T

ECHNICAL INFORMATION
6411, 6412, 6413, M611
L L

PRODUCT P 1 /14

Model No. Description

Drill 10mm (3/8")

H W 6411, 6412 M611 W 6413 H

CONCEPT AND MAIN APPLICATIONS

Models 6411, 6412, 6413 and M611 are cost-competitive 10mm Drills developed as the successor models of 6409, 6410, 6510SB and M610, featuring compact and lightweight design yet with high durability.

Listed below are the specification differences among the four models. Dimensions: mm (") Model No. 6411 Specification Reverse switch No Variable speed control No by trigger Drill chuck type Keyed 6412 Yes Yes Keyed 6413 Yes Yes Keyless M611 Yes Yes Keyed 6411, 6412 6413 M611 228 (9) 234 (9-1/4) Length (L) Width (W) 64 (2-1/2) Height (H) 183 (7-1/4) Model

Specification
Voltage (V) 110 120 220 230 240 Capacities: mm (") Current (A) 4.3 4.0 2.2 2.1 2.0 Steel Wood Cycle (Hz) 50/ 60 50/ 60 50/ 60 50/ 60 50/ 60 10 (3/8) 25 (1) 6411: 3,000 6412, 6413, M611: 0 -3,000 1.5 - 10 (1/16 -3/8) Yes 2.0 (6.6) 1.2 (2.6) Continuous Rating (W) Input Output 450 230 --230 450 230 450 230 450 230 Max. Output (W) 350 350 350 350 350

No load speed: min-1=rpm Chuck capacity: mm (") Double insulation Power supply cord: m (ft) Net weight: kg (lbs)

Standard equipment
Chuck key S10 ............ 1 (for 6411, 6412, M611) Key holder 10 .............. 1 (for 6411, 6412, M611) Note: The standard equipment for the tool shown above may differ by country.

Optional
Drills bits

accessories

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Features

and benefits
Ergonomically Designed Grip with Non-Skid Elastomer Covered Surface
Provides more comfort and control while minimizing hand fatigue and pain.

Compact and Lightweight Design Powerful 450W* Motor

Delivers power higher than the predecessor models 6409/6410/6510SB. (*450W= continuous rating input)

3,000 min-1 No Load Speed

All Ball Bearing Construction

Ensures durability higher than the predecessor models 6409/6410/6510SB that use three plane bearings and one ball bearing.

Optimum for light-duty jobs such as small hole drilling in wood

[The image illustrated above is Model 6411.]

Comparison

of products

Performance Comparison
Note: 1) Numbers in the charts below are relative values when the capacities of the competitor B's Model B are indexed at 100. 2) The test results depend to a great extent on the hardness of the material, etc. Test 1: Drilled holes through 60mm thick lauan plywood with 18mm diameter auger bit. slow Makita 6413 Makita 6410 Makita 6510SB Competitor B Model B Competitor H Model H3 Competitor H Model H4
0

[Work speed]

fast

120 90 Beyond capacity 100 115 Beyond capacity

50 100 150

Test 2: Fastened 4.1x38mm wood screws. slow Makita 6413 Makita 6410 Makita 6510SB Competitor B Model B Competitor H Model H3 Competitor H Model H4
0

[Work speed]

fast

125 90 35 100 110 60

50 100 150

Comparison

Specification Comparison
Makita 6409/ 6410 350 10 (3/8) Keyed 2,100 10 (3/8) 25 (1) No/ Yes No/ Yes No Yes 2.0 (6.6) 248 (9-3/4) 63 (2-1/2) 183 (7-1/4) 1.2 (2.6) 165 (6-1/2) 69 (2-3/4) 64 (2-1/2) 175 (6-7/8) 239 (9-3/8) 228 (9) No Yes N/A 279 (11) N/A 171 (6-3/4) 1.4 (3.1) N/A N/A 1.4 (3.1) N/A 266 (10-1/2) 63 (2-1/2) 190 (7-1/2) No Yes Yes No Yes Yes 15 (9/16) 25 (1) 25 (1) No/ Yes No/ Yes 10 (3/8) 25 (1) No No No Yes 2.5 (8.2) 1.8 (5.9) 230 (9) 59 (2-5/16) 174 (6-7/8) 1.1 (2.4) 0-3,000 0-2,200 2,800/ 0-2,800 Keyed 10 (3/8) 10 (3/8) Keyed 2,500 10 (3/8) 18 (11/16) No/ Yes No/ Yes 2,300/ 0-2,300 230 450 450 420 450 6510SB M610 Model B Model H1/ H2 Model H3 Competitor B Competitor H Model H4/ H5 235

Model No.

Specifications

6411/ 6412 (M611)/ 6413

of products

Continuous rating input: W

450

Max capacity: Drill mm (") chuck Type

10 (3/8)

Keyed/ Keyed/ Keyless

Keyed/ Keyless

No load speed: min-1=rpm

3,000/ 0-3,000/ 0-3,000

2,200/ 0-2,200

Capacities: mm (")

Steel

10 (3/8)

Wood

25 (1)

Reverse switch

No/ Yes/ Yes

Variable speed control by trigger

No/ Yes/ Yes

Soft grip

Yes

Double insulation

Yes

Power supply cord: m (ft)

2.0 (6.6)

228/ 228/ 234 (9/ 9/ 9-1/4)

Length Dimensions: Width mm (") Height

64 (2-1/2)

183 (7-1/4)

Net weight: kg (lbs)

1.2 (2.6)

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Repair
CAUTION: Unplug the machine for safety before repair/ maintenance in accordance with the instruction manual! [1] NECESSARY REPAIRING TOOLS
Code No. 1R004 1R139 1R220 1R222 1R223 A-33750 1R231 1R269 1R273 1R031 Description

Retaining ring pliers ST-2 Drill chuck extractor Ratchet head 9.5 Socket adapter
Torque wrench shaft 20- 90N.m Bit Adaptor 1/4" Hex. shank bit for M8 Bearing extractor Ring spring 26 setting tool B Bearing setting pipe 28-20.2

Use for Removing/Installing Ring spring 13 from Spindle Locking Spindle when removing Drill chuck from Spindle

Assembling Drill chuck to Spindle Note: Preset the fastening torque of 1R223 to 25- 30 N.m (250- 300kgf.cm). Removing Ball bearing 606ZZ Removing/Installing Helical gear 35 Removing/Installing Ball bearing 6902ZZ

[2] LUBRICATION
Apply Makita grease N. No.1 to the following portions designated with the black triangle to protect parts and product from unusual abrasion. Item No. 7 Fig. 1 7 Description Housing Portion to lubricate Gear room for Helical Gear 35 (Apply approx. 3g.)

Drill chuck S-10 Helical gear 35 Spindle

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Repair
[3] DISASSEMBLY/ASSEMBLY [3] -1. Drill Chuck
DISASSEMBLING See Fig. 2. 1) Fix 1R139 securely in vise, then lock Spindle by putting it in the U-shaped notch of 1R139. 2) Fix Hex wrench 10 securely in Drill chuck. Attach an appropriate steel pipe to Hex wrench 10 as extension bar. 3) Remove Drill chuck from Spindle by turning Drill chuck counterclockwise using Hex wrench 10 and steel pipe. Fig. 2 1R139 Drill chuck Spindle

steel pipe Hex wrench 10

Vise ASSEMBLING 1) Assemble 1R220, 1R222, 1R223 and A-33750 as illustrated in Fig. 3. Note: Preset the fastening torque of 1R223 to 25- 30N.m (250- 300 kgf.cm). 2) Lock Spindle as you did in step 1) of DISASSEMBLING, then fix 1R231 securely in Drill chuck. (Fig. 4) 3) Assemble Drill chuck to Spindle by turning 1R231 and Drill chuck clockwise using the repairing tools described in step 1) of ASSEMBLING. (Fig. 4) Fig. 3 Fig. 4 1R231

1R223 A-33750 1R222 1R220

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Repair
[3] DISASSEMBLY/ASSEMBLY [3] -2. Gear Section
DISASSEMBLING 1) After disassembling Drill chuck as illustrated in Fig. 2, separate Housing (R) from Housing (L). Remove Gear section from Housing (L). (Fig. 5) 2) Disassemble Gear section as illustrated in Figs. 6, 7, 8. Fig. 5 Fig. 6 Tapping screw 4x18 (7 pcs) 1) Remove Ball bearing 606ZZ with 1R269. Gear section 1R269

Ball bearing 606ZZ

Housing (L)

Housing (R)

Fig. 7 2) Put Gear section on 1R273. 3) By pressing Spindle using arbor press, Spindle can be removed together with Ball bearing 6902ZZ. 4) Remove Ring spring 13 using 1R004. 1R004 Helical gear 35 Spindle Ball bearing 6902ZZ Ring spring 13

Spindle

1R273 Fig. 8 5) Put Spindle on 1R031.

6) By pressing Spindle using arbor press,

Spindle can be removed from Ball bearing 6902ZZ.

Spindle Ball bearing 6902ZZ

Ball bearing 6902ZZ

1R031

Spindle

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Repair
[3] DISASSEMBLY/ASSEMBLY [3] -2. Gear Section (cont.)
ASSEMBLING 1) Assemble Gear section as illustrated in Fig. 9 to Fig. 12. 2) Assemble Gear section to Housing (L). (Fig. 5 in page 6) Fig. 9 Fig. 10 1) Assemble Ball bearing to Spindle using 1R031 and arbor press. Spindle Ball bearing 6902ZZ 1R031 2) Fix Ball bearing 6902ZZ by assembling Ring spring 13 to Spindle using 1R004. Note: If Ring spring 13 is deformed or damaged when removed from Spindle, be sure to replace it with new one. Ring spring 13

Fig. 11 3) Assemble Helical gear 35 to Spindle using 1R273 and arbor press. Note: Helical gear 35 is not reversible when assembled to Spindle. The flat side of the gear must face towards Ball bearing 6902ZZ. Ball bearing 6902ZZ flat side Helical gear 35 grooved side

Fig. 12 4) Assemble Ball bearing 606ZZ to Spindle using arbor press.

Ball bearing 606ZZ 1R273 flat side

[3] -3. Motor Section

DISASSEMBLING 1) After separating Housing (R) from Housing (L), disconnect Carbon brushes from Armature commutator by pulling off Brush holders from Housing (L). Disassemble Motor section from Housing (L). (Fig. 13) 2) Pull out Armature from Field. (Fig. 14) Fig. 13 Motor section Brush holder Carbon brush Armature commutator Fig. 14

Leaf spring Carbon brush Housing (L) Brush holder Field Armature

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Repair
[3] DISASSEMBLY/ASSEMBLY [3] -3. Motor Section (cont.)
ASSEMBLING Do the reverse of the disassembling steps. Note: Leaf spring is not reversible when assembled to Housing (L). The concave side must face towards Ball bearing 627ZZ on Armature. (Fig. 15) Fig. 15 Housing (L)

Ball bearing 627ZZ

Leaf spring

concave side

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Circuit

diagram

Model 6411 (without Variable speed control and Reverse switch) Machines Without Choke Coil and Noise Suppressor Fig. D-1

Color index of lead wires' sheath Black White

Brush holder

Field

Switch

Power supply cord

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Wiring

diagram

Model 6411 (without Variable speed control and Reverse switch) Machines Without Choke Coil
Important: Do not put slack portion of any Lead wire in the space surrounded by Field and Brush holders. Otherwise Lead wires will be broken by rotating Armature.

Fig. D-2

Put slack portion of Field lead wire (black) in the space between Brush holder and inside wall of Housing (L).

See "Connecting Lead wire to Brush holder". Brush holder

boss A Field boss B See "Connecting Lead wire to Brush holder". Route the following two Lead wires between the ribs: *Field lead wire (white) *Lead wire (black) from No.2a Terminal of Switch to Brush holder

Switch Route Field lead wire (white) under Brush holder.

Power supply cord

Connecting Lead wire to Brush holder

1) Brush holders are not reversible when assembled to Housing (L). Terminal insertion hole of each Brush holder must be positioned outside boss A/boss B. 2) Do not route each Lead wire inside boss A/boss B. Field lead wire (black)

boss A boss B

Terminal

Brush holder

Lead wire (black) from No.2a Terminal of Switch

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Circuit

diagram

Model 6411 (without Variable speed control and Reverse switch) Machines With Choke Coil Fig. D-3
*Note: Some countries do not use Noise suppressor.

Color index of lead wires' sheath Black White Orange Purple

Choke coil (with purple Lead wires)

Brush holder

Field

Choke coil (with orange Lead wires) Switch *Noise suppressor [if used]

Power supply cord

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Wiring

diagram

Model 6411 (without Variable speed control and Reverse switch) Machines With Choke Coil
Important: Do not put slack portion of any Lead wire in the space surrounded by Field and Brush holders. Otherwise Lead wires will be broken by rotating Armature. Note: 1) Some countries do not use Noise suppressor. 2) Put Choke coils and Noise suppressor (if used) in place as illustrated in Fig. D-4.

Fig. D-4
Lead wires Choke coil lead wire (purple) to Brush holder Choke coil lead wire (purple) to No.1a Terminal of Switch Choke coil lead wire (orange) to Brush holder Choke coil lead wire (orange) to Field Field lead wire (black) to No.2a Terminal of Switch
See "Connecting Lead wire to Brush holder". Put slack portion of Lead wire in the space between Brush holder and inside wall of Housing (L). Otherwise the Lead wire will touch rotating Armature. boss A boss B See "Connecting Lead wire to Brush holder". Brush holder

Fix two Lead wires with this Lead wire holder. Choke coil (with purple Lead wires)

Field

Route Lead wires between these ribs.

Switch

Route Lead wires under Brush holder. Choke coil (with orange Lead wires)

Noise suppressor [if used] Power supply cord

Connecting Lead wire to Brush holder

1) Brush holders are not reversible when assembled to Housing (L). Terminal insertion hole of each Brush holder must be positioned outside boss A/boss B. 2) Do not route each Lead wire inside boss A/boss B.

boss A boss B

Terminal

Brush holder

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Circuit
Fig. D-5

diagram

Models 6412, 6413, M611 (with Variable speed control and Reverse switch)

Color index of lead wires' sheath Black White Orange Blue Purple

Note: *Choke coil (with blue Lead wire and black Lead wire) is reversible when connected to Switch. **Some countries do not use Noise suppressor or Choke coils. *Choke coil (with purple Lead wires) [if used]

Brush holder

Field

*Choke coil (with orange Lead wires) [if used] *Choke coil (with blue Lead wire and black Lead wire) [if used] **Noise suppressor [if used]

Switch

Power supply cord

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Wiring

diagram

Models 6412, 6413, M611 (with Variable speed control and Reverse switch)
Important: Do not put slack portion of any Lead wire in the space surrounded by Field and Brush holders. Otherwise Lead wires will be broken by rotating Armature. Note: 1) Some countries do not use Noise suppressor or Choke coils. 2) Put Choke coils and Noise suppressor (if used) in place as illustrated in Fig. D-6. 3) Choke coil (with blue Lead wire and black Lead wire) is reversible when connected to Switch.

Fig. D-6
Lead wires Choke coil lead wire (purple) to Brush holder Choke coil lead wire (purple) to No.4 Terminal of Switch Choke coil lead wire (orange) to Brush holder Choke coil lead wire (orange) to No.3 Terminal of Switch Field lead wire (black) to No.2a Terminal of Switch Field lead wire (white) to No.5 Terminal of Switch Choke coil lead wire (blue or black) to No.6 Terminal of Switch
See "Connecting Lead wire to Brush holder". Put slack portion of Lead wire in the space between Brush holder and inside wall of Housing (L). Otherwise the Lead wire will touch rotating Armature. Put slack portion of Lead wires in this space. See "Connecting Lead wire to Brush holder". Route Lead wires between these ribs. Brush holder

Fix two Lead wires with this Lead wire holder. Choke coil (with purple Lead wires) [if used]

Field boss A boss B

Switch

Choke coil (with orange Lead wires) [if used]

Route Lead wires under Brush holder.

Choke coil (with blue Lead wire and black Lead wire) [if used]

Noise suppressor [if used] Power supply cord

Connecting Lead wire to Brush holder

1) Brush holders are not reversible when assembled to Housing (L). Terminal insertion hole of each Brush holder must be positioned outside boss A/boss B. 2) Do not route each Lead wire inside boss A/boss B.

boss A boss B

Terminal

Brush holder