fresh Air Damper Closed Open Closed Open Closed Closed Open Closed

Description Unit Off Positive Pressure Negative Pressure w/ Blower Exhaust fan at fixed speed Purge Exhaust fan at fixed speed Negative Pressure Exhaust fan at fixed speed Negative Pressure w/ Blower Exhaust fan modulates Purge Exhaust fan modulates Negative Pressure Exhaust fan modulates

(1)Blower with VFDs operation depends on ECTO 0.01 settings. If set to PID, supply static SP = ECTO 0.02, if set to staged, blower speed = ECTO 0.02. For CAV units with bypass dampers, supply static SP= ECTO 0.13. (2)Both exhaust fan stages will operate on units with two stage fans.

Page 45

INTEGRATED MODULAR CONTROLLER (IMC)

Low Ambient Fan Cycling


During low ambient conditions, various outdoor fans are cycled by liquid line pressure switches S11, S84, S85, and S94. The IMC will deenergize fans due to temperature and/or time delays. Determine fan cycling and compressor operation for each unit in figures 29 and 30. NOTE Low ambient pressure switches are bypassed in

the heating mode on heat pump units. Compressors are de-energized by the IMC below 0F/18C (default). See ECTO 4.08, 4.09, 4.10, and 4.11 to adjust the cutout temperature. Multiple low ambient switches on the same fan must ALL be open to deenergize fan. The M18 readout will display LAL" when one or more compressors are locked out in a low ambient condition.
CONDENSER FANS

A BOX
Gas / Electric & Electric / Electric: LC/LG 036 3 ton LC/LG 042 3 ton LC/LG 048 4 ton LC/LG 060 5 ton LC/LG 072 6 ton

CONDENSER FAN

A BOX
Gas / Electric & Electric / Electric SC/SG 036 3 ton

A BOX
Gas / Electric & Electric / Electric SC/SG 060 5 ton

CONDENSER FANS

1 S11
CP1A55K10 COMPRESSOR

1 S11
CP1 OR 2 A57K10

1 S11
CP1 OR 2A55K10

1 A55K1

COMPRESSOR 1 A55K1

COMPRESSOR 1 A55K1

2 S11
CP1 OR 2 A57K10

B BOX
Gas / Electric & Electric / Electric: LC/LG 090 7 ton LC/LG 102 8 ton LC/LG 120 10 ton LC/LG 150 12 ton
COMPRESSORS

CONDENSER FANS 1 S11 S84 CP1 or 2A55K10

B BOX
Heat Pump: LH 090 LH 102 LH 120 LH 150 7 ton 8 ton 10 ton 12 ton

CONDENSER FANS 1 S11 CP1A55K10 2

1 A55K1

2 A57K2

2 55F CP1 or 2A57K68


CONDENSER FANS

COMPRESSORS

S84 2 CP2A61K149

1 A55K1

A57K2

B BOX
Gas / Electric & Electric / Electric: SC/SG 120 10 ton

1
S84 S11 CP1 OR 2 A55K10

C BOX
Gas / Electric & Electric / Electric: LC/LG 156 13 ton S11 LC/LG 180 15 ton S84 S85 via K1591&2

CONDENSER FANS 3 1 S11 S84 S85 S11 S84 S85

2 55F
CP1 OR 2 A57K68

AnyA59K149 AnyA55K10

COMPRESSORS
A55K1 A57K2

3 55F
COMPRESSORS
CP1 OR 2 A57K68

4
55F

2
55F

Key:
CP1 CP2 CP3 CP4 40F 55F

Description

1 A55K1

2 A57K2

3 AnyA59K150 AnyA57K68 A59K14

Compressor 1 Compressor 2 Compressor 3 Compressor 4 IMC (TP1) Deenergizes fan below 40F/4.4C (default ECTO 4.06) IMC (TP2) Deenergizes fan below 55F/13C (default ECTO 4.07) Fan energized when liquid pressure is higher than 275 psig R22 / 450 psig R410A; Deenergized when liquid line pressure less than 150 psig R22 / 240 psig R410A. Note A box units fans are deenergized at 140 psig.

Figure 29. Compressor and Fan Operation (top view of unit not to scale)

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Page 46

Key:
CP1 CP2 CP3 CP4 40F 55F

Description
Compressor 1 Compressor 2 Compressor 3 Compressor 4 IMC (TP1) Deenergizes fan below 40F/4.4C (default ECTO 4.06) IMC (TP2) Deenergizes fan below 55F/13C (default ECTO 4.07) Fan energized when liquid pressure is higher than 275 psig R22 / 450 psig R410A; Deenergized when liquid line pressure less than 150 psig R22 / 240 psig R410A. Note A box units fans are deenergized at 140 psig. IMC board delays the fan 2 second (default 4.16) after thermostat demand. CONDENSER FANS 4 S85 S94 CP3 or 4 A59K150 5 55F 1 40F

C BOX
Gas / Electric & Electric / Electric LC/LG 210 17 ton LC/LG 240 20 ton LC/LG 300S 25 ton COMPRESSORS
A59K14 A55K1 A57K2

CONDENSER FANS

3S85
S94 CP3 or 4 A59K149

S84 S11

CP1 or 2 A55K10

4
A59K146

2 55F
CP1 or 2 A57K68

55F
CP3 or 4 A59K150

C BOX
Heat Pump: LH 180 15 ton LH 240 20 ton 2

CONDENSER FANS

1
S11 CP1A55K10

55F
CP1 A61K68

D BOX
Gas / Electric & Electric / Electric: SC/SG 240H 20 ton SC/SG 288H 24 ton LC/LG 248 21 ton LC/LG 300H 25 ton LC/LG 360 30 ton

4 COMPRESSORS
A55K1 A61K2

3
S84 CP2A61K149

55F
CP2A61K150

1 CP1 or 2 A55K10 2 55F

COMPONENT ENERGIZED BY IMC IMC OUTPUT

CP3 or 4 A59K152 COMPRESSORS


A59K14 A55K1 A57K2 A59K146

CP1 or 2 A57K68 3 S11 S84 CP1 or 2 A59K149

COMPRESSOR ENERGIZED

6 40F 4

CP3 or 4 A59K153

E BOX
Gas / Electric & Electric / Electric: SC/SG 420 35 ton SC/SG 480 40 ton SC/SG 520 45 ton SC/SG 600 50 ton COMPRESSOR ENERGIZED IMC OUTPUT COMPONENT ENERGIZED BY IMC
40F

4 S85 S94

CONDENSER FANS

4 3 S84 S11 A59K146 3

CP2A59K150 6

CP1A55K149 1

A59K14

2
40F

A57K2 1 A55K1

CP2A59K153 5
55F

CP1A57K10 2
55F

COMPRESSORS

CP2A59K152

CP1A59K68

Figure 30. Compressor and Fan Operation (top view of unit not to scale)

Page 47

INTEGRATED MODULAR CONTROLLER (IMC)

Optional Economizer
General
The A56 (EM1) economizer board controls economizer damper position. Damper position determines how much outdoor air is used for free cooling or for indoor air quality (IAQ) requirements. The A56 also controls the optional power exhaust fans. On a cooling demand, outdoor air is used for free cooling instead of firststage compressor(s) when outdoor air is suitable (OAS).

Heartbeat LED
Flashing green LED indicates normal operation (See figure 31).

pressors start. Selecting 0 allows the damper to continue to modulate while compressors are on, but the effect of mechanical cooling will tend to force the damper closed to its minimum position. The default value of 2 keeps all mechanical cooling off until the damper modulates to its maximum position (ECTO 5.23) and stays there for at least 3 minutes. If the damper has been continuously in this position for at least three minutes, then a second stage cooling demand will be allowed to turn on the first stage of mechanical cooling. While the mechanical cooling is on the damper is held to its maximum position, and does not modulate until the second stage demand is satisfied.

Free Cooling Compressor Lockout Setpoint


When the outdoor air temperature falls below the value set in ECTO 4.27 (default 45F), and outdoor air is suitable, then mechanical cooling is kept off, or is turned off if it is on.

Outdoor Air Suitable LED


A steady yellow LED indicates that outdoor air is suitable for free cooling. A flashing yellow OAS light indicates the IAQ sensor requires outdoor air. (When economizer profile ECTO 6.27 options 1 or 2 are used, a flashing yellow LED can also mean that the economizer is doing free cooling while a compressor is on.) If the economizer is already operating, a flashing yellow OAS light indicates the IAQ sensor requires more outdoor air than is suitable for free cooling. On the A56 (EM1) software version 1.00, OAS LED is not used in global enthalpy mode. On software version 1.01 and higher, OAS LED is on if the global input is on.

Outdoor Air Suitability


There are six options available to determine outdoor air suitability (OAS) for free cooling. See table 29. A56 EM1 economizer board settings are shown for each mode in figure 32. The appropriate sensors are provided when the economizer is factoryinstalled. When the economizer is field installed, the ODE mode requires additional fieldprovided sensor(s). See table 29. The TMP mode uses sensors provided with all units.

ECONOMIZER

Dip Switch Settings


The A56 EM1 DIP switch setting determines the mode used to enable free cooling. The DIP switch also has a mode to set the damper minimum position and test damper operation. DIP switch is factoryset when the economizer is factoryinstalled.
Mode
TMP Differential

Table 29. Free Cooling Options


Outdoor air is suitable for free cooling when:
Outdoor air temperature (RT17) is less than return air temperature. (RT16). Enthalpy setpoint is ignored. This mode is also used when a network OAS signal is provided by an energy management or building control system, via BACnet, LonTalk, or L Connection. Outdoor air temperature (RT17) is less than return air temperature (RT16) by at least ECTO 6.26 (040F). Enthalpy setpoint is ignored. Outdoor air temperature (RT17) is less than ECTO 6.26 (3570F). Enthalpy setpoint is ignored. Outdoor air enthalpy* (A7) is less than return air enthalpy (A62). Outdoor air enthalpy (A7) is less than enthalpy setpoint potentiometer position A, B, C, or D. Global input is energized by (TB11). This setting is also used for outdoor air damper applications. Global input also brings on the blower. (This mode is NOT used when OAS signal is provided via network connection. GLO is only used when a 24VAC signal is used to energize the TB11 GLO input.)

Free Cooling Discharge Air Setpoint


When outdoor air conditions are suitable and economizer is operating in free cooling, dampers will modulate to achieve a discharge air temperature of 55F (13C) default. This setpoint can be adjusted between 45 and 65F as required for the application. ECTO 6.23. The setpoint can also be automatically increased when outdoor or return air temperatures drop. See Outdoor Air Reset and Return Air Reset in the Discharge Air Control section. The unit does not have to be operating in discharge air cooling mode to adjust the setpoint, or to use setpoint reset. See ECTO 8.018.07. The operating profile of the economizer damper, during free cooling when any compressors are on, can be selected using ECTO 6.27. A value of 1 causes the damper to open to its maximum position (ECTO 5.23) when any comTMP Offset

TMP ODE Differential ODE

GLO

*Temperature + humidity= enthalpy.

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Page 48

STEADY YELLOW OUTDOOR AIR SUITABLE" LED INDICATES OUTDOOR AIR CAN BE USED FOR COOLING LED FLASHING GREEN HEARTBEAT" LED INDICATES NORMAL OPERATION A56 SOFTWARE VERSION

0100% MINIMUM POSITION POTENTIOMETER

DIP SWITCH

Figure 31. A56 (EM1) Economizer Board


NoteAll economizer modes of operation, except DSET, will modulate dampers to 55F (13C) discharge air (ECTO 6.23).

TMP DIFFERENTIAL
(Sensible Temperature or Network OAS)

TMP OFFSET
(Sensible Temperature) B C D Set to DIF

TMP
(Sensible Temperature) B Set to A A ECTO 6.26 must be set to setpoint value (3570F; 1.621C). DIF C D

A ECTO 6.26 must be set to default value 0".

DIF

ENTHALPY SETPOINT

ENTHALPY SETPOINT

ODE DIFFERENTIAL
(Outdoor Enthalpy) B C D Set to DIF

ODE
(Outdoor Enthalpy) B Set to A C D

GLO
(Global Enthalpy)

DIF

A ECTO 6.26 must be set to default value 0".

DIF

ENTHALPY SETPOINT

ENTHALPY SETPOINT

ECTO 6.26 must be set to default value 0".

Enthalpy Setpoint

Figure 32. A56 (EM1) Free Cooling Settings Table 30. Enthalpy Control Setpoints
Control Setting A B C D Enthalpy Control Setpoint At 50% Relative Humidity Approximate Degrees F (C) 73 (23) 70 (21) 67 (19) 63 (17)

This setting pertains to the ODE free cooling mode only. The IMC will enable free cooling when outdoor air enthalpy (A7) is less than the A56 EM1 enthalpy setpoint. Table 30 shows the approximate enthalpy setpoints for each potentiometer setting at 50% relative humidity. The recommended enthalpy setpoint is A". If the economizer is allowing air which is too warm or too humid to enter the system, the enthalpy control may be changed to a lower setting (B, C, or D).

Page 49

INTEGRATED MODULAR CONTROLLER (IMC)

ECONOMIZER

ECTO 6.26 must be set to offset value (040F; 17.7 4.4C).

Example: At setting A", the enthalpy control will modulate dampers open when outdoor air is at 73F and 50% relative humidity. If space temperatures are too warm, rotate the potentiometer to B". The enthalpy control will now modulate dampers open when outdoor air is 70F and 50% relative humidity.

Economizer Checkout
The following checkout procedures are completed with unit energized. Confirm proper operation of the heartbeat LED on the A56 (EM1) economizer control board. See IMC Board Components" section. Step 1 will determine whether the A56 EM1 is allowing full damper travel. Use step 2 when the damper does not respond to step 1. Steps 3, 4, 5, and 6 checkout the operating modes; checkout only the mode that applies to the unit being worked on. Use DSET" Operation checkout only when step 1 refers to it. CAUTION Power exhaust fans will be functional. To prevent operation of gravity exhaust fans, disconnect power to unit and then PED jack/plug P/J18.

Damper Minimum Position Potentiometer


Set economizer DIP switch to DSET" position as shown in figure 33. DSET is a manual mode that locks the economizer into minimum position. Rotate MIN POS SET potentiometer to approximate desired damper position.
DSET (Damper Set) OPEN

0 MIN POS SET

100

Figure 33. A56 EM1 Manual Damper Set DIP Switch


Check indicator on damper motor to determine actual damper position. Adjust potentiometer until damper motor reads desired position. See figure 34. Damper minimum position can also be set using ECTO 5.24. This will disable the potentiometer. When using global economizer mode with A56 EM1 versions 2.01 and earlier, ECTO 5.24 should be left at 101. Only the potentiometer should be used in this case.
(NOTE: MOTOR ROTATES SLOWLY)

ECONOMIZER

Step 1. A56 Economizer Board Output Voltage I Set the A56 DIP switch to DSET. JAdjust the MIN POS SET potentiometer (on A56 board) to the 0% position (fully counterclockwise). The motor will slowly modulate to the closed position. K Adjust the MIN POS SET potentiometer to the 100% position (fully clockwise). The motor will slowly modulate to the fully opened position. L 4If the motor does not respond, go to step 2. If the motor does respond properly, go to the appropriate mode of operation checkout. Step 2. DSET" OPERATION A Disconnect J115 from P115 on A56 EM1 board. B Set the DIP switch to the DSET" position. C Adjust the MIN POS SET potentiometer to the 0% position (fully counterclockwise). D Measure the voltage on P115 between pin 2 (VOT) and pin 1 (TB342) using pin 1 as common. Voltage should read approximately 2 volts DC on EM1 (A56) software version 1.02 and higher; voltage should read approximately zero on EM1 (A56) software version 1.00 and 1.01. E Adjust the MIN POS SET potentiometer to the 100% position (fully clockwise).
NOTE Allow approximately 30 seconds for voltage to react.

Set potentiometer to approximate damper minimum position; check actual position on economizer damper motor.

Figure 34. Economizer Damper Min. Position Damper Maximum Position


Economizer dampers open to 100% at the default setting. Adjust ECTO parameter 5.23 to reduce the maximum damper opening for free cooling.

Motorized Outdoor Air Damper


Set damper position according to Damper Minimum Position Potentiometer" section. For normal operation, make sure the economizer board DIP switch is set to GLO" position as shown in figure 32. The damper will open to the specified position during the occupied time period and close during the unoccupied time period.

D D

Measure the voltage between P115 pin 2 and 1 with pin 1 as common. Voltage should read approximately 10 volts DC. Connect J115 to P115 and measure the same terminals again. This confirms that output voltage is correct at the board and the connector. If the voltage changes more than .5VDC, there may be a wiring or motor problem. If voltage at P115 pin 2 and 1 remains 10 volts, check continuity in wiring between the control board and the damper motor.

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Step 4. ODE" Mode of Operation In the ODE mode, dampers open for free cooling when the outdoor enthalpy is less than the enthalpy setpoint; dampers will modulate discharge air temperature (RT6) to 55F (13C). A B Set the A56 DIP switch to ODE mode. To simulate low outdoor enthalpy, set the enthalpy setpoint to B." Disconnect A7 outdoor enthalpy sensor jack/plugs J/P104. Connect a 200 ohm resistor across plug J1041 and J1042. J104 is located in the filter access area. After a few seconds delay, the yellow OAS LED on the A56 board should turn on. If the OAS LED does not turn on, check all connections and wiring between J104 and the control.

C D

Step 5. ODE Differential" Mode of Operation In the DIF mode, dampers open for free cooling when the outdoor air enthalpy is lower than the return air enthalpy; dampers will modulate discharge air temperature (RT6) to 55F (13C). A B C Set the A56 DIP switch to ODE. Set the enthalpy setpoint potentiometer to DIF. Use two resistors to simulate outdoor air enthalpy suitable.

Page 51

INTEGRATED MODULAR CONTROLLER (IMC)

ECONOMIZER

Step 3.

Disconnect J/P105 A62 return air enthalpy sensor jack/plug. Place a 750 ohm resistor between J1051 and J1053. J/P105 is located in the filter access area. D Disconnect A7 outdoor enthalpy sensor jack/ plugs J/P104. Connect a 100 ohm resistor across J1041 and J1042. D After a few seconds delay, the yellow OAS LED will turn on. E If the OAS LED does not turn on, check all connections and wiring between J104 and A56, and between J105 and A56. Step 6. All TMP" Modes of Operation In the TMP modes, the damper opens for free cooling when the outdoor air temperature is: S Less than return air temperature (TMP DIFFERENTIAL) S ECTO 6.26 less than return air temperature (TMP OFFSET) S Less than ECTO 6.26 (TMP) In all modes, dampers will modulate discharge air temperature (RT6) to 55F (13C). Refer to the Displaying Sensor Inputs" section to read return air (RT16) and outdoor air (RT17) temperatures. If outdoor air is not cooler than return air, simulate a colder outdoor air temperature with a resistor. Select a resistor value that corresponds to a temperature (see table 31): S Less than return air temperature (TMP DIFFERENTIAL)
D

S S

ECTO 6.26 less than return air temperature (TMP OFFSET) Less than ECTO 6.26 (TMP)

Table 31. TMP Mode Resistor Values


Temperature F (C) 30 (1) 40 ( 4) 50 (10) 60 (16) 70 (21) 80 (27) 90 (32) 100 (38) Size Resistor 34,566 26,106 19,904 15,313 11,884 9,298 7,332 5,826

After a few seconds delay, the yellow OAS LED on the A56 board should turn on. D If the OAS LED does not turn on, check all connections and wiring between RT17 and the A55 main control board, and RT16 and the main control board. Step 7. GLO Modulating Mode of Operation In the GLO (modulating) mode, dampers modulate open for free cooling when the global input is energized; dampers will modulate discharge air temperature (RT6) to 55F (13C). NOTE The global input turns on the blower. A Set the A56 DIP switch to GLO. B Connect a jumper between TB16 (24vac) and TB11 (global). The blower will be energized and the damper will slowly open if discharge air temperature (RT6) is greater than 55F (13C). NOTE On A56 software version 1.00, OAS LED is not used in global enthalpy mode. On A56 software versions 1.01 and higher, OAS LED is on if the global input is on. C Disconnect 24vac to TB11. The blower will turn off and the damper will close. D If the damper does not actuate check all connections and wiring between J115 and J3.

RT17 is located on the right wall of the control/ compressor section on nonheat pump units. RT17 is located on the right front corner mullion of heat pump units. Disconnect 1/4" quick connect terminals on wires leading from sensor. Jumper RT17 wires leading back to control with the appropriate resistor.

ECONOMIZER

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Page 52

Step 8. Enthalpy Sensor Operation (A7 and A62) A Connect a DC ammeter as shown in figures 35 and/or 36. The reading will be between 4 and 20 ma. depending on outdoor temperature and humidity. Refer to figure 37 to approximate reading. If the meter reads zero, check sensor wiring harness for continuity and/or check polarity of sensor wiring.

DISCONNECT J/P104

Damper Travel: % of Maximum Open PLACE JUMPER WIRE HERE

READ CURRENT HERE

DC AMMETER

Figure 35. Measure A7 Current in Series Demand Control Ventilation


General A fieldprovided and installed indoor air quality sensor can be used with the modulating economizer to control CO2 levels in the conditioned space. The CO2 level in a space is an indicator of the number of people occupying a room. As the CO2 level rises (indicating the occupancy of a room has increased), economizer dampers modulate open regardless of outdoor air enthalpy. Likewise, as the CO2 level falls (indicating the occupancy has decreased), economizer dampers modulate further closed. Standard economizer installations have a minimum fresh air ventilation requirement based on maximum room occupancy. With standard economizer use, the amount of air required for maximum room occupancy is heated or cooled with each heating or cooling cycle. IAQ economizer installations use the maximum amount of required ventilation air only with maximum room occupancy; less outdoor air needs to be heated or cooled when fewer people are in the conditioned space. If the economizer is operating in the free cooling mode and the IAQ control requires the damper to open further, the IAQ demand will override the free cooling demand. A flashing OAS LED on the A56, EM1 economizer board indicates an IAQ override condition. The IAQ function is not energized during the unoccupied or night time period. NOTE The IAQ sensor may also be used with systems containing a motorized outdoor air damper.
DISCONNECT J/P105

PLACE JUMPER WIRE HERE

READ CURRENT HERE

DC AMMETER

Figure 36. Measure A62 Current in Series


100 90 80 70 60 50 40 30 20 10 40 50 60 70 80 TEMPERATURE F 90 100

Figure 37. Enthalpy Sensor Output Current Honeywell C7400

Page 53

INTEGRATED MODULAR CONTROLLER (IMC)

ECONOMIZER

Default Operation The IMC has a 010VDC IAQ input for a standard 02000ppm CO2 sensor. The economizer starts opening at a CO2 level of 500 ppm ( start open" setpoint) and reaches full open at a CO2 level of 1000ppm ( full open" setpoint). The damper opens to 100%. Determine damper travel position using the following formula. CO2ppm Start Open ppm 5 For example: at a CO2 level of 750ppm, the damper will be approximately 50% open. % Damper Travel = % Damper Travel = 750500 5 = 50%

NOTE When changing CO2 setpoint range, start open" setpoint should be less than full-open" setpoint. % Damper = Travel CO2ppm Start Open ppm X Full Open Start Open Max. Open (ECTO 5.16)

Example: An application requires the dampers open at 800 CO2 ppm and reach full open at 1200. If the CO2 level in the space reads 1000 ppm, calculate the damper percent open as follows. 200 1000 800 = = .5 X 100 = 50% Damper Travel 1200 800 400

Use Displaying Sensor Inputs" section to read CO2 ppm. Figure 38 shows default or proportional operation.
Damper Travel: % of Maximum Open (ECTO 5.16)
Low Temp. Operation High Temp. Operation

Setpoint Control Option Setpoint Control mode is


commonly used in areas with high occupancy and frequent change out such as classrooms or conference rooms. In applications requiring this on/off damper response to CO2 levels, set the start open" (ECTO 5.17) setpoint higher than the full open" (ECTO 5.18) setpoint. The dampers will drive to fullyopen position immediately. Figure 39 shows the setpoint control option. Change ECTO 5.19 and 5.20 to set the minimum outdoor temperature limits. Change ECTO 5.21 and 5.22 to set the maximum temperature value. IMPORTANT Mixed air temperatures less than 45F (7C) on units with an aluminized heat exchanger or less than 30F (1C) on stainless steel heat exchangers will void the manufacturers warranty.
Max. Open 100
ECTO 5.16 Open Close

100

40F
ECTO 5.20

75F
ECTO 5.21

66

30F

85F

33
Min. Position

20F

95F

ECONOMIZER

500
ECTO 5.17

10F 1000 ECTO


ECTO 5.19 5.18

105F
ECTO 5.22

CO2 (ppm)

Figure 38. Default DCV Operation


ECTO Adjustments Default IAQ economizer operation is based on common or average applications. Adjustments may be made to the IAQ ECTO parameters to alter operation or meet required specifications. Use the ECTO Control Parameters" section to change ECTO parameters 5.16 through 5.22. Select a DCV or OAC mode with ECTO 5.26. Modes 4 and 5 will bring on the unit blower when DCV calls for maximum damper open, and returns to autoblower when DCV damper returns to 0. The other modes only operate when the unit blower is on, but will not bring it on themselves. Some applications require a different CO2 setpoint range than default settings. Damper start open" (ECTO 5.17) and full open" (ECTO 5.18) CO2 setpoints may be adjusted from 0 to 1992ppm. Use the following formula to determine damper travel.

Min. Position
ECTO 5.18 (full)

CO2 (ppm)

ECTO 5.17 (start)

Figure 39. Setpoint Control IAQ Option


Determine IAQ Input Check IAQ input (ppm) as follows: 1. Set the TEMP dip switch to ON. 2. Toggle the pushbutton to co2". The display will alternate between co2" and the IAQ input. 3. Multiply the reading by 10 to get CO2 ppm.

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Outdoor Air Control Sensor (OAC)


An optional flow sensor (A24) may be used to control the amount of outdoor air brought into the space. If option 2 for ECTO 5.26 is selected, the IMC will modulate the outdoor air damper in order to hold a constant outdoor airflow. This option is very useful in VAV applications to maintain a constant outdoor airflow as the delivered air volume varies. A 010VDC flow meter located in the unit fresh air intake provides a signal to the general purpose board input A133_P1946 (TB226). The IMC will modulate the damper based on ECTO 5.16 through 5.22 and ECTO 9.099.11 in order to maintain a constant air flow. Adjust ECTO 5.19 through 5.22 to modify Outdoor Air Flow operation based on the outdoor air temperature. Select ECTO 5.26 option 3 when this option is not desired. In OAC mode, the IMC closes the damper as voltage increases to maintain a constant amount of fresh air. The sensor will read 10VDC at maximum flow and 0VDC at minimum flow. Field Wiring When sensor is fieldinstalled, connect as shown in figure 40.

DSET (Damper Set)

OPEN

100 MIN POS SET NOTE Damper set" mode locks economizer into minimum position.

Figure 41. A56 EM1 Manual Damper Set DIP Switch


Set Velocity Setpoint 1. Turn the IMC MODE DIP TEMP" switch ON. See figure 42. The IMC display will alternately flash from sensor readout to output value. 2. Press the pushbutton until oAc" is displayed. The output value from the A24 velocity sensor will be displayed alternately with the oAc readout. Divide the A24 output value by 10 to determine the sensor voltage.
A24 value = A24 Sensor Voltage 10
(record voltage here)

3. Return the IMC MODE DIP TEMP" switch to OFF. 4. Adjust ECTO 9.02 to the sensor voltage. Refer to the IMC manual provided with each rooftop unit.
MODE
ON

Velocity Sensor A24

SW2 6 10 11 TB22

Figure 42. Display Sensor Input DIP Switch Setting

10

15

UNIT TB1

Figure 40. OAC Sensor Wiring


Set Damper Minimum Position 1. Operate unit at full supply air CFM with all zone dampers open. Refer to VFD Supply Air Blower StartUp section in the unit installation instruction. 2. Use an air flow hood to measure the outdoor air CFM entering the unit. 3. Set economizer DIP switch to DSET" position as shown in figure 41. DIP switch is located on the A56 economizer board. 4. Adjust the MIN POS SET potentiometer until the air flow hood reads the design minimum outdoor air CFM. See figure 41. NOTE Refer to local codes or authorities having jurisdiction when determining design minimum outdoor air requirements. 5. Return the A56 economizer board DIP switch to original position. Refer to the IMC manual.

Velocity Sensor Range The velocity sensor is factory set for 05m/s. (0984ft/min.) If a higher velocity is required, move the sensor jumper as shown in figure 43.
05m/s (0984ft/min.) 07.5m/s (01476ft/min.) 010m/s (01968ft/min.)

Factory Setting

V+ 1 GND 2 AV 3 A24 Velocity Sensor


V+ GND AV 24VAC Common Airflow Output (010VDC)

Figure 43. Velocity Sensor (A24) Range


INTEGRATED MODULAR CONTROLLER (IMC)

Page 55

ECONOMIZER

UNIT TEST RECALL ECTO TEMP OPT2 SHIFT

Outdoor Air Control ECTO Parameter Summary


Control Parameter No.
5.17 5.18

Control Value Min


0 0

Name
OAC_Dampr_St art_Open_SP OAC_Dampr_F ull_Open_SP

Default
2.51 5.02

Max.
10 10

Units
R: Volt R: Volt

Description
Damper start open" setpoint for Outdoor Air Control. Level where fresh air damper begins to open. Damper full open" setpoint for Outdoor Air Control. Level where fresh air damper is opened to maximum. IAQ input source and mode (03 operate only when blower is on). 0 DCV System IAQ. Either A55_ P11412 (TB115) or network IAQ. 1 DCV System IAQ. Either A55_ P11412 (TB115) or network IAQ with no OAT limits. 2 Outdoor Air Control Sensor A24 (A133_P1946) (TB226). 3 Outdoor Air Control Sensor A24 (A133_P1946) (TB226) with no OAT limits. 4 DCV System IAQ. Either A55_ P11412 (TB115) or network IAQ with blower on/auto operation. 5 DCV System IAQ. Either A55_ P11412 (TB115) or network IAQ with blower on/auto operation with no OAT limits. Analog output channel 1 control mode. 0 No operation. Analog Output 1 off. Enabled When Control 1 Occupied PID setpoint A Unoccupied PID setpoint B 2 Occupied PID setpoint A Unoccupied Staged output B 3 Occupied Staged output A Unoccupied PID setpoint B 4 Occupied Staged output A Unoccupied Staged output B 5 Blower On PID setpoint A Blower Off PID setpoint B 6 Blower On PID setpoint A Blower Off Staged output B 7 Blower On Staged output A Blower Off PID setpoint B 8 Blower On Staged output A Blower Off Staged output B 9 DI2 (A133_P1942) on PID setpoint B (1) DI1 (A133_P1941) on PID setpoint A (2) Otherwise off 10 DI2 (A133_P1942) on PID setpoint B (1) DI1 (A133_P1941) on Staged output A (2) Otherwise off 11 DI2 (A133_P1942) on Staged output B (1) DI1 (A133_P1941) on Staged output A (2) Otherwise off (1) DI1 (A133_P1942) doesnt matter (2) DI2 (A133_P1941) is off Analog output channel 1 setpoint A

5.26

IAQ_Input_ Source/Mode

Option

ECONOMIZER

9.01

A01_control_ mode

11

Option

9.02

AO1_SP_A AO1_PID_P_ Constant AO1_PID_I_ Constant

0 0 0.5 0 0 0

127 5.00 0 2.5 0 0

255 10.0 0.5 5.0 127 127

Counts R:Volts M:"w.c. N:"w.c. Counts Counts

9.09 9.10

Analog output channel 1 PID loop proportional constant. Analog output channel 1 PID loop integral constant.

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Page 56

Service Relay
Service Relay Operation
The IMC Service Relay output (A55_P1133) (TB119) default operation indicates that service is required. Table 4 indicates these critical alarms with an asterisk.

If the default operation is not required, the Service Relay output may be used as a control output. Use ECTO 7.22 to choose the input which will trigger the Service Relay output. The formula X + (32 x Y) + (16 x Z) is used to select the option. See table 32. If ECTO 7.22 input sources 79 are used, the setpoint and deadband must be set with ECTO 7.23 and 7.24.

Table 32. Service Relay Options


Control Parameter No. Name Control Value Min Default Max. Units Description
A55 Service Output Control Mode = X + 32*Y + 16*Z Input source = X: 0 None. Standard Service Output based on alarms. 1 Compressor 1 duty cycle. (Compressor crankcase heater function.) On when OAT < = ECTO 7.23 and >= ECTO 7.24 seconds have passed with compressor 1 off. Off when OAT > ECTO 7.23 + 3 deg F (fixed deadband) or < ECTO 7.24 seconds have passed with compressor 1 off 2 On when occupied. 3 On when blower on, 4 On when heating demand. 5 On when cooling demand. 6 On when heating or cooling demand. 7 System RH (Either A55_ P11410 or network RH) 8 System IAQ. (Either A55_ P11412 or network IAQ) 9 System OAT (Either A55_ P11413/14 or network OAT) ON Algorithm Y for input sources 79: 0 Hysteresis loop On when input >= ECTO 7.23 OFF Off when input < ECTO 7.23ECTO 7.24 7.237.24 7.23 1 Window On when input is in range; >= ECTO 7.23 and <= ECTO 7.23 + ECTO 7.24 (Fixed 3count hysteresis loop on rising and falling edges of window.) Delayedon. On when input is >= ECTO 7.23 for >= ECTO 7.24 seconds. Off when input is < ECTO 7.233. (Fixed 3count hysteresis loop on edge.) ON OFF 7.23 OFF 7.23+7.24 ON OFF 7.23 Delay 7.24 OFF 7.23
Graphs indicate output not inverted. See figure 47.

7.22

Service_ Output_ Control_Mode

127

Option

Delay 7.24 ON

Delayedoff. On when input is >= ECTO 7.23. Off when input is < ECTO7.23 3 for >= ECTO 7.24 seconds. (Fixed 3count hysteresis loop on edge.) Inversion Z: 0 Output not inverted. 1 Output inverted. 7.23 Service_ Output_ SP 0 0 0 132 2 16 2 1 64 127 996 100 51 13 102 13 8 416 255 2000 100 31 255 2000 100 162 8160 Counts I:ppm P: % Y:DegF Counts I:ppm P: %

A55 service relay output setpoint.

7.24

Service_ Output_ DB

A55 service relay output deadband or delay.

O:DegF
D:Sec.

Page 57

INTEGRATED MODULAR CONTROLLER (IMC)

Example 1: Use the Service output to energize a dehumidifier at 60% RH and turn off at 55% RH. (Refer to figure 44.) 1. Determine:
ECTO 7. 22 Input Source X to option 7" (RH) Algorithm Y to option 0" (hysteresis loop) Inversion Z option 0" (output not inverted) X + (32 x Y) + (16 x Z) 7 + (32 x 0) + (16 x 0) 7

Humidifier On

2. Apply step 1 to ECTO 7.22 formula:


ECTO 7.22 = = =

30% RH ECTO 7.237.24 355=30%

Humidifier Off 35% RH (ECTO 7.23)

3. Set ECTO 7.22 to 7". 4. Set ECTO 7.23 to 60% (60 counts) for 60% RH 5. Set ECTO 7.24 to 5% (5 counts) for 5% deadband.

Figure 45. Example 2 OAT Operation


Figure 46 shows the service output being energized at 80F and off at 70F (inverted). Figure 47 shows the service output operation being energized at 70F and off at 80F (not inverted). IMPORTANT This applies to input source option 9 (OAT) on ECTO 0.23, 3.21, 7.22, and 9.23.
Service Output On

Dehumidifier On

Dehumidifier Off 55% RH (ECTO 7.237.24) 605=55% 60% RH (ECTO 7.23)

Service Output Off 7.237.24 81 COUNTS 80F 7.23 97 COUNTS 70F

Figure 44. Example 1


Example 2: Use the service output to energize a humidifier at 30% RH and turn off at 35% RH. (Refer to figure 45.) 1. Determine:
ECTO 7. 22 Input Source X to option 7" (RH) Algorithm Y to option 0" (hysteresis loop) Inversion Z option 1" (output inverted) X + (32 x Y) + (16 x Z) 7 + (32 x 0) + (16 x 1) 7 + 0 + 16 23

Figure 46. Output Inverted Input Source 9 Only


Service Output On

2. Apply step 1 to ECTO 7.22 formula:


ECTO 7.22 = = = = Service Output Off 7.237.24 81 COUNTS 80F 7.23 97 COUNTS 70F

3. Set ECTO 7.22 to 23". 4. Set ECTO 7.23 to 35% (35 counts) for 35% RH 5. Set ECTO 7.24 to 5% (5 counts) for 5% deadband.

Figure 47. Output Not Inverted Input Source 9 Only

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Page 58

Testing Unit Function


IMC MANUAL OUTPUT TEST
The IMC board provides analog and digital test outputs to check operation of the unit functions shown in table 33. See the Modulating Gas Valve section to test operation.

Within seconds 0" is displayed indicating blower output. Decimal point indicates digital output is energized LED READOUT

Table 33. Testing Outputs


Readout 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14* 15* 16 17* 18* Output Energized .0 .1 .2 .3 .4 .5 .6 .7 .8 .9 1.0 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 Function Blower Fan 1 (1) Fan 2 (1) Fan 3 Fan 4 Fan 5
(1) (1) (1)

Figure 49. Mode DIP Switch Display


Output K3 K10 K68 K149 K150 K152 K153 L1 L2 SR L14 L30 K65 (TB185) (TB1811) (TB1812) (TB225) (TB2211) (TB2212)
SW2

Fan 6 (1) Reversing Valve 1 Reversing Valve 2 Service Relay Reheat Solenoid Reheat Solenoid Exhaust Fan Stg. 1 / VFD Enable Exhaust Fan Stg. 2 VAV A012 VAV A023 GP Relay Out GP AO1 GP AO2

2. Press the pushbutton to toggle the readout downward from 0 to 18. Press the pushbutton twice (double push) to toggle the output upward from 18 to 0. 3. When the readout for the desired unit function is displayed, press and hold the pushbutton to turn on" the digital output and energize the function. A decimal point will appear when the output is energized. 4. Turn the output off" by pressing down on the pushbutton until the decimal disappears. 5. Analog Outputs Only (14, 15, 17, 18) Move the mode DIP shift" to on. See figure 50. 0100% is equivalent to a 010 Vdc analog output. A single push on the pushbutton increases the readout 1% or .1 volts. A double push decreases the output by 10% or 1 volt. Advance to the desired percentage or voltage. Press and hold the pushbutton to send the value to the analog output.
MODE
ON
UNIT TEST RECALL ECTO TEMP OPT2 SHIFT

Figure 50. Test Analog Outputs


6. When output testing is completed, turn mode dip switches off. The IMC board will reset. The display will read E" if dip switches have been set incorrectly (see figure 51).
An E" indicates an incorrect combination of MODE DIP switches have been set.

*Analog outputs (1) Fans which are controlled by a low ambient pressure switch will not be energized. (2) Supply VFD speed or CAVB damper control. (3) Exhaust fan VFD speed control

Check unit functions as follows. 1. Move the MODE DIP UNIT TEST" to ON (see figure 48). The readout will display 0" indicating a blower output (see figure 49).

For example: an E" will be shown if both the UNIT TEST and the ECTO display switches are in the ON" position. (IMC BOARD OUTPUTS) MODE
ON
UNIT TEST RECALL ECTO TEMP OPT2 SHIFT

SW2

Figure 48. Mode DIP Switch Setting

Figure 51. Incorrect Mode DIP Switch Settings Example For Digital Output To Check Fan 3 Operation (See Figure 52): 1. Set MODE DIP to UNIT TEST". 2. With a short press, toggle pushbutton until number 3 is indicated. 3. Press pushbutton until decimal appears; fan three will be energized. 4. Press pushbutton until decimal goes off; fan three will be de-energized.

Page 59

INTEGRATED MODULAR CONTROLLER (IMC)

NOTE When a low ambient switch is used on fan three, the fan will not be energized.
Readout indicates output is to outdoor fan 3.

IMC Twostage Thermostat Simulation Test


The IMC simulates twostage thermostat inputs to check unit operation. In the test mode, thermostat inputs and zone sensor control are ignored by the M18. 1. Move the MODE DIP SHIFT" to ON. Make sure the decimal point is to the right of the readout. 2. Move the MODE DIP UNIT TEST" to ON" (see figure 54). For a few seconds only a decimal point will be displayed. Then a c01" will be displayed simulating a thermostat input.
(SIMULATE THERMOSTAT DEMAND)

Press and hold the pushbutton until the decimal appears (indicates fan 3 output is ON).

Press and hold the pushbutton until the decimal disappears (indicates fan 3 output is OFF).

Figure 52. Energize Outdoor Fan 3 Output


Example For Analog Outputs: To check variable speed blower operation (see figure 53): 1. Set MODE DIP to UNIT TEST". 2. Readout will indicate output is for the blower (display will read 0). 3. Press pushbutton until decimal appears (this will enable the blower). 4. With a short press, toggle pushbutton until number 14 is displayed. 5. Set the MODE DIP SHIFT" to on. 6. With a short press, toggle pushbutton to increase readout 1%, A double push to decrease readout 10%. 7. After the desired output is set, press and hold pushbutton to send the value to the analog output.
Readout indicates output is to blower.

MODE
ON
UNIT TEST RECALL ECTO TEMP OPT2 SHIFT

SW2 NOTE MODE DIP SHIFT" must be turned on before MODE DIP UNIT TEST".

Figure 54. Mode Dip Switch Setting


3. Use the pushbutton to toggle the readout downward from c01" To s01". A double push will toggle the readout upward from S01" To c01. Table 34 shows test inputs on twostage units (ECTO 5.04 set to 1 or 2). Table 35 shows test inputs for threestage units (ECTO 5.04 set to 3). NOTE when a cooling stage is deenergized, all lower stages are deenergized simultaneously.

Press and hold the pushbutton until the decimal disappears (indicates fan 3 output is OFF).

Move the MODE DIP SHIFT" to ON

With short pushes, toggle pushbutton to increase readout to desired output in % (30% shown). Press and hold pushbutton to send the value to output.

Figure 53. Energize Variable Speed Blower

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Page 60


Readout Input Thermostat Energi Input zed Simulation Y1 & G Y2 & G W1 W2 Function 1st Stage Cooling 1st & 2nd Stage Cooling 1st & 2nd Stage Cooling 1st Stage Heating Y1, Y2, & G Gas & Electric 1st & 2nd Stage Heating Heat Pump Em. Heat Unit Off (Default) 1st & 2nd Stage Heating W1 & W2 SMOKE

Press and hold the pushbutton until the decimal appears (indicates fan 3 output is ON).

Table 34. Testing Inputs (Twostage)

Table 35. Testing Inputs (Threestage)

Readout

Input Energized

Thermostat Input Simulation Y1 & G Y2 & G

Function

1st Stage Cooling

The display will read E to indicate a wrong combination of dip switches have been set (see figure 57). A single push on the pushbutton will display the next reading and a double push will display the previous reading (see table 36). A long push will bypass time delays.
MODE
ON
UNIT TEST RECALL ECTO TEMP OPT2 SHIFT


1st & 2nd Stage Cooling 1st, 2nd & 3rd Stage Cooling 1st Stage Heating Y1, Y2, & G W1 W2 Gas & Electric 1st & 2nd Stage Heating Heat Pump Em. Heat W1 & W2 SMOKE 1st & 2nd Stage Heating Unit Off (Default)

SW2

Figure 56. Display Sensor Input DIP Switch Setting


AN E" INDICATES AN INCORRECT COMBINATION OF MODE DIP SWITCHES HAVE BEEN SET

4. Press and hold the pushbutton to turn ON" an output. A decimal indicates the output is energized. Press and hold the pushbutton until the decimal disappears. This indicates the output is turned OFF" (see figure 55). Example: To check compressor operation: 1. Set MODE DIP to SHIFT". Set MODE DIP to UNIT TEST". 2. With a short push, toggle pushbutton until c11" is indicated. 3. Press pushbutton until decimals appear; all compressors will be energized. NOTE Units may have more than one compressor per stage of cooling. Refer to unit wiring schematic to determine which compressors are energized by first and secondstage cooling demands. Turning off the MODE DIP UNIT TEST" and MODE DIP SHIFT" returns unit to normal operation and resets all delays except blower off delays used with compressor operation. Reset power to digital temperature control modules once tests are complete. This will reset any alarms which may have been caused by testing.
c11 readout indicates the input is to first and secondstage cooling (table 34) Press and hold the pushbutton until the decimals appear (C1.1.). This simulates a Y1 and Y2 thermostat demand.

FOR EXAMPLE: AN E" WILL BE SHOWN IF BOTH THE TEMP AND THE ECTO SWITCHES ARE IN THE ON" POSITION.

Figure 57. Incorrect Mode DIP Switch Settings Table 36. Read Sensor Output
Readout Output Outdoor Air Temperature F (RT17) Return Air Temperature F (RT16) Discharge Air Temperature F (RT6) Zone Air Temperature (A2 Optional) IAQ Sensor ppm/10 (A63 Optional) OAC Sensor Volt x 10 (A24 Optional) IAQ Economizer Damper Position % (Optional) Economizer Damper Position % (Optional) Indoor Relative Humidity % (A91/A37Optional)

Degrees Celsius (C)


Change ECTO parameter 5.03 to option to display all temperature in C.

Temperature Sensors
RT6 monitors supply air temperature. RT16 monitors return air temperature. The main function of RT6 and RT16 Is controlling the economizer. Both are also used for diagnostic purposes. RT17 monitors outdoor air temperature. RT17 is used when controlling low ambient fan cycling, Low ambient compressor lockout, strike three control, high ambient strip heat lockout, economizer control, and other control functions. Outdoor, return, supply, and zone air sensor temperatures are displayed to the nearest degree. NOTE RT6, RT16, and RT17 do not sense enthalpy", or total heat content of air.

Figure 55. Turning Input On and Off

Displaying Sensor Readings


Sensor temperature, IAQ sensor voltage, analog inputs, and economizer damper position may be read on the M18 display. Turn MODE DIP TEMP" ON, as shown in figure 56, to read the outputs shown in table 36. Display will alternately flash from readout to output.

Page 61

INTEGRATED MODULAR CONTROLLER (IMC)

Outdoor, return air, and supply air sensors are factoryprovided and installed. Zone air sensors are fieldprovided and installed.

Economizer Damper Position


Readout Eco" displays the damper motor feedback in percent open. The Feedback range for the economizer motor is 210Vdc. Voltage is read at P115 pins 1 and 9. NOTE The readout can have up to a 20second delay.

IAQ Sensor Output Voltage


IAQ sensors are fieldprovided and installed. Sensors interface with standard modulating economizers to bring in outdoor air when CO2 levels are high. The IAQ input is compatible with IAQ sensors which have a 010Vdc output and a CO2 range of 02000ppm. Toggle pushbutton to co2" to read IAQ sensor output. The display will read between 0 and 200 (see table 37) or divide the reading by 20 to calculate the IAQ sensor output voltage. Multiply the reading by 10 to calculate the sensor C02 ppm.

Table 38. Damper Position


Voltage Feedback 2.00 3.00 4.00 5.00 6.00 7.00 8.00 9.00 10.00 Damper % Open 0 13 25 38 50 63 75 88 100

Table 37. Read Sensor Output


Readout 0 20 40 60 80 100 120 140 160 180 200 Sensor Voltage 0 1 2 3 4 5 6 7 8 9 10 CO2 ppm 0 200 400 600 800 1000 1200 1400 1600 1800 2000

General Purpose GP1 Board Inputs


Read analog and digital inputs to the GP1 (A133) board. 1. Set MODE DIP OPT2" to ON.
MODE
ON
UNIT TEST RECALL ECTO TEMP OPT2 SHIFT

SW2

Figure 59. Display GP1 Inputs


2. Toggle pushbutton to readout number of the input to be read. A single push will advance to the next readout and a double push will move to the previous input. The display will alternate between the readout number and the readout value. See tables 39 through 44. Reference terminal block designations in figure 11. The GP1 board is used in three different applications: Variable Air Volume (VAV), Modulating Gas Valve (MGV), and General Purpose (GP). Make sure the readout matches the use of the GP1 board.

Example: 1. Set MODE DIP TEMP" to ON". 2. Toggle pushbutton until C02 reading is alternately flashing with an output reading. Figure 58 shows an output reading of 100. 3. Divide output reading by 20 to get IAQ sensor output voltage (see figure 58).
Display reading alternates.

Table 39. GP1 Digital Inputs VAV A133(1)

100 = 20 100 X 10 = 1000 ppm CO2 5 VOLT OUTPUT

Figure 58. IAQ Sensor Output Voltage

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Page 62


Readout Number

Digital Inputs

Readout

DI2 TB182 Off Off

DI1 TB181 Off Off On On

00 01 10 11

On On

Table 40. GP1 Analog Inputs VAV A133(1)

Table 44. GP1 Analog Inputs MGV A133(2)

ReadReadout Analog Input out No.

Readout= Volts (DC)

Supply Static "w.c.

Building Static "w.c.

AI1 (TB186) 025 010vdc=0 to 5"w.c. Supply 5 Static Pr. AI2 (TB187) 010vdc=0.5 025 to 0.5"w.c. 5 Bldg. Static Pr. 025 AI3 (TB188) 5 010vdc 025 AI4 (TB189) 5 010vdc

4 5

0 = 0.00 25 = 0.98 50 = 1.96 75 = 2.94 100 = 3.92 125 = 4.90 150 = 5.88 175 = 6.86 200 = 7.84 225 = 8.82 255 = 10.00

= 0.00 = 0.50 = 1.00 = 1.50 = 2.00 = 2.50 = 3.00 = 3.50 = 4.00 = 4.50 = 5.00

= 0.5 = 0.4 = 0.3 = 0.2 = 0.1 = 0.0 = 0.1 = 0.2 = 0.3 = 0.4 = 0.5

Table 41. GP1 Digital Inputs GP A133(3)


Digital Inputs
Readout

Readout Number

DI2 TB222 Off Off

DI1 TB221 Off Off On On

00 01 10 11

On On

Table 42. GP1 Analog Inputs GP A133(3)


Readout

Readout Number

Analog Input AI1 (TB226) 010vdc AI2 (TB227) 010vdc AI3 (TB228) 010vdc AI4 (TB229) 010vdc

Readout=Volts (DC)

0255

0255

0255 0255

10

0 = 0.00 25 = 0.98 50 = 1.96 75 = 2.94 100 = 3.92 125 = 4.90 150 = 5.88 175 = 6.86 200 = 7.84 225 = 8.82 255 = 10.00

Table 43. GP1 Digital Inputs MGV A133(2)


Digital Inputs
Readout

Readout Number

DI2 TB222 Off Off

DI1 TB221 Off Off On On

00 01 10 11

11

On On

Page 63


Readout Number Readout

Analog Input AI1 (TB196) 010vdc AI2 (TB197) 010vdc AI3 (TB198) 010vdc AI4 (TB199) 010vdc

Readout=Volts (DC)

12

0255

13

0255

14 15

0255 0255

0 = 0.00 25 = 0.98 50 = 1.96 75 = 2.94 100 = 3.92 125 = 4.90 150 = 5.88 175 = 6.86 200 = 7.84 225 = 8.82 255 = 10.00

Sensors

The IMC is only compatible with L connections sensors provided with the unit or purchased separately as specified in the Engineering Handbook. IMPORTANT All 010Vdc sensors require two separate twisted pair cables with shield. one cable is used for the 24Vac power and one cable is used for the 010Vdc output. Zone sensors require a single twisted pair cable with shield. The shield drain wires must be connected to the common at the unit field wiring terminal block only. The shield drain wires must not be connected to common at the sensor.

Temperature Sensors Provided With Unit


The return air (RT16) and discharge air (RT6) duct probes and the outdoor air (RT17) are all two wire thermistors. The resistance vs. temperature table is shown below:
Temp. F 40 20 0 20 30 40 50 60 70 80 90 100 120 130 Temp. C 40.0 28.9 17.8 6.7 1.1 4.4 10.0 15.6 21.1 26.7 32.2 37.8 48.9 54.4 Resistance +/2% 335,671 164,959 85,323 46,218 34,566 26,106 19,904 15,313 11,884 9,298 7,332 5,826 3,756 3,047

INTEGRATED MODULAR CONTROLLER (IMC)

Optional Zone Sensor


Zone sensors (A2) are two wire thermistor with 1k series resistor.
Temp. F 40 45 50 55 60 65 70 75 80 85 90 Temp. C 4.4 7.2 10.0 12.8 15.6 18.3 21.1 23.9 26.7 29.4 32.2 Resistance +/2% 27,102 23,764 20,898 18,433 16,313 14,474 12,882 11,498 10,299 9,249 7,529

Optional Building or Return Static Pressure Sensor


The building static differential static pressure sensor (A34) is an analog sensor with a 010Vdc output over a range of 0.5 to 0.5"w.c. The sensor is powered with 24Vac.
Pressure "w.c. 0.5 0.4 0.3 0.2 0.1 0.0 0.1 0.2 0.3 0.4 0.5 DC Voltage 0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0

Optional Relative Humidity Sensor


The indoor Rh sensor (A91) is an analog sensor with a 010 Vdc output over an Rh range of 0100%rh. The sensor is powered with 24Vac.

Optional Enthalpy Sensor


The optional enthalpy sensors (A7 and A63) used with the economizer have an output of 420ma. The sensor is powered with 24Vac. See table 37.

Optional CO2 (IAQ) Sensor


The indoor CO2 sensor (A63) is an analog sensor with a 010Vdc output over a CO2 range of 02000ppm. The sensor is powered with 24Vac.
CO2 PPM 0 200 400 600 800 1000 1200 1400 1600 1800 2000 DC Voltage 0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0

OAC Sensor
The optional outdoor air control sensor is an analog sensor with a 010Vdc output. Three velocity ranges are available (see table 45). The sensor is powered with 24Vac.

Table 45. OAC Sensor Velocity Ranges


Sensor Volts 0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50 6.00 6.50 7.00 7.50 8.00 8.50 9.00 9.50 10.00 IMC Readout 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 05m/sec m/sec. 0.00 0.25 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.25 2.50 2.75 3.00 3.25 3.50 3.75 4.00 4.25 4.50 4.75 5.00 ft/ min. 0 49 98 148 197 246 295 344 394 443 492 541 590 640 689 738 787 836 886 935 984 07.5 m/sec m/ sec. 0.00 0.38 0.75 1.13 1.50 1.88 2.25 2.63 3.00 3.38 3.75 4.13 4.50 4.88 5.25 5.63 6.00 6.38 6.75 7.13 7.50 ft/ min. 0 74 148 221 295 369 443 517 590 664 738 812 886 959 1033 1107 1181 1255 1328 1402 1476 010 m/sec m/ sec. 0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50 6.00 6.50 7.00 7.50 8.00 8.50 9.00 9.50 10.00 ft/ min. 0 98 197 295 394 492 590 689 787 886 984 1082 1181 1279 1378 1476 1574 1673 1771 1870 1968

Optional Supply Static Pressure Sensor


The supply duct differential static pressure sensor (A30) is an analog sensor with a 010Vdc output over a range of 05"w.c. The sensor is powered with 24Vac.
Pressure "w.c. 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 DC Voltage 0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0

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Page 64

ThirdParty Zoning
The IMC has many features which allow easy interface with thirdparty VAV or bypass damper changeover zoning systems. See Figure 60 for a VAV unit wiring summary and figure 61 for a CAV unit w/CAVB wiring summary. In addition to providing VFD control (VAV units) and bypass damper control (CAV units), the IMC provides discharge air control for cooling and/or heating. More options are available which control single-stage, two-stage, or modulating power exhaust fans. Only 4 digital inputs are required to control the rooftop unit for thirdparty zoning applications: G (blower enable), OCP (occupied), Y1 (enables discharge cooling) and W1 (enables discharge heating).

bypass damper to hold a constant supply duct static pressure. The IMC uses a pressure sensor input and a PID control loop to maintain duct static pressure. For increased flexibility, the IMC has separate adjustable static pressure setpoints for ventilation, cooling, heating and smoke alarms.

Occupied /Unoccupied Operation


When the OCP signal is energized, the IMC will adjust the fresh air damper to a fixed minimum position or a modulating position (based on a CO2 or outdoor air control sensor). Also during morning warmup/cooldown the IMC will keep the damper closed based on the settings selected.

Cooling Operation
When a Y1 signal is energized the IMC will control up to 4 stages of cooling (depending RTU size) to automatically maintain a constant discharge air cooling temperature. The IMC also has advanced discharge air cooling reset options based on return air temperature and/or outside air temperature.
RTU w/M18

Air Delivery Operation


When a G signal is energized, the IMC will control a VFD or
24VAC Digital Signals

TB1 3rd Party Zoning Control System Ventilation Demand Occupied Demand Cooling Demand Heating Demand Common G
OCP Y1 W1 C

TB18

Supply Static Pr. Sensor (A30)

Optional Building Static Pressure Switch(s) (S37,S39) or Sensor (A34)

Figure 60. Field Wiring Summary for VAV Unit with Supply Air VFD
RTU w/M18 24VAC Digital Signals TB1 Ventilation Demand Occupied Demand 3rd Party Zoning Control System Cooling Demand Heating Demand Common G
OCP Y1 W1 C

TB18

Supply Static Pr. Sensor (A30)

Bypass Damper 210V, 2V Full Open

Optional Building Static Pressure Switch(s) (S37,S39) or Sensor (A34)

Figure 61. Field Wiring Summary for CAV Unit with Bypass Damper

Page 65

INTEGRATED MODULAR CONTROLLER (IMC)

DACC Outdoor Air Reset


The outside air reset saves energy by gradually increasing the discharge air setpoint as the outside air temperature decreases.

DACC Return Air Reset


The return air reset reduces the possibility of overcooling by gradually increasing the discharge air setpoint as the return air temperature decreases. Overcooling may occur if the zoning system is misapplied, has an abnormal condition, or a dominant zone.

VFD Control The IMC is only compatible with the factoryinstalled variable frequency drives (VFD) provided in VAV units. The VFD is used to control the supply blower and exhaust fan(s). The analog control for the VFDs is 010Vdc. This manual uses percent (%) to indicate blower and fan speeds. For example, 50% blower speed is equal to 30Hz and 5Vdc.
Speed % 0 10 20 30 40 50 60 70 80 90 100 Motor Frequency (Hz) 0 6 12 18 24 30 36 42 48 54 60 VFD Control Voltage (VDC) 0 1 2 3 4 5 6 7 8 9 10

Heating Operation
When a W1 signal is energized, the IMC will control up to 4 stages of heating (depending on RTU size) to automatically maintain a constant discharge air heating temperature. The IMC also has advanced discharge air heating reset options based on return air temperature and/or outside air temperature.

DACH Outdoor Air Reset


The outside air reset saves energy by gradually decreasing the discharge air setpoint as the outside air temperature increases.

DACH Return Air Reset


The return air reset reduces the possibility of overheating by gradually decreasing the discharge air setpoint as the return air temperature increases. Overheating may occur if the zoning system is missapplied, has an abnormal condition, or dominant zone.

Supply Bypass Damper Control The IMC is only compatible with bypass damper actuators specified in the Engineering Handbook. The actuators control the supply air volume for constant air volume units equipped with a bypass damper (CAVB) in zoning applications. The analog control for the actuator is 210Vdc. Dampers are closed at 10Vdc and fully open at 2Vdc. This manual uses percent (%) to indicate bypass damper position. For example, 70% bypass damper position is equal to 4.4Vdc.
Bypass Damper Position (%) 0 (closed) 10 20 30 40 50 60 70 80 90 100 Control Voltage (VDC) 10 9.2 8.4 7.6 6.8 6.0 5.2 4.4 3.6 2.8 2.0

Power Exhaust Operation


The IMC has many power exhaust fan control options that include single-stage, two-stage and modulating control depending on how the unit is equipped. The stage control options can be triggered based on fresh air damper position, pressure switches or pressure analog sensor. The modulating control for units with VFD powered exhaust fans are typically modulated to maintain building static pressure, but can also be staged. See Power Exhaust Section.

VAV and CAVB Analog Outputs


Refer to the Supply Air Delivery section and the optional Power Exhaust Fan section.

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Table 46. Air Delivery Setup for CAV w/Bypass for Changeover Zoning Applications
ECTO No. 0.01 0.10 0.11 0.12 0.13 0.14 0.15 0.16 0.17 Name Supply_VAV_ Control_ Mode PID_P_ Constant PID_I_Constant PID_D_ Constant CAVB_SMK_ SP CAVB_ Vent_ SP CAVB_ HT_ SP CAVB_CL_SP CAVB_Min_ Output_for SMK_Vent_CL CAVB_Min_ Output_ for HT CAVB_Max_ Output CAVB_ManRS Supply_Static_ Shutdown_ SP Supply_Static_ Lockout_Counts Default Setting 0 17 12 0 1.00"w.c. 1.00"w.c. 1.00"w.c. 1.00"w.c. 20% Setting Required 1 Select (Recommend default) Select (Recommend default) Select (Recommend default) Select 05"w.c. Select 05"w.c. Select 05"w.c. Select 05"w.c. Select 20100% (Recommend default) Select 20100% (Recommend default) Select 20100% (Recommend default) Select 20100% (Recommend default) Select 05.0"w.c. Select 05 counts (Recommend default) Description Sets PID control of bypass damper for all modes, ventilation, cooling, heating and smoke alarms. PID Proportional constant PID Integral constant PID derivative constant Supply static pressure setpoint during smoke alarm. Typically 1 to 1.5"w.c. Supply static pressure setpoint during ventilation only. Typically 1 to 1.5"w.c. Supply static pressure setpoint during heating. Typically 1 to 1.5"w.c. Supply static pressure setpoint during cooling. Typically 1 to 1.5"w.c. Minimum output to bypass damper during smoke alarm, ventilation only and cooling. Sets minimum air delivered. Bypass damper motor is set to 10 to 2 volts with 10 v being closed. Minimum output to bypass damper during heating. Sets minimum delivered. Maximum output to bypass damper for all modes. Sets the maximum air delivered. Bypass damper manual reset value output. Output when blower is off. Supply static shutdown setpoint. Unit will shutdown for ECTO 5.02 minutes if duct pressure exceeds this value for 20 seconds The number of occurrences before permanent lockout. Counter resets when IMC resets. A value of 0 will disable lockout. Sets PID control of VFD all modes, ventilation, cooling, heating and smoke alarms. VAV supply static pressure setpoint during smoke detection. VAV supply static pressure setpoint during ventilation. VAV supply static pressure setpoint during heating. VAV supply static pressure setpoint during cooling. Supply minimum speed for cooling, ventilation or smoke. If minimum is >= manual reset (ECTO 0.09), then manual reset used is shifted to (ECTO 0.07 + ECTO 0.08) / 2 Supply minimum speed for heating. If minimum is >= manual reset (ECTO 0.09), then manual reset used is shifted to (ECTO 0.06 + ECTO 0.08) / 2 Supply maximum output. Supply PID manual reset value.

0.18

20%

0.19

100%

0.20 0.21 0.22

52% 2.0"w.c. 3

Air Delivery Setup For VAV Zoning Applications


0.01 0.02 0.03 0.04 0.05 0.06 Supply_VAV_ Control_ Mode VAV_Press_ SMK_ SP VAV_ Press_ Vent_ SP VAV_ Press_ HT_SP VAV_Press_ CL_ SP VAV_Min_ Output_for_ CL_VT_ SMK. VAV_Min_ Output_for_HT VAV_Max_ Output VAV_PID_ ManRS 0 1.00"w.c. 1.00"w.c. 1.00"w.c. 1.00"w.c. 50% 63 Select 05 "w.c. Select 05 "w.c. Select 05 "w.c. Select 05 "w.c. Select 30100% Select 30100% Select 0100% 0100% Select 0100% (Recommend default)

0.07 0.08 0.09

50% 100% 60%

table continued on next page

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INTEGRATED MODULAR CONTROLLER (IMC)

ECTO No. ECTO No. 0.10 0.11 0.12 0.21 0.22

Name

Default Setting Default Setting 17 12 0 2.0"w.c. 3

Setting Required

Description

Air Delivery Setup For VAV Zoning Applications continued


Name PID_P_ Constant PID_I_Constant PID_D_Constant Static_ Shutdown_SP Static_ Lockout_Counts Setting Required Select (Recommend default) Select (Recommend default) Select (Recommend default) Select 05"w.c. Select 03 (Recommend default) Description PID Proportional constant PID Integral constant PID derivative constant Supply static shutdown setpoint. Unit will shutdown for ECTO 5.02 minutes if duct pressure exceeds this value for 20 seconds. The number of occurrences before permanent lockout. Counter resets when IMC resets. A value of 0 will disable lockout. Option 4 sets control to operate discharge air control cooling when Y1 is energized. Discharge Air Control Cooling setpoint during occupied period. Discharge Air Control Cooling setpoint during unoccupied period. Discharge Air Control Cooling stage deadband. Discharge Air Control Cooling and Fresh Air Cooling stageup delay.

Discharge Air Control Setup for Cooling


5.04 7.16 7.17 7.18 7.19 CL_Stg_Option DACC_OCP_SP DACC_UnOCP_SP DACC_Stg_DB DACC_&_FAC_ StgUp_Delay DAC_&_FAC_StgDn _Delay DACC_Stg_Diff 2 55F 65F 5F 180Sec. 4 Select 4080F Select 4080F Select 520F Select 0900 Sec (Recommend default) Select 0600Sec. (Recommend default) Select 220F (Recommend default) Select 520F (Recommend default) Select 5080F Select 130F Select 030F Select 40100F Select 160F Select 030F

7.20

120Sec.

Discharge Air Control Cooling and Fresh Air Cooling stagedown time delay. Discharge Air Cooling stage differential.

7.21

2F

8.01 8.02 8.03 8.04 8.05 8.06 8.07

DACC_RS_Limit DACC_RAT_RS_SP DACC_RAT_RS_ Proportional_Band DACC_RAT_RS_ Adjust_Band DACC_OAT_ RS_SP DACC_OAT_RS_ Proportional_ Band. DACC_OAT_RS_ Adjust_Band

10F 70F 10F 0F (disabled) 80F 20F 0F (disabled)

Discharge Air Control Cooling total reset limit. This limits the total DACC reset allowed. Discharge Air Control Cooling return air reset setpoint Discharge Air Control Cooling return air reset proportional band. Discharge Air Control Cooling return air reset adjustment band. 0 disables return air cooling reset. Discharge Air Control Cooling outdoor air temperature cooling reset setpoint. Discharge Air Control Cooling outdoor ambient temperature cooling proportional band. Discharge Air Control Cooling outdoor temperature ambient cooling adjustment reset band. 0 disables outdoor air cooling reset

table continued on next page

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ECTO No.

Name

Default Setting

Setting Required

Description Option 1 sets control to operate discharge air control heating when W1 is energized. Discharge Air Control Heating setpoint during occupied period. Discharge Air Control Heating setpoint during unoccupied period. Discharge Air Control Heating deadband.

Discharge Air Control Setup for Heating


5.09 7.10 7.11 7.12 HT_Staging DACH_OCP_SP DACH_UnOCP_ SP DACH_Stg_DB DACH_&_FAC_ StgUp_Delay 2 110 100 5F 1 Select 80140F Select 80140F Select 520F (Recommend default) Select 0900Sec. (Recommend default)

7.13

180 Sec.

Discharge Air Control Heating and Fresh Air Heating stageup time delay.

Discharge Air Control Setup for Heating


ECTO No. 7.14 Name DACH_&_FAC_ SgDn_Delay DACH_Stg_Diff DACH_RS_Limit DACH_RAT_RS_SP DACH_RAT_RS_ Proportional_ Band. DACH_RAT_RS_ Adjust_Band DACH_OAT_RS_SP DACH_OAT_RS_ Proportional_ Band. DACH_OAT_RS_ Adjust_Band Default Setting 120 Sec. Setting Required Select 0600Sec. (Recommend default) Select 220F (Recommend default) Select 520F. (Recommend default) Select 5080F. Select 130F. Select 030F. Select 3160F. Select 160F. Select 030F. Description Discharge Air Control Heating and Fresh Air Heating stagedown time delay.

7.15 8.08 8.09 8.10 8.11 8.12 8.13 8.14

2F 10F 70F 10F 0F (disabled) 40F 20F 0F (disabled)

Discharge Air Control Heating stage differential Discharge Air Control Heating reset limit. This limits the total DACH reset allowed. Discharge Air Control Heating return air heating reset setpoint. Discharge Air Control Heating return air heating reset proportional band. Discharge Air Control Heating return reset adjustment band. 0 value disables return air heating reset. Discharge Air Control Heating outdoor temperature reset setpoint. Discharge Air Control Heating temperature reset proportional band. Discharge Air Control Heating outdoor temperature reset adjustment band. 0 disables outdoor temperature heating reset

table continued on next page

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INTEGRATED MODULAR CONTROLLER (IMC)

ECTO No.

Name

Default Setting

Setting Required

Description Single stage (controlled by A56_P1153 output) Mode Enable Input


0 1 2 3 4 5 6 7 Blower Always OCP Blower Always Occupied Blower A133_P1941 D_POS A133_P1491 A133_P1941 A133_P1941 A133_P1947 A133_P1947 A133_P1947 A133_P1947 Use ECTO 8.20 and 8.21 for setpoint and deadband. Use ECTO 8.17 for 010VDC stage 1 output if A133 (VAV) present.

Power Exhaust Setup

Two stage exhaust fan (controlled by A56_P1153 and A133_P1945 outputs) Mode Enable Input 1 Input 2
8 9 10 11 12 13 14 15 Blower Always Occupied Blower Always Occupied Blower A133_P1941 D_POS A133_P1941 A133_P1941 A133_P1941 A133_P1947 A133_P1947 A133_P1947 A133_P1947 D_POS A133_P1942 A133_P1942 A133_P1942 A133_P1947 A133_P1947 A133_P1947 A133_P1947 Use ECTO 8.208.25 for stage setpoints, deadbands and stage delays. Use ECTO 8.17 for 010VDC stage 1 output. Use ECTO 8.18 for 010VDC stage 2 output.

8.16

Exh_Fan_ Control

Select depending on type of exhaust fan.

For option 915, Stage 2 will not turn on until ECTO 8.25 seconds after stage 1. Stage 1 wont turn off until ECTO 8.22 seconds after stage turns off. VFD (PID) controlled exhaust fan with on/off cycling at minimum speed (cycled by A56_P115_3 and speed controlled by VFD) Mode Enable Analog Input
Use ECTO 8.198.25 for 16 Always A133_P1947 setpoint and PID 17 Occupied A133_P1947 constants. 18 Blower A133_P1947 19 A133_P1941 A133_P1947 Min. speed cycling: On at 10% over setpoint. Off after 30 seconds at minimum speed. Minimum 30 seconds off.

VFD (PID) controlled exhaust fan (always on when enabled) (cycled by A56_P115_3 and speed controlled by VFD) Mode Enable Analog Input
20 Always A133_P1947 21 Occupied A133_P1947 22 Blower A133_P1947 23 A133_P1941 A133_P1947 Always on at least minimum speed when enabled. Use ECTO 8.208.25 for setpoint and PID constants.

8.17 8.18 8.19

Exh_Fan_Stg_1_ SP Exh_Fan_Stg_2_ SP Exh_Fan_SP_ for _SMK Staged_SMK

50% 100% 0.3"w.c. 50% 0.3"w.c. 50% 10% 0.04 10% 100 Sec. 20 Counts "w.c. 64 Counts .25"w.c. 0 Counts 0 Sec.

Select 0100% Select 0100% Select 0.5 0.5"w.c. 0100% Select 0.5 0.5"w.c. 0100% Select 0100% 01.0"w.c. Select 0100% 0200 Sec. Select 0255Counts 0.5 0.5"w.c. Select 0255 Counts 01.0"w.c. Select 0127 Counts 0254Sec.

Speed setpoint for stage 1 exhaust fan when using a VFD for controlling exhaust fan in staged mode. Speed setpoint for stage 2 exhaust fan when using a VFD for controlling exhaust fan in staged mode. Exhaust fan smoke mode setpoint for PID option control Staged setpoint for during smoke alarm. Value used depends on smoke mode (ECTO 5.01) Exhaust fan setpoint for PID option control Stage 1 setpoint Exhaust fan minimum speed Staged 1 deadband. Exhaust fan PID loop manual reset value Stage 1 offdelay. Exhaust fan PID loop proportional constant Staged 2 setpoint. Exhaust fan PID loop integral constant Staged 2 deadband. Exhaust fan PID loop derivative constant Staged 2 ondelay.

8.20 8.21 8.22 8.23

Exh_Fan_SP Stage_1_SP Exh_Fan_Min. Staged_ 1_DB Exh_Fan_ ManRS Stg_1_Off_Delay Exh_Fan_PID_P _Constant Stg_2_SP Exh_Fan_PID_ I_ Constant Stg_2_DB Exh_Fan_PID_D_Co nstant Stg_2_On_Delay

8.24

8.25

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IMC BACnett Module


The optional M18 IMC BACnet Module allows communication between the Lennox IMC (M18, version 6.00 and higher) and a BACnet MSTP network. The BACnet module conforms to the BACnet application specific controller (BASC) device profile. A Lennox noncommunicating zone sensor, a BACnet network zone sensor, or a BACnet thermostat may be used to send the zone temperature or thermostat demands to the IMC. NOTE A qualified systems integrator with adequate training and experience is required to integrate and commission the IMC BACnet into a thirdparty BACnet Building Automation System. A BACnet network configuration software tool is required to commission the BACnet network. Refer to the Installation Instructions for the M18 IMC BACnet Module for installation. Refer to the Service Literature for the M18 IMC BACnet Module for data point and programming information.
IMC SYSBUS NETWORK CONNECTION BACnet TRANSMIT & RECEIVE LEDS

IMC LonTalk Module


The optional IMC LonTalk module allows communication between the Lennox IMC and a LonWorks network. The module translates input and output variables between the Lennox protocol and the LonTalk protocol. The IMC LonTalk module has been developed to communicate with building automation systems that support the LonMark Space Comfort Control (SCC) or Discharge Air Control (DAC) functional profiles. A Lennox noncommunicating zone sensor or a LonTalk network zone sensor may be used to send the zone temperature to the IMC. Use of a LonTalk thermostat to send direct heating and cooling demands is not supported at this time.

NOTE A qualified systems integrator with adequate training and experience is required to integrate and commission the IMC LonTalk module into a thirdparty LonTalk building automation system. A LonWorks network configuration software tool such as LonMaker (or equivalent) is required to commission the LonWorks network. An external interface file (XIF) will be made available upon request.

JUMPER

Refer to the Installation Instructions for the IMC LonTalk module for installation. Refer to the Service Literature for the IMC LonTalk module for data point and programming information.

Figure 62. IMC BACnet Module


LONWORKS SERVICE PIN

LONWORKS NETWORK TRANSMIT LED (L1)

LED (L2) NOT USED

LONWORKS NETWORK CONNECTION

LONWORKS NETWORK RECEIVE LED (L3) SYSBUS 24VAC HOT COM

POWER INDICATION LED

SYSTEM READY LED

IMC SYSBUS NETWORK CONNECTION

MOUNTING HOLES (4) 24VAC POWER CONNECTION

Figure 63. IMC LonTalk Module

Page 71

INTEGRATED MODULAR CONTROLLER (IMC)

Electronic Configure To Order (ECTO) Control Parameters


Many IMC main control operations may be varied within a set range. Default settings are based on common or average applications; change ECTO settings only when custom applications, preferences or local building codes exist. Default, minimum, and maximum range settings are found in table 47. An M1 board with DIP switches set for a gas heating unit will skip heat pump block 1 and electric heating block 2 readouts. An M1 board with DIP switches set for an electric heating unit will skip heat pump block 1 and gas heating block 3 readouts. An M1 board with dip switches set for a heat pump unit will skip electric heating block 2 and gas heating block 3 readouts. Changing Control Values Control values may be adjusted using the pushbutton and display. Once the appropriate control parameter is displayed, turn on the mode DIP SHIFT" to read the current ECTO Value (see figure 64). A short push will display the next value. a double push will decrease the value by 10. A long push before returning to control parameters (turning off shift switch) will return the value to the currently stored value. A long push will move the reading to the next block and store the new ECTO value. The value may also be stored by turning off the SHIFT DIP switch, waiting for the parameter number to reappear, and turning off the ECTO DIP switch. The readout will turn off and all decimals will turn on when new ECTO parameters are stored. The control also resets at this time. Control parameters are displayed in codes or number of counts. See table 48 to determine actual time or temperature span. Use table 49 to convert counts to value and value to counts.

NOTICE: Units with Novar 2051 module!


Failure to perform the following steps may result in unsatisfactory unit operation. 1. Prior to changing ECTOs, unplug the Novar phone cable to IMC sysbus. 2. When ECTO changes are complete, return all mode switches to OFF and reconnect the Novar phone cable. ECTO parameters may be changed two different ways:

S S

M18 board pushbutton and display optional PC with PC converter and UC software

M18 (A55) Pushbutton And Display


Reading Parameters Control parameters can be viewed using the pushbutton and display. Set the MODE DIP ECTO" to ON" to read the parameter which corresponds to a control value (see figure 64).

Change ECTO Summary:


1. Turn ECTO switch on. 2. Pushbutton to desired parameter. Short push advances parameter. Long push advances block. 3. Read present ECTO value with SHIFT switch. 4. Single push increases the value by 1; double push decreases the value by 10. 5. Turn off SHIFT switch. For multiple changes repeat steps 2 through 5. 6. Wait for the parameter number to reappear. Turn off ECTO switch. Example: Use the following steps to increase compressor minimumoff delay interval. 1. Set the MODE DIP ECTO" to ON". 2. With a long push on the pushbutton, move the control parameter to the cooling block; the display will read 4.01". 3. With short pushes of the pushbutton, toggle downward until the readout displays 4.12". 4. Set the MODE DIP SHIFT" to ON". 5. The display will read 150.". The ECTO control parameter table (table 47) shows a default of 150 counts or 300 seconds and also shows a range of 30 counts (60 seconds) to 255 counts (510 seconds). 6. To change the compressor minimumoff delay from 300 seconds (5 minutes) to 360 seconds (6 minutes), refer to code conversion table (table 48 column A) as shown in control parameter table (table 47) for number of counts to which to adjust control value.

ECTO" SWITCH DISPLAYS THE ECTO PARAMETER

MODE
ON UNIT TEST RECALL ECTO TEMP OPT2 SHIFT

SHIFT" SWITCH DISPLAYS THE VALUE

Figure 64. DIP Switch ECTO Setting


ECTO The parameters are set up in ten different blocks or groups. The first digit of each parameter indicates the block as follows: 0 1 2 3 4 5 6 7 8 9 VAV/CAVB heat pump heating electric heating gas heating cooling miscellaneous system 1 system 2 system 3 GP board

A short push will move the display to the next parameter. A double push will move the display to the previous parameter. A long push will move the reading to the next block.

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7. Short push the pushbutton until readout displays 180". 8. To store the new ECTO control parameter, turn off the SHIFT switch. Wait for the parameter number to reappear. Turn off the ECTO switch. The readout will turn off and decimals will turn on. The control resets when new ECTO parameters are stored ( 8.8.8." readout will flash).

In addition, the PC software allows the user to save unit configuration files. The saved file can be used to apply the same settings to other units. The unit controller software can directly access a unit by plugging into the M1 board phone jack and connecting to a serial port using a PC converter. Any unit on the same daisychained network can be adjusted from any unit M1 board or the NCP. A LAN ethernet converter and phone modem are also available for remote connections.

Reset To Factory ECTO Parameters


To replace the factory ECTO parameters: 1. Turn the SHIFT DIP switch ON. 2. Turn the ECTO DIP switch ON. 3. The display will read ." 4. Hold down the pushbutton for approximately five seconds. 5. The display will read alternating bright and dim 0" during the transfer. When reset is complete, the display will read a bright 0". 6. Turn off ECTO and SHIFT DIP switches. The M1 will automatically reset.

Networking The Controllers


A network control panel (NCP) and NCP PC software can be used to schedule building operation for any IMC on the same daisychained l connection network. The network thermostat controller (NTC) is an L connection direct digital controller used on units which are not equipped with an IMC. The Building Controller (BC) is used to control building functions such as lights and signs. Use L connection specific network cable and daisy chain as shown in figure 66. Up to 31 controllers can be daisy chained on a single L connection network. Any combination of IMC, NTC, and BC controller can be used (see figure 65).

Unit Controller PC Software

PC CONVERTER PHONE MODEM ETHERNET CONVERTER

PC Phone LAN

Network Manager NCP IMC IMC Up to 31 Controllers

The L connection unit controller PC software is recommended when adjusting multiple ECTO parameters. Unit controller PC software allows the user to adjust parameters using real units (no conversion from display readout). PC software is faster than using the pushbutton/display interface on the M1 board.
+ G SYS BUS ON BC, IMC, OR NTC SYS BUS ON BC, IMC, OR NTC + G

BC

Signs Fans Lights

NTC

NON IMC BASED HVAC

Figure 65. L Connection Network


+ G SYS BUS ON LAST CONTROLLER

SYS BUS ON NCP AND/OR PC CONVERTER, ETHERNET CONVERTER, OR PHONE MODEM 1 2 3 + Shield

Shield Shield Shield

Connect + terminals of NCP to + terminals on the controller SYS BUS terminal block. Connect terminals of NCP to terminals on the controller SYS BUS terminal block. Do not connect the cable shield to the G" terminal on the controller SYS BUS terminal block. Connect the shield wire to the NCP SHIELD" terminal only; connect unit shield wires together. If the NCP 24VAC supply is not grounded, connect the shield to G" terminal on the last controller.

Figure 66. L Connection Network Daisychain Communication Wiring


Page 73
INTEGRATED MODULAR CONTROLLER (IMC)

ECTO

Table 47. M1 ECTO Control Parameters


Control Parameter No. Name Min. Control Value Default Max Units Description
Add the weights for each control description to determine option.

Block 0 VAV CAVB Parameters


Weight Description
1 2 Supply_VAV_ Control_Mode GP1 board present, DIP set to VAV mode for VAV or CAVB control action. VAV control action. 0 for CAVB control action. See table 14.

The following weights are used for VAV:


0.01 0 0 63 Option 4 PID control when smoke detected. 0 for staged 8 PID control when running ventilation. 0 for staged. 16 PID control when running cooling. 0 for staged. 32 PID control when running heating. 0 for staged For VAV control action, either PID or staged control can be selected. For CAVB control action, PID is automatically used. (Staged is not available for CAVB). Configuration alarm will occur if GP board (W/DIP set to VAV) is installed and at least one of the following ECTO parameters value are not set to nonzero: ECTO 0.01, 0.23 or 8.16 VAV supply static pressure setpoint during smoke detection. VAV staged % output during smoke detection. VAV supply static pressure setpoint during ventilation. VAV staged % output during ventilation and economizer free cooling. VAV supply static pressure setpoint during heating. VAV staged % output during heating. VAV supply static pressure setpoint during cooling. VAV staged % output while cooling compressor 1 is on. VAV supply minimum output for cooling, ventilation or smoke. If minimum is >= manual reset (ECTO 0.09), then manual reset used is shifted to (ECTO 0.06 + ECTO 0.08) / 2 VAV supply minimum output for heating. If minimum is >= manual reset (ECTO 0.09), then manual reset used is shifted to (ECTO 0.07 + ECTO 0.08) / 2 VAV supply maximum output. VAV supply PID manual reset value. If minimum output, ECTO 0.06 or 0.07 is greater, a computed ManRS value is used. See ECTO 0.06 and 0.07. VAV or CAVB supply PID Proportional constant. VAV or CAVB supply PID Integral constant. VAV or CAVB supply PID derivative constant. Constant air volume with bypass damper static pressure setpoint during smoke alarm. Constant air volume with bypass damper static pressure setpoint for ventilation. VAV staged % output while cooling compressors 1 and 2 are on. Constant air volume with bypass damper static pressure setpoint for heating VAV staged % output while cooling compressors 1, 2, and 3 are on. Constant air volume with bypass damper static pressure setpoint for cooling VAV staged % output while cooling compressors 1, 2, 3, and 4 are on.

0.02

0.03

0.04

0.05

0.06

VAV_Press_ SMK_ SP VAV_SMK_ Stg_ Output VAV_ Press_ Vent_ SP VAV_VT_ Stg_ Output VAV_ Press_ HT_SP VAV_HT_Stg_O utput VAV_Press_ CL_ SP VAV_CL_Stg_1 _ Output VAV_Min_Output_for_CL_ VT_SMK VAV_Min_Output_for_HT VAV_Max_ Output VAV_PID_ ManRS PID_P_ Constant PID_I_ Constant PID_D_ Constant CAVB_SMK_SP CAVB_VT_SP VAV_CL_Stg_2 _Output

0 0 0 0 0 0 0 0 0 0 0 0 30 30 30 30 40 40 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

51 1.00 51 51 1.00 51 51 1.00 51 51 1.00 51 50 50 50 50 100 100 60 60 17 12 0 51 1.00 51 1.00 51 51 1.00 51 51 1.00 51

255 5.0 100 255 5.0 100 255 5.0 100 255 5.0 100 100 100 100 100 100 100 100 100 127 127 127 255 5.0 255 5.0 100 255 5.0 100 255 5.0 100

Counts N:"w.c. P: % Counts N:"w.c. P:% Counts N:"w.c. P:% Counts N:"w.c. P:% Counts P:% Counts P:% Counts P:% Counts P:% Counts Counts Counts Counts N:"w.c. Counts N:"w.c. P:% Counts N:"w.c. P:% Counts N:"w.c. P:%

0.07 0.08 0.09 0.10 0.11 0.12

ECTO

0.13 0.14

0.15

CAVB_HT_SP VAV_CL_Stg_3 _Output

0.16

CAVB_CL_SP VAV_CL_Stg_4 _Output

table continued on next page

505365M 05/09

Page 74

Control Parameter No. Name Min.

Control Value Default Max Units Description


Constant air volume with bypass damper minimum output for cooling, ventilation and during smoke alarms. This sets the minimum air delivered. Bypass damper motor is set to 10 to 2 volts with 10 v being closed. 20% setting = 2 volts or damper completely opened. Constant air volume with bypass damper minimum output for heating. This sets the minimum air delivered. Bypass damper motor is set to 10 to 2 volts with 10 v being closed. 20% setting = 2 volts or damper completely opened. Constant air volume with bypass damper maximum output. This sets the maximum air delivered. Bypass damper motor is set to 10 to 2 volts with 10 v being closed. 100% setting = 10 volts or damper completely closed. Constant air volume with bypass damper manual reset value output. This is the output when unit is off. Supply static shutdown setpoint. Unit will shutdown for ECTO 5.02 minutes if duct pressure exceeds this value for 20 seconds. The number of occurrences before permanent lockout. Counter resets when IMC resets. A value of 0 will disable lockout. A133 (w/DIP set to VAV) Digital Out Mode = X + 32*Y + 16*Z Input source= X: 0 None. Output enables exhaust fan stage 2. 1 Compressor 1 duty cycle. (Compressor crankcase heater function.) On when OAT <= ECTO 0.24 and >= ECTO 0.25 seconds have passed with compressor 1 off. Off when OAT > ECTO 0.24 + 3 deg F (fixed deadband) or < ECTO 0.25 sec have passed with compressor 1 off. 2 On when occupied. 3 On when blower on. 4 On when heating demand. 5 On when cooling demand. 6. On when heating or cooling demand. 7 System RH (Either A55_ P11410 or network RH). 8 System IAQ. (Either A55_ P11412 or network IAQ). 9 System OAT (Either A55_ P11413/14 or network OAT). 10 AI1. (A133_P1946). 11 AI2. (A133_P1947). 12 AI3. (A133_P1948). 13 AI4. (A133_P1949). 14 AO1. (A133_P19411). ON 15 AO2. (A133_P19412). Algorithm Y for input sources 715: 0 Hysteresis loop OFF On when input >= ECTO 0.24 0.24 0.240.25 Off when input < ECTO 0.24ECTO 0.25 1 Window O On when input is in range; N >= ECTO 0.24 and <= ECTO 0.24 + ECTO 0.25 (Fixed 3count hysteresis loop on rising and OFF OFF falling edges of window.) 0.24+0.25 0.24 2 Delayedon. ON On when input is >= ECTO 0.24 OFF for >= ECTO 0.25 seconds. DELAY Off when input is < ECTO 0.24 3. 0.24 0.25 (Fixed 3count hysteresis loop on edge.) 3 Delayedoff. DELAY On when input is >= ECTO 0.24. ON 0.25 Off when input is < ECTO 0.24 3 for >= ECTO 0.25 seconds. OFF (Fixed 3count hysteresis loop on edge.) 0.24 Inversion Z: Graphs indicate output not inverted. See figure 47. 0 Output not inverted. 1 Output inverted. 0 0 0 0 132 .05 0 127 5.0 996 100 51 0 2.5 255 10.0 2000 100 31 0.5 5.0 Counts R:Volts I:ppm P:% Y:DegF M:"w.c. N:"w.c.

Block 0 VAV CAVB Parameters


0.17 CAVB_Min_ Output_for CL_VT_SMK CAVB_Min_ Output_ for_HT CAVB_ Max_output CAVB_ ManRS Static_ Shutdown_SP Static_ Lockout_Counts 20 20 20 20 100 100 Counts P:%

0.18

20 20

20 20

100 100

Counts P:%

0.19

40 40 20 20 0 0 0

100 100 52 52 102 2.0 3

100 100 100 100 255 5.0 8

Counts P:% Counts P:% Counts

0.20 0.21 0.22

N:"w.c.
Counts

0.23

DO_Mode_ A133_(VAV mode)

127

Option

0.24

DO_SP_ A133_ (VAV mode)

A133 (w/DIP set to VAV) digital output mode setpoint

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INTEGRATED MODULAR CONTROLLER (IMC)

ECTO

Control Parameter No. Name Min.

Control Value Default


13 .50 102 13 8 416 0.05 .25 40 40

Max
255 10.0 2000 100 162 8160 1.0 5.0 101 101

Units
Counts R:Volts I:ppm P:%

Description

Block 0 VAV CAVB Parameters


2 0 16 2 1 64 0.01 0 30 30

0.25

DO_DB_A133_ (VAV mode)

O:DegF
D:Sec. L:"w.c. N:"w.c. Count P:%

A133 (w/DIP set to VAV) digital output mode deadband or delay.

0.26

Supply_StaticSensor_Low_ Alarm_Check

Supply Static Pressure Sensor (A30) connected at (A133_P195_6) (TB18_6) alarm threshold. Blower percent speed before checking sensor after a 20 second delay. A value of 101 disables the low threshold or open" alarm trap. Warmup time delay. The time that the supplemental heat is held off during the first demand of warmup. This parameter is only used if the parameter 1.17 is set to option 1. Blower on delay. The time before the blower turns on after a heating demand. Blower off delay. The time the blower stays on after the heating demand is lost Service output activation. Maximum Primary and Secondary Limit occurrences stored before service relay is energized. If max value is set, service output is disabled. Note: Heating stage is not locked out. Time delay between 1 & 2 stage of supplemental heat. Temperature setpoint for lockout for the second bank of supplemental heat. Note: Temperature must be < or = to ECTO 1.07. Temperature setpoint for lockout of first bank of supplemental heat. Note: Temperature must be = to or > ECTO1.06. Low ambient lockout for compressor 1. 254 value equals 30 F (34C). A value of 255 (31F) will disable low ambient lockout function. Note: This lockout is for heating only. Temperature must be < or = 1.09. Low ambient lockout for compressor 2. 254 value equals 30 F (34C). A value of 255 (31F) will disable low ambient lockout function. Note: This lockout is for heating only. Temperature must be > or = 1.08. Compressor minimum off delay. Used on 1 PH units. Also used on all units after an alarm occurs. Compressor minimum run time. Used on 3 PH units. Maximum High Pressure occurrences stored before control locks off compressor stage and energizes the service output. If max value is set, lockout and service output features are disabled. Maximum Low Pressure occurrences stored before control locks off compressor stage and energizes the service output. If max value is set, lockout and service output features are disabled. Defrost options: 0: No supplemental heating during defrost. 1: Supplemental heating on during defrost. Minimum time allowed between defrost cycles. 1= 32 minutes 2= 64 minutes 3=96 minutes Maximum defrost time allowed. Warmup mode option. 0 Supplemental heat may be used during warmup. Use depends on outdoor temperature. See ECTO 1.06 and 1.07. 1 For the first demand cycle, lockout supplemental heat for the first 30 minutes (default). Time is adjustable by changing the parameter WARMUP DLY # 1.01. 2 For future use. Supplemental heat stage 1 differential. Used in zone sensor applications. Note: Differential temperature must be = to or < ECTO 1.19. Supplemental heat stage 2 differential. Used in zone sensor applications. Note: Differential temperature must be = to or > ECTO 1.18

Block 1 Heat Pump Heating Parameters


1.01 1.02 1.03 WmUp_Delay BL_On_Delay BL_Off_Delay Max_HT_ LT_ Occurrences Sup_HT_Stg_ Delay Sup_HT_2_ Lockout_Temp. Sup_HT_1_ Lockout_Temp. Compr_1_ Low_Temp_ Lockout Compr_2_ Low_Temp_ Lockout Compr_Min_ Off_Delay Compr_Min_ Run_Time Max_HP_ Occurrences Max_LP_ Occurrences Defrost_Sup_ HT_Option Min_Time_ Between _Defrost Max_Defrost_ Time 28 896 0 0 0 0 1 3 12 113 60 113 60 81 80 81 80 30 60 30 60 1 56 1792 0 0 5 20 5 3 12 160 30 144 40 255 31 255 31 150 300 120 240 3 255 8160 15 60 75 300 15 15 60 175 20 175 20 254 30 254 30 255 510 255 510 8 Counts D:Sec. Counts B:Secs Counts B:Secs Counts Counts B:Secs Counts Y:DegF Counts Y: Deg. Counts Y: Deg. Counts Y: Deg. Counts A:Sec Counts A:Sec Counts

1.04

1.05 1.06 1.07 1.08

1.09 1.10 1.11 1.12

1.13 1.14

1 0

3 1

8 1

Counts Option

ECTO

1.15

1 2 10

2 3 15

3 5 25

Option Counts Min

1.16

1.17

WmUp_Option

Option

1.18 1.19

Sup_HT_1_ Diff Sup_HT_2_ Diff

0 0 0 0

8 2 12 3

15 3.75 15 3.75

Counts W:DegF Counts W:DegF

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505365M 05/09

Page 76

Control Parameter No. Name Min.

Control Value Default Max Units Description


Supplemental heat stage 1 latch option. Used in zone sensor applications. 0: Latch Disabled 1: Latch Enabled Supplemental heat stage 2 latch option. Used in zone sensor applications. 0: Latch Disabled 1: Latch Enabled Supplemental heat stage 1 stageup timer. The maximum time that stage 1 runs before calling supplemental heat stage 1. Used in zone sensor applications. Disabled if set to 0. Supplemental heat stage 2 stageup timer. The maximum time that supplemental heat 1 runs before calling supplemental heat stage 2. Used in zone sensor applications. Disabled if set to 0. Time delay before a lower stage turns off following a higher stage termination. Used in zone sensor applications. 0: Air Source Heat Pump 1: Reserved Warmup time delay. The time that the economizer is forced closed during warmup (first occupied +heat demand) Blower on delay. The time before the blower turns on after a heating demand. Reserved for future use Blower off delay. The time the blower stays on after the heating demand is lost. Service output activation. Maximum Primary and Secondary Limit occurrences stored before service relay is energized. If max value is set, service output is disabled. Note: Heating stage is not locked out Time delay between heat stages. Stage latch option. Used in zone sensor applications. 0: Latch Disabled 1: Latch Enabled Stage up timer. The maximum time that lower stage runs before calling next heat stage. Used in zone sensor applications. Disabled if set to 0. Time delay before a lower stage turns off following a higher stage termination. Used in zone sensor applications. Warmup time delay. The time that the economizer is forced closed during warm up (first occupied + heat demand) . Blower on delay. The time before the blower turns on after a heating demand. Blower off delay. The time the blower stays on after the heating demand is lost. Service relay activation. Maximum Primary and Secondary Limit occurrences stored before service relay is energized. If max value is set, service output is disabled. Note: Heating stage is not locked out.

Block 1 Heat Pump Heating Parameters (continued)


1.20 Sup_HT_1_ Latch_Option Sup_HT_2_ Latch_Option Sup_HT_1_ StgUp_Timer Sup_HT_2_ StgUp_Timer StgDn_Timer Heat Pump Type 0 0 1 Option

1.21

0 0 0 0 0 0 0 0

0 0 0 0 0 19 304 0

1 225 3600 225 3600 225 3600 1

Option Counts F:Sec Counts F:Sec. Counts F:Sec Option

1.22

1.23 1.24 1.25

Block 2 Electric Heating Parameters


2.01 2.02 2.03 2.04 2.05 2.06 2.07 2.08 WmUp_Delay BL_On_Delay BL_Off_Delay Max_HT_LT_ Occurrences HT_Stg_Delay Stg_Latch_ Option StgUp_Timer StgDn_Timer 0 0 0 0 0 0 1 3 12 0 0 0 0 0 0 0 2 8 20 80 1 15 30 15 30 1 112 3584 0 0 5 20 3 3 12 0 57 912 0 0 112 3584 10 40 30 120 3 15 30 50 100 3 255 8160 0 0 75 300 15 15 60 1 225 3600 225 3600 255 8160 15 60 75 300 15 150 300 150 300 6 Counts D:Sec Counts B:Secs Counts B:Secs Counts Counts B:Secs Option Counts F:Sec Counts F: Sec Counts D: Sec. Counts B: Sec. Counts B:Sec. Counts Counts A:Sec. Counts A:Sec. Counts

Block 3 Gas Heating Parameters


3.01 3.02 3.03 3.04 3.05 3.06 3.07 WmUp_Delay BL_On_Delay BL_Off_Delay Max_Ht_LT_ Occurrences High_Fire_ Delay HT_Off_Delay Max_CAI_ Proof_Switch_ Occurrences Max_Roll_Out_ Switch_ Occurrences Max_GV_ Sense_ Occurrences Stg_Latch_ Option StgUp_Timer

Heating off delay. Service relay activation. Maximum Combustion Air Inducer proof switch occurrences stored before service output is energized. If max value is set, service output is disabled. Note: Heating stage is not locked out. Service output activation. Maximum Roll Out Switch occurrences stored before service relay is energized. If max value is set, service output disabled. Note: Heating stage is not locked out. Service output activation. Maximum Gas Valve Sense occurrences stored before service output is energized. If max value is set, service output is disabled. Note: Heating stage is not locked out. Stage latch option. Used in zone sensor applications. 0: Latch Disabled 1: Latch Enabled Stageup timer. The maximum time that lower stage runs before calling next heat stage. Used in zone sensor applications. Disabled if set to 0.

3.08

Counts

3.09 3.10 3.11

1 0 0 0

3 0 57 912

6 1 225 3600

Counts Option Counts F: Sec

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INTEGRATED MODULAR CONTROLLER (IMC)

ECTO

The minimum low fire time before high fire is allowed.

Control Parameter No. Name Min.


0 0

Control Value Default


0 0

Max
225 3600

Units
Counts F: Sec

Description
Time delay before a lower stage turns off following a higher stage termination. Used in zone sensor applications. Modulating Gas Valve Mode 0 A133 (GP1) not installed. 1 A133 (GP1 w/DIP set to MGV) installed, but no MGV. Data logging only. 2 Twostage fire; min. or 100% (with or without lowfire FAH) 3 2 + modulating FAH 4 Direct mode. AI1 (A133_P19411) scaled to 0100% and output on AO1. AI2 (A133_P194_12)scaled to 0100% and output on AO2. 5 DACH control; min. to maximum (with or without lofire FAH) 6 5 + modulating FAH Lighting sequence is followed for all modes; 26. See ECTO 3.14 and 3.15. Modulating gas startup delay. At startup, run burners on low stage main gas valves(s) with MGV(s) at 100% for ECTO 3.05 seconds. Increase burners to high stage of main gas valve(s) with MGV(s) opened to ECTO 3.15 for ECTO 3.14 seconds. Begin PID or staged control of MGV(s). Modulating gas valve maximum. Modulating gas valve minimum. Modulating gas valve PID manual reset value. Modulating gas valve PID proportional constant. Modulating gas valve PID integral constant. Modulating gas valve PID derivative constant.

Block 3 Gas Heating Parameters (continued)


3.12 StgDn_Timer

3.13

MGV_Control_ Mode

Option

3.14

MGV_startup_ Phase2_delay MGV_Max MGV_Min MGV_PID_ ManRS MGV_PID_P_ Constant MGV_PID_I_ Constant MGV_PID_D_ Constant

2 4 60 60 0 0 0 0 0 0 0

8 16 80 80 20 20 50 50 40 0 0

150 300 100 100 100 100 100 100 127 127 127

Counts A: Sec. Counts P:% Counts P:% Counts P:% Counts Counts Counts

3.15 3.16 3.17 3.18 3.19 3.20

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ECTO

505365M 05/09

Page 78

Control Parameter No. Name Min.

Control Value Default Max Units Description


GP1 Digital Out Mode = X + 32*Y + 16*Z Input source= X: 0 None. 1 Compressor 1 duty cycle. (Compressor crankcase heater function.) On when OAT <= ECTO 3.22 and >= ECTO 3.23 seconds have passed with compressor 1 off. Off when OAT > ECTO3.22 + 3F (fixed deadband) or < ECTO 3.23 sec have passed with compressor 1 off 2 On when occupied. 3 On when blower on, 4 On when heating demand. 5 On when cooling demand. 6 On when heating or cooling demand. 7 System RH (Either A55_ P11410 or network RH) 8 System IAQ. (Either A55_ P11412 or network IAQ) 9 System OAT (Either A55_ P11413/14 or network OAT) 10 AI1 (A133_P1946) (SP and DB set with ECTO3.22 & 3.23) 11 AI2 (A133_P1947) (SP and DB set with ECTO3.22 & 3.23) 12 AI3 (A133_P1948) (SP and DB set with ECTO3.22 & 3.23) 13 AI4 (A133_P1949) (SP and DB set with ECTO3.22 & 3.23) 14 AO1 (A133_P19411) 15 AO2 (A133_P19412) ON Algorithm Y for input sources 715: 0 Hysteresis loop On when input >= ECTO 3.22 OFF Off when input < ECTO 3.22ECTO 3.23 3.22 3.223.23 1 Window On when input is in range; ON >= ECTO 3.22 and <= ECTO 3.22 + ECTO 3.23 (Fixed 3count hysteresis loop on rising and falling edges of window.) OFF OFF 3.22 3.22 + 3.23 2 Delayedon. On when input is >= ECTO 3.22 O for >= ECTO 3.23 seconds. N Off when input is < ECTO 3.22 3. OFF (Fixed 3count hysteresis loop on edge.) DELAY 3.22 3 Delayedoff. 3.23 On when input is >= ECTO 3.22. Off when input is < ECTO 3.22 3 DELAY 3.23 for >= ECTO 3.23 seconds. ON (Fixed 3count hysteresis loop on edge.)

3.21

DO_ Mode_ A133 (MGV mode)

127

Option

Inversion Z:
0 Output not inverted. 1 Output inverted. 0 0 o 0 132 0.5 0 2 0 16 2 1 64 0.01 0 127 5.0 996 100 51 0 2.5 13 .50 102 13 8 416 0.05 .25 255 10.0 2000 100 31 0.5 5.0 255 10.0 2000 100 162 8160 1.0 5.0 Counts R:Volts I:ppm P:% Y:DegF M:"w.c. N:"w.c. Counts R:Volts I:ppm P:%

OFF 0.24

Graphs indicate output not inverted. See figure 47.

3.22

DO_SP_A133 (MGV mode)

A133 (w/DIP set to MGV) digital output mode setpoint

O:DegF
D:Sec. L:"w.c. N:"w.c.

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INTEGRATED MODULAR CONTROLLER (IMC)

ECTO

3.23

DO_DB_A133_( MGV mode)

A133 (w/DIP set to MGV ) digital output mode deadband or delay.

Control Parameter No. Name Min.

Control Value Default Max Units Description


Cool down tine delay. Time that Y2 is ignored during cool down period (when first occupied + cool demand) This delay is only used if an economizer is used and the outdoor air is suitable. Blower on delay. The time before the blower turns on after a cooling demand. Blower off delay. The time the blower stays on after the cooling demand is lost. Service output activation and compressor lockout. Maximum Freeze Stat occurrences stored before service relay is energized and compressor is lockedout. If value (4 or 5) is set, service output is disabled and compressor is not lockedout. If value 5 is set, alarms are not stored, but only displayed as they occur. Low ambient antiwindmilling condenser fan delay. The time period that the last operating fan is turned off before starting the next fan. Low ambient outdoor air limit temp. 1. Parameters 4.06 and 4.07 are used to shed fans. See Operation section. Temperature setting must be < or = 4.07. Low ambient outdoor air limit temp. 2. Parameters 4.06 and 4.07 are used to shed fans. See Operation section. Temperature setting must be > or = 4.06. Low ambient lockout for compressor 1. A value of 255 (31F) will disable low ambient lockout function. Temperature setting must be < or = 4.09. Low ambient lockout for compressor 2. A value of 255 (31F) will disable low ambient lockout function. Temperature setting must be > or = 4.08 AND < or = 4.10. Low ambient lockout for compressor 3. A value of 255(31F) will disable low ambient lockout function. Temperature setting must be > or = 4.09 AND < or = 4.11. Low ambient lockout for compressor 4. A value of 255 (31F) will disable low ambient lockout function. Temperature setting must be > or = 4.10. Compressor minimum off delay. Used on 1 PH units. Compressor minimum run time. Used on 3 PH units. Maximum High Pressure occurrences that are stored before control locks off compressor stage and energizes the service output. If max value is set, lockout and service output features are disabled. Maximum Low Pressure occurrences that are stored before control locks off compressor stage and energizes the service relay. If max value is set, lockout and service output features are disabled. Condenser fan delay. Used only on 6 fan units. Stage 2 latch option. Used in zone sensor applications. 0: Latch Disabled 1: Latch Enabled Stage 3 latch option. Used in zone sensor applications. 0: Latch Disabled 1: Latch Enabled

Block 4 Cooling Parameters


4.01 4.02 4.03 CoolDn_Delay BL_On_Delay BL_Off_Delay Max_Frz_Stat_ Occurrences Cond_Fan_ ReStart_ Delay LAC_SP_ Temp_ 1 LAC_SP_ Temp_2 Compr_1_Low_ Temp_ Lockout Compr_2_Low_ Temp_ Lockout Compr_3_Low_ Temp_ Lockout Compr_4_Low_ Temp_ Lockout Compr_Min_ Off_Delay Compr_Min_ Run_Time Max_HP_ Occurrences Max_LP_ Occurrences Cond_Fan_ Delay Stg_2_Latch 0 0 0 0 0 0 1 0 0 113 60 113 60 81 80 81 80 81 80 81 80 30 60 30 60 1 56 1792 0 0 0 0 3 3 6 144 40 120 55 207 0 207 0 207 0 207 0 150 300 120 240 3 255 8160 15 60 60 240 5 8 16 191 10 191 10 255 31 255 31 255 31 255 31 255 510 255 510 8 Counts D:Sec. Counts B:Sec. Counts B:Sec. Counts Counts A:Sec. Counts Y:DegF Counts Y:Deg.F Counts Y:DegF Counts Y:Deg.F Counts Y:DegF Counts Y:DegF Counts A:Sec. Counts A:Sec. Counts

4.04

4.05 4.06 4.07 4.08

4.09

4.10

4.11 4.12 4.13 4.14

4.15 4.16 4.17

1 0 0 0

3 1 2 0

8 120 240 1

Counts Counts A:Sec. Option

4.18

Stg_3_Latch

Option

ECTO

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505365M 05/09

Page 80

Control Parameter No. Name Min.

Control Value Default Max Units Description


Stage 4 latch option. Used in zone sensor applications. 0: Latch Disabled 1: Latch Enabled Stage 2 stage up timer. The maximum time that cooling stage 1 runs before calling cooling stage 2. Used in zone sensor applications. Disabled if set to 0. Stage 3 stage up timer. The maximum time that cooling stage 2 runs before calling cooling stage 3. Used in zone sensor applications. Disabled if set to 0. Stage 4 stage up timer. The maximum time that cooling stage 3 runs before calling cooling stage 4. Used in zone sensor applications. Disabled if set to 0. Time delay before a lower stage turns off following a higher stage termination. Used in zone sensor applications. Reheat Control Mode

Block 4 Cooling Parameters (continued)


4.19 Stg_4_Latch Stg_2_StgUp_ Timer Stg_3_StgUp_ Timer Stg_4_StgUp_ Timer StgDn_Timer 0 0 0 0 0 0 0 0 0 0 57 912 57 912 57 912 57 912 1 225 3600 225 3600 225 3600 225 3600 Option Counts F:Sec Counts F:Sec Counts F:Sec Counts F:Sec

4.20 4.21 4.22 4.23

4.24

Reheat_ Control

0 1 2 3
0 0 7 Option

4 5 6 7

No reheat. Supermarket reheat using DeHumidistat (Tstat mode only) Supermarket reheat using RH sensor. Humiditrol reheat. Conditions: Blower must be energized, Must be occupied, At least one previous cooling demand. RH measurement / display. No Supermarket or Humiditrol reheat. Humiditrol reheat. Conditions: At least one previous cooling demand. Humiditrol reheat. Conditions: Blower must be energized, Must be occupied. Humiditrol reheat. Conditions: None

Percent relative humidity where supermarket or Humiditrol reheat demand is energized. Used of Reheat option 2,3,5,6,or 7. Reheat is deenergized at setpoint deadband (ECTO 4.26). 4.25 Reheat_SP 0 0 60 60 100 100 Counts P:%RH If value = 100, Humiditrol reheat is controlled by the digital input A67_P1755 (TB124) only. Energized input signal calls for reheat demand. L Connection Network RH setpoint will override this setpoint. (Such as from NCP).
ON

OFF 4.254.26 4.25

4.26

Reheat_ RH_DB

1 1

3 3

10 10

Counts P:%RH

Reheat RH deadband. Used of Reheat option 2,3,5,6,or 7. Reheat is on when RH>=ECTO 4.25 and off when RH< ECTO 4.25 ECTO 4.26. Freecooling Low Ambient Lockout Setpoint. When outdoor air is suitable for free cooling and an economizer is present, the compressor will not run when ambient is below this value. A value of 207 (0 degF) disables this feature. A value of 81 (80 degF) locks out compressor operation whenever OAS, regardless of OAT. Smoke alarm control options. 0 Unit off. 1 Blower on, exhaust fan off, OD air damper open (positive pressure) 2 Blower on, exhaust fan on, OD air damper closed (negative pressure). On VAV units, exhaust fan will run at speed set in ECTO 8.19 with blower). 3 Blower on, exhaust fan on, OD air damper open (purge). On VAV units, exhaust fan will run at speed set in ECTO 8.19. 4 Blower off, exhaust fan on, OD air damper closed (negative pressure). On VAV units, exhaust fan will run at speed set in ECTO 8.19. 5 Blower on, exhaust fan on, OD air damper closed (negative pressure). On VAV units, exhaust fan will run to maintain pressure setpoint set in ECTO 8.19 with blower). 6 Blower on, exhaust fan on, OD air damper open (purge). On VAV units, exhaust fan will run to maintain pressure setpoint set in ECTO 8.19. 7 Blower off, exhaust fan on, OD air damper closed (negative pressure). On VAV units, exhaust fan will run to maintain pressure setpoint set in ECTO 8.19. Off time delay if a norun" error occurs. Off delay for error codes 5, 10, 11, 20, 21, 44, 45, 83, 86 and 87. Degrees Celsius option for A55 Display 0: Displays degrees Fahrenheit 1: Displays degrees Celsius

4.27

FC_LAL_SP

81 80

136 45

207 0

Counts Y:DegF

Block 5 Miscellaneous Parameters

5.01

SMK_Alarm

Option

5.02 5.03

Error_Timed_ Off_Delay Display_Temp

8 64 0

38 304 0

225 1800 1

Counts C:Sec. Option

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INTEGRATED MODULAR CONTROLLER (IMC)

ECTO

Control Parameter No. Name Min.

Control Value Default Max Units Description


Cooling staging options: 0 No cooling operation 1 Basic Tstat operation. Two cooling stages. Units with Economizers Y1=FreeCooling, Y2=adds all mechanical stages. 2 Basic Tstat operation. Two cooling stages. Units with Economizers Y1=Free Cooling, Y2= adds first stage of mechanical. 3 Basic Tstat operation. Three cooling stages. Y1 only = first stage, Y2 only = second stage, Y1+Y2 = third stage. Units with Economizers Y2 only adds first stage of mechanical, Y1+Y2 adds first and second stage of mechanical. 4 Discharge air control. Up to four stages. Enables return air temperature limit option. Return air limits may be used for limiting zone temperatures. Continuous fan operation recommended. Return air limit for heating. If the return air heating limit is exceeded, the heating demands are interrupted. 5.05 MUST BE SET TO 1 TO ENABLE Return air limit for cooling. If the return air cooling limit is exceeded, the cooling demands are interrupted. 5.05 MUST BE SET TO 1 TO ENABLE A42 input occurrences before service relay is energized. (A55_PI109) Heating staging options: 0 No heating operation. 1 Discharge air control with up to 4 stages. 2 Thermostat operation. Ignore LP trip when compressor run time less than this. LONG/HOT condition. Ignore LP trip when compressor run time less than this. LONG/COLD condition. Ignore LP trip when compressor run time less than this. SHORT/HOT condition. Ignore LP trip when compressor run time less than this. SHORT/ COLD condition. Low Pressure Switch Strike Three compressor off time breakpoint for LONG/ SHORT evaluation. Low Pressure Switch Strike Three outdoor air temperature breakpoint for HOT/ COLD evaluation. Maximum allowed Demand Control Ventilation damper open position. (Set to 0 to disable IAQ). Also used for OAC. Damper start open" CO2 setpoint for Demand Control Ventilation. Level where fresh air damper begins to open. Damper start open" setpoint for Outdoor Air Control. Level where fresh air damper begins to open. Damper full open" CO2 setpoint for Demand Control Ventilation. Level where fresh air damper is opened to maximum. Damper full open" setpoint for Outdoor Air Control. Level where fresh air damper is opened to maximum. Low outdoor air temp. where fresh air damper is closed to minimum position for Demand Control Ventilation and Outdoor Air Control (OAC). Low outdoor air temp. where fresh air damper begins to close. Set ECTO 5.20 = 255 to disable the outdoor Low Temp. override of DCV operation. Also used for OAC. High outdoor air temp. where fresh air damper begins to close. Set 5.21 =0 to disable the outdoor High Temp override of DCV operation. Also used for OAC. High outdoor air temp. where fresh air damper is closed to minimum position. Also used for OAC. The maximum allowed fresh air damper opening for FREE COOLING. Minimum fresh air damper position during occupied operation. Value of 101 allows adjustment by potentiometer on economizer board A56 only. When in global mode with A56 EM1 versions 2.01 and earlier, only 101 should be used.

Block 5 Miscellaneous Parameters (continued)

5.04

CL_Staging

Option

5.05 5.06 5.07 5.08

RAT_LT RAT_HT_LT RAT_CL_LT A42_Input_ Occurrences HT_Staging LP_Strike_3_ Run_Time_1 LP_Strike_3_ Run_Time_2 LP_Strike_3_ Run_Time_3 LP_Strike_3_ Run_Time_4 LP_Strike_3_ Off_Time LP_Strike_3_ Temp_SP DCV_Max_ Damper_Open

0 95 100 124 80 1

0 117 85 146 65 3

1 154 60 154 60 15

Option Counts X:DegF Counts X:DegF Counts

5.09

0 0 0 0 0 0 0 0 0 28 3584 50 100 0 0 0 0 0 0 0 0 0 132 0 132 0 132 0 132 0 0 0 0

2 45 360 90 720 15 120 38 304 113 14464 97 70 100 100 64 502 2.51 128 1004 5.02 191 10 144 40 89 75 42 105 100 100 101 101

2 255 2040 255 2040 255 2040 255 2040 169


21632

Option Counts C:Sec. Counts C: Sec. Counts C:Sec. Counts C:Sec. Counts E:Sec Counts Y:Deg. Counts P:% Count I:PPM R: Volt Count I:PPM R: Volt Counts Y:Deg.F Counts Y:Deg.F Counts Y:Deg.F Counts Y:Deg.F Counts P:% Counts P: %

5.10 5.11 5.12 5.13 5.14 5.15 5.16 5.17

191 10 100 100 255 2000 10 255 2000 10 255 31 255 31 255 31 255 31 100 100 100 100

DCV_Damper _Start_Open_ SP
OAC_Dampr_St art_Open_SP DCV_Dampr_ Full_Open_SP OAC_Dampr_F ull_Open_SP DCV_Low_T em p_Override_ Full_Closed DCV_Low_T em p_ Override_ Start_Closing DCV HighTemp. Override Start Closing DCV_High_T em p_ Override_ Full_Close Free_CL_ Max_Damper Min_Damper_ Position

5.18

ECTO

5.19

5.20

5.21

5.22 5.23 5.24

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505365M 05/09

Page 82

Control Parameter No. Name Min.

Control Value Default Max Units Description


Startup demand delay. Holds off all unit operation zone sensor and CAVB applications. Hold off FAHReheat, FAC, FAH options and all GP outputs. May be used to stagger unit startups. Does NOT delay demands in thermostat mode. IAQ input source and mode (03 operate only when blower is on). 0 DCV System IAQ. Either A55_ P11412 (TB115) or network IAQ. 1 DCV System IAQ. Either A55_ P11412 (TB115) or network IAQ with no OAT limits. 2 Outdoor Air Control Sensor A24 (A133_P1946) (TB226). 3 Outdoor Air Control Sensor A24 (A133_P1946) (TB226) with no OAT limits. 4 DCV System IAQ. Either A55_ P11412 (TB115) or network IAQ with blower on/auto operation. 5 DCV System IAQ. Either A55_ P11412 (TB115) or network IAQ with blower on/auto operation with no OAT limits. Network Signal Sources Weight Description 1 IAQ (A63) 2 Zone Temp. (A2) 4 Outdoor Enthalpy (A7) 8 Indoor RH (A91) Option is sum of the weights for all input signals that are provided remotely over the network. Note: When network sensor is used the physical analog input is ignored. Loss of sensor alarms will not occur unless network communication is lost for 5 minutes, or has not been established within 5 minutes after reset. System mode of operation. Control System Backup Value Mode Mode 0 Local Thermostat None 1 Zone Sensor None 2 Zone Sensor Local Thermostat 3 Zone Sensor Return Air Sensor 4 Remote Demand None 5 Remote Demand Local Thermostat 6 Remote Demand Return Air Sensor 7 Remote Demand Zone Sensor 8 Future Use None 9 Future Use Local Thermostat 10 Future Use Return Air Sensor 11 Future Use Zone Sensor 12 A138 4Stg. Tstat Interface None Backup occupied heating setpoint. Used if the communications link is lost for 5 minutes between the IMC and NCP. Used only with zone sensor applications. Setpoint temperature must be < or = (6.04 6.15). Backup unoccupied heating setpoint. Used if the communications link is lost for 5 minutes between the IMC and NCP. Used only in zone sensor applications. Setpoint temperature must be < or = (6.05 6.15).

Block 5 Miscellaneous Parameters (continued)


5.25 Zone_Sensor_ StartUp_ Delay 15 2 15 2 225 30 Counts C:Min.

5.26

IAQ_Input_ Source/Mode

Option

5.27

Net_Sig_ Sources

15

Option

Block 6 System 1 Parameters

6.01

System_Mode

12

Option

6.02

OCP_HT_ BkUp_ SP UnOcp_HT_ BkUp_SP Ocp_CL_ BkUp_ SP UnOcp_CL_ BkUp_SP Override_ Timer HT_Stg_DB CL_Stg_DB Stg_1_HT_Diff Stg_1_CL_Diff

20 95 20 95 20 95 20 95 0 0 4 1 4 1 0 0 0 0

120 70 160 60 100 75 60 85 28 3584 4 1 4 1 2 0.5 2 0.5

240 40 240 40 240 40 240 40 225


28800

Counts Z:DegF Counts Z:DegF Counts Z:DegF Counts Z:DegF Counts E: Sec Counts W:DegF Counts W:DegF Counts W:DegF Counts W:DegF

6.03

6.05 6.06 6.07 6.08 6.09 6.10

Backup unoccupied cooling setpoint. Used if the communications link is lost for 5 minutes between the IMC and NCP. Used only in zone sensor applications. Setpoint temperature must be > or = (6.03 + 6.15). After hours override timer. Only used on zone sensor applications without a Network Control Panel (NCP). Heating deadband. Used only with IMC zone sensor applications. Deadband must be < or = 6.15 6.08. Cooling deadband. Used only with zone sensor applications. Deadband must be < or = 6.15 6.07. Heating stage 1 differential. Used only with zone sensor applications. Differential temperature must be < or = 6.11. Cooling stage 1 differential. Used only with zone sensor applications. Differential temperature must be < or = 6.12.

15 3.75 15 3.75 12 3 12 3

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INTEGRATED MODULAR CONTROLLER (IMC)

ECTO

6.04

Backup occupied cooling setpoint. Used if the communications link is lost for 5 minutes between the IMC and NCP. Used only in zone sensor applications. Setpoint temperature must be > or = (6.02 + 6.15).

Control Parameter No. Name Min.


0 0 0 0 0 0 0 0 8 2 15 60 0

Control Value Default


4 1 4 1 6 1.5 8 2 12 3 75 300 0

Max
12 3 12 3 12 3 12 3 40 10 225 900 1

Units
Counts W:DegF Counts W:DegF Counts W:DegF Counts W:DegF Counts W:DegF Counts B: Sec Option

Description
Heating stage 2 differential. Used only with zone sensor applications. Differential temperature must be > or = 6.09. Cooling stage 2 differential. Used only with zone sensor applications. Differential temperature must be > or = 6.10 AND < or = 6.13. Cooling stage 3 differential. Used only with zone sensor applications. Differential temperature must be > or = 6.12 AND < or = 6.14. Cooling stage 4 differential. Used only with zone sensor applications. Differential temperature must be > or = 6.13. Minimum autochangeover deadband temperature. Deadband must be > or = (6.07 + 6.08). Used in zone sensor applications. Autochangeover time delay. Delay between heating and cooling modes. Blower control option for zone sensor applications during occupied periods. 0 = Blower cycles with demands 1 = Continuous blower Zone sensor calibration offset. Counts: 20 16 12 8 4 0 4 8 12 16 20 Offset 5 4 3 2 1 0 1 2 3 4 5 (F) F is an offset added to the zone sensor reading. Example: If the zone sensor is reading 2F high, it can be corrected by setting the count value to 8 (2F offset). Free cooling lockout SP. Locks out free cooling when outdoor temperature is below this value. Default value 161 disables free cooling lockout. Fresh Air Heating setpoint. To enable FAH, set this to a value between 40F (183) and 70F(139). Minimum value (138) disables Fresh Air Heating. Fresh Air Heating stage deadband. Fresh Air heating minimum cycle time. Economizer modulates dampers to maintain supply air temperature (RT6) at this setpoint during free cooling. DACC reset applies. See ECTO 8.018.07. Heating stage 3 differential temperature. Used only with zone sensor applications. Differential temperature must >= ECTO 6.11. Heating stage 4 differential temperature. Used only with zone sensor applications. Differential temperature must >= ECTO 6.24. Economizer outdoor air suitable for free cooling setpoint. A56 DIP switch selects TEMP" or enthalpy ODE" mode. A56 POT selects enthalpy ABCD or differential mode. Conditions for free cooling: A56 DIP SW settings POT set to AD POT set to DIFF ECTO Counts = 0 TEMP RAT > OAT RAT > OAT ODE ODE < POT IDE > ODE ECTO Counts not =0 TEMP OAT < ECTO RAT>OAT+ECTO
ODE = OUTDOOR ENTHALPY OAT = OUTDOOR TEMPERATURE IDE = INDOOR ENTHALPY RAT=RETURN TEMPERATURE

Block 6 System 1 Parameters (continued)


6.11 6.12 6.13 6.14 6.15 6.16 6.17 Stg_2_HT_Diff Stg_2_CL_Diff Stg_3_CL_Diff Stg_4_CL_Diff Zone_Sensor Autochangeover DB_Min Autochangeover _Delay BL_ControlZone_Sensor Zone_Sensor_ Calibration Free_CL_ Lockout_SP FAH_SP FAH_Stg_DB FAH_Min_ Cycle_ Time Free_Cooling_ Supply_SP Stg_3_HT_Diff Stg_4_HT_Diff

6.18

20 5 112 60 139 70 5 3 15 120 146 65 0 0 0 0

0 0 161 Disabled 138 Disabled 15 10 60 480 161 55 6 1.5 8 2

20 5 160 30 183 40 22 15 225 1800 176 45 12 3 12 3

Counts W:DegF Counts Y:DegF Counts X:DegF Counts V:DegF Counts C:Sec Counts X:Deg.F Counts W:DegF Counts W:DegF

6.19 6.20 6.21 6.22 6.23 6.24 6.25

6.26

Economizer_ Free_CL_SP

0 0 132

0 0 132

255 20 31

Counts J:mA Y:DegF

ECTO

6.27

Economizer_ Profile

Option

Economizer operating profile during free cooling when compressor cooling is on. 0 Damper continues to modulate. 1 Damper opens to ECTO 5.23. 2 Same as 1, but additionally holds off compressor cooling until the damper has modulated to ECTO 5.23 value for 3 minutes.

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Control Parameter No. Name Min.


0 0 113 60 5 5 139 70 28 896 109 90 5 3 15 120 0 0 36 140 36 140 7 5 0 0 0 0 3 2 95 100 95 100 7 5 0 0 0 0 3 2

Control Value Default


3 2 136 45 40 40 138 Disabled 56 1792 108 Disabled 15 10 60 480 3 2 80 110 95 100 7 5 45 180 30 120 3 2 161 55 146 65 7 5 45 180 30 120 3 2

Max
30 20 175 20 100 100 183 40 225 7200 154 60 22 15 225 1800 30 20 154 60 154 60 30 20 225 900 150 600 30 20 183 40 183 40 30 20 225 900 150 600 30 20

Units
Counts V:DegF Counts Y:DegF Counts P:% Counts

Description
Fresh Air Heating stage differential. 0 value for first stage heating only for Fresh Air Heating. Outdoor air temperature setpoint that enables fresh air heating for reheat demand and opens damper to ECTO 7.03 when outdoor air is less than setpoint. Fresh air damper position during Fresh Air Heating reheat operation. Fresh Air Heating Reheat setpoint. Minimum value of 138 disables FAHReheat. Fresh air Tempering (FAH or FAC) autochangeover delay. Fresh Air Cooling setpoint. To enable FAC, set this to a value between 60F (154) and 90F(109). Minimum value of 91F (108) disables FAC. Fresh Air Cooling stage deadband. Fresh Air Cooling minimum cycle time. Fresh Air Cooling stage differential between stages. Set to 0 for first stage cooling only for Fresh Air Cooling. Discharge Air Control Heating setpoint during occupied period. Discharge Air Control Heating setpoint during unoccupied period. Discharge Air Control Heating deadband. Discharge Air Control Heating and Fresh Air Heating stageup time delay. Discharge Air Control Heating and Fresh Air Heating stagedown time delay. Discharge Air Control Heating stage differential Discharge Air Control Cooling setpoint during occupied period. Discharge Air Control Cooling setpoint during unoccupied period. Discharge Air Control Cooling stage deadband. Discharge Air Control Cooling and Fresh Air Cooling stageup delay. Discharge Air Control Cooling and Fresh Air Cooling stagedown time delay. Discharge Air Cooling stage differential.

Block 7 System 2 Parameters


7.01 7.02 7.03 7.04 7.05 7.06 7.07 7.08 7.09 7.10 7.11 7.12 7.13 7.14 7.15 7.16 7.17 7.18 7.19 7.20 7.21 FAH_Stg_Diff Reheat_FAH_ OAT_SP Reheat_FAH _%_ Damper Reheat_FAH _SP FAT_Autochange _Delay FAC_SP FAC_Stg_DB FAC_Min_ Cycle FAC_Stg_Diff DACH_OCP _SP DACH_UnOCP_ SP DACH_Stg_ DB DACH_&_FAH_ StgUp_Delay DACH_&_FAH_ StgDn_Delay DACH_Stg_ Diff DACC_OCP _SP DACC_ UnOCP_SP DACC_ Stg_DB DACC_&_FAC_ StgUp_Delay DACC_&_FAC_ StgDn_Delay DACC_Stg_ Diff

X:DegF
Counts D: Sec. Counts

X:DegF
Counts V:DegF Counts C: Sec. Counts V:DegF Counts

X:DegF
Counts

X:DegF
Counts V:DegF Counts B: Sec. Counts B: Sec. Counts V:DegF Counts

X:DegF
Counts

X:DegF
Counts V:DegF Counts B: Sec. Counts B: Sec. Counts V:DegF

table continued on next page

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INTEGRATED MODULAR CONTROLLER (IMC)

ECTO

Control Parameter No. Name Min.

Control Value Default Max Units Description


A55 Service Output Control Mode = X + 32*Y + 16*Z Input source = X: 0 None. Standard Service Output based on alarms. 1 Compressor 1 duty cycle. (Compressor crankcase heater function.) On when OAT < = ECTO 7.23 and >= ECTO 7.24 seconds have passed with compressor 1 off. Off when OAT > ECTO 7.23 + 3 deg F (fixed deadband) or < ECTO 7.24 seconds have passed with compressor 1 off 2 On when occupied. 3 On when blower on, 4 On when heating demand. 5 On when cooling demand. 6 On when heating or cooling demand. 7 System RH (Either A55_ P11410 or network RH) 8 System IAQ. (Either A55_ P11412 or network IAQ) 9 System OAT (Either A55_ P11413/14 or network OAT)
ON

Block 7 System 2 Parameters (continued)

7.22

Service_ Output_ Control_Mode

127

Option

Algorithm Y for input sources 79: 0 Hysteresis loop On when input >= ECTO 7.23 Off when input < ECTO 7.23ECTO 7.24 1 Window On when input is in range; >= ECTO 7.25 and <= ECTO 7.23 + ECTO 7.24 (Fixed 3count hysteresis loop on rising and falling edges of window.) 2 Delayedon On when input is >= ECTO 7.23 for >= ECTO 7.24 seconds. Off when input is < ECTO 7.233. (Fixed 3count hysteresis loop on edge.) 3 Delayedoff On when input is >= ECTO 7.23. Off when input is < ECTO7.23 3 for >= ECTO 7.24 seconds. (Fixed 3count hysteresis loop on edge.) Inversion Z: 0 Output not inverted. 1 Output inverted.

OFF 7.237.24 ON 7.23

OFF 7.23

OFF 7.23 + 7.24 ON

OFF 7.23 DELAY 7.24 DELAY 7.24

ON

OFF 7.23

Graphs indicate output not inverted. See figure 47.

7.23

Service_ Output_ SP

0 0 0 132 2 16 2 1 64

127 996 100 51 13 102 13 8 416

255 2000 100 31 255 2000 100 162 8160

Counts I:ppm P: % Y:DegF Counts I:ppm P: %

A55 service relay output setpoint.

7.24

Service_ Output_ DB

A55 service relay output deadband or delay.

O:DegF
D:Sec. Load shedding option used to disable half of available mechanical cooling. Select the load shedding input signal source: 0 No load shedding. 2 EM1 GLO (A56_P1154) (A56 wDIP NOT in set to global mode). 4 DI1 (A133_P1941, DIP set to GP) 6 DI2 (A133_P1942, DIP set to GP) 8 DI1 (A133_P1941, DIP set to MGV). 10 DI2 (A133_P1942, DIP set to MGV) 12 DI1 (A133_P1941, DIP set to VAV) 14 DI2 (A133_P1942, DIP set to VAV) These options select load shedding that will round up (fractional compressors on). 1 compressor unit compressor is not disabled. 3 compressor unit only compressor 3 is disabled. Add one to any option to select load shedding that will round down (fractional compressors off). 1 compressor unit compressor is disabled. 3 compressor unit compressors 2 and 3 are disabled.

ECTO

7.25

Load_Shed_ Option

15

Option

7.26

BACnet_MAC

128

128

Address / Option

BACnet MAC Address. A value of 0127 sets the BACnet MAC address to that value; 128 sets the MAC address to the unit address set on the ADDRESS DIP switch.

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Control Parameter No. Name


DACC_RS_ Total_LT DACC_RAT_RS _SP DACC_RAT_ RS_Proportional_ Band. DACC_RAT_ RS_ Adjust_ Band DACC_OAT_ RS_SP DACC_OAT_ RS_ Proportional_ Band. DACC_OAT_ RS_ Adjust_ Band DACH_RS_ Limit DACH_RAT_ RS_SP. DACH_RAT_ RS_Proportional_ Band DACH_RAT_ RS_Adjust_ Band DACH_OAT_ RS_SP DACH_OAT_R S_Proportional_ Band. DACH_OAT_R S_Adjust_ Band

Control Value Min.


7 5 124 80 1 1 0 0 50 100 1 1 0 0 7 5 124 80 1 1 0 0 113 60 1 1 0 0

Default
15 10 139 70 15 10 0 0 81 80 31 20 0 0 15 10 139 70 15 10 0 0 144 40 31 20 0 0

Max
29 20 169 50 44 30 44 30 144 40 94 60 47 30 29 20 169 50 44 30 44 30 255 31 94 60 47 30

Units
Counts V:DegF Counts

Description
Discharge Air Control Cooling total reset limit. This limits the total DACC reset allowed. Also used to reset free cooling setpoint (6.23). Discharge Air Control Cooling return air reset setpoint. Also used to reset free cooling setpoint (6.23). Discharge Air Control Cooling return air reset proportional band. Also used to reset free cooling setpoint (6.23). Discharge Air Control Cooling return air reset adjustment band. 0 disables return air cooling reset. Also used to reset free cooling setpoint (6.23). Discharge Air Control Cooling outdoor air temperature cooling reset setpoint. Also used to reset free cooling setpoint (6.23). Discharge Air Control Cooling outdoor ambient temperature cooling proportional band. Also used to reset free cooling setpoint (6.23). Discharge Air Control Cooling outdoor temperature ambient cooling adjustment reset band. 0 disables outdoor air cooling reset. Also used to reset free cooling setpoint (6.23). Discharge Air Control Heating reset limit. This limits the total DACH reset allowed. Discharge Air Control Heating return air heating reset setpoint. Discharge Air Control Heating return air heating reset proportional band. Discharge Air Control Heating return reset adjustment band. 0 value disables return air heating reset. Discharge Air Control Heating outdoor temperature reset setpoint. Discharge Air Control Heating temperature reset proportional band. Discharge Air Control Heating outdoor temperature reset adjustment band. 0 disables outdoor temperature heating reset

Block 8 System 3 Parameters


8.01 8.02 8.03

X:DegF
Counts V:DegF Counts V:DegF Counts Y:DegF Counts

8.04 8.05 8.06

O:DegF
Counts

8.07 8.08 8.09 8.10

O:DegF
Counts V:DegF Counts

X:DegF
Counts V:DegF Counts V:DegF Counts Y:DegF Counts

8.11 8.12 8.13 8.14

O:DegF
Counts O:DegF

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INTEGRATED MODULAR CONTROLLER (IMC)

ECTO

Control Parameter No.


8.15

Control Value Min.


0

Name

Default
0

Max
255

Units
Counts

Description
Reserved. Single stage (controlled by A56_p1153 output) Mode Enable Input 1 0 Blower D_POS Use ECTO 8.20 and 8.21 1 Always A133_P1941 for setpoint and dead2 OCP A133_P1941 band. 3 Blower A133_P1941 4 Always A133_P1947 Use ECTO 8.17 for 5 Occupied A133_P1947 010VDC stage 1 output 6 Blower A133_P1947 if A133 (VAV) present. 7 A133_P1941 A133_P1947 Two stage exhaust fan (controlled by A56_p1153 & A133_p1945 outputs) Mode Enable Input 1 Input 2 Use ECTO 8.208.25 for 8 Blower D_POS D_POS 9 Always A133_P1941 A133_P1942 stage setpoints, dead10 Occupied A133_P1941 A133_P1942 bands and stage delays. 11 Blower A133_P1941 A133_P1942 Use ECTO 8.17 for 12 Always A133_P1947 A133_P1947 010VDC stage 1 output. 13 Occupied A133_P1947 A133_P1947 Use ECTO 8.18 for 14 Blower A133_P1947 A133_P1947 010VDC stage 2 output. 15 A133_P1941 A133_P1947 A133_P1947 For option 915, Stage 2 will not turn on until ECTO 8.25 seconds after stage 1. Stage 1 wont turn off until ECTO 8.22 seconds after stage 2 turns off. VFD (PID) controlled Exhaust Fan with on/off cycling at minimum speed (Cycled by A56_P1153 and Speed controlled by VFD) Mode Enable Analog Input Use ECTO 8.198.25 for 16 Always A133_P1947 setpoint and PID 17 Occupied A133_P1947 constants. 18 Blower A133_P1947 19 A133_P1941 A133_P1947 Min. speed cycling: On at 10% over setpoint. Off after 30 seconds at minimum speed. Minimum 30 seconds off. VFD (PID) controlled Exhaust Fan (Always on when enabled) (Cycled by A56_P1153 and Speed controlled by VFD) Mode Enable Analog Input Use ECTO 8.208.25 for 20 Always A133_P1947 setpoint and PID 21 Occupied A133_P1947 constants. 22 Blower A133_P1947 23 A133_P1941 A133_P1947 Always on at least minimum speed when enabled. Speed setpoint for stage 1 exhaust fan when using a VFD for controlling exhaust fan in staged mode. Speed setpoint for stage 2 exhaust fan when using a VFD for controlling exhaust fan in staged mode. Exhaust fan smoke mode setpoint for PID option control Staged setpoint for during smoke alarm. Value used depends on smoke mode (ECTO 5.01) Exhaust fan setpoint for PID option control Stage 1 setpoint. Exhaust fan minimum speed. Staged 1 deadband. Exhaust fan PID loop manual reset value. Stage 1 offdelay. (Only used for 2 stage operation) Exhaust fan PID loop proportional constant. The P constant must be limited to 127. Recommended setting = 17.

Block 8 System 3 Parameters (continued)

8.16

Exh_Fan_ Control

23

Option

8.17 8.18 8.19

Exh_Fan_ Stg_1_ SP Exh_Fan_ Stg_2_ SP Exh_Fan_ SP_for _SMK Staged_SMK

0 0 0 0 0 0.5 0 0 0.5 0 0.5 0 0 0 0 0 0 0 0

50 50 100 100 50 0.3 50 50 0.3 50 0.3 10 10 10 0.04 50 50 100 20

100 100 100 100 255 0.5 100 255 0.5 100 0.5 255 100 100 1.0 100 100 200 255

Counts P:% Counts P:% Counts M:"w.c. P:% Counts M:"w.c. P:% M:"w.c. Counts P:% P:% L:"w.c. Counts P: % A:Sec. Counts

ECTO

8.20

Exh_Fan_SP Stage_1_SP

8.21

Exh_Fan_Min Staged_1_DB

8.22

8.23

Exh_Fan_ ManRS Stg_1_Off_ Delay Exh_Fan_PID_ P_Constant

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Control Parameter No. Name Min.


0 0 0.5 0 0 0 0 0

Control Value Default


.78 20 .42 64 64 0.25 0 0

Max
10.0 100 0.5 255 100 1.0 127 254

Units
R:Volts P:% M:"w.c. Counts P:% L:"w.c. Counts A: Sec.

Description

Block 8 System 3 Parameters (continued)


Stg_2_SP 8.24 Exh_Fan_PID_I _ Constant Stg_2_DB 8.25 Exh_Fan_PID_ D_Constant Stg_2_On_ Delay Staged 2 setpoint. Exhaust fan PID loop integral constant. The I constant must be limited to 127. Recommended setting = 12. Staged 2 deadband. Exhaust fan PID loop derivative constant. Staged 2 ondelay.

Block 9 Optional A133 Board in GP Mode (DIP switch set to GP) Parameters
Analog output channel 1 control mode. 0 No operation. Analog Output 1 off. Enabled When 1 Occupied Unoccupied 2 Occupied Unoccupied 3 Occupied Unoccupied 4 Occupied Unoccupied 5 Blower On Blower Off 6 Blower On Blower Off 7 Blower On Blower Off 8 Blower On Blower Off 9 DI2 (A133_P1942) on DI1 (A133_P1941) on Otherwise off 10DI2 (A133_P1942) on DI1 (A133_P1941) on Otherwise off 11 DI2 (A133_P1942) on DI1 (A133_P1941) on Otherwise off (1) DI1 (A133_P1942) doesnt matter (2) DI2 (A133_P1941) is off Analog output channel 1 setpoint A Staged output A Analog output channel 1 setpoint B Staged output B. Analog output channel 1 startup value. Value set to Analog Output during the optional startup time delay set by ECTO 9.05. Analog output channel 1 startup delay. Optional time delay before PID loop starts. Analog output channel 1 minimum output. Analog output channel 1 maximum output. Analog output channel 1 PID loop manual reset value. Analog output channel 1 PID loop proportional constant. Control PID setpoint A PID setpoint B PID setpoint A Staged output B Staged output A PID setpoint B Staged output A Staged output B PID setpoint A PID setpoint B PID setpoint A Staged output B Staged output A PID setpoint B Staged output A Staged output B PID setpoint B (1) PID setpoint A (2) PID setpoint B (1) Staged output A (2) Staged output B (1) Staged output A (2)

9.01

A01_control_ mode

11

Option

9.02

AO1_SP_A Stg_Output_A

0 0 0.5 0 0 0 0 0.5 0 0 0 0 0 0 0 0 0 0 0 0 0

127 5.00 0 2.5 100 127 5.00 0 2.5 100 50 50 0 0 20 20 100 100 50 50 0

255 10.0 0.5 5.0 100 255 10.0 0.5 5.0 100 100 100 250 500 100 100 100 100 100 100 127

Counts R:Volts M:"w.c. N:"w.c. P:% Counts R:Volts M:"w.c. N:"w.c. P:% Counts P:% Counts A:Sec. Counts P:% Counts P:% Counts P:% Counts

9.03

AO1_SP_B Stg_Output_B AO1_Startup_ Value AO1_Startup_ Delay AO1_Min_ Output AO1_ Max_ Output AO1_PID_ ManRS AO1_PID_P_ Constant

9.04 9.05 9.06 9.07 9.08 9.09

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INTEGRATED MODULAR CONTROLLER (IMC)

ECTO

Control Parameter No. Name


AO1_PID_I_ Constant AO1_PID_D_ Constant

Control Value Min. Default Max Units


Counts Counts

Description
Analog output channel 1 PID loop integral constant. Analog output channel 1 PID loop derivative constant. Analog output channel 2 control mode. 0 No operation. Analog Output 2 off. Enabled When Control 1 Occupied PID setpoint A Unoccupied PID setpoint B 2 Occupied PID setpoint A Unoccupied Staged output B 3 Occupied Staged output A Unoccupied PID setpoint B 4 Occupied Staged output A Unoccupied Staged output B 5 Blower On PID setpoint A Blower Off PID setpoint B 6 Blower On PID setpoint A Blower Off Staged output B 7 Blower On Staged output A Blower Off PID setpoint B 8 Blower On Staged output A Blower Off Staged output B 9 DI2 (A133_P1942) on PID setpoint B(1) DI1 (A133_P1941) on PID setpoint A(2) Otherwise off 10 DI2 (A133_P1942) on PID setpoint B (1) DI1 (A133_P1941) on Staged output A (2) Otherwise off 11 DI2 (A133_P1942) on Staged output B(1) DI1 (A133_P1941) on Staged output A (2) Otherwise off (1)DI1 (A133_P1942) doesnt matter. (2)DI2 (A133_P1941) is off Analog output channel 2 setpoint A Staged output A. Analog output channel 2 setpoint B. Staged output B. Analog output channel 2 startup value. Value set to Analog Output during the optional startup time delay set by ECTO 9.16. Analog output channel 2 startup delay. Optional time delay before PID loop starts. Analog output channel 2 minimum output. Analog output channel 2 maximum output. Analog output channel 2 PID loop manual reset value. Analog output channel 2 PID loop proportional constant. Analog output channel 2 PID loop integral constant. Analog output channel 2 PID loop derivative constant.

Block 9 Optional A133 Board in GP Mode (DIP switch set to GP) Parameters (continued)
9.10 9.11 0 0 0 0 127 127

9.12

AO2_Control_ Mode

11

Option

9.13

AO2_SP_A Stg_Output_A AO2_SP_B Stg_Output_B AO2_Startup_ Value AO2_Startup_ Delay AO2_Min_ Output AO2_Max_ Output AO2_PID_ ManRS AO2_PID_P_ Constant AO2_PID_I_ Constant AO2_PID_D_ Constant

0 0 0.5 0 0 0 0 0.5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

127 5.00 0 2.5 100 127 5.00 0 2.5 100 50 50 0 0 20 20 100 100 50 50 0 0 0

255 10.0 0.5 5.0 100 255 10.0 0.5 5.0 100 100 100 250 500 100 100 100 100 100 100 127 127 127

Counts R:Volts M:"w.c. N:"w.c. P:% Counts R:Volts M:"w.c. N:"w.c. P:% Counts P:% Counts A:Sec. Counts P:% Counts P:% Counts P:% Counts Counts Counts

9.14

9.15 9.16 9.17

ECTO

9.18 9.19 9.20 9.21 9.22

table continued on next page

505365M 05/09

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Control Parameter No. Name Min.

Control Value Default Max Units Description


GP1 Digital Out Control Mode = X + 32*Y + 16*Z Input source = X: 0 None. 1 Compressor 1 duty cycle. (Compressor crankcase heater function.) On when OAT <= ECTO 9.24 and >= ECTO 9.25 seconds have passed with compressor 1 off. Off when OAT > ECTO 9.24 + 3 deg F (fixed deadband) or < ECTO 9.25 seconds have passed with compressor 1 off. 2 On when occupied. 3 On when blower on, 4 On when heating demand. 5 On when cooling demand. 6 On when heating or cooling demand. 7 System RH (Either A55_ P11410 or network RH) 8 System IAQ. (Either A55_ P11412 or network IAQ) 9 System OAT (Either A55_ P11413/14 or network OAT) 10 On base on AI1. (A133_P1946) 11 On based on AI2. (A133_P1947) 12 On based on AI3. (A133_P1948) 13 On based on AI4. (A133_P1949) 14 On based on AO1. (A133_P19411) 15 On based on AO2. (A133_P19412)

Block 9 Optional A133 Board in GP Mode (DIP switch set to GP) Parameters (continued)

9.23

DO_Control_ Mode

127

Option

Algorithm Y for input sources 715: 0 Hysteresis loop On when input >= ECTO 9.24 Off when input < ECTO 9.24ECTO 9.25 1 Window On when input is in range; >= ECTO 9.24 and <= ECTO 9.24 + ECTO 9.25 (Fixed 3count hysteresis loop on rising and falling edges of window.) 2 Delayedon. On when input is >= ECTO 9.24 for >= ECTO 9.25 seconds. Off when input is < ECTO 9.24 3. (Fixed 3count hysteresis loop on edge.) 3 Delayedoff. On when input is >= ECTO 9.24. Off when input is < ECTO 9.24 3 for >= ECTO 9.25 seconds. (Fixed 3count hysteresis loop on edge.) Inversion Z: 0 Output not inverted. 1 Output inverted.

ON OFF 9.249.25 9.24 ON OFF OFF

9.24 9.24 + 9.25 ON OFF 9.2 4 Delay 9.25 ON OFF

9.24 Graphs indicate output not inverted. see figure 47.

9.24

DO_SP

9.25

DO_DB

0 0 16 0 132 0.5 0 2 0 0 2 1 64 0.01 0

127 5.0 996 100 51 0 2.5 13 .50 102 13 8 416 .05 .25

255 10.0 2000 100 31 0.5 5.0 255 10.0 2000 100 162 8160 1.0 5.0

Counts R:Volts I:ppm P: % Y:DegF M:"w.c. N:"w.c. Counts R:Volts I:ppm P: %

Digital output control mode setpoint

O:DegF
D:Sec. L:"w.c. N:"w.c.

Digital output control mode deadband or delay.

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INTEGRATED MODULAR CONTROLLER (IMC)

ECTO

Table 48. ECTO Parameter Code Conversion Table


Codes A Through F
A Counts 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 Sec. 0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 Min. 0 0.33 0.67 1.00 1.33 1.67 2.00 2.33 2.67 3.00 3.33 3.67 4.00 4.33 4.67 5.00 Sec. 0 40 80 120 160 200 240 280 320 360 400 440 480 520 560 600 B Min. 0 0.67 1.33 2.00 2.67 3.33 4.00 4.67 5.33 6.00 6.67 7.33 8.00 8.67 9.33 10.00 Sec. 0 80 160 240 320 400 480 560 640 720 800 880 960 1040 1120 1200 C Min. 0 1.33 2.67 4.00 5.33 6.67 8.00 9.33 10.67 12.00 13.33 14.67 16.00 17.33 18.67 20.00 D Min. 0 5.33 10.67 16.00 21.33 26.67 32.00 37.33 42.67 48.00 53.33 58.67 64.00 69.33 74.67 80.00 E Hrs. 0 0.36 0.71 1.07 1.42 1.78 2.13 2.49 2.84 3.20 3.56 3.91 4.27 4.62 4.98 5.33 F Min. 0 2.67 5.33 8.00 10.67 13.33 16.00 18.67 21.33 24.00 26.67 29.33 32.00 34.67 37.33 40.00

ECTO

505365M 05/09

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Table 48. ECTO Parameter Code Conversion Table


Codes I Through O
I Counts 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 255 CO2 ppm 0 78.43 156.86 235.29 313.72 392.15 470.58 549.01 627.44 705.87 784.3 862.73 941.16 1019.6 1098 1176.5 1254.9 1333.3 1411.7 1490.2 1568.6 1647 1725.5 1803.9 1882.3 1960.8 2000 J mA 0 0.78 1.57 2.35 3.14 3.92 4.71 5.49 6.27 7.06 7.84 8.63 9.41 10.20 10.98 11.76 12.55 13.33 14.12 14.90 15.69 16.47 17.25 18.04 18.82 19.61 20.00 L Pres. "w.c. 0 0.04 0.08 0.12 0.16 0.20 0.24 0.27 0.31 0.35 0.39 0.43 0.47 0.51 0.55 0.59 0.63 0.67 0.71 0.75 0.78 0.82 0.86 0.90 0.94 0.98 1.00 M Pres. "w.c. 0.5 0.46 0.42 0.38 0.34 0.30 0.26 0.23 0.19 0.15 0.11 0.07 0.03 0.01 0.05 0.09 0.13 0.17 0.21 0.25 0.28 0.32 0.36 0.40 0.44 0.48 0.50 N Pres. "w.c. 0 0.20 0.39 0.59 0.78 0.98 1.18 1.37 1.57 1.76 1.96 2.16 2.35 2.55 2.75 2.94 3.14 3.33 3.53 3.73 3.92 4.12 4.31 4.51 4.71 4.90 5.00 O Differential Temp. F C 0 0.00 6.36 3.53 12.72 7.07 19.08 10.60 25.44 14.13 31.80 17.67 38.16 21.20 44.52 24.73 50.88 28.27 57.24 31.80 63.60 35.33 69.96 38.87 76.32 42.40 82.68 45.93 89.04 49.47 95.40 53.00 101.76 56.53 108.12 60.07 114.48 63.60 120.84 67.13 127.20 70.67 133.56 74.20 139.92 77.73 146.28 81.27 152.64 84.80 159.00 88.33 162.18 90.10

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INTEGRATED MODULAR CONTROLLER (IMC)

ECTO

Table 48. ECTO Parameter Code Conversion Table


Codes P Through Z
P Counts 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 255 % 0 10 20 30 40 50 60 70 80 90 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 R VDC 0 0.39 0.78 1.18 1.57 1.96 2.35 2.75 3.14 3.53 3.92 4.31 4.71 5.10 5.49 5.88 6.27 6.67 7.06 7.45 7.84 8.24 8.63 9.02 9.41 9.80 10.00 V Diff. Temp. F C 0 0 6.79 3.77 13.58 7.55 20.38 11.32 27.17 15.09 33.96 18.87 40.75 22.64 47.54 26.41 54.34 30.19 61.13 33.96 67.92 37.73 74.71 41.51 81.50 45.28 88.30 49.05 95.09 52.83 101.88 56.60 108.67 60.37 115.46 64.15 122.26 67.92 129.05 71.69 135.84 75.47 142.63 79.24 149.42 83.01 156.22 86.79 163.01 90.56 169.80 94.33 173.20 96.22 W Diff. Temp. F C 0 0 2.50 1.39 5.00 2.78 7.50 4.17 10.00 5.56 12.50 6.94 15.00 8.33 17.50 9.72 20.00 11.11 22.50 12.50 25.00 13.89 27.50 15.28 30.00 16.67 32.50 18.06 35.00 19.44 37.50 20.83 40.00 22.22 42.50 23.61 45.00 25.00 47.50 26.39 50.00 27.78 52.50 29.17 55.00 30.56 57.50 31.94 60.00 33.33 62.50 34.72 63.75 35.42 X Temp. F 164.45 157.66 150.87 144.07 137.28 130.49 123.70 116.91 110.11 103.32 96.53 89.74 82.95 76.15 69.36 62.57 55.78 48.99 42.19 35.40 28.61 21.82 15.03 8.23 1.44 5.35 8.75 C 73.58 69.81 66.04 62.26 58.49 54.72 50.94 47.17 43.40 39.62 35.85 32.08 28.30 24.53 20.76 16.98 13.21 9.44 5.66 1.89 1.88 5.66 9.43 13.20 16.98 20.75 22.64 Y Temp. F 131.56 125.20 118.84 112.48 106.12 99.76 93.40 87.04 80.68 74.32 67.96 61.60 55.24 48.88 42.52 36.16 29.80 23.44 17.08 10.72 4.36 2.00 8.36 14.72 21.08 27.44 30.62 C 55.31 51.78 48.24 44.71 41.18 37.64 34.11 30.58 27.04 23.51 19.98 16.44 12.91 9.38 5.84 2.31 1.22 4.76 8.29 11.82 15.36 18.89 22.42 25.96 29.49 33.02 34.79 Z Temp. F 100 97.50 95.00 92.50 90.00 87.50 85.00 82.50 80.00 77.50 75.00 72.50 70.00 67.50 65.00 62.50 60.00 57.50 55.00 52.50 50.00 47.50 45.00 42.50 40.00 37.50 36.25 C 37.78 36.39 35.00 33.61 32.22 30.83 29.44 28.06 26.67 25.28 23.89 22.50 21.11 19.72 18.33 16.94 15.56 14.17 12.78 11.39 10.00 8.61 7.22 5.83 4.44 3.06 2.36

Table 49. Code Conversion


Code A B C D E F I J L M N N O P R V W X Y Z Type Timer Timer Timer Timer Timer Timer IAQ 020mA "w.c. Differential For M "w.c. 0.5 +0.5 "w.c. Differential For N N (0.0 5.0) OAT Differential Percent 010V RAT, DAT Differential ZAT Differential RAT, DAT OAT ZAT Value Seconds Seconds Seconds Seconds Seconds Seconds ppm CO2 mA "w.c. "w.c. "w.c. "w.c. Degrees F Percent Volt Degrees F Degrees F Degrees F Degrees F Degrees F Convert Counts to Value 2 x Counts 4 x Counts 8 x Counts 32 x Counts 128 x Counts 16 x Counts 7.843 x Count Counts / 12.75 Counts / 255 (Count/255) 0.5 Count / 51 Count / 51 0.6360 x Count Counts (maximum = 100) Count / 25.5 0.6792 x Counts Counts / 4 164.45 (.6792 x Counts) 131.56 (.6360 x Counts) 100 (Counts / 4) Convert Value to Counts Seconds / 2 Seconds / 4 Seconds / 8 Seconds / 32 Seconds / 128 Seconds / 16 ppm / 7.843 mA x 12.75 "w.c. x 255 ("w.c. + 0.5) x 255 "w.c. x 51 "w.c. x 51 Deg F / 0.6360 Percent Volt x 25.5 Deg F / 0.6792 Deg F x 4 (164.45 Deg F) / 0.6792 (131.56 Deg F) / 0.6360 (100 Deg F) x 4

ECTO

505365M 05/09

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IMC Board Inputs and Outputs


When necessary, individual inputs and outputs may be read at the IMC board connectors. IMC boards are shown on wiring diagrams as dashed boxes (see shaded areas in figure 67). Parts of the IMC boards will be located in all wiring diagram sections (see figure 68 to find the jack/plug connector on the IMC board[s]). Use table 50 in this section for a description of each pin number, a description of
SHADED AREAS INDICATE IMC BOARD

the input or output, and the type of input or output. Example: To Determine If 24 Volts Is Being Supplied To The K3 Blower Contactor: 1. Using the unit wiring diagram and figure 68, locate K3 and identify appropriate IMC board and jack/plug. (A55 Main Board and J/P11311.) 2. Find the I&O table for P113. Pin 11 shows a 24 volt output to the blower.

Figure 67. Typical 17-1/2 & 20 Ton Wiring Diagram

Page 95

INTEGRATED MODULAR CONTROLLER (IMC)

I/O

MAIN 24V POWER A59 (C2) A56 (EM1) A55 (M1) P114 A57 (C1) P117 OR P120 OR P175

SENSORS INPUTS

A58 (G1) OR A60 (E1) OR A67 (RH1)

P115

P116

P110

P111

P112

P113 OUTPUTS

A61 (HP1)

COMPRESSOR SAFETY INPUTS ROOM THERMOSTAT (A2) HEAT SECTION SAFETY INPUTS

A138 (FS1) OR A133 (GP1) VAV P194 P199 P200 OR A133 (GP1) MGV P194 OR A133 (GP1) GP P194

P201

Figure 68. IMC Board Inputs and Outputs


I/O Signal Types: AIAnalog Input AOAnalog Output DIDigital Input (on/off) DODigital Output (on/off) RESResistance Temperature Sensor (NTC)

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Plug #P113 Outputs Plug #P112 Cooling Safety Plug #P111 Heat Safety Plug #P110 Control Inputs
1, 2 3, 4 5, 6 7, 8 9, 10 11, 12 13, 14

Pin #

1 2 3 4 5 6, 7 8 9 10 11 12

1 2 3 4 5 6, 7 8, 9 10 11 12

1 2 3 4 5 6 7 8 9

S10C S10NC S10NO S21C S21NC S47 S18 GV1 TB351 TB352

TB341 TB342 SR K1A K10A S11 L1 K13A W2 K3A A31

Label

COM OCP Y2 Y1 W2 W1 G A17 A42

S87 S4 S49 S6 S46 S27 S52

24VAC (For Relay Outs) Return (For Trans. Prot.) Service Relay Output (24VAC OUT) Compressor 1 Fan 1 Low Pressure (Low Amb. Control Fan 1) RV1 (1) Reversing Valve CAB 1 (Combustion Air Blower Relay 1) H2/E2 (Heat2/Electric Heat 2) Blower H1/E1 (Heat1/ Electric Heat 1)

LP1 (Low Pressure 1) HP1 (High Pressure 1) FRZ1 (Freeze Stat 1) DFT1 (Defrost Temperature Stat 1) DFP1 (Defrost Pressure 1) DFS (Dirty Filter Switch) AFS (Air Flow Switch)

PLT1C (Primary Limit 1) PLT1NC (Primary Limit 1) PLT1NO (Primary Limit 1) SLT1C (Secondary Limit 1) SLT1NC (Secondary Limit 1) ROS1 (Roll Out Switch 1) CAB1(Comb. Air Proof 1 Switch) GV1 (Gas Valve 1 Sense) 24 VAC (For heating outputs & blower) Return (For Trans. Prot.)

Room Thermostat Common Occupied (on when occupied) High Cool Demand Low Cool Demand High Heat Demand Low Heat Demand Blower Demand Smoke Detector (Norm. OFF) Option 1 (Norm. ON)

Description

Table 50. IMC Board Inputs and Outputs

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table continued on next page

INTEGRATED MODULAR CONTROLLER (IMC)

24VAC POWER 24VAC POWER 24VAC DO 24VAC DO 24VAC DO SW (24VAC) 24VAC DO 24 VAC DO 24 VAC DO 24 VAC DO 24 VAC DO SW (24VAC) SW (24VAC) SW (24VAC) SW (24VAC) SW (24VAC) SW (24VAC) SW (24VAC) SW (24VAC) SW (24VAC) 24VAC DI 24VAC POWER 24VAC POWER SW (24VAC) SW (24VAC) 24VAC COM 24VAC DI 24VAC DI 24VAC DI 24VAC DI 24VAC DI 24VAC DI 24VAC DI 24VAC DI

Type

I/O


Plug #P117 A58 G1 Board Plug #P116 A57 C1 Plug #P115 A56 EM1 Economizer Board Plug #P114 Analog Inputs
1 2 3 4 5 6 7 8 9 10, 11 12, 13 14 1 2, 3 4 5 6, 7 8, 9 10, 11 12, 13

505365M 05/09

Pin #

1 2 3 4 5 6 7 8 9 10 11 12 13 14

1 2 3 4 5 6 7 8 9

TB351 TB352 K19A W2 A121 S99C S99NC S100C S100NC S69 S45 GV2

TB342 TB341 A2 () A2 (+) RT16 RT16 (+) RT6 RT6 (+) A91 () A91 (+) A63 () A63 (+) RT17 () RT17 (+)

TB342 S84 K68 K2 S7 S50 S88 RT13

TB342 VOT K65 GLO A62 + A62 S A7 + A7 S DPOS

Label

24VAC IN Return (For Trans. Prot.) CAB2 (Combustion Air Blower Relay 2) H4 (Heat 4) H3 (Heat 3) PLT2C (Primary Limit 2) PLT2NC (Primary Limit 2) 2C (Secondary Limit 2) SLT2NC (Secondary Limit 2) ROS2 (Roll Out Switch 2) CAB2 (Comb. Air Proof 2 Switch) GV2 (Gas Valve 2 Sense)

Return (For Trans. Prot.) Low Press (Low Ambient Control, Fan 2) Fan 2 Compressor 2 HP2 (High Pressure 2) FRZ2 (Freeze Stat 2) LP2 (Low Pressure 2) Reserved

Damper Position Feedback

Outdoor Enthalpy Sensor Honeywell C7400A

Indoor Enthalpy Sensor Honeywell C7400A

Common Damper Control Exhaust Fan Global Control Input

OAT (Outdoor Ambient Temperature)

IAQ (Indoor Air Quality)

RH Sensor (010VDC = 0100% RH)

DAT (Discharge Air Temperature)

RAT (Return Air Temperature)

Zone Sensor

Common (For Main Controller) 24VAC (For Main Controller)

Description

Table 50. IMC Board Inputs and Outputs

Page 98 table continued on next page


SW (24VAC) SW (24VAC) 24VAC DI SW (24VAC) 210VDC AI 420 mA AI 420mA AI 010VDC AI 010VDC AI 24VAC POWER 24VAC POWER 24VAC DO 24VAC DO 24VAC DO SW (24VAC) COM (24VAC) SW (24VAC) 24VAC DO 24VAC DO SW (24VAC) SW (24VAC) SW (24VAC) RES (05VDC) RES (05VDC) RES (05VDC) RES (05VDC) RES (05VDC) 24VAC POWER 24VAC POWER 24 VAC POWER 210 VDC A0 24VAC DO 24VAC DI

I/O

Type


Plug #P122 Compressor Safety Plug #P121 A61 HP1 Board Plug #P120 A60 E1 Board Plug #P119 Compressor Safety Plug #P118 A59 C2 Board
1, 2 3, 4 5, 6 7, 8 9, 10 11, 12 13, 14 1 2 3, 4 5 6, 7 8 9 10 11 12 15, 16 1, 2 3, 4 5, 6 7, 8 9, 10 11, 12

Pin #

1 2 3 4, 5 6 7 8 9

1 2 3 4

TB341 TB342 K68 S84 K149 K150 L2 K2

TB351 TB352 S11 K149 S85 K150 K152 K153 K14 K146 RT14

Label

S7 S50 S88 S9 S104 RT13

S28 S96 S53 S98 S95 S97 RT15

K95 T2 K17 K18

HP2 (High Pressure 2) FRZ2 (Freeze Stat 2) LP2 (Low Pressure 2) DFT2 (Defrost Temperature Stat 2) DFP2 (Defrost Pressure 2) Reserved

24VAC IN Common Fan 2 Low Press (Low Ambient Control, Fan 2) Fan 3 (Fan 2 on B Box Heat Pump) Fan 4 RV2 (Reversing Valve 2) Compressor 2

24 VAC IN Return (For Trans. Prot.) E3 (Electric Heat 3) E4 (Electric Heat 4)

HP3 (High Press. 3) HP4 (High Press. 4) FRZ3 (Freeze Stat 3) LP3 (Low Press. 3) FRZ4 (Freeze Stat 4) LP4 (Low Press. 4) Reserved

24VAC Common Low Press (Low Amb. , Fan 3) Fan 3 Low Press (Low Amb., Fan 4) Fan 4 Fan 5 Fan 6 Compressor 3 Compressor 4 Reserved

Description

Table 50. IMC Board Inputs and Outputs

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table continued on next page

INTEGRATED MODULAR CONTROLLER (IMC)

SW (24VAC) SW (24VAC) SW (24VAC) SW (24VAC) SW (24VAC) RES. (05VDC) SW (24VAC) SW (24VAC) SW (24VAC) SW (24VAC) SW (24VAC) SW (24VAC) RES (05VDC)

24VAC POWER 24VAC POWER 24VAC DO SW (24VAC) 24VAC DO 24VAC DO 24VAC DO 24VAC DO

24VAC POWER 24VAC POWER 24VAC DO 24VAC DO

24VAC POWER 24VAC POWER SW (24VAC) 24VAC DO SW (24VAC) 24VAC DO 24VAC DO 24VAC DO 24VAC DO 24VAC DO RES (05 VDC)

Type

I/O

I/O


Table 50. IMC Board Inputs and Outputs
Pin #
1 2 3 4 5 6 1 2 3 4 1 2 3 4 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7

Label

Description

Type

Plug #P175 A67 Humiditrol RH1 Control Board


TB34C TB34H L14 L30 W4 W3 Y4 Y3 W4 W3 Y4 Y3

Common 24VAC Reheat Solenoid #1 Reheat Solenoid #2 Digital Input 1 (Used For Digital Humiditrol Option) Digital Input 2 (Reserved for future use)

24VAC POWER 24VAC POWER 24VAC DO 24VAC DO 24VAC DI 24VAC DI 24VAC DI 24VAC DI 24VAC DI 24VAC DI 24VAC DI 24VAC DI 24VAC DI 24VAC DI 24VAC 24VAC DI 24VAC DI 24VAC DI 24VAC DI 24VAC DI 24VAC DI 24VAC DI 24VAC DI

Plug #P199 A138 Four Stage Control Board Inputs from TB8 when present

Digital Input Thermostat demand, heating 4th stage Digital Input Thermostat demand, heating 3rd stage Digital Input Thermostat demand, cooling 4th stage Digital Input Thermostat demand, cooling 3rd stage Digital Input Thermostat demand, heating 4th stage Digital Input Thermostat demand, heating 3rd stage Digital Input Thermostat demand, cooling 4th stage Digital Input Thermostat demand, cooling 3rd stage


TB17 A138 Four Stage Control Board Field wiring when no TB8 Plug #P200 A138 Four Stage Control Board Inputs from TB1
C OCP Y2 Y1 W2 W1 G A17 A42


Plug #P201 A138 Four Stage Control Board Outputs to A55 P110
COM OCP G A17 A42 CLK DATA Common 24VAC Digital Output Thermostat demand, occupied 24VAC DO Digital Output Thermostat demand, blower 24VAC DO Digital Output Smoke Detector Trip 24VAC DO Digital Output Option 1 (shutdown) (normally energized) 24VAC DO Data Output Bus Clock 27VDC(1) data Data Output Bus Data 27VDC(1) data (1) Output is data and difficult to measure. 27VDC is the peak voltage.

Common Digital Input Thermostat demand, occupied Digital Input Thermostat demand, cooling 2nd stage. Digital Input Thermostat demand, cooling 1st stage. Digital Input Thermostat demand, heating 2nd stage. Digital Input Thermostat demand, heating 1st stage. Digital Input Thermostat demand, blower Digital Input Smoke Detector Trip Digital Input Option 1 (shutdown) (normally energized)

table continued on next page

505365M 05/09

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INTEGRATED MODULAR CONTROLLER (IMC)

I/O


Table 50. IMC Board Inputs and Outputs
Pin #
Pin # 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12

Label

Description

Type

Plug P194 A133 (DIP set to VAV) VAV I/O TB18


Label D1 D2 C RLYH RLYNO A1 A2 A3 A4 GND AO1 AO2 D1 D2 C RLYH RLYNO A1 A2 A3 A4 GND AO1 AO2 D1 D2 C RLYH RLYNO A1 A2 A3 A4 GND AO1 AO2

Description Digital Input 1 (Optional Building Static Pressure S37 for stg1 Exhaust Fan) Digital Input 2 (Optional Building Static Pressure S39 for stg 2 Exhaust Fan ) Common 24VAC Relay contact (Output to K201, Exhaust Fan Stg 2) Analog Input 1 (Supply duct static pressure sensor A30) Analog Input 2 (Optional Building Static Pressure Sensor A34) Analog Input 3 Analog Input 4 Analog Ground Analog Output 1 (Supply Blower VFD A96) or (ByPass Damper) Analog Output 2 (Optional Exhaust Fan VFD A137) Digital Input 1 Digital Input 2 Common 24VAC Relay contact Analog Input 1 Analog Input 2 Analog Input 3 Analog Input 4 Analog Ground Analog Output 1 Analog Output 2 Digital Input 1 Digital Input 2 Common Relay contact Relay contact Analog Input 1 Analog Input 2 Analog Input 3 Analog Input 4 Analog Ground Analog Output 1 (MGV Driver A76) Analog Output 2

Type 24VAC DI 24VAC DI NORelay NORelay 010VDC AI 010VDC AI 010VDC AI 010VDC AI GND 010VDC AO 010VDC AO 24VAC DI 24VAC DI NORelay NORelay 010VDC AI 010VDC AI 010VDC AI 010VDC AI GND 010VDC AO 010VDC AO 24VAC DI 24VAC DI NORelay NORelay 010VDC AI 010VDC AI 010VDC AI 010VDC AI GND 010VDC AO 010VDC AO

Plug P194 A133 (DIP set to GP) General Purpose Board TB22

Plug P194 A133 (DIP set to MGV) MGV I/O TB19

Abbreviations
A55 A56 A57 A58 A59 A60 A61 A67 A133 A138 AI AO BL C1 C2 C1 C2 C3 C4 CAI CAVB COM CL CP1 CP2 CP3 CP4 CSP DAC DACC DACH DAP DAT DB DCV DI Diff DIP DO ECTO E1 EM1 FAC FAH FAT FC FS1 G GLO GP1 H1 H2 H3 H4 M1 board. Main RTU control board EM1 board. Economizer control addon board C1 board. First compressor addon board G1 board. Gas heat addon board C2 board. Second compressor addon board E1 board. Electric heat addon board HP1 board. Heat pump addon board RH1 board. Humiditrol reheat addon board GP1 Board. General purpose addon board DIP selects 3 functions FS1 Board. Four-stage thermostat interface addon board Analog input Analog output Blower 1st compressor addon board (A57) 2nd compressor addon board (A59) 1st stage cooling 2nd stage cooling 3rd stage cooling 4th stage cooling Combustion air inducer Constant air volume with bypass damper Electrical common Cooling Compressor 1 Compressor 2 Compressor 3 Compressor 4 Cooling setpoint Discharge (supply) air control Discharge (supply) air control cooling Discharge (supply) air control heating Discharge (supply) air pressure Discharge (supply) air temperature Deadband Demand controlled ventilation Digital input Differential DIP switch Digital output Electronic configure to order (control parameters) Electric heat addon board (A60) Economizer control board (A56) Fresh air cooling control Fresh air heating control Fresh air tempering control. See FAC & FAH Free cooling Four stage interface board FS11 (A138). Thermostat demand, blower Global mode or input (economizer) General purpose board GP11 (A133) 1st stage heating 2nd stage heating 3rd stage heating 4th stage heating Heat pump addon board (A61) High pressure Heating setpoint Heating Indoor air quality. Often synonymous with CO2 level in ppm IDE Indoor enthalpy. Depends on temperature and humidity IMC Integrated modular control. M1 with or without attached boards w.c. Inches of water column LED Light emitting diode. An indicator light, found either as individual elements or grouped together as segments to form characters LP Low pressure LT Limit M1 Main IMC board (A55). M18 contains IMC software version 5.00 or later MGV Modulating gas valve MSAV Multi Stage Air Volume OAC Outdoor air control OAS Outdoor air suitable for free cooling OAT Outdoor air temperature OCP Thermostat demand, occupied mode ODE Outdoor enthalpy. Depends on temperature and humidity PID Proportional, integral and derivative based control loop PPM Parts per million (mostly used for CO2 measurements) RAP Return air pressure RAT Return air temperature RH Relative humidity RH1 Humiditrol reheat board RH11 (A67). RS Reset RTU Roof top unit RT6 Discharge air temperature sensor RT16 Return air temperature sensor RT17 Outdoor air temperature sensor SMK Smoke detection mode (alarm) SP Setpoint Stg Stage TB Terminal block UnOCP Unoccupied W1 Thermostat demand, heat stage 1 W2 Thermostat demand, heat stage 2 W3 Thermostat demand, heat stage 3 W4 Thermostat demand, heat stage 4 VAC Alternating current voltage VAV Variable air volume. Accomplished with a variable frequency drive (VFD) VDC Direct current voltage VFD Var. frequency drive. An AC inverter used to vary motor speed VT Ventilation Y1 Thermostat demand, cooling stage one Y2 Thermostat demand, cooling stage two Y3 Thermostat demand, cooling stage three Y4 Thermostat demand, cooling stage four ZAT Zone air temperature HP1 HP HSP HT IAQ

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Alphabetical Index
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 BACnett Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Code Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Configuration Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Demand Control Ventilation . . . . . . . . . . . . . . . . . . . . . 53 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 DIP Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Discharge Air Control . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Displaying Sensor Readings . . . . . . . . . . . . . . . . . . . . 61 Economizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 ECTO Electronic Configure To Order Control . . . . . . 72 Fresh Air Tempering (FAT) Mode . . . . . . . . . . . . . . . . 32 General Purpose GP1 Board . . . . . . . . . . . . . . . . . . . . 7 IMC Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Load Shedding Options . . . . . . . . . . . . . . . . . . . . . . . . 40 LonTalkt Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Low Ambient Fan Cycling . . . . . . . . . . . . . . . . . . . . . . 46 Main Controller Operation . . . . . . . . . . . . . . . . . . . . . . 16 Modulating Gas Valve (MGV) . . . . . . . . . . . . . . . . . . . 40 Networking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Outdoor Air CFM Control . . . . . . . . . . . . . . . . . . . . . . . 55 PID Loop Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Power Exhaust Operation . . . . . . . . . . . . . . . . . . . . . . 41 Reading Runtime Values . . . . . . . . . . . . . . . . . . . . . . . 6 Reheat Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Service Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Service Relay Operation . . . . . . . . . . . . . . . . . . . . . . . 57 Smoke Detector Options . . . . . . . . . . . . . . . . . . . . . . . 45 Software Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 StartUp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Summary Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Supply Air Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Testing Unit Function . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Thermostat Simulation Test . . . . . . . . . . . . . . . . . . . . . 60 Third Party Zoning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Unit Component Operation . . . . . . . . . . . . . . . . . . . . . 43 Unit Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Unit StartUp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Zoning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

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INTEGRATED MODULAR CONTROLLER (IMC)

IMC M18 Version 6.0x Summary Sheet


Pushbutton Basics
Short press To bypass delays Fig. 3 Hold To reset control

Thermostat Input Tests


SHIFT DIP ON" Wait 2 seconds UNIT TEST DIP ON" Two stage cooling option c01 = Y1 demand c10 = c11=Y2 demand Three stage cooling option c01 = Y1 demand c10 = Y2 demand c11 = Y3 demand Heat h01 = W1 demand h10 = h11=W2 demand S01 = Smoke Alarm Tap button to toggle demand option. Hold button to turn on and off demand. UNIT TEST OFF" SHIFT OFF"

Test Control Outputs


UNIT TEST DIP ON" 0= Blower 1= Fan 1 2= Fan 2 3= Fan 3 4= Fan 4 5= Fan 5 6= Fan 6 7= Reversing Valve 1 8= Reversing Valve 2 9= Service Output 10= Reheat Solenoid L14 11= Reheat Solenoid L30 12= Exhaust Fan K65 13= Exhaust Fan Stg. 2 14= VAV AO1 15= VAV AO2 16= GP Relay Out 17= GP AO1 18= GP AO2 Digital Outputs: Tap button to toggle output option. Hold button to turn output on and off. UNIT TEST OFF"

MODE DIP Switch


For normal operation all switches on this block are OFF. When making changes, switch settings become valid after 3 sec delay.

Unit Diagnostic Codes


To recall stored codes: RECALL DIP ON" Last code will display Tap button to toggle to previous codes To erase: Hold button until 0" RECALL DIP OFF" Fig. 13

Fig. 54

Display Sensor Readings


TEMP DIP "ON" Outdoor Temp. (RT17) Return Air Temp. (RT16) Discharge Air Temp. (RT6) Zone Temp. (A2) CO2 (ppm/10) (A63) OAC Sensor (Volts x 10) (A24) Demand Ventilation Damper Position Damper Position Indoor Relative Humidity (A91) Tap button to display next reading. TEMP DIP OFF"

Other Status Display


Indicates an incorrect combination of DIP switches.

Low ambient lockout. Load shedding. 1st stage defrost. 2nd stage defrost.

To Change ECTO Parameters


ECTO DIP ON" Press button to desired parameter #. Short press advances parameter #. Long press advances block #. SHIFT DIP ON" to read value. Push button once to increase value by 1. Push button twice to decrease value by 10. SHIFT DIP OFF" Wait until the parameter # is displayed. ECTO DIP OFF"

Analog Outputs: MODE DIP SHIFT ON" Tap button to toggle output value. Hold button to send value to output.
MODE DIP SHIFT OFF" UNIT TEST OFF"

Table 33

Defrost Test
UNIT TEST DIP ON" RECALL DIP ON" Start test Hold pushbutton for long push (5 seconds). Terminate Test Press pushbutton. Note: Defrost will occur on each stage that is operating in heating.

Table 36

Configuration Data Display


UNIT TEST DIP ON" RECALL DIP ON"

Fig. 9

Lights
Green blinking (HB) LED is the control Heartbeat"; indicates normal operation.

EM1 (Economizer Board)


MIN POS SET Sets the damper minimum position (0100% travel). ENTH SET POINT Sets the outdoor enthalpy setpoint. At 50% outdoor RH A=73F, B=70F, C=67F, D=63F To set or test damper, set both DIP switches OFF" (DSET). Use MIN POS SET pot to adjust. For outdoor enthalpy mode, set both DIP switches ON" (ODE). Fig. 31

ADDRESS DIP Switch


Address DIP is used to set the unit address when connected to the L Connection network. Switches add for a total of 31 addresses (1 to 31). A switch setting of 0" is not valid, even when unit is not networked. IMC must be reset after changing an address.

Yellow XMIT" LED is the Data Transmit" indicator.

Green BUS" LED indicates network traffic.


Other yellow LEDs indicate external thermostat demands G, Y1, Y2, W1, W2, OCP. Yellow LED on EM11 (economizer board A56) indicates outdoor air is suitable for free cooling. LED blinks if control is in the DCV (IAQ) mode.

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