Bar STD
Bar STD
PRODUCTION PROGRAM
DRAWN BARS
CROSS-SECTION SIZE RANGE
[mm]
TOLERANCE**
4 to 6 over 6 to 20 over 20 to 60 over 6 to 8 over 8 to 10 over 14 to 17 over 17 to 36 4 to 6 over 6 to 14 over 14 to 35 h11 h9; h10; h11
3000 or 6000
+200; +500
PEELED BARS
CROSS-SECTION SIZE RANGE
[mm]
15 to 50 over 50 to 75
h10; h11
GROUND BARS
CROSS-SECTION SIZE RANGE
[mm]
TOLERANCE**
12 to 50 *) **)
h6; h7; h8
+100; + 200
Lengths 3000/3100 and 6000/6200 on stock, other lengths available on demand; length deviation of single bars in a bundle does not exceed 100 mm; shorter bars in a bundle acc. to EN 10278. Shape deviations (ovality and lobing): 1/2 of tolerance
DRAWN WIRE
CROSS-SECTION SIZE RANGE
[mm]
TOLERANCE
SIZE OF COILS
4 to 12
4 to 10
h11
TECHNICAL SPECIFICATIONS
STANDARD
Bar surfaces: *) drawn - Class 1 peeled - Class 2 ground - Class 3 The surface can be inspected by the eddy current testing. scope and conditions of the inspection are to be agreed on ordering.
*) Acc. to EN 10277, scale removal before drawing by shot blasting, manufacture to a higher class requires prior coordination
SURFACE
As standard, bars are made as raw, hardened by drawing +C, raw peeled +SH or raw ground +SL. Delivery of bars in other manufacturing types and heat treatment statuses can be agreed, e.g.: DELIVERY STATE drawn : +A+C; +N+C peeled : +N+SH; +QT+SH ground : +N+SL; +QT+SL
STRAIGHTNESS
Bars are made as straightened, deviation value from straightness is: max 1,0 mm/m. Higher straightness requires coordination.
ENDS
Bar ends are cut for dimensions from 4,0 mm to 20,0 mm: cut on a cutting machine for dimensions from 20,0 mm to 75,0 mm: one- or two-sided cut on a saw Bars of cross-section dimensions from 10,0 do 60,0 mm can have chamfered ends and be faced on ends. Size of chamfering ~2/45. Bars made of free-cutting steel, of diameters over 10,0 mm have chamfered ends as standard. Colour marking of ends requires coordination.
Bars are packed in bundles, weighing 1000 to 2000 kg, tied with steel bands at several points of the bundle length. Bar surface is covered with anticorrosive oil, protecting it during transport in closed vehicles and storage in covered warehouses throughout the normal storage period. Any special anticorrosive protections require coordination.
ANTI-CORROSION PROTECTION
Feature groups
Designation/description drawn
heat treated to be susceptible to shearing heat treated or given isothermal quenching treated to hardness range treated to ferrite-pearlite structure and hardness range annealed to achieve spheroidized carbides
The information included is not an offer in the meaning of the civil code. Its publication is not equivalent to any commitment for realization of the respective values. Presented data can undergo changes. To place an order, contact the VIRMET Co. Trade Department.
Designation
Rm [N/mm ] 470 - 840 420 - 710 390 - 690 380 - 630 340 - 600 650 - 950 600 - 880 550 - 850 520 - 770 490 - 740 510 - 810 490 - 760 460 - 710 400 - 650 380 - 630 750 - 1050 710 - 1030 650 - 1000 630 - 900 580 - 850
2
A5 min [%] 8 9 10 11 11 6 7 8 9 9 6 7 8 9 9 5 6 7 8 8
S235JRG2
1.0038
102 - 140 102 - 140 102 - 140 146 - 187 146 - 187 146 - 187 146 - 187 146 - 187
340 - 470 340 - 470 340 - 470 490 - 630 490 - 630 490 - 630 490 - 630 490 - 630 380 - 570 380 - 570
260 235 215 520 450 350 335 315 440 410 375 305 245 565 500
S355J2G3
1.0570
10<d<16 16<d<40 40<d<63 63<d<100 5<d<10 112 - 169 109 - 169 107 - 154
10<d<16 16<d<40 40<d<63 63<d<100 172 - 242 172 - 242 172 - 242 580 - 820 580 - 820 580 - 820
Quenched and tempered and peeled (+QT + SH) R p 0,2 min [N/mm ] 920 900
2
Drawn after soft annealing (+A+C) A5 min Hardness [HB] 300 290 285 280 280 311 293 287
Designation
Steel No.
Rm [N/mm ] 1000 - 1200 1000 - 1200 1000 - 1200 900 - 1100 900 - 1100 1100 - 1300 1000 - 1200 900 - 1100 Mechanical properties
2
[%] 8 8 9 10 10 9 10 12
5<d<10 10<d<16 42CrMo4 42CrMoS4 1.7225 1.7227 16<d<40 40<d<63 63<d<100 16<d 51CrV4 1.8159 16<d<40 40<d<80 Steel quality Size range
[mm]
max 248
800 700
Designation
Steel No.
Hardness [HB] 5<d<10 10<d<16 16MnCr5 16MnCrS5 1.7131 1.7139 16<d<40 40<d<63 63<d<100 max 207 max 207 max 207 max 260 max 250 max 245 max 240 max 240 140-187 140-187 140-187 140-240 140-235 140-235
1) Values in the table are for information only. 2) 'As rolled and peeled' for non alloy steels. 'Annealed + peeled' for alloy steels. 3)
S max 0,045 max 0,035 0,27 0,33 0,27 0,33 0,34 0,40 0,34 0,40
Cr
Ni
Mo
N < 0,009
Other
<0,17 < 1,40 0,20 < 0,14 < 0,14 < 0,14 < 0,14 0,42 0,50 0,38 0,45 0,38 0,45 0,47 0,55 0,14 0,19 0,14 0,19 <1,60 < 0,55 0,90 1,30 0,90 1,30 1,00 1,50 1,00 1,50 0,50 0,80 0,60 0,90 0,60 0,90 0,50 0,80 1,00 1,30 1,00 1,30 < 0,05 < 0,05 < 0,05 < 0,05 < 0,40 < 0,40 < 0,40 < 0,40 < 0,40 < 0,40
0,045 0,035 0,11 0,11 0,11 0,11 0,045 0,035 0,035 0,045 0,035 0,035
Pb 0,20-0,35
max 0,045 < 0,40 < 0,40 < 0,10 max 0,035 0,20 0,40 max 0,045 max 0,035 0,02 0,04 0,80 1,10 0,80 1,10 0,90 1,20 0,90 1,20 0,15 0,30 0,15 0,30
EN S235JRG2 S355J2G3 11SMn30 11SMnPb30 11SMn37 11SMnPb37 C45 42CrMo4 42CrMoS4 51CrV4 16MnCr5 16MnCrS5
A10X
9SMn36 9SMnPb36
45 40HM
12050 15142
45 ~38XM
50HF 16HG
15260 14220
50X A
Chemical analysis acc. to melt analysis. In the table, designations used conventionally in several countries have been compared. Steels made in respective countries are not always exactly interchangeable; they can differ in chemical analysis o r p r o p e r t i e s . We s u g g e s t u s i n g d e s i g n a t i o n s c o o r d i n a t e d i n i n t e r n a t i o n a l s t a n d a r d s ( E N ) .
ACCURACY CLASSES
TOLERANCES OF CROSS-SECTIONS acc. to EN 10278
Nominal dimension Tolerance acc. to ISO 286-2
h6
h7
h8
mm
h9
h10
h11
from 3 to 6
-0,008
-0,012
-0,018
-0,030
-0,048
-0,075
over 6 to 10
-0,009
-0,015
-0,022
-0,036
-0,058
-0,090
over 10 to 18
-0,011
-0,018
-0,027
-0,043
-0,070
-0,110
over 18 to 30
-0,013
-0,021
-0,033
-0,052
-0,084
-0,130
over 30 to 50
-0,016
-0,025
-0,039
-0,062
-0,100
-0,160
over 50 to 80
-0,019
-0,030
-0,046
-0,074
-0,120
-0,190
Manufacture type
h6
grinding drawing peeling
h7
h8
h9
h10
h11
MANUFACTURING TOLERANCES
STRAIGHTNESS DEVIATIONS acc. to EN 10278 *)
Product Steel group Nominal dimension mm Max deviation mm 1,0
< 0,25% C < 0,25% C, alloy, quenched and tempered steels Stainless, tool and bearing steels < 75 mm < 75 mm < 75 mm
Round bars
1,5
1,0
< 0,25% C Square and hexagonal bars < 0,25% C, alloy, quenched and tempered steels Stainless, tool and bearing steels
1,0
2,0
1,0
max 0,3 mm for d < 15 mm; max 0,02 x d for 15 < d < 100mm
max 0,3 mm for d < 15 mm; max 0,02 x d for 15 < d < 75 mm; max 1,5 mm for d >75 mm
max 0,2 mm for d < 20 mm; max 0,01 x d for 20 < d < 75 mm; max 0,75 mm for d >75
4%
1%
1%
0,2%
Product form 2)
Round bars Square bars Hexagonal bars Flat bars + + + + 3) + + (for d < 20 mm) 4) (for d < 50 mm) 4) + + -
d = nominal bar diameter or distance across flats of square and hexagonal bars. 1) If no agreements have been made in tender and on ordering, production in surface class 1 is to be assumed. 2) + idicates available in these classes, - idicates not available in these classes. 3) Maximum defect depth refers to respective section (width or thickness). 4) Crack detection with eddy current device not possible for d >20 mm or d >50 mm as indicated.
*) Permissible deviation values specified in European standards concerning steel products with bright surface.
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