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    Routing PRT - Present1

    Uploaded by

    Amit Aggarwal
    This document provides an overview of routing components and functions in SAP. It describes that routings contain steps, work centers, resources, material allocation and standard times. It also explains how to create alternative and parallel sequences in routings, use production resources/tools, reference operation sets, and sub-operations. The objectives are to be able to maintain a routing with operations, configure routing administration settings, and create and use various routing components.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd

    Routing PRT - Present1

    Uploaded by

    Amit Aggarwal
    41 views20 pages
    This document provides an overview of routing components and functions in SAP. It describes that routings contain steps, work centers, resources, material allocation and standard times. It also explains how to create alternative and parallel sequences in routings, use production resources/tools, reference operation sets, and sub-operations. The objectives are to be able to maintain a routing with operations, configure routing administration settings, and create and use various routing components.

    Original Description:

    ROUTING

    Original Title

    Routing PRT_Present1

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    © © All Rights Reserved

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    This document provides an overview of routing components and functions in SAP. It describes that routings contain steps, work centers, resources, material allocation and standard times. It also explains how to create alternative and parallel sequences in routings, use production resources/tools, reference operation sets, and sub-operations. The objectives are to be able to maintain a routing with operations, configure routing administration settings, and create and use various routing components.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    41 views20 pages

    Routing PRT - Present1

    Uploaded by

    Amit Aggarwal
    This document provides an overview of routing components and functions in SAP. It describes that routings contain steps, work centers, resources, material allocation and standard times. It also explains how to create alternative and parallel sequences in routings, use production resources/tools, reference operation sets, and sub-operations. The objectives are to be able to maintain a routing with operations, configure routing administration settings, and create and use various routing components.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 20

    Course Objectives

    At the conclusion of this unit, you will be able to:


    l Maintain a routing with operations.
    l Carry out the system settings for routing
    administration
    l Create and use a production resources/tools
    (PRT) in a routing
    l Create alternative and parallel sequences
    l Create and use a reference operation set in a
    routing
    Routings
    Routings - Components
    Routing - Components
    SAP AG 06/23/97
    R
    Routings
    Routings contain:
    The steps required to produce or make an assembly
    The work centers where the steps are to be performed
    The resources and tools necessary to complete a step at a work
    center
    Material allocation
    The material being manufactured is allocated to the group
    counter (header)
    Component materials are allocated to operations
    Standard values for setup, processing, and tear-down time
    Instructions of what to do at each work step
    Skills required to do each step in the assembly process
    Routings
    SAP AG 06/23/97
    R
    Routings
    l A material can be manufactured in different
    ways.
    l For each material, you can create several
    routings for different
    Lot size ranges
    Work centers
    Usages, including
    Production
    Rework
    Prototype
    Routing - Group
    SAP AG 06/23/97
    R
    Routings
    l Routings are stored in groups of similar or related routings.
    l Each individual routing is referred to as a group counter
    within the group
    Routing Group
    Group Group
    Counter 01 Counter 01
    Group Group
    Counter 02 Counter 02
    Group Group
    Counter 03 Counter 03
    Group Group
    Counter 04 Counter 04
    Routing - Group
    Tasklist Types
    SAP AG
    Operation 10
    20
    30
    .
    .
    .
    Routing Reference operation set Routing
    S1
    Operation 10
    20
    30
    .
    .
    .
    Material
    Task List Types
    Rate routing
    Reference rate routing
    Routing- Sequence Types
    SAP AG
    Routing
    Material
    Group
    Sequence types
    Material
    A
    task list
    99
    02
    task list
    Task l ist
    01
    Alternative sequence
    0001
    Oper.10
    Oper.15
    Oper.20
    Parallel sequence
    0002
    Oper. 70
    Oper. 80
    Standard seq.
    0000
    Oper. 10
    Oper. 20
    Oper. 30
    Oper. 40
    Oper. 50
    Oper. 60
    Oper. 70
    Oper. 80
    Oper. 90
    Oper.100
    Tasklist - Default Values
    SAP AG

    Origin of Default Values in Task Lists

    Profile
    Work center PRT

    Material master
    Reference
    Control key x
    Standard text key x
    Unit of measure x
    Formulas x
    Scheduling data x
    Reference
    Control key x
    Standard text key x
    Standard value check
    Unit of measure for
    standard values
    Activity types x
    Wage type x
    Wage group x
    No. of time tickets x
    Suitability x
    Setup type key x
    Description
    Base unit of measure
    Planner group
    Plant
    Unit of measure
    Usage
    Status
    Operation increment
    Material Allocation
    SAP AG
    Material Allocation
    A
    Material
    B
    Material
    Routing
    BOM
    Op. 10
    Op. 20
    Op. 30
    Item 20
    Item 10
    Item 30
    BOM
    Item 20
    Item 10
    PRT Assignments
    SAP AG
    Production Resource/Tool Assignments
    Routing
    Operation 10
    Operation 20
    Operation 30
    PRT 1
    PRT 2
    Sequences in Routing
    SAP AG
    Sequences in Routing
    Operation 10
    Operation 20
    Operation 30
    Operation 40
    Operation 50
    Main sequence
    0000
    Main sequence
    0000
    Main sequence
    0000
    Alternative seq.
    0002
    20
    25
    30
    Alternative seq.
    0002
    20
    25
    30
    Alternative seq.
    0002
    20
    25
    30
    Alternative seq.
    0001
    10
    15
    20
    25
    30
    Alternative seq.
    0001
    10
    15
    20
    25
    30
    Alternative seq.
    0001
    10
    15
    20
    25
    30
    Parallel Sequences
    SAP AG
    Parallel Sequences
    20 25 30
    Operation
    10 20 30 40
    20 30
    Scheduling in PP
    SAP AG
    Scheduling in Production Planning
    Separate scheduling of planned orders
    Exact to the day
    Basic dates calculated Planned start date
    Planned delivery date
    Creation date
    Uses lot-dependent/lot-independent in-house production
    or replenishment lead time
    Optionally use basic planning days from the material
    master to improve performance
    Optional calculation of capacity requirements
    Production order management
    Order header Order header
    oper at ions
    ma te ria l c om pone nts
    P RTs
    c ost s pla nned
    t arge t
    a ct ual
    20
    50
    100
    Material Requirements Planning
    t
    Periods
    Lead time scheduling
    Exact to the second
    Based on basic date MRP
    Manual
    Target dates calculated (scheduled dates)
    Target start date
    Target finish date
    Operation specific data used to calculate order dates
    Capacity requirements calculated
    Scheduling
    SAP AG
    Scheduling: Time Elements in an Order
    Order dates Operation dates Time terms
    BS Basic start date
    SS Scheduled start date (production start date)
    SF Scheduled finish date
    BF Basic finish date
    AD Availability date (expected)
    LT Loading time
    GI Goods issue
    DDD Desired delivery date
    ES Earliest start date
    LS Latest start date
    EF Earliest start date
    LF Latest finish date
    Lead time order or
    operation
    Lead time order or
    operation
    Lead time order or
    operation
    Float times order Float times order Float times order
    Execution time operation Execution time operation Execution time operation
    Interoperation times Interoperation times Interoperation times
    Processing times in
    Sales and Distribution
    Processing times in
    Sales and Distribution
    Processing times in
    Sales and Distribution
    Float bef.
    production
    Oper.
    0010
    Oper.
    0020
    Oper.
    0030
    Oper.
    0040
    ........ Oper.
    0099
    Float after
    production
    GR
    processing
    Pick/pack Loading Transit
    BS SS
    Queue Setup Processing Teardown Wait Move
    SF BF DDD GI LT AD
    ES LS EF LF
    Reference Operation Set
    SAP AG
    Reference Operation Set
    Reference operation set
    Check
    10 10 10
    Routing
    Operation created manually
    Operations with reference
    to assembly in
    reference operation set
    Check reference
    60 60 60
    Operation created manually
    Check reference 70 70 70
    10 10 10
    20 20 20
    30 30 30
    40 40 40
    50 50 50

    Assembly
    10 10 10
    20 20 20
    30 30 30
    Sub Operations in Routing
    SAP AG
    Sub-operation
    Operation 10
    Operation 20
    Sub-op 10/20 Processing 1
    Sub-op 10/10
    Setup
    Sub-op 10/30 Processing 2
    Scheduling
    SAP AG
    Scheduling Sub-operations
    Queue Queue Wait Wait
    Finish reference
    to offset
    Execution Execution
    10 30 20
    T
    S
    20/10 20/10
    20/20
    Start reference
    to offset
    Start reference
    to offset
    20/30
    BS BF
    SS SF
    Finish reference
    Move Move
    Summary
    You are now able to:
    l Create a routing with a simple sequence of
    operations
    l Carry out the system settings for routing
    administration
    l Maintain a routing with PRTs as well as alternative
    and parallel sequences
    l Create and use reference operation sets in
    routings

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