Front Bumper: Components
Front Bumper: Components
Front Bumper: Components
ET1
FRONT BUMPER
EXTERIOR BODY
COMPONENTS
x2
x2
RADIATOR GRILLE
x5
x2
3.0 (30, 27 in.*lbf)
x2
ET
x4 x4
3.0 (30, 27 in.*lbf)
ET2
x2
x2 x3
8.0 (80, 71 in.*lbf)
65 (665, 48)
x4
ET
x2
65 (665, 48)
x4
65 (665, 48)
x2
65 (665, 48)
ET3
x5
x2
x6
x2
ET
ET4
REMOVAL
1. REMOVE RADIATOR GRILLE (a) Using a clip remover, remove the 2 clips. (b) Remove the 2 screws. (c) Disengage the 5 clips and remove the radiator grille.
B134729
2.
REMOVE FRONT BUMPER COVER (a) Apply protective tape as shown in the illustration.
Protective Tape
B134730E01
B138606
ET
ET5
B134731
(d) Disengage the 2 claws and remove the front bumper cover.
B134733
B138601
3.
REMOVE FRONT BUMPER SIDE SUPPORT LH (a) Remove the 2 screws. (b) Disengage the 2 claws and remove the front bumper side support. REMOVE FRONT BUMPER SIDE SUPPORT RH HINT: Use the same procedure as for the LH side.
ET
4.
B134734
ET6
5.
REMOVE FRONT BUMPER FILLER LH (a) Disengage the clip and the 2 claws and remove the front bumper filler. REMOVE FRONT BUMPER FILLER RH HINT: Use the same procedure as for the LH side.
6.
B134735
7.
REMOVE FRONT BUMPER UPPER RETAINER (a) Remove the 3 bolts. (b) Disengage the 2 hooks and remove the front bumper upper retainer.
B134736
8.
REMOVE FRONT BUMPER REINFORCEMENT (a) Remove the 4 nuts and the front bumper reinforcement.
B134737
9.
REMOVE FRONT BUMPER EXTENSION LH (a) Remove the 4 nuts and the front bumper extension.
10. REMOVE FRONT BUMPER EXTENSION RH HINT: Use the same procedure as for the LH side.
B134738
ET
ET7
DISASSEMBLY
1. REMOVE FRONT BUMPER PAD LH (a) Remove the 5 retainers and the front bumper pad. (b) Disengage the 5 claws and remove the front bumper pad. REMOVE FRONT BUMPER PAD RH HINT: Use the same procedure as for the LH side.
2.
B135070
3.
REMOVE RADIATOR LOWER GRILLE (a) Disengage the 11 claws and remove the radiator lower grille.
B135068
4.
REMOVE FRONT VALANCE LOWER PANEL (a) Remove the 6 nuts. (b) Disengage the 5 claws and remove the front valance lower panel.
ET
B135069
ET8
REASSEMBLY
1. INSTALL FRONT VALANCE LOWER PANEL (a) Engage the 5 claws and install the front bumper lower panel. (b) Tighten the 6 nuts. Torque: 8.0 N*m (80 kgf*cm, 71 in.*lbf)
B135069
2.
INSTALL RADIATOR LOWER GRILLE (a) Engage the 11 claws and install the radiator lower grille.
B135068
3.
INSTALL FRONT BUMPER PAD LH (a) Engage the 5 claws and install the front bumper pad. (b) Install the 5 retainers. INSTALL FRONT BUMPER PAD RH HINT: Use the same procedure as for the LH side.
4.
ET
B135070
ET9
INSTALLATION
1. INSTALL FRONT BUMPER EXTENSION LH (a) Install the front bumper extension with the 4 nuts. Torque: 65 N*m (665 kgf*cm, 48 ft.*lbf) INSTALL FRONT BUMPER EXTENSION RH HINT: Use the same procedure as for the LH side.
2.
B134738
3.
INSTALL FRONT BUMPER REINFORCEMENT (a) Install the front bumper reinforcement with the 4 nuts. Torque: 65 N*m (665 kgf*cm, 48 ft.*lbf)
B134737
4.
INSTALL FRONT BUMPER UPPER RETAINER (a) Engage the 2 hooks and install the front bumper upper retainer. (b) Tighten the 3 bolts. Torque: 8.0 N*m (80 kgf*cm, 71 in.*lbf)
B134736
5.
INSTALL FRONT BUMPER FILLER LH (a) Engage the clip and the 2 claws and install the front bumper filler. INSTALL FRONT BUMPER FILLER RH HINT: Use the same procedure as for the LH side.
6.
B134735
7.
INSTALL FRONT BUMPER SIDE SUPPORT LH (a) Engage the 2 claws and install the front bumper side support. (b) Tighten the 2 screws. Torque: 3.0 N*m (30 kgf*cm, 27 in.*lbf) INSTALL FRONT BUMPER SIDE SUPPORT RH HINT: Use the same procedure as for the LH side.
ET
8.
B134734
ET10
9.
B138601
(b) Engage the 2 claws and install the front bumper cover.
B134733
(c) Tighten the 8 screws and the 4 bolts. Torque: 3.0 N*m (30 kgf*cm, 27 in.*lbf) for screw 8.0 N*m (80 kgf*cm, 71 in.*lbf) for bolt
ET
B134732
ET11
B138606
Protective Tape
B134730E01
10. INSTALL RADIATOR GRILLE (a) Engage the 5 clips and install the radiator grille. (b) Tighten the 2 screws. Torque: 3.0 N*m (30 kgf*cm, 27 in.*lbf) (c) Install the 2 clips.
B134729
ET
ET12
REAR BUMPER
EXTERIOR BODY
COMPONENTS
x5
ET
3.0 (30, 27 in.*lbf)
x2
B135139E01
ET13
x2 x2
3.0 (30, 27 in.*lbf)
ET
ET14
x2
ET
REAR BUMPER SIDE STAY LH
x2
ET15
w/ Back Sonar:
FLOOR WIRE
FLOOR WIRE
ULTRASONIC SENSOR
ET
B135144E01
ET16
x5
x5
x4
x4
ET
ET17
REMOVAL
1. 2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE REAR BUMPER COVER (a) Apply protective tape as shown in the illustration.
Protective Tape
B135140E01
B135141
ET
ET18
B135142
(d) Disengage the 6 claws and the 2 clips and remove the rear bumper cover.
B135143
3.
REMOVE REAR BUMPER END RETAINER LH (a) Remove the screw. (b) Disengage the 2 claws and remove the rear bumper end retainer. REMOVE REAR BUMPER END RETAINER RH HINT: Use the same procedure as for the LH side.
4.
ET
B134750
ET19
5.
REMOVE REAR BUMPER UPPER RETAINER LH (a) Remove the 2 screws. (b) Disengage the 3 claws and remove the rear bumper upper retainer. REMOVE REAR BUMPER UPPER RETAINER RH HINT: Use the same procedure as for the LH side.
6.
B134751
7.
REMOVE REAR BUMPER ENERGY ABSORBER (a) Disengage the 2 claws and remove the rear bumper energy absorber.
B134752
8. 9.
REMOVE REAR BUMPER SIDE STAY LH (a) Remove the bolt and the rear bumper side stay. REMOVE REAR BUMPER SIDE STAY RH HINT: Use the same procedure as for the LH side.
B138423
10. REMOVE REAR BUMPER SIDE SUPPORT SUBASSEMBLY LH (a) Remove the 2 bolts and the rear bumper side support. 11. REMOVE REAR BUMPER SIDE SUPPORT SUBASSEMBLY RH HINT: Use the same procedure as for the LH side.
B135071
12. REMOVE REAR BUMPER BAR BRACKET LH (a) Remove the bolt and the rear bumper bar bracket. 13. REMOVE REAR BUMPER BAR BRACKET RH HINT: Use the same procedure as for the LH side.
ET
B138424
ET20
for LH Side:
DISASSEMBLY
1. REMOVE FLOOR WIRE (w/ Back Sonar) HINT: Use the same procedure for both sides. (a) Using a clip remover, remove the 3 clamps. (b) Disconnect the ultrasonic sensor connector and remove the floor wire.
for RH Side:
B135145E01
for LH Side:
for RH Side:
2.
REMOVE ULTRASONIC SENSOR (w/ Back Sonar) HINT: Use the same procedure for both sides. (a) Remove the retainer and the ultrasonic sensor as shown in the illustration.
B135146E01
ET
ET21
3.
REMOVE REAR BUMPER PAD LH (a) Remove the 5 retainers. (b) Disengage the 5 claws and remove the rear bumper pad. REMOVE REAR BUMPER PAD RH HINT: Use the same procedure as for the LH side.
4.
B135148
5. 6.
REMOVE REFLEX REFLECTOR ASSEMBLY LH (a) Remove the nut and the reflex reflector. REMOVE REFLEX REFLECTOR ASSEMBLY RH HINT: Use the same procedure as for the LH side.
B135149
7.
REMOVE REAR BUMPER LOWER COVER (a) Remove the 4 screws. (b) Disengage the 4 clips and remove the rear bumper lower cover.
B135150
ET
B135151
ET22
REASSEMBLY
1. INSTALL REAR BUMPER LOWER COVER (a) Install the 4 screw grommets.
B135151
(b) Engage the 4 clips and install the rear bumper lower cover. (c) Tighten the 4 screws. Torque: 3.0 N*m (30 kgf*cm, 27 in.*lbf)
B135150
2.
INSTALL REFLEX REFLECTOR ASSEMBLY LH (a) Install the reflex reflector with the nut. Torque: 8.0 N*m (80 kgf*cm, 71 in.*lbf) INSTALL REFLEX REFLECTOR ASSEMBLY RH HINT: Use the same procedure as for the LH side.
3.
B135149
4.
INSTALL REAR BUMPER PAD LH (a) Engage the 5 claws and install the rear bumper pad. (b) Install the 5 retainers. INSTALL REAR BUMPER PAD RH HINT: Use the same procedure as for the LH side.
5.
ET
B135148
ET23
6.
INSTALL ULTRASONIC SENSOR (w/ Back Sonar) HINT: Use the same procedure for both sides. (a) Install the ultrasonic sensor with the retainer as shown in the illustration.
B135152E01
for LH Side:
7.
INSTALL FLOOR WIRE (w/ Back Sonar) HINT: Use same procedure for both sides. (a) Connect the ultrasonic sensor connector. (b) Install the floor wire with the 3 clamps.
for RH Side:
B135145E01
INSTALLATION
1. INSTALL REAR BUMPER BAR BRACKET LH (a) Insert the hook into the body hole and install the rear bumper bar bracket with the bolt. Torque: 8.0 N*m (80 kgf*cm, 71 in.*lbf) INSTALL REAR BUMPER BAR BRACKET RH HINT: Use the same procedure as for the LH side.
ET
2.
B134754
ET24
3.
INSTALL REAR BUMPER SIDE SUPPORT SUBASSEMBLY LH (a) Align the locating pin with the hole and install the rear bumper side support with the 2 bolts. Torque: 8.0 N*m (80 kgf*cm, 71 in.*lbf) INSTALL REAR BUMPER SIDE SUPPORT SUBASSEMBLY RH HINT: Use the same procedure as for the LH side. INSTALL REAR BUMPER SIDE STAY LH (a) Insert the hook into the body hole and install the rear bumper side stay with the bolt. Torque: 8.0 N*m (80 kgf*cm, 71 in.*lbf) INSTALL REAR BUMPER SIDE STAY RH HINT: Use the same procedure as for the LH side.
4.
B135072
5.
6.
B134753
7.
INSTALL REAR BUMPER ENERGY ABSORBER (a) Engage the 2 claws and install the rear bumper energy absorber.
B134752
8.
INSTALL REAR BUMPER UPPER RETAINER LH (a) Engage the 3 claws and install the rear bumper upper retainer. (b) Tighten the 2 screws. Torque: 3.0 N*m (30 kgf*cm, 27 in.*lbf) INSTALL REAR BUMPER UPPER RETAINER RH HINT: Use the same procedure as for the LH side.
9.
B134751
ET
10. INSTALL REAR BUMPER END RETAINER LH (a) Engage the 2 claws and install the rear bumper end retainer. (b) Tighten the screw. Torque: 3.0 N*m (30 kgf*cm, 27 in.*lbf) 11. INSTALL REAR BUMPER END RETAINER RH HINT: Use the same procedure as for the LH side.
B134750
ET25
12. INSTALL REAR BUMPER COVER (a) Engage the 6 claws and the 2 clips and install the rear bumper cover.
B135143
B135142
ET
ET26
(c) Tighten the 7 bolts and the 2 screws. Torque: 8.0 N*m (80 kgf*cm, 71 in.*lbf) for bolt 3.0 N*m (30 kgf*cm, 27 in.*lbf) for screw
B135141
(d) Remove the protective tape. 13. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)
B135140
ET
ET27
NAME PLATE
EXTERIOR BODY
COMPONENTS
ET
Non-reusable part
B134739E01
ET28
REMOVAL
1. REMOVE NO. 1 BACK DOOR NAME PLATE (a) Apply protective tape to the back door panel in the area around the No. 1 back door name plate. (b) Using an infrared light, heat the No. 1 back door name plate. CAUTION: Do not burn yourself with the heated back door panel or infrared light. HINT: Heat at 40 to 60C (104 to 140F) for 1 to 2 minutes. (c) Using a gasket scraper with its tip wrapped in protective tape, gradually peel the adhesive surface and remove the No. 1 back door name plate. (d) Remove the protective tape.
Protective Tape
B134740E01
Protective Tape
B134741E01
2.
Protective Tape
B134743E01
REMOVE NO. 2 BACK DOOR NAME PLATE (a) Apply protective tape to the back door panel in the area around the No. 2 back door name plate. (b) Using an infrared light, heat the No. 2 back door name plate. CAUTION: Do not burn yourself with the heated back door panel or infrared light. HINT: Heat at 40 to 60C (104 to 140F) for 1 to 2 minutes. (c) Using a gasket scraper with its tip wrapped in protective tape, gradually peel the adhesive surface and remove the No. 2 back door name plate. (d) Remove the protective tape.
Protective Tape
B134744E01
ET
ET29
3.
Protective Tape
B134746E01
REMOVE REAR NAME PLATE (a) Apply protective tape to the back door panel in the area around the rear name plate. (b) Using an infrared light, heat the rear name plate. CAUTION: Do not burn yourself with the heated back door panel or infrared light. HINT: Heat at 40 to 60C (104 to 140F) for 1 to 2 minutes.
(c) Using a gasket scraper with its tip wrapped in protective tape, gradually peel the adhesive surface and remove the rear name plate. (d) Remove the protective tape.
Protective Tape
B134747E01
INSTALLATION
1. INSTALL REAR NAME PLATE (a) Clean the attachment surface. (1) Using an infrared light, heat the double-sided adhesive tape remaining on the back door panel. HINT: Heat at 40 to 60C (104 to 140F) for 1 to 2 minutes. (2) Using a shop rag or piece of cloth, rub the remaining double-sided adhesive tape off the back door panel while it is hot from the infrared light. NOTICE: Installing the rear name plate while any double-sided adhesive tape remains on the back door panel may cause adhesion failure. Therefore, completely remove the double-sided adhesive tape. (3) Using a non-residue solvent, clean the attachment surface. (b) Align the 2 pins and install a new rear name plate as shown in the illustration. Installation position
Mark a b Measurement (along surface) 49 mm (1.929 in.) 56.7 mm (2.232 in.)
Peeling Paper
B134748E01
ET
ET30
NOTICE: Install the rear name plate in an environment where the ambient temperature is over 20C (68F). If it is below 20C (68F), using an infrared light, heat the back door panel and the rear name plate up to 20 to 30C (68 to 86F) and install the rear name plate. 2. INSTALL NO. 2 BACK DOOR NAME PLATE (a) Clean the attachment surface. (1) Using an infrared light, heat the double-sided adhesive tape remaining on the back door panel. HINT: Heat at 40 to 60C (104 to 140F) for 1 to 2 minutes. (2) Using a shop rag or piece of cloth, rub the remaining double-sided adhesive tape off the back door panel while it is hot from the infrared light. NOTICE: Installing the No. 2 back door name plate while any double-sided adhesive tape remains on the back door panel may cause adhesion failure. Therefore, completely remove the double-sided adhesive tape. (3) Using a non-residue solvent, clean the attachment surface. (b) Install a new No. 2 back door name plate as shown in the illustration. Installation position
Mark a b Measurement (along surface) 37 mm (1.457 in.) 14.5 mm (0.571 in.)
Peeling Paper
NOTICE: Install the back door name plate in an environment where the ambient temperature is over 20C (68F). If it is below 20C (68F), using an infrared light, heat the back door panel and the No. 2 back door name plate up to 20 to 30C (68 to 86F) and install the No. 2 back door name plate.
ET
ET31
3.
Peeling Paper
a
B134742E01
INSTALL NO. 1 BACK DOOR NAME PLATE (a) Clean the attachment surface. (1) Using an infrared light, heat the double-sided adhesive tape remaining on the back door panel. HINT: Heat at 40 to 60C (104 to 140F) for 1 to 2 minutes. (2) Using a shop rag or piece of cloth, rub the remaining double-sided adhesive tape off the back door panel while it is hot from the infrared light. NOTICE: Installing the No. 1 back door name plate while any double-sided adhesive tape remains on the back door panel may cause adhesion failure. Therefore, completely remove the double-sided adhesive tape. (3) Using a non-residue solvent, clean the attachment surface. (b) Install a new No. 1 back door name plate as shown in the illustration. Installation position
Mark a b Measurement (along surface) 28.4 mm (1.118 in.) 11.5 mm (0.453 in.)
NOTICE: Install the No. 1 back door name plate in an environment where the ambient temperature is over 20 C (68F). If it is below 20C (68F), using an infrared light, heat the back door panel and the No. 1 back door name plate up to 20 to 30C (68 to 86F) and install the No. 1 back door name plate.
ET
ET32
REAR SPOILER
EXTERIOR BODY
COMPONENTS
x4
3.0 (30, 27 in.*lbf)
x4
REAR SPOILER
ET
ET33
w/ Rear Wiper:
x2
ET
B135160E01
ET34
REMOVAL
1. 2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE REAR SPOILER COVER (a) Remove the 4 screws and the rear spoiler cover.
B135161
3.
REMOVE REAR SPOILER (a) Disconnect high mounted stop light connector. (b) Using a clip remover, remove the 3 clamps. (c) Remove the washer hose from the claw of the rear spoiler. (d) Disconnect the washer hose.
B135162
B135163
DISASSEMBLY
ET
1.
REMOVE REAR WASHER NOZZLE (w/ Rear Wiper) (a) Disengage the 2 claws and remove the rear washer nozzle.
B135164
ET35
2.
REMOVE HIGH MOUNTED STOP LIGHT ASSEMBLY (a) Remove the 2 screws and the high mounted stop light.
B135165
REASSEMBLY
1. INSTALL HIGH MOUNTED STOP LIGHT ASSEMBLY (a) Install the high mounted stop light with the 2 screws.
B135165
2.
INSTALL REAR WASHER NOZZLE (w/ Rear Wiper) (a) Engage the 2 claws and install the rear washer nozzle.
B135164
INSTALLATION
1. INSTALL REAR SPOILER (a) Install the rear spoiler with the 4 nuts.
B135163
ET
ET36
(b) w/ Rear Wiper: (1) Connect the washer hose. (c) Install the washer hose into the claw of the rear spoiler. (d) Install the 3 clamps. (e) Connect the high mounted stop light connector.
B135162
2.
INSTALL REAR SPOILER COVER (a) Install the rear spoiler cover with the 4 screws. Torque: 3.0 N*m (30 kgf*cm, 27 in.*lbf) CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)
3.
B135161
ET
ET37
COMPONENTS
POWER WINDOW SWITCH CONNECTOR
ET
B135097E01
ET38
x4
x3
ET
N*m (kgf*cm, ft*lbf) : Specified torque Non-reusable part
B135098E01
ET39
REMOVAL
HINT: The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified. 1. 2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE FRONT DOOR ARMREST BASE UPPER PANEL HINT: Use the same procedure as for the RH side (See page ED-9). REMOVE FRONT DOOR TRIM BOARD SUBASSEMBLY HINT: Use the same procedure as for the RH side (See page ED-9). REMOVE FRONT DOOR NO. 2 SERVICE HOLE COVER HINT: Use the same procedure as for the RH side (See page ED-10). REMOVE OUTER REAR VIEW MIRROR ASSEMBLY (a) for Driver Side: (1) Provisionally install the power window regulator master switch. (b) for Front Passenger Side: (1) Provisionally install the power window regulator switch. (c) Close the door glass. (d) Disconnect the connector. (e) Remove the 3 bolts and the outer rear view mirror. NOTICE: Do not drop or damage the outer rear view mirror when removing the bolts.
3.
4.
5.
B135564
6.
REMOVE FRONT DOOR GLASS OUTER WEATHERSTRIP ASSEMBLY (a) Apply protective tape to the front door panel in the area around the front door glass outer weatherstrip.
ET
Protective Tape
B135099E01
ET40
(b) Using a moulding remover, disengage the 8 claws and remove the front door glass outer weatherstrip.
Moulding Remover
B135100E01
ET
ET41
INSTALLATION
HINT: The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified. 1. INSTALL FRONT DOOR GLASS OUTER WEATHERSTRIP ASSEMBLY (a) Engage the 8 claws and install a new front door glass outer weatherstrip.
B135101
Protective Tape
B135099E01
2.
INSTALL OUTER REAR VIEW MIRROR ASSEMBLY (a) Install the outer rear view mirror with the 3 bolts. Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf) (b) Connect the connector. INSTALL FRONT DOOR NO. 2 SERVICE HOLE COVER HINT: Use the same procedure as for the RH side (See pageED-24 ). INSTALL FRONT DOOR TRIM BOARD SUBASSEMBLY HINT: Use the same procedure as for the RH side (See page ED-24). INSTALL FRONT DOOR ARMREST BASE UPPER PANEL HINT: Use the same procedure as for the RH side (See page ED-25).
3.
4.
ET
B135564
5.
ET42
6.
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)
ET
ET42
EXTERIOR BODY
ET
Non-reusable part
B135102E01
ET43
REMOVAL
HINT: The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified. 1. REMOVE ACCESS DOOR GLASS OUTER WEATHERSTRIP (a) Apply protective tape to the rear door panel in the area around the access door glass outer weatherstrip.
Protective Tape
B135103E01
(b) Using a moulding remover, disengage the 3 clips and remove the access door glass outer weatherstrip.
Moulding Remover
B135104E01
ET
ET44
INSTALLATION
HINT: The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified. 1. INSTALL ACCESS DOOR GLASS OUTER WEATHERSTRIP (a) Engage the 3 clips and install a new access door glass outer weatherstrip.
B135105
Protective Tape
B135103E01
ET
ET45
COMPONENTS
ROOF DRIP SIDE FINISH MOULDING JOINT COVER
NO. 4 ROOF DRIP SIDE FINISH MOULDING NO. 3 ROOF DRIP SIDE FINISH MOULDING
ET
Non-reusable part
B134999E01
ET46
ET
N*m (kgf*cm, ft*lbf) : Specified torque Non-reusable part
B135037E01
ET47
ET
ET48
REMOVAL
HINT: The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified. 1. REMOVE ROOF DRIP SIDE FINISH MOULDING JOINT COVER HINT: Use the same procedure to remove all the roof drip moulding joint covers. (a) Disengage the 2 claws and remove the roof drip moulding joint cover.
B135000
2.
REMOVE NO. 1 ROOF DRIP SIDE FINISH MOULDING (a) Disengage the clip and remove the No. 1 roof drip side finish moulding. NOTICE: Do not remove the clip. Replace the clip with a supply clip if damaged.
B135001
3.
REMOVE NO. 2 ROOF DRIP SIDE FINISH MOULDING (a) Remove the No. 2 roof drip side finish moulding.
B135003
ET
4.
REMOVE NO. 3 ROOF DRIP SIDE FINISH MOULDING (a) Remove the No. 3 roof drip side finish moulding.
B135005
ET49
5.
REMOVE NO. 4 ROOF DRIP SIDE FINISH MOULDING (a) Disengage the clip and remove the No. 4 roof drip side finish moulding. NOTICE: Do not remove the clip. Replace the clip with a supply clip if damaged.
B135007
6.
REMOVE WINDSHIELD OUTSIDE UPPER MOULDING SUB-ASSEMBLY (a) Apply protective tape to the roof panel in the area around the windshield outside upper moulding.
Protective Tape
B135038E01
(b) Insert the piano wires between the vehicle body and the windshield outside upper moulding, as shown in the illustration. (c) Tie objects that can serve as handles (for example, wooden blocks) to all wire ends. NOTICE: When separating the windshield outside upper moulding from the vehicle, do not damage the vehicle's paintwork or exterior ornaments.
B138614
(d) Disengage the 6 claws and the 2 clips and remove the windshield outside upper moulding.
ET
B135039
ET50
7.
REMOVE ROOF DRIP SIDE FINISH MOULDING RETAINER HINT: Use the same procedure to remove all the roof drip side finish moulding retainers. (a) Remove the screw and the roof drip side finish moulding retainer. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP HINT: Use the same procedure as for the RH side (See Page AV-110). REMOVE ASSIST GRIP PLUG HINT: Use the same procedure as for the RH side (See Page AV-110).
8.
9.
B135040
10. REMOVE ASSIST GRIP ASSEMBLY HINT: Use the same procedure as for the RH side (See Page AV-110). 11. REMOVE FRONT PILLAR GARNISH HINT: Use the same procedure as for the RH side (See Page IR-18). 12. REMOVE FRONT PILLAR OUTER GARNISH (a) Remove the nut. (b) Disengage the 5 clips and remove the front pillar outer garnish.
B135013
13. REMOVE ROOF SIDE GARNISH PROTECTOR (a) Using a clip remover, remove the 4 clips. (b) Remove the 3 pieces of double-sided adhesive tape and the roof side garnish protector.
ET
ET51
INSTALLATION
HINT: The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified. 1. INSTALL ROOF SIDE GARNISH PROTECTOR (a) Install a new roof side garnish protector with the 4 clips.
2.
INSTALL FRONT PILLAR OUTER GARNISH (a) Engage the 5 clips and install the front pillar outer garnish. (b) Tighten the nut. Torque: 5.0 N*m (50 kgf*cm, 44 in.*lbf) INSTALL FRONT PILLAR GARNISH HINT: Use the same procedure as for the RH side (See Page IR-43). INSTALL ASSIST GRIP ASSEMBLY HINT: Use the same procedure as for the RH side (See Page AV-113). INSTALL ASSIST GRIP PLUG HINT: Use the same procedure as for the RH side (See Page AV-114). INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP HINT: Use the same procedure as for the RH side (See Page AV-114).
3.
B135013
4.
5.
6.
ET
ET52
7.
INSTALL ROOF DRIP SIDE FINISH MOULDING RETAINER HINT: Use the same procedure to install all the roof drip side finish moulding retainers. (a) Install the roof drip side finish moulding retainer. Torque: 5.0 N*m (50 kgf*cm, 44 in.*lbf) INSTALL WINDSHIELD OUTSIDE UPPER MOULDING SUB-ASSEMBLY (a) Clean the windshield glass. (1) Using a scraper, remove the adhesive from the windshield glass. (2) Clean the outer circumference of the windshield glass with a non-residue solvent. NOTICE: Do not touch the windshield glass surface after cleaning it. (b) Using a brush or sponge, apply Primer G to the contact surface. NOTICE: Allow the primer to dry for 3 minutes or more. Throw away any leftover Primer G. Do not apply too much Primer G. HINT: If Primer G is applied to any areas other than those specified, wipe off the primer with a clean shop rag or piece of cloth before it dries. (c) Apply adhesive. Adhesive: Toyota Genuine Windshield Glass Adhesive or the equivalent (1) Cut the tip off the cartridge nozzle. HINT: After cutting off the tip, use all adhesive within the times indicated in the table below. Usage time frame:
Temperature 35C (95F) 20C (68F) 5C (41F) Usage Time Frame 15 minutes 1 hour 40 minutes 8 hours
8.
B135040
ET
ET53
(3) Apply adhesive to a new windshield outside upper moulding, as shown in the illustration.
A-A a c
b
B138634E01
Specification:
Area a b c Measurement 7 mm (0.276 in.) 8 mm (0.315 in.) 10 mm (0.394 in.)
(d) Engage the 6 claws and the 2 clips and install a new windshield outside upper moulding. NOTICE: Do not drive the vehicle within the time indicated in the table below. Minimum time:
Temperature 35C (95F) 20C (68F) 5C (41F) Minimum time prior to driving vehicle 1 hour 30 minutes 5 hour 24 hours
B135039
ET
Protective Tape
B135038E01
ET54
9.
b
Location Marks
Location Marks
B135009E01
INSTALL ROOF DRIP SIDE FINISH MOULDING CLIP NOTICE: Only follow this procedure when replacing the clips. Wear polyethylene gloves when performing steps and avoid having direct contact between the adhesive and your hand. Refer to the label on the adhesive for further precautions. (a) Clean the vehicle body. (1) Using an industrial dryer, heat the tape remaining on the painted surface to soften it and peel it off with a bamboo scraper. (2) Clean the surface using a shop rag or piece of cloth soaked in a non-residue solvent. (b) Apply adhesive. (1) Load an adhesive cartridge into an adhesive coating gun. (2) Remove the cap from the adhesive cartridge and pull the lever of the gun. Make sure that the adhesive comes out of the nozzle tip ( 2 outlets) uniformly. (Confirm by applying adhesive to cardboard) (3) Pull the lever again and apply adhesive to a part of the cardboard where it has not been applied before. HINT: The amount of the adhesive applied in this step should be greater than that required 0.5mm (0.02 in.) (4) Using a paddle, mix the adhesive 10 times. (5) Apply the adhesive, with a uniform thickness of 0.5 mm (0.02 in.), to the surface of the hardening tape on the clip. (c) Set the clip in the predetermined position on the pillar and press in until extra adhesive protrudes beyond the sides of the tape (20 N (2kgf, 4.4 lb) x 2 seconds). Specification:
Area a b Measurement 2.5 to 3.5 mm (0.098 to 0.138 in.) 2 to 3 mm (0.079 to 0.118 in.)
ET
(d) After pressing the clip, leave it for the predetermined time shown below and then install the moulding. Ambient temperatures and recommended leaving times:
Temperature 5 to 10C (41 to 50F) 10 to 15C (50 to 59F) 15 to 23C (59 to 73F) 23C (73F) or more Leaving times 1 hour or more 30 minutes or more 30 minutes or more 15 minutes or more
ET55
10. INSTALL NO. 4 ROOF DRIP SIDE FINISH MOULDING (a) Engage the clip and install the No. 4 roof drip side finish moulding.
B135008
Location Mark
11. INSTALL NO. 3 ROOF DRIP SIDE FINISH MOULDING (a) Install the No. 3 roof drip side finish moulding as shown in the illustration.
B135006E01
Location Mark
12. INSTALL NO. 2 ROOF DRIP SIDE FINISH MOULDING (a) Install the No. 2 roof drip side finish moulding as shown in the illustration.
B135004E01
13. INSTALL NO. 1 ROOF DRIP SIDE FINISH MOULDING (a) Engage the clip and install the No. 1 roof drip side finish moulding.
B135002
ET
ET56
14. INSTALL ROOF DRIP SIDE FINISH MOULDING JOINT COVER HINT: Use the same procedure to remove all the roof drip moulding joint covers. (a) Engage the 2 claws and install the roof drip moulding joint cover. NOTICE: Install the roof drip moulding joint cover with the arrow mark facing forward.
Arrow Mark
B135000E01
ET
ET57
OUTSIDE MOULDING
EXTERIOR BODY
COMPONENTS
x2
x2
RADIATOR GRILLE
x5
x2
3.0 (30, 27 in.*lbf)
x2
ET
x4 x4
3.0 (30, 27 in.*lbf)
ET58
x5
ET
3.0 (30, 27 in.*lbf)
x2
x2
ET59
w/ Side Step:
x6
20 (200, 14)
ET
ET60
x5
5.0 (50, 44 in.*lbf)
x4
ET
ET61
x2
ET
N*m (kgf*cm, ft*lbf) : Specified torque Non-reusable part
B135050E01
ET62
x2 x5
5.0 (50, 44 in.*lbf)
x2
ET
QUARTER OUTSIDE MOULDING SUB-ASSEMBLY N*m (kgf*cm, ft*lbf) : Specified torque Non-reusable part
5.0 (50, 44 in.*lbf)
B135054E01
x8
ET63
x2
x2 x2
ET
ET64
x3
x2 x3
SPARE TIRE
ET
x3
88 (897, 65)
ET65
REMOVAL
HINT: The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified. 1. 2. 3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL (w/ Back Sonar) REMOVE RADIATOR GRILLE (See page ET-4) REMOVE FRONT BUMPER COVER (a) Apply protective tape as shown in the illustration.
Protective Tape
B134730E01
B138606
ET
B134731
ET66
(d) Disengage the 2 claws and remove the front bumper cover. 4. 5. 6. 7. 8. 9. REMOVE REAR BUMPER COVER (See page ET-17) REMOVE FRONT FENDER MUDGUARD (See page ET-83) REMOVE QUARTER PANEL MUDGUARD (See page ET-83) REMOVE FRONT BUMPER SIDE SUPPORT (See page ET-5) REMOVE SIDE STEP SUB-ASSEMBLY (w/ Side Step) (See page ET-86) REMOVE ROCKER PANEL MOULDING (a) Apply protective tape to the quarter panel in the area around the rocker panel moulding. (b) Using a clip remover, remove the 6 retainers. (c) Remove the 3 screws.
B134733
Protective Tape
B135051E01
(d) Disengage the 5 clips and remove the rocker panel moulding.
ET
B135052
ET67
B135058E01
10. REMOVE FRONT FENDER MOULDING SUBASSEMBLY (a) Apply protective tape to the fender panel in the area around the front fender moulding.
Protective Tape
B135055E01
(b) Using a clip remover, remove the 2 clips. (c) Remove the 5 screws.
B135056
(d) Disengage the 2 clips and remove the front fender moulding.
ET
B135057
ET68
B135058E01
11. REMOVE QUARTER OUTSIDE MOULDING SUBASSEMBLY (a) Apply protective tape to the quarter panel in the area around the quarter outside moulding.
Protective Tape
B135061E01
(b) Using a clip remover, remove the clip. (c) Remove the 8 screws.
B135062
(d) Disengage the 2 clips and remove the quarter outside moulding.
ET
B135063
ET69
B135058E01
12. REMOVE FRONT DOOR OUTSIDE MOULDING SUBASSEMBLY (a) Apply protective tape to the front door panel in the area around the front door outside moulding. (b) Remove the 2 nuts.
Protective Tape
B135016E01
(c) Using a moulding remover, disengage the 9 clips and remove the front door outside moulding.
Moulding Remover
B135017E01
ET
B135058E01
ET70
13. REMOVE ACCESS DOOR OUTSIDE MOULDING SUB-ASSEMBLY (a) Apply protective tape to the access door panel in the area around the access door outside moulding. (b) Remove the nut.
Protective Tape
B135020E01
(c) Using a moulding remover, disengage the 4 clips and remove the access door outside moulding.
Moulding Remover
B135021E01
B135058E01
15. REMOVE BACK DOOR OUTSIDE MOULDING LH (a) Apply protective tape to the back door panel in the area around the back door outside moulding. (b) Remove the screw.
ET
Protective Tape
B135025E01
ET71
(c) Using a moulding remover, disengage the 6 clips and remove the back door outside moulding.
Moulding Remover
B135026E01
B135058E01
16. REMOVE BACK DOOR OUTSIDE MOULDING RH (a) Apply protective tape to the back door panel in the area around the back door outside moulding. (b) Remove the screw.
Protective Tape
B135029E01
(c) Using a moulding remover, disengage the 6 clips and remove the back door outside moulding.
ET
Moulding Remover
B135030E01
ET72
B135058E01
ET
ET73
INSTALLATION
HINT: The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified. 1. INSTALL BACK DOOR OUTSIDE MOULDING RH (a) Install 6 new clips in the positions shown in the illustration. NOTICE: If you install the clips wrongly, the installation of the back door outside moulding will be improper.
B135032
(b) Engage the 6 clips and install the back door outside moulding.
B135031
ET
Protective Tape
B135029E01
ET74
2.
INSTALL BACK DOOR OUTSIDE MOULDING LH (a) Install 6 new clips in the positions shown in the illustration. NOTICE: If you install the clips wrongly, the installation of the back door outside moulding will be improper.
B135028
(b) Engage the 6 clips and install the back door outside moulding.
B135027
(c) Tighten the screw. (d) Remove the protective tape. 3. INSTALL SPARE TIRE Torque: 88 N*m (897 kgf*cm, 65 ft.*lbf)
Protective Tape
B135025E01
ET
ET75
4.
INSTALL ACCESS DOOR OUTSIDE MOULDING SUBASSEMBLY (a) Install 4 new clips in the positions shown in the illustration. NOTICE: If you install the clips wrongly, the installation of the access door outside moulding will be improper.
B135023
(b) Engage the 4 clips and install the access door outside moulding.
B135022
(c) Tighten the nut. Torque: 5.0 N*m (50 kgf*cm, 44 in.*lbf) (d) Remove the protective tape.
Protective Tape
B135020E01
ET
ET76
5.
INSTALL FRONT DOOR OUTSIDE MOULDING SUBASSEMBLY (a) Install 9 new clips in the positions shown in the illustration. NOTICE: If you install the clips wrongly, the installation of the rear door outside moulding will be improper.
B135019
(b) Engage the 9 clips and install the front door outside moulding.
B135018
(c) Tighten the 2 nuts. Torque: 5.0 N*m (50 kgf*cm, 44 in.*lbf) (d) Remove the protective tape. 6. INSTALL QUARTER PANEL MOULDING PAD HINT: Only follow this procedure when replacing the quarter outside moulding pad.
Protective Tape
B135016E01
ET
(a) Install a new quarter outside moulding pad in the position shown in the illustration.
B135064
ET77
7.
INSTALL QUARTER OUTSIDE MOULDING SUBASSEMBLY (a) Install 2 new clips in the positions shown in the illustration. NOTICE: If you install the clips wrongly, the installation of the quarter outside moulding will be improper.
B135065
(b) Engage the 2 clips and install the quarter outside moulding.
B135063
(c) Tighten the 8 screws Torque: 5.0 N*m (50 kgf*cm, 44 in.*lbf) (d) Install the clip.
B135062
(e) Remove the protective tape. 8. INSTALL FRONT FENDER OUTSIDE MOULDING PAD HINT: Only follow this procedure when replacing the front wheel opening extension pad.
ET
Protective Tape
B135061E01
ET78
(a) Install a new front wheel opening extension pad in the position shown in the illustration.
B135059
9.
INSTALL FRONT FENDER MOULDING SUBASSEMBLY (a) Install 2 new clips in the positions shown in the illustration. NOTICE: If you install the clips wrongly, the installation of the front fender moulding will be improper.
B135060
(b) Engage the 2 clips and install the front fender moulding.
B135057
(c) Tighten the 5 screws. Torque: 5.0 N*m (50 kgf*cm, 44 in.*lbf) (d) Install the 2 clips
ET
B135056
ET79
(e) Remove the protective tape. 10. INSTALL FRONT BUMPER SIDE SUPPORT (See page ET-9) 11. INSTALL ROCKER PANEL MOULDING (a) Install 3 clips in the positions shown in the illustration.
Protective Tape
B135055E01
B135053
NOTICE: If you install the clips wrongly, the installation of the rocker panel moulding will be improper. (b) Engage the 5 clips and install the rocker panel moulding.
ET
B135052
(c) Tighten the 3 screws. Torque: 5.0 N*m (50 kgf*cm, 44 in.*lbf)
ET80
Protective Tape
B135051E01
12. INSTALL SIDE STEP SUB-ASSEMBLY (See page ET87) 13. INSTALL QUARTER PANEL MUDGUARD (See page ET-83) 14. INSTALL FRONT FENDER MUDGUARD (See page ET-84) 15. INSTALL REAR BUMPER COVER (See page ET-25) 16. INSTALL FRONT BUMPER COVER (a) Engage the 2 claws and install the front bumper cover.
B134733
ET
ET81
(b) Tighten the 8 screws and the 4 bolts. Torque: 3.0 N*m (30 kgf*cm, 27 in.*lbf) for screw 8.0 N*m (80 kgf*cm, 71 in.*lbf) for bolt
B134732
B138606
(d) Remove the protective tape. 17. INSTALL RADIATOR GRILLE (See page ET-11) 18. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (w/ Back Sonar) Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)
ET
Protective Tape
B134730E01
ET81
COMPONENTS
x5
ET
3.0 (30, 27 in.*lbf)
x2
B135139E01
ET82
x5
5.0 (50, 44 in.*lbf)
x4
ET
ET83
REMOVAL
HINT: The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified. 1. 2. 3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL (w/ Back Sonar) REMOVE REAR BUMPER COVER (See page ET-17) REMOVE FRONT FENDER MUDGUARD (a) Using a clip remover, remove the clip. (b) Remove the 5 screws and the front fender mudguard.
B135082
4.
REMOVE QUARTER PANEL MUDGUARD (a) Using a clip remover, remove the clip. (b) Remove the 4 screws and the quarter panel mudguard.
B135084
ET
ET84
INSTALLATION
HINT: The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified. 1. INSTALL QUARTER PANEL MUDGUARD (a) Align the 2 pins of the quarter panel mudguard with the installation hole of the quarter outside moulding. (b) Install the quarter panel mudguard with the 4 screws. Torque: 5.0 N*m (50 kgf*cm, 44 in.*lbf) (c) Install the clip.
B135085
2.
INSTALL FRONT FENDER MUDGUARD (a) Align the pin of the front fender mudguard with the installation hole of the front fender moulding. (b) Install the front fender mudguard with the 5 screws. Torque: 5.0 N*m (50 kgf*cm, 44 in.*lbf) (c) Install the clip. INSTALL REAR BUMPER COVER (See page ET-25) CONNECT CABLE TO NEGATIVE BATTERY TERMINAL (w/ Back Sonar) Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)
3. 4.
B135083
ET
ET85
SIDE STEP
EXTERIOR BODY
COMPONENTS
NO. 3 SIDE STEP BRACKET NO. 2 SIDE STEP BRACKET NO. 1 SIDE STEP BRACKET x2
20 (200, 14) 12.5 (125, 9)
x2
20 (200, 14)
x2 x2
12.5 (125, 9)
x2
20 (200, 14)
ET
x2
12.5 (125, 9)
ET86
REMOVAL
HINT: The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified. 1. REMOVE SIDE STEP SUB-ASSEMBLY (a) Remove the 6 bolts and the side step.
B135176
2.
REMOVE NO. 1 SIDE STEP BRACKET (a) Remove the 2 bolts and the No. 1 side step bracket.
B135177
3.
REMOVE NO. 2 SIDE STEP BRACKET (a) Remove the 2 bolts and the No. 2 side step bracket.
B135178
ET
4.
REMOVE NO. 3 SIDE STEP BRACKET (a) Remove the 2 bolts and the No. 3 side step bracket.
B135179
ET87
INSTALLATION
HINT: The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified. 1. INSTALL NO. 3 SIDE STEP BRACKET (a) Install the No. 3 side step bracket with the 2 bolts. Torque: 12.5 N*m (125 kgf*cm, 9 ft.*lbf)
B135179
2.
INSTALL NO. 2 SIDE STEP BRACKET (a) Install the No. 2 side step bracket with the 2 bolts. Torque: 12.5 N*m (125 kgf*cm, 9 ft.*lbf)
B135178
3.
INSTALL NO. 1 SIDE STEP BRACKET (a) Install the No. 1 side step bracket with the 2 bolts. Torque: 12.5 N*m (125 kgf*cm, 9 ft.*lbf)
B135177
4.
INSTALL SIDE STEP SUB-ASSEMBLY (a) Install the step with 6 bolts. Torque: 20 N*m (200 kgf*cm, 14 ft.*lbf)
ET
B135176
ET88
EXTERIOR BODY
BACK DOOR SERVICE HOLE COVER BACK DOOR TRIM BOARD DOOR TRIM RETAINER CAP
ET
B135106E01
ET89
x2
x2 x2
x3
88 (897, 65)
ET
SPARE TIRE
ET90
REMOVAL
1. 2. 3. 4. 5. 6. 7. REMOVE CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE SPARE TIRE REMOVE BACK DOOR OUTSIDE MOULDING (See page ET-71) REMOVE BACK DOOR TRIM COVER RH (See page ED-48) REMOVE BACK DOOR TRIM COVER LH (See page ED-48) REMOVE BACK DOOR TRIM BOARD (See page ED49) REMOVE BACK DOOR SERVICE HOLE COVER (a) Remove the back door service hole cover to the extent that the back door outside garnish can be removed.
Butyl Tape
B135108E01
8.
REMOVE BACK DOOR OUTSIDE GARNISH SUBASSEMBLY (a) Apply protective tape to the back door panel in the area around the back door outside garnish.
Protective Tape
B135112E01
(b) Using a clip remover, disengage the 4 claws and remove the plug hole.
ET
B135109
ET91
(c) Disconnect the license light connector. (d) Disconnect the back door lock rod.
B135110
B135111
(f)
Using a moulding remover, disengage the 4 clips and remove the back door outside garnish.
Moulding Remover
B135113E01
INSTALLATION
1. INSTALL BACK DOOR OUTSIDE GARNISH SUBASSEMBLY (a) Engage the 4 clips and install the back door outside garnish.
ET
B135114
ET92
(b) Tighten the 2 nuts. Torque: 6.0 N*m (60 kgf*cm, 53 in.*lbf)
B135111
(c) Connect the back door lock rod. (d) Connect the license light connector.
B135110
B135109
(f)
Protective Tape
B135112E01
ET
2. 3. 4. 5.
Butyl Tape
B135108E01
INSTALL BACK DOOR SERVICE HOLE COVER (a) Install the back door service hole cover. INSTALL BACK DOOR TRIM BOARD (See page ED57) INSTALL BACK DOOR TRIM COVER RH (See page ED-57) INSTALL BACK DOOR TRIM COVER LH (See page ED-57)
ET93
6. 7. 8.
INSTALL BACK DOOR OUTSIDE MOULDING (See page ET-72) INSTALL SPARE TIRE Torque: 88 N*m (897 kgf*cm, 65 ft.*lbf) CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)
ET
ET94
EXTERIOR BODY
ET
B135097E01
ET95
x4
x3
ET
ET96
ET
ET97
ET
NO. 1 BLACK OUT TAPE
Non-reusable part
B138482E01
ET98
REMOVAL
1. 2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL REMOVE FRONT DOOR ARMREST BASE UPPER PANEL HINT: Use the same procedure as for the RH side (See page ED-9). REMOVE FRONT DOOR TRIM BOARD SUBASSEMBLY HINT: Use the same procedure as for the RH side (See page ED-9). REMOVE FRONT DOOR NO. 2 SERVICE HOLE COVER HINT: Use the same procedure as for the RH side (See page ED-10). REMOVE OUTER REAR VIEW MIRROR ASSEMBLY (See page ET-39) REMOVE FRONT DOOR GLASS OUTER WEATHERSTRIP ASSEMBLY (See page ET-39) REMOVE FRONT DOOR WEATHERSTRIP HINT: Use the same procedure as for the RH side (See page ED-11). REMOVE FRONT DOOR GLASS RUN HINT: Use the same procedure as for the RH side (See page ED-12). REMOVE FRONT DOOR LOWER FRAME SUBASSEMBLY HINT: Use the same procedure as for the RH side (See page ED-12).
3.
4.
5. 6. 7.
8.
9.
ET
10. REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH HINT: Use the same procedure as for the RH side (See page ED-12). 11. REMOVE FRONT DOOR WINDOW LOWER FRAME HINT: Use the same procedure as for the RH side (See page ED-12).
ET99
B135201
12. REMOVE NO. 1 BLACK OUT TAPE (a) Using an infrared light, heat the No. 1 black out tape. CAUTION: Do not burn yourself with the heated front door panel or infrared light. HINT: Heat at 40 to 60C (104 to 140F) for 3 to 5 minutes. (b) Lift the end portion with your nail and peel it parallel to the attachment surface. 13. REMOVE NO. 3 BLACK OUT TAPE (a) Using an infrared light, heat the No. 3 black out tape. CAUTION: Do not burn yourself with the heated front door panel or infrared light. HINT: Heat at 40 to 60C (104 to 140F) for 3 to 5 minutes. (b) Lift the end portion with your nail and peel it parallel to the attachment surface. 14. REMOVE NO. 2 BLACK OUT TAPE (a) Using an infrared light, heat the No. 2 black out tape. CAUTION: Do not burn yourself with the heated front door panel or infrared light. HINT: Heat at 40 to 60C (104 to 140F) for 3 to 5 minutes. (b) Lift the end portion with your nail and peel it parallel to the attachment surface.
B135205
B135203
ET
ET100
INSTALLATION
HINT: The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified. 1. INSTALL NO. 2 BLACK OUT TAPE (a) Application precautions. (1) Application temperature. 1. If the temperature is below 15C (59F), using an infrared light, heat the base (body attachment surface) and black out tape up to between 20 and 30C (68 and 86F). If the temperature is over 35C (95F), perform the operation after lowering the temperature to below 35C (95F). HINT: The most suitable temperature for applying the black out tape is 25C (77F). The black out tape cannot be applied correctly at low temperatures due to its stiffness and weak adhesion. The tape loses its consistency at high temperature. (2) Pre-application procedure. 1. Any uneven twisting or dust on the base (body attachment surface) causes a defective appearance due to air being trapped under the black out tape during application. Make sure there is no uneven twisting or dust on or around the base or black out tape. HINT: When the air is dry in winter, put cardboard between the pieces of black out tape and keep it in a dry flat place. (3) Handling. 1. Keep the black out tape in a dry flat level place because it is easily deformed. NOTICE: Do not fold, bend or expose the tape to high temperatures. (4) Application method (Method of squeegee operation and application for general portions). NOTICE: The positioning accuracy must be within 1 mm (0.039 in.) when starting the application, otherwise, poor appearance and adhesion will result. Do not reuse black out tape that has been removed. It causes deformation and weak adhesion.
ET
ET101
1. In order to suppress bubble formation, slightly raise the portion not being pressed by the squeegee away from the base. Tilt the squeegee between 40 and 50 (in the pushing direction) and between 30 and 45 (in the pulling direction), and apply 20 to 30 N (2 to 3 kg, 4 to 6 lb) of pressure at a velocity of 3 to 7 cm/sec. while pushing out the air.
Pushing Direction: 40 to 50
Backing Paper
Pulling Direction:
3 to 7 cm/sec. 10 to 20 mm (0.394 to 0.787 in.) Squeegee Black Out Tape 30 to 45 Backing Paper
B114637E01
NOTICE: While using the squeegee, do not change the speed, stop the operation or change the force of the application. Doing so could cause a streak across the surface of the black out tape called a shock line. While using the squeegee, keep the speed and force of application constant and the angle correct.
ET
ET102
HINT: The squeegee can be tilted in either the pushing direction or in the pulling direction against the attachment portion. Perform the procedure while peeling the backing paper off the black out tape, 10 to 20 mm (0.394 to 0.787 in.) from the end of the squeegee. (5) Application method (Method of squeegee operation). 1. If the tape cannot be pressed in one step using the squeegee, perform the application in several steps. Using your finger or a thicker part of the squeegee, gradually apply the tape to the small R portion of the hemming portion in 2 or 3 steps. HINT: Peel off the backing paper at the hemming portion and apply the black out tape with your finger or a thicker part of the squeegee. (6) Application method (Method of squeegee operation and application method for corner sections). 1. Carefully apply the tape using a finger after peeling the backing paper off the corner section. 2. In order to prevent appearance deterioration caused by the tape pin angle, turn in the tape at the corner after heating the black out tape with a dryer. (7) Inspection. 1. Repeat the application using new black out tape. NOTICE: Do not use a needle to rectify bubbles in any glazed tape being applied to the outer panel, in order to make scratches virtually imperceptible. HINT: Use an instant adhesive if the hemming or corner portions of the black out tape are partially peeled off. (b) Clean the attachment surface (Using an infrared light). (1) Using an infrared light, heat any black out tape and adhesive remaining on the body. CAUTION: Do not burn yourself with the heated body or infrared light. (2) Using a shop rag or piece of cloth, rub the remaining black out tape and adhesive off the body. (3) Using a non-residue solvent, clean the attachment surface.
2 1 3
ET
ET103
(c) Clean the attachment surface (Using a tape removal disc). (1) Set the 8 discs in the holder and insert the removal disc into an air drill or electric drill. NOTICE: Use an electric drill of which the no-load operation is 2,000 to 3,000 r/min. (2) Using a tape removal disc, rub the remaining black out tape and adhesive off the body. NOTICE: Wear protective glasses during the operation. Rotate and operate the disc in the correct direction. Visually check that the cutting portion is not damaged while rubbing the remaining black out tape and adhesive off the body. (3) Using a non-residue solvent, clean the attachment surface. (d) Apply new No. 2 black out tape to the positions shown in the illustration.
A b
B135204E01
Installation position
Mark a b Measurement 2 to 4 mm (0.079 to 0.157 in.) 4 to 6 mm (0.157 to 0.236 in.)
2.
INSTALL NO. 3 BLACK OUT TAPE (a) Application precautions. HINT: Use the same procedure as for the No. 2 black out tape. (b) Clean the attachment surface (Using an infrared light). HINT: Use the same procedure as for the No. 2 black out tape.
ET
ET104
(c) Clean the attachment surface (Using a tape removal disc). HINT: Use the same procedure as for the No. 2 black out tape. (d) Apply new No. 3 black out tape to the positions shown in the illustration.
Unnecessary Portion
B135206E01
Installation position
Mark a b Measurement 4 to 6 mm (0.157 to 0.236 in.) 2 to 4 mm (0.079 to 0.157 in.)
3.
INSTALL NO. 1 BLACK OUT TAPE (a) Application precautions. HINT: Use the same procedure as for the No. 2 black out tape. (b) Clean the attachment surface (Using an infrared light). HINT: Use the same procedure as for the No. 2 black out tape. (c) Clean the attachment surface (Using a tape removal disc). HINT: Use the same procedure as for the No. 2 black out tape.
ET
ET105
(d) Apply new No. 1 black out tape to the positions shown in the illustration.
a b A A
B135202E01
Installation position
Mark a b Measurement 2 to 4 mm (0.079 to 0.157 in.) 4 to 6 mm (0.157 to 0.236 in.)
4.
INSTALL FRONT DOOR WINDOW LOWER FRAME HINT: Use the same procedure as for the RH side (See page ED-21). INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH HINT: Use the same procedure as for the RH side (See page ED-21). INSTALL FRONT DOOR LOWER FRAME SUBASSEMBLY HINT: Use the same procedure as for the RH side (See page ED-21). INSTALL FRONT DOOR GLASS RUN HINT: Use the same procedure as for the RH side (See page ED-21). INSTALL FRONT DOOR WEATHERSTRIP HINT: Use the same procedure as for the RH side (See page ED-22). INSTALL FRONT DOOR GLASS OUTER WEATHERSTRIP ASSEMBLY (See page ET-40)
5.
6.
7.
8.
ET
9.
10. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY (See page ET-41)
ET106
11. INSTALL FRONT DOOR NO. 2 SERVICE HOLE COVER HINT: Use the same procedure as for the RH side (See page ED-24). 12. INSTALL FRONT DOOR TRIM BOARD SUBASSEMBLY HINT: Use the same procedure as for the RH side (See page ED-24). 13. INSTALL FRONT DOOR ARMREST BASE UPPER PANEL HINT: Use the same procedure as for the RH side (See page ED-25). 14. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)
ET
ET107
COMPONENTS
CUP HOLDER
x2
42 (430, 31)
ET
ACCESS PANEL REAR WEATHERSTRIP
ET108
ET
ET109
REMOVAL
HINT: The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified. 1. REMOVE ACCESS PANEL REAR WEATHERSTRIP HINT: Use the same procedure as for the RH side (See page ED-29). REMOVE LAP BELT OUTER ANCHOR COVER HINT: Use the same procedure as for the RH side (See page ED-29). REMOVE ACCESS DOOR INSIDE HANDLE SUBASSEMBLY HINT: Use the same procedure as for the RH side (See page ED-29). REMOVE CUP HOLDER HINT: Use the same procedure as for the RH side (See page ED-29). REMOVE ACCESS DOOR TRIM BOARD SUBASSEMBLY HINT: Use the same procedure as for the RH side (See page ED-30). REMOVE CENTER PILLAR UPPER GARNISH HINT: Use the same procedure as for the RH side (See page ED-30). REMOVE ACCESS DOOR OPENING TRIM HINT: Use the same procedure as for the RH side (See page ED-32). REMOVE ACCESS PANEL WEATHERSTRIP HINT: Use the same procedure as for the RH side (See page ED-32). REMOVE ACCESS DOOR GLASS OUTER WEATHERSTRIP (See page ET-43)
2.
3.
4.
5.
6.
7.
8.
9.
ET
ET110
B135194
11. REMOVE NO. 4 BLACK OUT TAPE (a) Using an infrared light, heat the No. 4 black out tape. CAUTION: Do not burn yourself with the heated front door panel or infrared light. HINT: Heat at 40 to 60C (104 to 140F) for 3 to 5 minutes. (b) Lift the end portion with your nail and peel it parallel to the attachment surface. 12. REMOVE NO. 6 BLACK OUT TAPE (a) Using an infrared light, heat the No. 6 black out tape. CAUTION: Do not burn yourself with the heated front door panel or infrared light. HINT: Heat at 40 to 60C (104 to 140F) for 3 to 5 minutes. (b) Lift the end portion with your nail and peel it parallel to the attachment surface. 13. REMOVE NO. 5 BLACK OUT TAPE (a) Using an infrared light, heat the No. 6 black out tape. CAUTION: Do not burn yourself with the heated front door panel or infrared light. HINT: Heat at 40 to 60C (104 to 140F) for 3 to 5 minutes. (b) Lift the end portion with your nail and peel it parallel to the attachment surface.
B135196
B135198
ET
ET111
INSTALLATION
HINT: The procedure described below is for the LH side. Use the same procedure for both the RH and LH sides, unless otherwise specified. 1. INSTALL NO. 5 BLACK OUT TAPE (a) Application precautions (See page ET-99). (b) Clean the attachment surface (Using an infrared light) (See page ET-99). (c) Clean the attachment surface (Using a tape removal disc) (See page ET-99). (d) Apply new No. 5 black out tape to the positions shown in the illustration.
A a
Unnecessary Portion
Unnecessary Portion
B135199E01
Installation position:
Mark a Measurement 2 to 4 mm (0.079 to 0.157 in.)
2.
INSTALL NO. 6 BLACK OUT TAPE (a) Application precautions (See page ET-99). (b) Clean the attachment surface (Using an infrared light) (See page ET-99). (c) Clean the attachment surface (Using a tape removal disc) (See page ET-99).
ET
ET112
(d) Apply new No. 6 black out tape to the positions shown in the illustration.
b A A
Unnecessary Portion
B135197E01
Installation position:
Mark a b Measurement 2 to 4 mm (0.079 to 0.157 in.) 2 mm (0.079 in.)
3.
INSTALL NO. 4 BLACK OUT TAPE (a) Application precautions (See page ET-99). (b) Clean the attachment surface (Using an infrared light) (See page ET-99). (c) Clean the attachment surface (Using a tape removal disc) (See page ET-99). (d) Apply new No. 4 black out tape to the positions shown in the illustration.
B b
a Unnecessary Portion
B135195E01
ET
Installation position:
Mark a b Measurement 10 mm (0.394 in.) 2 mm (0.079 in.)
4.
ET113
5. 6.
INSTALL ACCESS DOOR GLASS OUTER WEATHERSTRIP (See page ET-43) INSTALL ACCESS PANEL WEATHERSTRIP HINT: Use the same procedure as for the RH side (See page ED-38). INSTALL ACCESS DOOR OPENING TRIM HINT: Use the same procedure as for the RH side (See page ED-39). INSTALL CENTER PILLAR UPPER GARNISH HINT: Use the same procedure as for the RH side (See page ED-40). INSTALL ACCESS DOOR TRIM BOARD SUBASSEMBLY HINT: Use the same procedure as for the RH side (See page ED-41).
7.
8.
9.
10. INSTALL CUP HOLDER HINT: Use the same procedure as for the RH side (See page ED-41). 11. INSTALL ACCESS DOOR INSIDE HANDLE SUBASSEMBLY HINT: Use the same procedure as for the RH side (See page ED-41). 12. INSTALL LAP BELT OUTER ANCHOR COVER HINT: Use the same procedure as for the RH side (See page ED-42). 13. INSTALL ACCESS PANEL REAR WEATHERSTRIP HINT: Use the same procedure as for the RH side (See page ED-42).
ET