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Front Bumper: Components

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EXTERIOR FRONT BUMPER

ET1

FRONT BUMPER
EXTERIOR BODY

COMPONENTS

3.0 (30, 27 in.*lbf)

x2

x2

RADIATOR GRILLE

x5

x2
3.0 (30, 27 in.*lbf)

FRONT BUMPER COVER

x2

ET
x4 x4
3.0 (30, 27 in.*lbf)

8.0 (80, 71 in.*lbf)

N*m (kgf*cm, ft*lbf) : Specified torque


B134727E01

ET2

EXTERIOR FRONT BUMPER

FRONT BUMPER SIDE SUPPORT RH

3.0 (30, 27 in.*lbf)

x2

FRONT BUMPER FILLER RH

FRONT BUMPER FILLER LH

x2 x3
8.0 (80, 71 in.*lbf)

3.0 (30, 27 in.*lbf)

FRONT BUMPER UPPER RETAINER

FRONT BUMPER SIDE SUPPORT LH

65 (665, 48)

x4

FRONT BUMPER EXTENSION RH FRONT BUMPER EXTENSION LH

ET

x2
65 (665, 48)

x4
65 (665, 48)

x2
65 (665, 48)

FRONT BUMPER REINFORCEMENT

N*m (kgf*cm, ft*lbf) : Specified torque


B134728E01

EXTERIOR FRONT BUMPER

ET3

x5 RADIATOR LOWER GRILLE

FRONT BUMPER PAD RH

x5

x2

8.0 (80, 71 in.*lbf)

x6

FRONT VALANCE LOWER PANEL FRONT BUMPER PAD LH

x2

ET

N*m (kgf*cm, ft*lbf) : Specified torque


B135067E01

ET4

EXTERIOR FRONT BUMPER

REMOVAL
1. REMOVE RADIATOR GRILLE (a) Using a clip remover, remove the 2 clips. (b) Remove the 2 screws. (c) Disengage the 5 clips and remove the radiator grille.

B134729

2.

REMOVE FRONT BUMPER COVER (a) Apply protective tape as shown in the illustration.

Protective Tape
B134730E01

(b) Using a clip remover, remove the 5 clips.

B138606

ET

EXTERIOR FRONT BUMPER

ET5

(c) Remove the 8 screws and the 4 bolts.

B134731

(d) Disengage the 2 claws and remove the front bumper cover.

B134733

(e) Remove the 4 clips.

B138601

3.

REMOVE FRONT BUMPER SIDE SUPPORT LH (a) Remove the 2 screws. (b) Disengage the 2 claws and remove the front bumper side support. REMOVE FRONT BUMPER SIDE SUPPORT RH HINT: Use the same procedure as for the LH side.

ET

4.

B134734

ET6

EXTERIOR FRONT BUMPER

5.

REMOVE FRONT BUMPER FILLER LH (a) Disengage the clip and the 2 claws and remove the front bumper filler. REMOVE FRONT BUMPER FILLER RH HINT: Use the same procedure as for the LH side.

6.

B134735

7.

REMOVE FRONT BUMPER UPPER RETAINER (a) Remove the 3 bolts. (b) Disengage the 2 hooks and remove the front bumper upper retainer.

B134736

8.

REMOVE FRONT BUMPER REINFORCEMENT (a) Remove the 4 nuts and the front bumper reinforcement.

B134737

9.

REMOVE FRONT BUMPER EXTENSION LH (a) Remove the 4 nuts and the front bumper extension.

10. REMOVE FRONT BUMPER EXTENSION RH HINT: Use the same procedure as for the LH side.

B134738

ET

EXTERIOR FRONT BUMPER

ET7

DISASSEMBLY
1. REMOVE FRONT BUMPER PAD LH (a) Remove the 5 retainers and the front bumper pad. (b) Disengage the 5 claws and remove the front bumper pad. REMOVE FRONT BUMPER PAD RH HINT: Use the same procedure as for the LH side.

2.

B135070

3.

REMOVE RADIATOR LOWER GRILLE (a) Disengage the 11 claws and remove the radiator lower grille.

B135068

4.

REMOVE FRONT VALANCE LOWER PANEL (a) Remove the 6 nuts. (b) Disengage the 5 claws and remove the front valance lower panel.

ET
B135069

ET8

EXTERIOR FRONT BUMPER

REASSEMBLY
1. INSTALL FRONT VALANCE LOWER PANEL (a) Engage the 5 claws and install the front bumper lower panel. (b) Tighten the 6 nuts. Torque: 8.0 N*m (80 kgf*cm, 71 in.*lbf)

B135069

2.

INSTALL RADIATOR LOWER GRILLE (a) Engage the 11 claws and install the radiator lower grille.

B135068

3.

INSTALL FRONT BUMPER PAD LH (a) Engage the 5 claws and install the front bumper pad. (b) Install the 5 retainers. INSTALL FRONT BUMPER PAD RH HINT: Use the same procedure as for the LH side.

4.

ET
B135070

EXTERIOR FRONT BUMPER

ET9

INSTALLATION
1. INSTALL FRONT BUMPER EXTENSION LH (a) Install the front bumper extension with the 4 nuts. Torque: 65 N*m (665 kgf*cm, 48 ft.*lbf) INSTALL FRONT BUMPER EXTENSION RH HINT: Use the same procedure as for the LH side.

2.

B134738

3.

INSTALL FRONT BUMPER REINFORCEMENT (a) Install the front bumper reinforcement with the 4 nuts. Torque: 65 N*m (665 kgf*cm, 48 ft.*lbf)

B134737

4.

INSTALL FRONT BUMPER UPPER RETAINER (a) Engage the 2 hooks and install the front bumper upper retainer. (b) Tighten the 3 bolts. Torque: 8.0 N*m (80 kgf*cm, 71 in.*lbf)

B134736

5.

INSTALL FRONT BUMPER FILLER LH (a) Engage the clip and the 2 claws and install the front bumper filler. INSTALL FRONT BUMPER FILLER RH HINT: Use the same procedure as for the LH side.

6.

B134735

7.

INSTALL FRONT BUMPER SIDE SUPPORT LH (a) Engage the 2 claws and install the front bumper side support. (b) Tighten the 2 screws. Torque: 3.0 N*m (30 kgf*cm, 27 in.*lbf) INSTALL FRONT BUMPER SIDE SUPPORT RH HINT: Use the same procedure as for the LH side.

ET

8.

B134734

ET10

EXTERIOR FRONT BUMPER

9.

INSTALL FRONT BUMPER COVER (a) Install the 4 clips.

B138601

(b) Engage the 2 claws and install the front bumper cover.

B134733

(c) Tighten the 8 screws and the 4 bolts. Torque: 3.0 N*m (30 kgf*cm, 27 in.*lbf) for screw 8.0 N*m (80 kgf*cm, 71 in.*lbf) for bolt

ET

B134732

EXTERIOR FRONT BUMPER

ET11

(d) Install the 5 clips.

B138606

(e) Remove the protective tape.

Protective Tape
B134730E01

10. INSTALL RADIATOR GRILLE (a) Engage the 5 clips and install the radiator grille. (b) Tighten the 2 screws. Torque: 3.0 N*m (30 kgf*cm, 27 in.*lbf) (c) Install the 2 clips.

B134729

ET

ET12

EXTERIOR REAR BUMPER

REAR BUMPER
EXTERIOR BODY

COMPONENTS

x5

8.0 (80, 71 in.*lbf)

WIRE to WIRE CONNECTOR

WIRE to WIRE CONNECTOR

REAR BUMPER COVER

ET
3.0 (30, 27 in.*lbf)

x2 N*m (kgf*cm, ft*lbf) : Specified torque

x2

8.0 (80, 71 in.*lbf)

B135139E01

EXTERIOR REAR BUMPER

ET13

REAR BUMPER ENERGY ABSORBER

3.0 (30, 27 in.*lbf)

REAR BUMPER END RETAINER RH

REAR BUMPER END RETAINER LH


3.0 (30, 27 in.*lbf)

x2 x2
3.0 (30, 27 in.*lbf)

ET

REAR BUMPER UPPER RETAINER LH REAR BUMPER UPPER RETAINER RH

3.0 (30, 27 in.*lbf)

N*m (kgf*cm, ft*lbf) : Specified torque


B134749E01

ET14

EXTERIOR REAR BUMPER

REAR BUMPER SIDE STAY RH

8.0 (80, 71 in.*lbf)

REAR BUMPER SIDE SUPPORT SUB-ASSEMBLY RH


8.0 (80, 71 in.*lbf)

x2

8.0 (80, 71 in.*lbf)

REAR BUMPER BAR BRACKET RH

8.0 (80, 71 in.*lbf)

REAR BUMPER BAR BRACKET LH

REAR BUMPER SIDE SUPPORT SUB-ASSEMBLY LH

ET
REAR BUMPER SIDE STAY LH

x2

8.0 (80, 71 in.*lbf)

N*m (kgf*cm, ft*lbf) : Specified torque


B138425E01

EXTERIOR REAR BUMPER

ET15

w/ Back Sonar:

FLOOR WIRE

FLOOR WIRE

ULTRASONIC SENSOR

ET

B135144E01

ET16

EXTERIOR REAR BUMPER

8.0 (80, 71 in.*lbf)

x5

x5

REAR BUMPER PAD RH

REAR BUMPER PAD LH

REFLEX REFLECTOR ASSEMBLY RH REFLEX REFLECTOR ASSEMBLY LH

x4

REAR BUMPER LOWER COVER


3.0 (30, 27 in.*lbf)

x4

ET

N*m (kgf*cm, ft*lbf) : Specified torque


B135147E01

EXTERIOR REAR BUMPER

ET17

REMOVAL
1. 2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE REAR BUMPER COVER (a) Apply protective tape as shown in the illustration.

Protective Tape
B135140E01

(b) Remove the 7 bolts and the 2 screws.

B135141

ET

ET18

EXTERIOR REAR BUMPER

(c) w/ Back Sonar: (1) Disconnect the 2 wire to wire connectors.

B135142

(d) Disengage the 6 claws and the 2 clips and remove the rear bumper cover.

B135143

3.

REMOVE REAR BUMPER END RETAINER LH (a) Remove the screw. (b) Disengage the 2 claws and remove the rear bumper end retainer. REMOVE REAR BUMPER END RETAINER RH HINT: Use the same procedure as for the LH side.

4.

ET
B134750

EXTERIOR REAR BUMPER

ET19

5.

REMOVE REAR BUMPER UPPER RETAINER LH (a) Remove the 2 screws. (b) Disengage the 3 claws and remove the rear bumper upper retainer. REMOVE REAR BUMPER UPPER RETAINER RH HINT: Use the same procedure as for the LH side.

6.

B134751

7.

REMOVE REAR BUMPER ENERGY ABSORBER (a) Disengage the 2 claws and remove the rear bumper energy absorber.

B134752

8. 9.

REMOVE REAR BUMPER SIDE STAY LH (a) Remove the bolt and the rear bumper side stay. REMOVE REAR BUMPER SIDE STAY RH HINT: Use the same procedure as for the LH side.

B138423

10. REMOVE REAR BUMPER SIDE SUPPORT SUBASSEMBLY LH (a) Remove the 2 bolts and the rear bumper side support. 11. REMOVE REAR BUMPER SIDE SUPPORT SUBASSEMBLY RH HINT: Use the same procedure as for the LH side.
B135071

12. REMOVE REAR BUMPER BAR BRACKET LH (a) Remove the bolt and the rear bumper bar bracket. 13. REMOVE REAR BUMPER BAR BRACKET RH HINT: Use the same procedure as for the LH side.

ET

B138424

ET20

EXTERIOR REAR BUMPER

for LH Side:

DISASSEMBLY
1. REMOVE FLOOR WIRE (w/ Back Sonar) HINT: Use the same procedure for both sides. (a) Using a clip remover, remove the 3 clamps. (b) Disconnect the ultrasonic sensor connector and remove the floor wire.

for RH Side:

B135145E01

for LH Side:

for RH Side:

2.

REMOVE ULTRASONIC SENSOR (w/ Back Sonar) HINT: Use the same procedure for both sides. (a) Remove the retainer and the ultrasonic sensor as shown in the illustration.

B135146E01

ET

EXTERIOR REAR BUMPER

ET21

3.

REMOVE REAR BUMPER PAD LH (a) Remove the 5 retainers. (b) Disengage the 5 claws and remove the rear bumper pad. REMOVE REAR BUMPER PAD RH HINT: Use the same procedure as for the LH side.

4.

B135148

5. 6.

REMOVE REFLEX REFLECTOR ASSEMBLY LH (a) Remove the nut and the reflex reflector. REMOVE REFLEX REFLECTOR ASSEMBLY RH HINT: Use the same procedure as for the LH side.

B135149

7.

REMOVE REAR BUMPER LOWER COVER (a) Remove the 4 screws. (b) Disengage the 4 clips and remove the rear bumper lower cover.

B135150

(c) Remove the 4 screw grommets.

ET
B135151

ET22

EXTERIOR REAR BUMPER

REASSEMBLY
1. INSTALL REAR BUMPER LOWER COVER (a) Install the 4 screw grommets.

B135151

(b) Engage the 4 clips and install the rear bumper lower cover. (c) Tighten the 4 screws. Torque: 3.0 N*m (30 kgf*cm, 27 in.*lbf)

B135150

2.

INSTALL REFLEX REFLECTOR ASSEMBLY LH (a) Install the reflex reflector with the nut. Torque: 8.0 N*m (80 kgf*cm, 71 in.*lbf) INSTALL REFLEX REFLECTOR ASSEMBLY RH HINT: Use the same procedure as for the LH side.

3.

B135149

4.

INSTALL REAR BUMPER PAD LH (a) Engage the 5 claws and install the rear bumper pad. (b) Install the 5 retainers. INSTALL REAR BUMPER PAD RH HINT: Use the same procedure as for the LH side.

5.

ET
B135148

EXTERIOR REAR BUMPER


for LH Side: for RH Side:

ET23

6.

INSTALL ULTRASONIC SENSOR (w/ Back Sonar) HINT: Use the same procedure for both sides. (a) Install the ultrasonic sensor with the retainer as shown in the illustration.

B135152E01

for LH Side:

7.

INSTALL FLOOR WIRE (w/ Back Sonar) HINT: Use same procedure for both sides. (a) Connect the ultrasonic sensor connector. (b) Install the floor wire with the 3 clamps.

for RH Side:

B135145E01

INSTALLATION
1. INSTALL REAR BUMPER BAR BRACKET LH (a) Insert the hook into the body hole and install the rear bumper bar bracket with the bolt. Torque: 8.0 N*m (80 kgf*cm, 71 in.*lbf) INSTALL REAR BUMPER BAR BRACKET RH HINT: Use the same procedure as for the LH side.

ET

2.

B134754

ET24

EXTERIOR REAR BUMPER

3.

INSTALL REAR BUMPER SIDE SUPPORT SUBASSEMBLY LH (a) Align the locating pin with the hole and install the rear bumper side support with the 2 bolts. Torque: 8.0 N*m (80 kgf*cm, 71 in.*lbf) INSTALL REAR BUMPER SIDE SUPPORT SUBASSEMBLY RH HINT: Use the same procedure as for the LH side. INSTALL REAR BUMPER SIDE STAY LH (a) Insert the hook into the body hole and install the rear bumper side stay with the bolt. Torque: 8.0 N*m (80 kgf*cm, 71 in.*lbf) INSTALL REAR BUMPER SIDE STAY RH HINT: Use the same procedure as for the LH side.

4.

B135072

5.

6.

B134753

7.

INSTALL REAR BUMPER ENERGY ABSORBER (a) Engage the 2 claws and install the rear bumper energy absorber.

B134752

8.

INSTALL REAR BUMPER UPPER RETAINER LH (a) Engage the 3 claws and install the rear bumper upper retainer. (b) Tighten the 2 screws. Torque: 3.0 N*m (30 kgf*cm, 27 in.*lbf) INSTALL REAR BUMPER UPPER RETAINER RH HINT: Use the same procedure as for the LH side.

9.

B134751

ET

10. INSTALL REAR BUMPER END RETAINER LH (a) Engage the 2 claws and install the rear bumper end retainer. (b) Tighten the screw. Torque: 3.0 N*m (30 kgf*cm, 27 in.*lbf) 11. INSTALL REAR BUMPER END RETAINER RH HINT: Use the same procedure as for the LH side.
B134750

EXTERIOR REAR BUMPER

ET25

12. INSTALL REAR BUMPER COVER (a) Engage the 6 claws and the 2 clips and install the rear bumper cover.

B135143

(b) w/ Back Sonar: (1) Connect the 2 wire to wire connectors.

B135142

ET

ET26

EXTERIOR REAR BUMPER

(c) Tighten the 7 bolts and the 2 screws. Torque: 8.0 N*m (80 kgf*cm, 71 in.*lbf) for bolt 3.0 N*m (30 kgf*cm, 27 in.*lbf) for screw

B135141

(d) Remove the protective tape. 13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)

B135140

ET

EXTERIOR NAME PLATE

ET27

NAME PLATE
EXTERIOR BODY

COMPONENTS

REAR NAME PLATE NO. 1 BACK DOOR NAME PLATE

NO. 2 BACK DOOR NAME PLATE

ET

Non-reusable part
B134739E01

ET28

EXTERIOR NAME PLATE

REMOVAL
1. REMOVE NO. 1 BACK DOOR NAME PLATE (a) Apply protective tape to the back door panel in the area around the No. 1 back door name plate. (b) Using an infrared light, heat the No. 1 back door name plate. CAUTION: Do not burn yourself with the heated back door panel or infrared light. HINT: Heat at 40 to 60C (104 to 140F) for 1 to 2 minutes. (c) Using a gasket scraper with its tip wrapped in protective tape, gradually peel the adhesive surface and remove the No. 1 back door name plate. (d) Remove the protective tape.

Protective Tape
B134740E01

Protective Tape
B134741E01

2.

Protective Tape
B134743E01

REMOVE NO. 2 BACK DOOR NAME PLATE (a) Apply protective tape to the back door panel in the area around the No. 2 back door name plate. (b) Using an infrared light, heat the No. 2 back door name plate. CAUTION: Do not burn yourself with the heated back door panel or infrared light. HINT: Heat at 40 to 60C (104 to 140F) for 1 to 2 minutes. (c) Using a gasket scraper with its tip wrapped in protective tape, gradually peel the adhesive surface and remove the No. 2 back door name plate. (d) Remove the protective tape.

Protective Tape
B134744E01

ET

EXTERIOR NAME PLATE

ET29

3.

Protective Tape
B134746E01

REMOVE REAR NAME PLATE (a) Apply protective tape to the back door panel in the area around the rear name plate. (b) Using an infrared light, heat the rear name plate. CAUTION: Do not burn yourself with the heated back door panel or infrared light. HINT: Heat at 40 to 60C (104 to 140F) for 1 to 2 minutes.

(c) Using a gasket scraper with its tip wrapped in protective tape, gradually peel the adhesive surface and remove the rear name plate. (d) Remove the protective tape.

Protective Tape
B134747E01

INSTALLATION
1. INSTALL REAR NAME PLATE (a) Clean the attachment surface. (1) Using an infrared light, heat the double-sided adhesive tape remaining on the back door panel. HINT: Heat at 40 to 60C (104 to 140F) for 1 to 2 minutes. (2) Using a shop rag or piece of cloth, rub the remaining double-sided adhesive tape off the back door panel while it is hot from the infrared light. NOTICE: Installing the rear name plate while any double-sided adhesive tape remains on the back door panel may cause adhesion failure. Therefore, completely remove the double-sided adhesive tape. (3) Using a non-residue solvent, clean the attachment surface. (b) Align the 2 pins and install a new rear name plate as shown in the illustration. Installation position
Mark a b Measurement (along surface) 49 mm (1.929 in.) 56.7 mm (2.232 in.)

Peeling Paper

Back Door Panel Relief R End Line

B134748E01

ET

ET30

EXTERIOR NAME PLATE

NOTICE: Install the rear name plate in an environment where the ambient temperature is over 20C (68F). If it is below 20C (68F), using an infrared light, heat the back door panel and the rear name plate up to 20 to 30C (68 to 86F) and install the rear name plate. 2. INSTALL NO. 2 BACK DOOR NAME PLATE (a) Clean the attachment surface. (1) Using an infrared light, heat the double-sided adhesive tape remaining on the back door panel. HINT: Heat at 40 to 60C (104 to 140F) for 1 to 2 minutes. (2) Using a shop rag or piece of cloth, rub the remaining double-sided adhesive tape off the back door panel while it is hot from the infrared light. NOTICE: Installing the No. 2 back door name plate while any double-sided adhesive tape remains on the back door panel may cause adhesion failure. Therefore, completely remove the double-sided adhesive tape. (3) Using a non-residue solvent, clean the attachment surface. (b) Install a new No. 2 back door name plate as shown in the illustration. Installation position
Mark a b Measurement (along surface) 37 mm (1.457 in.) 14.5 mm (0.571 in.)

Peeling Paper

Back Door Panel Relief R End Line


B134745E01

NOTICE: Install the back door name plate in an environment where the ambient temperature is over 20C (68F). If it is below 20C (68F), using an infrared light, heat the back door panel and the No. 2 back door name plate up to 20 to 30C (68 to 86F) and install the No. 2 back door name plate.

ET

EXTERIOR NAME PLATE

ET31

3.

Peeling Paper

Back Door Panel Relief R End Line

a
B134742E01

INSTALL NO. 1 BACK DOOR NAME PLATE (a) Clean the attachment surface. (1) Using an infrared light, heat the double-sided adhesive tape remaining on the back door panel. HINT: Heat at 40 to 60C (104 to 140F) for 1 to 2 minutes. (2) Using a shop rag or piece of cloth, rub the remaining double-sided adhesive tape off the back door panel while it is hot from the infrared light. NOTICE: Installing the No. 1 back door name plate while any double-sided adhesive tape remains on the back door panel may cause adhesion failure. Therefore, completely remove the double-sided adhesive tape. (3) Using a non-residue solvent, clean the attachment surface. (b) Install a new No. 1 back door name plate as shown in the illustration. Installation position
Mark a b Measurement (along surface) 28.4 mm (1.118 in.) 11.5 mm (0.453 in.)

NOTICE: Install the No. 1 back door name plate in an environment where the ambient temperature is over 20 C (68F). If it is below 20C (68F), using an infrared light, heat the back door panel and the No. 1 back door name plate up to 20 to 30C (68 to 86F) and install the No. 1 back door name plate.

ET

ET32

EXTERIOR REAR SPOILER

REAR SPOILER
EXTERIOR BODY

COMPONENTS

REAR SPOILER COVER

x4
3.0 (30, 27 in.*lbf)

x4

NO. 2 BACK DOOR WIRE

REAR SPOILER

ET

N*m (kgf*cm, ft*lbf) : Specified torque


B135159E01

EXTERIOR REAR SPOILER

ET33

w/ Rear Wiper:

REAR WASHER NOZZLE

x2

HIGH MOUNTED STOP LIGHT ASSEMBLY

ET

B135160E01

ET34

EXTERIOR REAR SPOILER

REMOVAL
1. 2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE REAR SPOILER COVER (a) Remove the 4 screws and the rear spoiler cover.

B135161

3.

REMOVE REAR SPOILER (a) Disconnect high mounted stop light connector. (b) Using a clip remover, remove the 3 clamps. (c) Remove the washer hose from the claw of the rear spoiler. (d) Disconnect the washer hose.

B135162

(e) Remove the 4 nuts.

B135163

DISASSEMBLY

ET

1.

REMOVE REAR WASHER NOZZLE (w/ Rear Wiper) (a) Disengage the 2 claws and remove the rear washer nozzle.

B135164

EXTERIOR REAR SPOILER

ET35

2.

REMOVE HIGH MOUNTED STOP LIGHT ASSEMBLY (a) Remove the 2 screws and the high mounted stop light.

B135165

REASSEMBLY
1. INSTALL HIGH MOUNTED STOP LIGHT ASSEMBLY (a) Install the high mounted stop light with the 2 screws.

B135165

2.

INSTALL REAR WASHER NOZZLE (w/ Rear Wiper) (a) Engage the 2 claws and install the rear washer nozzle.

B135164

INSTALLATION
1. INSTALL REAR SPOILER (a) Install the rear spoiler with the 4 nuts.

B135163

ET

ET36

EXTERIOR REAR SPOILER

(b) w/ Rear Wiper: (1) Connect the washer hose. (c) Install the washer hose into the claw of the rear spoiler. (d) Install the 3 clamps. (e) Connect the high mounted stop light connector.

B135162

2.

INSTALL REAR SPOILER COVER (a) Install the rear spoiler cover with the 4 screws. Torque: 3.0 N*m (30 kgf*cm, 27 in.*lbf) CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)

3.

B135161

ET

EXTERIOR FRONT DOOR GLASS WEATHERSTRIP

ET37

FRONT DOOR GLASS WEATHERSTRIP


EXTERIOR BODY

COMPONENTS
POWER WINDOW SWITCH CONNECTOR

FRONT DOOR ARMREST BASE UPPER PANEL

FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY

FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY

FRONT DOOR TRIM BOARD SUB-ASSEMBLY

ET

B135097E01

ET38

EXTERIOR FRONT DOOR GLASS WEATHERSTRIP

x4

FRONT DOOR NO. 2 SERVICE HOLE COVER

x3

8.0 (82, 71 in.*lbf)

FRONT DOOR GLASS OUTER WEATHERSTRIP ASSEMBLY

OUTER REAR VIEW MIRROR ASSEMBLY

w/ Power and Light: MIRROR CONNECTOR

ET
N*m (kgf*cm, ft*lbf) : Specified torque Non-reusable part

OUTER REAR VIEW MIRROR ASSEMBLY

B135098E01

EXTERIOR FRONT DOOR GLASS WEATHERSTRIP

ET39

REMOVAL
HINT: The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified. 1. 2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE FRONT DOOR ARMREST BASE UPPER PANEL HINT: Use the same procedure as for the RH side (See page ED-9). REMOVE FRONT DOOR TRIM BOARD SUBASSEMBLY HINT: Use the same procedure as for the RH side (See page ED-9). REMOVE FRONT DOOR NO. 2 SERVICE HOLE COVER HINT: Use the same procedure as for the RH side (See page ED-10). REMOVE OUTER REAR VIEW MIRROR ASSEMBLY (a) for Driver Side: (1) Provisionally install the power window regulator master switch. (b) for Front Passenger Side: (1) Provisionally install the power window regulator switch. (c) Close the door glass. (d) Disconnect the connector. (e) Remove the 3 bolts and the outer rear view mirror. NOTICE: Do not drop or damage the outer rear view mirror when removing the bolts.

3.

4.

5.

B135564

6.

REMOVE FRONT DOOR GLASS OUTER WEATHERSTRIP ASSEMBLY (a) Apply protective tape to the front door panel in the area around the front door glass outer weatherstrip.

ET

Protective Tape
B135099E01

ET40

EXTERIOR FRONT DOOR GLASS WEATHERSTRIP

(b) Using a moulding remover, disengage the 8 claws and remove the front door glass outer weatherstrip.

Moulding Remover
B135100E01

ET

EXTERIOR FRONT DOOR GLASS WEATHERSTRIP

ET41

INSTALLATION
HINT: The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified. 1. INSTALL FRONT DOOR GLASS OUTER WEATHERSTRIP ASSEMBLY (a) Engage the 8 claws and install a new front door glass outer weatherstrip.

B135101

(b) Remove the protective tape.

Protective Tape
B135099E01

2.

INSTALL OUTER REAR VIEW MIRROR ASSEMBLY (a) Install the outer rear view mirror with the 3 bolts. Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) (b) Connect the connector. INSTALL FRONT DOOR NO. 2 SERVICE HOLE COVER HINT: Use the same procedure as for the RH side (See pageED-24 ). INSTALL FRONT DOOR TRIM BOARD SUBASSEMBLY HINT: Use the same procedure as for the RH side (See page ED-24). INSTALL FRONT DOOR ARMREST BASE UPPER PANEL HINT: Use the same procedure as for the RH side (See page ED-25).

3.

4.

ET

B135564

5.

ET42

EXTERIOR FRONT DOOR GLASS WEATHERSTRIP

6.

CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)

ET

ET42
EXTERIOR BODY

EXTERIOR ACCESS DOOR GLASS WEATHERSTRIP

ACCESS DOOR GLASS WEATHERSTRIP


COMPONENTS

ACCESS DOOR GLASS OUTER WEATHERSTRIP

ET

Non-reusable part
B135102E01

EXTERIOR ACCESS DOOR GLASS WEATHERSTRIP

ET43

REMOVAL
HINT: The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified. 1. REMOVE ACCESS DOOR GLASS OUTER WEATHERSTRIP (a) Apply protective tape to the rear door panel in the area around the access door glass outer weatherstrip.

Protective Tape
B135103E01

(b) Using a moulding remover, disengage the 3 clips and remove the access door glass outer weatherstrip.

Moulding Remover

B135104E01

ET

ET44

EXTERIOR ACCESS DOOR GLASS WEATHERSTRIP

INSTALLATION
HINT: The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified. 1. INSTALL ACCESS DOOR GLASS OUTER WEATHERSTRIP (a) Engage the 3 clips and install a new access door glass outer weatherstrip.

B135105

(b) Remove the protective tape.

Protective Tape
B135103E01

ET

EXTERIOR ROOF DRIP SIDE FINISH MOULDING

ET45

ROOF DRIP SIDE FINISH MOULDING


EXTERIOR BODY

COMPONENTS
ROOF DRIP SIDE FINISH MOULDING JOINT COVER

ROOF DRIP SIDE FINISH MOULDING JOINT COVER

NO. 2 ROOF DRIP SIDE FINISH MOULDING

NO. 1 ROOF DRIP SIDE FINISH MOULDING

ROOF DRIP SIDE FINISH MOULDING CLIP

ROOF DRIP SIDE FINISH MOULDING JOINT COVER

NO. 4 ROOF DRIP SIDE FINISH MOULDING NO. 3 ROOF DRIP SIDE FINISH MOULDING

ROOF DRIP SIDE FINISH MOULDING CLIP

ET

Non-reusable part
B134999E01

ET46

EXTERIOR ROOF DRIP SIDE FINISH MOULDING

WINDSHIELD OUTSIDE UPPER MOULDING SUB-ASSEMBLY

5.0 (50, 44 in.*lbf)

ROOF DRIP SIDE FINISH MOULDING RETAINER

ET
N*m (kgf*cm, ft*lbf) : Specified torque Non-reusable part
B135037E01

EXTERIOR ROOF DRIP SIDE FINISH MOULDING

ET47

ASSIST GRIP PLUG

ASSIST GRIP ASSEMBLY FRONT PILLAR GARNISH


5.0 (50, 44 in.*lbf)

FRONT DOOR OPENING TRIM WEATHERSTRIP

ROOF SIDE GARNISH PROTECTOR

FRONT PILLAR OUTER GARNISH x4

ET

N*m (kgf*cm, ft*lbf) : Specified torque Non-reusable part


B135012E01

ET48

EXTERIOR ROOF DRIP SIDE FINISH MOULDING

REMOVAL
HINT: The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified. 1. REMOVE ROOF DRIP SIDE FINISH MOULDING JOINT COVER HINT: Use the same procedure to remove all the roof drip moulding joint covers. (a) Disengage the 2 claws and remove the roof drip moulding joint cover.

B135000

2.

REMOVE NO. 1 ROOF DRIP SIDE FINISH MOULDING (a) Disengage the clip and remove the No. 1 roof drip side finish moulding. NOTICE: Do not remove the clip. Replace the clip with a supply clip if damaged.

B135001

3.

REMOVE NO. 2 ROOF DRIP SIDE FINISH MOULDING (a) Remove the No. 2 roof drip side finish moulding.

B135003

ET

4.

REMOVE NO. 3 ROOF DRIP SIDE FINISH MOULDING (a) Remove the No. 3 roof drip side finish moulding.

B135005

EXTERIOR ROOF DRIP SIDE FINISH MOULDING

ET49

5.

REMOVE NO. 4 ROOF DRIP SIDE FINISH MOULDING (a) Disengage the clip and remove the No. 4 roof drip side finish moulding. NOTICE: Do not remove the clip. Replace the clip with a supply clip if damaged.

B135007

6.

REMOVE WINDSHIELD OUTSIDE UPPER MOULDING SUB-ASSEMBLY (a) Apply protective tape to the roof panel in the area around the windshield outside upper moulding.

Protective Tape
B135038E01

(b) Insert the piano wires between the vehicle body and the windshield outside upper moulding, as shown in the illustration. (c) Tie objects that can serve as handles (for example, wooden blocks) to all wire ends. NOTICE: When separating the windshield outside upper moulding from the vehicle, do not damage the vehicle's paintwork or exterior ornaments.
B138614

(d) Disengage the 6 claws and the 2 clips and remove the windshield outside upper moulding.

ET
B135039

ET50

EXTERIOR ROOF DRIP SIDE FINISH MOULDING

7.

REMOVE ROOF DRIP SIDE FINISH MOULDING RETAINER HINT: Use the same procedure to remove all the roof drip side finish moulding retainers. (a) Remove the screw and the roof drip side finish moulding retainer. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP HINT: Use the same procedure as for the RH side (See Page AV-110). REMOVE ASSIST GRIP PLUG HINT: Use the same procedure as for the RH side (See Page AV-110).

8.

9.

B135040

10. REMOVE ASSIST GRIP ASSEMBLY HINT: Use the same procedure as for the RH side (See Page AV-110). 11. REMOVE FRONT PILLAR GARNISH HINT: Use the same procedure as for the RH side (See Page IR-18). 12. REMOVE FRONT PILLAR OUTER GARNISH (a) Remove the nut. (b) Disengage the 5 clips and remove the front pillar outer garnish.

B135013

13. REMOVE ROOF SIDE GARNISH PROTECTOR (a) Using a clip remover, remove the 4 clips. (b) Remove the 3 pieces of double-sided adhesive tape and the roof side garnish protector.

ET

Double-sided Adhesive Tape


B135014E01

EXTERIOR ROOF DRIP SIDE FINISH MOULDING

ET51

INSTALLATION
HINT: The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified. 1. INSTALL ROOF SIDE GARNISH PROTECTOR (a) Install a new roof side garnish protector with the 4 clips.

Double-sided Adhesive Tape


B135014E01

2.

INSTALL FRONT PILLAR OUTER GARNISH (a) Engage the 5 clips and install the front pillar outer garnish. (b) Tighten the nut. Torque: 5.0 N*m (50 kgf*cm, 44 in.*lbf) INSTALL FRONT PILLAR GARNISH HINT: Use the same procedure as for the RH side (See Page IR-43). INSTALL ASSIST GRIP ASSEMBLY HINT: Use the same procedure as for the RH side (See Page AV-113). INSTALL ASSIST GRIP PLUG HINT: Use the same procedure as for the RH side (See Page AV-114). INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP HINT: Use the same procedure as for the RH side (See Page AV-114).

3.

B135013

4.

5.

6.

ET

ET52

EXTERIOR ROOF DRIP SIDE FINISH MOULDING

7.

INSTALL ROOF DRIP SIDE FINISH MOULDING RETAINER HINT: Use the same procedure to install all the roof drip side finish moulding retainers. (a) Install the roof drip side finish moulding retainer. Torque: 5.0 N*m (50 kgf*cm, 44 in.*lbf) INSTALL WINDSHIELD OUTSIDE UPPER MOULDING SUB-ASSEMBLY (a) Clean the windshield glass. (1) Using a scraper, remove the adhesive from the windshield glass. (2) Clean the outer circumference of the windshield glass with a non-residue solvent. NOTICE: Do not touch the windshield glass surface after cleaning it. (b) Using a brush or sponge, apply Primer G to the contact surface. NOTICE: Allow the primer to dry for 3 minutes or more. Throw away any leftover Primer G. Do not apply too much Primer G. HINT: If Primer G is applied to any areas other than those specified, wipe off the primer with a clean shop rag or piece of cloth before it dries. (c) Apply adhesive. Adhesive: Toyota Genuine Windshield Glass Adhesive or the equivalent (1) Cut the tip off the cartridge nozzle. HINT: After cutting off the tip, use all adhesive within the times indicated in the table below. Usage time frame:
Temperature 35C (95F) 20C (68F) 5C (41F) Usage Time Frame 15 minutes 1 hour 40 minutes 8 hours

8.

B135040

(2) Load the sealer gun with the cartridge.

ET

EXTERIOR ROOF DRIP SIDE FINISH MOULDING

ET53

(3) Apply adhesive to a new windshield outside upper moulding, as shown in the illustration.

A-A a c

b
B138634E01

Specification:
Area a b c Measurement 7 mm (0.276 in.) 8 mm (0.315 in.) 10 mm (0.394 in.)

(d) Engage the 6 claws and the 2 clips and install a new windshield outside upper moulding. NOTICE: Do not drive the vehicle within the time indicated in the table below. Minimum time:
Temperature 35C (95F) 20C (68F) 5C (41F) Minimum time prior to driving vehicle 1 hour 30 minutes 5 hour 24 hours

B135039

(e) Remove the protective tape.

ET
Protective Tape
B135038E01

ET54

EXTERIOR ROOF DRIP SIDE FINISH MOULDING

9.
b

Location Marks

Location Marks
B135009E01

INSTALL ROOF DRIP SIDE FINISH MOULDING CLIP NOTICE: Only follow this procedure when replacing the clips. Wear polyethylene gloves when performing steps and avoid having direct contact between the adhesive and your hand. Refer to the label on the adhesive for further precautions. (a) Clean the vehicle body. (1) Using an industrial dryer, heat the tape remaining on the painted surface to soften it and peel it off with a bamboo scraper. (2) Clean the surface using a shop rag or piece of cloth soaked in a non-residue solvent. (b) Apply adhesive. (1) Load an adhesive cartridge into an adhesive coating gun. (2) Remove the cap from the adhesive cartridge and pull the lever of the gun. Make sure that the adhesive comes out of the nozzle tip ( 2 outlets) uniformly. (Confirm by applying adhesive to cardboard) (3) Pull the lever again and apply adhesive to a part of the cardboard where it has not been applied before. HINT: The amount of the adhesive applied in this step should be greater than that required 0.5mm (0.02 in.) (4) Using a paddle, mix the adhesive 10 times. (5) Apply the adhesive, with a uniform thickness of 0.5 mm (0.02 in.), to the surface of the hardening tape on the clip. (c) Set the clip in the predetermined position on the pillar and press in until extra adhesive protrudes beyond the sides of the tape (20 N (2kgf, 4.4 lb) x 2 seconds). Specification:
Area a b Measurement 2.5 to 3.5 mm (0.098 to 0.138 in.) 2 to 3 mm (0.079 to 0.118 in.)

ET

(d) After pressing the clip, leave it for the predetermined time shown below and then install the moulding. Ambient temperatures and recommended leaving times:
Temperature 5 to 10C (41 to 50F) 10 to 15C (50 to 59F) 15 to 23C (59 to 73F) 23C (73F) or more Leaving times 1 hour or more 30 minutes or more 30 minutes or more 15 minutes or more

EXTERIOR ROOF DRIP SIDE FINISH MOULDING

ET55

10. INSTALL NO. 4 ROOF DRIP SIDE FINISH MOULDING (a) Engage the clip and install the No. 4 roof drip side finish moulding.

B135008

Location Mark

11. INSTALL NO. 3 ROOF DRIP SIDE FINISH MOULDING (a) Install the No. 3 roof drip side finish moulding as shown in the illustration.

B135006E01

Location Mark

12. INSTALL NO. 2 ROOF DRIP SIDE FINISH MOULDING (a) Install the No. 2 roof drip side finish moulding as shown in the illustration.

B135004E01

13. INSTALL NO. 1 ROOF DRIP SIDE FINISH MOULDING (a) Engage the clip and install the No. 1 roof drip side finish moulding.

B135002

ET

ET56

EXTERIOR ROOF DRIP SIDE FINISH MOULDING

14. INSTALL ROOF DRIP SIDE FINISH MOULDING JOINT COVER HINT: Use the same procedure to remove all the roof drip moulding joint covers. (a) Engage the 2 claws and install the roof drip moulding joint cover. NOTICE: Install the roof drip moulding joint cover with the arrow mark facing forward.

Arrow Mark
B135000E01

ET

EXTERIOR OUTSIDE MOULDING

ET57

OUTSIDE MOULDING
EXTERIOR BODY

COMPONENTS

3.0 (30, 27 in.*lbf)

x2

x2

RADIATOR GRILLE

x5

x2
3.0 (30, 27 in.*lbf)

FRONT BUMPER COVER

x2

ET
x4 x4
3.0 (30, 27 in.*lbf)

8.0 (80, 71 in.*lbf)

N*m (kgf*cm, ft*lbf) : Specified torque


B134727E01

ET58

EXTERIOR OUTSIDE MOULDING

x5

8.0 (80, 71 in.*lbf)

WIRE to WIRE CONNECTOR

WIRE to WIRE CONNECTOR

REAR BUMPER COVER

ET
3.0 (30, 27 in.*lbf)

x2

x2

8.0 (80, 71 in.*lbf)

N*m (kgf*cm, ft*lbf) : Specified torque


B138481E01

EXTERIOR OUTSIDE MOULDING

ET59

w/ Side Step:

SIDE STEP SUB-ASSEMBLY

x6

20 (200, 14)

ET

N*m (kgf*cm, ft*lbf) : Specified torque


B138489E01

ET60

EXTERIOR OUTSIDE MOULDING

x5
5.0 (50, 44 in.*lbf)

FRONT FENDER MUDGUARD

x4

ET

5.0 (50, 44 in.*lbf)

QUARTER PANEL MUDGUARD

N*m (kgf*cm, ft*lbf) : Specified torque


B135081E01

EXTERIOR OUTSIDE MOULDING

ET61

x2

ROCKER PANEL MOULDING x3 x6

5.0 (50, 44 in.*lbf)

ET
N*m (kgf*cm, ft*lbf) : Specified torque Non-reusable part
B135050E01

ET62

EXTERIOR OUTSIDE MOULDING

FRONT FENDER OUTSIDE MOULDING PAD

FRONT FENDER MOULDING SUB-ASSEMBLY

x2 x5
5.0 (50, 44 in.*lbf)

FRONT BUMPER SIDE SUPPORT

x2

3.0 (30, 27 in.*lbf)

QUARTER PANEL MOULDING PAD

ET
QUARTER OUTSIDE MOULDING SUB-ASSEMBLY N*m (kgf*cm, ft*lbf) : Specified torque Non-reusable part
5.0 (50, 44 in.*lbf)
B135054E01

x8

EXTERIOR OUTSIDE MOULDING

ET63

5.0 (50, 44 in.*lbf) 5.0 (50, 44 in.*lbf)

x2

x2 x2

x5 x4 FRONT DOOR OUTSIDE MOULDING SUB-ASSEMBLY

ACCESS DOOR OUTSIDE MOULDING SUB-ASSEMBLY

ET

N*m (kgf*cm, ft*lbf) : Specified torque Non-reusable part


B135015E01

ET64

EXTERIOR OUTSIDE MOULDING

x3

x2 x3

x3 BACK DOOR OUTSIDE MOULDING LH BACK DOOR OUTSIDE MOULDING RH

SPARE TIRE

ET
x3
88 (897, 65)

N*m (kgf*cm, ft*lbf) : Specified torque Non-reusable part


B135024E01

EXTERIOR OUTSIDE MOULDING

ET65

REMOVAL
HINT: The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified. 1. 2. 3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL (w/ Back Sonar) REMOVE RADIATOR GRILLE (See page ET-4) REMOVE FRONT BUMPER COVER (a) Apply protective tape as shown in the illustration.

Protective Tape
B134730E01

(b) Using a clip remover, remove the 5 clips.

B138606

(c) Remove the 8 screws and the 4 bolts.

ET

B134731

ET66

EXTERIOR OUTSIDE MOULDING

(d) Disengage the 2 claws and remove the front bumper cover. 4. 5. 6. 7. 8. 9. REMOVE REAR BUMPER COVER (See page ET-17) REMOVE FRONT FENDER MUDGUARD (See page ET-83) REMOVE QUARTER PANEL MUDGUARD (See page ET-83) REMOVE FRONT BUMPER SIDE SUPPORT (See page ET-5) REMOVE SIDE STEP SUB-ASSEMBLY (w/ Side Step) (See page ET-86) REMOVE ROCKER PANEL MOULDING (a) Apply protective tape to the quarter panel in the area around the rocker panel moulding. (b) Using a clip remover, remove the 6 retainers. (c) Remove the 3 screws.

B134733

Protective Tape

B135051E01

(d) Disengage the 5 clips and remove the rocker panel moulding.

ET

B135052

EXTERIOR OUTSIDE MOULDING

ET67

(e) Turn the clips 90 clockwise and remove them.


90

B135058E01

10. REMOVE FRONT FENDER MOULDING SUBASSEMBLY (a) Apply protective tape to the fender panel in the area around the front fender moulding.

Protective Tape
B135055E01

(b) Using a clip remover, remove the 2 clips. (c) Remove the 5 screws.

B135056

(d) Disengage the 2 clips and remove the front fender moulding.

ET

B135057

ET68

EXTERIOR OUTSIDE MOULDING

(e) Turn the clips 90 clockwise and remove them.


90

B135058E01

11. REMOVE QUARTER OUTSIDE MOULDING SUBASSEMBLY (a) Apply protective tape to the quarter panel in the area around the quarter outside moulding.

Protective Tape

B135061E01

(b) Using a clip remover, remove the clip. (c) Remove the 8 screws.

B135062

(d) Disengage the 2 clips and remove the quarter outside moulding.

ET

B135063

EXTERIOR OUTSIDE MOULDING

ET69

(e) Turn the clips 90 clockwise and remove them.


90

B135058E01

12. REMOVE FRONT DOOR OUTSIDE MOULDING SUBASSEMBLY (a) Apply protective tape to the front door panel in the area around the front door outside moulding. (b) Remove the 2 nuts.

Protective Tape
B135016E01

(c) Using a moulding remover, disengage the 9 clips and remove the front door outside moulding.

Moulding Remover
B135017E01

(d) Turn the clips 90 clockwise and remove them.


90

ET
B135058E01

ET70

EXTERIOR OUTSIDE MOULDING

13. REMOVE ACCESS DOOR OUTSIDE MOULDING SUB-ASSEMBLY (a) Apply protective tape to the access door panel in the area around the access door outside moulding. (b) Remove the nut.

Protective Tape
B135020E01

(c) Using a moulding remover, disengage the 4 clips and remove the access door outside moulding.

Moulding Remover
B135021E01

(d) Turn the clips 90 clockwise and remove them.


90

14. REMOVE SPARE TIRE

B135058E01

15. REMOVE BACK DOOR OUTSIDE MOULDING LH (a) Apply protective tape to the back door panel in the area around the back door outside moulding. (b) Remove the screw.

ET
Protective Tape
B135025E01

EXTERIOR OUTSIDE MOULDING

ET71

(c) Using a moulding remover, disengage the 6 clips and remove the back door outside moulding.

Moulding Remover
B135026E01

(d) Turn the clips 90 clockwise and remove them.


90

B135058E01

16. REMOVE BACK DOOR OUTSIDE MOULDING RH (a) Apply protective tape to the back door panel in the area around the back door outside moulding. (b) Remove the screw.

Protective Tape
B135029E01

(c) Using a moulding remover, disengage the 6 clips and remove the back door outside moulding.

ET

Moulding Remover
B135030E01

ET72

EXTERIOR OUTSIDE MOULDING

(d) Turn the clips 90 clockwise and remove them.


90

B135058E01

ET

EXTERIOR OUTSIDE MOULDING

ET73

INSTALLATION
HINT: The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified. 1. INSTALL BACK DOOR OUTSIDE MOULDING RH (a) Install 6 new clips in the positions shown in the illustration. NOTICE: If you install the clips wrongly, the installation of the back door outside moulding will be improper.

B135032

(b) Engage the 6 clips and install the back door outside moulding.

B135031

(c) Tighten the screw. (d) Remove the protective tape.

ET
Protective Tape
B135029E01

ET74

EXTERIOR OUTSIDE MOULDING

2.

INSTALL BACK DOOR OUTSIDE MOULDING LH (a) Install 6 new clips in the positions shown in the illustration. NOTICE: If you install the clips wrongly, the installation of the back door outside moulding will be improper.

B135028

(b) Engage the 6 clips and install the back door outside moulding.

B135027

(c) Tighten the screw. (d) Remove the protective tape. 3. INSTALL SPARE TIRE Torque: 88 N*m (897 kgf*cm, 65 ft.*lbf)

Protective Tape
B135025E01

ET

EXTERIOR OUTSIDE MOULDING

ET75

4.

INSTALL ACCESS DOOR OUTSIDE MOULDING SUBASSEMBLY (a) Install 4 new clips in the positions shown in the illustration. NOTICE: If you install the clips wrongly, the installation of the access door outside moulding will be improper.

B135023

(b) Engage the 4 clips and install the access door outside moulding.

B135022

(c) Tighten the nut. Torque: 5.0 N*m (50 kgf*cm, 44 in.*lbf) (d) Remove the protective tape.

Protective Tape
B135020E01

ET

ET76

EXTERIOR OUTSIDE MOULDING

5.

INSTALL FRONT DOOR OUTSIDE MOULDING SUBASSEMBLY (a) Install 9 new clips in the positions shown in the illustration. NOTICE: If you install the clips wrongly, the installation of the rear door outside moulding will be improper.

B135019

(b) Engage the 9 clips and install the front door outside moulding.

B135018

(c) Tighten the 2 nuts. Torque: 5.0 N*m (50 kgf*cm, 44 in.*lbf) (d) Remove the protective tape. 6. INSTALL QUARTER PANEL MOULDING PAD HINT: Only follow this procedure when replacing the quarter outside moulding pad.

Protective Tape
B135016E01

ET

(a) Install a new quarter outside moulding pad in the position shown in the illustration.

B135064

EXTERIOR OUTSIDE MOULDING

ET77

7.

INSTALL QUARTER OUTSIDE MOULDING SUBASSEMBLY (a) Install 2 new clips in the positions shown in the illustration. NOTICE: If you install the clips wrongly, the installation of the quarter outside moulding will be improper.

B135065

(b) Engage the 2 clips and install the quarter outside moulding.

B135063

(c) Tighten the 8 screws Torque: 5.0 N*m (50 kgf*cm, 44 in.*lbf) (d) Install the clip.

B135062

(e) Remove the protective tape. 8. INSTALL FRONT FENDER OUTSIDE MOULDING PAD HINT: Only follow this procedure when replacing the front wheel opening extension pad.

ET

Protective Tape

B135061E01

ET78

EXTERIOR OUTSIDE MOULDING

(a) Install a new front wheel opening extension pad in the position shown in the illustration.

B135059

9.

INSTALL FRONT FENDER MOULDING SUBASSEMBLY (a) Install 2 new clips in the positions shown in the illustration. NOTICE: If you install the clips wrongly, the installation of the front fender moulding will be improper.

B135060

(b) Engage the 2 clips and install the front fender moulding.

B135057

(c) Tighten the 5 screws. Torque: 5.0 N*m (50 kgf*cm, 44 in.*lbf) (d) Install the 2 clips

ET

B135056

EXTERIOR OUTSIDE MOULDING

ET79

(e) Remove the protective tape. 10. INSTALL FRONT BUMPER SIDE SUPPORT (See page ET-9) 11. INSTALL ROCKER PANEL MOULDING (a) Install 3 clips in the positions shown in the illustration.
Protective Tape
B135055E01

B135053

NOTICE: If you install the clips wrongly, the installation of the rocker panel moulding will be improper. (b) Engage the 5 clips and install the rocker panel moulding.

ET
B135052

(c) Tighten the 3 screws. Torque: 5.0 N*m (50 kgf*cm, 44 in.*lbf)

ET80

EXTERIOR OUTSIDE MOULDING

(d) Install the 6 retainers.

Protective Tape

B135051E01

12. INSTALL SIDE STEP SUB-ASSEMBLY (See page ET87) 13. INSTALL QUARTER PANEL MUDGUARD (See page ET-83) 14. INSTALL FRONT FENDER MUDGUARD (See page ET-84) 15. INSTALL REAR BUMPER COVER (See page ET-25) 16. INSTALL FRONT BUMPER COVER (a) Engage the 2 claws and install the front bumper cover.

B134733

ET

EXTERIOR OUTSIDE MOULDING

ET81

(b) Tighten the 8 screws and the 4 bolts. Torque: 3.0 N*m (30 kgf*cm, 27 in.*lbf) for screw 8.0 N*m (80 kgf*cm, 71 in.*lbf) for bolt

B134732

(c) Install the 5 clips.

B138606

(d) Remove the protective tape. 17. INSTALL RADIATOR GRILLE (See page ET-11) 18. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (w/ Back Sonar) Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)

ET

Protective Tape
B134730E01

EXTERIOR FENDER PANEL MUDGUARD

ET81

FENDER PANEL MUDGUARD


EXTERIOR BODY

COMPONENTS

x5

8.0 (80, 71 in.*lbf)

WIRE to WIRE CONNECTOR

WIRE to WIRE CONNECTOR

REAR BUMPER COVER

ET
3.0 (30, 27 in.*lbf)

x2 N*m (kgf*cm, ft*lbf) : Specified torque

x2

8.0 (80, 71 in.*lbf)

B135139E01

ET82

EXTERIOR FENDER PANEL MUDGUARD

x5
5.0 (50, 44 in.*lbf)

FRONT FENDER MUDGUARD

x4

ET

5.0 (50, 44 in.*lbf)

QUARTER PANEL MUDGUARD

N*m (kgf*cm, ft*lbf) : Specified torque


B135081E01

EXTERIOR FENDER PANEL MUDGUARD

ET83

REMOVAL
HINT: The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified. 1. 2. 3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL (w/ Back Sonar) REMOVE REAR BUMPER COVER (See page ET-17) REMOVE FRONT FENDER MUDGUARD (a) Using a clip remover, remove the clip. (b) Remove the 5 screws and the front fender mudguard.

B135082

4.

REMOVE QUARTER PANEL MUDGUARD (a) Using a clip remover, remove the clip. (b) Remove the 4 screws and the quarter panel mudguard.

B135084

ET

ET84

EXTERIOR FENDER PANEL MUDGUARD

INSTALLATION
HINT: The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified. 1. INSTALL QUARTER PANEL MUDGUARD (a) Align the 2 pins of the quarter panel mudguard with the installation hole of the quarter outside moulding. (b) Install the quarter panel mudguard with the 4 screws. Torque: 5.0 N*m (50 kgf*cm, 44 in.*lbf) (c) Install the clip.

B135085

2.

INSTALL FRONT FENDER MUDGUARD (a) Align the pin of the front fender mudguard with the installation hole of the front fender moulding. (b) Install the front fender mudguard with the 5 screws. Torque: 5.0 N*m (50 kgf*cm, 44 in.*lbf) (c) Install the clip. INSTALL REAR BUMPER COVER (See page ET-25) CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (w/ Back Sonar) Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)

3. 4.

B135083

ET

EXTERIOR SIDE STEP

ET85

SIDE STEP
EXTERIOR BODY

COMPONENTS

SIDE STEP SUB-ASSEMBLY

NO. 3 SIDE STEP BRACKET NO. 2 SIDE STEP BRACKET NO. 1 SIDE STEP BRACKET x2
20 (200, 14) 12.5 (125, 9)

x2
20 (200, 14)

x2 x2

12.5 (125, 9)

x2
20 (200, 14)

ET

x2

12.5 (125, 9)

N*m (kgf*cm, ft*lbf) : Specified torque


B135175E01

ET86

EXTERIOR SIDE STEP

REMOVAL
HINT: The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified. 1. REMOVE SIDE STEP SUB-ASSEMBLY (a) Remove the 6 bolts and the side step.

B135176

2.

REMOVE NO. 1 SIDE STEP BRACKET (a) Remove the 2 bolts and the No. 1 side step bracket.

B135177

3.

REMOVE NO. 2 SIDE STEP BRACKET (a) Remove the 2 bolts and the No. 2 side step bracket.

B135178

ET

4.

REMOVE NO. 3 SIDE STEP BRACKET (a) Remove the 2 bolts and the No. 3 side step bracket.

B135179

EXTERIOR SIDE STEP

ET87

INSTALLATION
HINT: The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified. 1. INSTALL NO. 3 SIDE STEP BRACKET (a) Install the No. 3 side step bracket with the 2 bolts. Torque: 12.5 N*m (125 kgf*cm, 9 ft.*lbf)

B135179

2.

INSTALL NO. 2 SIDE STEP BRACKET (a) Install the No. 2 side step bracket with the 2 bolts. Torque: 12.5 N*m (125 kgf*cm, 9 ft.*lbf)

B135178

3.

INSTALL NO. 1 SIDE STEP BRACKET (a) Install the No. 1 side step bracket with the 2 bolts. Torque: 12.5 N*m (125 kgf*cm, 9 ft.*lbf)

B135177

4.

INSTALL SIDE STEP SUB-ASSEMBLY (a) Install the step with 6 bolts. Torque: 20 N*m (200 kgf*cm, 14 ft.*lbf)

ET

B135176

ET88
EXTERIOR BODY

EXTERIOR BACK DOOR OUTSIDE GARNISH

BACK DOOR OUTSIDE GARNISH


COMPONENTS

BACK DOOR TRIM COVER RH

BUTYL TAPE BACK DOOR TRIM COVER LH

DOOR TRIM RETAINER CAP

BACK DOOR SERVICE HOLE COVER BACK DOOR TRIM BOARD DOOR TRIM RETAINER CAP

ET

B135106E01

EXTERIOR BACK DOOR OUTSIDE GARNISH

ET89

6.0 (60, 53 in.*lbf)

x2

BACK DOOR LOCK ROD

BACK DOOR OUTSIDE GARNISH SUB-ASSEMBLY

x2 x2

BACK DOOR OUTSIDE MOULDING

x3
88 (897, 65)

ET
SPARE TIRE

N*m (kgf*cm, ft*lbf) : Specified torque Non-reusable part


B135107E01

ET90

EXTERIOR BACK DOOR OUTSIDE GARNISH

REMOVAL
1. 2. 3. 4. 5. 6. 7. REMOVE CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE SPARE TIRE REMOVE BACK DOOR OUTSIDE MOULDING (See page ET-71) REMOVE BACK DOOR TRIM COVER RH (See page ED-48) REMOVE BACK DOOR TRIM COVER LH (See page ED-48) REMOVE BACK DOOR TRIM BOARD (See page ED49) REMOVE BACK DOOR SERVICE HOLE COVER (a) Remove the back door service hole cover to the extent that the back door outside garnish can be removed.

Butyl Tape
B135108E01

8.

REMOVE BACK DOOR OUTSIDE GARNISH SUBASSEMBLY (a) Apply protective tape to the back door panel in the area around the back door outside garnish.

Protective Tape
B135112E01

(b) Using a clip remover, disengage the 4 claws and remove the plug hole.

ET
B135109

EXTERIOR BACK DOOR OUTSIDE GARNISH

ET91

(c) Disconnect the license light connector. (d) Disconnect the back door lock rod.

B135110

(e) Remove the 2 nuts.

B135111

(f)

Using a moulding remover, disengage the 4 clips and remove the back door outside garnish.

Moulding Remover
B135113E01

INSTALLATION
1. INSTALL BACK DOOR OUTSIDE GARNISH SUBASSEMBLY (a) Engage the 4 clips and install the back door outside garnish.

ET

B135114

ET92

EXTERIOR BACK DOOR OUTSIDE GARNISH

(b) Tighten the 2 nuts. Torque: 6.0 N*m (60 kgf*cm, 53 in.*lbf)

B135111

(c) Connect the back door lock rod. (d) Connect the license light connector.

B135110

(e) Engage the 4 claws and install the plug hole.

B135109

(f)

Remove the protective tape.

Protective Tape
B135112E01

ET

2. 3. 4. 5.
Butyl Tape
B135108E01

INSTALL BACK DOOR SERVICE HOLE COVER (a) Install the back door service hole cover. INSTALL BACK DOOR TRIM BOARD (See page ED57) INSTALL BACK DOOR TRIM COVER RH (See page ED-57) INSTALL BACK DOOR TRIM COVER LH (See page ED-57)

EXTERIOR BACK DOOR OUTSIDE GARNISH

ET93

6. 7. 8.

INSTALL BACK DOOR OUTSIDE MOULDING (See page ET-72) INSTALL SPARE TIRE Torque: 88 N*m (897 kgf*cm, 65 ft.*lbf) CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)

ET

ET94
EXTERIOR BODY

EXTERIOR FRONT DOOR BLACK OUT TAPE

FRONT DOOR BLACK OUT TAPE


COMPONENTS
POWER WINDOW SWITCH CONNECTOR

FRONT DOOR ARMREST BASE UPPER PANEL

FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY

FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY

FRONT DOOR TRIM BOARD SUB-ASSEMBLY

ET

B135097E01

EXTERIOR FRONT DOOR BLACK OUT TAPE

ET95

x4

FRONT DOOR NO. 2 SERVICE HOLE COVER

x3

8.0 (82, 71 in.*lbf)

FRONT DOOR GLASS OUTER WEATHERSTRIP ASSEMBLY

OUTER REAR VIEW MIRROR ASSEMBLY

w/ Power and Light: MIRROR CONNECTOR

OUTER REAR VIEW MIRROR ASSEMBLY

ET

N*m (kgf*cm, ft*lbf) : Specified torque Non-reusable part


B135098E01

ET96

EXTERIOR FRONT DOOR BLACK OUT TAPE

5.5 (56, 49 in.*lbf)

x2 FRONT DOOR LOWER FRAME BRACKET GARNISH

5.5 (56, 49 in.*lbf)

5.5 (56, 49 in.*lbf)

FRONT DOOR WINDOW LOWER FRAME

FRONT DOOR LOWER FRAME SUB-ASSEMBLY

FRONT DOOR GLASS RUN

ET

N*m (kgf*cm, ft*lbf) : Specified torque


B135200E01

EXTERIOR FRONT DOOR BLACK OUT TAPE

ET97

FRONT DOOR WEATHERSTRIP

NO. 2 BLACK OUT TAPE

NO. 3 BLACK OUT TAPE

ET
NO. 1 BLACK OUT TAPE

Non-reusable part
B138482E01

ET98

EXTERIOR FRONT DOOR BLACK OUT TAPE

REMOVAL
1. 2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE FRONT DOOR ARMREST BASE UPPER PANEL HINT: Use the same procedure as for the RH side (See page ED-9). REMOVE FRONT DOOR TRIM BOARD SUBASSEMBLY HINT: Use the same procedure as for the RH side (See page ED-9). REMOVE FRONT DOOR NO. 2 SERVICE HOLE COVER HINT: Use the same procedure as for the RH side (See page ED-10). REMOVE OUTER REAR VIEW MIRROR ASSEMBLY (See page ET-39) REMOVE FRONT DOOR GLASS OUTER WEATHERSTRIP ASSEMBLY (See page ET-39) REMOVE FRONT DOOR WEATHERSTRIP HINT: Use the same procedure as for the RH side (See page ED-11). REMOVE FRONT DOOR GLASS RUN HINT: Use the same procedure as for the RH side (See page ED-12). REMOVE FRONT DOOR LOWER FRAME SUBASSEMBLY HINT: Use the same procedure as for the RH side (See page ED-12).

3.

4.

5. 6. 7.

8.

9.

ET

10. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH HINT: Use the same procedure as for the RH side (See page ED-12). 11. REMOVE FRONT DOOR WINDOW LOWER FRAME HINT: Use the same procedure as for the RH side (See page ED-12).

EXTERIOR FRONT DOOR BLACK OUT TAPE

ET99

B135201

12. REMOVE NO. 1 BLACK OUT TAPE (a) Using an infrared light, heat the No. 1 black out tape. CAUTION: Do not burn yourself with the heated front door panel or infrared light. HINT: Heat at 40 to 60C (104 to 140F) for 3 to 5 minutes. (b) Lift the end portion with your nail and peel it parallel to the attachment surface. 13. REMOVE NO. 3 BLACK OUT TAPE (a) Using an infrared light, heat the No. 3 black out tape. CAUTION: Do not burn yourself with the heated front door panel or infrared light. HINT: Heat at 40 to 60C (104 to 140F) for 3 to 5 minutes. (b) Lift the end portion with your nail and peel it parallel to the attachment surface. 14. REMOVE NO. 2 BLACK OUT TAPE (a) Using an infrared light, heat the No. 2 black out tape. CAUTION: Do not burn yourself with the heated front door panel or infrared light. HINT: Heat at 40 to 60C (104 to 140F) for 3 to 5 minutes. (b) Lift the end portion with your nail and peel it parallel to the attachment surface.

B135205

B135203

ET

ET100

EXTERIOR FRONT DOOR BLACK OUT TAPE

INSTALLATION
HINT: The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified. 1. INSTALL NO. 2 BLACK OUT TAPE (a) Application precautions. (1) Application temperature. 1. If the temperature is below 15C (59F), using an infrared light, heat the base (body attachment surface) and black out tape up to between 20 and 30C (68 and 86F). If the temperature is over 35C (95F), perform the operation after lowering the temperature to below 35C (95F). HINT: The most suitable temperature for applying the black out tape is 25C (77F). The black out tape cannot be applied correctly at low temperatures due to its stiffness and weak adhesion. The tape loses its consistency at high temperature. (2) Pre-application procedure. 1. Any uneven twisting or dust on the base (body attachment surface) causes a defective appearance due to air being trapped under the black out tape during application. Make sure there is no uneven twisting or dust on or around the base or black out tape. HINT: When the air is dry in winter, put cardboard between the pieces of black out tape and keep it in a dry flat place. (3) Handling. 1. Keep the black out tape in a dry flat level place because it is easily deformed. NOTICE: Do not fold, bend or expose the tape to high temperatures. (4) Application method (Method of squeegee operation and application for general portions). NOTICE: The positioning accuracy must be within 1 mm (0.039 in.) when starting the application, otherwise, poor appearance and adhesion will result. Do not reuse black out tape that has been removed. It causes deformation and weak adhesion.

ET

EXTERIOR FRONT DOOR BLACK OUT TAPE

ET101

1. In order to suppress bubble formation, slightly raise the portion not being pressed by the squeegee away from the base. Tilt the squeegee between 40 and 50 (in the pushing direction) and between 30 and 45 (in the pulling direction), and apply 20 to 30 N (2 to 3 kg, 4 to 6 lb) of pressure at a velocity of 3 to 7 cm/sec. while pushing out the air.
Pushing Direction: 40 to 50

3 to 7 cm/sec. Squeegee Black Out Tape 10 to 20 mm (0.394 to 0.787 in.)

Backing Paper

Pulling Direction:

3 to 7 cm/sec. 10 to 20 mm (0.394 to 0.787 in.) Squeegee Black Out Tape 30 to 45 Backing Paper
B114637E01

NOTICE: While using the squeegee, do not change the speed, stop the operation or change the force of the application. Doing so could cause a streak across the surface of the black out tape called a shock line. While using the squeegee, keep the speed and force of application constant and the angle correct.

ET

ET102

EXTERIOR FRONT DOOR BLACK OUT TAPE

HINT: The squeegee can be tilted in either the pushing direction or in the pulling direction against the attachment portion. Perform the procedure while peeling the backing paper off the black out tape, 10 to 20 mm (0.394 to 0.787 in.) from the end of the squeegee. (5) Application method (Method of squeegee operation). 1. If the tape cannot be pressed in one step using the squeegee, perform the application in several steps. Using your finger or a thicker part of the squeegee, gradually apply the tape to the small R portion of the hemming portion in 2 or 3 steps. HINT: Peel off the backing paper at the hemming portion and apply the black out tape with your finger or a thicker part of the squeegee. (6) Application method (Method of squeegee operation and application method for corner sections). 1. Carefully apply the tape using a finger after peeling the backing paper off the corner section. 2. In order to prevent appearance deterioration caused by the tape pin angle, turn in the tape at the corner after heating the black out tape with a dryer. (7) Inspection. 1. Repeat the application using new black out tape. NOTICE: Do not use a needle to rectify bubbles in any glazed tape being applied to the outer panel, in order to make scratches virtually imperceptible. HINT: Use an instant adhesive if the hemming or corner portions of the black out tape are partially peeled off. (b) Clean the attachment surface (Using an infrared light). (1) Using an infrared light, heat any black out tape and adhesive remaining on the body. CAUTION: Do not burn yourself with the heated body or infrared light. (2) Using a shop rag or piece of cloth, rub the remaining black out tape and adhesive off the body. (3) Using a non-residue solvent, clean the attachment surface.

2 1 3

Squeegee Hemming Portion


B108310E01

ET

EXTERIOR FRONT DOOR BLACK OUT TAPE

ET103

(c) Clean the attachment surface (Using a tape removal disc). (1) Set the 8 discs in the holder and insert the removal disc into an air drill or electric drill. NOTICE: Use an electric drill of which the no-load operation is 2,000 to 3,000 r/min. (2) Using a tape removal disc, rub the remaining black out tape and adhesive off the body. NOTICE: Wear protective glasses during the operation. Rotate and operate the disc in the correct direction. Visually check that the cutting portion is not damaged while rubbing the remaining black out tape and adhesive off the body. (3) Using a non-residue solvent, clean the attachment surface. (d) Apply new No. 2 black out tape to the positions shown in the illustration.

A b

B135204E01

Installation position
Mark a b Measurement 2 to 4 mm (0.079 to 0.157 in.) 4 to 6 mm (0.157 to 0.236 in.)

2.

INSTALL NO. 3 BLACK OUT TAPE (a) Application precautions. HINT: Use the same procedure as for the No. 2 black out tape. (b) Clean the attachment surface (Using an infrared light). HINT: Use the same procedure as for the No. 2 black out tape.

ET

ET104

EXTERIOR FRONT DOOR BLACK OUT TAPE

(c) Clean the attachment surface (Using a tape removal disc). HINT: Use the same procedure as for the No. 2 black out tape. (d) Apply new No. 3 black out tape to the positions shown in the illustration.
Unnecessary Portion

B135206E01

Installation position
Mark a b Measurement 4 to 6 mm (0.157 to 0.236 in.) 2 to 4 mm (0.079 to 0.157 in.)

3.

INSTALL NO. 1 BLACK OUT TAPE (a) Application precautions. HINT: Use the same procedure as for the No. 2 black out tape. (b) Clean the attachment surface (Using an infrared light). HINT: Use the same procedure as for the No. 2 black out tape. (c) Clean the attachment surface (Using a tape removal disc). HINT: Use the same procedure as for the No. 2 black out tape.

ET

EXTERIOR FRONT DOOR BLACK OUT TAPE

ET105

(d) Apply new No. 1 black out tape to the positions shown in the illustration.

a b A A

B135202E01

Installation position
Mark a b Measurement 2 to 4 mm (0.079 to 0.157 in.) 4 to 6 mm (0.157 to 0.236 in.)

4.

INSTALL FRONT DOOR WINDOW LOWER FRAME HINT: Use the same procedure as for the RH side (See page ED-21). INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH HINT: Use the same procedure as for the RH side (See page ED-21). INSTALL FRONT DOOR LOWER FRAME SUBASSEMBLY HINT: Use the same procedure as for the RH side (See page ED-21). INSTALL FRONT DOOR GLASS RUN HINT: Use the same procedure as for the RH side (See page ED-21). INSTALL FRONT DOOR WEATHERSTRIP HINT: Use the same procedure as for the RH side (See page ED-22). INSTALL FRONT DOOR GLASS OUTER WEATHERSTRIP ASSEMBLY (See page ET-40)

5.

6.

7.

8.

ET

9.

10. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY (See page ET-41)

ET106

EXTERIOR FRONT DOOR BLACK OUT TAPE

11. INSTALL FRONT DOOR NO. 2 SERVICE HOLE COVER HINT: Use the same procedure as for the RH side (See page ED-24). 12. INSTALL FRONT DOOR TRIM BOARD SUBASSEMBLY HINT: Use the same procedure as for the RH side (See page ED-24). 13. INSTALL FRONT DOOR ARMREST BASE UPPER PANEL HINT: Use the same procedure as for the RH side (See page ED-25). 14. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)

ET

EXTERIOR ACCESS DOOR BLACK OUT TAPE

ET107

ACCESS DOOR BLACK OUT TAPE


EXTERIOR BODY

COMPONENTS

CUP HOLDER

CENTER PILLAR UPPER GARNISH

x2

ACCESS DOOR INSIDE HANDLE SUB-ASSEMBLY

42 (430, 31)

LAP BELT OUTER ANCHOR COVER

ACCESS DOOR TRIM BOARD SUB-ASSEMBLY

ET
ACCESS PANEL REAR WEATHERSTRIP

N*m (kgf*cm, ft*lbf) : Specified torque


B135192E01

ET108

EXTERIOR ACCESS DOOR BLACK OUT TAPE

ACCESS PANEL WEATHERSTRIP ACCESS DOOR OPENING TRIM

NO. 5 BLACK OUT TAPE

NO. 6 BLACK OUT TAPE

NO. 4 BLACK OUT TAPE

ET

ACCESS DOOR GLASS SUB-ASSEMBLY

ACCESS DOOR GLASS OUTER WEATHERSTRIP Non-reusable part


B135193E01

EXTERIOR ACCESS DOOR BLACK OUT TAPE

ET109

REMOVAL
HINT: The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified. 1. REMOVE ACCESS PANEL REAR WEATHERSTRIP HINT: Use the same procedure as for the RH side (See page ED-29). REMOVE LAP BELT OUTER ANCHOR COVER HINT: Use the same procedure as for the RH side (See page ED-29). REMOVE ACCESS DOOR INSIDE HANDLE SUBASSEMBLY HINT: Use the same procedure as for the RH side (See page ED-29). REMOVE CUP HOLDER HINT: Use the same procedure as for the RH side (See page ED-29). REMOVE ACCESS DOOR TRIM BOARD SUBASSEMBLY HINT: Use the same procedure as for the RH side (See page ED-30). REMOVE CENTER PILLAR UPPER GARNISH HINT: Use the same procedure as for the RH side (See page ED-30). REMOVE ACCESS DOOR OPENING TRIM HINT: Use the same procedure as for the RH side (See page ED-32). REMOVE ACCESS PANEL WEATHERSTRIP HINT: Use the same procedure as for the RH side (See page ED-32). REMOVE ACCESS DOOR GLASS OUTER WEATHERSTRIP (See page ET-43)

2.

3.

4.

5.

6.

7.

8.

9.

ET

10. REMOVE ACCESS DOOR GLASS SUB-ASSEMBLY (See page WS-58)

ET110

EXTERIOR ACCESS DOOR BLACK OUT TAPE

B135194

11. REMOVE NO. 4 BLACK OUT TAPE (a) Using an infrared light, heat the No. 4 black out tape. CAUTION: Do not burn yourself with the heated front door panel or infrared light. HINT: Heat at 40 to 60C (104 to 140F) for 3 to 5 minutes. (b) Lift the end portion with your nail and peel it parallel to the attachment surface. 12. REMOVE NO. 6 BLACK OUT TAPE (a) Using an infrared light, heat the No. 6 black out tape. CAUTION: Do not burn yourself with the heated front door panel or infrared light. HINT: Heat at 40 to 60C (104 to 140F) for 3 to 5 minutes. (b) Lift the end portion with your nail and peel it parallel to the attachment surface. 13. REMOVE NO. 5 BLACK OUT TAPE (a) Using an infrared light, heat the No. 6 black out tape. CAUTION: Do not burn yourself with the heated front door panel or infrared light. HINT: Heat at 40 to 60C (104 to 140F) for 3 to 5 minutes. (b) Lift the end portion with your nail and peel it parallel to the attachment surface.

B135196

B135198

ET

EXTERIOR ACCESS DOOR BLACK OUT TAPE

ET111

INSTALLATION
HINT: The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified. 1. INSTALL NO. 5 BLACK OUT TAPE (a) Application precautions (See page ET-99). (b) Clean the attachment surface (Using an infrared light) (See page ET-99). (c) Clean the attachment surface (Using a tape removal disc) (See page ET-99). (d) Apply new No. 5 black out tape to the positions shown in the illustration.

A a

Unnecessary Portion

Unnecessary Portion
B135199E01

Installation position:
Mark a Measurement 2 to 4 mm (0.079 to 0.157 in.)

2.

INSTALL NO. 6 BLACK OUT TAPE (a) Application precautions (See page ET-99). (b) Clean the attachment surface (Using an infrared light) (See page ET-99). (c) Clean the attachment surface (Using a tape removal disc) (See page ET-99).

ET

ET112

EXTERIOR ACCESS DOOR BLACK OUT TAPE

(d) Apply new No. 6 black out tape to the positions shown in the illustration.

b A A

Unnecessary Portion

B135197E01

Installation position:
Mark a b Measurement 2 to 4 mm (0.079 to 0.157 in.) 2 mm (0.079 in.)

3.

INSTALL NO. 4 BLACK OUT TAPE (a) Application precautions (See page ET-99). (b) Clean the attachment surface (Using an infrared light) (See page ET-99). (c) Clean the attachment surface (Using a tape removal disc) (See page ET-99). (d) Apply new No. 4 black out tape to the positions shown in the illustration.

B b

a Unnecessary Portion
B135195E01

ET

Installation position:
Mark a b Measurement 10 mm (0.394 in.) 2 mm (0.079 in.)

4.

INSTALL ACCESS DOOR GLASS SUB-ASSEMBLY (See page WS-59)

EXTERIOR ACCESS DOOR BLACK OUT TAPE

ET113

5. 6.

INSTALL ACCESS DOOR GLASS OUTER WEATHERSTRIP (See page ET-43) INSTALL ACCESS PANEL WEATHERSTRIP HINT: Use the same procedure as for the RH side (See page ED-38). INSTALL ACCESS DOOR OPENING TRIM HINT: Use the same procedure as for the RH side (See page ED-39). INSTALL CENTER PILLAR UPPER GARNISH HINT: Use the same procedure as for the RH side (See page ED-40). INSTALL ACCESS DOOR TRIM BOARD SUBASSEMBLY HINT: Use the same procedure as for the RH side (See page ED-41).

7.

8.

9.

10. INSTALL CUP HOLDER HINT: Use the same procedure as for the RH side (See page ED-41). 11. INSTALL ACCESS DOOR INSIDE HANDLE SUBASSEMBLY HINT: Use the same procedure as for the RH side (See page ED-41). 12. INSTALL LAP BELT OUTER ANCHOR COVER HINT: Use the same procedure as for the RH side (See page ED-42). 13. INSTALL ACCESS PANEL REAR WEATHERSTRIP HINT: Use the same procedure as for the RH side (See page ED-42).

ET

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