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9-Wastewater Sludge Characteristics

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The key takeaways are the important relations and calculations for sludge from wastewater treatment plants including weight, specific gravity, and volume relations.

The important relations for sludge calculations include the weight of dry solids (Ws), weight of fixed solids (Wf), weight of volatile solids (Wv), specific gravity of dry solids (Ss), specific gravity of fixed solids (Sf), and specific gravity of volatile solids (Sv).

The sources of wastewater sludge include primary clarifier sludge and secondary clarifier sludge from activated sludge processes.

Characteristics of Wastewater

Treatment Sludge

By
Ricardo B. Jacquez
Professor
CAGE Department
NMSU
Assistant: Maung Myint
Important Relations for Sludge Calculations

Ws Wf Wv
 
Ss Sf Sv

Ws = weight of the dry solids


Wf = weight of the fixed solids
Wv = weight of the volatile solids
Ss = specific gravity of dry solids
Sf = specific gravity of fixed solids (2.5)
Sv = specific gravity of volatile solids (1.2)
Sludge volume = V

Ws
V 
 % solid 
  r S wet .sludge
 100 
 

Ws= weight of dry solid [lb or gm]


r = unit weight of water = 62.4 lb/ft3 = 1000 kg/m3
Swet.sludge = specific gravity of wet sludge
Sources of wastewater sludge
• Primary clarifier
• Secondary clarifiers:
activated sludge
bio-towers
Typical domestic wastewater sludge,
Ws=1
Wf=0.3 Wv=0.7
Sf=2.5 Sv=1.2

Ws Wf Wv
 
Ss Sf Sv
1 0.3 0.7
  S s  1.42
Ss 2.5 1.2
Typical sludge has 96.5% water, 3.5% solid,
and specific gravity of solid=1.42.
Determine the specific gravity of typical wet
sludge?

% water  % solid in sludge


S wet .sludge 
% water / Sw % solid in sludge / Ss 
96.5  3.5
S wet .sludge   1.01  1.0
96.5 / 1  3.5 / 1.42
Primary clarifier solids
Mp=E Q [MGD] SS [mg/L] 8.34 [lb/MG(mg/L)]

Mp = mass of primary solids, [lb/day]


E = efficiency of primary clarifier (see Fig)
SS = suspended solid concentration in influent
[mg/L]
Q = flow rate [MGD]
(from Peavy, Rowe, and Tchobanoglous, 1985, p. 228)
Secondary clarifier solids
Ms=YQ[MGD] BODR [mg/L] 8.34[lb/MG mg/L]

Ms=mass of secondary solids [lb/day]


Y =yield coefficient (see Fig. 5-37)
BODR=BOD removed [mg/L]
Q = flow rate [MGD]
Volume of sludge
MP  MS
V 
(% solid / 100) r S wet .sludge
MP  MS
V 
(100  % water / 100) r S wet .sludge
V  volume of sludge [ gal / day ]
r  unit weight of water [8.34 lb / gal ]
S wet .sludge  specific gravity of wet sludge
Typical solids content of sludge
Type of sludge Sludge concentration %
Un-thickened Thickened
Separate
Primary sludge 2.5 - 5.5 8 - 10
Trickling-filter sludge 4-7 7-9
Activated sludge 0.5 - 1.2 2.5 - 3.3
Pure O2 sludge 0.8 - 3 2.5 - 9
Combined
Primary and trickling-
filter sludge 3-6 7-9
Primary and modified-
aeration 3-4 8.3 - 11.6
Primary and air-
activated sludge 2.6 - 4.8 4.6 - 9
Ex. Reduction of volume by sludge thickening
A wastewater-treatment plant consists of
primary treatment units followed by an
activated-sludge secondary system. The
primary and secondary sludges are mixed,
thickened in a gravity thickener, and sent to
further treatment. A schematic of the system is
shown in the next slide.
Influent SS=200mg/L Primary sludge =5%
Influent BOD=225mg/L
Effluent BOD=20mg/L Thickened sludge=4%
Flow Q = 5 MGD Secondary sludge=0.75%
Primary clarifier diameter = 82 ft
Aeration volume = 102,400 cft = 766,180 gal

Influent Primary Aeration Secondary


clarifier clarifier

Sludge return
Liquid
Return Thickener Thickened sludge
to sludge-treatment facilities

MLSS in aerator 3,500 mg/L


1. Mass and volume of primary sludge
a) area of primary clarifier = A = 3.14 D2/4
A = 3.14 (82 ft)2 / 4 = 5,283 ft2
b) overflow rate = Q/A = 5.0 x 106/5283 ft2
=950 gpd/ft2 (42 m/s)
c) from Fig. 5-13, the efficiency of clarifier is
Ess = 58% EBOD = 32%
d) mass of primary solids removed is Mp
Mp=Ess Q SS
=0.58(5 MGD)(200 mg/L)(8.34lb/MG mg/L)
Mp=4,840 lb/day
e) volume of primary sludge

MP
V
(% solid / 100) r S wet .sludge
4,840 lb / d
V
(5 / 100) 8.34lb / gal  (1.0)
V  11,600 gal / day
2. Mass of secondary solids
F BOD applied / day

M sludge mass

F 5MGD 1  0.32  225mg / L 


  0.29
M 0.766 MG 3500mg / L 

b) from Fig. 13.1 (text, pg 651), Y=0.48


c) mass of secondary solid Ms
Ms=Y BOD5 Q
=0.48(5MGD)133mg/L(8.34lb/MG mg/L)
Ms = 2,660 lb/day
d) volume of secondary sludge
Ms
V
(% solid / 100) r S wet .sludge
2,660 lb / d
V
(0.75 / 100) 8.34lb / gal  (1.0)
V  42,600 gal / day

3a. Total mass of solids MT=Mp +Ms


MT= 4,840 + 2,660 = 7,500 lb/day
3b. Total volume of sluge VT =Vp +Vs
VT= 11,600+ 42,600 = 54,200 gal/d
4a) mass of solids sent to sludge treatment
Neglect the solids in the thickener
supernatant, the mass of solids in the
thickened sludge is equal to 7,500 lb/day.
4b) volume of thickened sludge

M thickened
V 
(% solid / 100) r Sthickened.sludge
7,500 lb / d
V 
(4 / 100) 8.34lb / gal  (1.0)
V  22,500 gal / day
5. Volume reduction (%) by thickening

VT  Vthickened
volume reduction  100
VT
54,200  22,500
volume reduction  100  58%
54,200

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