WRD Ot Activated Sludge Process 445196 7

ACTIVATED SLUDGE
PROCESS
Prepared by
Michigan Department of Environmental Quality
Operator Training and Certification Unit
ACTIVATED SLUDGE
PROCESS
To Treat
Wastewater
Remove (reduce) Or Stabilize
The Material in Wastewater
SECONDARY TREATMENT
Biological Wastewater Treatment
SECONDARY TREATMENT
Biological Wastewater Treatment
Food
O2
O2 consume organic matter
Microorganisms
from the wastewater, using oxygen for
respiration
Food
Food
O2
O2
Millions of aerobic and facultative micro-organisms

remove pollutants thru living and growing process
Activated Sludge
Suspended Growth,
Biological Treatment
Activated Sludge System

Air Provides Oxygen and Mixing
Biomass
Pri.Eff.
(suspended)
MLSS
Aeration
Tank
Secondary
Clarifier
Sec. Eff.
Return Activated Sludge (RAS)
Waste Activated Sludge (WAS)
Activated Sludge
Suspended Growth,
Need favorable conditions for growth and
for separation from the water
Biological solids are used

over and over
Growth rate produces about
0.7 lbs of biological solids per
lb BOD removed
Primary
Effluent
Return
Sludge
Mixed Liquor
(MLSS)
Secondary
Clarifier
Aeration Tank
PARTS OF A GENERALIZED BACTERIAL

CELL OF THE BACILLUS TYPE
Capsule
Cell Membrane
Nuclear
Matter
Cell Wall
Flagellum
Wastewater
New Cells
Slime Layer
Oxygen
Food
Storage
Cell
Membrane
Enzymes
(Absorption)
Soluble Organics
Adsorbed
Particle
NH3
CO2
H2O
Mixed Liquor
Flocculation
A process of contact
and adhesion whereby
the particles of a
dispersion
form larger-size
clusters.
Aeration Tank
ADSORPTION
And
ABSORPTION
Secondary
Clarifier
Sludge Processing
and Storage
Effluent
Land
Application
Disinfect
WAS
RAS
Screening
Influent
Grit
Primary
Clarifiers
Aeration
Tanks
Typical Flow-Through
Activated Sludge Plant
Secondary
Clarifiers
Biological Wastewater
Treatment
Three Steps
1. Transfer of Food from Wastewater

to Cell.
Adequate Mixing
Enough Detention Time
Treatment
2. Conversion of Food to New Cells
and Byproducts.
Acclimated Biomass
Useable Food Supply
Adequate D.O.
Proper Nutrient Balance
100 : 5 : 1
C :N:P
Treatment
3. Flocculation and Solids Removal
Proper Mixing
Proper Growth Environment
Secondary Clarification
Treatment
Must Have Controls

Proper Growth Environment
Filamentous Bacteria Form Strings
Mixed Liquor Does Not Compact - Bulking
Control Factors
Air Biomass Quantity
Organic
Load, F:M
Pri.Eff.
Hydraulic Load
Solids Load
and Age
Aeration
Tank
D.O.
MLSS
Secondary
Clarifier
Sec. Eff.
Settleability
Return Activated Sludge
Waste Activated Sludge
Sludge
Blanket
Depth

Organic Load = Pounds of Organics (BOD)
Coming into Aeration Tank
Pri.Eff.
Aeration
Tank
MLSS
Secondary
Clarifier
Sec. Eff.
CALCULATION OF POUNDS
Pounds =
Conc. x Flow (or Volume) x 8.34 Lbs/gallon
Concentration
Of STUFF
In the
Water
Quantity
Of Water
The STUFF
Is In
Weight
Of The
Water
Pounds =
Flow (Volume) and Concentration must be

expressed in specific units.
Concentration must be expressed

as parts per million parts.
Concentration is usually reported as
milligrams per liter.
This unit is equivalent to ppm.
1 mg
liter
1 mg
=
1 mg
= ppm
1000 grams
1,000,000 mg
ppm =
Parts
Mil Parts
Lbs.
Mil Lbs.
Flow or Volume must be expressed

as millions of gallons:
gallons
= MG
1,000,000 gal/MG
i.e.) A tank contains 1,125,000 gallons of water.
How many million gallons are there?
1,125,000 gal
= 1.125 MG
1,000,000 gal/MG
When Volume is expressed as MG

and concentration is in ppm,
the units cancel to leave only Pounds.
Lbs. =
Concentration x Volume x 8.34 Lbs/gallon
Lbs.
M Lbs.
M gal
= Lbs
Lbs.
gal
When Flow is expressed as MGD

and concentration is in ppm,
the units cancel to leave Pounds/Day.
Lbs./Day =
Concentration x Flow x 8.34 Lbs/gallon
Lbs.
M Lbs.
M gal
Day
= Lbs/Day
Lbs.
gal
EXAMPLE:
How many pounds of suspended solids leave
a facility each day if the flow rate is
150,000 gal/day and the concentration of
suspended solids is 25 mg/L?
Lbs/day = Conc. (mg/L) x Flow (MGD) x 8.34 Lbs
gal
Lbs/day = 25 mg/L x
150,000 gal/day
1,000,000 gal/MG
= 25 x 0.15 x 8.34
= 31 Lbs/day
x 8.34 Lbs
gal

Organic Load = Pounds of Organics (BOD)
Coming into Aeration Tank
Pri.Eff.
Aeration
Tank
MLSS
Secondary
Clarifier
Sec. Eff.
Example Problem
BOD Loading
An activated sludge plant receives 2.0 MGD from the primary
clarifiers at 120 mg/L BOD. Calculate the organic loading
(Lbs/D BOD) on the activated sludge process.
Work Calculation on Separate Paper

Answer Given on Next Slide
Example Problem
BOD Loading
An activated sludge plant receives 2.0 MGD from the primary
clarifiers at 120 mg/L BOD. Calculate the organic loading
(Lbs/D BOD) on the activated sludge process.
Lbs/day = Conc. (mg/L) x Flow (MGD) x 8.34 Lbs

gal
Lbs = 120 mg/L X 2.0 MGD X 8.34 Lbs

Day
Gal
= 2001.6 Lbs BOD

Day
OXYGEN DEMAND
Biochemical Oxygen Demand
B.O.D.
The Quantity of Oxygen Used in
the Biochemical Oxidation of
Organic Material.
5 Day Test
OXYGEN DEMAND
Biochemical Oxygen Demand
B.O.D.
Best to Use a Moving Average
to Determine the Average Impact
on a Treatment System.
5 Day Test
BOD Moving Average

Calculate the 7 day moving average of pounds of BOD
for 10/5 and 10/6.
10/5
10/6
2281
13,525
Date
Pounds of BOD
2777
- 2281
1374
+ 1577
9/29
2281
2459
12,821
9/30
2777
960
10/1
1374
1598
12,821 = 1832
10/2
2459
2076
7
10/3
960
13,525
10/4
10/5
10/6
10/7
1598
2076
1577
2351
13,525 = 1932
7
Need to Balance Organic Load (lbs BOD)

With Number of Active Organisms in
Treatment System
Food to Microorganism
Ratio
F:M
or
F
M
How Much Food ?

Primary Effluent BOD
Lbs/D BOD = FLOW (MGD) X 8.34 Lbs/Gal X P.E. BOD (mg/L)
F = Pounds BOD
(Coming into Aeration Tank)
How is M (Microorganisms) measured?
Mixed Liquor Volatile Suspended Solids

(MLVSS)
M = Pounds MLVSS
(In Aeration Tank)
Mixed Liquor Suspended Solids (MLSS)

and
Mixed Liquor Volatile Suspended Solids (MLVSS)
Mixed Liquor Suspended Solids (MLSS)

and
Mixed Liquor Volatile Suspended Solids (MLVSS)
Determining MLSS
Solids
Wt. of Solids + Paper, mg

Wt. of Paper, mg
Wt. of Solids, mg
Wt. of Solids, mg
Volume of Sample, L
MLSS, mg/L
Determining MLVSS
Volatile
Solids
550 oC
Solids
Wt. of Dish + Solids, mg

Wt. of Dish + Ash, mg
Wt. of Volatile Solids, mg
Wt. of Volatile Solids, mg
Volume of Sample, L
MLVSS, mg/L
How Much Food ?

Primary Effluent BOD
Lbs/D BOD = FLOW (MGD) X 8.34 Lbs/Gal X P.E. BOD (mg/L)
F = Pounds BOD
(Coming into Aeration Tank)

(MLVSS)
M = Pounds MLVSS
(In Aeration Tank)
Analysis Gave Us M (MLVSS)

In mg/L
How Do We Get To Pounds?
Lbs/D BOD =
Volume (MG) X 8.34 Lbs/Gal X MLVSS (mg/L)
Volume Of What ?
Where Microorganisms Are
Aeration Tank
How Do We Get Volume ?
Aeration Tank Volume

(MG)
L (ft) X W (ft) X SWD (ft) = Volume (ft3)
ft3 X 7.48 gal/ft3 = gallons

gallons / 1,000,000 = million gallons (MG)

(MG)
Example Calculation:
A. Calculate the volume in million gallons of an aeration
tank that is 120 ft long, 35 ft wide, with a SWD of 15 ft.
V=LXWXD
V = 120 ft X 35 ft X 15 ft = 63,000 ft3
63,000 ft3 X 7.48 gal = 471,240 gallons
ft3
471,240 gallons / 1,000,000 = 0.471 MG

(MG)
Example Calculation:
B. The average BOD load on this aeration tank is 1954 lbs/day.
Calculate the organic loading in lbs/day/1000ft3.
1954 lbs/day X 1,000 = 31.0 lbs/day/1000ft3

63,000 ft3
Need to Balance Organic Load (lbs BOD)

With Number of Active Organisms in
Treatment System
Food to Microorganism Ratio

F:M
or
F
M
How Much Food (F) ?

Pounds BOD
Lbs/D BOD =
FLOW (MGD) X 8.34 Lbs/Gal X Pri. Eff. BOD (mg/L)

(MLVSS)
M = Pounds MLVSS
Pounds =
Concentration
Of STUFF
In the
Water
Quantity
Of Water
The STUFF
Is In
Weight
Of The
Water
Pounds of Volatile Solids

in the Aeration Tank
Lbs MLVSS =
Volume Aeration Tank, MG X MLVSS, mg/L X 8.34 Lbs/gal
Example Problem:
Calculate the pounds of volatile solids in an aeration tank
that has a volume of 0.471 MG and the concentration of
volatile suspended solids is 1700 mg/L.
Lbs = 0.471 MG X 1700 mg/L X 8.34 lbs/gal
= 6678 lbs MLVSS

Lbs of BOD
=
Lbs of MLVSS
Example Problem:
The 7-day moving average BOD is 2002 lbs and the mixed
liquor volatile suspended solids is 6681 pounds.
Calculate the F/M ratio of the process.
F
M
2002 lbs BOD

6681 lbs MLVSS
= 0.30

The F/M Ratio for Best Treatment Will Vary for
Different Facilities
Determined by Regular Monitoring and
Comparing to Effluent Quality
Often Will Vary Seasonally
Typical Range:
Conventional Activated Sludge

F:M
0.25 - 0.45
Extended Aeration Activated Sludge

F:M
0.05 - 0.15

F =
M
Lbs of BOD
=
Lbs of MLVSS
Calculate Often to Monitor/Control

Monthly (Minimum)
Weekly (Better)
Use Moving Average
Food to Microorganism Ratio Calculations

F/M Ratio is Used to Determine the Lbs of MLVSS
Needed at a Particular Loading Rate
FOR DAILY USE
F/M
Lbs BOD
lbs MLVSS
F
=
F/M
M (Lbs MLVSS)
suppose F/M of 0.30 is desired

and BOD loading is 1200 lbs/day
F
M
= 0.30
1200 lbs
0.30
F
= M
0.30
4000 lbs MLVSS

If we Know the Pounds of MLVSS Needed and the Volume
of the Aeration Tank We Can Calculate MLVSS, mg/L.
Calculate the MLVSS, mg/L given
an Aeration Tank Volume of 0.20 MG.
4000 lbs = 0.20 MG X 8.34 lbs X ? mg/L

gal
4000 lbs
= 2398 mg/L
0.20 MG X 8.34 lbs/gal
F:M Calculations
Problem A:
How many pounds of MLVSS should be maintained in an
aeration tank with a volume of 0.105 MG receiving primary
effluent BOD of 630 lbs/d ? The desired F:M is 0.3.
F
=M
F/M
= 630 lbs/d
0.3
= 2100 lbs MLVSS
F:M Calculations
Problem B:
What will be the MLVSS concentration in mg/L ?
2100 lbs = Conc X 0.105 MG X 8.34 lbs/gal

2100 lbs
= 2398 mg/L
0.105 MG X 8.34 lbs/gal

F/M Ratio is Used to Determine the Lbs of MLVSS
Needed at a Particular Loading Rate
F/M
Lbs BOD
lbs MLVSS
F
=
F/M
M (Lbs MLVSS)
Can you Calculate the Pounds of MLVSS Needed for a

Specific F/M
and
What Concentration That Would Be in an Aeration Tank?
Prove It !
F:M Calculations II
Problem C:
How many pounds of MLVSS should be maintained in an aeration
tank with a volume of 0.471 MG receiving primary effluent BOD of
2502 lbs/d ? The desired F:M is 0.3.
Problem D:
Work Calculations on Separate Paper

Answers Given on Next Slides
F:M Calculations II
Problem C:
How many pounds of MLVSS should be maintained in an
aeration tank with a volume of 0.471 MG receiving primary
effluent BOD of 2502 lbs/d ? The desired F:M is 0.3.
F . =M
F/M
= 2502 lbs/d
0.3
= 8340 lbs MLVSS
F:M Calculations II
Problem D:
8340 lbs = Conc X 0.471 MG X 8.34 lbs/gal

8340 lbs
0.471 MG X 8.34 lbs/gal
. = 2123 mg/L
Control Factors
Organic
Load, F:M
Air
PE
Biomass Quantity
and Age
Aeration
D.O.
Tank
MLSS
Hydraulic Load
Solids Load
Secondary
Clarifier
FE
Settleability
Sludge
Blanket
Depth
Growth Rate of Organisms
Graph Showing Growth

Phases in a Biological
System
Abundance of Food
When Food Supply is

Introduced into a
System that is in Start-up
Few Organisms
Time
Graph Showing Growth

System
Lag
Growth
Food Begins to be Consumed
Organisms Begin to Acclimate

Producing Needed Enzymes
Organism Population Begins to Increase
Time
Lag
Growth
Log
Growth
Food
Rapidly
Consumed
Organisms Acclimated
Organism Population
Rapidly Increases
Time
Lag
Growth
Log
Growth
Declining
Growth
Food
Organism Population
Growth Limited by Food
Supply
Time
Lag
Growth
Log
Growth
Declining
Growth
Endogenous
Growth
Food
Food Supply Depleted Organism Growth Rate
Continues Decline
Time
Lag
Growth
Log
Growth
Declining
Growth
Endogenous
Growth
Stored Food
Metabolized Organisms Feed on
One Another
Food
(Producing Less Sludge)
Sludge Production
Time
Lag
Growth
Log
Growth
Declining
Endogenous
Graph Showing
Growth
Growth
Growth
System
Food
Summary
Sludge Production
Time
Graph Showing Growth Phases in a

Biological System
This graph illustrates that
the activities of
Microorganisms in a
biological treatment
system is related to the
Average Age of the
Organisms in the System
or the CRT of the System
Note: The CRT is
Controlled in an
by Wasting which will be
discussed later.
Cell Residence Time, CRT

Mean Cell Residence Time, MCRT
Biomass
Sludge
Age, SA Age
The Average Length of Time in Days

that an Organism Remains in the
Secondary Treatment System
Suspended Solids in Aerator, lbs
SA, days =
Suspended Solids in PE, lbs/day
Total MLVSS, lbs (Aerator + Clarifier)
MCRT =
Total MLVSS Wasted + Effluent TSS, lbs/d
The SA and MCRT Calculations are Seldom Used
The Most Common (and Best for Most Processes) Is the
Cell Residence Time
Cell Residence Time

The Average Length of Time in Days that an
Organism Remains in the Secondary
Treatment System

CRT, days =
Total MLVSS, lbs

Total MLVSS Wasted, lbs/d
Cell Residence Time

Treatment System

CRT, days =
Total MLVSS, lbs

Example:
MLVSS = 6681 lbs
MLVSS Wasted = 835 lbs/d
Calculate the CRT.
CRT =
6681 lbs
835 lbs/d
CRT = 8.0 Days
Cell Residence Time

Like The F/M Ratio
The CRT for Best
Treatment
Will Vary for Different
Facilities
Determined by Regular
Monitoring and
Comparing to Effluent
Quality
Often Will Vary
Seasonally
Conventional Activated Sludge

Aerator Detention Time
F:M
0.25 - 0.45
CRT
4 - 6 Days
4 - 8 Hrs.
Extended Aeration Activated Sludge

Aerator Detention Time
F:M
0.05 - 0.15
CRT
15 - 25 Days
16 - 24 Hrs.
Lag
Log
Declining
Endogenous
Old
Sludge
Young
Sludge
Growth
Growth
Growth
Growth
Food
Conventional
Treatment
Extended Air
Sludge Production
Time
Young Sludge
Start-up or High BOD Load

Few Established Cells
Log Growth
High F:M
Low CRT
Young Sludge
Poor Flocculation
Poor Settleability
Turbid Effluent
White
Billowing
Foam
High O2
Uptake Rate
Old Sludge
Slow Metabolism
Decreased Food Intake
Low Cell Production
Oxidation of Stored Food
Endogenous Respiration
Low F:M
High CRT
High MLSS
Old Sludge
Dense, Compact Floc
Fast Settling
Straggler Floc
Slurp
Control Factors
Organic
Load, F:M
Air
PE
Biomass Quantity
and Age
Aeration
D.O.
Tank
MLSS
Hydraulic Load
Solids Load
Secondary
Clarifier
FE
Settleability
Sludge
Blanket
Depth
Cell Residence Time

Treatment System
CRT, days =
Total MLVSS, lbs

The CRT for Facility is Controlled/Maintained

by Wasting the Appropriate Amount of
Excess Biomass
Waste Activated Sludge (WAS)
Control Factors
Organic
Load, F:M
Air
PE
Biomass Quantity
and Age
Aeration
D.O.
Tank
MLSS
Hydraulic Load
Solids Load
Secondary
Clarifier
FE
Settleability
Sludge
Blanket
Depth

(WAS)
Sludge Wasting Rates

Lbs
of
MLVSS
in
aerators
CRT(days) =
Lbs/day WAS VSS
Therefore:
Lbs WAS VSS = Lbs of MLVSS in aerators
CRT (days)
day

With a known RAS VSS concentration, the
WAS Flow in MGD can be calculated:
Lbs/ day
= mg/L x 8.34 lbs x ? MGD

gal
lbs/day WAS VSS

RAS VSS (mg/L) x 8.34 lbs
gal
= WAS (MGD)
MGD x 1,000,000 = gallons per day

If wasting is to be done over a 24 hr. period:
WAS (gpm) =
gallons/day
.
1440 minutes/day
If wasting is to be done over a

shorter period:
WAS (gpm) =
gallons/day
.
min wasting to be done/day

Example Calculations
Problem #1:
A cell residence time of 5.8 days is desired. With 5800
pounds of MLVSS in the aeration tanks, calculate the
pounds of VSS that must be wasted per day.
Need to Waste 5800 lbs in 5.8 Days
lbs/day =
5800 lbs
5.8 days
= 1000 lbs/day

Problem #2:
Calculate the flow rate in MGD that must be pumped in order to waste
the number of pounds calculated in Problem #1 given a Return
Sludge concentration of 9000 mg/L VSS.
lbs/day = conc. x 8.34 lbs/gal x MGD

1000 lbs = 9000 mg/L x 8.34 lbs/gal x MGD
day
1000 lbs/day
9000 mg/L x 8.34 lbs/gal
= MGD Wasted
= 0.0133 MGD = 13,300 gal/day

Problem #3:
Calculate the wasting rate in gallons per minute if the
wasting was done in 24 hours.
13,300 gal
day
1 day
24 hrs
x 1 hour
60 min
= 9.24 gals
min

Problem #4:
Calculate the wasting rate in gallons per minute if the
wasting was done in 4 hours.
13,300 gal
4 hr
1 hr
60 min
= 55.4 gal/min
Sludge Wasting
Excess Biological Solids eliminated from the
secondary treatment system to control the
cell residence time of the biomass
When to Waste:
Continuous (Whenever Possible)
Or If Necessary (Piping, Pumping or Valve Limitations)
Intermittent - During Low Load Conditions
Sludge Wasting
Where to:
Primary Clarifiers
Advantage - Co-Settling
Disadvantage - Are Solids Really Wasted?
RAS
WAS
Solids
Handling
Sludge Wasting
Where to:
Solids Handling
Advantage Know Solids are Out of the System
Disadvantage Thinner Solids to Solids Process
RAS
WAS
Sludge Processing (Thickening, Stabilization, etc.)
Sludge Wasting
How Much:
Secondary Sludge Wasting One of the Most

Important Controls
Wasting Controls the Most Important Aspect
of Treatment, the Biomass Population
Sludge Wasting
How Much:
Proper Wasting Control
And
Metering is Essential
Control Factors
Organic
Load, F:M
Air
PE
Biomass Quantity
and Age
Aeration
D.O.
Tank
MLSS
Hydraulic Load
Solids Load
Secondary
Clarifier
FE
Settleability
Sludge
Blanket
Depth
Lag
Growth
Log
Growth
Declining
Growth
Endogenous
Growth
Food
Conventional
Treatment
Extended Air
Sludge Production
Time
Activated Sludge
Suspended Growth,

over and over
Growth rate produces about
0.7 lbs of biological solids per
lb BOD removed
Yield Coefficient (Y)
Growth Rate
Y=
Pounds of Biological Solids Produced
Per Pound of BOD Removed

Growth Rate
Per Pounds of BOD Removed
Example
Average Concentration Of BOD Entering Aeration
125 mg/L
Average Concentration of BOD from Secondary System
5 mg/L
Average Plant Flow
2.0 MGD
Average RAS Concentration (Wasting from Return)
8000 mg/L

Growth Rate
Per Pounds of BOD Removed
Example
BOD Removed = 125 mg/L 5 mg/L = 120 mg/L
At 2.0 MGD
Lbs BOD Removed = 2 MGD X 8.34 X 120 mg/L
= 2002 Lbs/Day
At Y= 0.7
Biomass Produced = 2002 Lbs/Day X 0.7
= 1401 Lbs/Day
At 2.0 MGD
= 2002 Lbs/Day
At Y= 0.7
= 1401 Lbs/Day

At 2.0 MGD
= 2002 Lbs/Day
At Y= 0.7
= 1401 Lbs/Day
RAS at 8000 mg/L
1401 lbs/day
. = 20,998 gallons WAS
8000 mg/L X 8.34 lbs/gal
(To Balance Solids Produced)

At 2.0 MGD
= 2002 Lbs/Day
At Y= 0.5
= 1001 Lbs/Day
RAS at 8000 mg/L
1001 lbs/day
. = 15,002 gallons WAS
8000 mg/L X 8.34 lbs/gal
(To Balance Solids Produced)

The Difference:
20,998 gallons
15,002 gallons
5,996 gallons
Per Day
6000 gal/day X 365 day/year = 2,190,000 gallons per year
Sludge Volume Index
A Major Advantage of Extended Aeration

(Old Sludge Age)
Less Solids Produced
300
200
100 Extended
Conventional
High Rate
Air
0.20
0.40
0.60
F:M Ratio
0.80
1.00
1.20
Growth Rate
Y=
Per Pound of BOD Removed
How to Determine Y for a Facility?

Use Monthly Average of Pounds of Solids Wasted
Divided by
the Monthly Average of Pounds of BOD Removed
Should be Monitored Regularly (Monthly)
Activated Sludge
Suspended Growth,

over and over
Returned from Secondary
Clarifier
Primary
Effluent
Return
Sludge
Mixed Liquor
Secondary
Clarifier
Aeration Tank
Control Factors
Organic
Load, F:M
Air
PE
Biomass Quantity
and Age
Aeration
D.O.
Tank
MLSS
Hydraulic Load
Solids Load
Secondary
Clarifier
FE
Settleability
Sludge
Blanket
Depth

Biological Solids (Mixed Liquor Solids) which
have settled in the secondary clarifier,
continuously returned to the aeration system.
Why:
Control sludge blanket in clarifier
Maintain a sufficient population of
active organisms in service
Its Not the Food

Its the Bugs

Why:
Not a Means of
Controlling MLSS

Why:
Controls Solids
Depth in
Seconday Clarifier

RAS Control:
1 3 Feet Depth
Too Much Solids Over Weir
Too Little Thin RAS Concentration
(More Volume When Wasting)

RAS Control:
Consistent Flow Rate
% Influent Flow
RAS Metering
Setting the RAS Rate

How Much is Enough
(or Too Much)
Sludge Blanket Depth

Sludge Judging
RAS Mass Balance
Q + RQ
MLSS
RQ
RAS
Lbs of Material Into Clarifier
(RQ + Q) X 8.34 lbs/gal X MLSS (mg/L)
Lbs of Material Out of Clarifier
RQ X 8.34 lbs/gal X RAS (mg/L)
Q + RQ
MLSS
RQ
RAS SS
RAS Mass=Balance
Lbs Into Clarifier
Lbs Out of Clarifier
(Q + RQ) X 8.34X MLSS = RQ X 8.34 X RAS

(Q + RQ) X MLSS = RQ X RAS SS
(RQ X MLSS) + (Q X MLSS) = RQ X RAS SS

Q X MLSS = RQ X RAS SS - RQ X MLSS
Q X MLSS = RQ X (RAS - MLSS)

Q X MLSS
RAS SS - MLSS
= RQ

Most People Forget the Derivation of the
Formula and Just Memorize the Formula
Q
X
MLSS
RQ =
RAS SS - MLSS

Q
X
MLSS
RQ =
RAS SS - MLSS
Units for RQ will Match Units for Q
To Express RQ as % of Influent Flow:
100
X
MLSS
% RQ =
RAS - MLSS
Return Rates - Example Calculations

Given:
MLSS = 2400 mg/L

RAS SS = 6500 mg/L
Flow =
2.0 MGD
1. Calculate the Return Sludge Rate in MGD

needed to keep the solids in the process in
balance.
RAS, MGD =
2.0 MGD X 2400 mg/L

6500 mg/L - 2400 mg/L
= 4800 = 1.17 MGD

4100

Given:
MLSS = 2400 mg/L

RAS SS = 6500 mg/L
2. Calculate the Return Sludge Rate in

% of plant influent flow needed to
keep the solids in the process in balance.
% RAS =
100 X 2400 mg/L

6500 mg/L - 2400 mg/L
% RAS = 240000 = 58.5 %

4100
Return Rates - Practice Calculations

Answers Given on Next Slides
Given:
MLSS = 2700 mg/L

RAS SS = 8200 mg/L
Flow =
2.5 MGD
1. Calculate the Return Sludge Rate in MGD needed

to keep the solids in the process in balance.
Return Rates - Practice Calculations

Given:
MLSS = 2700 mg/L

RAS SS = 8200 mg/L
Flow =
2.5 MGD
1. Calculate the Return Sludge Rate in MGD needed

to keep the solids in the process in balance.
RAS, MGD =
2.5 MGD X 2700 mg/L

8200 mg/L - 2700 mg/L
= 6750 = 1.23 MGD

5500

Given:
MLSS = 2700 mg/L

RAS SS = 8200 mg/L

% RAS =
100 X 2700 mg/L

8200 mg/L - 2700 mg/L
% RAS = 270,000 = 49.1 %

5500

Q
X
MLSS
RQ =
RAS SS - MLSS
In Summary
Units for RQ will Match Units for Q

To Express RQ as % of Influent Flow:
100
X
MLSS
% RQ =
RAS - MLSS
Control Factors
Organic
Load, F:M
Air
PE
Biomass Quantity
and Age
Aeration
D.O.
Tank
MLSS
Hydraulic Load
Solids Load
Secondary
Clarifier
FE
Settleability
Sludge
Blanket
Depth
Treatment
Three Steps
1. Transfer of Food from Wastewater

to Cell.
2. Conversion of Food to New Cells
and Byproducts.
Treatment
Three Steps
Even if the First Two Steps are Effective,

If Settling and Separation is Poor
RAS Will be Thin and/or Solids May Be Lost in the Effluent
Settleometer Test
What Determines the Volume of Settled Sludge?
Time
Mass of Solids
Compaction
Determination of the Settling Properties

(Compaction) of MLSS
Settleometer Test
Although a 1000mL
Graduated Cylinder
May be Used
A Settleometer
Designed for this
Test is Best
The Wider Container More Approximates a Clarifier
Settleometer Test
Although a 1000mL
Graduated Cylinder
May be Used
A Settleometer
Designed for this
Test is Best
A Settleometer has a
Capacity of 2000 mL
Graduated in
mL/Liter
Settleometer Test
Collect Sample
Below Scum Line
Set up Settling
Test Immediately
Also Determine MLSS, mg/L on a

Portion of Same Sample
Settleometer Test
Fill Settleometer to
1000 Graduation
Start Timer
Mix
Gently
Settleometer Test
While Settling Observe:
Color of ML and Supernatant
Supernatant Turbidity
Straggler Floc
Record
Settled
Sludge
Volume
Every 5
Minutes for
30 Minutes
Sludge Blanket
1000
Settled Sludge Volume, mLs
900
800
Good
700
600
500
400
300
200
100
5
10
15 20
25
30
Minutes
35 40 45
50 55 60
1000
900
800
700
600
Not Good
500
(Settling Too Fast)
400
300
200
100
5
10
15 20
25
30
Minutes
35 40 45
50 55 60
Settleometer Test
Too Fast
Indication of Old Sludge

Leaves Straggler Floc
in Effluent
1000
900
800
700
600
Not Good
500
(Settling Too Slow)
400
300
200
100
5
10
15 20
25
30
Minutes
35 40 45
50 55 60
Settleometer Test
Too Slow
Not Compacting (Bulking)

Solids Washed Out
in High Flows
Solids Separation
Rate
Characteristics
Watch for Indications of Denitrification

Gas Bubbles in Settled Sludge
Rising Sludge
Sludge Volume Index (SVI)

The volume in milliliters occupied by one gram
of activated sludge which has settled for 30 min.
The volume compared to weight.

(Weight [in grams] of the solids that occupy the Volume.)
mLs Settled in 30 min =
SVI = MLSS Conc, grams/L
mLs Settled
MLSS, mg/L
1000

The volume in milliliters occupied by one gram of
activated sludge which has settled for 30 min.

mLs Settled
MLSS, mg/L
1000
SVI Practice Problem:
30 minute settling 260 mL

MLSS Conc.
2400 mg/L
Work
Calculations on
Separate Paper
Answer Given
on Next Slide


mLs Settled
MLSS, mg/L
1000
SVI Practice Problem:

MLSS Conc.
2400 mg/L
SVI =
260 mL
2400 mg/L
1000
SVI = 260 = 108

2.4


mLs Settled
MLSS, mg/L
1000
Typical Range for Good Settling 80 - 120

The higher the number, the less compact the sludge
Sludge Density Index (SDI)

The grams of activated sludge which occupies a
volume of 100 mL after 30 min. of settling.
The weight compared to volume.
SDI =
grams/L of MLSS
mLs settled in 30 min.
100

volume of 100 mL after 30 min. of settling
SDI =
MLSS / 1000
30 min. Settling / 100

volume of 100 ml after 30 min. of settling
SDI =
grams/L of MLSS
100
SDI Practice Problem:

MLSS Conc.
2400 mg/L
Work
Calculations on
Separate Paper
Answer Given
on Next Slide

SDI =
grams/L of MLSS
100
SDI Practice Problem:

MLSS Conc.
2400 mg/L
SDI =
2400 mg/L / 1000

260 mL / 100
SDI =
2.4 = 0.92
2.6

SDI =
grams/L of MLSS

100
Typical Range for Good Settling 0.8 - 1.2

The lower the number, the less compact the sludge
SVI - SDI Relationship

100
SVI = SDI
100
SDI = SVI

SVI =
100
SDI
SDI =
100
SVI
Practice Problems:
a) What is the SDI if the SVI is 133?
b) What is the SVI if the SDI is 0.6?

Answers Given on Next Slide

SVI =
100
SDI
SDI =
100
SVI
Practice Problems:
a) What is the SDI if the SVI is 133?
100/133 = 0.75
b) What is the SVI if the SDI is 0.6?
100/0.6 = 167
Return Sludge Concentration

and SDI
With the Clarifier Solids in Balance, the Settled
Sludge Concentration in the Settleometer
Will Approximate the RAS SS Concentration
Return Sludge Concentration and SDI

MLSS, G/L
SDI = mLs settled in 30 minutes
100
1.0 G
SDI 1.0 =
100 mLs settled
1G
1G
=
100 mL
100 G
= 1%
1G
= 1000 mg = 10,000 mg = 10,000 mg
100 mL
100 mL
1,000 mL
L
Return Sludge Concentration and SDI

With Clarifier Solids in Balance :
SDI = RAS SS Conc. in Percent

SDI of 0.8
RAS SS = 0.8 % Solids
SDI X 10,000 = RAS SS in mg/L
SDI = 0.8
RAS SS = 8,000 mg/L
Sludge Volume Index

The volume in milliliters occupied by one gram
of activated sludge which has settled for 30 min.
In Summary
The volume compared to weight.
Sludge Density Index

volume of 100 mL after 30 min. of settling.
Sludge Volume Index

SVI =
mLs Settled
MLSS, mg/L
1000
Sludge Density Index

grams/L of MLSS
SDI =

100

100
SVI = SDI
100
SDI = SVI
SVI - SDI
Typical SVI Range for Good Settling 80 - 120
Typical SDI Range for Good Settling 0.8 - 1.2
Relationship of F:M to Settleability

System
This graph illustrates the
Relationship Between The
F:M of a System to the
Ability of the Biomass to
Settle in Clarifier
It Shows that there are
Three Areas of Operation
where the Biomass
Normally Settles Well

System
These Areas as Defined by
F:M Ratio Are
High Rate
F:M 0.9 to 1.2
Conventional
F:M 0.25 to 0.45
Extended Air
F:M Less than 0.2
Note: The High rate
Mode is Seldom Used
Except when Followed
by Additional Treatment

System
The Graph Also Shows the

Potential Consequences of
Operation with an F:M Out
Of these Ranges
ACTIVATED SLUDGE
PROCESS
Prepared by
Michigan Department of Environmental Quality
Operator Training and Certification Unit

WRD Ot Activated Sludge Process 445196 7

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ACTIVATED SLUDGE

Millions of aerobic and facultative micro-organisms

Activated Sludge System

Return Activated Sludge (RAS)

Waste Activated Sludge (WAS)

Biological solids are used

PARTS OF A GENERALIZED BACTERIAL

1. Transfer of Food from Wastewater

Must Have Controls

Waste Activated Sludge

Activated Sludge System

Flow (Volume) and Concentration must be

Concentration must be expressed

Flow or Volume must be expressed

When Volume is expressed as MG

When Flow is expressed as MGD

Activated Sludge System

Work Calculation on Separate Paper

Lbs/day = Conc. (mg/L) x Flow (MGD) x 8.34 Lbs

Lbs = 120 mg/L X 2.0 MGD X 8.34 Lbs

= 2001.6 Lbs BOD

BOD Moving Average

Need to Balance Organic Load (lbs BOD)

How Much Food ?

How is M (Microorganisms) measured?

Mixed Liquor Volatile Suspended Solids

Mixed Liquor Suspended Solids (MLSS)

Mixed Liquor Suspended Solids (MLSS)

Wt. of Solids + Paper, mg

Wt. of Dish + Solids, mg

How Much Food ?

How is M (Microorganisms) measured?

Mixed Liquor Volatile Suspended Solids

Analysis Gave Us M (MLVSS)

How Do We Get Volume ?

Aeration Tank Volume

ft3 X 7.48 gal/ft3 = gallons

Aeration Tank Volume

Aeration Tank Volume

1954 lbs/day X 1,000 = 31.0 lbs/day/1000ft3

Need to Balance Organic Load (lbs BOD)

Food to Microorganism Ratio

How Much Food (F) ?

How is M (Microorganisms) measured?

Pounds of Volatile Solids

Lbs = 0.471 MG X 1700 mg/L X 8.34 lbs/gal

= 6678 lbs MLVSS

Food to Microorganism Ratio

2002 lbs BOD

Food to Microorganism Ratio

Conventional Activated Sludge

Extended Aeration Activated Sludge

Food to Microorganism Ratio

Calculate Often to Monitor/Control

Food to Microorganism Ratio Calculations

FOR DAILY USE

suppose F/M of 0.30 is desired

4000 lbs MLVSS