Unit-12
Unit-12
Structure
12.0 Objectives
12.1 Introduction
12.2 Classification of Finishes
12.3 Preparatory Processes
12.4 Routine Fabric Finishes
12.5 Finishes that Alter Appearance or Hand
12.6 Finishes Used For Improving Fabric Performance
12.7 Let Us Sum Up
12.8 Keywords
12.9 References and Suggested Readings
12.10 Check Your Progress – Possible Answers
12.0 OBJECTIVES
The objective of this Unit is to introduce you to the process of fabric
finishing. This Unit would make you aware about the journey of fabric from
loom to the consumer. It explains various processes that improves appearance
and performance of the fabric and increases consumer satisfaction. After
reading this Unit you would be able to:
• Understand the meaning of fabric finishing and its classification;
• Get acquainted with various kinds of finishes that are applied to the
fabric; and
• Get to know how finishes improve fabric performance.
12.1 INTRODUCTION
Fabric, as it comes out of the loom, generally does not possess properties like
colour, texture, smoothness and other desirable features and is known as
greige/gray fabric. This does not mean that the fabric is gray in color; it
simply means any unfinished fabric that contains impurities which should be
removed before further processing. Consumers desire to buy a fabric that
looks attractive and serves specific functions. In order to impart certain
desirable properties to the fabric and make it suitable for its intended end use
the fabric is given several kinds of finishing treatments. This process of
imparting desirable properties to the fabric so that it can satisfy the consumer
is called finishing. Most fabrics that reach consumer have undergone one or
more finishing treatments. Finishing processes are undertaken by highly
specialized companies called converters. Textile finishing depends on:
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• Fiber type Knitted Apparel
Technology
• Fiber arrangement in yarn and fabric and
• Physical and chemical properties of the fiber
Routine finishes: These are the finishes that are applied to almost all
fabrics to improve their performance. Example: desizing, scouring and
bleaching to name a few.
Special finishes: These are the finishes that are applied to impart specific
properties to the fabric. Example: waterproofing.
Routine and special finishes can be further classified according to the
characteristics they impart to the fabrics. They can either be used to
enhance the aesthetic appeal of the textile material or impart some
functionality to them. Table 1 summarizes some of the most commonly
used routine and special finishes.
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Course 2 Table 1Classification of Routine and Special Finishes
II - On the basis of the method used to apply the finish, there can be two
types of finishes:
Mechanical Finish: These are the finishes that are applied using
physical principles such as friction, temperature, pressure, tension and
many others. Example: calendaring.
Chemical Finish: These are the finishes that are imparted with the use of
chemicals. Example: mercerization of cotton.
III - On the basis of durability of the finish on the fabric, the two types of
finishes are:
Permanent Finish: Finish that remains on the fabric for its life.
Example: crabbing of wool and durable press.
Fabric finishes can also be segregated on the basis of fiber type. In the
next section you would know about some of the routine fabric finishes.
Gray goods must be cleaned before they can be finished. They may contain
warp sizing, oils and other additives, dirt and soil. Complete removal is
necessary in order to finish, dye, and/or print the goods effectively. The
method of cleaning depends upon the fiber content of the fabric, the kind of
impurities present, and the construction of the fabric. For example, cotton
may be kiered or boiled, wool is carbonized and scoured, and silk is
degummed. Knit fabrics are generally dry-cleaned by solvent scouring. The
use of solvents is particularly desirable because they are recyclable, do not
impose a burden on local water and waste disposal systems and reduce
pollution effects.
Singeing
Singeing is a process applied to both yarns and fabrics that consists of
burning off the fuzz or fiber ends on fabric in order to obtain a smooth
surface. Fabrics of natural and man-made staple fibers are singed when a
clear smooth surface appearance is desired. For these fabrics, singeing is the
first step in the total finishing operation.
Before singeing the cloth is brushed to remove loose fibers, lint, and dust.
The fabrics are singed in full width, under tension to keep the surface flat and
free of wrinkles, creases, and curled selvages. In the most common method,
the fabric is passed directly under an open gas flame. The fabric moves
rapidly at a speed of 230 to 270 yards per minute to burn off the protruding
ends. To prevent any damage from afterglow or sparks, the fabric
immediately enters a water bath leaving the singer.
Desizing
Preparatory process for weaving includes application of sizing agents on the
warp yarns prior to their placement on a warp beam for weaving. These
stiffening agents must be removed before further processing as they have a
waterproof property which impairs the wettability of the fabric and thus
hampers application of subsequent finishes and coloration. Removal of the
sizing material from warp yarns is called desizing.
The water bath into which the cloth is fed as it leaves the singer also acts as a
desizing bath. The desizing bath prevents afterglow and possible damage 211
Course 2 following singeing; it also saturates the cloth with enzymes. These enzymes
work on the stiffening or sizing agents and digest these compounds, making
it easy to remove them in the scouring and bleaching operation.
Scouring
Scouring means washing. A gray fabric may have certain inherent impurities
as well as acquired ones. Fabrics that are generally made of natural fibres
must be scoured to remove foreign materials that might be present like
natural waxes, dirt, processing oils and sizing compounds. For example, a
cotton woven fabric may contain natural waxes and pigments (inherent) as
well as dirt and oil (acquired) due to handling of hands and loom processing.
These can be removed by scouring.
For cotton, boiling water, soaps/alkaline builders as well as wetting agents,
are all used proportionately to obtain clean fabrics. Protein fabrics are treated
with neutral or slightly acidic chemicals since alkaline reagents can harm
them. Man-made fibers may be scoured to remove temporary colours that
were used for yarn and fabric identification.
Bleaching
Bleaching is chemical process of whitening the fabric by removal of natural
colouring matter. Natural fibers have greater degree of unwanted color as
compared to manufactured ones. Fabrics, yarns or fibers are bleached either
to make them white or to prepare them for dyeing or printing. Bleaching is
relatively durable when the bleaching method is appropriate to the
fiber/fibers involved.
Sizing/Stiffening
This finish imparts firmness and body to the fabrics. Although a basic finish,
stiffening may be done after coloration. Cellulosic fabrics can be stiffened
with starch (temporary) or resins (permanent). Starch or other sizes gives
weight to a fabric and can make an inferior product look attractive until
laundered. It also prevents fabrics from soiling quickly. These days easy to
use stiffening agents such as revive are available in the market. For stiffening
of silk, gums are used.
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Degumming Knitted Apparel
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Also known as silk scouring, degumming is the process of removing the
sericin, or silk gum, from silk in order to improve its colour, lustre and
texture. Degumming can be carried out on yarn or fabric.
Weighting
Weighting is a sizing technique applied to silk fabrics. After complete
degumming, silk become soft and light (silk gum sericin, which is removed
contributes 25% of the total weight). This loss in weight is compensated by
treating silk with suitable organic and inorganic compounds. To make heavy
or stiff materials, manufacturers resort to weighting the fabrics with metallic
salts, such as stannous chloride. Weighted silk has body and density, but the
fabrics are not as durable, for they are more sensitive to sunlight, air, and
perspiration damage. However, as a malpractice, some silks are weighed
above. This is harmful as it lowers the strength and luster of silk.
Tentering
Tentering is the mechanical straightening and drying of fabrics. This finish
follows any wet treatment. As the fabric leaves the liquid bath, it is stretched
between two parallel chains with pins or clips (this may leave small hole in
the selvedge). The chains spread apart to the desired fabric width, move with
the fabric through finishing or drying units, and release the fabric to be rolled
or folded onto cylinders. Fabrics may be tentered several times during
finishing and colouring. This occurs following bleaching, as a part of
mercerizing and as a part of the application of functional finishes. Heat
setting of man-made fabrics is frequently combined with tentering. Products
thus processed tend to keep their shape during use and care, and shrinkage
becomes minimal.
Mercerization
Mercerization is a chemical process applied to cellulosic textiles, especially
cotton and cotton blends. It is a finish that contributes luster to cotton and
increases the ease with which cotton accepts color and adds strength. The
process is named after John Mercer who discovered the effect of caustic soda
(alkali) treatment on cotton. The finish swells the fibers permanently, giving
them a round cross section that reflects light to create a gloss or sheen. The
natural twist of cotton fiber is largely removed. Mercerization can be carried
out at the yarn and fabric stage. Mercerization under tension produces fibers
with increased strength and increased affinity for dyestuffs, which is due to
the rounding of the fiber and the increased space between the fiber molecules.
This finish is given to cotton prior to dyeing. However, there is a market for
unmercerized cotton as well. ‘Muslin’ is such an example. It is used for
making quilt or mattress covers and for draping by students of clothing
courses.
Calendering
Calendering is applied to cottons, linens and silk as well as to rayon and other
man-made fiber fabrics. Pressing is the term used for wool fabrics. Basic
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Course 2 calendaring and pressing are mechanical processes and must be renewed after
each laundering or cleaning.
The finish is similar to ironing but is done with much greater pressure. It
gives a smooth surface to fabrics. Calendaring is done by feeding the fabric
between large rollers. One of these rolls is somewhat soft while a second roll
is firm and heated. The action is similar to the use of heated irons on fabric
placed on a padded ironing board.
Carbonizing
Carbonizing is a chemical finish applied to wool fabrics. Wool yarns and
fabrics frequently contain vegetable matter that was not completely removed
during carding. To eliminate this, manufactures immerse the wool fabric in a
solution of sulphuric acid or hydrochloric acid. It is then subjected to high
temperatures for a brief time. The acid and heat react to convert the vegetable
matter to carbon which is easily removed by a final scouring and if necessary,
brushing. The fabric is then neutralized and rinsed.
Crabbing
A mechanical finish applied to woolen and worsted fabrics, crabbing
permanently sets the weave. The fabric is immersed in first hot, then cold,
water and passed between rollers. If properly fed into the rollers, the warp
and filling yarns are set at a true ninety degree angle to each other. Improper
crabbing contributes to “off-grain” fabric. Crabbing may reduce or eliminate
shrinkage in wool fabrics. It generally prevents uneven shrinkage.
Decating
Decating is a mechanical finish. On wool it is used to set the luster and
develop a permanent sheen. On rayons, silks, and blends it softens the hand
of the fabric and helps to set the grain in its proper relationship in the woven
structure. Decating may be done wet or dry. If luster is desired, wet decating
is used. The process involves exposure to heat, either hot water or steam,
followed by cold water or a blast of cold air.
Fulling/Milling
Fulling is a mechanical finish applied to wool to produce a compact fabric.
When wool is removed from the loom, it bears little resemblance to the fabric
that the consumer purchases being loose and hard in texture. To make the
fabric compact and soft manufacturers apply moisture, heat and friction. The
fabric yarns shrink together, and the fabric softens to the desired texture.
Heat Setting
Heat sensitive thermoplastic fibers are generally given a heat-setting finish to
ensure a stable fabric or as a means of producing a special shape. Though the
process is mechanical the heat changes the physical characteristics of the
polymer. Fabrics of 100% thermoplastic fibres or those of blends involving
heat-sensitive fibers are heat-set. A major reason for heat setting is to
introduce dimensional stability. The temperature, period of exposure, and the
amount of force used to hold the fabric in the desired shape and size during
214 setting affects the dimensional stability of the fabric.
Other characteristics introduced by heat setting include resiliency, which Knitted Apparel
Technology
contributes to wrinkle resistance; elastic recovery, which aids in size
retention and relatively permanent design details, such as pleats, planned
creases, or surface embossing.
Brushing
Brushing is a mechanical finish. It involves the removal of short, loose fibers
from the surface of the fabric. Cylinders covered with the bristles rotate over
the fabric, pick up loose fibers, and pull them away by either gravity or a
vacuum. This finish is usually applied to fabric of staple fiber content to give
a smooth and uniform appearance.
Shearing
Shearing is a mechanical process applied to some fabrics constructed from
staple length fibers. It involves cutting or shearing off undesirable surface
fibers or evening nap or pile. After singeing and subsequent processing, fiber
ends or loose fibers may protrude from the fabric surface. Shearing cuts off
these ends and permits a clear view of the weave. For pile fabrics, shearing
evens the surface to give a uniform appearance. By manipulating shearing it
is also possible to cut designs into pile fabrics.
Optical Brightening
Modern day fashion demands bright whites to catch the eyes of the consumer.
Most of the textile substrates have a yellowish tinge even after they have
been bleached, blued etc. In order to remove this yellow tint completely
optical brightening agents (OBA) are used to make white or light coloured
fabrics appear brighter. These compounds are colourless dyes that absorb the
invisible ultra-violet light and re emit it within the visible range (violet-blue
light) causing more blue light to be reflected due to which the material
appears brighter. Optical whiteners can be applied during the laundering
process.
Schreinering
Schreinering is produced by a special calendar. The metal roll has a series of
fine lines, about 250-300 per inch, engraved so they form an angle of roughly
twenty degrees to the construction of the cloth that are parallel to the twist in
the yarns. This finish produces a soft luster and is used frequently on
cellulosic fibers such as cotton and linen. In addition, the rolls flatten the
yarns and create a smooth and compact fabric.
Moireing
It is a finishing process that produces a waved or watered effect on a textile
fabric (Fig. 12.1). A moire finish is characterized by a soft luster and a design
created by differences in light reflection. Rib fabrics such as taffetas work
best in producing the moiré effect. Two rollers are involved-a large one
covered with cloth and a smaller one, which is heated and often includes an
engraved design. The ribbed fabric is doubled and fed between the two
rollers; these rollers exert pressure and add heat. The ribs in one thickness
impress images on the other thickness by flattening the ribs. If there is an
etched pattern on the heated metal roll, the design is transferred to the fabric.
A moiré finish on thermoplastic fibers, such as acetate or nylon, is durable.
Embossing
Embossed fabrics have three-dimensional designs. Before the introduction of
resin finishes, embossing lacked durability, but now resins aid in making
embossed patterns relatively permanent. Thermoplastic fibers produce fabrics
that hold embossed designs. For best results the base fabric used for
embossing should be a compact weave with a balanced structure.
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Knitted Apparel
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Napping
Napping is applied to cotton, rayon, wool, and any other staple fiber yarns to
produce a deep nap. The process utilizes cylinders on which there are fine
metal wires with small hooks. These hooks pull fiber ends to the surface and
create the nap. Napping can be done either on one side or on both sides of the
fabric. Fabrics with napped surfaces include flannels, blankets, and some coat
and suiting cloth. Suede cloth may be made by napping the fabric and
shearing the nap to produce a smooth, compact, and uniform surface.
Softening Finishes
Softening finishes improve the hand and drape of a fabric. They may add
body, facilitate application of other finishes, subdue the coarseness imparted
during processing and increase the life and utility of the fabric. Batiste is an
example of a fabric treated with a softener.
Beetling
Beetling is a mechanical finish applied to cotton and linen fabrics. It
increases the luster of fabrics by flattening the yarns to provide more area for
light reflection. The fabric is fed over rolls that rotate in a machine where
large hammers rise and fall on the surface of the fabric. Continued pounding
flattens the yarns and closes the weave. The beetled finish will withstand
wear and maintenance if the fabric is laundered carefully and ironed with
pressure to restore the flat appearance.
Absorbent Finishes
Absorbent finishes increase the moisture-holding power of fabrics and
thereby accelerate the drying action of the textile produce. Fabrics treated
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Course 2 with these finishes can absorb more moisture than they normally would, but
the fabrics will take longer to dry either in the air or in a dryer owing to the
increase amount of moisture absorbed. Common applications include hosiery,
sportswear, sleep wear, towels, infant care, adult care products and diapers.
Durable-press
Durable –press refers to the ability of a fabric to retain an attractive
appearance during wear and to return to its original smooth surface and shape
after laundering. Clothes that can be washed in machine and worn without
any ironing have a great appeal for consumers. These characteristics can be
imparted to fabrics by finishing processes and by fiber choice. Fabric with
durable press can be laundered in washers and dried in dryers, and they
require little or no ironing. Including fabrics softeners in the final rinse or in
the dryer may help to maintain a smooth surface and reduce static cling.
Durable-press fabrics are available in nearly all types of apparel and in a wide
variety of home furnishing items. Most of these durable-press fabrics are
made of blends of cellulosic fibers, usually cotton, and polyester.
Flame-retardant Finish
Fire is a significant cause of damage to human life and property. To minimize
these losses, textile fibers that are flammable are treated with flame retardant
chemicals. Flame retardant finishes reduce the flaming, charring, or afterglow
of fibers and fabrics. Most fabrics finished with flame-retardants still will
burn in the direct path of flame; however, they self-extinguish when the
source of flame is removed, and they do not propagate the flame. A truly
fireproof fabric will not burn even in the path of direct flame, but, actually,
only asbestos and glass fiber have this property.
Shrink-resistant Finishes
The term ‘shrinkage’ means reduction in length or width of the fiber, yarn or
fabric. As you have studied in Block 2 of this Course that in the weaving
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operation, warp yarns are held under tension on the loom. When a woven Knitted Apparel
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fabric is immersed in water, it relaxes with the warp yarns jumping back to
their original length. This cause warp wise shrinkage referred to as relaxation
shrinkage. Generally, the first wash leads to some shrinkage and fabrics are
stable in their dimensions after that. In other words, a major part of potential
shrinkage is exhausted in the first wash. However, in some fabrics certain
degree of shrinkage still remains. This is referred to as residual shrinkage and
may be exhibited in subsequent washes (progressive shrinkage).
Shrinkage Control in Cotton and Linen
In the simplest treatment, the fabric is immersed in water and left for a while.
It is then dried in a tension less state. Ironing or basic calendering follows.
For example, lining fabric bought for lining women’s suits is pre-shrunk by
this method. In case of cheaper fabrics this step also serves a second purpose
i.e. removal of unfixed dye. Compressive Shrinkage control or Sanforisation
is the most common method employed on a commercial scale. Fabrics given
this treatment are often stamped as sanforised.
Soil-release Finish
This finish allows the stains to leave the fabric faster during laundering. A
fabric protector is imparted to the fabric that enables it to repel soil and stains
on contact. It does not prevent soil from entering the fabric but it simply
allows it to leave faster while in case of stain resistant finishes a coating is
applied to the fabric surface thus preventing the soil from entering the fabric.
Soil release finishes can be found on many industrial or service garments.
Soil release finishes make the fabric soft and also prevent redeposition of
soil.
Ultraviolet protection Finishes
Ultraviolet (UV) radiations are harmful for human skin and long term
exposure to UV light can cause sun burns, skin cancer, acceleration of skin
ageing, acne etc. Hence protection of skin against these has become relatively
important. A sun protection finish is applied in the form of UV
stabilizers/absorbers which are organic or inorganic colourless compounds
with very strong absorption. The ultraviolet protection factor (UPF) of
textiles depends on their construction, fiber type, colour, swelling capacity of
fibers and the spaces between the yarns. Higher the UPF, more protective the
fabric will be against UV radiation. Cotton and silk offer less protection
against UV radiations compared to wool and polyester. Since the most
probable time for long term exposure to sun is in summer, UV protection
finishes are mainly applied to lightweight woven and knitted fabrics used for
producing swim wear, beach wear, sportswear etc.
Moth Proof Finishes
This finish is given to prevent the growth of moth mainly on wool fabrics. It
is a chemical finish and may be given by using inorganic or organic
compounds which can be of natural or synthetic origin. Alternatively,
chemicals could be used to alter the composition of wool, since wool’s
sulphur containing amino acid is the main reason of attack by moths. This
would, however, affect other properties of wool also.
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Course 2 Antistatic Finishes
Static charge build up is a problem encountered by synthetic fibers/fabrics at
the manufacturers’ level as well as by the consumers. There are many ways
to tackle this problem. Finishes may be applied to neutralize the charges on
the fiber, improve the surface conductivity or by making the surface
hydrophilic. Water is a good conductor of electricity and can diffuse the static
buildup. Antistatic finishes can be temporary or permanent. However, most
of them are non-durable and should be replaced after each laundering.
Antistatic finishes are mainly applied to products such as carpets, conveyor
belts, parachute fabrics, airbags, upholstery fabrics, fabrics for hospital
operating rooms and protective clothing.
Anti-slip Finishes
Yarn slippage is a problem that leads to fraying at the seams in woven
fabrics. A low fabric count, unbalanced construction and tight fit in garments
can further aggravate this problem. This is also a problem faced by smooth
filaments as in rayon. To overcome this problem anti slip finishes are applied
as their main effect is to increase adhesion between fibres and yarns
regardless of fabric construction. Resins of urea or melamine formaldehyde
are applied to bind the yarns in their places.
Antimicrobial Finishes
Today’s consumer demands for comfortable and hygienic clothing. Odour is
also an important consideration while making a purchase. That is why fabrics
treated with antimicrobial finish are much in demand. Antimicrobial finishes,
also referred to as bacteriostatic or antiseptic finishes, suppress growth of
microbes, including disease and rot causing bacteria as well as mildew
producing fungi. Unpleasant odour, spread of diseases can be reduced by
applying antimicrobial finish to textile materials. For example, shoe linings
are given this finish to prevent the ‘athlete’s foot’, an ailment common in
sports person. Socks are given the antimicrobial finish to combat the problem
of foul odour caused by heavy perspiration. Home textiles benefit from this
finish since it curbs the musty odours and discolouration brought about by
microbe attack. Thus, towels, bed sheets, pillow covers, blankets, and carpets
are given this finish.
Colour application like dyeing and printing are also fabric finishes but would
be discussed in detail in the next Unit.
12.8 KEYWORDS
Degumming: It is a process in which soap and water are used to remove the
gum from the yarn or the fabric
Embossed: A surface which is visible in the form of 3D design
Sekhri, S. (2011). Text Book of Fabric Science. New Delhi: PHI Learning
Private Limited.
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Course 2
13.10 CHECK YOUR PROGRESS – POSSIBLE
ANSWERS
Check Your Progress I
1. The process of imparting desirable properties to the fabric so that it can
satisfy the consumer is called finishing.
2. Some of the preparatory finishes are singeing, desizing, sourcing,
bleaching, basic calendering, mercerization and weighting.
3. Desizing
4. Sunlight and ozone
5. Weighting
6. Tentering is the mechanical straightening and drying of fabrics. The
fabric leaves the liquid bath, it is stretched between two parallel chains
with pins or clips. The chains spread apart to the desired fabric width,
move with the fabric through finishing or drying units, and release the
fabric to be rolled or folded onto cylinders. The distance between the
chains is adjusted to get the desired width and the fabric is carried to the
drying chambers.
7. Mercerization
8. Pressing
9. Crabbing
10. Fulling
Check Your Progress II
1. Elastic recovery
2. Shearing, staple
3. Taffeta
4. Thermoplastic
5. Flannels, blankets, coats and suiting cloth
6. Batiste
7. Nylon
8. Durable press
9. Fire retardant fabrics extinguish when the source of the flame is removed
and they do not propagate the flame, whereas a fire proof fabric will not
burn even in the path of the direct flame. Example: asbestos and glass
fiber.
10. Water repellent
11. Shrinkage
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