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05 SM6 - Installation & Maintenance Guildline

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PROVIDING ENGINEERING FOR OPERATION TRAINING

MV SWITCHGEAR WITH SEPAM RELAY AND POWER


QUALITY DISTURBANCES

Installation & Maintenance Guildline

PROVIDING ENGINEERING FOR OPERATION TRAINING MV SWITCHGEAR


WITH SEPAM RELAY AND POWER QUALITY DISTURBANCES

SM6- Installation & Maintenance Guildline


The switchgears resistance to ageing in an MV substation depends on 3 main
factors:
The need for proper implementation of connections
Their design enables operation in polluted environments with harsh atmospheres.
The influence of the relative humidity factor
Installation of heating resistors is essential in climates with high relative humidity and
large temperature differences
Ventilation control
The grids must be sized according to power loss in the substation.

Schneider Electric - Field Services Division

Operation training for electrical engineer - NESTLE Viet nam Tri An Plant

PROVIDING ENGINEERING FOR OPERATION TRAINING MV SWITCHGEAR


WITH SEPAM RELAY AND POWER QUALITY DISTURBANCES

SM6- Installation & Maintenance Guildline


Equipment operating conditions:
(according to
IEC 62271-1)

Normal operating conditions

Corrosive atmosphere

Ambient air
temperature

40C
35C, on average over 24h
5C

Environment

No dust, smoke, salt, corrosive or flammable gas


and vapour (clean industrial air)

Altitude

1000 m (above 1000 m, a derating coefficient will be


applied)

Humidity

Average relative humidity over 24h < 95 %,


Average relative humidity over 1 month < 90 %,
Average vapour pressure over 24h < 2.2 kPa,
Average vapour pressure over 1 month < 1.8 kPa

Pollution:
SO2 = sulphur dioxide, H2
S = hydrogen sulphide

NOTE 1: Condensation can be expected where sudden temperature changes occur in period of high
humidity.
NOTE 2: To withstand the effects of high humidity and condensation, such as a breakdown of insulation or
corrosion of metallic parts, switchgear designed for such conditions and tested accordingly should be used.
NOTE 3: Condensation may be prevented by special design of the building or housing, by suitable ventilation
and heating of the station or by use of dehumifying equipment.
Schneider Electric - Field Services Division

Operation training for electrical engineer - NESTLE Viet nam Tri An Plant

PROVIDING ENGINEERING FOR OPERATION TRAINING MV SWITCHGEAR


WITH SEPAM RELAY AND POWER QUALITY DISTURBANCES

SM6- Installation & Maintenance Guildline


SM6-24- Power Cable Connection:
Dry-type single-core cable: Short inner end, cold fitted

Three core, dry cable: Short inner end, cold fitted

Schneider Electric - Field Services Division

Operation training for electrical engineer - NESTLE Viet nam Tri An Plant

PROVIDING ENGINEERING FOR OPERATION TRAINING MV SWITCHGEAR


WITH SEPAM RELAY AND POWER QUALITY DISTURBANCES

SM6- Installation & Maintenance Guildline


SM6-24- Power Cable Connection:
Cable-connection height H: measured from floor to connection point (mm)

Schneider Electric - Field Services Division

Operation training for electrical engineer - NESTLE Viet nam Tri An Plant

PROVIDING ENGINEERING FOR OPERATION TRAINING MV SWITCHGEAR


WITH SEPAM RELAY AND POWER QUALITY DISTURBANCES

SM6- Installation & Maintenance Guildline


SM6-24- Power Cable Connection:
Trenches depth P (mm) : the trench depth is given in the following table for
usual dry single-core cables type (for tri-core cables consult us).

Schneider Electric - Field Services Division

Operation training for electrical engineer - NESTLE Viet nam Tri An Plant

PROVIDING ENGINEERING FOR OPERATION TRAINING MV SWITCHGEAR


WITH SEPAM RELAY AND POWER QUALITY DISTURBANCES

SM6- Installation & Maintenance Guildline


SM6-24- Installation:
Dimensions and weights:
Refer to technical documents for
detailed dimension.

Schneider Electric - Field Services Division

Operation training for electrical engineer - NESTLE Viet nam Tri An Plant

PROVIDING ENGINEERING FOR OPERATION TRAINING MV SWITCHGEAR


WITH SEPAM RELAY AND POWER QUALITY DISTURBANCES

SM6- Installation & Maintenance Guildline


SM6-24- Installation:
Civil engineering- Ground preparation:

Schneider Electric - Field Services Division

Operation training for electrical engineer - NESTLE Viet nam Tri An Plant

PROVIDING ENGINEERING FOR OPERATION TRAINING MV SWITCHGEAR


WITH SEPAM RELAY AND POWER QUALITY DISTURBANCES

SM6- Installation & Maintenance Guildline


SM6-24- Installation:
Civil engineering- Layout examples:

Schneider Electric - Field Services Division

Operation training for electrical engineer - NESTLE Viet nam Tri An Plant

PROVIDING ENGINEERING FOR OPERATION TRAINING MV SWITCHGEAR


WITH SEPAM RELAY AND POWER QUALITY DISTURBANCES

SM6- Installation & Maintenance Guildline


SM6-24- Installation:
Civil engineering- Layout examples:

Schneider Electric - Field Services Division

Operation training for electrical engineer - NESTLE Viet nam Tri An Plant

10

PROVIDING ENGINEERING FOR OPERATION TRAINING MV SWITCHGEAR


WITH SEPAM RELAY AND POWER QUALITY DISTURBANCES

SM6- Installation & Maintenance Guildline


SM6-24- Installation:
Civil engineering- Layout examples:

Schneider Electric - Field Services Division

Operation training for electrical engineer - NESTLE Viet nam Tri An Plant

11

PROVIDING ENGINEERING FOR OPERATION TRAINING MV SWITCHGEAR


WITH SEPAM RELAY AND POWER QUALITY DISTURBANCES

SM6- Installation & Maintenance Guildline


SM6-24- Installation:
Fixing of units with each other :
The units are simply bolted
together to form the MV
switchboard (bolts supplied).

Refer to the Installation Guide for detail

Schneider Electric - Field Services Division

Operation training for electrical engineer - NESTLE Viet nam Tri An Plant

12

PROVIDING ENGINEERING FOR OPERATION TRAINING MV SWITCHGEAR


WITH SEPAM RELAY AND POWER QUALITY DISTURBANCES

SM6- Installation & Maintenance Guildline


SM6-24- Installation:
Fixing of units on the floor:
For switchboards comprising up to three units,
the four corners of the switchboard must be
secured to the ground with using:
o M8 bolts (not supplied) screwed into nuts set
into the ground using a sealing pistol
o screw rods grouted into the ground.
For switchboards comprising more than three
units, each unit may be fixed to the ground
In circuit-breaker or contactor units, fixing devices
are installed on the opposite side of the
switchgear.

Do not secure the cubicle to the


floor on the circuit breaker side

Refer to the Installation Guide for detail

Schneider Electric - Field Services Division

Operation training for electrical engineer - NESTLE Viet nam Tri An Plant

13

PROVIDING ENGINEERING FOR OPERATION TRAINING MV SWITCHGEAR


WITH SEPAM RELAY AND POWER QUALITY DISTURBANCES

SM6- Installation & Maintenance Guildline


SM6-24- Installation:
Fitting the busbars after installing the cubicles :

Field distributor positioned


incorrectly

Refer to the Installation Guide for detail

Schneider Electric - Field Services Division

Operation training for electrical engineer - NESTLE Viet nam Tri An Plant

14

PROVIDING ENGINEERING FOR OPERATION TRAINING MV SWITCHGEAR


WITH SEPAM RELAY AND POWER QUALITY DISTURBANCES

SM6- Installation & Maintenance Guildline


SM6-24- Installation:
Check before start-up:
Visual check
Michanical operation check
Electrical operation check
Insulation test

Schneider Electric - Field Services Division

Operation training for electrical engineer - NESTLE Viet nam Tri An Plant

15

PROVIDING ENGINEERING FOR OPERATION TRAINING MV SWITCHGEAR


WITH SEPAM RELAY AND POWER QUALITY DISTURBANCES

SM6- Installation & Maintenance Guildline


SM6-24- Maintenance:
Reduce wear & tear, maximize Safety & Availability of your Electrical equipment :
Your equipment needs regular check-ups in order to maintain its original level of
performance
To ensure the maintenance is conducted in the optimal way, it needs to be
executed by skilled professionals
Recommended maintenance frequency of operations depends on 3 main criteria:
Equipment operating conditions
Number of operating cycles
Equipments level of Criticality
Manufacturer maintenance operations must be carried out regularly from every 5
years if operating in normal conditions, 1 or 2 years if operation in a corrosive
atmosphere or not normal conditions.

Schneider Electric - Field Services Division

Operation training for electrical engineer - NESTLE Viet nam Tri An Plant

16

PROVIDING ENGINEERING FOR OPERATION TRAINING MV SWITCHGEAR


WITH SEPAM RELAY AND POWER QUALITY DISTURBANCES

SM6- Installation & Maintenance Guildline


SM6-24- Maintenance- plan:
Main recommended activities

Remark

Visual inspection
1.
2.
3.
4.
5.

Switchgear compartment
Busbars compartment
Connection / switchgear compartment
Operating mechanism cabinet
LV Control cabinet

Disassembly
1.
2.
3.
4.

Remove covers (LV Control cabinet, Operating mechanism cabinet, connection /


switchgear)
Remove operating mechanism (if any)
Remove MV fuses
Contactor disconnection

Schneider Electric - Field Services Division

Operation training for electrical engineer - NESTLE Viet nam Tri An Plant

17

PROVIDING ENGINEERING FOR OPERATION TRAINING MV SWITCHGEAR


WITH SEPAM RELAY AND POWER QUALITY DISTURBANCES

SM6- Installation & Maintenance Guildline


SM6-24- Maintenance- plan:
Main recommended activities

Remark

Clean / Grease
1.
2.
3.
4.
5.
6.
7.
8.

Busbar compartment
Clean compartment / enclosure / busbars
Check presence of tension
Connection / switchgear compartment
Clean compartment / enclosure / clusters / earth disconnector splitters
Grease earth disconnector clusters / links / contacts
Operating mechanism
Clean mechanical links (do NOT grease)

Inspection
1.
2.
3.
4.
5.

Inspection of auxiliaries (weldings, triggers, motors, )


Inspection of lockings
Inspection of latching system
Inspection of earthing interlock disconnector operating mechanism
Inspection of operating mechanism electrical connections (tightening, fixing),
microcontacts

Schneider Electric - Field Services Division

Operation training for electrical engineer - NESTLE Viet nam Tri An Plant

18

PROVIDING ENGINEERING FOR OPERATION TRAINING MV SWITCHGEAR


WITH SEPAM RELAY AND POWER QUALITY DISTURBANCES

SM6- Installation & Maintenance Guildline


SM6-24- Maintenance- plan:
Main recommended activities

Remark

Inspection- Busbar compartment


1.
2.
3.
4.

Inspection of enclosure (chalking, cracking, signs of heating)


Inspection of busbars (signs of heating, thightening)
Inspection of isolators (chalking, signs of heating)
Inspection of earth disconnector (cluster strength / tightening, mechanical
operation)

Inspection - Connection / switchgear compartment


1.
2.
3.
4.
5.
6.

Inspection of enclosure (chalking, cracking, signs of heating)


inspection of cables (chalking, heating signs) & connections (tightening, fixing)
Inspection of isolators (chalking, signs of heating)
Inspection of clusters contact pressure
Clean / inspection of Volt Trans (chalking, cracking, signs of heating)
Clean / inspection of Current transformers / toroids (chalking, signs of heating)

Schneider Electric - Field Services Division

Operation training for electrical engineer - NESTLE Viet nam Tri An Plant

19

PROVIDING ENGINEERING FOR OPERATION TRAINING MV SWITCHGEAR


WITH SEPAM RELAY AND POWER QUALITY DISTURBANCES

SM6- Installation & Maintenance Guildline


SM6-24- Maintenance- plan:
Main recommended activities

Remark

Inspection of MV fuses
1.
2.
3.

Inspection of fuses fixing


Inspection of fuse caliber, general status (chalking, color, cracking, corrosion)
Inspection of clusters contact pressure

Tests
1.
2.
3.

Check mechanical / electrical operation of operating mechanism


Check electrical opening/closing of disconnector / contactor / circuit-breaker
Check fuse disconnection system

Reassembly
1.
2.
3.

Fix covers (LV Control cabinet, Operating mechanism cabinet)


Fusibles
Secure good fuse hublots location

Schneider Electric - Field Services Division

Operation training for electrical engineer - NESTLE Viet nam Tri An Plant

20

PROVIDING ENGINEERING FOR OPERATION TRAINING MV SWITCHGEAR


WITH SEPAM RELAY AND POWER QUALITY DISTURBANCES

SM6- Installation & Maintenance Guildline


SM6-24- Maintenance- plan:
Schneider Electric proprietary Predictive tools
1.
2.
3.
4.

ProDiag
ProCorona
ProFusion
IR Thermography (non proprietary tool)

Schneider Electric - Field Services Division

Operation training for electrical engineer - NESTLE Viet nam Tri An Plant

21

Thanks!
Make the most of your energy

Schneider Electric - Field Services Division

Operation training for electrical engineer - NESTLE Viet nam Tri An Plant

22

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