Activity: Metal structure unloading

MS. No: Date: 26/03/2025 Prepared by: Samia Azzouz

Revision: REV01 Location:Metbasta Reviewed by: Farouk Medhioub

Approved by: Houssem Hassairi

INITIAL RISK RESIDUA

TARGET PAER (People-assets-

ITEM ACTIVITY HAZARD CONSEQUENCES
equipment – Reputation)
S L R CONTROL AND RECOVERY MEASURES REQUIRED

* Hold a task-specific safety meeting

* Secure the area against unauthorized entry (Place barricade)
* keep the work area clean and the materials well organized and safely stored
* Wear PPE
* Slip, trip and fall
* Injuries resulting from falling on the same level, tripping People Assets * Ensure safe access and exit routes are provided. Keep emergency exits clear.
* Handling tools manually
1 Examine and organize the site over an obstacle, twisting the foot in a hole in the floor Equipement 2 4 8 * Organize the movement of people
* Obstruction
* Equipment damage Reputation * Maintain floors
* Clear and light passageways
* Eliminate areas with level differences
* Wear non-slip footwear
* Wear PPE

* Induction on site - general

* Before starting a job, applicable PTWs must be organized and duly [Link] of safety
toolbox.
* Certified equipment only
* Full PPE
* Driver must hold appropriate license
* Provide suitable vehicles
* Periodic vehicle maintenance
* Signage, lighting and maintenance of traffic lanes and maneuvering areas
* A signaller must be present when vehicles
are circulating in and around the site
* Injuries fatalities,
* The site layout plan must be approved * 10 km speed
damage to equipment and materials
limit as per traffic and transport management plan
People
2 Site mobilization and set-up (moving metal structures) * Collisions with other vehicles, fixed objects or pedestrians 4 3 12 * Segregation of work activities (warning signs, barriers)
Equipement Reputation
* The unloading area must be planned in such a way as to avoid backtracking; drawings must be included
in the logistics plan * Only authorized
personnel should enter the work area; cones and warning tape should be used to secure the unloading area

* Do not use the telephone while driving (answering machine, call control, hands-free kit, etc.)

Before the operation:

* Inspect slings for wear, cuts, and compliance with load requirements
* Ensure the slings are suitable for the load (capacity, length, material)
* Check the load’s stability before lifting During the operation:
* Position slings correctly and use edge protectors if necessary
* Maintain clear communication between operators and the crane operator
* Never stand under a suspended load
* Follow the manufacturer’s load capacity guidelines After the operation:
* Store and inspect slings after use
* Report any detected defects to prevent unsafe reuse

* Personnel Injury / Fatality

People
3 Using slings for unloading metal structures * Equipment Damage 4 3 12
* Sling failure Equipement Reputation

* Verify that the ground conditions are appropriate (unenexcavated, stable, and compacted) for the setup
and operation of the lifting equipment.
* The outriggers of the lifting machine should be fully extended throughout the lifting operations.
* Suitable and sufficient lighting
* The work zone must be enclosed, and access should be restricted to unauthorized individuals.
* Strict compliance with the Lifting Plan

* Instability of the lifting crane * Personnel Injury / Fatality

People
4 Crane installation * Crane tipping over * Equipment Damage 4 3 12
Equipement Reputation

* Employ proper manual handling techniques to ensure safety.

* Wear the appropriate basic personal protective equipment (PPE).
* Conduct a toolbox talk prior to starting the task.
* Slips, trips & falls
* Serious personal injury People Equipement
5 Rigging operation 3 3 9
* Equipment damage Reputation

* Check crane stabilization

* Lifting plan in place, approved by responsible parties and Toolbox Talk before operations start
*Lifting accessories must be certified from 3rd part
*All safety devices must be in good working order
* Sling method in full compliance with approved lifting plan
* All personnel involved in lifting operations must be competent and certified and capable of performing
assigned tasks
*Only the person responsible for the lifting operations has the authority to start/restart the lifting operation
after immediate rectification in place.
The rigger must take a position that allows clear visibility of the load and machine operator during the
lifting operation
*Hoisting operations shall be suspended and re-evaluated if wind speed exceeds 10 m/s or the risk has
increased significantly
*In case of uncertainty, organize a lifting test operation
*Keep the load close to the ground when moving the load
*Designate a competent guide/slinger
*Install barriers or mark work area *Lifting operations must
be suspended and re-evaluated if wind speed exceeds 10 m/s or the risk has increased significantly
*In case of uncertainty, organize a lifting test operation
*Failure of Lifting Accessories and/or mechanical failure *Keep the load close to the ground when moving the load
* Falling objects *Designate a competent guide/slinger
* Shifting loads *Install barriers or mark work area
* Adverse weather *Use ropes to guide the load, especially in bad weather
* Lifting over people *Use equipment and accessories that comply with regulations
* Misunderstanding of instructions * Serious personal injury /Death People *Inform workers of the risks associated with mechanical handling,
5 Unloading metal structures 5 3 15
* Caught between moving parts of equipment *Equipment damage Equipement Reputation *Use the correct equipment for the task, under proper conditions and according to manufacturer’s
* Walk under suspended load instructions.
* Cargo falling *Limit use to trained and authorized personnel
* Personnel injury of various severity *Maintain good visibility and ground conditions
* Equipment and asset damage of various severity *Organize the movement of people, machines and vehicles
*Signal and maintain taxiways and manoeuvring areas"
Loads must never be lifted or moved over people

* Drink plenty of water

* In case of feeling unwell- Immediately stop work and take rest
* In case of emergency leave worksite safe and proceed to the nearest muster point according to procedure

Working in difficult climatic conditions *Heat stress and dehydratio

* Hot weather
*Fatigue People
6 3 3 9
*Failure in anticipating the weather *Conditions and Equipement Reputation
forecasts in advance
*Failure to alert and to take the necessary safety
precautions in advance
 * Once the work is completed, examine the site for potential hazards and place barricades and warning
signs as needed
* Keep the work area tidy and organized at all times
* Slip, trip, falls
* Personal injury People Assets
7 Work Completion & Housekeeping * Damage surrounding 2 4 8
* Equipment damage Equipement
 ia Azzouz

k Medhioub
TUNISIA KAIROUAN 100MWac SOLAR PLANT
Risk Assessment
sem Hassairi

RESIDUAL RISK

NTROL AND RECOVERY MEASURES REQUIRED S L R Monitoring responsibility

safety meeting
nst unauthorized entry (Place barricade)
clean and the materials well organized and safely stored

and exit routes are provided. Keep emergency exits clear.

ment of people 2 2 4

ageways
h level differences
wear

eneral
, applicable PTWs must be organized and duly [Link] of safety

only

propriate license
icles
ntenance
d maintenance of traffic lanes and maneuvering areas
* A signaller must be present when vehicles
around the site
must be approved * 10 km speed
transport management plan
activities (warning signs, barriers) 4 1 4
must be planned in such a way as to avoid backtracking; drawings must be included
* Only authorized
r the work area; cones and warning tape should be used to secure the unloading area

hone while driving (answering machine, call control, hands-free kit, etc.)

:
ear, cuts, and compliance with load requirements
e suitable for the load (capacity, length, material)
bility before lifting During the operation:
ctly and use edge protectors if necessary
munication between operators and the crane operator
suspended load
urer’s load capacity guidelines After the operation:
ngs after use
defects to prevent unsafe reuse

4 1 4

nd conditions are appropriate (unenexcavated, stable, and compacted) for the setup
fting equipment.
e lifting machine should be fully extended throughout the lifting operations.
ent lighting
t be enclosed, and access should be restricted to unauthorized individuals.
* Strict compliance with the Lifting Plan

4 1 4

ual handling techniques to ensure safety.

e basic personal protective equipment (PPE).
* Conduct a toolbox talk prior to starting the task.

3 1 3

zation
, approved by responsible parties and Toolbox Talk before operations start
must be certified from 3rd part
ust be in good working order
compliance with approved lifting plan
ed in lifting operations must be competent and certified and capable of performing

onsible for the lifting operations has the authority to start/restart the lifting operation
cation in place.
position that allows clear visibility of the load and machine operator during the

hall be suspended and re-evaluated if wind speed exceeds 10 m/s or the risk has

y, organize a lifting test operation

o the ground when moving the load
nt guide/slinger
rk work area *Lifting operations must
valuated if wind speed exceeds 10 m/s or the risk has increased significantly
y, organize a lifting test operation
o the ground when moving the load
nt guide/slinger
rk work area
e load, especially in bad weather
ccessories that comply with regulations
e risks associated with mechanical handling,
5 1 5
ment for the task, under proper conditions and according to manufacturer’s

and authorized personnel

lity and ground conditions
ent of people, machines and vehicles
axiways and manoeuvring areas"
ifted or moved over people

er
well- Immediately stop work and take rest
y leave worksite safe and proceed to the nearest muster point according to procedure

3 2 6
mpleted, examine the site for potential hazards and place barricades and warning

tidy and organized at all times

2 3 6
 Incident likelihood or probability

Incident Severity improbabl e Remote

Productivity or downtime Severity level

Environment Property Personnel 1 2

Fatality or total permanent

> 2 weeks Permanent damage beyond Project Total facility loss 5
disability

Damage to an entire facility or

Permanent damage beyond project
1 week to 2 week loss of multiple systems in a Permanent partial disability 4
boundary or reportable release
facility

> 1day to Damage to an entire facility or

Reportable release within project with
＜ 1 week multiple facility requiring repair Days away 3
no permanent damage
or replaceme

Release within project boundary Damage to a facility element

0.5day to 1 day below reporting quantity with clean-up or system requiring repair or Medical treatment 2
by external replaceme nt

Damage to a facility element or

Release within project boundary below
＜ 0.5day system requiring negligible or no First Aid 1
reporting quantity with
repair

Operation not permitted; must Operation permitted with a time

Risk mitigation control High(H) implement controls to reduce risk Medium (M) limited waiver endorsed by Low(L)
to an management
r probability

Occasional Probable Frequent

3 4 5

Operation permitted with

Low(L) implementation of core HSE
program elements.