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    PLC Based Sequential Batch Process CONTROL System

    Uploaded by

    Ganesh Kumar V
    This document describes a PLC based sequential batch process control system. It discusses how PLCs are extensively used in industries to control parameters like temperature and level. The brain of the system uses a ladder diagram to control the sequence of actions. It then describes the hardware design of the system including a process tank, PLC, temperature controller, level controller and various valve and motor controllers. The software design controls initialization, monitoring, level control, heater control, stirrer motor control and more. Interlocks are also discussed to control interactions between components like valves, heaters and motors. It concludes that PLC based sequential batch control systems are safe, reliable and cost effective.

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    PLC Based Sequential Batch Process CONTROL System

    Uploaded by

    Ganesh Kumar V
    217 views13 pages
    This document describes a PLC based sequential batch process control system. It discusses how PLCs are extensively used in industries to control parameters like temperature and level. The brain of the system uses a ladder diagram to control the sequence of actions. It then describes the hardware design of the system including a process tank, PLC, temperature controller, level controller and various valve and motor controllers. The software design controls initialization, monitoring, level control, heater control, stirrer motor control and more. Interlocks are also discussed to control interactions between components like valves, heaters and motors. It concludes that PLC based sequential batch control systems are safe, reliable and cost effective.

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    PLC Based Sequential Batch Process CONTROL System

    Original Title

    PLC Based Sequential Batch Process CONTROL System(2)

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    This document describes a PLC based sequential batch process control system. It discusses how PLCs are extensively used in industries to control parameters like temperature and level. The brain of the system uses a ladder diagram to control the sequence of actions. It then describes the hardware design of the system including a process tank, PLC, temperature controller, level controller and various valve and motor controllers. The software design controls initialization, monitoring, level control, heater control, stirrer motor control and more. Interlocks are also discussed to control interactions between components like valves, heaters and motors. It concludes that PLC based sequential batch control systems are safe, reliable and cost effective.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    217 views13 pages

    PLC Based Sequential Batch Process CONTROL System

    Uploaded by

    Ganesh Kumar V
    This document describes a PLC based sequential batch process control system. It discusses how PLCs are extensively used in industries to control parameters like temperature and level. The brain of the system uses a ladder diagram to control the sequence of actions. It then describes the hardware design of the system including a process tank, PLC, temperature controller, level controller and various valve and motor controllers. The software design controls initialization, monitoring, level control, heater control, stirrer motor control and more. Interlocks are also discussed to control interactions between components like valves, heaters and motors. It concludes that PLC based sequential batch control systems are safe, reliable and cost effective.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 13

    PLC BASED SEQUENTIAL BATCH PROCESS CONTROL SYSTEM

    GUIDED BY MR S.CHAKRADHAR

    PRESENTED BY V.SRUTHI (11121A1353) E.CON.E DEPARTMENT

    INTRODUCTION
    EXTENSIVELY USED IN INDUSTRIES

    CONTROLLING PARAMETERS---TEMPERATURE,LEVEL
    BRAIN OF THE SYSTEM

    LADDER DIAGRAM---CONTROLLING SEQUENCE OF ACTIONS

    EXTENSIVELY USED IN INDUSTRIES


    BRAIN OF THE SYSTEM LADDER DIAGRAM---CONTROLLING SEQUENCE OF ACTIONS PLC CHECKS--- WATER LEVEL, TEMPERATURE,VALVE ACTION,MOTOR etc., SAFE RELIABLE &VERSATILE COST COMPETETIVE

    DESIGN OF HARDWARE OF SYSTEM


    PROCESS TANK
    PLC TEMPERATURE CONTROLLER LEVEL CONTROLLER IN LET VALVE CONTROLLER

    OUTLET VALVE CONTROLLER


    PUMP CONTROLLER STIRRER MOTOR CONTROLLER CONTROL BOX POWER SUPPLY SECTION

    DESIGN OF SOFTWARE OF THE SYSTEM


    INITIALIZATION AND MONITORING OF POWER
    CONTROLLER PROGRAM FOR LEVEL CONTROL

    CONTROLLER PROGRAM FOR HEATER CONTROL


    CONTROLLER PROGRAM FOR STIRRER MOTOR
    CONTROLLER CONTROLLER

    CONTROLLER PROGRAM FOR OUTLET VALVE

    CONTROLLER PROGRAM FOR PUMP CONTROLLER

    DESCRIPTION

    LEVEL SENSORS VALVE CONTROLLERS HEATERS STIRRER MOTOR TEMPERATURE SENSING CIRCUIT PUMP

    INTERLOCKS
    STIRRER OPERATION---INLET AND OUTLET VALVES
    OUTLET VALVE OPENED---INLETVALVE,STIRRERMOTOR
    AND HEATERS REMAINS OFF

    PUMP WILL NOT START UNLESS AND UNTILL OUTLET


    VALVE IS IN CLOSED POSITION

    RESULTS & CONCLUSION

    PLCSBC--- APPLICATION OF PLC. PLC CHECKS--- WATER LEVEL, TEMPERATURE,VALVE ACTION,MOTOR etc., SAFE RELIABLE &VERSATILE. COST COMPETETIVE.

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