Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                
Scribd Logo
Upload

Welcome to Scribd!

  • 354 views

    Forging

    Uploaded by

    Gopalakrishnan Kuppuswamy
    Forging is a manufacturing process that involves pressing or squeezing heated metal into high-strength parts known as forgings. There are two main types of forging processes - cold forging, which is done at room temperature, and hot forging, which is performed above the metal's recrystallization temperature to allow better shaping. Forgings are stronger and more reliable than castings due to the refinement of defects during pressing. Common forging techniques include open die forging, where metal is hammered without full enclosure in dies, and closed die forging using multiple dies to shape the metal in stages. Forgings find applications in industries like automotive and aerospace.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd

    Forging

    Uploaded by

    Gopalakrishnan Kuppuswamy
    354 views35 pages
    Forging is a manufacturing process that involves pressing or squeezing heated metal into high-strength parts known as forgings. There are two main types of forging processes - cold forging, which is done at room temperature, and hot forging, which is performed above the metal's recrystallization temperature to allow better shaping. Forgings are stronger and more reliable than castings due to the refinement of defects during pressing. Common forging techniques include open die forging, where metal is hammered without full enclosure in dies, and closed die forging using multiple dies to shape the metal in stages. Forgings find applications in industries like automotive and aerospace.

    Original Description:

    forging process

    Original Title

    forging

    Copyright

    © Attribution Non-Commercial (BY-NC)

    Available Formats

    PPT, PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Forging is a manufacturing process that involves pressing or squeezing heated metal into high-strength parts known as forgings. There are two main types of forging processes - cold forging, which is done at room temperature, and hot forging, which is performed above the metal's recrystallization temperature to allow better shaping. Forgings are stronger and more reliable than castings due to the refinement of defects during pressing. Common forging techniques include open die forging, where metal is hammered without full enclosure in dies, and closed die forging using multiple dies to shape the metal in stages. Forgings find applications in industries like automotive and aerospace.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    354 views35 pages

    Forging

    Uploaded by

    Gopalakrishnan Kuppuswamy
    Forging is a manufacturing process that involves pressing or squeezing heated metal into high-strength parts known as forgings. There are two main types of forging processes - cold forging, which is done at room temperature, and hot forging, which is performed above the metal's recrystallization temperature to allow better shaping. Forgings are stronger and more reliable than castings due to the refinement of defects during pressing. Common forging techniques include open die forging, where metal is hammered without full enclosure in dies, and closed die forging using multiple dies to shape the metal in stages. Forgings find applications in industries like automotive and aerospace.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 35

    WELCOME

    Forging

    Forging

    It is a manufacturing process where metal is pressed or squeezed under great pressure into high strength parts known as forgings

    Advantages of Forging Process


    1.
    2.

    3.

    4.

    5.

    Forgings are stronger. Forging refines defects from cast ingots or continuous cast bar Forgings are more reliable, less costly Forgings offer better response to heat treatment Bulk Production

    Types of Forging process


    Based on Application of Heat 1.COLD FORGING 2.HOT FORGING Based on Nature of Die 1.OPEN DIE FORGING 2.CLOSED DIE FORGING

    Forging Process

    A Forge shop can produces Forgings of metal - ferrous or non-ferrous.

    Metals are processed by Bar cutting & Forging

    BILLET

    PROCESS

    PRODUCT

    Forging Process

    Enquiry Capability, Difficulty Die Development Drawing Bar cutting Pre Heating Pre forging Final forge Trimming Heat treatment Inspection Dispatch

    Forging Process HOT Forging

    OPEN DIE FORGING


    - Hot Metal piece is hammered between Flat , circular or V shaped dies - When the part is too large & Quantity is small

    - Complex shape & size ( without die)

    OPEN DIE FORGING (E.g..)

    OPEN DIE FORGING (E.g..)

    Down

    UP

    OPEN DIE FORGING (E.g..)

    High skill required

    Typical Open die forging operation

    Typical Open die forging operation

    Closed Die Forging Process


    - Hot Metal piece is hammered between one or series of dies that enclose the work piece on all sides. - Series of dies used because forming solid metal in a single stage is difficult - Usually carried out at elevated temperatures for enhanced ductility

    Closed Die Forging Process

    Closed Die Forging Process

    Closed Die Forging Process

    TWO Stage Closed die

    Closed Die Forging Process

    No skill required

    Advantages & Limitations

    Ring forging Process


    2
    1

    7 5 6

    Ring forging Process


    1

    2 3

    Ring forging Process

    Ring forging Process

    Ring forging Process

    Forging Machines
    Screw Press

    Gravity Drop Hammer

    Forging Machines

    Knuckle joint Hydraulic Press Eccentric Drive

    Forging Machines

    Basic Forging Steps

    Basic Forging Steps

    Material & Temperature ranges

    Material

    Temp Range

    Defects in Forging
    A defect is a flaw in a component in a typical Process, but inevitable one

    Defects in Forging

    Grade used in AIL


    Carbon steel : A105 No alloy elements Alloy steel : F11 / F22
    Alloy Elements - 0-20% of alloy elements

    Stainless steel : F316,F316L,F304.


    Cr > 11% , Alloy more than 10%

    Forging Vs Casting

    You might also like